Grizzly G0767Z User guide

MODEL G0767Z
ABRASIVE TUBE NOTCHER
OWNER'S MANUAL
(For models manufactured since 11/17)
COPYRIGHT © FEBRUARY, 2018 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#ESABJH19158 PRINTED IN CHINA
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Machine Description ...................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 5
SECTION 1: SAFETY ....................................... 7
Safety Instructions for Machinery .................. 7
Additional Safety for Abrasive Tube
Notchers ......................................................... 9
SECTION 2: POWER SUPPLY ...................... 10
SECTION 3: SETUP ....................................... 12
Needed for Setup ......................................... 12
Unpacking .................................................... 12
Inventory ...................................................... 13
Hardware Recognition Chart ....................... 14
Site Considerations ...................................... 15
Lifting & Placing ........................................... 16
Cleanup ........................................................ 18
Anchoring to Floor ....................................... 18
Assembly ..................................................... 19
Dust Collection ............................................. 20
Power Connection........................................ 21
Test Run ...................................................... 21
SECTION 5: ACCESSORIES ......................... 31
SECTION 6: MAINTENANCE ......................... 33
Schedule ...................................................... 33
Cleaning ....................................................... 33
Lubrication ................................................... 33
SECTION 7: SERVICE ................................... 34
Troubleshooting ........................................... 34
Adjusting Profile Roller Height ..................... 36
Emptying Spark Trap ................................... 36
SECTION 8: WIRING ...................................... 37
Wiring Safety Instructions ............................ 37
Electrical Components ................................. 38
Wiring Diagram ............................................ 39
SECTION 9: PARTS ....................................... 40
Body ............................................................. 40
Motor & Belt Rollers ..................................... 41
Pipe Vise Assembly & Accessories ............. 43
Electrical Box ............................................... 45
Labels & Cosmetics ..................................... 46
WARRANTY & RETURNS ............................. 49
SECTION 4: OPERATIONS ........................... 23
Operation Overview ..................................... 23
Replacing/Tensioning .................................. 24
Abrasive Belt ................................................ 24
Changing Profile Rollers .............................. 25
Abrasive Belt Tracking ................................. 25
Operational Tips........................................... 26
Making Notches ........................................... 27
Deburring ..................................................... 29

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Machine Description

The Model G0767Z Abrasive Tube Notcher is designed to quickly notch or cope the ends of metal tubing, so two pieces of tubing can be weld­ed together with clean, strong joints. It is an ideal machine for production work with fencing, gates, roll cages, bicycle frames, stainless steel piping, or any other type of tubing work that requires join­ing multiple pieces together.
The vise allows the tube to be set at any angle from 30° to 90° to the grinding belt. Using the variety of included profile rollers, notches can be formed in diameters from is complete, tubing edges can be deburred using the deburring stations located on the top and rear of the machine.

Contact Info

3
4" to 3". After notching

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Email: techsupport@grizzly.com
Grizzly Documentation Manager
and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Manufacture Date
Serial Number
-2-
Model G0767Z (Mfd. Since 11/17)

Identification

To reduce your risk of serious injury, read this entire manual BEFORE
Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
Motor
Column
Base
Belt Tension
Lever
Front
Vise
Assembly
Feed
Lever
Control
Panel
Spark
Shield
Clamp
Lever
Traverse
Crank
Top
Deburring
Station
Abrasive
Belt
Emergency
Stop
Rear
Deburring
Station
Workpiece
Rest
Model G0767Z (Mfd. Since 11/17)
Spark
Trap
Floor Mounts
using machine.
Rear
Dust Port
Profile
Roller
Storage
Rack
-3-
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
F
G
H
I
using machine.
Refer to Figures 1–2 and the following descrip­tions to become familiar with the basic controls of this machine.
A
B
C D
E
Figure 1. Control panel.
J
K
Figure 2. Other controls.
F. Emergency Stop Button: Cuts power to
motor and prevents restarting until reset. Twist clockwise to reset.
G. Belt Tension Lever: Controls abrasive belt
tension.
H. Feed Lever: Moves tube toward or away
from abrasive belt.
I. Clamp Lever: Locks tube between vise jaws
so it will not move during grinding.
L
M
N
A. Motor Speed Switch: Changes motor speed
between high & low.
B. OFF Button: Press to turn motor OFF.
C. ON/Clockwise Button: Press to start
abrasive belt movement clockwise.
D. ON/Counterclockwise Button: Press to
start abrasive belt movement counterclock­wise.
E. Power Lamp: Indicates power to machine is
turned ON.
-4-
J. Rest Lock: Locks rest at rear deburring sta-
tion in position.
K. Profile Roller Storage Rack: Stores profile
rollers away from debris and grime.
L. Traverse Crank: Moves tube from side-to-
side across abrasive belt. This will increase the life of the belt.
M. Spark Shield Lock Handle: Secures spark
shield in place.
N. Clamp Crank: Adjusts distance between
jaws and clamp plate to accommodate diam­eter of tube.
Model G0767Z (Mfd. Since 11/17)

Machine Data Sheet

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0767Z
ABRASIVE TUBE NOTCHER
Product Dimensions:
Weight ........................................................................................................................................................................... 290 lbs.
Width (side-to-side) x Depth (front-to-back) x Height .................................................................... 31-1/2 x 49-1/2 x 47-1/2 in.
Footprint (Length/Width) ......................................................................................................................................25-1/2 x 16 in.
Shipping Dimensions:
Type ........................................................................................................................................................................ Wood Crate
Content .......................................................................................................................................................................... Machine
Weight ............................................................................................................................................................................ 381 lbs.
Length x Width x Height ..................................................................................................................................... 48 x 28 x 45 in.
Must Ship Upright .................................................................................................................................................................Yes
Electrical:
Power Requirement ................................................................................................................................ 220V, 3-Phase, 60 Hz
Full-Load Current Rating ................................................................................................................................................... 11.6A
Minimum Circuit Size ........................................................................................................................................................... 15A
Connection Type ..................................................................................................................................................... Cord & Plug
Power Cord Included ............................................................................................................................................................Yes
Power Cord Length ...............................................................................................................................................................6 ft.
Power Cord Gauge .......................................................................................................................................................14 AWG
Plug Included ......................................................................................................................................................................... No
Recommended Plug Type ...................................................................................................................................NEMA L15-15
Switch Type ..........................................................................................................................................................Control Panel
Motor:
Main
Type ...................................................................................................................................................................TEFC Induction
Horsepower ................................................................................................................................................................3 HP/4 HP
Phase ............................................................................................................................................................................ 3-Phase
Amps ......................................................................................................................................................................... 9.7A/11.6A
Speeds .....................................................................................................................................................1720 RPM/3440 RPM
Power Transfer ................................................................................................................................................................. Direct
Bearings ................................................................................................................................ Sealed & Permanently Lubricated
Main Specifications:
Belt Sander Info
Sanding Belt Speed .........................................................................................................................................3580, 6180 FPM
Sanding Belt Length .....................................................................................................................................................78-3/4 in.
Sanding Belt Width ..............................................................................................................................................................4 in.
Number of Profile Rollers .........................................................................................................................................................7
Profile Roller Sizes .................................................................................................................3/4, 1, 1-1/4, 1-1/2, 2, 2-1/2, 3 in.
Grinding Capacity ...............................................................................................................................................3/4 - 3 in. O.D.
Grinding Angle Range ............................................................................................................................................... 0 - 60 deg.
Model G0767Z (Mfd. Since 11/17)
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Platen Info:
Platen Type ...................................................................................................................................................... Graphite Coated
Platen Length ...............................................................................................................................................................15-3/8 in.
Platen Width ...................................................................................................................................................................4-1/2 in.
Construction:
Stand ..................................................................................................................................................................... Formed Steel
Body ...................................................................................................................................................................... Formed Steel
Rollers ..................................................................................................................................................................Polished Steel
Paint ................................................................................................................................................................... Powder Coated
Other Specifications:
Country of Origin ............................................................................................................................................................... China
Warranty ........................................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................................1 Hour
Serial Number Location ................................................................................................................................................ ID Label
ISO 9001 Factory ..................................................................................................................................................................Yes
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................................... No
Features:
Two Belts Speeds (3580 & 6180 FPM) Ratcheting System for Easy Tensioning of Sanding Belt Front Debris-Catching Tray 3" Dust Port Easy Belt Alignment/Tracking System Top and Rear Sanding-Belt Access for Deburring Self-Aligning Vise with Side-to-Side Adjustment to Prevent Uneven Belt Wear Vise Rotates 0 - 60 degrees Transparent Safety Guard Removable Spark Tray
Accessories:
Seven Rollers: 3/4", 1", 1-1/4", 1-1/2", 2", 2-1/2", 3" Toolbox with Service Tools
-6-
Model G0767Z (Mfd. Since 11/17)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
Model G0767Z (Mfd. Since 11/17)
-7-
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
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Model G0767Z (Mfd. Since 11/17)

