WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#WK16774 PRINTED IN CHINA
V2.08.15
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
We are proud to provide a high-quality owner’s
manual with your new machine!
We
instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Machine Description
This hybrid table saw features a powerful 2 HP
motor, steel cabinet-type stand with a 4" dust port,
cast iron trunnions, and a precision-ground cast
iron table with extension wings.
Includes an easy-glide fence, miter gauge, quickrelease spreader/blade guard assembly, and a
10" x 40T saw blade.
Contact Info
Email: techsupport@grizzly.com
Grizzly Documentation Manager
and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield
Springfield, MO 65807
Phone: (570) 546-9663
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Manual Accuracy
made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model G0771 (Mfd. Since 8/15)
Identification
Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.
Left
Extension
Wing
ON/OFF
Switch
Blade
Height Lock
Blade Height
Handwheel
Blade Tilt
Scale
Miter
Gauge
Blade
Guard
Fence
Lock
Handle
Fence
Right
Extension
Wing
Blade
Tilt
Lock
Blade Tilt
Handwheel
4" Dust
Port
Scale
Rear
Fence
Rail
Front
Fence
Rail
Figure 1. Model G0771 identification of main controls and components.
For Your Own Safety Read Instruction
Manual Before Operating Saw
a) Wear eye protection.
b) Use saw-blade guard and spreader for
c) Keep hands out of the line of saw blade.
d) Use a push-stick when required.
e) Pay particular attention to instructions
f) Do not perform any operation freehand.
g) Never reach around or over saw blade.
Model G0771 (Mfd. Since 8/15)
every operation for which it can be used,
including all through sawing.
on reducing risk of kickback.
-3-
Controls &
To reduce your risk of
serious injury, read this
entire manual BEFORE
B. Blade Height Handwheel: Adjusts blade
height from 0"–3
1
⁄4".
Components
using machine.
Refer to Figures 2–4 and the following descriptions to become familiar with the basic controls of
this machine.
A. ON/OFF Switch: Starts and stops the motor.
The switch can be disabled for safety by
removing the key.
Note:Paddle cover must be lifted to access
ON switch.
C. Blade Tilt Handwheel: Adjusts angle of
blade tilt from 90°–45°.
D.Handwheel Locks: Lock blade height
and angle when tightened (one on each
handwheel).
D
BC
Figure 3. Blade adjustment handwheels and
locks.
A
Figure 2. ON/OFF switch.
E. Fence Lock: Locks fence when pushed
down, unlocks fence when pulled up.
E
Figure 4. Fence lock handle.
-4-
Model G0771 (Mfd. Since 8/15)
Glossary of Terms
The following is a list of common definitions, terms and phrases used throughout this manual as they relate
to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting
or operating this machine. Your safety is VERY important to us at Grizzly!
Arbor: Rotating metal shaft to which saw blade
is mounted that extends from the drive mechanism.
Bevel Edge Cut: Tilting the arbor and saw blade
to an angle between 0° and 45° to cut a beveled edge onto a workpiece.
Blade Guard: Metal or plastic safety device that
mounts over the saw blade. Its function is to
prevent the operator from coming into contact
with the saw blade.
Crosscut: Cutting operation in which the fence is
used to cut across the grain, or the miter gauge
is used to cut across the shortest width of the
workpiece.
Dado Blade: Blade or set of blades that are used
to cut wide grooves and rabbets.
Dado Cut: "Non-through" cutting operation that
uses a dado blade to cut a flat-bottomed
groove into the face of the workpiece.
Featherboard: Safety device used to keep the
workpiece against the rip fence and table surface.
Parallel: Being an equal distance apart at every
point along two given lines or planes. I.e. the
rip fence face is parallel to the face of the saw
blade.
Non-Through Cut: A cut in which the blade does
not cut through the top of the workpiece. Refer
to Page 27 for more details.
Perpendicular: Lines or planes that intersect and
form right angles. I.e. the blade is perpendicular
to the table surface.
Push Stick: Safety device used to push the
workpiece through a cutting operation. Used
most often when rip cutting thin workpieces.
Rabbet: Cutting operation that creates an
L-shaped channel along the edge of the
workpiece.
