Grizzly G0764 User Manual

MODEL G0764
14" SLIDING TABLE SAW
OWNER'S MANUAL
(For models manufactured since 02/14)
COPYRIGHT © MAY, 2014 BY GRIZZLY INDUSTRIAL, INC., REVISED MAY, 2015 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#DMTSBL16205 PRINTED IN TAIWAN
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 3
Machine Description ...................................... 3
Contact Info.................................................... 3
Manual Accuracy ........................................... 3
Identification ................................................... 4
Controls & Components ................................. 5
Rip Fence ....................................................................5
Saw Blades .................................................................5
Front Controls ............................................................. 6
Rear Controls .............................................................. 6
Glossary Of Terms ......................................... 7
Sliding Table Saw Capacities ........................ 8
Machine Data Sheet ...................................... 9
SECTION 1: SAFETY ..................................... 12
Safety Instructions for Machinery ................ 12
Additional Safety for Sliding Table Saws ..... 14
Additional Safety for Sliding Table Saws ..... 14
Preventing Kickback .................................... 15
Protecting Yourself From Kickback.............. 15
SECTION 2: POWER SUPPLY ...................... 16
Availability .................................................................16
Full-Load Current Rating ...........................................16
Circuit Information .....................................................16
Circuit Requirements for 220V ..................................16
Circuit Requirements for 440V ..................................16
Connection Type .......................................................17
Grounding Instructions ..............................................17
Extension Cords ........................................................17
440V Conversion ......................................... 17
SECTION 3: SETUP ....................................... 19
Needed for Setup ......................................... 19
Unpacking .................................................... 19
Hardware Recognition Chart ....................... 20
Inventory ...................................................... 21
Cleanup ........................................................ 23
Site Considerations ...................................... 24
Lifting & Placing Saw ................................... 25
Assembly ..................................................... 26
Dust Collection ............................................. 37
Power Connection........................................ 38
Test Run ...................................................... 39
Recommended Adjustments ........................ 41
SECTION 4: OPERATIONS ........................... 42
Operation Overview ..................................... 42
Workpiece Inspection................................... 43
Through & .................................................... 43
Non-Through Cuts ...................................... 43
Through Cuts ............................................................43
Non-Through Cuts .....................................................43
Blade Guard ................................................. 44
Understanding Blade Guard ......................................44
Adjusting Blade Guard ..............................................44
When to Use Blade Guard ........................................44
Side Covers ...............................................................44
Riving Knife .................................................. 45
Riving Knife Installation & Removal ..........................45
Blade Requirements .................................... 46
Blade Selection ............................................ 46
Changing Speed .......................................... 48
Changing Main Blade .................................. 49
Replacing & Aligning Scoring Blade ............ 50
Replacing Scoring Blade ...........................................51
Aligning Scoring Blade ..............................................52
Setting Up Crosscut Fence .......................... 53
Positioning Crosscut Fence ......................................53
Adjusting Crosscut Fence Distance from Blade .......54
Positioning Crosscut Table Along Sliding Table .......55
Rip Cutting ................................................... 56
Rip Cutting with Sliding Table ...................................56