Additional Safety for Abrasive Tube Notchers

nearby explosive or flammable materials. ALWAYS
Long-term respiratory damage, cancer, or birth defects can occur from inhalation of dust. You can get seriously injured or killed if clothing, jewelry, or long hair become entangled in rotating machine parts. You can be blinded or burned by hot metal particles that fly out during operation. Flying sparks can ignite nearby explosive or flammable materials. Sanding belt quickly removes skin upon contact. To reduce your risk of these hazards when operating this machine, completely heed and understand the following:
USE FOR INTENDED PURPOSE. This machine
is designed for grinding certain metals. DO NOT use it to grind materials made from wood or wood products, lead, magnesium, asbestos, crystalline silica, gypsum, or any other non-metal products.
PROTECTION FROM HOT SPARKS. Properly adjust and lock spark shield prior to grinding operations. ALWAYS wear approved safety glasses or goggles, a face shield, a respirator, hearing protection, long leather gloves, and a leather apron to reduce the risk of injury from hot, flying sparks when operating. Never allow anyone to stand in path of sparks.
PROTECTION FROM ENTANGLEMENT. DO NOT wear loose clothing, jewelry or other items that can get caught in moving parts. Tie back hair and roll up long sleeves. Make sure machine is turned OFF, disconnected from power, and that all moving parts come to a complete stop before opening belt cover.
MINIMIZE EXPOSURE TO SANDING BELT.
Keep hands away from rotating sanding belt during operation. Keep deburring station covers closed when not in use.
WEAR PROPER RESPIRATOR. Dust created from grinding metals may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards, exposure limits, and toxicity associated with each type of workpiece material. Very fine dust/particles are unlikely to be captured and may become airborne in work area. Anyone working with or around this machine MUST wear a NIOSH-approved respirator rated for the workpiece material.
RISK OF FIRE AND EXPLOSIONS. This machine creates a shower of hot sparks that can ignite
keep these materials away from machine. Fine metal dust particles can ignite, depending on material type and circumstances. Know about and be prepared to safely fight a combustible metal fire by conducting a combustible screening test under Chapter 4 of NFPA 484. Keep machine away from pilot lights, open flames, or other ignition sources. Never use machine to grind magnesium—as these particles can ignite from exposure to water/ moisture.
TOXIC METALS. Exposure (or over-exposure) to certain types of metal dusts or fumes can result in serious, potentially deadly health effects. To reduce this risk, research toxic effects of metal types you work with and always seek to minimize/ eliminate exposure to yourself and others.
REDUCE RISK OF BURNS. Workpieces get very hot while grinding. Always wear long leather gloves when operating machine.
PROPERLY MAINTAIN MACHINE. Keep machine in proper working condition to help ensure all guards and other components work as intended and function safely. Perform routine inspections and all necessary main­tenance, as indicated in owner’s manual. Never operate machine with damaged or worn parts that can break during operation.
AVOID SUDDEN STARTUP. In event of power loss during operation, immediately press Emergency Stop button to avoid a sudden startup once power is restored.
Model G0767Z (Mfd. Since 11/17)
-9-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
Availability
Electrocution, fire, shock,
supply.
Full-Load Current Rating
Circuit Requirements for 220V
Nominal Voltage .........208V, 220V, 230V, 240V
Cycle ..........................................................60 Hz
Phase .................................................... 3-Phase
Power Supply Circuit ......................... 15 Amps
Plug/Receptacle ..........................NEMA L15-15
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Full-Load Current Rating at 220V ...11.6 Amps
-10 -
Model G0767Z (Mfd. Since 11/17)
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Grounding Instructions
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
Serious injury could occur if you connect
process. DO NOT connect to power until
The power cord and plug specified under “Circuit Requirements for 220V” has an equipment-grounding wire and a ground­ing prong. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure below).
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
process. DO NOT connect to power until
on the previous page
GROUNDED
L15-15 RECEPTACLE
Grounding Prong
is Hooked
L15-15
PLUG
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
Current Carrying Prongs
Figure 3. Typical L15-15 plug and receptacle.
machine to power before completing setup
instructed later in this manual.
Model G0767Z (Mfd. Since 11/17)
Extension Cords
Extension Cords
If you must use an extension
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
-11-

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this
get help from other people

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
HEAV Y LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
and use a forklift (or other lifting equipment) rated for weight of this machine.
The following are needed to complete the setup process:
Description Qty
Additional People ....................................... 2
Safety Glasses .....................................1 Ea.
Forklift or Crane
(Rated For at Least 500 lbs.) ...................... 1
Web Slings
(Rated For at Least 500 lbs. Each) ............ 2
Lifting Chain & Safety Hook (Optional)
(Rated For at Least 500 lbs. Each) ............ 1
Wrench or Socket 13mm ............................ 1
Wrench or Socket 16mm ............................ 1
Wrench or Socket 17mm ............................ 1
Metal Dust Collection System .................... 1
Metal Flex Hose 4" ..................................... 1
Hose Clamps 4" ......................................... 1

Unpacking

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If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
SUFFOCATION HAZARD!
machine. Discard immediately.
Model G0767Z (Mfd. Since 11/17)
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Inventory

NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Inventory (Figure 4) Qty
A. Machine Body ............................................ 1
B. Machine Base with Profile Rollers .............. 1
—Profile Roller
—Profile Roller 1" Dia. (Installed) ............... 1
—Profile Roller 1 —Profile Roller 1
—Profile Roller 2" Dia. ............................... 1
—Profile Roller 2
—Profile Roller 3" Dia. ............................... 1
C. Feed Lever Assembly ................................. 1
D. Spark Trap .................................................. 1
E. Vise Assembly ............................................ 1
F. Hex Wrenches 2.5, 3, 4, 5, 6, 8mm ......1 Ea
G. Phillips Screwdriver #2 ............................... 1
H. Spanner Wrenches 22, 26mm ................... 2
I. Open-End Wrench 13/16mm ...................... 1
J. Toolbox ....................................................... 1
3
4" Dia. .............................. 1
1
4" Dia. ............................ 1
1
2 " Dia. ............................ 1
1
2 " Dia. ............................ 1
A
D
C
F
G
H
I
B
E
J
Model G0767Z (Mfd. Since 11/17)
Figure 4. Model G0767Z inventory.
-13-

Hardware Recognition Chart

USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS.
Flat Head Cap Screw
-14-
5mm
5mm
Model G0767Z (Mfd. Since 11/17)

Site Considerations

Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or apply a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate enough that operations can be performed safely.
Figure 5. Minimum working clearances.
Model G0767Z (Mfd. Since 11/17)
311/2"
491/2"
-15-

Lifting & Placing

get help from other people
6. Remove (4) cap screws that secure riser column front cover (see Figure 7).
HEAV Y LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
and use a forklift (or other lifting equipment) rated for weight of this machine.
The following procedure details how to place the machine's base, and then how to lift and secure the machine to the base.
To lift and place machine:
1. Place shipping crate near installation
location, then remove crate from shipping pallet and set small items aside.
2. Unbolt base from shipping pallet.
Cap
Screw
(1 of 4)
Riser
Column
Figure 7. Location of cap screws that secure
front cover.
7. Remove (6) pre-installed cap screws, lock washers, and flat washers from top of base (see Figure 8).
Front
Cover
Cap
Screw
(1 of 6)
3. Move base to selected location and properly anchor it to floor (refer to Anchoring to Floor on Page 18).
4. Remove (4) cap screws that secure electrical box inside riser column (see Figure 6).
Cap
Screw
(1 of 4)
Electrical Box
Figure 6. Location of cap screws that secure
electrical box.
Figure 8. Cap screws on top of base.
8. Have another person hold machine steady so
that it does not tip, then remove hex nuts that secure machine body to pallet.
5. Slide electrical box out of riser column and place on top of machine.
-16 -
Model G0767Z (Mfd. Since 11/17)
9. Below are two methods for lifting machine onto base. Use the best one for your operation.
— Wrap web slings around machine and
attach them to a forklift or other lifting device (see Figure 9).
Figure 9. Example of lifting machine with web
slings.
— Rotate lifting bar up (see Figure 10),
and attach lifting chain and safety hook between lifting bar and lifting device.
10. Lift machine onto base with roller storage rack underneath motor, and secure machine to base with (6) cap screws removed in Step 7 (see Figure 11).
x 6
Figure 11. Machine attached to base.
11. Re-install riser column front cover with (4) cap screws removed in Step 6.
12. Re-install electrical box in riser column with (4) cap screws removed in Step 4 (see Figure 12).
Lifting Bar
Figure 10. Example of lifting machine with chain
and hook.
Figure 12. Electrical box re-installed.
Model G0767Z (Mfd. Since 11/17)
-17-
Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a con­crete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.