Riving Knife: Metal plate located behind the
blade. It maintains the kerf opening in the wood
when performing a cutting operation. Refer to
Page 33 for more details.
Straightedge: A tool used to check the flatness,
parallelism, or consistency of a surface(s).
Kerf: The resulting cut or gap in the workpiece
after the saw blade passes through during a
cutting operation.
Kickback: An event in which the workpiece is
propelled back towards the operator at a high
rate of speed.
Model G0771 (Mfd. Since 8/15)
Through Cut: A sawing operation in which the
workpiece is completely sawn through.
Rip Cut: Cutting operation in which the rip fence
is used to cut with the grain, or across the widest width of the workpiece.
-5-
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
Width (side-to-side) x Depth (front-to-back) x Height........................................................ 57-1/4 x 37-1/2 x 35-3/8 in.
Footprint (Length x Width)..................................................................................................................... 21 x 19-1/2 in.
Shipping Dimensions:
Carton #1
Type.................................................................................................................. Cardboard Box on Wood Skids
Full-Load Current Rating.................................................................................................... 15A at 120V, 7.5A at 240V
Minimum Circuit Size.......................................................................................................... 20A at 120V, 15A at 240V
Connection Type................................................................................................................................... Cord and Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 14 AWG
Included Plug Type................................................................................................................................. 5-15 for 120V
Switch Type.................................................................................................... Toggle ON/OFF Switch with Stop Plate
Horsepower................................................................................................................................................ 2 HP
Power Transfer .................................................................................................................................. Belt Drive
Maximum Blade Diameter.........................................................................................................................
Arbor Size................................................................................................................................................. 5/8 in.
Maximum Width of Dado...................................................................................................................... 13/16 in.
Blade Tilt Direction....................................................................................................................................... Left
Max Blade Tilt......................................................................................................................................... 45 deg.
Maximum Depth of Cut At 90 Degrees.................................................................................................. 3-1/4 in.
Maximum Depth of Cut At 45 Degrees.................................................................................................. 2-1/4 in.
Max Rip Right of Blade w/Included Fence & Rails.................................................................................... 30 in.
Max Rip Left of Blade w/Included Fence & Rails....................................................................................... 15 in.
Additional Blade Information
Included Blade Information.................................................................................................................. 10" x 40T
Riving Knife/Spreader Thickness.......................................................................................................... 0.090 in.
Required Blade Body Thickness.............................................................................................. 0.060 – 0.086 in.
Required Blade Kerf Thickness............................................................................................... 0.094 – 0.126 in.
Rim Speed at Max Blade Diameter.................................................................................................... 9025 FPM
Table Information
Floor to Table Height........................................................................................................................... 35-3/8 in.
Table Size with Extension Wings Width.............................................................................................. 40-1/2 in.
Table Size with Extension Wings Depth.................................................................................................... 27 in.
Distance Front of Table to Center of Blade......................................................................................... 15-1/2 in.
Distance Front of Table to Blade At Maximum Cut............................................................................. 11-1/2 in.
Main Table Size Thickness.................................................................................................................... 1-5/8 in.
Hybrid
10 in.
Fence Information
Fence Type.............................................................................................. Camlock T-Shape w/Aluminum Face
Fence Size Length............................................................................................................................... 29-3/4 in.
Fence Size Width......................................................................................................................................... 2 in.
Fence Size Height................................................................................................................................. 2-3/4 in.
Fence Rail Length............................................................................................................................... 56-3/4 in.
Fence Rail Width................................................................................................................................... 2-3/4 in.
Fence Rail Height.................................................................................................................................. 2-1/4 in.
Miter Gauge Slot Size Width..................................................................................................................... 3/4 in.
Miter Gauge Slot Size Height................................................................................................................... 3/8 in.
Construction
Table.................................................................................................................................................... Cast Iron
Wings................................................................................................................................................... Cast Iron
Trunnions............................................................................................................................................. Cast Iron
Guard............................................................................................................................... Aluminum and Plastic
Arbor Bearings.......................................................................................... Sealed and Permanently Lubricated
Other Related Information
Number of Dust Ports....................................................................................................................................... 1
Dust Port Size.............................................................................................................................................. 4 in.
