Grizzly G0771Z User guide

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MODEL G0771Z

10" HYBRID TABLE SAW

OWNER'S MANUAL

(For models manufactured since 07/24)

5012917

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#KB18420 PRINTED IN TAI WAN

***Keep for Future Reference***

V7.07.24

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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

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Table of Contents

INTRODUCTION ............................................... 2

Machine Description Contact Info Manual Accuracy Identification Controls & Components Glossary of Terms Machine Data Sheet

SECTION 1: SAFETY

Safety Instructions for Machinery Additional Safety for Table Saws Preventing Kickback Protecting Yourself From Kickback

SECTION 2: POWER SUPPLY

Converting Voltage to 240V

SECTION 3: SETUP

Needed for Setup Unpacking Inventory Hardware Recognition Chart Cleanup Site Considerations Assembly Dust Collection Test Run Recommended Adjustments

SECTION 4: OPERATIONS

Operation Overview Workpiece Inspection Non-Through & Through Cuts Blade Requirements Blade Selection Blade Installation Blade Guard Assembly Riving Knife Ripping Crosscutting Miter Cuts Blade Tilt/Bevel Cuts Dado Cutting Rabbet Cutting Resawing

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SECTION 5: SHOP-MADE SAFETY ACCESSORIES

Featherboards Push Sticks Push Blocks Narrow-Rip Auxiliary Fence & Push Block Outfeed & Support Tables Crosscut Sled

SECTION 6: ACCESSORIES

SECTION 7: MAINTENANCE

Schedule Cleaning & Protecting Lubrication

SECTION 8: SERVICE

Troubleshooting Blade Tilt Calibration Miter Slot to Blade Parallelism Spreader or Riving Knife Alignment Adjusting Fence Calibrating Fence to Blade Fence Scale Calibration Table/Dado Insert Adjustment Calibrating Miter Gauge Tensioning & Replacing Belt

SECTION 9: WIRING

Wiring Safety Instructions Wiring Diagram

SECTION 10: PARTS

............................................................. 74

Main Cabinet Fence & Rails Blade Guard Miter Gauge Labels & Cosmetics

WARRANTY & RETURNS

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We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

from the

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

serial number

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

INTRODUCTION

Machine Description

This hybrid table saw features a powerful 2 HP motor, steel cabinet-type stand with a 4" dust port, cast-iron trunnions, and a precision-ground castiron table with extension wings.

Includes an easy-glide fence, miter gauge, quickrelease spreader/blade guard assembly, and a 10" x 40T saw blade.

Contact Info

Email: techsupport@grizzly.com

Grizzly Documentation Manager

and manufacture date

Grizzly Technical Support

1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

manufacture date and

Manufacture Date

Serial Number

-2-

Model G0771Z (Mfd. Since 07/24)

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Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.

Left

Extension

Wing

ON/OFF

Switch

Motor Cover

Blade

Height Lock

Blade Height

Handwheel

Miter

Gauge

Blade Guard

Fence

Right

Extension

Wing

Blade

Tilt Lock

Blade Tilt

Handwheel

Rear

Fence

Rail

Scale

Front

Fence

Rail

Blade Tilt

Scale

Fence Lock

Handle

4" Dust

Port

For Your Own Safety Read Instruction

Manual Before Operating Saw

a) Wear eye protection. b) Use saw-blade guard and spreader for

every operation for which it can be used,

including all through sawing. c) Keep hands out of the line of saw blade. d) Use a push-stick when required. e) Pay particular attention to instructions

on reducing risk of kickback. f) Do not perform any operation freehand. g) Never reach around or over saw blade.

Model G0771Z (Mfd. Since 07/24)

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Controls &

To reduce your risk of serious injury, read this entire manual BEFORE

Components

using machine.

Refer to Figures 1–4 and the following descrip- tions to become familiar with the basic controls of this machine.

A. ON/OFF Switch: Turns motor ON or OFF.

Switch can be disabled for safety by inserting disabling pin or a padlock (not included) through ON button.

B C

Figure 2. Blade adjustment handwheels and

locks.

E. Fence Lock: Locks fence when pushed

down, unlocks fence when pulled up.

Figure 1. ON/OFF switch.

B. Blade Height Handwheel: Adjusts blade

height from 0"–3

C. Blade Tilt Handwheel: Adjusts angle of

blade tilt from 90°–45°.

Handwheel Locks: Lock blade height

and angle when tightened (one on each handwheel).

⁄4".

Figure 3. Fence lock handle.

F. Motor Reset Button: Allows machine to be

restarted after thermal overload protection has tripped. To reset, wait a few minutes for motor to cool, then press reset button. If button does not stay depressed, allow motor to cool longer, then try again.

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Figure 4. Motor reset button.

Model G0771Z (Mfd. Since 07/24)

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Glossary of Terms

The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine.

Arbor: A metal shaft extending from the drive

mechanism which the blade is attached to.

Bevel Edge Cut: A cut made with the blade

tilted to an angle between 0˚ and 45˚ to cut

a beveled edge onto a workpiece. Refer to

Page 37 for more details.

Blade Guard Assembly: Metal or plastic safety

device that mounts over the saw blade. Its function is to prevent the operator from coming into contact with the saw blade. Refer to

Page 31 for more details.

Crosscut: Cutting operation in which the cut is

made perpendicular to the grain of wood. Refer to Page 36 for more details.

Dado Blade: Blade or set of blades that are used

to cut grooves and rabbets. This saw and arbor are not intended to safely use a dado blade larger than eter, as specified on Page 7.

Dado Cut: Cutting operation that uses a dado

blade to cut a flat bottomed groove into the face of the workpiece. Refer to Page 37 for more details.

Featherboard: Safety device used to keep the

workpiece against the rip fence and against the table surface. Refer to Page 46 for more details.

Kerf: The resulting cut or gap in the workpiece

after the saw blade passes through during a cutting operation.

Kickback: An event in which the workpiece is

propelled back towards the operator, usually at a very high rate of speed. See Page 11 for information about ways to avoid kickback.

Non-Through Cut: A cut in which the blade does

not cut through the top of the workpiece. Refer to Page 27 for more details.

⁄16" wide and 8" in diam-

Parallel: Being an equal distance apart at every

point along two given lines or planes (i.e. the rip fence face is parallel to the face of the saw blade).

Perpendicular: Lines or planes that intersect and

form right angles (i.e. the blade is perpendicular to the table surface).

Push Stick: Safety device used to push the

workpiece through a cutting operation. Used most often when rip cutting thin workpieces. Refer to Page 49 for more details.

Rabbet: Cutting operation that creates an

L-shaped channel along the edge of the workpiece. Refer to Page 39 for more details.

Rip Cut: Cutting operation in which the cut is

made parallel to the grain of the wood. Refer to Page 35 for more details.

Riving Knife: Similar to the spreader. However,

the top of the riving knife is slightly lower than the top of the blade, which allows nonthrough cuts. See Page 33 for more details.

Spreader/Splitter: Metal plate located behind

the blade that keeps the cut workpiece from pinching the blade to reduce the possibility of kickback. Spreaders will typically have antikickback pawls attached.

Straightedge: A tool used to check the flatness,

parallelism, or consistency of a surface.

Thin Kerf Blade: A blade with a kerf or thickness

that is thinner than a standard blade. Thin kerf blades cannot be used on this saw with out using a thin-kerf riving knife.

Through Cut: A cut in which the blade cuts

completely through the workpiece. Refer to Page 28 for more information.

Model G0771Z (Mfd. Since 07/24)

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0771Z 10" 2 HP 120V HYBRID TABLE SAW W/ T-

10" HYBRID TABLE SAW

Product Dimensions:

Weight.............................................................................................................................................................. 286 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 64 x 40-1/4 x 36 in.

Footprint (Length x Width)..................................................................................................................... 21 x 19-1/2 in.

Shipping Dimensions:

Carton #1

Type.................................................................................................................. Cardboard Box on Wood Skids

Content................................................................................................................................................. Machine

Weight.................................................................................................................................................... 295 lbs.

Length x Width x Height............................................................................................................. 40 x 29 x 29 in.

Must Ship Upright......................................................................................................................................... Yes

Carton #2

Type........................................................................................................................................... Cardboard Box

Content..................................................................................................................................................... Fence

Weight...................................................................................................................................................... 29 lbs.

Length x Width x Height............................................................................................................... 66 x 16 x 7 in.

Must Ship Upright......................................................................................................................................... Yes

Electrical:

Power Requirement............................................................................................. 120V or 240V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 120V

Full-Load Current Rating.................................................................................................... 15A at 120V, 7.5A at 240V

Minimum Circuit Size.......................................................................................................... 20A at 120V, 15A at 240V

Connection Type................................................................................................................................... Cord and Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................. 5-15 for 120V

Recommended Plug Type...................................................................................................................... 6-15 for 240V

Switch Type......................................................................................................... ON/OFF Push Button w/Lockout Pin

MODEL G0771Z

SHAPED FENCE

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Motors:

Main

Horsepower................................................................................................................................................ 2 HP

Phase............................................................................................................................................ Single-Phase

Amps.................................................................................................................................................... 15A/7.5A

Speed................................................................................................................................................ 3450 RPM

Type................................................................................................................. TEFC Capacitor-Start Induction

Power Transfer .................................................................................................................................. Belt Drive

Bearings........................................................................................................ Sealed & Permanently Lubricated

Centrifugal Switch/Contacts Type.......................................................................................................... Internal

Model G0771Z (Mfd. Since 07/24)

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Main Specifications:

Main Information

Additional Blade Information

Table Information

Table Saw Type....................................................................................................................................... Hybrid

Maximum Standard Blade Diameter......................................................................................................... 10 in.

Maximum Dado Blade Diameter................................................................................................................. 8 in.

Arbor Size................................................................................................................................................. 5/8 in.

Arbor Speed...................................................................................................................................... 3450 RPM

Maximum Width of Dado...................................................................................................................... 13/16 in.

Blade Tilt Direction....................................................................................................................................... Left

Max Blade Tilt......................................................................................................................................... 45 deg.

Maximum Depth of Cut At 90 Degrees.................................................................................................. 3-1/4 in.

Maximum Depth of Cut At 45 Degrees.................................................................................................. 2-1/4 in.

Max Rip Right of Blade w/Included Fence & Rails.................................................................................... 30 in.

Max Rip Left of Blade w/Included Fence & Rails....................................................................................... 15 in.

Included Blade Information.................................................................................................................. 10" x 40T

Riving Knife/Spreader Thickness.......................................................................................................... 0.090 in.

Required Blade Body Thickness.............................................................................................. 0.060 – 0.086 in.

Required Blade Kerf Thickness............................................................................................... 0.094 – 0.126 in.

Rim Speed at Max Blade Diameter.................................................................................................... 9025 FPM

Floor to Table Height........................................................................................................................... 35-3/8 in.

Table Size with Extension Wings Width.............................................................................................. 40-1/2 in.

Table Size with Extension Wings Depth.................................................................................................... 27 in.

Distance Front of Table to Center of Blade......................................................................................... 15-1/2 in.

Distance Front of Table to Blade At Maximum Cut............................................................................. 11-1/2 in.

Main Table Size Thickness.................................................................................................................... 1-5/8 in.

Fence Information

Fence Type.............................................................................................. Camlock T-Shape w/Aluminum Face

Fence Size Length............................................................................................................................... 35-5/8 in.

Fence Size Width.................................................................................................................................. 3-1/4 in.

Fence Size Height............................................................................................................................... 2-7/16 in.

Fence Rail Type.................................................................................................................. Extruded Aluminum

Fence Rail Length...................................................................................................................................... 64 in.

Fence Rail Width................................................................................................................................... 3-1/8 in.

Fence Rail Height.................................................................................................................................. 2-3/8 in.

Miter Gauge Information

Miter Gauge Slot Type.............................................................................................................................. T-Slot

Miter Gauge Slot Size Width..................................................................................................................... 3/4 in.

Miter Gauge Slot Size Height................................................................................................................... 3/8 in.

Construction

Table....................................................................................................................... Precision-Ground Cast Iron

Wings...................................................................................................................... Precision-Ground Cast Iron

Cabinet................................................................................................................................... Pre-Formed Steel

Trunnions............................................................................................................................................. Cast Iron

Fence Assembly................................................................................................................................. Aluminum

Rails.................................................................................................................................................... Aluminum

Miter Gauge Construction................................................................................................................... Aluminum

Guard............................................................................................................................... Aluminum and Plastic

Body/Cabinet Paint Type/Finish................................................................................................ Powder Coated

Arbor Bearings.......................................................................................... Sealed and Permanently Lubricated

Other Related Information

Number of Dust Ports....................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 4 in.

Compatible Mobile Base........................................................................................................................ D2057A

Model G0771Z (Mfd. Since 07/24)

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

Alerts the user to useful information about proper operation of the

NOTICE

machine to avoid machine damage.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

-8-

Model G0771Z (Mfd. Since 07/24)

Page 11

may damage the wires inside. Do not handle

WEARING PROPER APPAREL. Do not wear loose clothing, gloves, neckties, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for rec-

ommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord

cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Model G0771Z (Mfd. Since 07/24)

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Additional Safety for Table Saws

Serious cuts, amputation, or death can occur from contact with rotating saw blade during operation. Workpieces, broken blades, or flying particles thrown by blade can blind or strike operators or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed the hazards and warnings below.

HAND & BODY POSITIONING. Keep hands

away from saw blade and out of blade path during operation, so they cannot accidentally slip into blade. Only operate at front of machine and always stand to side of blade path. Never reach behind or over blade, or under blade guard when blade is spinning.

BLADE GUARD. The blade guard protects operator from rotating saw blade. Make sure blade guard is installed, adjusted correctly, and used for all possible "through cuts." Promptly repair or replace if damaged. Re-install immediately after operations that require its removal.

RIVING KNIFE. Use riving knife for all "nonthrough cuts", except for dadoes. Make sure it is aligned and positioned correctly. Promptly repair or replace it if damaged.

KICKBACK. Kickback occurs when saw blade ejects workpiece back toward operator. Know how to reduce risk of kickback, and learn how to protect yourself if it does occur.

FEEDING WORKPIECE. Feeding workpiece incorrectly increases risk of kickback. Always allow blade to reach full speed before cutting, feed workpiece from front of saw, making sure workpiece is flat against table and a fence, miter gauge, or other guide is used to feed workpiece in a straight line. Feed cuts through to completion. Never start saw with workpiece touching blade or pull workpiece from behind blade. Never back workpiece out of cut, move it sideways, or perform a “freehand” operation. Never plunge cut.

PUSH STICKS/PUSH BLOCKS. To reduce risk of accidental blade contact, use push sticks/ push blocks whenever possible. In event of an accident, these will often take damage that would have occurred to hands/fingers.

FENCE. To reduce risk of kickback, make sure fence remains properly adjusted and parallel with blade. Always lock fence before using. Do not use fence while using miter gauge. Make sure fence is not touching the blade when the saw is started.

CUT-OFF PIECES. To avoid risk of injury due to blade contact, turn saw OFF and allow blade to completely stop before removing cut-off pieces near blade or trapped between blade and table insert. Never use your hands to move cut-off pieces away from blade while saw is running.

BLADE ADJUSTMENTS. Adjusting blade height or tilt during operation increases risk of crashing blade and sending metal fragments flying with deadly force at operator or bystanders. Only adjust blade height and tilt when blade is completely stopped and saw is OFF. Make sure blade is not touching the guard, riving knife, or workpiece before the saw is started.

CHANGING BLADES. Accidental startup while changing saw blade can result in serious injury. To reduce risk of accidental blade contact, always disconnect power before changing blades.

DAMAGED SAW BLADES. Damaged saw blade teeth can become deadly projectiles. Never use blades that have been dropped or damaged.

DADO AND RABBET OPERATIONS. Dado and rabbeting operations require special attention since they must be performed with blade guard removed, which increases risk of blade contact. DO NOT attempt dado or rabbeting operations without first reading these sections in this manual.

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CUTTING CORRECT MATERIAL. Cutting metal, glass, stone, tile, etc., increases risk of operator injury due to kickback or flying particles. Only cut natural and man-made wood products, laminatecovered wood products, and some plastics. Never cut materials not intended for this saw.

Model G0771Z (Mfd. Since 07/24)

Page 13

Preventing Kickback

Below are ways to avoid the most common causes of kickback:

• Only cut workpieces with at least one smooth and straight edge. DO NOT cut warped, cupped or twisted wood.

• Never move the workpiece backwards or try to back it out of a cut while the blade is moving. If you cannot complete a cut for some reason, stop the saw motor and allow the blade to completely stop before backing the workpiece out. Promptly fix the condition that prevented you from completing the cut before starting the saw again.