Rip Cutting with Rip Fence .......................................57
Crosscutting ................................................. 58
Crosscutting Full-Size Panels ...................................59
Crosscutting Smaller Panels .....................................59
Crosscutting Using Rip Fence as Cut-Off Gauge ....59
Miter Cutting................................................. 60
Dado Cutting ................................................ 61
Rabbet Cutting ............................................. 62
Resawing ..................................................... 63
Making a Resaw Barrier ............................................63
Resawing Operations ................................................64
Narrow-Rip Auxiliary Fence & Push Block .. 65
Making a Narrow-Rip Push Block for an Auxiliary
Fence ........................................................................
Using the Auxiliary Fence and Push Block ...............66
65
SECTION 5: AFTERMARKET
ACCESSORIES FROM GRIZZLY .................. 67
SECTION 6: MAINTENANCE ......................... 70
Schedule ...................................................... 70
Cleaning & Protecting .................................. 70
Lubrication ................................................... 71
Slide Shafts ...............................................................71
Elevation Worm Gears ..............................................72
Elevation Leadscrew .................................................72
Tilt Leadscrew ...........................................................72
SECTION 7: SERVICE ................................... 73
Troubleshooting ........................................... 73
Belt Service .................................................. 75
Tensioning Scoring Motor Belt ..................................75
Replacing Scoring Motor Belt ...................................75
Tensioning Main Motor Belts ....................................75
Replacing Main Motor Belts .....................................76
Blade Tilt Calibration .................................... 77
0° Stop ......................................................................77
45° Stop ....................................................................77
Tilt Scale Calibration .................................................77
Sliding Table Parallel Adjustment ................ 78
Sliding Table Movement Adjustment ........... 79
Squaring Crosscut Fence to Blade .............. 79
Riving Knife Mounting Block ........................ 81
Calibrating Rip Fence .................................. 82
Height Above Table ...................................................82
Parallelism To Blade .................................................82
Calibrating Rip Fence Scale .....................................82
SECTION 8: WIRING ...................................... 83
Wiring Safety Instructions ............................ 83
Wiring Overview ........................................... 84
Component Location Index .......................... 85
Control Panel Wiring .................................... 86
220V Electrical Panel Wiring ....................... 87
440V Electrical Panel Wiring ....................... 88
Scoring Motor Wiring ................................. 90
Main Motor Wiring ....................................... 91
Master Power Switch Wiring ....................... 92
SECTION 9: PARTS ....................................... 93
Body ............................................................. 93
Main Tables ................................................. 95
Control Panel ............................................... 96
Blade Enclosure ........................................... 97
Main Motor ................................................... 98
Main Blade Arbor ......................................... 99
Blade Tilt System ....................................... 100
Blade Elevation System ............................. 101
Scoring Blade Arbor ................................... 103
Scoring Blade Adjustment System ............ 104
Scoring Blade Motor .................................. 105
Crosscut Table Swing Arm ........................ 106
Crosscut Table ........................................... 107
Crosscut Fence .......................................... 109
Rip Fence................................................... 110
Sliding Table .............................................. 112
Blade Guard Assembly .............................. 113
Sliding Table Accessories .......................... 115
Electrical Box Components ........................ 116
Labels & Cosmetics ................................... 117
WARRANTY & RETURNS ........................... 121