Compatible Mobile Base........................................................................................................................ D2057A
Model G0771 (Mfd. Since 8/15)
-7-
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
-8-
Model G0771 (Mfd. Since 8/15)
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
Model G0771 (Mfd. Since 8/15)
-9-
Additional Safety for Table Saws
HAND & BODY POSITIONING. Touching a spin-
ning saw blade will cause serious laceration or
amputation injuries. Keep hands away from saw
blade and out of blade path during operation, so
they cannot slip accidentally into blade. Stand to
side of blade path. Never reach around, behind, or
over blade. Only operate at front of machine; never
operate from rear or sides of saw.
BLADE GUARD. Use blade guard for all “through
cuts” for which it can be used. (A through cut is an
operation where blade cuts completely through the
top of the workpiece.) Make sure the blade guard
is installed and adjusted correctly; promptly repair
or replace it if damaged. Always re-install blade
guard immediately after operations that require its
removal. Operating saw with blade guard removed
greatly increases risk of severe laceration or amputation injuries from accidental blade contact.
RIVING KNIFE. Use the riving knife for all “nonthrough cuts” for which it can be used. (A nonthrough cut is an operation where the blade does
not cut through the top of the workpiece.) Make
sure the riving knife is aligned and positioned correctly; and promptly repair or replace it if damaged.
Using the riving knife incorrectly will increase the
risk of kickback or accidental blade contact.
FENCE. Make sure the fence remains properly
adjusted and parallel with the blade. Always lock
the fence in place before using. Using or adjusting
the fence incorrectly will increase risk of kickback.
PUSH STICKS/BLOCKS. Use push sticks or push
blocks whenever possible to keep your hands farther away from the blade while cutting; in the event
of an accident these devices will often take damage that would have happened to hands/fingers.
CUT-OFF PIECES. Never use your hands to move
cut-offs away from the blade while the saw is running. If a cut-off becomes trapped between the
blade and table insert, turn the saw OFF and allow
the blade to completely stop before removing it.
BLADE ADJUSTMENTS. Adjusting the blade
height or tilt during operation increases the risk of
crashing the blade and sending metal fragments
flying with deadly force at the operator or bystanders. Only adjust the blade height and tilt when the
blade is completely stopped and the saw is OFF.
CHANGING BLADES. Always disconnect power
before changing blades. Changing blades while
the saw is connected to power greatly increases
the injury risk if saw is accidentally powered up.
KICKBACK. Kickback occurs when the saw blade
ejects the workpiece back toward the operator.
Know how to reduce the risk of kickback, and learn
how to protect yourself if it does occur.
FEEDING WORKPIECE. Feeding workpiece
incorrectly will increase risk of kickback. Never
start saw with a workpiece touching blade; allow
blade to reach full speed before cutting. Only feed
workpiece against direction of blade rotation, from
front of saw. Never pull workpiece from behind
blade. Always use some type of guide (fence, miter
gauge, sliding table or sled, etc.) to feed workpiece
in a straight line. Never back a workpiece out of a
cut or move it backwards or sideways after starting
a cut. Feed cuts all the way through to completion.
Never perform any operation “freehand” (making
a cut without using a fence, miter gauge, or other
guide). Never plunge cut.
-10 -
DAMAGED SAW BLADES. Never use blades
that have been dropped or otherwise damaged.
Damaged blades can fly apart and strike the operator with shards of metal.
DADO AND RABBET OPERATIONS. DO NOT
attempt dado or rabbeting operations without
first reading those sections in this manual. Dado
and rabbeting operations require special attention
because they must be performed with the blade
guard removed.
CUTTING CORRECT MATERIAL. Never cut
materials not intended for this saw; only cut natural
and man-made wood products, laminate covered
wood products, and some plastics. Cutting metal,
glass, stone, tile, etc. increases the risk of operator
injury due to kickback or flying particles.
Model G0771 (Mfd. Since 8/15)
Preventing Kickback
Below are ways to avoid the most common
causes of kickback:
• Only cut workpieces with at least one smooth
and straight edge. DO NOT cut warped,
cupped or twisted wood.