• Keep the blade guard installed and working correctly for all through cuts.

• Never attempt freehand cuts. If the workpiece is not fed parallel with the blade, kickback will likely occur. Always use the rip fence or miter gauge to support the workpiece.

• Make sure the spreader or riving knife is aligned with the blade. A misaligned spreader or riving knife can cause the workpiece to catch or bind, increasing the chance of kickback.

• Ensure that the rip fence locks parallel with the blade; otherwise, the chances of kickback are extreme.

• The spreader or riving knife maintains the kerf in the workpiece, reducing the chance of kickback. Always use the riving knife for all non-through operations, unless a dado blade is installed. Always use the spreader with the blade guard for all through cuts.

• Feed cuts through to completion. Anytime you stop feeding a workpiece in the middle of a cut, the chance of kickback is greatly increased.

Protecting Yourself

From Kickback

Even if you know how to prevent kickback, it may still happen. Here are some ways to protect yourself if kickback DOES occur:

• Stand to the side of the blade during every cut. If kickback does occur, the thrown workpiece usually travels directly in front of the blade.

• Wear safety glasses or a face shield. In the event of kickback, your eyes and face are the most vulnerable parts of your body.

• Never, for any reason, place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade, which could cause amputation.

• Use a push stick to keep your hands farther away from the moving blade. If kickback occurs, the push stick will most likely take the damage your hand would have received.

• Use featherboards or anti-kickback devices to assist with feeding and prevent or slow down kickback.

• Keep the blade guard installed and in good working order. Only remove it when performing non-through cuts and immediately re-install the blade guard when finished. Remember, always use the riving knife for all non-through operations, unless a dado blade is installed.

• Make multiple, shallow passes when performing a non-through cut. Making a deep non-through cut will greatly increase the chance of kickback.

Model G0771Z (Mfd. Since 07/24)

Statistics show that most common accidents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its operator. In addition to the danger of the operator or others in the area being struck by the flying stock, it is often the case that

the operator’s hands are pulled into the

blade during kickback.

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Page 14

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

or equipment damage may occur if machine is not properly grounded and connected to power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to Voltage Conversion instructions for details.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Availability

Electrocution, fire, shock,

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Full-Load Current Rating at 120V ..... 15 Amps

Full-Load Current Rating at 240V

-12-

.... 7.5 Amps

Circuit Requirements for 120V

Nominal Voltage .................... 110V, 115V, 120V

..........................................................60 Hz

Cycle Phase Power Supply Circuit Plug/Receptacle

........................................... Single-Phase

......................... 20 Amps

............................. NEMA 5-15

Circuit Requirements for 240V

Nominal Voltage .........208V, 22 0V, 23 0V, 24 0V

..........................................................60 Hz

Cycle Phase Power Supply Circuit Plug/Receptacle

........................................... Single-Phase

......................... 15 Amps

............................. NEMA 6-15

Model G0771Z (Mfd. Since 07/24)

Page 15

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with

We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

Two-prong outlets do not meet the grounding requirements for this machine.

For 120V operation: This machine is equipped

with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

GROUNDED

5-15 RECEPTACLE

Grounding Pin

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Grounding Pin

Figure 6. Typical 6-15 plug and receptacle.

5-15 PLUG

Neutral Hot

Figure 5. Typical 5-15 plug and receptacle.

SHOCK HAZARD!

Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground.

For 240V operation: The plug specified under

"Circuit Requirements for 240V" on the previous page has a grounding prong that must be attached to the equipment-grounding wire on the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances.

Model G0771Z (Mfd. Since 07/24)

Extension Cords

Minimum Gauge Size ........................... 12 AWG

Maximum Length (Shorter is Better)

.......50 ft.

-13-

Page 16

Converting Voltage

Ground

LINE LOAD

Circuit Breaker

WUYUE 98 Series 20A

Ground

to 240V

The voltage conversion MUST be performed by an electrician or qualified service personnel.

The voltage conversion procedure consists of rewiring the motor and installing the correct plug. A wiring diagram is provided on Page 72 for your reference.

IMPORTANT: If the diagram included on the motor conflicts with the one on Page 72, the motor may have changed since the manual was printed. Use the diagram included on the motor instead.

4. Install new circuit breaker, then connect wires as shown in Figure 8. Twist wire nuts onto their respective wires and wrap them with electrical tape so they will not come loose.

LINE LOAD

WUYUE 98 Series 20A

Circuit Breaker

Figure 8. Motor rewired to 240V.

Items Needed Qty

Phillips Head Screwdriver #2 ............................ 1

Wrench Open-End 11mm Wire Nut (14 AWG x 3) Electrical Tape

................................... As Needed

Wire Cutters/Stripper Circuit Breaker (P0771Z029V4-11X) Plug 6-15

........................................................... 1

.................................. 1

...................................... 1

......................................... 1

.................. 1

To convert machine to 240V:

1. DISCONNECT MACHINE FROM POWER!

Cut off existing 5-15 plug.

3. Open motor junction box, then remove (2)

wire nuts and circuit breaker indicated in

Figure 7.

To Switch

Remove

5. Close and secure motor junction box.

6. Install a 6-15 plug on power cord, according

to plug manufacturer's instructions. If plug manufacturer's instructions are not available, NEMA standard 6-15 plug wiring is provided on Page 72.

-14-

LINE LOAD

WUYUE 98 Series 30A

Circuit Breaker

Remove

Figure 7. Inside motor junction box.

Model G0771Z (Mfd. Since 07/24)

Page 17

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.

The following are needed to complete the setup process, but are not included with your machine.

Description Qty

• Additional People ....................................... 1

• Safety Glasses for Each Person ...........1 Pr.

• Protective Gloves ..................................1 Pr.

• Cleaner/Degreaser (Page 18) .... As Needed

• Disposable Rags ........................ As Needed

• Disposable Gloves ..................... As Needed

• File/Wire Brush ........................................... 1

• Straightedge 4' ........................................... 1

• Wrench or Socket 13mm ............................ 1

• Phillips Head Screwdriver #2 ..................... 1

• Flat Head Screwdriver 1⁄4" ........................... 1

• Dust Collection System .............................. 1

• Dust Hose 4" .............................................. 1

• Hose Clamps 4" ......................................... 2

Unpacking

Model G0771Z (Mfd. Since 07/24)

If items are damaged

call us immediately at (570) 546-9663.

-15-

Page 18

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Box 1 Contents (Figures 9–10) Qty

A. Access Panel .............................................. 1

B. Motor Cover ................................................ 1

C. Extension Wings ........................................ 2

D. Spreader/Riving Knife ................................ 1

E. Blade Guard Assembly .............................. 1

Miter Handle ............................................... 1

Miter Gauge ................................................ 1

H. Handwheels ................................................ 2

I. Star Knobs.................................................. 2

J. Saw Blade 10" x 40T .................................. 1

K. Dust Port 4" ................................................ 1

L. Tab le In se r t ................................................. 1

M. Dado Insert (For 8" Blades Only) ............... 1

Push Stick .................................................. 1

Hex Wrenches 2.5, 3, 4, 5, 6, 8mm .....1 Ea.

Wrench 23mm Closed, 22mm Open .... 1 Ea.

Circuit Breaker WUYUE 98 Series 20A ..... 1

Box 2 Contents (Figure 11

R. Rear Fence Rail ......................................... 1

Front Fence Rail ......................................... 1

. Fence Assembly ......................................... 1

) Qty

Figure 10. Component inventory.

Figure 9. Extension wings, access panel, and

-16-

motor cover.

Figure 11. Fence assembly and fence rails.

Fasteners (see Hardware Recognition Chart)

Cap Screws M10-1.5 x 30 Cap Screws M8-1.25 x 25 Hex Bolts M8-1.25 x 30 Hex Bolts M8-1.25 x 16 Hex Nuts M8-1.25 Flat Washers 10mm Lock Washers 10mm Lock Washers 8mm Button Head Cap Screws M5-.8 x 10 Flat Washer 6 x 20mm Set Screws M8-1.25 x 10 Button Head Cap Screws M5-.8 x 16 Flat Washers 5mm

.............................................14

............................................ 4

Model G0771Z (Mfd. Since 07/24)

................................. 6

................................. 8

..................................... 8

..................................... 2

.......................................... 6

......................................... 6

........................................... 2

.............. 10

...................................... 1

................................... 6

................ 6

Page 19

USE THIS CHART TO MATCH UP

Hardware Recognition Chart

HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS.

Flat Head Cap Screw

5mm

Model G0771Z (Mfd. Since 07/24)

5mm

-17-

Page 20

parts of the

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufac-

turer’s instructions with any cleaning product you

use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Many cleaning solvents

work in a well-ventilated

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo i d using these products to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

are toxic if inhaled. Only

area.

NOTICE

Avoid harsh solvents like acetone or brake parts cleaner that may damage painted surfaces. Always test on a small, inconspicuous location first.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from the non-painted machine during clean up.

Order online at

www.grizzly.com

Call 1-800-523-4777

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality metal protectant to prevent rust.

-18-

Figure 12. T23692 Orange Power Degreaser.

Model G0771Z (Mfd. Since 07/24)

Page 21

Site Considerations

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks,

Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave enough space around machine to disconnect power supply or

Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Machine Data Sheet for the weight

or bumps.

Electrical Installation

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

Wall

Min. 30"

apply a lockout/tagout device, if required.

Lighting

= Power Connection

Dust Port

/4"

Model G0771Z (Mfd. Since 07/24)

64"

Figure 13. Minimum working clearances.

-19-

Page 22

Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to Needed for Setup and gather all listed items. To make sure the assembly process goes smoothly, first clean all parts that have any heavy-duty rust preventative applied by the factory (if applicable).

To assemble table saw:

Inspect extension wings and main table mat-

ing surfaces for burrs or foreign materials that may inhibit assembly.

Thread (3) M8-1.25 x 10 set screws into

each extension wing at locations shown in Figure 15.

Set Screws

(3 of 6 shown)

Extension

Wing

For a correct fit, mating edges of table and

wings must be clean, smooth, and flat. If necessary, use a wire brush or file to remove any flashing, dings, or high spots.

While a helper holds extension wings in

place, attach each wing flush with main table using (3) M10-1.5 x 30 cap screws, 10mm flat washers, and 10mm lock washers (see Figure 14). Do not fully tighten cap screws at this time.

x 3

Figure 15. Extension wing set screw locations.

Using a straightedge as a guide, rotate set

screws until extension wings are in plane with main table, then fully tighten cap screws installed in Step 2.

5. Attach motor cover to cabinet using (6) M5-.8 x 10 button head cap screws (see Figure 16).

Motor

Cover

x 6

Figure 16. Motor cover installed.

Figure 14. Extension wings installed.

-20-

Model G0771Z (Mfd. Since 07/24)

Page 23

. Remove end caps from both ends of front

fence rail (see Figure 17).

End Cap

(1 of 2)

Figure 17. End cap on front fence rail.

. Align hex bolts in fence rail with holes in

table, then insert bolts into table. Be sure scale on fence rail faces up. Hand tighten (8) M8-1.25 hex nuts onto hex bolts. Do not fully tighten yet (see Figure 20).

Insert (2) M8-1.25 x 16 hex bolts into bottom

slot on left end of fence rail (see Figure 18). These will be used later for mounting the switch.

x 2

Figure 18. Hex bolts for mounting switch.

8. Orient fence rail so scale faces you. Press

end cap into left end of front fence rail to reinstall.

. Slide (8) M8-1.25 x 30 hex bolts into slot on

right end of front fence rail (see Figure 19).

x 8

Figure 20. Mounting front fence rail.

11. Install switch onto hex bolts from Step 7

using (2) M8-1.25 hex nuts and 8mm lock washers (see Figure 21).

x 2

Figure 21. Switch installed.

12. Install rear fence rail on rear of table using

(8) M8-1.25 x 25 cap screws, as shown in Figure 22. Secure outer four cap screws with M8-1.25 hex nuts.

Scale

Figure 19. Hex bolt positioned in front fence rail

slot.

Model G0771Z (Mfd. Since 07/24)

x 8

Slot

Rear Fence

Rail

x 2

Figure 22. Rear fence rail mounting locations.

x 4

x 2

-21-

Page 24

13. Install handwheels on shafts, making sure

notch in each wheel fits over pin on each shaft, and secure with star knobs, as shown in Figure 23.

Raise motor slightly using blade height

16. handwheel and remove styrofoam block that supports motor during shipping (see Figure 25).

Notch

Figure 23. Handwheel installed.

14. Install saw blade (see Figure 24) as instruct-

ed in Blade Installation on Page 30.

. Install table/dado insert in table throat (see

Figure 24). Check to make sure it is flush and adjust if necessary (see Table/Dado Insert Adjustment on Page 69 for more

information).

Star Knob

Remove

Figure 25. Location of styrofoam block to be

removed.

Place fence on front fence rail, as shown in

17. Figure 26.

Fence

Front

Fence

Rail

Figure 24. Example of blade and table insert

installed.

-22-

Figure 26. Fence installed on front rail.

Model G0771Z (Mfd. Since 07/24)

Page 25

18. Using blade height handwheel, raise blade

1–2 inches.

Rotate blade tilt handwheel until blade tilt

19.

indicator on front of machine points to 0° on scale (see Figure 27).

. Check fence scale calibration by moving

fence to 1" mark on scale and measuring distance from blade (see Figure 29).

— If crosshair aligns exactly with 1" mark, no

adjustments are needed.

Scale

Indicator

Blade Tilt

Handwheel

Figure 27. Blade tilt handwheel and angle scale.

. Slide fence so it lightly touches right side of

blade (see Figure 28). Do not lock fence.

. Nudge fence rail so zero mark of scale on

right lines up with cross-hair in fence scale window (see Figure 28).

Right Fence

Scale

Window

— If crosshair does not align with 1" mark,

loosen fence scale window screws, move crosshair over 1" mark, then carefully tighten screws.

Note: Further scale calibration can be per-

formed after Test Run, if necessary, by cut- ting a scrap workpiece and verifying that cutting results match fence scale, or adjusting the crosshair as necessary to achieve your desired level of accuracy.

Figure 29. Checking calibration of fence scale.

Fence Lightly

Touching Blade

Figure 28. Fence scale calibration.

22. Tighten hex nuts from Step 10 to secure front

fence rail.

Model G0771Z (Mfd. Since 07/24)

. Lower blade and move fence to left side of

blade.

. Raise blade 1–2 inches.

26. Slide fence so it lightly touches left side of

blade.

. Check left fence scale window.

— If crosshair aligns with zero mark on left

fence scale, no adjustments are needed.

— If crosshair does not align with zero mark

on scale, loosen fence scale window screws, move crosshair over zero mark, then carefully tighten screws.

. Install blade guard and spreader/riving knife

as instructed on Page 31.

-23-

Page 26

29. Install end cap on right end of front fence rail

in the same manner as you did on the left end in Step 8 on Page 21.

Secure rear access panel with (6) M5-.8 x 16

30.

button head cap screws.

. Mount dust port with (4) M5-.8 x 10 but-

ton head cap screws and 5mm flat washers (see Figure 30).

x 4

Figure 30. Dust port installed.

. Install miter handle and 6 x 20mm flat washer

into miter gauge (see Figure 31).

Dust Collection

This machine creates a lot of wood chips/ dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust-collection system.

Recommended CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust-collection "how-to" book.

Miter Handle

Miter Gauge

Figure 31. Installing miter handle.

To connect a dust-collection hose:

Fit 4" dust hose over dust port, as shown in

1. Figure 32, and secure in place with a hose

clamp.

Figure 32. Example of dust hose attached to

dust port.

Tug hose to make sure it does not come off.

-24-

Note: A tight fit is necessary for proper dust

collection performance.

Model G0771Z (Mfd. Since 07/24)

Page 27

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

table in the

SERVICE section of this manual can help.

DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine

ed results that can lead to serious injury,

Serious injury or death can result from

ON / START

Button

OFF / STOP

Paddle

Troubleshooting

The test run consists of verifying the following:

1) The motor powers up and runs correctly, and

2) the safety disabling mechanism on the switch works correctly.

using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

may result in malfunction or unexpect-

death, or machine/property damage.

To test run machine:

Lower blade all the way down, and make sure

all tools and objects used during setup are cleared away from machine.

Connect machine to power supply.

Figure 33. Switch disabling pin inserted into ON

button.

Press green ON button to test disabling fea-

ture on switch. The machine should not start.

— If machine does not start, the switch dis-

abling feature is working as designed.

— If machine does start, immediately stop

the machine. The switch disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

Recommended

Adjustments

For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate this machine. However, because of the many variables involved with shipping, we recommend that you verify the following adjustments to ensure that this saw cuts safely and accurately.

Step-by-step instructions for these adjustments can be found in SECTION 8: SERVICE.