Cleanup

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
amount of cleaner/degreaser, then let it soak
3.
scrape off as much as you can first, then wipe
4.
then coat all unpainted surfaces with a quality
Avoid chlorine-based solvents, such as

Anchoring to Floor

Number of Mounting Holes ............................ 4
Diameter of Mounting Hardware ................
Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs more quietly and feels more solid.
Because of the top heavy nature of the Model G0767Z and the dynamic forces exert­ed during operation, this machine MUST be solidly anchored to floor.
7
16"
Anchoring to Concrete Floors
Put on safety glasses.
Coat the rust preventative with a liberal
for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper,
off the rest with the rag.
Repeat Steps 2–3 as necessary until clean,
metal protectant to prevent rust.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
Lag Screw
Flat Washer
Machine Base
Concrete
Figure 13. Popular method for anchoring
machinery to a concrete floor.
Lag Shield Anchor
Drilled Hole
-18-
Model G0767Z (Mfd. Since 11/17)

Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to all goes smoothly, first clean any ered or coated in heavy-duty rust preventative (if applicable).
Needed for Setup and gather
listed items. To ensure the assembly process
parts that are cov-
To assemble machine:
1. Remove pre-installed T-bolt, lock nut, and flat
washers (shown in Figure 14), then attach feed lever assembly to machine with same fasteners (see Figure 14).
T-Bolt
w/Flat Washer
2. Remove pre-installed vise mounting cap screws and washer (shown in Figure 15), and then position vise assembly on vise mount and secure it to machine with same fasteners (see Figure 15).
Cap
Screw
Vise
Mount
Cap Screw
w/Washer
Lock Nut
w/Flat Washer
Feed Lever
Assembly
Figure 14. Feed lever assembly attached.
Figure 15. Vise assembly attached.
3. Slide spark trap into grooves on right side of
machine, as shown in Figure 16.
Grooves
Spark
Trap
Figure 16. Spark trap positioned in grooves.
Model G0767Z (Mfd. Since 11/17)
-19 -

Dust Collection

To connect dust collection system to machine:
1. Fit a 4" metal flex hose over the dust port
located at the rear deburring station. Secure it in place with a 4" hose clamp.
EXPLOSION OR FIRE HAZARD DO NOT use any plastic duct material with this machine. The National Fire Protection Agency (NFPA) warns of explosion or fire hazard because of static electrical buildup if plastic or non-conductive duct material is used for metal dust collection and is not completely grounded and bonded.
This machine creates a lot of metal chips/ dust during operation. Breathing airborne dust on a regular basis can result in perma­nent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust-collection system.
Minimum CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust col­lector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to cal­culate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.
2. Tug hose to make sure it does not come off.
Note: A tight fit is necessary for proper
performance.
H7215—4" x 5' Rigid Metal Flex Hose
This flex hose provides just enough flexibility to make difficult connections while still keeping the inside wall as smooth as possible to minimize static pressure loss.
Figure 17. Rigid metal flex hose.
H5293—4" Metal Duct Starter Kit
Save over 20% with this great starter kit. Includes: (2) machine adapters, (10) pipe clamps, (3) 5' straight pipes, (1) branch, (3) pipe hangers, (1) end cap, (3) adjustable nipples, (1) 90˚ elbow, and (1) 60˚ elbow.
-20-
Figure 18. Metal duct starter kit.
Model G0767Z (Mfd. Since 11/17)
Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
table in the
SERVICE section of this manual can help.
DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine
ed results that can lead to serious injury,
Serious injury or death can result from

Power Connection

or equipment damage may occur if machine is not properly grounded and connected to power
Before the machine can be connected to the power source a connection device must be prepared per the POWER SUPPLY section in this manual; and all previous setup instructions in this manual must be complete to ensure that the machine has been assembled and installed properly.

Test Run

Troubleshooting
Electrocution, fire, shock,
supply.
Note About Extension Cords: Using an incor-
rectly-sized extension cord may decrease the life of electrical components on your machine. If you must use an extension cord, refer to Extension Cords on Page 11 for more information.
To connect plug to power cord, install L15-15 plug on end of power cord per plug manufacturer's instructions. If no instructions were included, use Wiring Diagram on Page 39.
The test run consists of verifying the following:
1) The motor powers up and runs correctly and
2) the emergency stop button works correctly.
using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
may result in malfunction or unexpect-
death, or machine/property damage.
Model G0767Z (Mfd. Since 11/17)
To make the test run quicker and easier to per­form, you will be instructed to remove the abrasive belt from the machine. If you choose to leave the belt on the machine for the test run, you MUST perform the Replacing/Tensioning Abrasive
Belt procedure on Page 24 and Abrasive Belt Tracking procedure on Page 25 to make sure the
belt is properly tensioned and tracked, and will not fall off the rollers during the test run.
-21-
To test run machine:
3. Remove abrasive belt.
1. Loosen cap screw securing belt cover
and open cover to expose abrasive belt (see Figure 19).
Figure 19. Belt cover opened.
2. Pull belt tension lever up and toward front of
machine with one hand as you guide motor forward with other hand (see Figure 20). This releases abrasive belt tension.
4. Close and secure belt cover.
5. Clear all setup tools away from machine.
6. Connect machine to power supply.
7. Twist emergency stop button clockwise until
it pops out—this resets switch so machine will start (see Figure 21).
Emergency
Stop Button
Figure 21. Location of emergency stop button.
Belt Tension
Lever
Figure 20. Releasing abrasive belt tension.
8. Push ON button to start machine. A correctly
operating machine runs smoothly with little or no vibration or rubbing noises.
9. Press emergency stop button to turn machine OFF.
10. WITHOUT resetting the emergency stop button, press ON button. Machine should not start.
— If machine does start (with emergency
stop button in depressed position), im­mediately disconnect power to machine. The emergency stop button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.
Note: To re-install abrasive belt, perform
Replacing/Tensioning Abrasive Belt procedure on Page 24.
-22-
Model G0767Z (Mfd. Since 11/17)
To reduce your risk of serious injury, read this entire manual BEFORE
Keep hair, clothing, and
ing parts at all times. Entanglement can result in death, amputation, or

SECTION 4: OPERATIONS

The purpose of this overview is to provide the nov­ice machine operator with a basic understanding of how the machine is used during operation, so the
discussed later
in this manual
Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,
training from experienced machine operators outside of this manual by reading "how-to" books, trade magazines, or websites.