• Never move the workpiece backwards or try
to back it out of a cut while the blade is moving. If you cannot complete a cut for some
reason, stop the saw motor and allow the
blade to completely stop before backing the
workpiece out. Promptly fix the condition that
prevented you from completing the cut before
starting the saw again.
• Keep the blade guard installed and working
correctly for all through cuts.
• Never attempt freehand cuts. If the workpiece
is not fed parallel with the blade, kickback will
likely occur. Always use the rip fence or miter
gauge to support the workpiece.
• Make sure the spreader or riving knife is
aligned with the blade. A misaligned spreader
or riving knife can cause the workpiece to
catch or bind, increasing the chance of kickback.
• Take the time to check and adjust the rip
fence parallel with the blade; otherwise, the
chances of kickback are extreme.
• The spreader or riving knife maintains the
kerf in the workpiece, reducing the chance of
kickback. Always use the riving knife for all
non-through operations, unless a dado blade
is installed. Always use the spreader with the
blade guard for all through cuts.
• Feed cuts through to completion. Anytime
you stop feeding a workpiece in the middle
of a cut, the chance of kickback is greatly
increased.
• Keep the blade guard installed and in good
working order. Only remove it when performing non-through cuts and immediately
re-install the blade guard when finished.
Remember, always use the riving knife for all
non-through operations, unless a dado blade
is installed.
• Make multiple, shallow passes when performing a non-through cut. Making a deep
non-through cut will greatly increase the
chance of kickback.
Protecting Yourself
From Kickback
Even if you know how to prevent kickback, it
may still happen. Here are some ways to protect yourself if kickback DOES occur:
• Stand to the side of the blade during every cut.
If kickback does occur, the thrown workpiece
usually travels directly in front of the blade.
• Wear safety glasses or a face shield. In the
event of kickback, your eyes and face are the
most vulnerable parts of your body.
• Never, for any reason, place your hand
behind the blade. Should kickback occur,
your hand will be pulled into the blade, which
could cause amputation.
• Use a push stick to keep your hands farther
away from the moving blade. If kickback
occurs, the push stick will most likely take the
damage your hand would have received.
• Use featherboards or anti-kickback devices
to assist with feeding and prevent or slow
down kickback.
Statistics show that most common accidents among table saw users can be linked
to kickback. Kickback is typically defined as
the high-speed expulsion of stock from the
table saw toward its operator. In addition to
the danger of the operator or others in the
area being struck by the flying stock, it is
often the case that the operator’s hands are
pulled into the blade during kickback.
Model G0771 (Mfd. Since 8/15)
-11-
SECTION 2: POWER SUPPLY
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
For your own safety and protection of
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
This machine can be converted to operate on a
power supply circuit that has a verified ground
and meets the requirements listed below. (Refer
to Voltage Conversion instructions for details.)
This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:
Availability
connected to the power
supply.
Full-Load Current Rating
Circuit Information
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
Full-Load Current Rating at 120V ..... 15 Amps
Full-Load Current Rating at 240V .... 7.5 Amps
-12-
Circuit Requirements for 120V
Nominal Voltage ........................................120V
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ............................. NEMA 6-15
Model G0771 (Mfd. Since 8/15)
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
Grounding Requirements
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
GROUNDED
6-15 RECEPTACLE
Current Carrying Prongs
For 120V operation: This machine is equipped
with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed
and grounded in accordance with all local codes
and ordinances.
GROUNDED
5-15 RECEPTACLE
Grounding Prong
5-15 PLUG
Neutral Hot
Figure 5. Typical 5-15 plug and receptacle.
6-15 PLUG
Grounding Prong
Figure 6. Typical 6-15 plug and receptacle.
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
verified ground.
For 240V operation: The plug specified under
“Circuit Requirements for 240V” on the previous page has a grounding prong that must be
attached to the equipment-grounding wire on
the included power cord. The plug must only be
inserted into a matching receptacle (see following
figure) that is properly installed and grounded in
accordance with all local codes and ordinances.
cated in Figure 8. Twist the wire nuts onto
their respective wires and wrap them with
electrical tape so they will not come loose.