3. Turn machine ON, verify motor operation, then turn machine OFF.

The motor should run smoothly and without

unusual noises.

Insert switch disabling pin through green ON

4. button (see Figure 33).

Model G0771Z (Mfd. Since 07/24)

Adjustments that should be verified:

. Blade Tilt Calibration (Page 60).

Miter Slot to Blade Parallelism (Page 62).

. Table/Dado Insert Adjustment (Page 69).

-25-

Page 28

SECTION 4: OPERATIONS

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the

discussed

later in this manual

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,

training from experienced machine operators, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce your risk of serious injury, read this entire manual BEFORE

ing loss can occur while operating this

Operation Overview

machine controls/components

are easier to understand.

seek additional

using machine.

To complete a typical operation, the operator does the following:

Examines the workpiece to make sure it is

suitable for cutting.

Adjusts the blade tilt, if necessary, to the cor-

rect angle of the desired cut.

Adjusts the blade height approximately 1⁄4"

higher than the thickness of the workpiece.

Adjusts the fence to the desired width of cut,

then locks it in place.

Checks the outfeed side of the machine

for proper support and to make sure the workpiece can safely pass all the way through the blade without interference.

Puts on safety glasses, respirator, and hear-

ing protection, and locates push sticks if needed.

Starts dust collector, then the saw.

Eye injuries, respiratory problems, or hear-

tool. Wear personal protective equipment to reduce your risk from these hazards.

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

-26-

8. Feeds the workpiece all the way through the

blade while maintaining firm pressure on the workpiece against the table and fence, and keeping hands and fingers out of the blade path and away from the blade.

Stops the machine immediately after a cut is

complete.

Model G0771Z (Mfd. Since 07/24)

Page 29

Workpiece

A non-through cut is a sawing operation where the blade does not protrude above the top face of the wood stock, as shown in the

Examples of non-through cuts include dadoes and rabbets. Non-through cuts have a higher risk of injury from kickback because the blade guard must be removed. However, when making these cuts with a standard blade, the riving knife MUST be installed because it still provides some protection.

IMPORTANT: When making non-through cuts with a dado blade, the riving knife MUST be removed. Do not attempt to cut the full depth in one pass. Instead, take multiple light passes to reduce the load on the blade.

Non-Through &

Inspection

Some workpieces are not safe to cut or may require modification before they are safe to cut.

Before cutting, inspect all workpieces for the following:

• Material Type: This machine is intended for

cutting natural and man-made wood products, laminate-covered wood products, and some plastics. Cutting drywall or cementitious backer board creates extremely fine dust and may reduce the life of the bearings. This machine is NOT designed to cut metal, glass, stone, tile, etc.; cutting these materials with a table saw may lead to injury.

• Foreign Objects: Nails, staples, dirt, rocks

and other foreign objects are often embedded in wood. While cutting, these objects can become dislodged and hit the operator, cause kickback, or break the blade, which might then fly apart. Always visually inspect your workpiece for these items. If they can't be removed, DO NOT cut the workpiece.

Through Cuts

Non-Through Cuts

Figure below.

Figure 34. Example of a non-through cut.

• Large/Loose Knots: Loose knots can

become dislodged during the cutting operation. Large knots can cause kickback and machine damage. Choose workpieces that do not have large/loose knots or plan ahead to avoid cutting through them.

• Wet or "Green" Stock: Cutting wood with a

moisture content over 20% causes unnecessary wear on the blades, increases the risk of kickback, and yields poor results.

• Excessive Warping: Workpieces with exces-

sive cupping, bowing, or twisting are dangerous to cut because they are unstable and often unpredictable when being cut. DO NOT use workpieces with these characteristics!

• Minor Warping: Workpieces with slight cup-

ping can be safely supported if the cupped side is facing the table or the fence. On the contrary, a workpiece supported on the bowed side will rock during a cut and could cause kickback or severe injury.

Model G0771Z (Mfd. Since 07/24)

-27-

Page 30

This section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to ensure safe and efficient operation of your table saw.

Ripping Blade Features:

•

Crosscut blade features:

•

Through Cuts

A through cut is a sawing operation in which the workpiece is completely sawn through, as shown in the

. Examples of through cuts are rip cuts, cross cuts, miter cuts, and beveled cuts. The blade guard assembly MUST be used when performing through cuts.

Figure below

Figure 35. Example of a through cut (blade

guard not shown for illustrative clarity).

Blade Requirements

Blade Selection

Best for cutting with the grain 20-40 teeth Flat-top ground tooth profile Large gullets for large chip removal

Flat

Top

Blade

The spreader/riving knife included with this machine is 0.090" (2.3mm) thick and is only designed for 10" diameter blades.

When choosing a main blade, make sure the blade size meets the requirements listed below. The thickness of the blade body and teeth can be measured with calipers or any precision measuring device.

Blade Size Requirements:

• Body Thickness: 0.060"-0.086" (1.5-2.1mm)

• Kerf (Tooth) Thickness: 0.094"-0.126" (2.4-3.2mm)

Figure 36. Ripping blade.

Best for cutting across the grain 60-80 teeth Alternate top bevel tooth profile Small hook angle and a shallow gullet

Alternate

Top

Bevel

-28-

Figure 37. Crosscutting blade.

Model G0771Z (Mfd. Since 07/24)

Page 31

Combination blade features:

•

Designed to cut both with and across grain

•

cross-cut blade), then large and deep (similar

Laminate blade features:

•

Thin Kerf Blade: A blade with thinner kerf than a standard blade. Since the spreader/riving knife included with this table saw is sized for standard blades, thin kerf blades cannot be used on this saw unless they meet the specified in this manual; otherwise, they will increase the risk of kickback.

Dado Blades

Stacked Dado Blade

Multiple blades are stacked together to control the cutting width.

are more expensive than wobble blades, but typically produce higher quality results.

Wobble Dado Blade:

mounted at a slight angle on an arbor hub. The blade angle is adjustable on the hub, and the width of the dado cut is controlled by the angle setting of the blade.

40-50 teeth Alternate top bevel and flat, or alternate top

bevel and raker tooth profile Teeth are arranged in groups Gullets are small and shallow (similar to a

to a ripping blade

Alternate

Top

Bevel

and Flat

Blade Requirements

(see below):

Stacked dado blades

A single blade

Figure 38. Combination blade.

Best for cutting plywood or veneer 40-80 teeth Triple chip tooth profile Very shallow gullet

Figure 39. Laminate blade.

Triple

Chip

Blade

Figure 40. Stacked dado blade.

Model G0771Z (Mfd. Since 07/24)

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Page 32

Blade Installation

To reduce the risk of injury, always disconnect power to the saw before changing blades. Since the blade is sharp, use extra care and wear gloves when installing it.

To install a new blade:

1. DISCONNECT MACHINE FROM POWER!

2. Raise arbor all the way up, remove blade

guard, table insert (leave insert adjust-

ment screws mounted in table throat), and

spreader/riving knife (see Page 31).

4. Install new blade, flange and arbor nut on arbor, as shown in Figure 42, with upper teeth facing front of the saw.

Figure 42. Correct order of installation with teeth

facing the correct direction.

Re-install spreader/riving knife, table insert,

5. and blade guard (see Page 31).

Note: Table insert is held in place by magnet.

. Use included arbor wrenches to loosen and

remove arbor nut, flange, and blade (see Figure 41). Arbor nut has right hand threads; rotate counterclockwise to loosen.

Figure 41. Example of removing table saw

blade.

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Model G0771Z (Mfd. Since 07/24)

Page 33

Blade Guard

Assembly

The term "blade guard" refers to the assembly that consists of the clear polycarbonate shield, the spreader, and the anti-kickback pawls on each side of the spreader (see Figure 43). Each of these components has important safety functions during the operation of the saw.

Spreader/Riving Knife

The spreader/riving knife is a metal plate that prevents the newly cut kerf of the workpiece from pinching the back side of the blade, causing kickback.

The spreader/riving knife also acts as a barrier behind the blade to shield hands from being pulled into the blade if a kickback occurs.

Clear Shield

Anti-Kickback

Pawl

Spreader

Figure 43. Blade guard assembly components.

Guard

The clear polycarbonate guard allows the operator to watch the blade cut the workpiece during operation. This guard is designed to lift as the workpiece is pushed into the blade and remain in contact with the workpiece throughout the entire cut.

The guard reduces risk of injury by providing a barrier around the blade that prevents accidental contact and contains flying wood chips.

To ensure that the guard does its job effectively, the guard must always be in the downward position against the table during idle operation, and the hinge mechanism must be maintained in good working condition so the guard can freely pivot up and down to accommodate the height of the workpiece and return to the table surface.

To work properly, spreader cannot be bent/ misaligned with blade. If spreader gets bent, straighten it or replace it. Bent/misaligned spreader will increase risk of kickback! Refer to Page 64 to check/adjust alignment.

Installing Blade Guard & Spreader/ Riving Knife

1. DISCONNECT MACHINE FROM POWER!

Remove table insert, but leave Phillips head

2. screws mounted in table throat.

Raise blade all the way up.

4. Insert lower set of holes on spreader/riving

knife into bracket slot, and tighten lock lever to secure spreader (see Figure 44).

Note: Do not insert upper set of holes on

spreader into bracket slot. Doing so will result in improper installation of blade guard.

Spreader/

Riving Knife

Model G0771Z (Mfd. Since 07/24)

Bracket Slot

Lock Lever

Insert Adjustment

Screw (1 of 5 shown)

Figure 44. Lock lever used to secure spreader/

riving knife.

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Page 34

5. Re-install table insert (refer to Table/Dado Insert Adjustment on Page 69).

11. Swing one side of blade guard up and out of

the way.

Tug spreader upward to verify it is locked.

. Push guard lever forward, as shown in

Figure 45.

Insert rear pin on blade guard into rear slot

of spreader, then push down on blade guard assembly so forward pin slides into forward slot of spreader (see Figure 45).

Guard Lever

Figure 45. Example of blade guard installation.

Push guard lever toward rear of saw, locking

9. blade guard.

Tug upward on blade guard assembly to

10. verify that it is locked into spreader.

. While lifting up on right spreader pawl, place

a straightedge against blade and spreader, making sure straightedge does not touch a blade tooth.

When properly aligned, spreader/riving

knife will be in "Alignment Zone," shown in Figure 47, and will be parallel with blade.

Alignment

Zone

Spreader or

Riving Knife

Blade

Straightedge

Figure 47. Spreader/riving knife alignment zone.

Anti-Kickback Pawls

The anti-kickback pawls allow the workpiece to travel in only one direction. If the workpiece moves backwards, such as during a kickback, the pawls will dig into the workpiece to slow or stop it.

When properly installed, the blade guard

should be set up similar to Figure 46. It should pivot freely up and down and return to the table in the resting position. It should also swing up high enough to accommodate the workpiece.

Figure 46. Example of blade guard installed.

To work properly, the pawls must return to their resting position after pivoting, shown in Figure 48.

Pawl

Figure 48. Example of pawls in resting position.

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Model G0771Z (Mfd. Since 07/24)

Page 35

If the pawls fail to return to the resting position, the pivot area may need to be cleaned or the spring may have been dislodged or broken and will need to be fixed/replaced.

Enabling Pawls

To enable the pawls, re-install retaining spring, pawls, washers, cap screw, and locking hex nut onto blade guard assembly. Do not overtighten.

Disabling Pawls

You might disable the pawls if you are concerned about them scratching a delicate workpiece, or if you believe that they will obstruct a narrow workpiece and cause feeding difficulty or loss of control. Use your best judgment before retracting the pawls, as they are provided for your safety.

We do not recommend disabling the pawls during normal operations unless absolutely necessary. In most situations, disabling the pawls will increase your risk of serious personal injury in the event of a kickback.

The pawls are sharp and can lacerate fingers or hands. Use caution, and wear leather gloves when handling the pawls to reduce the risk of injury.

To disable pawls:

. DISCONNECT MACHINE FROM POWER!

When to Use the Blade Guard

The blade guard assembly MUST be installed on the saw for all normal through cuts (those where the blade cuts all the way through the thickness of the workpiece). If the blade guard is removed for specific operations, always immediately replace it after those operations are complete.

When Not to Use the Blade Guard

The blade guard cannot be used on any nonthrough cuts (those in which the blade does not cut all the way through the thickness of the workpiece).

IMPORTANT: Whenever the blade guard cannot be used, the spreader/riving knife must be installed in the riving knife position (refer to Riving Knife on this page).

Sometimes the blade guard or its components can get in the way when cutting very narrow workpieces or other specialized cuts. Because the blade guard is provided to decrease your risk of injury, it should not be used if it gets in the way of making a safe cut. Use good judgment!

2. Remove cap screw, locking hex nut, washers, pawls, and retaining spring from blade guard assembly (see Figure 49).

Figure 49. Example of pawls removed.

Model G0771Z (Mfd. Since 07/24)

Riving Knife

The spreader also functions as a riving knife, which works in the same manner as the spreader, but is used for non-through cuts, except dados. It is a metal plate that prevents a newly cut workpiece from pinching the backside of the blade and causing kickback.

Minimum 1mm

Maximum 5mm

Figure 50. Example of height difference between

riving knife and blade.

Height Difference

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Page 36

Similar to the spreader, the riving knife acts as a barrier behind the blade to reduce the risk of hands being pulled into the blade if kickback occurs.

When used as a riving knife, the spreader/riving knife must be kept within the range shown in Figure 51. For that reason, a 10" blade is required for operations that use a riving knife.

Top Distance

Minimum 3mm

Maximum 8mm

Bottom Distance

Minimum 3mm Maximum 8mm

Figure 51. Example of allowable top and bottom

distances between riving knife and blade.

To install riving knife:

DISCONNECT MACHINE FROM POWER!

Remove table insert, but leave Phillips head

2. screws mounted in table throat.

Note: Table insert is held in place by magnet.

To ensure that the riving knife works safely, it MUST be aligned with and correctly adjusted to the blade. Refer to Page 64 to check or adjust the riving knife alignment.

Re-install table insert (refer to Page 69).

Tug upward on top of spreader/riving knife to

verify it is locked.

When to Use the Riving Knife

Use the riving knife for all non-through cuts made with a standard table saw blade (i.e., dadoes or rabbet cuts, and when using a tenoning jig).

Also, use the riving knife for those special operations where the blade guard or its components get in the way of safe operation, such as with very narrow cuts.

When Not to Use the Riving Knife

Do not use the riving knife with a dado blade. In addition, although it is possible to use the riving knife for through cutting operations, the blade guard assembly offers far more injury protection and risk reduction than the riving knife. Therefore, we strongly recommend that you use the blade guard assembly for through cuts.

Raise blade all the way up.

4. Insert upper set of holes on spreader/riving

knife into bracket slot and tighten lock lever to secure spreader/riving knife (see Figure 52).

Spreader/

Riving Knife

Bracket Slot

Figure 52. Lock lever used to secure spreader.

-34-

Upper Holes

Lock Lever

Model G0771Z (Mfd. Since 07/24)

Page 37

Ripping

"Ripping" means cutting with the grain of a natural wood workpiece. In man-made materials such as MDF or plywood, ripping simply means cutting lengthwise.

Serious injury can be caused by kickback. Kickback is a high-speed ejection of stock from the table saw toward an operator. The operator or bystanders may be struck

by flying stock, or the operator’s hands

can be pulled into the blade during kickback.

To make a rip cut:

. Review Preventing Kickback on Page 11

and take necessary precautions to reduce likelihood of kickback.

. If using natural wood, joint one long edge of

workpiece on a jointer.

9. Use a push stick to feed workpiece through saw blade, as shown in Figure 53, until workpiece is completely beyond saw blade.

Figure 53. Typical ripping operation.

Turn saw OFF and allow blade to come to a complete stop before removing cutoff piece. Failure to follow this warning could result in severe lacerations or amputation.

. DISCONNECT MACHINE FROM POWER!

Ensure that blade guard/spreader is installed.

5. Set fence to desired width of cut on scale.

6. Adjust blade height so highest saw tooth pro-

trudes no more than

7. Set up safety devices such as featherboards

or other anti-kickback devices, making sure no safety devices are contacting blade.

. Plug saw into power source, turn it ON, and

allow it to reach full speed.

Note: Jointed edge of workpiece must slide

against fence during cutting operation.

⁄4" above workpiece.

Keep blade guard installed and in down position. Failure to do this could result in serious personal injury or death.

Model G0771Z (Mfd. Since 07/24)

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Page 38

Crosscutting Miter Cuts

"Crosscutting" means cutting across the grain of a natural wood workpiece, usually with a miter saw. In other man-made materials, such as MDF or plywood, crosscutting means cutting across the width of the workpiece.