Operation Overview

machine controls/components
are easier to understand.
seek additional
, and do additional research
To complete a typical operation, the operator does the following:
1. Examines tube to make sure the diameter is
appropriate for operation and the end does not have any burrs that could damage abra­sive belt or machine.
2. Adjusts vise angle, if necessary, to correct angle of desired cut.
3. Makes sure abrasive belt is properly tensioned and tracking correctly.
4. Puts on personal protective equipment.
5. Secures tube in vise.
6. Properly adjusts spark shield.
using machine.
jewelry away from mov-
severe crushing injuries!
To reduce risk of eye or face injury from flying sparks, always wear approved safety glasses and a face shield when operating this machine.
7. Starts machine.
8. Uses feed lever and traverse crank to make
light side-to-side passes of tube against abrasive belt.
9. Stops machine and removes tube.
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
Model G0767Z (Mfd. Since 11/17)
-23-
Removing/Installing Sanding Belt
Replacing/
Tensioning

Abrasive Belt

Whenever the abrasive belt becomes worn or damaged, replace it. The Model G0767Z uses a 4" x 79" silicon-carbide abrasive belt (refer to Page 31 for abrasive belts available from Grizzly).
Cap Screw
Use coarser grit belts for fast cutting and hard metals. Use finer grit belts for softer metals and a smoother finish.
Tool Needed Qty
Hex Wrench 6mm .............................................. 1
To replace abrasive belt:
1. DISCONNECT MACHINE FROM POWER!
2. Pull belt tension lever up and toward front of
machine with one hand as you guide motor forward with other hand (see Figure 22). This releases abrasive belt tension.
Figure 23. Belt cover opened.
4. Place desired profile roller in support bracket (refer to Changing Profile Rollers on Page 25 for instructions).
5. Slide abrasive belt onto profile roller, drive
pulley, and over deburring platen so that direction arrows printed on inside of belt are pointing in same direction as arrows on machine (see Figure 24).
Note: Arrows on bottom inside of belt must
point to the right.
Deburring
Platen
Belt Tension
Lever
Figure 22. Releasing abrasive belt tension.
3. Loosen cap screw that secures belt cover
(see Figure 23), then open cover and remove abrasive belt from machine.
-24-
Drive
Belt
Profile Roller
Figure 24. Correct installation and orientation of
abrasive belt.
6. Center belt on drive pulley.
7. Without holding abrasive belt lever, push
motor back with moderate force until it stops. This applies correct abrasive belt tension.
8. Ajust abrasive belt tracking (refer to Abrasive Belt Tracking on Page 25 for instructions).
Model G0767Z (Mfd. Since 11/17)
Pulley
Sanding Belt Tracking
Changing Profile
Rollers
The Model G0767Z includes seven profile rollers ranging from you use will depend on the size of tubing your workpiece will be mated to.
To install profile roller:
1. DISCONNECT MACHINE FROM POWER!
2. Remove abrasive belt, then remove profile
roller from support bracket (see Figure 25).
3
4" to 3". The size of profile roller
Profile
Roller
Abrasive Belt
Tracking
The abrasive belt must track in the center of the drive pulley and profile roller to avoid presenting an injury hazard or damaging the belt or machine.
Tools Needed Qty
Hex Wrench 6mm .............................................. 1
Hex Wrench 8mm .............................................. 1
Checking Abrasive Belt Tracking
1. DISCONNECT MACHINE FROM POWER!
2. Open belt and deburring station covers.
3. Rotate drive pulley (see Figure 26) counter-
clockwise several times and watch how belt tracks on drive pulley.
Support Bracket
Figure 25. 1" profile roller installed.
3. Thoroughly clean all surfaces of profile roller
with shop rag and mineral spirits, then apply a light coat of rust preventative before placing roller in storage cabinet.
4. Repeat Step 3 with desired profile roller to be installed.
5. Place desired profile roller in support bracket and replace abrasive belt.
Drive
Pulley
Figure 26. Location of drive pulley.
— If abrasive belt tracks in center of drive
pulley, close and secure belt and deburr­ing station covers.
— If abrasive belt moves to one side or the
other while it is rotating, the belt tracking needs to be adjusted. Perform Adjusting

Abrasive Belt Tracking procedure on Page 26.

Model G0767Z (Mfd. Since 11/17)
-25-
Adjusting Abrasive Belt Tracking
Adjustments to the abrasive belt tracking are made with the machine running. These adjust­ments are made in small amounts to make sure the belt does not track too far from the center, which could damage the belt and machine.

Operational Tips

Hot particles flying off of abrasive belt travel very fast—prepare for this! Wear proper per­sonal protective equipment.
To adjust abrasive belt tracking:
1. Make sure belt and deburring station covers
are closed and secured.
2. Have another person position his hand over emergency stop button to quickly turn machine OFF and prevent damage if abrasive belt moves too close to side of machine.
3. Connect machine to power, turn it ON, and observe to which side abrasive belt tracks.
— If abrasive belt tracks to the left (as viewed
from front of machine), rotate tracking adjustment cap screw (see Figure 27) counterclockwise in small amounts until abrasive belt tracks in center.
Tracking Adjustment
Cap Screw
Grinding metal produces flying sparks. DO NOT allow anyone to stand in path of sparks. DO NOT grind near flammable materials or combustible fumes.
When grinding against the profile roller, make sure all covers are closed securely and spark shield is properly positioned.
Use multiple light passes instead of a few heavy passes to increase the life of abrasive belt and decrease the need to deburr along notch edges.
Make sure the tube is firmly secured in the vise and any tube longer than 3' is supported at the opposite end by another person.
Tube will get hot as you continue grinding operations. Cool it frequently by quenching in water or quenching salt solution.
Change belts frequently and use the correct grit for best performance.
Figure 27. Location of tracking adjustment cap
screw.
— If abrasive belt tracks to the right (as
viewed from front of machine), rotate tracking adjustment cap screw clockwise in small amounts until abrasive belt tracks in center.
-26-
DO NOT force or jam tube into abrasive belt.
When deburring, hold tube securely with both hands. Use rest when possible to support the tube.
Concentrate on task at hand. STOP grinding if you become distracted.
When not in use, release abrasive belt tension to increase life of belt.
Model G0767Z (Mfd. Since 11/17)

Making Notches

Making a notch in the tube consists of preparing the tube, properly setting up the machine, mount­ing the tube in the vise, and grinding the notch.
Notched
Tubes
Figure 28. Examples of fitting notched tubes.
PERSONAL PROTECTIVE
EQUIPMENT (PPE)
This machine produces a large amount of sparks that can cause burns and injuries to skin, eyes, and face. ALWAYS wear protec­tive equipment to reduce the risk of injury from flying sparks when operating.
EXPLOSION OR FIRE HAZARD ALWAYS empty spark trap and clean machine thoroughly before switching workpiece metal types. DO NOT allow dust from different metal types to mix in spark trap and on machine.
Items Needed Qty
Hex Wrench 6mm .............................................. 1
To make a notch:
1. DISCONNECT MACHINE FROM POWER!
2. Make sure tube end to be notched is
smoothly cut without any burrs.
3. Install profile roller that will produce correct diameter notch for size of tubing your workpiece will be welded to. (Refer to Replacing Profile Rollers on Page 25 for instructions.)
4. Make sure abrasive belt is properly tensioned and tracking correctly. (Refer to Abrasive
Belt Tracking on Page 25 for instructions.)
5. Push feed lever (see Figure 29) toward
motor to move vise away from abrasive belt.
Loose hair and cloth­ing could get caught in machinery and cause seri­ous personal injury. Keep loose clothing and long hair away from moving machinery.
Model G0767Z (Mfd. Since 11/17)
Feed
Lever
Figure 29. Feed lever pushed toward motor.
-27-
6. Loosen vise cap screws (see Figure 30).
Cap
Screws
Angle Scale
Figure 30. Vise angle controls.
When mounting tubes longer than 3', have another person support end of tube. This will reduce risk of tube unexpectedly coming loose in vise during operation and causing impact injuries or equipment damage.
In next step, make sure tube end you plan to notch is protruding far enough out of vise that vise will not contact belt during operation. Otherwise, material and equipment damage may occur.
7. Using angle scale, rotate vise to desired
angle of notch (from 90° to 30° in relation to front profile roller), then retighten both cap screws.
8. Use crank handle (see Figure 31) to adjust space between clamp plate and jaws to accept tube.
Crank
Jaws
Handle
Clamp
Plate
Clamp Lever
Figure 31. Vise clamping controls.
9. Insert tube between jaws and clamp plate
(see Figure 32), making sure tube extends far enough that notching operation can be performed without vise contacting belt.
Spark
Shield
Jaws
Spark
Shield
Clamp
Handle
Plate
Vise
Profile
Roller
Figure 32. Tube inserted in vise.
10. Loosen clamp lever (see Figure 31), then
use crank handle to position clamp plate
1
within
16" of tube.
11. Tighten clamp lever to lock tube in place.
-28-
Note: If it is difficult to secure tube with clamp
lever, use crank handle to slightly increase distance between clamp plate and tube, then try again.
Model G0767Z (Mfd. Since 11/17)
12. Position spark shield over profile roller and lock it in place (see Figure 32 on Page 28).