The voltage conversion MUST be performed by
an electrician or qualified service personnel.
The voltage conversion procedure consists of
rewiring the motor and installing the correct plug.
A wiring diagram is provided on Page 70 for your
reference.
IMPORTANT: If the diagram included on the
motor conflicts with the one on Page 70, the motor
may have changed since the manual was printed.
Use the diagram included on the motor instead.
Items Needed Qty
• Phillips Head Screwdriver #2 ..................... 1
• Electrical Tape ............................ As Needed
• Wire Nut (14 AWG x 3) ............................... 1
ing to the plug manufacturer's instructions. If
the plug manufacturer's instructions are not
available, NEMA standard 6-15 plug wiring is
provided on Page 70.
To Switch
2. Cut off the existing 5-15 plug.
3. Open the motor junction box, then loosen the
two wire nuts indicated in Figure 7.
To Switch
Loosen
These
Wire
Nuts
Figure 7. Inside motor junction box.
-14-
Model G0771 (Mfd. Since 8/15)
SECTION 3: SETUP
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover any damage, please call us immediately
at (570) 546-9663
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, inventory the contents.
Keep children and pets away
from plastic bags or packing
materials shipped with this
Unpacking
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar
with the controls and
operations before starting the machine!
Wear safety glasses during the entire setup process!
for advice.
This machine and its
components are very
heavy. Get lifting help or
use power lifting equipment such as a forklift to
move heavy items.
Needed for Setup
The following are needed to complete the setup
process, but are not included with your machine.
Description Qty
• Additional People ....................................... 1
• Safety Glasses for Each Person ................ 1
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Box 1 Contents (Figures 9–11): Qty
A. Main Table Saw Unit .................................. 1
B. Access Panel .............................................. 1
C. Motor Cover ................................................ 1
D. Extension Wings ........................................ 2
E. Blade Guard Assembly .............................. 1
F. Table Insert ................................................. 1
G. Dado Insert ................................................. 1
H. Saw Blade 10" x 40T .................................. 1
I. Spreader/Riving Knife................................. 1
J. Push Stick .................................................. 1
K. Fence Handle with Mounting Bolt .............. 1
L. Wrench 23mm Closed,
22mm Open...........................................1 Ea
M. Handwheels ................................................ 2
N. Connecting Bars ......................................... 3
O. Miter Gauge Handle with Washer .............. 1
P. Miter Gauge ................................................ 1
Q. Star Knobs .................................................. 2
R. Hex Wrenches 3, 4, 5, 6, 8mm .............1 Ea
S. Fence Rail End Caps ................................. 4
T. Dust Port 4" ................................................ 1
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
There are many ways to remove this rust preventative, but the following steps work well in a wide
variety of situations. Always follow the manufacturer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
• Disposable rags
• Cleaner/degreaser (WD•40 works well)
• Safety glasses & disposable gloves
• Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as
Cleanup
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avo id
using these products
to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak
for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may
damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping
grease from your machine during clean up.
Figure 13. T23692 Orange Power Degreaser.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
Model G0771 (Mfd. Since 8/15)
-17-
Site Considerations
Weight Load
Refer to the
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the maintenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
The physical environment where the machine is
operated is important for safe operation and longevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.
Electrical Installation
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or
apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed safely.
= Power Connection
571/4"
-18-
Wall
Min. 30"
Figure 14. Minimum working clearances.
Dust
Port
Model G0771 (Mfd. Since 8/15)
31
1
/4"
37
1
/2"
Assembly
Assembly consists of installing the extension
wings, fence rails, fence, blade, blade guard, and
minor components.
To assemble table saw:
1. Inspect extension wings and main table mat-
ing surfaces for burrs or foreign materials that
may inhibit assembly.
— If outside end of extension wing tilts down,
remove wing and place a strip of masking
tape along bottom edge of main table to
shim end of wing up (see Figure 16).
For a correct fit, mating edges of table and
wings must be clean, smooth, and flat. If necessary, use a wire brush or file to remove any
flashing, dings, or high spots.