To make a crosscut using miter gauge:

. DISCONNECT MACHINE FROM POWER!

Ensure that blade guard/spreader is installed.

. To avoid kickback, move rip fence aside and

position miter gauge, adjusted to 90°, in a miter slot.

. Adjust blade height so teeth protrude no

more than 1⁄4" above workpiece.

. Slide miter gauge near blade and adjust

workpiece so blade will cut on waste side of line.

A miter is an angled crosscut. Miters are usually cut in the same manner as crosscuts, using the miter gauge and a predetermined mark on the workpiece.

To perform a miter cut:

. DISCONNECT MACHINE FROM POWER!

Ensure that blade guard/spreader is installed.

Determine angle of cut. If angle needs to be

very precise, use a protractor to set miter gauge to blade.

Place face of miter gauge against edge

of workpiece and place bar across face of workpiece. Use bar as a guide to mark your cut, as shown in Figure 55.

. Plug in table saw, turn it ON, and allow it to

reach full speed.

. Hold workpiece firmly against face of miter

gauge (as shown in Figure 54), and ease it through blade until workpiece is completely past saw blade.

Figure 54. Typical crosscutting operation.

Figure 55. Example of marking miter line.

5. Place miter gauge back into slot and hold

workpiece firmly against miter gauge body. Slide miter gauge near blade and adjust workpiece so blade will cut on waste side of line.

Proceed to make cut in same manner as

described in Crosscutting instructions.

Turn saw OFF and allow blade to come to a complete stop before removing cutoff piece. Failure to follow this warning could result in severe lacerations or amputation.

-36-

Model G0771Z (Mfd. Since 07/24)

Page 39

Because dado blades are much wider than standard blades, they place a greater amount of force against the workpiece when cutting. This additional force increases the risk of kickback, requiring the operator to take additional steps when cutting to keep their injury risk at an acceptable level.

Blade Tilt/Bevel Cuts

Commonly used in furniture joinery, a dado is a straight channel cut in the face of the workpiece. Dadoes are "non-through" cuts that can be made with a dado blade or a standard saw blade. The

Figure

shows a cutaway view of a dado cut

being made with a dado blade.

The Model G0771Z accommodates 8" diameter dado blades. When using a dado blade, DO NOT install the riving knife.

When the blade tilt adjustment bolts are properly adjusted (as described on Page 60), the blade tilt handwheel allows the operator to tilt the blade to the left, between 0° and 45°. This is used most often when cutting bevels, compound miters, or chamfers. Figure 56 shows an example of the blade when tilted to 45°.

Figure 56. Example of blade tilted to 45° for

bevel cutting (blade guard only removed for

clarity.

Installing a Dado Blade

1. DISCONNECT MACHINE FROM POWER!

2. Remove table insert, blade guard assembly,

spreader/riving knife, and saw blade.

. Attach and adjust 8" dado blade system

according to dado blade manufacturer’s

instructions.

. Install included dado table insert.

DO NOT make through cuts with a dado blade. The extra width of a dado blade will increase the risk of kickback during a through cut. Dado blades are only intended for non-through cuts. Failure to heed this warning could result in serious injury.

Dado Cutting

below

Workpiece

Figure 57. Example of a dado being cut with a

Model G0771Z (Mfd. Since 07/24)

Dado Blade

dado blade.

Never try to cut a warped board by holding it down against the table. If kickback occurs, your hand could be pulled into the blade, resulting in accidental contact with the rotating blade, causing severe lacerations or amputation.

Cutting Dadoes with a Dado Blade

Fence

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Page 40

The Figure below demonstrates the sequential process of making multiple, light cuts that get progressively deeper. The actual number of cuts used should be determined by workpiece hard ness, total dado depth, and feed rate. In general, if you hear the motor slow down during the cut, you are cutting too deep or feeding too fast.

To cut a dado with a dado blade:

Dado blades have a higher risk of kickback than normal blades because their larger size applies stronger forces to the workpiece. This risk increases relative to the depth and width of the cut. To minimize your risk of serious personal injury, ensure that stock is flat and straight, and make multiple light cuts (rather than one deep cut) to achieve the desired cutting depth.

Dado Blade

Workpiece

Cut 1

Fence

1. DISCONNECT MACHINE FROM POWER!

Install 8" dado blade and dado insert.

Adjust dado blade to desired depth of cut.

Adjust distance between fence and inside

edge of blade, as shown in Figure 57 on Page 37, to dado length of a workpiece.

— If dadoing across workpiece, use miter

gauge and carefully line up desired cut with dado blade. To reduce kickback, DO NOT use fence in combination with miter

6. Turn saw ON. Blade should run smoothly,

gauge.

Connect saw to power source.

with no vibration.

When blade has reached full speed, perform

test cut with scrap piece of wood.

Workpiece

Finished

Dado Cut

Workpiece

Figure 58. Example of dado being cut with multiple light cuts, instead of one deep cut.

Cut 2

Cut 3

Fence

If cut is satisfactory, repeat cut with actual

workpiece.

Cutting Dadoes with a Standard Blade

A ripping blade (described on Page 28) is typically the best blade to use when cutting dadoes with a standard blade because it removes sawdust very efficiently.

To cut a dado with a standard blade:

DISCONNECT MACHINE FROM POWER!

Install 10" standard blade and table insert.

3. Mark width of dado cut on workpiece. Include

marks on edge of workpiece so cut path can be aligned when workpiece is lying on table.

Raise blade up to desired depth of cut (depth

of dado channel desired).

-38-

Set saw up for type of cut you need to make,

depending on whether it is a rip cut (Page 35) or crosscut (Page 36).

Model G0771Z (Mfd. Since 07/24)

Page 41

Align blade to cut one side of dado, as shown

in Figure 59.

Cut 1

Workpiece

Figure 59. First cut for a single-blade dado.

Reconnect saw to power source and turn saw

ON. Allow blade to reach full speed, then perform cutting operation.

Repeat cutting operation on other side of

8. dado, as shown in Figure 60.

Blade

Fence

Rabbet Cutting

Commonly used in furniture joinery, a rabbet is an L-shaped groove cut in the edge of the workpiece. Rabbets can be cut with either a dado blade or a standard saw blade.

Rabbet cutting along the edge of a workpiece with a dado blade requires a sacrificial fence (Figure 62). Make the sacrificial fence the same length as the fence and fence with screws or clamps, making sure they are all secure and tight. Raise the blade into the sacrificial fence to the height needed.

Rip Fence

⁄4" thick. Attach it to the

Sacrificial

Fence

Cut 2

Workpiece

Figure 60. Second cut for a single-blade dado.

Make additional cuts (see Figure 61) in cen-

ter of dado to clear out necessary material. Dado is complete when channel is completely cleared out.

Blade

Fence

Cuts 3+

Fence

Workpiece

Figure 61. Additional single-blade dado cuts.

Dado Insert

Blade Cut-Out

Figure 62. Example of sacrificial fence.

When using a dado blade, the included dado table insert must be installed and used during rabbeting operations.

Model G0771Z (Mfd. Since 07/24)

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Page 42

Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase control and reduce your risk of injury during operations that require blade guard be removed from saw. ALWAYS replace blade guard after dadoing is complete.

Cutting Rabbets with a Standard Blade

A ripping blade is typically the best blade to use for cutting rabbets when using a standard blade because it removes sawdust very efficiently. (See Page 28 for blade details.) Also, a sacrificial fence is not required when cutting rabbets with a standard blade.

To cut rabbets with a standard blade:

Cutting Rabbets with a Dado Blade

. DISCONNECT MACHINE FROM POWER!

. Adjust dado blade to height needed for rab-

beting operation. When cutting deep rabbets, take more than one pass to reduce risk of kickback.

Adjust fence and align workpiece to perform

3. cutting operation, as shown in Figure 63.

Sacrificial Fence

Dado Blade

Fence

Workpiece

. DISCONNECT MACHINE FROM POWER!

. Ensure that riving knife and standard table

insert are installed.

. Mark width of rabbet cut on edge of workpiece,

so you can clearly identify intended cut while it is laying flat on saw table.

. Raise blade up to desired depth of cut (depth

of rabbet channel desired).

. Stand workpiece on edge, as shown in

Figure 64, then adjust fence so blade is

aligned with inside of your rabbet channel.

Blade

Workpiece

Fence

Figure 63. Rabbet cutting.

. Reconnect saw to power source and turn saw

ON. When blade has reached full speed, perform a test cut with a scrap piece of wood.

If cut is satisfactory, repeat cut with

—

workpiece.

-40-

Figure 64. Example of rabbet cutting with a

standard blade.

— If workpiece is very tall, or is unstable

when placed against fence, lay it flat on table and use a dado blade to perform rabbet cut.

Model G0771Z (Mfd. Since 07/24)

Page 43

Resawing

Resawing operations require proper procedures to avoid serious injury and prevent kickback. Any tilting or movement of workpiece away from fence will likely cause kickback. Be certain that stock is flat and straight. Failure to follow these warnings could result in serious personal injury or amputation.

DO NOT place a tall board on edge to perform a rabbet cut with a standard blade. Workpieces that are too tall to properly support with fence can easily shift during operation and cause kickback. Instead, place stock flat on saw and perform rabbet cut with a dado blade, as instructed on Page 40.

. Reconnect saw to power source, then per-

form cut.

. Lay workpiece flat on table, as shown in

Figure 65, adjust saw blade height to inter-

sect with first cut, then perform second cut to complete rabbet.

Blade

Fence

Workpiece

Resawing is the process of cutting a thick piece of stock into one or more thinner pieces. Although resawing can be done with a table saw, we strongly recommend that you use a bandsaw instead.

A bandsaw is the ideal machine for resawing, and resawing with one is fairly easy and safe. A table saw is not intended for resawing, and resawing with one is difficult and more dangerous than a bandsaw due to the increased risk of kickback from binding and deep cuts, and the increased risk of injury from having to remove the guard.

If you insist on resawing with a table saw, DO NOT do so without using a resaw barrier and wearing a full face shield. The following instructions describe how to build a resaw barrier and add an auxiliary fence to your standard fence, to reduce the risk injury from resawing on a table saw.

Note: To determine the maximum resawing height for this table saw, find the maximum blade height,

then double it and subtract

⁄8".

Figure 65. Example of second cut to create a

rabbet.

Model G0771Z (Mfd. Since 07/24)

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Page 44

Making Resaw Barrier

When resawing, the resaw barrier acts in tandem with the rip fence to provide tall support for the workpiece. This minimizes the probability of it binding against the blade and causing kickback.

Making Auxiliary Fence

An auxiliary fence is necessary if you are resawing a workpiece that is taller than it is wide. The fence should be no less than to be resawn.

⁄2" shorter than the board

Tools Needed: Qty

Table Saw ........................................................... 1

Jointer and Planer Clamps

............................................... 2 Minimum

....................... Recommended

Drill ....................................................................1

Drill Bits Countersink Bit

⁄8", 9⁄64" ....................................... 1 Each

...................................................1

Components Needed for Resaw Barrier:

Wood* Wood* Wood Screws #8 x 2" Wood Glue

⁄4" x 51⁄2" x Length of Fence ...................1

⁄4" x 3" x Length of Fence ...................... 1

........................................ 4

.........................................As Needed

*Only use furniture-grade plywood, kiln-dried

hardwood, or HDPE plastic to prevent warping.

To build a resaw barrier:

. Cut your wood pieces to size specified above.

If you are using hardwood, cut pieces oversize, then joint and plane them to correct size to make sure they are square and flat.

The fence should be similar to the one in Figure 67 when installed.

Auxiliary Fence

M6-1 Flat

M6-1 Hex Nut

Fence

Head Cap Screw

Pre-drill and countersink four holes approxi-

mately

. Glue end of 3" board, clamp boards at a 90°

⁄8" from bottom of 51⁄2" wood piece.

angle with larger board in vertical position, as shown in Figure 66, then fasten together with wood screws.

#8 x 2"

Wood Screw

⁄4"

Assembled

Resaw Barrier

Figure 66. Resaw barrier.

Assembled Auxiliary Fence

Figure 67. Example of auxiliary fence attached

to Model G0771Z fence face.

Tools Needed: Qty

Clamps ...............................................................2

Drill ....................................................................1

Drill Bit Countersink Drill Bit Hex Wrench 5mm Ruler

⁄4" ..........................................................1

............................................ 1

............................................... 1

...................................................................1

-42-

Model G0771Z (Mfd. Since 07/24)

Page 45

Components Needed:

Fence

Auxiliary Fence

M6-1 Flat

Head Cap Screw

M6-1 Hex Nut

Hex Nuts M6-1

...............................................3–6

Flat Head Cap Screws M6-1 (length varies)

Wood*

⁄4" x 4" x Length of Fence ...................... 1

.. 3–6

4. Measure depth of board plus depth of T-slot,

to determine maximum length of M6-1 flat head cap screws needed to mount auxiliary fence board to fence face.

*Only use furniture-grade plywood, kiln-dried

hardwood, or HDPE plastic to prevent warping.

To build an auxiliary fence:

Remove fence cap from fence face on

which you will mount auxiliary fence (see Figure 68).

Fence

Cap

Upper T-Slot

Lower T-Slot

Figure 68. Auxiliary fence mounts on upper or

lower T-slots of fence face.

. Measure centerline of fence T-slot and trans-

fer to auxiliary fence board to determine where to drill holes in board for flat head cap screws.

6. Set auxiliary fence board aside, and using

⁄4" drill bit, drill mounting holes in auxiliary

fence board. Countersink holes

⁄16" deep so

head of cap screw sits slightly beneath face of auxiliary fence board.

Insert cap screws through holes in auxiliary

fence board (see Figure 69).

Align cap screw threads with hex nuts and

tighten (see Figure 69).

. Slide (3) M6-1 hex nuts into either the upper

or lower T-slot.

Note: For additional mounting strength,

attach auxiliary board with six hex nuts and flat head cap screws using both T-slots.

Place auxiliary fence board against fence

face. Place a thin metal shim (such as a ruler) between table and bottom of auxiliary fence board to ensure adequate clearance between fence board and table. Clamp in position.

Figure 69. Example auxiliary fence attached to

included fence.

Replace fence cap.

Model G0771Z (Mfd. Since 07/24)

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Page 46

Resawing Operations

The table saw motor is pushed to its limits when resawing. If the motor starts to bog down, slow down your feed rate. Motor overloading and blade wear can be reduced by using a ripping blade. Ripping blades are designed to clear the sawdust quickly.

Components Needed for Resawing:

Zero-Clearance Insert Ripping Blade 10" Clamps

...............................................................2

Shop-Made Auxiliary Fence Shop-Made Resaw Barrier

........................................1

............................................... 1

...............................1

................................. 1

. Place workpiece against auxiliary fence and

slide resaw barrier against workpiece, as shown in Figure 70. Now clamp resaw barrier to top of table saw at both ends.

Workpiece

(Front View)

Auxiliary

Fence

Resaw

Fence

Barrier

You may experience kickback during this procedure. Stand to the side of the blade and wear safety glasses and a full face shield to prevent injury when resawing.

To perform resawing operations:

. DISCONNECT MACHINE FROM POWER!

2. Remove standard table insert and blade

guard assembly.

. Install a ripping blade, install riving knife,

lower blade below table surface, then install zero-clearance table insert.

4. Attach auxiliary fence and set it to desired

width.

Note: When determining correct width,

don't forget to account for blade kerf and inaccuracy of fence scale while auxiliary fence is installed.

Figure 70. Ideal resaw workpiece setup.

6. Lower blade completely below table-top, and

slide workpiece over blade to make sure it moves smoothly and fits between resaw barrier and fence.

. Raise blade approximately 1 inch, or close to

half the height of workpiece (see Figure 71), whichever is less.

Workpiece

Auxiliary

Fence Resaw Barrier

/8" Connection

Fence

-44-

Figure 71. Ideal completed resaw cut.

Model G0771Z (Mfd. Since 07/24)

Page 47

. Plug in table saw, turn it ON, and use a push

stick or push block to feed workpiece through blade, using a slow and steady feed rate.

Note: We recommend making a series of

light cuts that get progressively deeper, to reduce the chance of stalling the motor.

. Flip workpiece end for end, keeping same

side against fence, and run workpiece through blade.

The danger of kickback increases relative to the depth of a cut. Reduce the risk of kickback by making multiple passes to achieve the desired depth of cut. Failure to follow these warnings could result in serious personal injury.

. Repeat Steps 7–9 until blade is close to half

the height of board to be resawn. The ideal

completed resaw cut will leave a

⁄8" connec-

tion when resawing is complete as shown in

Figure 71 on Page 44. Leaving a

⁄8" connec-

tion will reduce risk of kickback.

11. Turn OFF table saw, then separate parts of

workpiece and hand plane remaining ridge to remove it.