Deburring

13. Turn machine ON/Clockwise and wait until
abrasive belt reaches full speed. Stand to side of machine to avoid path of sparks during next step.
14. Use feed lever (see Figure 33) to slowly move tube into contact with abrasive belt. Use traverse crank to move tube back and forth across abrasive belt as contact is made.
Note: Moving tube back and forth across
abrasive belt reduces wear in any one spot and increases life of belt.
Feed
Lever
Sharp burrs in the tube are typically created during notching. These should be ground off for safe handling and clean welds. Use the top deburring station to grind off burrs from large workpieces; use the rear deburring station to grind off burrs from small workpieces that require more support.
PERSONAL PROTECTIVE
EQUIPMENT (PPE)
This machine produces a large amount of sparks that can cause burns and injuries to skin, eyes, and face. ALWAYS wear protec­tive equipment to reduce the risk of injury from flying sparks when operating.
Traverse
Crank
Figure 33. Feed and traverse controls.
15. When notch is complete, use feed lever to
move tube away from abrasive belt (see
Figure 34 for an example).
Figure 34. Example of notch in end of tubing.
Loose hair and cloth­ing could get caught in machinery and cause seri­ous personal injury. Keep loose clothing and long hair away from moving machinery.
16. Turn machine OFF, wait for abrasive belt to
completely stop, then loosen clamp lever and remove tube.
Model G0767Z (Mfd. Since 11/17)
-29-
Using Top Deburring Station Using Rear Deburring Station
1. Open top station cover to expose abrasive belt (see Figure 35).
1. Open rear station cover to expose abrasive
belt (see Figure 36).
Station
Cover
Abrasive Belt
Back Stop
Figure 35. Top deburring station.
2. Push ON/Clockwise button, then wait until
abrasive belt reaches full speed.
IMPORTANT: Make sure abrasive belt
travels towards front of machine.
3. Stand to side of machine and position workpiece at a slight angle to abrasive belt, against back stop (see Figure 35), and then slowly make light contact with belt. Move and rotate tube as needed to remove burrs.
4. When finished, turn machine OFF, wait for abrasive belt to completely stop, and close deburring station cover.
Station
Cover
Abrasive
Belt
Rest
Figure 36. Rear deburring station.
2. Adjust and secure workpiece rest in position (see Figure 36).
3. Push the ON/Counterclockwise button, then
wait until abrasive belt reaches full speed.
IMPORTANT: Make sure abrasive belt
travels towards rear of machine.
4. Stand behind machine and position workpiece at a slight angle to abrasive belt, against rest (see Figure 36), and then slowly make light contact with belt. Move and rotate tube as needed to remove burrs.
-30-
5. When finished, turn machine OFF, wait for abrasive belt to completely stop, and close deburring station cover.
Model G0767Z (Mfd. Since 11/17)
ACCESSORIES
Installing unapproved accessories may

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
4" x 79" Silicon-Carbide Abrasive Belts T26604—60-Grit, 10-Pk. T26605—80-Grit, 10-Pk. T26606—100 - Grit, 10 -Pk. T26607—120-Grit, 10-Pk. T26608—150-Grit, 10-Pk.
G9018 —16 -Ton
Capacities:
1
2", 3⁄4", 1", 1 1⁄4", 1 1⁄2", 2 1⁄2", and 3" pipe
• 3" maximum pipe size while bending to
90°
• Schedule 40 wall thickness
Figure 38. G9017 Hydraulic Tube Bender.
Figure 37. 4" x 79" Silicon-Carbide Abrasive
Belts.
Hydraulic Tube Benders
Any serious do-it-yourselfer or job shop must have one of these! The included bending dies are sized in pipe diameters.
G9017—12-To n
Capacities:
1
2", 3⁄4", 1", 1 1⁄4", 1 1⁄2", and 2" pipe
• 2" maximum pipe size while bending to 90°
• Schedule 40 wall thickness
G0818 — Metal Dust Collector
The G0818 helps keep your shop safe and clean. This sturdy steel-constructed dust collec­tor features a removable chip clean-out drawer for easy disposal of metal chips and collected particulate. Incoming air from the dual 4" inlets passes through a three-stage filtering system that includes a 30-micron stainless steel fil­ter, 5-micron active carbon filter, and a pleated 1-micron filter. An industrial-duty 220V, 1.5 HP direct-drive motor powers the 12-3/4" aluminum impeller for an impressive 755 CFM! Also features locking caster wheels and a push handle for easy placement and positioning.
Model G0767Z (Mfd. Since 11/17)
Figure 39. G0818 Metal Dust Collector.
-31-
G0622—4" x 6" Metal-Cutting Bandsaw
This metal-cutting bandsaw is perfect for the small shop. It features a maximum cutting capac-
1
ity of 4
2 " round and 41⁄2 " x 6" rectangular, three cutting speeds, automatic shut-off, and a vertical cutting attachment.
Figure 40. G0622 4" x 6" Metal-Cutting
Bandsaw.
Phase Converters G5843— Static Phase Converter
Capacities:
• Operates 3-phase motors at 70% continuous horsepower or 90% intermit­tent-duty
• For 3–7 HP motors
G5844—Rotary Phase Converter
Features:
• Operates 3-phase motors at at 100% power and 95% efficiency
• For 5 HP motors
• "Stackable" for higher HP requirements
H5844
G0783—11" S low-Speed Cold Cut Saw
This machine's 2.7 HP, 220V, 3-phase motor and gear drive produce a blade speed of either 114 RPM or 57 RPM. It features a dual-vise sys­tem that clamps on each side of the blade and a coolant system prevents the blade from overheat­ing. A perfect choice for clean, precise, spark-free metal cutting!
H5843
Figure 42. H5843 and H5844 Phase Converters.
Figure 41. G0783 11" Slow-Speed Cold Cut
Saw.
-32-
Model G0767Z (Mfd. Since 11/17)

SECTION 6: MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from

Schedule

power before adjustments, maintenance, or service.
For optimum performance from this machine, this maintenance schedule must be strictly followed.
Ongoing:
To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations:
Loose mounting bolts.
Worn or damaged abrasive belt.
Debris in spark trap.
Debris on or around machine.
Worn or damaged wires.
Any other unsafe condition.
Weekly Maintenance
Clean machine.
Clean and protect profile rollers.
Clean and lubricate vise guide rods and lead­screws.

Cleaning

Lubrication

Vise Guide Rods
The tube vise moves side-to-side and front-to­back on four guide rods (see Figure 43).
Figure 43. Locations of vise guide rods.
Move the vise as necessary to access the full length of the guide rods and clean any debris from their surfaces with shop rags and mineral spirits. When dry, wipe guide rods with light machine oil using a clean shop rag.
Leadscrews
The vise has two leadscrews (see Figure 44). Move the vise as necessary through the full length of the leadscrews and clean any debris from the threads with a stiff brush and mineral spirits. When dry, apply a thin coat of light machine oil and work the lubricant into the threads with a clean, stiff brush. Wipe away any excess oil. Move the vise through the full length of each leadscrew to distribute the oil.
Use a shop vacuum to remove debris from the outside of the machine, especially from the mov­ing parts of the belt tension lever and vise. Open the belt and deburring station covers, remove the abrasive belt, and vacuum all debris from inside machine, rollers, and deburring platen. Vacuum debris on floor around the machine on a daily basis.
Wipe the profile rollers clean with shop rags and mineral spirits. When dry, apply a light coat of rust preventative.
Model G0767Z (Mfd. Since 11/17)
Figure 44. Locations of vise leadscrews.
-33-
Review the troubleshooting and procedures in this section if a problem develops with your machine. If
Please
gather the serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

you need replacement parts or additional help with a procedure, call our Technical Support. Note:

Troubleshooting

Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start or a breaker trips.
Machine stalls or is overloaded.
Loud repetitious noise coming from machine.
1. Emergency Stop button engaged/at fault.
2. Power supply switched OFF or at fault.
3. Motor connection wired incorrectly.
4. Thermal overload relay has tripped.
5. Power supply fuse/circuit breaker is blown/ tripped.
6. Contactor not getting energized or has burnt contacts.
7. Wiring is open/has high resistance.
8. Motor at fault.
1. Feed rate too fast.
2. Motor connection wired incorrectly.
3. Machine undersized for task.
4. Motor has overheated.
5. Contactor not getting energized/has burnt contacts.
6. Motor bearings at fault.
7. Motor at fault.
1. Motor mounting loose.
2. Motor fan hitting cover.
3. Abrasive belt worn/damaged/torn.
1. Rotate clockwise until it pops out/replace.
2. Ensure power supply is switched ON; ensure power supply has correct voltage.
3. Correct motor wiring connections (Page 39).
4. Disconnect machine from power, turn amperage dial on thermal overload relay to a higher setting (Page 39).
5. Ensure power supply circuit size is adequate for this machine (Page 10); replace weak breaker.
6. Test for power on all legs and contactor operation. Replace if faulty.
7. Check for broken wires or disconnected/corroded connection; repair/replace as necessary.
8. Test/repair/replace.
1. Reduce feed rate.
2. Correct motor wiring connections (Page 39).
3. Use new abrasive belt with appropriate grit; reduce feed rate.
4. Clean off motor, let cool, and reduce workload.
5. Test for power on all legs and contactor operation. Replace if faulty.
6. Test by rotating motor shaft; rotational grinding/ loose shaft requires bearing replacement.
7. Test/repair/replace.
1. Retighten motor mount fasteners.
2. Repair/replace motor fan; remove any dents in cover.
3. Replace abrasive belt (Page 24).
-34-
Model G0767Z (Mfd. Since 11/17)
Operation
Symptom Possible Cause Possible Solution
Abrasive belt stops rotating under load.
Abrasive belt tracks to one side under load.
Abrasive belt excessively worn in one spot.
Tube has burn marks at notch.
1. Abrasive belt not properly tensioned.
2. Feed rate too fast.
1. Abrasive belt tracking not properly set.
2. Abrasive belt not properly tensioned.
1. Tube not moved across face of abrasive belt during operation.
1. Abrasive belt worn/not correct grit for task.
2. Feed rate too fast.
1. Properly tension abrasive belt (Page 24).
2. Reduce feed rate.
1. Properly set abrasive belt tracking (Page 25).
2. Properly tension abrasive belt (Page 24).
1. Use traverse crank to evenly move tube across face of abrasive belt during operation (Page 29).
1. Use new abrasive belt with appropriate grit.
2. Reduce feed rate.
Notch not centered on tube.
1. Profile roller not even with center of tube. 1. Adjust profile roller height (Page 36).
Model G0767Z (Mfd. Since 11/17)
-35-
Adjusting Profile
Roller Height

Emptying Spark Trap

To produce an accurate notch, the center of the profile roller must be even with the center of the tube when mounted in the vise (see Figure 45).
Roller Support
Bracket
Cap Screws
Figure 45. Profile roller and tube even with each
other.
The correct height of the profile roller depends on the height of the roller support bracket. This was set properly at the factory. However, if you determine that the center of the profile roller is not even with the center of the tube when mounted in the vise, perform the following procedure to adjust it.
EXPLOSION OR FIRE HAZARD ALWAYS empty spark trap and clean machine thoroughly before switching workpiece metal types. DO NOT allow dust from different metal types to mix in spark trap and on machine.
Wear ANSI-approved safety goggles, a NIOSH-approved respirator, and leather gloves when emptying spark trap. Minimize amount of dust allowed to become airborne, and prevent spread of dust onto clothing. Dispose of all waste properly according to local regulations for material type.
Empty spark trap contents daily or before switch­ing to a new material type. Do not allow dust from different material types to mix. Dust particles can, depending on material type and circumstances react and ignite. Dispose of waste according to local regulations for material type.
The spark trap slides into grooves on the right side of the machine (see Figure 46).
Items Needed Qty
Hex Wrench 8mm .............................................. 1
To adjust roller support bracket height:
1. DISCONNECT MACHINE FROM POWER!
2. Properly mount tube in vise.
3. Loosen roller support bracket cap screws (see Figure 45).
4. Move profile roller up or down to center
profile roller with center of tube.
5. Retighten cap screws loosened in Step 3.
-36-
Grooves
Spark Trap
Figure 46. Spark trap positioned in grooves.
Model G0767Z (Mfd. Since 11/17)
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
Wiring Safety Page

SECTION 8: WIRING

stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com­ponents!
MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire. This includes the installation of unapproved after­market parts.
WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis­connected or connected during any wiring task to ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.
MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
Model G0767Z (Mfd. Since 11/17)
-37-
Wiring
Emergency Stop &
Motor Junction Box

Electrical Components

Control Panel &
Control Box Wiring
Figure 47. Wiring component overview.
E-Stop
Button
Figure 48. Emergency stop button wiring.
Figure 50. Control panel and control box wiring.
Figure 49. Motor junction box wiring.
-38-
READ ELECTRICAL SAFETY
ON PAGE 37!
Model G0767Z (Mfd. Since 11/17)

Wiring Diagram

Control Panel (Viewed from Behind)
Power
Lamp
L1
ONPOW
AD16-22DS 220V
1
Motor ON
3
2
NC
1
L2
IDEC YW-E01
6
6
4
2
NO
IDEC YW-E10
3
6
64
6
A2
L1
L2
L3
A1
A2
5
Motor ON
2
3
NC
1
IDEC YW-E01
7
22
1L1 5L3 13NO 3L2
5
Wiring Diagram
High/Low Switch
Glelee LW28-20A 220V
2
4
4 3
NO
IDEC YW-E10
3
8
53NO 61NC
LC1E18
Motor OFF
2
Schneider
LAD N11C
54NO 62NC
N 220V
Schneider
U1
8
W1
V1
12
16
2
2
NC
1
IDEC YW-E01
1
14NO
7
3
6T3
4T2
2T1
14NO
T1
S1
R1
Schneider LRE21N
6
TOP
VIEW
10
14
V1
STOP
RESET
18
17
15
U2
V2
W2
Set to 13
12
96NC
95NC
97NO 98NO
Glelee LW28-20A 220V
6
0
4T2 6T3
2T1
R2
S2
517
T2
9
U1
13
PE
3
R2
S2
11
T2
15
U1
T2
S2
R2
PE
220V
3-Phase
Motor
L3
1
L2
L1
8
Motor Junction Box
A1
PE
GND
V2
T1
S1
R1
GND
1L1 5L3 13NO 3L2
2
LAD N11C
53NO 61NC
54NO 62NC
LC1E18
N 220V
6T3
4
4T2
6
2T1
0
Emergency Stop
IDEC
V1
U1
W2
U1
U2 V2
V1
U2
W1
W1
W2
YW-E01
L2
NC
2
1
1
Hot
Ground
PE
Hot
L3
Hot
L1
L2
G
Z
X
W
220 VAC
3-Phase
15-15 PLUG
Model G0767Z (Mfd. Since 11/17)
READ ELECTRICAL SAFETY
ON PAGE 37!
-39-

SECTION 9: PARTS

REF PART # DESCRIPTION REF PART # DESCRIPTION
We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

Body

40
33
14
13
39
15
34
37
31
32
12
20
30
38
29
35
36
16
11
5
8
4
3
2
22
1
24
1 P0767Z001 CAP SCREW M5-.8 X 12 21 P0767Z021 PROFILE ROLLER STORAGE RACK 2 P0767Z002 BELT COVER (SIDE) 22 P0767Z022 COVER LATCH 3 P0767Z003 HEX NUT M5-.8 23 P0767Z023 PHLP HD SCR M3-.5 X 5 4 P0767Z004 BELT COVER LATCH 24 P0767Z024 STORAGE RACK COVER 5 P0767Z005 SPARK TRAP 25 P0767Z025 SHOULDER SCR M5-.8 X 8, 6 X 16 6 P0767Z006 CAP SCREW M8-1.25 X 12 26 P0767Z026 HEX NUT M6-1 7 P0767Z007 PHLP HD SCR M5-.8 X 8 27 P0767Z027 CAP SCREW M8-1.25 X 20 8 P0767Z008 RISER FRONT PLATE 28 P0767Z028 FLAT WASHER 8MM 9 P0767Z009 HEX BOLT M8-1.25 X 20 29 P0767Z029 CAP SCREW M6-1 X 16 10 P0767Z010 LOCK WASHER 8MM 30 P0767Z030 HINGE 11 P0767Z011 FLAT WASHER 8MM 31 P0767Z031 REAR COVER 12 P0767Z012 PHLP HD SCR M6-1 X 10 32 P0767Z032 HEX NUT M6-1 13 P0767Z013 CAP SCREW M12-1.75 X 35 33 P0767Z033 CAP SCREW M8-1.25 X 16 14 P0767Z014 FLAT WASHER 12MM 34 P0767Z034 ADJUSTABLE HANDLE 90L, M10-1.5 X 17 15 P0767Z015 RISER 35 P0767Z035 WORK REST MOUNTING PLATE 16 P0767Z016 ELECTRICAL CABINET 36 P0767Z036 WORK REST 17 P0767Z017 ELECTRICAL MOUNTING BOARD 37 P0767Z037 FENDER WASHER 10MM 18 P0767Z018 PHLP HD SCR M4-.7 X 6 38 P0767Z038 FLAT WASHER 6MM 19 P0767Z019 BASE 39 P0767Z039 FLAT WASHER 8MM 20 P0767Z020 BODY 40 P0767Z040 LOCK WASHER 8MM
23
6
23
25
26
10
9
7
22
21
28
27
17
19
18
-40-
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Model G0767Z (Mfd. Since 11/17)