2. While a helper holds extension wings in
place, attach each wing flush with main table
using (3) M10-1.5 x 30 cap screws, 10mm
flat washers, and 10mm lock washers (see
Figure 15).
x3
Figure 15. Extension wings installed.
Figure 16. Masking tape location for tilting the
extension wing up.
— If outside end of extension wing tilts up,
remove wing and place a strip of masking tape along top edge of main table to
shim end of extension wing down (see
Figure 17).
Note: After reinstalling wings, remove all
excess masking tape with a razor blade.
Figure 17. Masking tape location for tilting the
extension wing down.
3. Place a straightedge across extension wings
and main table to ensure combined table surface is flat.
— If combined table surface is flat, skip to
next step.
Model G0771 (Mfd. Since 8/15)
4. Attach motor cover to cabinet using (6) preinstalled Phillips head screws (see Figure 18).
Motor
Cover
x 6
Figure 18. Motor cover installed.
-19 -
5. Insert two connecting bars into long section
of front fence rail and tighten set screws, then
slide short section of rail onto connecting
bars and tighten set screws (see Figure19).
Connecting bars
Figure 19. Front fence rail assembled.
6. Insert connecting bar into long section of rear
fence rail and tighten set screws, then slide
short section of rail onto connecting bar and
tighten set screws (see Figure20).
8. Install end cap with (2) pre-installed tap
screws on left end of front fence rail (see
Figure22).
x 2
Figure 22. Left end cap on front fence rail.
9. Orient fence rail so scale is facing you. Slide
(4) M8-1.25 x 30 hex bolts into slot on right
end of rail and (4) M8-1.25 x 30 hex bolts into
slot on left (see Figure23).
Connecting bar
Figure 20. Rear fence rail assembled.
7. Remove (2) M8-1.25 x 16 hex bolts from
switch and insert into bottom slot on left end
of fence rail (see Figure 21). These will be
used later for mounting the switch.
x 2
Slot
Scale
Figure 23. Hex bolt positioned in front fence rail
slot.
10. Align hex bolts in fence rail with holes in
table, then insert bolts into table. Be sure
scale on fence rail is facing up. Hand tighten
(8) M8-1.25 hex nuts onto hex bolts. Do not
fully tighten yet (see Figure24).
Figure 21. Hex bolts for mounting switch.
-20-
Figure 24. Mounting front fence rail.
Model G0771 (Mfd. Since 8/15)
11. Install switch onto hex bolts from Step 6
using (2) M8-1.25 hex nuts (see Figure25).
14. Install handwheels on shafts, making sure
notch in each wheel fits over pin on each
shaft, and secure with star knobs, as shown
in Figure 28.
x 2
Figure 25. Switch installed.
12. Install rear fence rail on backside of table
using (8) M8-1.25 x 20 cap screws. Be sure
lip of fence rail faces up and away from table,
as shown in Figure26.
Notch
Figure 28. Handwheel Installed.
15. Install saw blade as instructed in Blade
Installation on Page 29.
16. Raise motor slightly, using blade height
handwheel, and remove styrofoam block
that supports motor during shipping (see
Figure29).
Star Knob
Lip
Figure 26. Mounting rear fence rail.
13. Install table/dado insert in table throat (see
Figure 27). Check to make sure it is flush and adjust if necessary (see Table/Dado
Insert Adjustment on Page 66 for more
information).
Figure 27. Table insert installed.
Figure 29. Location of styrofoam block to be
removed.
Model G0771 (Mfd. Since 8/15)
-21-
17. Install fence handle using flat head screwdriver (see Figure30).
21. Slide fence so it lightly touches right side of
blade (see Figure33). Do not lock fence.
Fence Scale
Window
Fence Lightly
Touching Blade
Figure 30. Installing fence handle.
18. Place rear of fence over lip of rear fence rail,
then press front of fence into channel of front
fence rail (see Figure31).
Figure 31. Fence installed.
19. Using blade height handwheel, raise blade
1–2 inches.
Figure 33. Fence scale calibration.
22. Nudge fence rail so zero mark of scale on
right lines up with cross-hair in fence scale
window (see Figure33).