When finished resawing, remove resaw bar-

12.

rier and auxiliary fence, then re-install blade guard/spreader or riving knife and standard table insert.

Always use push sticks or push paddles to increase safety and control during operations which require that the blade guard and spreader must be removed from the saw. ALWAYS replace the blade guard after resawing is complete.

Model G0771Z (Mfd. Since 07/24)

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Page 48

SECTION 5: SHOP-MADE SAFETY

ACCESSORIES

Featherboards

We recommend using a bandsaw for mak-

Easily made from scrap stock, featherboards provide an added degree of protection against kickback, especially when used together with push sticks. They also maintain pressure on the workpiece to keep it against the fence or table while cutting, which makes the operation easier and safer because the cut can be completed with-

out the operator’s hands getting near the blade.

The angled ends and flexibility of the fingers allow the workpiece to move in only one direction.

Making a Featherboard

This sub-section covers the two basic types of featherboards: 1) Those secured by clamps, and

2) those secured with the miter slot.

Material Needed for Featherboard

Hardwood Hardwood

Additional Material Needed for Mounting Featherboard in Miter Slot

Hardwood Wing Nut Flat Head Screw Flat Washer

⁄4" x 3" x 10" (Minimum)

⁄4" x 6" x 28" (Maximum) ..................1

⁄8" x (Miter Slot Width) x 5" L ..........1

/4"-20 .................................................. 1

⁄4"-20 x 2" ............................... 1

⁄4"-20 .............................................. 1

ing fingers in the next step because it tends to be safer. A table saw can be used, but it will over-cut the underside of the ends, produce a thicker kerf, and require you to stop the blade half-way through the cut, which can be dangerous.

3. Make a series of end cuts with the grain

⁄8"–1⁄4" apart and 2"–3" long, as shown in

Figure 72 (A). Alternatively, start cuts at 2"-3" deep, then make them progressively deeper, as shown in Figure 72 (B).

10" (Minimum)

30°

⁄8"

2"-3"

⁄8"

Initial Cut

Kerf

⁄16"-1⁄8"

2"-3"

Kerf

⁄16"-1⁄8"

Progressively Longer Cuts

Figure 72. Patterns for featherboards

(top view shown).

To make a featherboard:

. Cut a hardwood board approximately 3⁄4" thick

to size. Length and width of board can vary according to your design. Most featherboards are 10"–28" long and 3"–6" wide. Make sure wood grain runs parallel with length of featherboard, so fingers you will create in Step 3 will bend without breaking.

2. Cut a 30º angle at one end of board.

-46-

IMPORTANT: Cuts made across grain result in weak fingers that easily break when flexed. When made correctly, fingers should withstand flexing from moderate pressure. To test finger flexibility, push firmly on ends with your thumb. If fingers do not flex, they are likely too thick (cuts are too far apart).

Only Steps 1–3 are required to make a clamp-mounted featherboard. Refer to Page 48 for instructions on clamping.

Model G0771Z (Mfd. Since 07/24)

Page 49

. Rout a 1⁄4"–3⁄8" wide slot 4"–5" long in

workpiece and 1"–2" from short end of featherboard (see Figure 73).

/4"-3/8" Slot

1"-2"

4"-5"

Figure 73. Slot routed in featherboard.

. Cut a miter bar approximately 5" long that will

fit in table miter slot, as shown in Figure 74.

. Mark a 4" line through center of countersunk

hole in center, then use a jig saw with a narrow blade to cut it out.

. Assemble miter bar and featherboard with

a 1⁄4"-20 x flat head screw, flat washer, and a wing nut or a star knob (see Figure 75). Congratulations! Your featherboard is complete.

Wing Nut

(Side View)

Flat Washer

Featherboard

Miter Bar

(Top View)

/8"

/4" Hole

Countersink on Bottom

4" Slot

(Side View)

Figure 74. Miter bar pattern.

Tip: Consider making miter bar longer for

larger featherboards—approximately half the length of total featherboard—to support force applied to the featherboard during use.

. Drill a 1⁄4" hole in center of bar, then counter-

sink bottom to fit a

⁄4"-20 flat head screw.

Flat Head Screw

Figure 75. Assembling miter slot featherboard

components.

Note: The routed slot, countersink hole, and

flat head screw are essential for miter bar to clamp into miter slot. When wing nut is tightened, it will draw flat head screw upward into countersunk hole. This will spread sides of miter bar and force them into walls of miter slot, locking featherboard in place.

Tip: The length of the flat head screw depends

on thickness of featherboard—though 1

⁄2" to

2" lengths usually work.

Now, proceed to Mounting Featherboard in

Miter Slot on Page 48.

Model G0771Z (Mfd. Since 07/24)

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Page 50

Mounting Featherboards w/Clamps

1. Lower saw blade, then adjust fence to desired

width and secure it.

. Place workpiece against fence, making sure

it is 1" in front of the blade.

. Place a featherboard on table away from

blade so all fingers point forward and contact workpiece (see Figure 76).

Fence Featherboard

Clamp

Mounting Featherboard in Miter Slot

. Lower saw blade, then adjust fence to desired

width and secure it.

. Place workpiece evenly against fence, mak-

ing sure it is 1" in front of blade.

. Slide featherboard miter bar into miter slot,

making sure fingers slant toward blade, as shown in Figure 77.

Blade

Featherboard

Table

Featherboard

Figure 76. Example of featherboards secured

with clamps.

4. Secure featherboard to table with a clamp.

5. Check featherboard by pushing it with your

thumb to ensure it is secure.

— If featherboard moves, tighten clamp

more.

. Optional: If cutting long workpieces, it may

be beneficial to use a second featherboard attached to fence to keep board firmly against table while feeding.

Figure 77. Featherboard installed in miter slot

and supporting workpiece for ripping cut.

. Position fingered edge of featherboard

against edge of workpiece, so that all fingers contact workpiece. Slide featherboard toward blade until first finger is nearly even with end of workpiece, which should be 1" away from blade.

. Double check workpiece and featherboard

to ensure they are properly positioned, as described in Step 4. Then secure featherboard to table. Check featherboard by hand to make sure it is tight.

Note: The featherboard should be placed

firmly enough against workpiece to keep it against fence but not so tight that it is difficult to feed workpiece.

-48-

Model G0771Z (Mfd. Since 07/24)

Page 51

Push Sticks

When used correctly, push sticks reduce the risk of injury by keeping hands away from the blade while cutting. In the event of an accident, a push stick can also absorb damage that would have otherwise happened to hands or fingers.

Using a Push Stick

Use push sticks whenever your hands will get within 12" of the blade. To maintain control when cutting large workpieces, start the cut by feeding with your hands then use push sticks to finish the cut, so your hands are not on the end of the workpiece as it passes through the blade.

Feeding: Place the notched end of the push stick against the end of the workpiece (see Figure 79 below), and move the workpiece into the blade with steady downward and forward pressure.

Supporting: A second push stick can be used to keep the workpiece firmly against the fence while cutting. When using a push stick in this manner, only apply pressure before the blade; otherwise, pushing the workpiece against or behind the blade will increase the risk of kickback (see "Push Stick Prohibition Zone" in Figure 78 below).

Push Stick

Prohibition

Zone

Push Stick

Supporting

Blade

Path

Push Stick

Feeding

Figure 78. Using push sticks to rip narrow stock.

Making a Push Stick

Use this template to make

90º

Cut here to

⁄4" stock

push

Cut here to push 1⁄2" stock

Notch for placing on corners of workpieces

MATERIAL: Only use hardwood, sturdy plywood, or high-density plastic. Do not use softwood that may break under pressure or

⁄2" Grid

metal that can break teeth from the blade!

your own push stick.

Notch to help prevent hand from slipping

Figure 79. Side view of a push stick in use.

" Minimum Length

SANDING: Sand edges to remove rough edges and increase comfort.

SIZING: Push stick must be at least 15

long. Use

⁄2"–3⁄4" thick

material.

⁄4"

Figure 80. Template for a basic shop-made push stick (not shown at actual size).

Model G0771Z (Mfd. Since 07/24)

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Page 52

Push Blocks

When used correctly, a push block reduces the risk of injury by keeping hands away from the blade while cutting. In the event of an accident, a push block often takes the damage that would have otherwise happened to hands or fingers.

Using a Push Block

A push block can be used in place of or in addition to a push stick for feeding workpieces into the blade. Due to their design, push blocks allow the operator to apply firm downward pressure on the workpiece that could not otherwise be achieved with a push stick.

The push block design on this page can be used in two different ways (see Figure 81 below). Typically, the bottom of the push block is used until the end of the workpiece reaches the blade.

The notched end of the push block is then used to push the workpiece the rest of the way through the cut, keeping the operator's hands at a safe distance from the blade. A push stick is often used at the same time in the other hand to support the workpiece during the cut (see Using a Push Stick on previous page).

Push Stick

Prohibition

Zone

Push Stick

Supporting

Blade

Path

Push Block

Feeding

Figure 82. Using a push block and push stick to

make a rip cut.

Making a Push Block

Use this template to make your own push block.

Figure 81. Side view of a push block in use.

Notch for use

as a push stick

CAUTION: Only use hardwood, sturdy plywood, or high-density plastic. Do not use softwood that may break under pressure or metal that can break teeth from the blade!

Handle for firm grip

Make push block with

⁄2"–3⁄4" thick material

CAUTION: Bottom

of handle must be

at least 4

" above

bottom of push

block to keep

hand away

from blade.

/4"–1/2"

-50-

Lip for pushing workpiece

⁄2" Grid

9"−10" Minimum Length

Figure 83. Template for a shop-made push block (shown at 50% of full size).

Model G0771Z (Mfd. Since 07/24)

Page 53

Narrow-Rip Auxiliary

Fence & Push Block

Note: We recommend cutting hardwood

board oversize, then jointing and planing it to correct size to make sure board is square and flat. Only use furniture-grade plywood or kiln-dried hardwood to prevent warping.

There are designs for hundreds of specialty jigs that can be found in books, trade magazines, and on the internet. These types of jigs can greatly improve the safety and consistency of cuts. They are particularly useful during production runs when dozens or hundreds of the same type of cut need to be made.

The narrow-rip auxiliary fence and push block system shown in this section is an example of a specialty jig that can be made to increase the safety of very narrow rip cuts.

Material Needed for Narrow Rip Auxiliary Fence & Push Block

Hardwood Plywood Wood Screws #8 x 1

⁄4" x 3" x Length of Fence ................1

⁄4" x 51⁄4" x Length of Fence ................1

⁄2" ......................................8

Material Needed for Push Block

Hardwood or Plywood Hardwood or Plywood Cyanoacrylate Wood Glue Wood Screws #8 x 1

⁄4" x 15" x 55⁄8" ...............1

⁄4" x 10" x 5"–9" ............ 1

.........................Varies

⁄2" ......................As Needed

. Pre-drill and countersink eight pilot holes 3⁄8"

from bottom of 3" wide board, then secure

boards together with eight #8 x 1

⁄2" wood

screws, as shown in Figure 85.

#8 x 1

⁄2"

Wood Screw

⁄4" Hardwood

⁄4" Plywood

Completed Fence

Figure 85. Location of pilot holes.

. Using 3⁄4" material you used in previous steps,

cut out pieces for push block per dimensions shown in Figure 86; for handle, cut a piece 10" long by 5"–9" high and shape it as desired to fit your hand.

Making a Narrow-Rip Push Block for an Auxiliary Fence

1. Cut a piece of 3⁄4" thick plywood 5 1⁄4" wide

and as long as your table saw fence; cut a piece of long as your table saw fence, as shown in

Figure 84.

Length of Table Saw Rip Fence

51⁄4"

Figure 84. Auxiliary fence dimensions.

⁄4" thick hardwood 3" wide and as

⁄4" Hardwood

⁄4" Plywood

Length of Table Saw Rip Fence

⁄8"

15"

⁄2"

⁄4"

⁄8"

⁄2"

⁄8"

Handle

Lip

⁄2"

⁄8"

Figure 86. Push block dimensions and

construction.

. Attach handle to base with #8 x 11⁄2" wood

screws, and attach lip to base with cyanoacrylate-type wood glue.

Model G0771Z (Mfd. Since 07/24)

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Page 54

Using the Auxiliary Fence & Push Block

1. Place auxiliary fence on table and clamp

it to fence at both ends, then adjust distance between auxiliary fence and blade— this determines how wide workpiece will be ripped (see Figure 87).

Auxilliary Fence

Push Stick

for Side

Support

Blade

Workpiece

Push Block

Blade

Workpiece Cutting Width

Figure 87. Adjusting ripping distance between

blade and auxiliary fence.

. Install blade guard, then remove pawls, as

explained on Page 32, so right pawl does not interfere with push block lip.

Blade Path

Figure 88. Push block in position to push

workpiece through blade.

4. Turn saw ON, then begin ripping workpiece

using a push stick for side support.

. As workpiece nears end of cut, place push

block on auxiliary fence with lip directly behind workpiece, then release push stick just before blade.

. Guide workpiece rest of way through cut with

push block, as shown in Figure 89.

Release

Push Stick

Before Blade

Lip

Push Block

Keep blade guard installed and in down position. Failure to do this could result in serious personal injury or death.

. Place workpiece 1" behind blade and evenly

against table and auxiliary fence.

-52-

Blade Path

Figure 89. Ripping with push block.

Turn OFF saw and allow blade to come to complete stop before removing cut-off piece. Failure to follow this warning could result in serious personal injury.

. Re-install spreader pawls when finished using

auxiliary fence and push block.

Model G0771Z (Mfd. Since 07/24)

Page 55

Outfeed & Support

Tables

One of the best accessories for improving the safety and ease of using a table saw is simply placing a large table (outfeed table) behind the saw to catch the workpiece (see Figure 90). Additionally, another table to the left of the saw (support table) can also help support large workpieces so they can be cut safely and accurately.

Support

Table

Outfeed

Table

Crosscut Sled

A crosscut sled (see Figure 91) is a fantastic way to improve the safety and accuracy of crosscutting on the table saw. Most expert table saw operators use a crosscut sled when they have to crosscut a large volume of work, because the sled offers substantial protection against kickback when crosscutting.

Crosscut

Sled

Figure 90. Example of outfeed & support tables.

Figure 91. Example of crosscut sled.

Model G0771Z (Mfd. Since 07/24)

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Page 56

SECTION 6: ACCESSORIES

Installing unapproved accessories may

order online at www.grizzly.com or call 1-800-523-4777

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

G1163P—1 HP Floor Model Dust Collector G0710—1 HP Wall-Mount Dust Collector T33948—3.0 Micron Upgrade Bag

Excellent point-of-use dust collectors that can be used next to the machine with only a small amount of ducting. Specifications: 537 CFM, 7.2" static pressure, 1.5 cubic foot material collection, and 30 micron filter. Motor is 1 H P, 120V/240V, 7A/3.5A.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

D4206—Clear Flexible Hose 4" x 10' D4256—45° Elbow 4" D4199—Black Flexible Hose 4" x 50' W1034—Heavy-Duty Clear Flex Hose 4" x 10'

D2107—Hose Hanger 4

W1015—Y-Fitting 4" x 4" x 4" W1017—90° Elbow 4" W1019—Hose Coupler (Splice) 4" W1317—Wire Hose Clamp 4" W1007—Plastic Blast Gate 4" W1053—Anti-Static Grounding Kit

We've hand picked a selection of commonly used dust collection components for machines with 4" dust ports.

D4206

⁄4"

Model G0710

Model G1163P

Figure 93. Point-of-use dust collectors.

Forrest Dado Blades H4756— 8", 24 Teeth, 1⁄4"–29⁄32" Groove T23267—8", 24 Teeth, 3⁄16"–1⁄4" Groove

The world's finest dado head clean cuts all your grooves! No splintering when cross-cutting oak, ply veneers and melamine. Perfect for flatbottomed grooves. No staggered steps or round bottoms like a wobble-dado leaves! Cuts in all directions - rip, cross-cut, miter, any depth. Cuts all sized grooves

⁄4" through 29⁄32" increments.

D4256

D4199

W1053

W1007

W1317

Figure 92. Dust collection accessories.

-54-

W1017

Figure 94. H4756 Dado Blade.

Model G0771Z (Mfd. Since 07/24)

Page 57

H8029—5-Pc. Safety Kit

order online at www.grizzly.com or call 1-800-523-4777

Comes with four table saw jigs, essential for safe operation. Includes two push blocks, push stick, featherboard, and combination saw and router

gauge. Featherboard fits

⁄8" x 3⁄4" miter slots.

D3096—Featherboard

Reduce the risk of kick-back without the use of clamps. These featherboards are designed to lock

⁄8" and 3⁄4" miter gauge slots and are adjust-

into able for various stock widths.