Motor & Belt Rollers

164-3
164-1
164-2
164-4
164-5
185
184
167
118
117
101
119
115
102
103
114
124
125
120
122
121
116
104
126
106
105
140
139
128
129
123
107
137
130
113
127
131
108
112
132
110
109
141
136
142
138
143
133
134
111
154
151
146
145
161
149
160
135
153
150
147
144
152
148
158
159
155
162
156
163
164
168
166
165
156
169
170
171
172
173
174
Model G0767Z (Mfd. Since 11/17)
175
181
183
183
178
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182
180
179
-41-
Motor & Belt Rollers Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
101 P0767Z101 CRANK 5"L W/HANDLE 145 P0767Z145 HEX NUT M16-2 102 P0767Z102 SET SCREW M6-1 X 8 CONE-PT 146 P0767Z146 SPRING RETAINER 103 P0767Z103 SPANNER NUT M12-1.25 147 P0767Z147 COMPRESSION SPRING 1.4 X 20 X 35 104 P0767Z104 CAP SCREW M8-1.25 X 25 148 P0767Z148 SPRING BASE 105 P0767Z105 FLAT WASHER 8MM 149 P0767Z149 FLAT WASHER 16MM 106 P0767Z106 STUD-DE M8-1.25 X 37, 9 150 P0767Z150 HEX NUT M16-2 107 P0767Z107 SPACER 151 P0767Z151 CAP SCREW M10-1.5 X 20 108 P0767Z108 CAP SCREW M12-1.75 X 35 152 P0767Z152 FENDER WASHER 10MM 109 P0767Z109 FLAT WASHER 12MM 153 P0767Z153 FLAT WASHER 10MM 110 P0767Z110 CAP SCREW M8-1.25 X 100 154 P0767Z154 CAP SCREW M10-1.5 X 20 111 P0767Z111 FLAT WASHER 8MM 155 P0767Z155 MOTOR MOUNT 112 P0767Z112 STEP BOLT M8-1.25 X 12 156 P0767Z156 BUSHING (COPPER) 113 P0767Z113 CONNECTING BAR 158 P0767Z158 HEX NUT M10-1.5 114 P0767Z114 FLAT WASHER 8MM 159 P0767Z159 PIVOT SHAFT W/FLANGE 115 P0767Z115 HEX NUT M8-1.25 160 P0767Z160 LIFTING BAR RETAINER 116 P0767Z116 HANDLE 55L, M8-1.25 X 20 161 P0767Z161 LIFTING BAR 117 P0767Z117 HEX NUT M5-.8 162 P0767Z162 SPACER 118 P0767Z118 EYE SHIELD BRACKET 163 P0767Z163 BELT COVER (TOP) 119 P0767Z119 EYE SHIELD (PLASTIC) 164 P0767Z164 MOTOR 3HP 220V 3-PH 120 P0767Z120 PHLP HD SCR M5-.8 X 8 164-1 P0767Z164-1 MOTOR FAN COVER 121 P0767Z121 HEX NUT M10-1.5 164-2 P0767Z164-2 MOTOR FAN 122 P0767Z122 FLAT WASHER 10MM 164-3 P0767Z164-3 MOTOR JUNCTION BOX 123 P0767Z123 LEVER W/GRIP 164-4 P0767Z164-4 BALL BEARING 6205ZZ (FRONT) 124 P0767Z124 CAP SCREW M8-1.25 X 14 164-5 P0767Z164-5 BALL BEARING 6205ZZ (REAR) 125 P0767Z125 FENDER WASHER 8MM 165 P0767Z165 FLAT WASHER 10MM 126 P0767Z126 ACORN NUT M8-1.25 166 P0767Z166 LOCK WASHER 10MM 127 P0767Z127 ACORN NUT M10-1.5 167 P0767Z167 HEX BOLT M10-1.5 X 40 128 P0767Z128 CONNECTING PLATE (LS) 168 P0767Z168 KEY 8 X 8 X 40 129 P0767Z129 SUPPORT SLEEVE 169 P0767Z169 DRIVE PULLEY 130 P0767Z130 CONNECTING PLATE (RS) 170 P0767Z170 SANDING BELT 4" X 79" 80-GRIT 131 P0767Z131 SPACER 171 P0767Z171 FENDER WASHER 12MM 132 P0767Z132 PIVOT SHAFT 172 P0767Z172 LOCK WASHER 12MM 133 P0767Z133 DOWEL PIN 6 X 16 173 P0767Z173 CAP SCREW M12-1.75 X 50 134 P0767Z134 FENDER WASHER 12MM 174 P0767Z174 CAP SCREW M12-1.75 X 30 135 P0767Z135 CAP SCREW M12-1.75 X 30 175 P0767Z175 CONTACT ROLLER BRACKET 136 P0767Z136 ROLL PIN 6 X 50 178 P0767Z178 CONTACT ROLLER 1" DIA W/BEARINGS 137 P0767Z137 RATCHET SLEEVE 179 P0767Z179 HEX NUT M8-1.25 138 P0767Z138 BACKING PIN 180 P0767Z180 FLAT WASHER 8MM 139 P0767Z139 COMPRESSION SPRING 0.9 X 7 X 15 181 P0767Z181 COMPRESSION SPRING 1 X 12 X 19 140 P0767Z140 PAWL 182 P0767Z182 CAP SCREW M8-1.25 X 100 141 P0767Z141 HANDLE 183 P0767Z183 BALL BEARING 6002-ZZ 142 P0767Z142 PUSH-ON HANDLE GRIP 184 P0767Z184 E-STOP BUTTON IDEC YW-E01 143 P0767Z143 DOWEL PIN 5 X 20 185 P0767Z185 WOOD SCREW M4 X 3 144 P0767Z144 RATCHET SHAFT
-42-
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Model G0767Z (Mfd. Since 11/17)