23. Tighten hex nuts to secure fence rail.
24. Check fence scale calibration by moving
fence to 1" mark on scale and measuring
distance from blade (see Figure34).
—If crosshair aligns exactly with 1" mark, no
adjustments need to be made.
—If crosshair does not align with 1" mark,
loosen fence scale window screws, move
crosshair over 1" mark, then tighten screws.
20. Turn blade tilt handwheel until blade tilt
indicator on front of machine points to 0° on
blade angle scale (see Figure32).
Blade Tilt Indicator
Blade Tilt
Handwheel
Figure 32. Blade tilt indicator and angle scale.
-22-
Figure 34. Checking calibration of fence scale.
25. Lower blade and move fence to left side of
blade.
26. Raise blade 1–2 inches.
27. Slide fence so it lightly touches left side of
blade.
Model G0771 (Mfd. Since 8/15)
28. Check left fence scale window.
—If crosshair aligns with zero mark on left
fence scale, no adjustments need to be
made.
—If crosshair does not align with zero mark
on scale, loosen fence scale window
screws, move crosshair over zero mark,
then tighten screws.
29. Lower blade completely.
30. Using a helper, mount fence rail brace to rear
fence rail with (1) M8-1.25 x 20 cap screw
and M8-1.25 hex nut(see Figure35).
Note:Do not tighten cap screw yet.
x 1
32. Tighten cap screw and hex nut on rear end of
fence rail brace.
33. Measure distance from edge of table to rear
end of fence rail brace, then adjust front end
of fence rail brace so it is the same distance
from the table edge (see Figure37).
Figure 37. Fence rail brace installed.
34. Secure hex bolt on front of rail brace with (1)
M8-1.25 hex nut.
Figure 35. Attaching rear of fence rail brace.
31. Insert (1) M8-1.25 x 30 hex boltinto front end
of fence rail brace, then slide tab of brace
and hex head into slot in front fence rail
(see Figure36).
Slot
Tab
x 1
35. Install end cap on right end of front fence rail
in the same manner as you did on the left end
(Step 8 on Page 20).
36. Install end caps on rear fence rail by pushing
into place.
37. Secure rear access panel with (6) preinstalled Phillips head screws.
38. Mount dust port with (4) pre-installed Phillips
Head screws (see Figure38).
x 4
Figure 36. Attaching front end of fence rail
brace.
Model G0771 (Mfd. Since 8/15)
Figure 38. Dust port installed.
-23-
Dust Collection
Once assembly is complete, test run the machine
to ensure it is properly connected to power and
safety components are functioning properly.
If you find an unusual problem during the test run,
immediately stop the machine, disconnect it from
power, and fix the problem BEFORE operating the
machine again. The
table in the
SERVICE section of this manual can help.
DO NOT start machine until all preceding
setup instructions have been performed.
Operating an improperly set up machine
Serious injury or death can result from
This machine creates substantial amounts
of dust during operation. Breathing airborne dust on a regular basis can result in
permanent respiratory illness. Reduce your
risk by wearing a respirator and capturing
the dust with a dust collection system.
Test Run
Troubleshooting
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust collector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to calculate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
To connect a dust collection hose:
1. Fit 4" dust hose over dust port, as shown in
Figure 39, and secure in place with a hose
clamp.
2. Tug hose to make sure it does not come off.
Note: A tight fit is necessary for proper per-
formance.
The test run consists of verifying the following:
1) The motor powers up and runs correctly, and
2) the safety disabling mechanism on the switch
works correctly.
using this machine BEFORE understanding
its controls and related safety information.
DO NOT operate, or allow others to operate,
machine until the information is understood.
may result in malfunction or unexpected results that can lead to serious injury,
death, or machine/property damage.
Figure 39. Example of dust hose attached to
dust port.
-24-
To test run machine:
1. Make sure you have read safety instructions
at beginning of manual and that machine is
set up properly.
2. Lower blade all the way down, and make sure
all tools and objects used during setup are
cleared away from machine.
3. Connect machine to power source.
4. Turn machine ON, verify motor operation,
then turn machine OFF.
The motor should run smoothly and without
unusual problems or noises.
Model G0771 (Mfd. Since 8/15)
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