Figure 95. H8029 5 Pc. Safety Kit.

Forrest Woodworker II Saw Blades T20778—10", 20 Teeth T20779—10", 40 Teeth T23527—10", 48 Teeth

Hailed as the Cadillac of all blades, Forrest saw blades have become legendary for their ability to leave highly polished, finish ready surfaces on nearly everything they cut. Made in USA.

With this all purpose blade for table saws you can rip and crosscut 1" 2" rockhards and softwoods, resulting in a smooth-as-sanded surface. With 20° face hook, ply veneers will crosscut with no bottom splinter at moderate feed rates. Double hard and 40% stronger C4 carbide will give up to 300% longer life between sharpenings. Ends blade changing (one blade does rip, combo and

crosscut), second-step finishing and cutting

⁄16 "

oversize to allow for resurfacing. Buy and sharpen one blade instead of 3 (24T rip, 50T combination

and 80T crosscut).

⁄8" arbor, 1⁄8" kerf.

Figure 97. D3096 Featherboard.

T28922—Bear Crawl "Cub" Mobile Base

The Cub version of the Bear Crawl was designed for small-footprint machines weighing up to 1200 lbs. It features wide-inline fixed casters and outrigger swivel casters to keep your equipment moving effortlessly on almost any surface. This is a high-quality mobile base that will make your shop more convenient and efficient and will keep your equipment stable and rolling for years to

come. Adjusts from 14" x 14" to 22

⁄2" x 221⁄2"!

Figure 98. T28922 Bear Crawl "Cub" Mobile

Base.

Figure 96. Forrest Woodworker II Saw Blade.

Model G0771Z (Mfd. Since 07/24)

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Page 58

SECTION 7: MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from

Cleaning &

Protecting

power before adjustments, maintenance, or service.

Schedule

For optimum performance from this machine, this maintenance schedule must be strictly followed.

Ongoing

To minimize your risk of injury and maintain proper machine operation, shut down the machine immediately if you ever observe any of the items below, and fix the problem before continuing operations:

• Loose mounting bolts.

• Damaged saw blade. Worn or damaged wires.

• Any other unsafe condition.

•

Weekly Maintenance

• Clean table surface and miter slot grooves.

• Clean and protect cast-iron table.

• Clean rip fence.

Cleaning the table saw is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin-dissolving cleaner to remove it.

Protect the unpainted cast-iron table by wiping it clean after every use—this ensures moisture from wood dust does not remain on the bare metal surface. Keep the table rust-free with regular applications of products like SLIPIT

(see Figure 99).

Recommended Metal Protectants

G5562—SLIPIT G5563—SLIPIT

1 Qt. Gel

11 Oz . Spray

Monthly Check

• Clean/vacuum dust buildup from inside cabi-

net and off motors.

• Check/replace belt for proper tension, dam-

age or wear (Page 70).

Every 6–12 Months:

• Lubricate trunnion slides (Page 57).

• Lubricate worm gear (Page 57).

• Lubricate leadscrew (Page 57).

-56-

Figure 99.

ing unpainted cast iron/steel parts on machinery.

Lubrication

It is essential to clean components before lubricating them because dust and chips build up on lubricated components and make them hard to move. Simply adding more grease to them will not yield smooth moving components.

Worm Gear, Bull Gear & Leadscrew

Clean away any built up grime and debris from the worm gear, bull gear, and leadscrew (see Figures 101–102) with a wire brush, rags, and mineral spirits. Allow the components to dry, then apply a thin coat of white lithium grease.

Clean the components in this section with mineral spirits or other oil/grease solvent cleaner and shop rags.

If you thoroughly clean the components in this section before lubricating them, the result will be silky smooth movement when turning the handwheels, which will result in much higher enjoyment on your part!

The following are the main components that need to be lubricated:

• Trunnion Slides and Orientation Gears

• Worm Gears, Trunnion, and Bearing Housing

Teeth

Trunnion Slides

Clean out the front and rear trunnion slides with mineral spirits and a rag, then apply lithium grease into each groove. Move the blade tilt back and forth to spread the grease (see Figure 100).

Bull Gear

Worm Gear

Figure 101. Worm and bull gear.

Leadscrew

Front Trunnion

Slide

Figure 100. Trunnion slide (only front slide

shown).

Model G0771Z (Mfd. Since 07/24)

Figure 102. Leadscrew.

-57-

Page 60

SECTION 8: SERVICE

Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start, or power supply breaker immediately trips after startup.

Machine stalls or is underpowered.

1. Switch disabling pin installed.

2. Machine circuit breaker tripped or at fault.

3. Incorrect power supply voltage or circuit size.

4. Plug/receptacle at fault/wired incorrectly.

5. Power supply circuit breaker tripped or fuse blown.

6. Motor wires connected incorrectly.

7. Start capacitor at fault.

8. Centrifugal switch adjustment/contact points at fault.

9. Contactor not energized/at fault.

10. Wiring broken, disconnected, or corroded.

11. ON/OFF switch at fault.

12. Circuit breaker switch at fault.

13. Motor or motor bearings at fault.

1. Machine undersized for task.

2. Workpiece material unsuitable for machine.

3. Feed rate too aggressive for motor blade.

4. Workpiece crooked; fence not parallel with blade.

5. Blade dull or wrong blade for task.

6. Belt slipping/pulleys misaligned.

7. Motor wires connected incorrectly.

8. Plug/receptacle at fault/wired incorrectly.

9. Pulley slipping on shaft.

10. Motor overheated, tripping machine circuit breaker.

11. Run capacitor at fault.

12. Extension cord too long.

13. Centrifugal switch/contact points at fault.

14. Motor or motor bearings at fault.

1. Remove switch disabling pin.

2. Reset circuit breaker on switch (Page 4).

3. Ensure correct power supply voltage and circuit size.

4. Test for good contacts; correct the wiring (Page 72).

5. Ensure circuit is free of shorts. Reset circuit breaker or replace fuse.

6. Correct motor wiring connections (Page 72).

7. Test/replace if at fault.

8. Adjust centrifugal switch/clean contact points. Replace either if at fault.

9. Test all legs for power; replace if necessary.

10. Fix broken wires or disconnected/corroded connections.

11. Replace switch.

12. Replace circuit breaker switch.

13. Replace motor.

1. Use correct blade/reduce feed rate or depth of cut.

2. Only cut wood/ensure moisture is below 20%.

3. Reduce feed pressure and speed.

4. Use jointer to straighten edge of workpiece that slides up against fence; adjust fence parallel with blade (Page 65).

5. Use correct blade for type of cut (Page 28). Use sharp blade.

6. Clean/tension/replace belt (Page 70); ensure pulleys are aligned.

7. Correct motor wiring connections (Page 72).

8. Test for good contacts/correct wiring (Page 72).

9. Tighten/replace loose pulley/shaft.

10. Clean motor, let cool, and reduce workload. Reset breaker (Page 4).

11. Test/repair/replace.

12. Move machine closer to power supply; use shorter extension cord.

13. Adjust centrifugal switch/clean contact points. Replace either if at fault.

14. Replace motor.

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Model G0771Z (Mfd. Since 07/24)

Page 61

Motor & Electrical (Cont.)

Symptom Possible Cause Possible Solution

Machine has vibration or noisy operation.

1. Motor or component loose.

2. Blade at fault.

3. V-belt worn, loose, or pulleys misaligned.

4. Motor pulley loose.

5. Arbor pulley loose.

6. Arbor bearings at fault.

7. Motor fan rubbing on fan cover.

8. Centrifugal switch needs adjustment/at fault.

9. Motor bearings at fault.

1. Replace damaged or missing bolts/nuts or tighten if loose.

2. Replace warped/bent blade (Page 30); resharpen dull blade.

3. Inspect/replace belt (Page 70). Re-align pulleys if necessary.

4. Secure pulley on shaft.

5. Tighten/replace arbor pulley with shaft and thread locking liquid.

6. Replace arbor housing bearings; replace arbor.

7. Fix/replace fan cover; replace loose/damaged fan.

8. Adjust/replace if at fault.

9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

Operations

Symptom Possible Cause Possible Solution

Fence does not move smoothly.

Material moves away from fence when ripping.

Blade not parallel with miter slot.

Blade tilt does not stop at 45°/90°.

Blade hits table insert when tilting to 45°.

Kickback occurs.

1. Fence not mounted/adjusted correctly.

2. Rails dirty or sticky.

3. Clamp screw out of adjustment.

1. Improper feeding technique.

2. Fence not parallel with blade.

3. Workpiece crooked or bowed.

1. Blade is damaged or warped.

2. Table misadjusted.

1. 45°/90° stop out of adjustment.

2. Saw dust or debris stuck in trunnion slides or on stop nuts.

1. Sawdust/debris stuck in trunnion slides.

2. Miter slot not parallel with blade.

3. Blade incorrectly installed.

4. Table/trunnion assembly mount position not correct.

1. Fence not parallel with blade.

2. Feeding boards freehand without fence or miter gauge.

3. Spreader/riving knife not correctly aligned with blade.

4. Blade guard not installed/not working correctly.

5. Letting go of board before it is past blade.

6. Board not held rmly against table and fence.

7. Using miter gauge and fence at same time.

8. Board is warped or edge that slides against fence is bowed/curved.

9. Taking too deep of a cut.

1. Remount fence and adjust correctly (Page 67).

2. Clean and lubricate/wax rails.

3. Adjust clamp screw (Page 67).

1. Learn/use proper feeding technique.

2. Adjust fence parallel with blade (Page 67).

3. Use jointer to straighten edge of workpiece that slides against fence.

1. Replace blade (Page 30).

2. Adjust miter slot parallel with blade.

1. Adjust 45°/90° stop nuts (Page 60).

2. Clean sawdust or debris out of trunnion slides or off stop nuts; lubricate as necessary.

1. Clean sawdust or debris out of trunnion slides.

2. Adjust miter slot parallel with blade (Page 62).

3. Correctly install blade (Page 30).

4. Adjust table or trunnion mounting position.

1. Adjust fence parallel with blade (Page 67).

2. Always use fence or miter gauge as a guide when feeding workpiece.

3. Adjust spreader/riving knife into alignment with blade (Page 64).

4. Install blade guard (Page 31). Replace blade guard before using saw if damaged.

5. Move board completely past blade before releasing.

6. Hold board rmly against table and fence; use push stick(s) to keep ngers away from blade.

7. Never use miter gauge and fence together.

8. Always cut bowed workpiece with cupped side against table; use a jointer to straighten edges of board.

9. Always make shallow passes for non-through cuts.

Model G0771Z (Mfd. Since 07/24)

-59-

Page 62

Blade Tilt Calibration

The blade tilt settings for this saw have been set at the factory and should not require adjustment during assembly. However, after prolonged use, or if the saw does not cut accurate bevels, the settings should be checked and adjusted accordingly.

Note: The tilt scale reads "0" when the blade is 90° to the table.

Tools Needed Qty

90° Square ........................................................ 1

45° Square......................................................... 1

Hex Wrench 4mm

.............................................. 1

— If blade is 90° to table, then no adjust-

ments are necessary. Make sure tilt indicator arrow shown in Figure 104 points to 0° mark on scale. Adjust position by loosening Phillips head screws, moving indicator with fingers, then tightening screws.

Tilt Indicator Arrow

Setting 90° Stop

1. DISCONNECT MACHINE FROM POWER!

Raise blade as high as it will go, then tilt it

toward 90° until it stops and cannot be tilted any more.

Place a 90° square against table and blade

so it contacts blade evenly from bottom to top, as shown in Figure 103. Make sure a blade tooth does not obstruct placement of square.

Blade

Table

90° Square

Figure 104. Tilt indicator arrow.

— If blade is not 90° to table, you will need to

adjust 90° stop nuts. Proceed to Step 4.

Remove motor cover (see Page 20).

Loosen (2) M8-1.25 hex nuts on leadscrew

(see Figure 105).

Leadscrew

x 2

Figure 105. Location of 90° stop nuts.

-60-

Figure 103. Checking blade at 90°.

6. Tilt blade to about 5° so there is room for stop

nuts to move.

Loosen stop nuts and adjust according to

how far off blade was from 90°. Recheck blade and repeat adjustment as necessary until blade stops at 90°, then tighten stop nuts against each other and replace motor cover.

Note: Rotating stop nuts clockwise adjusts

blade further to right; rotating them counterclockwise adjusts blade to left.

Model G0771Z (Mfd. Since 07/24)

Page 63

Setting 45° Stop

1. DISCONNECT MACHINE FROM POWER!

2. Raise blade as high as it will go, then tilt it

towards 45° until it stops and cannot be tilted any more.

3. Place a 45° square against table and blade

so it contacts blade evenly from bottom to top, as shown in Figure 106. Make sure a blade tooth does not obstruct placement of square.

Loosen (2) M5-.8 x 10 cap screws in 45° limit-

ing block (see Figure 107).

x 2

45° Limiting

Block

45° Square

Blade

Figure 106. Checking blade at 45°.

— If blade is 45° to table, then no adjust-

ments need to be made. Proceed to Step 8.

— If blade is not 45° to table, you will need

to adjust 45° limiting block. Proceed to

Step 4.

Remove rear access panel.

Table

Figure 107. Location of 45° limiting block.

Tilt blade away from 45° by about 5°, so there

is room for limiting block to move.

Adjust 45° limiting block according to how far

off blade was from 45°, then recheck blade and repeat adjustment as necessary until blade stops at 45°, then tighten cap screws and replace rear access panel.

. Make sure tilt indicator arrow points to 45°

mark on scale. If it doesn't, adjust indicator arrow as described on Page 60.

Model G0771Z (Mfd. Since 07/24)

-61-

Page 64

Miter Slot to Blade

Parallelism

Your table saw will give the best results if the miter slot and the rip fence are adjusted parallel to the blade. If either of these are not exactly parallel, your cuts and your finished work will be lower in quality, but more importantly, the risk of kickback will be increased.

Tools Needed Qty

Adjustable Square ............................................. 1

Marker Metal Shim Stock Open-End Wrench 12mm

To adjust blade parallel to miter slot:

............................................................... 1

.............................. As Needed

.................................. 1

DISCONNECT MACHINE FROM POWER!

3. With end of adjustable square just touching

tip, lock square in place. Now, mark carbide tip with a marker where you made this measurement.

Blade is sharp. Use extra care or wear gloves when handling or working near blade.

4. Rotate marked blade tip to other end of table

insert.

Slide adjustable square down to other end

of table insert and compare distance from marked blade tip to end of adjustable square, as shown in Figure 109.

STEP B

Tilt blade to 0°, then use an adjustable square

to measure distance from miter slot to a carbide tip on blade, as shown in Figure 108. Make sure that face of adjustable square is even along miter slot.

STEP A

Blade tilted to 0º

Front

Figure 109. Measuring distance from miter slot

to carbide tip on opposite side of table insert.

— If blade tip measurement is same on both

sides, go to Step 8.

If blade tip does not touch end of adjust-

—

able square similar to first measurement, table will need to be adjusted. Proceed to Step 6.

Front

Figure 108. Example of adjusting blade to miter

slot.

-62-

Model G0771Z (Mfd. Since 07/24)

Page 65

6. Loosen (4) table mounting bolts securing

STEP A

Front

STEP B

table top to base (see Figure 110), and lightly tap table in direction needed to square table to blade.

Mounting

Bolts

Figure 110. Location of table mounting bolts

(table omitted for clarity).

7. Repeat Steps 2–6 until blade and miter

slot are parallel, then tighten retighten table mounting bolts.

Figure 111. Shim procedure diagram A.

8. Tilt blade to 45° and recheck miter slot-to-

blade parallelism.

— If blade is still parallel with miter slot, no

additional adjustments need to be made.

— If blade was parallel with miter slot at 0°

but not at 45°, one end of table will need to be shimmed higher with metal shim stock. Continue to Step 9.

9. Loosen (4) table mounting bolts from Step 6.

10. Refer to Figures 111–112 for shim place-

ment. If distance A is shorter than B, shim(s) will need to be placed under corners #1 and #2. If the distance of B is shorter than A, shim(s) will need to be placed under corner #3. Very thin shim stock works well.

Figure 112. Shim procedure diagram B.

11. Tighten one table mounting bolt a small

amount and then repeat with the others, tightening each down the same amount. Continue this process with all the bolts, tightening them a little each time until they are secure.

12. Now recheck blade to miter slot at 0° and 45° by repeating Steps 2-5.

— If distance of A and B are equal, continue

to Step 13.

— If distances are still off, repeat Steps

9–12.

13. Once miter slot is adjusted to blade, recheck

all measurements and be sure table mounting bolts are secure.