Pipe Vise Assembly & Accessories

215
216
223
217
220
219
222
218
225
224
221
226
231
234
227
229
230
228
232
230 233
236
237
235
250
244
238 239
240
242
241
245
244
247
246
248
243
264
201
202
211
210
203
206
204
214
207
212
213
267
205
208
204
209
202
266
207
206
265
249
260
261
262
258
259
251
252
253
254
255
256
257
263
Model G0767Z (Mfd. Since 11/17)
BUY PARTS ONLINE AT GRIZZLY.COM!
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-43-
Pipe Vise Assembly & Accessories Parts List
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 P0767Z201 CAP SCREW M8-1.25 X 20 235 P0767Z235 MOVABLE BLOCK 202 P0767Z202 BUSHING 236 P0767Z236 LEVER M8-1.25 X 20 W/KNOB 203 P0767Z203 Y-AXIS SLIDE ROD 237 P0767Z237 SET SCREW M3-.5 X 10 CONE-PT 204 P0767Z204 BUSHING (COPPER) 238 P0767Z238 CAP SCREW M6-1 X 16 205 P0767Z205 SLIDE BAR BRACKET (BOTTOM) 239 P0767Z239 FLAT WASHER 6MM 206 P0767Z206 HEX BOLT M8-1.25 X 20 240 P0767Z240 BUSHING 207 P0767Z207 FLAT WASHER 8MM 241 P0767Z241 PRESSURE BRACKET (RIGHT) 208 P0767Z208 PIPE CLAMP BASE 242 P0767Z242 FLAT WASHER 6MM 209 P0767Z209 PHLP HD SCR M6-1 X 12 243 P0767Z243 HEX NUT M8-1.25 210 P0767Z210 FLAT WASHER 14MM 244 P0767Z244 THRUST BEARING 51101 211 P0767Z211 LEADSCREW END CAP 245 P0767Z245 STATIONARY BLOCK 212 P0767Z212 SLIDER SHAFT 246 P0767Z246 SPANNER NUT M12-1.25 213 P0767Z213 LONGITUDINAL LEADSCREW NUT 247 P0767Z247 CRANK 4"L W/HANDLE 214 P0767Z214 LONGITUDINAL LEADSCREW 248 P0767Z248 ROLL PIN 3 X 22 215 P0767Z215 FLAT WASHER 14MM 249 P0767Z249 HEX WRENCH 8MM 216 P0767Z216 X-AXIS SLIDE ROD 250 P0767Z250 PROFILE ROLLER 3/4" DIA W/BEARINGS 217 P0767Z217 GUIDE BAR BUSHING (COPPER) 251 P0767Z251 PROFILE ROLLER 1-1/4" DIA W/BEARINGS 218 P0767Z218 CAP SCREW M8-1.25 X 40 252 P0767Z252 PROFILE ROLLER 1-1/2" DIA W/BEARINGS 219 P0767Z219 FLAT WASHER 8MM 253 P0767Z253 PROFILE ROLLER 2" DIA W/BEARINGS 220 P0767Z220 CAP SCREW M8-1.25 X 20 254 P0767Z254 PROFILE ROLLER 2-1/2" DIA W/BEARINGS 221 P0767Z221 CAP SCREW M8-1.25 X 30 255 P0767Z255 PROFILE ROLLER 3" DIA W/BEARINGS 222 P0767Z222 ROTARY TABLE 256 P0767Z256 SCREWDRIVER PHILLIPS #2 223 P0767Z223 PIPE JAW 257 P0767Z257 SPANNER WRENCH 22-26MM 224 P0767Z224 CAP SCREW M10-1.5 X 30 258 P0767Z258 TOOLBOX 225 P0767Z225 PIPE CLAMP PLATE 259 P0767Z259 HEX WRENCH 6MM 226 P0767Z226 PIPE CLAMP LEADSCREW NUT 260 P0767Z260 HEX WRENCH 5MM 227 P0767Z227 INT/EXT THREADED ROD 261 P0767Z261 HEX WRENCH 4MM 228 P0767Z228 PIPE CLAMP LEADSCREW 262 P0767Z262 HEX WRENCH 3MM 229 P0767Z229 CAP SCREW M6-1 X 16 263 P0767Z263 WRENCH 13 X 16MM OPEN-ENDS 230 P0767Z230 FLAT WASHER 6MM 264 P0767Z264 FLAT WASHER 8MM 231 P0767Z231 BUSHING 265 P0767Z265 HEX WRENCH 2.5MM 232 P0767Z232 CAP SCREW M6-1 X 20 266 P0767Z266 SLIDE BAR BRACKET (TOP) 233 P0767Z233 BUSHING 267 P0767Z267 HEX NUT M12-1.75 234 P0767Z234 PRESSURE BRACKET (LEFT)
-44-
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Model G0767Z (Mfd. Since 11/17)

Electrical Box

#
N
N
305
309
1
5
9
13
3
715
11
301
3
IDEC
YW-E-10
308
2T1
4T2 6T3
2
NC
1
97NO 98NO
95NC
96NC
12
Set to 13
STOP
302
303
304
IDEC
YW-E-10
306
1L1 5L3 13NO 3L2
4
NO
3
A1
A2
1
2
NC
YW-E-10
3
IDEC
307
4
3
NO
2T1
4T2
6T3
14NO
1
2
LC1
E18
Schneider
LADN11
NC
3
306
A1
Schneider LRE 21
15
17
18
RESET
2T1
4T2
6T3
14NO
Schneider
LADN11
LC1
E18
1L1 5L3 13NO 3L2
A2
307
RREEFFPPAARRTT #
301 P0767Z301 OFF BUTTON I DEC Y W-E-10 22 MM RED 306 P0767Z306 CONTACTOR SCHNEI DER LADN11 22 0V 302 P0767Z302 ON BUTTON I DEC Y W-E-10 22 MM GRN 307 P0767Z307 CONTACTOR SCHN L C1E 1810 303 P0767Z303 ON BUTTON I DEC Y W-E-10 22 MM GRN 308 P0767Z308 OL RELAY SCHNEIDER LRE21N 12-18A 304 P0767Z304 POWER LAMP ONPOW AD16-22DS AC220V 309 P0767Z309 TERMINAL BAR 2P 305 P0767Z305 ROTARY SWITCH GLELE LW28-20A 1/2 22MM
Model G0767Z (Mfd. Since 11/17)
DDEESSCCRRIIPPTTIIOON
RREEFFPPAARRTT ##DDEESSCCRRIIPPTTIIOON
BUY PARTS ONLINE AT GRIZZLY.COM!
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-45-

Labels & Cosmetics

MODEL G0767Z
ABRASIVE TUBE NOTCHER
To reduce risk of serious personal injury:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye and ear protection, respirator, leather gloves, and protective clothes to guard against flying sparks.
3. Only plug power cord into grounded outlet.
4. Never touch moving sandpaper or reach over machine when sandpaper is moving and covers are open.
5. Make sure grinder is properly assembled, adjusted, and stable before operating.
6. Never force workpiece into sanding surface.
7. DO NOT sand in a flammable environment or near combustibles.
8. Turn motor OFF and disconnect power before changing sandpaper, making adjustments, or servicing.
9. DO NOT wear loose clothing, jewelry, or other articles that can get entangled. Tie back long hair and roll up sleeves.
10. DO NOT expose to rain or use in damp locations.
11. DO NOT operate when tired or under influence of drugs or alcohol.
12. Prevent unauthorized use by children or untrained users.
Motor: 2.4, 3 HP, 220V, 3-Phase, 60 Hz Full-Load Curent Rating: 15A Motor Speed (High): 3440 RPM Motor Speed (Low): 1720 RPM Sanding Belt Speed (High): 6181 FPM Sanding Belt Speed (Low): 3583 FPM Sanding Belt Length: 78-3/4" Sanding Belt Width: 4" Number of Profile Rollers: 7 Grinding Capacity: 3/4" – 3" O.D. Angle Range: 90° – 30° Weight: 290 lbs.
Specifications
WARNING!
Manufactured for Grizzly in China
Date
Serial Number
INJURY/SHOCK
HAZARD! Disconnect power before adjustments, maintenance, or service.
READ MANUAL!
WARNING!
To reduce risk of death or serious injury, read manual BEFORE using machine.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety glasses, ear protection, and respirator when using this machine.
ABRASION
INJURY HAZARD!
Do not touch moving belt or personal injury could occur!
ABRASION INJURY
HAZARD!
Rotating belt below. Keep cover closed when belt is not used for deburring.
NOTICE
To avoid serious damage to machine, turn power OFF before changing belt speed or belt direction.
ABRASION INJURY
HAZARD!
Rotating belt below. Keep cover closed when belt is not used for deburring.
G0767Z
grizzly.com
401
402
403
404
405
406
407
401
409
410
411
412
413
REF PART # DESCRIPTION REF PART # DESCRIPTION
401 P0767Z401 ELECTRICITY LABEL 407 P0767Z407 MACHINE ID LABEL 402 P0767Z402 ABRASION INJURY HAZARD LABEL 409 P0767Z409 DISCONNECT POWER LABEL 403 P0767Z403 WARNING LABEL 410 P0767Z410 GRIZZLY NAMEPLATE 404 P0767Z404 BELT SPEED NOTICE LABEL 411 P0767Z411 ABRASION INJURY HAZARD LABEL 405 P0767Z405 MODEL NUMBER LABEL 412 P0767Z412 TOUCH-UP PAINT, GRIZZLY GREEN 406 P0767Z406 GRIZZLY.COM LABEL 413 P0767Z413 TOUCH-UP PAINT, GLOSSY BLACK
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
-46-
BUY PARTS ONLINE AT GRIZZLY.COM!
Scan QR code to visit our Parts Store.
Model G0767Z (Mfd. Since 11/17)
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics
3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
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4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years
6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+
____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood
____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
7. Do you think your machine represents a good value? _____ Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
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Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
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WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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