Model G0771Z (Mfd. Since 07/24)

Note: If you remove the table in the future,

note the shim placements and reassemble them exactly how they came apart.

-63-

Page 66

Spreader or Riving

Knife Alignment

Checking Alignment

The blade guard spreader/riving knife must be aligned with the blade when installed. If the spreader/riving knife is not aligned with the blade, then the workpiece will be forced sideways during the cut, which will increase the risk of kickback.

Tool Needed Qty

Straightedge (min. 12") ...................................... 1

— If spreader/riving knife is parallel with

blade and in alignment zone, no adjustments need to be made.

— If spreader/riving knife is not parallel

with blade and inside alignment zone, then it needs to be adjusted. Proceed to Adjusting Alignment instructions.

— If spreader/riving knife is not parallel with

blade at either top or bottom, it may be bent. Remove spreader/riving knife, place it on a flat surface and check to see if spreader/riving knife lies evenly along its length.

To check spreader/riving knife alignment:

. DISCONNECT MACHINE FROM POWER!

2. Raise saw blade to maximum height so you

have easy working access.

. Place straightedge against top and bottom of

blade and spreader/riving knife, as shown in Figure 113. Spreader/riving knife should be parallel with blade at both positions and in the "Alignment Zone," as shown in Figure 114.

Top Alignment

Bottom Alignment

Figure 113. Example of checking top and bottom

riving knife parallelism with blade.

— If spreader/riving knife does not lie evenly,

proceed to Adjusting Bent Spreader/

Riving Knife procedure.

Adjusting Alignment

The spreader/riving knife mounting position can be aligned with the blade using the cap screws on the spreader/riving knife "L" bracket (see

Figure 115).

Tool Needed Qty

Hex Wrench 4mm .............................................. 1

To adjust spreader/riving knife position:

DISCONNECT MACHINE FROM POWER!

Remove table insert, but leave Phillips head

screws mounted in table throat.

Note: Table insert is held in place by a

magnet.

Alignment

Zone

Spreader or

Riving Knife

Blade

Figure 114. Spreader/riving knife alignment zone.

-64-

Model G0771Z (Mfd. Since 07/24)

Page 67

. Loosen two cap screws on "L" bracket (see

Figure 115), then slide spreader/riving knife

as needed to move it into alignment with blade.

"L"

Bracket

Adjusting Fence

There are three main adjustments for the fence: (1) square, (2) height, and (3) clamping pressure. Keep in mind that these adjustments are interconnected and some trial-and-error may be needed to achieve satisfactory results.

Tools Needed Qty

Wrench 19mm ................................................... 1

Hex Wrench 6mm Machinist's Square

.............................................. 1

............................................ 1

Cap

Screws

Figure 115. Cap screws for adjusting spreader/

riving knife position.

. Follow Checking Alignment, Steps 1–3.

— If spreader/riving knife is in alignment

zone, no additional steps are necessary.

— If spreader/riving knife is still not in align-

ment zone, continue adjusting position of "L" bracket as necessary to correctly align spreader/riving knife.

Tighten two cap screws on mounting block to

secure spreader/riving knife adjustment.

. Re-install, check and if necessary, adjust

table insert (refer to Page 69).

Adjusting Bent Spreader/Riving Knife

1. DISCONNECT MACHINE FROM POWER!

. Bend spreader/riving knife by hand while

installed, then follow Steps 1–3 in Checking Alignment to determine if it is parallel with

blade and inside "Alignment Zone."

Fence Squareness and Height

The fence face must be square to the table in order to produce accurate cuts. The fence is adjustable with two set screws where the fence slot sits in the front rail (see Figure 116).

Also, the fence should be adjusted evenly above the table to ensure it does not drag across the surface as shown in Figure 117.

Knurled Lock Nuts

and Set Screws

Figure 116. Location of lock nuts and set screws

for adjusting fence squareness and height.

/16" Gap

(Side View)

Fence

— If necessary, remove spreader/riving knife

to straighten it.

— If you cannot straighten spreader/riving

knife properly, replace it.

Model G0771Z (Mfd. Since 07/24)

Front Set

Screws

(1 of 2)

Figure 117. Fence height is adjusted by two

front set screws and rear bearing shaft.

Table

Rear

Bearing

Shaft

-65-

Page 68

To check /adjust fence squareness and height to table:

4. Measure gap between fence and table top at

front and rear of fence.

DISCONNECT MACHINE FROM POWER!

2. Place square on table against face of fence

(see Figure 118) to check if fence is square to table.

— If fence is not square to table, proceed to

Step 3.

— If fence is square to table, skip to Step 4.

90° Square

Fence

Table

Figure 118. Example of checking fence

squareness to table.

3. Loosen knurled lock nuts and adjust set screws (see Figure 119) on top of fence bracket to ensure fence face is 90° to table. Tighten lock nuts when fence is square to table.

— If gap is approximately 1⁄16" and even from

front of table to back (see Figure 120), then no additional adjustments are necessary. Proceed to Fence Handle Clamping Pressure below.

— If gap is uneven, or if fence height is not

approximately 1⁄16" above table, then con- tinue with Step 5.

/16" Gap

Front Set

Screws

(1 of 2)

(Side View)

Table

Fence

Rear

Bearing

Shaft

Figure 120. Example of even gap between fence

and table approximately

Remove fence assembly and lay it upside

⁄16" front to back.

down.

6. Remove fence assembly cap, as shown in Figure 121, then loosen inner and outer jam

nuts that secure bearing shaft.

Knurled Lock Nuts

and Set Screws

Figure 119. Location of lock nuts and set screws

for adjusting fence squareness and height.

-66-

Note: Wrench clearance for inner jam nut

is tight inside fence assembly. If necessary, hold inner jam nut with wrench and twist bearing shaft to loosen.

Bearing Shaft

Assembly Cap

Roller

Bearing

Outer

Jam Nut

Figure 121. Rear adjustment area for leveling

fence.

Model G0771Z (Mfd. Since 07/24)

Page 69

7. Re-install fence assembly.

8. Reach inside fence and adjust height of bear-

ing shaft. Turn shaft clockwise to decrease shaft height; turn shaft counterclockwise to raise shaft height.

9. When satisfied with position of bearing shaft,

remove fence and tighten inner and outer jam nuts. Keep roller bearing parallel with rear fence rail.

Re-install fence. Repeat Steps 4–9 until gap

10.

between table and fence is approximately and even from front to back of table.

⁄16"

Fence Handle Clamping Pressure

1. Remove fence and lay it upside down.

2. Loosen knurled lock nut (see Figure 122).

Calibrating Fence

to Blade

Two set screws at the front of the fence position it parallel with the blade (see Figure 123). Follow the procedures below to check the fence/blade parallelism and adjust the fence if necessary. Perform this step only after Adjusting Fence on Page 65.

Fence

Adjustment

Set Screws

Knurled Lock Nut

and Set Screw

Figure 122. Set screw for adjusting fence handle

clamping pressure.

Adjust set screw clockwise to increase clamp-

ing pressure of lock handle or counterclockwise to decrease clamping pressure.

Tighten knurled lock nut.

5. Re-install fence and check clamping pres-

sure of lock handle.

Repeat Steps 1–5 as necessary to achieve

desired results.

Figure 123. Location of set screws to adjust

fence parallelism (shown upside down).

Tools Needed Qty

Hex Wrench 4mm .............................................. 1

Framing Square

To check and adjust fence parallelism:

. DISCONNECT MACHINE FROM POWER!

2. Slide fence against right edge of miter slot, lock it in place, then raise blade fully. Using a ruler, examine how fence lines up with miter slot and blade (see Figure 124).

Blade

................................................. 1

Fence

Miter Slot

Fence is

Parallel to

Miter Slot,

which is

Parallel to

Blade

Model G0771Z (Mfd. Since 07/24)

Figure 124. Checking fence parallelism with

blade.

-67-

Page 70

— If fence is parallel with blade, no further

adjustments need to be made.

— If fence is not parallel with blade, proceed

to Step 3.

Fence Scale

Calibration

3. Remove fence assembly from front rail.

. Adjust two set screws on front of fence, as

shown in Figure 123 on Page 67. Each set screw adjustment affects opposite side of fence.

Re-install fence assembly and measure par-

5. allelism with blade. Repeat Step 4 as needed.

Offsetting Fence

Some woodworkers prefer to offset the rear of the fence Figure 125.

Blade

/64" from the blade, as shown in

X = Your Measurement

/64"

X" +

Extra Space

to Prevent Binding

(Optional)

The fence scale windows, shown in Figure 126, can be calibrated with the fence scale by loosening the mounting screws and sliding them in the desired direction.

Right Indicator

Window

Left Indicator

Window

Figure 126. Fence indicator windows.

The right indicator window is used when the fence is positioned to the right side of the blade. The left indicator window is used when the fence is positioned on the left side of the blade.

IMPORTANT: Do not use the fence on the left side of the blade if it has been purposely offset, and is not adjusted parallel with blade.

Figure 125. Adjusting fence with a

The reason for a wider gap at the back of the blade is to help prevent kickback and the blade burning the workpiece because a workpiece may be inconsistent. However, the trade-off is less accurate cuts, and if the fence is placed on the other side of blade for other table saw operations, the potential of workpiece burning and kickback can be increased. Whenever using a fence, make sure that if an offset has been adjusted in the fence alignment, you use the fence on the side of the blade where the offset creates the wide gap.

-68-

⁄64" offset.

Items Needed Qty

Phillips Head Screwdriver #2 ............................ 1

Scrap Piece of Wood......................................... 1

To calibrate fence scale indicator windows:

. Lock fence at 13" and cut your scrap piece of

wood.

. Reposition and lock fence at 12", as indicated

by the scale.

. Flip over your scrap piece of wood, placing

side that was cut in Step 1 against fence, then make your cut.

. Measure width of freshly cut workpiece at

both ends with a tape measure. Workpiece width should be exactly 12" at front and back. If it is not, then adjust indicator window to match width of workpiece.

Model G0771Z (Mfd. Since 07/24)

Page 71

Table/Dado Insert

Calibrating

Adjustment

The table/dado insert must sit perfectly flush with the table to provide a smooth, continuous surface for the workpiece to slide over. The insert is held in place by a magnet and sits on top of five adjustment screws (see Figure 127).

Figure 127. Location of table/dado insert holes

with adjustment screws.

The insert should be checked and adjusted any time it is removed and replaced, after prolonged use, or any time you notice the workpiece or fence does not slide smoothly over the insert.

Miter Gauge

The miter gauge adjusts between 60° left and 60° right. The angle indicator should indicate the angle of the miter body in relation to the blade, but it can be calibrated if these values do not match.

Tools Needed Qty

Phillips Head Screwdriver .................................. 1

90° Square

To calibrate miter gauge:

DISCONNECT MACHINE FROM POWER!

2. Slide miter gauge into T-slot on table.

3. Loosen miter handle and pull stop pin knob

(see Figure 128).

........................................................ 1

Miter Handle

Tools Needed Qty

Phillips Head Screwdriver #2 ............................ 1

Straightedge

To check and adjust insert:

. DISCONNECT MACHINE FROM POWER!

2. Place straight edge across insert and check

to make sure insert is flush with table at front and back of throat.

— If insert is flush with table, no adjustments

— If insert is not flush with table, proceed to

. Insert screwdriver through holes shown in

Figure 127 and either loosen screws to raise

insert, or tighten screws to lower it. Repeat Steps 2–3 until insert is perfectly flush with surface of table.

...................................................... 1

are necessary.

Step 3.

Stop Pin

Knob

Figure 128. Miter gauge adjustment

components.

4. Place square evenly against miter body and blade, as shown in Figure 129.

Square

Miter Gauge

Figure 129. Miter body square to blade.

Blade

Model G0771Z (Mfd. Since 07/24)

-69-

Page 72

— If angle indicator does point to 90° when

miter body is square to blade, no adjustment is necessary.

— If angle indicator does not point to 90°

when miter body is square to blade, proceed to Step 5.

. Loosen Phillips head screw shown in Figure

130, adjust indicator so it points to 90°, then

tighten screw to secure.

Indicator

Figure 130. Location of angle indicator and

Phillips head screw.

3. Set blade to 0° on tilt scale, then raise or lower blade to approximately 2" above table.

Loosen blade tension hex bolt shown in

4. Figure 131.

Blade Tension

Hex Bolt

Belt

Figure 131. Components used to tension or

remove belt.

5. Use blade height handwheel to lower motor. When motor starts to pull blade down with it, belt is tensioned.

Retighten blade tension hex bolt, then re-

install motor cover.

Motor

Tensioning &

Replacing Belt

The drive belt stretches slightly as the saw is used. Most of the belt stretching will happen during the first 16 hours of use, but it may continue with further use. If you notice that the saw is losing power in the middle of a cut, the belt may be slipping, and will need to be tensioned. If, upon inspection, you find that the belt is cracked, frayed, or shows other signs of excessive wear, replace it.

Tool Needed Qty

Open-End or Socket Wrench 13mm ................. 1

Tensioning Belt

1. DISCONNECT MACHINE FROM POWER!

2. Remove motor cover from side of machine.

Replacing Belt

1. DISCONNECT MACHINE FROM POWER!

2. Remove motor cover from side of machine.

3. Set blade to 0° on tilt scale, then raise or

lower blade to approximately 2" above table.

Loosen blade tension hex bolt, shown in

4. Figure 131.

Use blade height handwheel to raise motor

and loosen belt, then remove belt.

Install new belt onto pulleys. Lower motor

until it begins to pull blade down with it, then retighten blade tension hex bolt.

Re-install motor cover.

-70 -

Model G0771Z (Mfd. Since 07/24)

Page 73

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available.

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

SECTION 9: WIRING

Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

Model G0771Z (Mfd. Since 07/24)

-71-

Page 74

Ground

Switch Box

132

Wiring Diagram

Re-wired for 240V

KEDU KJD17B

Ground

LINE LOAD

WUYUE 98 Series 30A

Circuit Breaker

120

VAC

5-15 Plug

Re-wired for 240V

Motor

Pre-wired for 120V

Run

Capacitor

CBB60 30MFD

350VAC

Start

Capacitor

150MFD

CD60 200MFD

250VAC

240

VAC

6-15 Plug

(As Recommended)

-72-

LINE LOAD

WUYUE 98 Series 20A

Circuit Breaker

READ ELECTRICAL SAFETY

ON PAGE 71!

Motor

Re-wired for 240V

Run

Capacitor

CBB60 30MFD

350VAC

Start

Capacitor

150MFD

CD60 200MFD

250VAC

Model G0771Z (Mfd. Since 07/24)

Page 75

Electrical Components

Figure 134. Motor label.

Figure 132. Switch wiring.

Figure 133. Capacitors.

Figure 135. Motor wiring at 120V.

Model G0771Z (Mfd. Since 07/24)

Figure 136. Motor wiring label inside junction

box.

READ ELECTRICAL SAFETY

ON PAGE 71!

-73 -

Page 76

103

96V2

SECTION 10: PARTS

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

Main

29V4

125

114

29V4-1

29V4-4

29V4-7

29V4-11

115

116

117

29V4-2

29V4-5

29V4-9

29V4-11X

(240V Conversion)

126

118

128

29V4-3

29V4-6

29V4-10

121

100

123

113

127

105

111

100

121

122

106

86V2

109

104

102

101

128

124

96V2

105

127

-74 -

BUY PARTS ONLI NE AT GRIZZLY.COM!

Scan QR code to visit our Parts Store.

Model G0771Z (Mfd. Since 07/24)

Page 77

REF PART # DES CRIP TI ON REF P ART # DES CRIP TI ON

68 P0771Z068 TI LT S HAFT 126 P0771Z126 FLAT WA SHE R 6MM

G0771Z Main Parts List

24 P0771Z024 HEX BOLT M8-1.25 X 30 69 P0771Z069 RI V I NG GUI DE 25 P0771Z025 LOCK WASHER 8MM 70 P0771Z070 MA I N TRUNNI O N 26 P0771Z026 FLA T WAS HER 8MM 71 P0771Z071 HE X NUT M8 - 1. 2 5 27 P0771Z027 LO CK NUT M1 6 -2 72 P0771Z072 HEX BOLT M8-1. 25 X 40 28 P0771Z028 FLA T WAS HER 16 MM 73 P0771Z073 HEX NUT 5/8-18 29V4 P0771Z029V4 MOTOR 2HP 120V/240V 1-PH V4.10.23 74 P0771Z074 BLADE FLANGE 29V4-1 P0771Z029V4-1 MOTOR FA N COV E R 75 P0771Z075 BLADE 10" X 5/8" X 40T 29V4-2 P0771Z029V4-2 MOTOR FA N 76 P0771Z076 ARBOR 29V4-3 P0771Z029V4-3 MOTOR J UNCTI ON B OX 77 P0771Z077 KEY 5 X 5 X 12 29V4-4 P0771Z029V4-4 R CAPACITOR 30M 350V 1-5/8 X 3-1/ 8 78 P0771Z078 BALL BEARING 6203-2RS 29V4-5 P0771Z029V4-5 S CAPACITOR 200M 250V 1-3/ 8 X 2-11/ 16 79 P0771Z079 BALL BEARING 6202-2RS 29V4-6 P0771Z029V4-6 CAPACITOR COVER 80 P0771Z080 E XT RE TA I NI NG RI NG 5 2 MM 29V4-7 P0771Z029V4-7 CENTRI FUGA L SWI TCH W/ CONTA CT PLA TE 81 P0771Z081 SET SCREW M5-. 8 X 6 29V4-9 P0771Z029V4-9 BALL BEARI NG 6203-2RS 82 P0771Z082 MO UNTI NG PL ATE 29V4-10 P0771Z029V4-10 BALL BEARING 6202-2RS 83 P0771Z083 BUS HI NG 29V4-11 P0771Z029V4-11 CIRCUI T BREAKER WUYUE 98 SERIES 30A 84 P0771Z084 SHA FT PI N 29V4-11X P0771Z029V4-11X CIRCUIT BREAKER WUYUE 98 SERIES 20A 85 P0771Z085 RIVI NG CLAMP LOCK BOLT M8-1.25 X 53 30 P0771Z030 BULL GEAR 86V2 P0771Z086V2 RIVING LOCK LEVER V2. 03.24 31 P0771Z031 CAP SCREW M6-1 X 25 87 P0771Z087 RI V I NG CLA MP 34 P0771Z034 SET SCREW M5-. 8 X 8 88 P0771Z088 RI VI NG DE CK 35 P0771Z035 MOTOR PULLEY J6 X 5/8" BORE 89 P0771Z089 COMPRESSI ON SPRING 36 P0771Z036 KEY 5 X 5 X 30 90 P0771Z090 RIVING SEAT 37 P0771Z037 POLY-V BELT 355J6 91 P0771Z091 LOCK NUT M8-1.25 38 P0771Z038 BLADE BRACKET 92 P0771Z092 SET SCREW M5-.8 X 10 39 P0771Z039 ARB OR B USHI NG 93 P0771Z093 FLA T WASHE R 5MM 40 P0771Z040 ARBOR PULLEY 94 P0771Z094 LOCK WASHER 5MM 41 P0771Z041 LOCK NUT M12-1. 5 95 P0771Z095 CAP SCREW W/WASHER M5-.8 X 16 42 P0771Z042 THRUST WA SHE R 5 2MM B LA CK 96V2 P0771Z096V2 EXTENSION TABLE V2.07.20 43 P0771Z043 PHLP HD SCR M4-.7 X 6 97 P0771Z097 CAP SCREW M10-1.5 X 40 44 P0771Z044 BEVEL INDICATOR 98 P0771Z098 LOCK WASHER 10MM 45 P0771Z045 CAP SCREW M5-. 8 X 8 99 P0771Z099 FL AT WA SHER 1 0MM 46 P0771Z046 POINTER SEAT 100 P0771Z100 TRUNNI ON 47 P0771Z047 BEVEL NUT 101 P0771Z101 MAIN TABLE 48 P0771Z048 FLA T WAS HER 4MM 102 P0771Z102 FLA T HD SCR 8 - 32 X 1 / 2 49 P0771Z049 MAI N TRUNNI ON S HAFT 103 P0771Z103 TABLE INSERT 50 P0771Z050 HANDLE BOLT M8-1. 25 X 120 104 P0771Z104 TABLE INSERT MAGNET 51 P0771Z051 HANDWHEEL HANDLE 106MM SS 105 P0771Z105 CAP SCREW M10-1. 5 X 30 52 P0771Z052 CAP SCREW M5-. 8 X 16 106 P0771Z106 FLANGE BOLT M8-1.25 X 16 53 P0771Z053 LOCK HANDLE M8-1. 25 109 P0771Z109 FLA T WAS HER 8 MM 54 P0771Z054 HANDWHEEL 11 X M8-1.25 111 P0771Z111 90 DEG LIMITING BLOCK 55 P0771Z055 COMPRESSION SPRING 113 P0771Z113 BEVEL LABEL 56 P0771Z056 ELEVATION BUSHING 114 P0771Z114 HEX WRENCH 3 MM 57 P0771Z057 ROLL PIN 3 X 20 115 P0771Z115 HEX WRENCH 4 MM 58 P0771Z058 ELEVATION SHAFT 116 P0771Z116 HEX WRENCH 5 MM 59 P0771Z059 E-CLIP 14MM 117 P0771Z117 HEX WRENCH 6 MM 60 P0771Z060 SPACER 118 P0771Z118 HE X WRE NCH 8MM 61 P0771Z061 BEVEL PLATE 119 P0771Z119 SET SCR M8-1.25 X 20 CUP-PT NYLOCK 62 P0771Z062 E-CLIP 9MM 120 P0771Z120 SET SCR M8-1.25 X 25 CUP-PT NYLOCK 63 P0771Z063 SWIVEL BEARING 121 P0771Z121 HEX NUT M10-1. 5 64 P0771Z064 BEARING SEAT 122 P0771Z122 CAP SCREW M5-. 8 X 10 65 P0771Z065 HEX NUT M5- . 8 123 P0771Z123 CAP SCREW M5-.8 X 10 66 P0771Z066 CAP SCREW M5-. 8 X 10 124 P0771Z124 DADO TABLE INSERT 67 P0771Z067 BLADE GUARD 125 P0771Z125 HEX WRENCH 2 . 5 MM

Model G0771Z (Mfd. Since 07/24)

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Page 78

Cabinet

206V3

REF PART # DESCRI P TIO N REF PART # DES CRIP TION

205 P0771Z205 REAR PANEL 216 P0771Z216 CAP SCREW M5-.8 X 25

205

206V2

201

202

212

208

213

203

206V2

204V3

204V3-1

206V3

207V3

215

216

209

206V2

210

204V2-12

204V2-7

204V2-11

201 P0771Z201 ARBOR WRENCH 16 X 23MM OPEN-END 206V2 P0771Z206V2 BUTTON HD CAP SCR M5-.8 X 10 V2.08. 23 202 P0771Z202 ARBOR WRENCH 13 X 22MM CLOSED-ENDS 206V3 P0771Z206V3 BUTTON HD CAP SCR M5-.8 X 16 V3.03. 24 203 P0771Z203 STRAI N RELIEF 1/2"-3/8" SNAP-IN ST 207V3 P0771Z207V3 DUST COLLECTI ON GUIDE PLATE V3.03. 24 204V3 P0771Z204V3 CABINET ASSEMBLY V3.03. 24 208 P0771Z208 MOTOR COVER 204V3-1 P0771Z204V3-1 CABINET 209 P0771Z209 FLA T WAS HER 5 MM 204V2-7 P0771Z204V2-7 L O WER FRA ME 210 P0771Z210 DUS T PO RT 204V2-10 P0771Z204V2-10 CAP SCREW M6-1 X 16 212 P0771Z212 P USH S TI CK 204V2-11 P0771Z204V2-11 LOCK WASHER 6MM 213 P0771Z213 PHLP HD SCR M3-. 5 X 16 204V2-12 P0771Z204V2-12 FL AT WA SHE R 6MM 215 P0771Z215 HE X NUT M5 -. 8

204V2-10

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Model G0771Z (Mfd. Since 07/24)

Page 79

303

325V2

357

REF PART # DES CRIP TI ON REF PART # DESCRI PTIO N

334 P0771Z334 HEX BOLT M6-1 X 40

Fence & Rails

302

301

360

334

336

358AV2

362

340V2

339

333

321

331 330

340V2 339

338 361

319

320

322

304

349V2

349V2-3

349V2-1

349V2-5 349V2-2

349V2-2

308V2

343

344

304

354

309V2

310V2

311

342

355

352V2

350V2

351

356

312V2

353V2

313V2

315V2

335

304

321 359

337

326

329

301 P0771Z301 REAR RAI L 335 P0771Z335 LOCK NUT M6-1 302 P0771Z302 REAR RAIL CAP 336 P0771Z336 SPRING PLATE 303 P0771Z303 CAP SCREW M8-1.25 X 25 337 P0771Z337 SLIDE PLATE 30 X 24 X 2 304 P0771Z304 HEX NUT M8- 1. 25 338 P0771Z338 SLIDE PLATE 50 X 20 X 2 308V2 P0771Z308V2 FENCE ASSEMBLY CAP V2.06.19 339 P0771Z339 KNURL ED NUT M10 -1 . 5 309V2 P0771Z309V2 HEX NUT M6-1 V2.06.19 340V2 P0771Z340V2 SET SCREW M10-1.5 X 17, PT V2.05.18 310V2 P0771Z310V2 LIMIT SHAFT M6-1 V2. 06.19 342 P0771Z342 HEX BOLT M8-1.25 X 16

311 P0771Z311 BALL BEARING 696-2RS 343 P0771Z343 LOCK WASHER 8MM 312V2 P0771Z312V2 CAP SCREW M5-.8 X 12 V2.06.19 344 P0771Z344 SWI TCH B RACK ET 313V2 P0771Z313V2 FENCE BASE V2.06.19 346 P0771Z346 SWI TCH P ANEL 315V2 P0771Z315V2 FENCE FACE CAP V2.06.19 349V2 P0771Z349V2 SWITCH BOX ASSEMBLY V2.07.24 316 P0771Z316 CAP SCREW M8-1.25 X 85 349V2-1 P0771Z349V2-1 SWI TCH PA DDLE 317 P0771Z317 FENCE HANDL E END CO VE R 349V2-2 P0771Z349V2-2 SWI TCH KE DU KJ D17 B 318 P0771Z318 FENCE HANDL E 19 I D X 32 OD X 9 0L 349V2-3 P0771Z349V2-3 SWITCH BO X 319 P0771Z319 HANDLE BASE SCR M8-1.25 X 8, 11 X 11 349V2-4 P0771Z349V2-4 LO CKOUT P I N AND CHAI N 320 P0771Z320 FENCE HANDL E CAM 349V2-5 P0771Z349V2-5 TAP SCREW M4 X 25 321 P0771Z321 SET SCREW M8-1.25 X 8 350V2 P0771Z350V2 TAP SCREW M4 X 14 V2.05.17 322 P0771Z322 COMPRESSION SPRING .8 X 5 X 15 351 P0771Z351 STRAI N RELIEF 1/2"-3/8" SNAP-IN ST 323 P0771Z323 STEEL BALL 6MM 352 P0771Z352 POWER CORD 14G 3W 78" 5-15P 324V2 P0771Z324V2 SCALE LABEL V2.03.18 353 P0771Z353 MOTOR CORD 14G 3W 47" 325V2 P0771Z325V2 TAP SCREW 3.5 X 9.5 V2.06. 19 354 P0771Z354 PHLP HD SCR M5-.8 X 8 326 P0771Z326 HEX BOLT M8-1.25 X 25 355 P0771Z355 LOCK WASHER 5MM 327 P0771Z327 FRONT RAI L CAP RI GHT 356 P0771Z356 EX T TOO TH WASHE R 5MM 328 P0771Z328 FRONT RAI L 357 P0771Z357 ADJUSTABLE CABLE CLAMP 329 P0771Z329 FRONT RAIL CAP LEFT 358AV2 P0771Z358AV2 FENCE ASSEMBLY W/O RAILS V2. 06.19 330 P0771Z330 INDI CATOR 359 P0771Z359 FENCE FIXED SEAT 331 P0771Z331 PHLP HD SCR M6-1 X 8 360 P0771Z360 CAP SCREW M8-1. 25 X 16 332 P0771Z332 HEX BOLT M10-1.5 X 45 361 P0771Z361 TAP SCREW M4. 2 X 13 333 P0771Z333 LOCK NUT M10-1.5 362 P0771Z362 FENCE PLATE

323

316

317

318

332

327

328

324V2

Model G0771Z (Mfd. Since 07/24)

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Page 80

Blade Guard

406

409V2

410V2

406

423

422

416

418

404

424

403

407V2

408

413

404

401

402

417

410

414

422

413

420

421

408

423

425

401

405V2

407V2

415

412

411

401

409V2

410V2

REF PART # DES CRIPTION REF PART # DES CRIPTION

401 P0771Z401 LOCK NUT M5- . 8 413 P0771Z413 FLA T WASHE R 5MM 402 P0771Z402 SET PIN 414 P0771Z414 BLADE GUARD LOCK LEVER 403 P0771Z403 TORSI O N SPRI NG 415 P0771Z415 BLADE GUARD LOCK LEVER SCREW 404 P0771Z404 SCREW CAP 416 P0771Z416 ANTI-KICKBACK PAWL (L) 405V2 P0771Z405V2 BLADE GUARD BODY V2.01.21 417 P0771Z417 ANTI-KICKBACK PAWL (R) 406 P0771Z406 BARRIER 418 P0771Z418 SPREADER/RIVING KNIFE 407V2 P0771Z407V2 BARRIER CONNECTING BAR V2.01.21 420 P0771Z420 COMPRESSION SPRING 408 P0771Z408 FLAT WASHE R 5MM 421 P0771Z421 STEEL BALL 4MM 409V2 P0771Z409V2 SHOULDER SCR M5-.8 X 10, 7 X 5 V2.01.21 422 P0771Z422 FLA T WASHE R 3MM 410 P0771Z410 PHLP HD SCR M5-.8 X 10 V1 423 P0771Z423 TAP SCREW M3 X 6 410V2 P0771Z410V2 SHOULDER SCREW M6-1 X 10, 8 X 4 V2.01.21 424 P0771Z424 CAP SCREW M5-.8 X 30 411 P0771Z411 GUARD RAI L 425 P0771Z425 BLADE GUARD WI NDOW COVER 412 P0771Z412 PHLP HD SCR M5-.8 X 25

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Model G0771Z (Mfd. Since 07/24)

Page 81

Miter Gauge

508V2

528

REF PART # DE S CRIP TI ON REF PART # DES CRIPTION

512

506V2

505V2

526

524

529

510

527

525

509

507V2

503V2

513

514

523

521V2

504V2

503V2 P0771Z503V2 MITER GAUGE BODY V2.04.22 514 P0771Z514 MI TER PI N 504V2 P0771Z504V2 MITER BAR V2.04. 22 521V2 P0771Z521V2 FLAT HD SCR M6-1 X 8 V2.04.22 505V2 P0771Z505V2 ANGLE INDI CATOR V2.04.22 523 P0771Z523 MI TER BAR GUI DE WA SHER 506V2 P0771Z506V2 UPPER HANDLE CAP V2.04.22 524 P0771Z524 ANGLE INDICATOR SEAT 507V2 P0771Z507V2 LOWER HANDLE CAP V2.04.22 525 P0771Z525 STOP PIN 508V2 P0771Z508V2 CAP SCREW M8-1.25 X 55 V2.04.22 526 P0771Z526 STOP PIN KNOB 509 P0771Z509 HANDLE WASHER 6 X 20 527 P0771Z527 COMPRESSION SPRI NG 0.5 X 9.5 X 24 510 P0771Z510 MITER SCALE 528 P0771Z528 PHLP HD SCR M4-.7 X 10 512 P0771Z512 MITER HANDLE 529 P0771Z529 PHLP HD SCR M4-.7 X 6 513 P0771Z513 RIVET 2 X 5MM

Model G0771Z (Mfd. Since 07/24)

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Page 82

601

Labels & Cosmetics

604

603

602

612

611

606

605

610V3

607

609

608

REF PART # DES CRIPTI ON REF PART # DES CRIP TI ON

601 P0771Z601 ELECTRICITY LABEL 607 P0771Z607 MODEL NUMBER LABEL 602 P0771Z602 SPREADER/RIVING PRECAUTION LABEL 608 P0771Z608 GRIZZLY.COM LABEL 603 P0771Z603 DISCONNECT POWER LABEL 609 P0771Z609 GRIZZLY NAMEPLATE - SMALL 604 P0771Z604 TABLE SAW BLADE GUARD LABEL 610V3 P0771Z610V3 MACHINE ID LABEL V3.02.20 605 P0771Z605 GLASSES/RESPIRATOR LABEL 611 P0771Z611 READ MANUAL LABEL 606 P0771Z606 TOUCH-UP PAINT, GRIZZLY BEIGE 612 P0771Z612 TABLE SAW WARNING LABEL

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

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Model G0771Z (Mfd. Since 07/24)

Page 83

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will

then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of

the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

For further information about the

scan the QR

code below

to be automatically directed to our warranty page.

warranty, visit https://www.grizzly.com/forms/warranty or

WARRANTY

Page 84