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.
We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Machine Description

A sliding table saw is primarily used to rip and crosscut sheet stock or panels in a production setting. The sliding table saves time and increases accuracy by removing the burden of sliding large and heavy panels over a stationary table surface. This saw can also be used as a traditional table saw for most types of through-cuts.
The Model G0764 is equipped with a scoring blade, which is a smaller circular saw blade located in front of the main blade. It makes a shal­low cut in the workpiece in the opposite direction of the main blade, greatly reducing tear-out and chipped edges.
When using the sliding table saw as a traditional table saw, the sliding table is locked in place and the rip fence is then used to guide the workpiece through the cut.

Contact Info

Email: techsupport@grizzly.com
and manufacture date from the
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
Model G0764 (Mfd. Since 02/14)
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
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Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
E
C
B
A
A. Crosscut Table. Provides a wide, stable
platform for supporting full-size panels during crosscutting operations. This is where you put panels when you are going to cut them using the sliding table.
B. Crosscut Fence. Used during crosscutting
operations to keep panels at the desired angle to the blade. Features a scale and flip­style stop blocks.
C. Flip Stops. Used for quick, precise measure-
ments for repeatable cuts when using cross­cutting fence.
D. Edge Shoe. Used with hold-down, keeps
the other end of workpiece secured to sliding table.
E. Blade Guard. Fully-enclosed, adjustable
blade guard maintains maximum protection around the saw blade with a 2 that effectively extracts dust from the cutting operation.
D
K
1
2" dust port
F
G
I
J
F. Rip Fence. Fully-adjustable with micro-
adjustment knob for precision cuts of smaller workpieces. Fence face can be positioned for standard cutting operations, or in the lower position for blade guard clearance during nar­row ripping operations.
G. Hold-Down. Quickly clamps one end of
workpiece to sliding table.
H. Sliding Table. Ball-bearing rollers make it
quicker and easier to guide large, heavy pan­els through the cut.
I. Control Panel. Features push-button con-
trols for operating saw.
J. Blade Angle Handwheel. Adjusts angle of
main and scoring blades for beveled cuts.
K. Blade Elevation Handwheel. Adjusts height
of the main saw blade.
H
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Model G0764 (Mfd. Since 02/14)
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
using machine.
P. Rip Fence Lock Handle. Secures the rip
fence assembly into position along the fence rail so that the workpiece is stable when cut­ting.
Q. Micro-Adjust Lock Knob. Enables the use
of the micro-adjust knob for precise position­ing of the rip fence.

Saw Blades

Refer to Figures 1–4 and the following descrip­tions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this saw.

Rip Fence

L
Q
P
Figure 1. Rip fence controls.
L. Rip Fence Scale. Helps you measure the cut
when rip cutting.
M
N
O
S
R
Figure 2. Saw blades.
R. Riving Knife. Maintains kerf opening during
cutting operations. This function is crucial to preventing kickback caused by the kerf clos­ing behind the blade.
S. Main Blade. Performs the cutting operation.
T. Scoring Blade. Rotates in the opposite
direction of the main blade and pre-cuts the surface of the workpiece before the actual cutting operation is performed to reduce tearout or chipping. The scoring blade is adjustable for kerf thickness and alignment with the main blade.
T
M. Slide Lock Handle. Secures the aluminum
fence face on its forward/backward slide track to support the workpiece.
N. Micro-Adjust Knob. Provide precise adjust-
ments of the fence along the rail. Tighten micro-adjust lock knob to use this feature.
O. Rip Fence Rail. Provides a stable side-to-
side path for sliding the rip fence assembly toward or away from blade.
Model G0764 (Mfd. Since 02/14)
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Front Controls Rear Controls

U
U. Main Blade Elevation Handwheel. Raises
and lowers the main blade. The lock knob in the center secures the handwheel to prevent blade from moving during operation.
V. Tilt Scale. Displays the tilt angle of blades in
degrees.
W. Blade Tilt Handwheel. Adjusts the tilt angle
of both blades. The lock knob in the center secures the handwheel to prevent blade from moving during operation.
X. Main Blade ON Button.
V
W
Figure 3. Front controls.
X
Z
AA
Y
AB
AC
AE
AF
AG
AD
Figure 4. Rear controls.
AD. Master Power Switch. Enables power flow
to the machine.
AE. Scoring Blade Elevation Knob. Raises
and lowers the scoring blade to change the kerf thickness. The knurled wheel behind the knob secures the setting to prevent blade from moving during operation.
AF. Scoring Blade Alignment Knob. Adjusts
the alignment of scoring blade to the main blade. The knurled wheel behind the knob secures the setting to prevent blade from moving during operation.
Y. Main Blade OFF Button.
Z. Scoring Blade ON Button.
AA. Scoring Blade OFF Button.
AB. Power Lamp. When lit, provides a visual
indicator that power is enabled to the saw.
AC. Emergency Stop Button. Turns both motors
OFF. Twist clockwise until it pops out to reset.
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AG. Emergency Stop Button. Turns both motors
OFF. Twist clockwise until it pops out to reset.
Model G0764 (Mfd. Since 02/14)

Glossary Of Terms

The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this sliding table saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly!
Arbor: Metal shaft extending from the drive
mechanism, to which saw blade is mounted.
Bevel Edge Cut: Tilting the arbor and saw blade
to an angle between 0° and 45° to cut a bev­eled edge onto a workpiece.
Blade Guard: Metal or plastic safety device that
mounts over the saw blade. Its function is to prevent the operator from coming into contact with the saw blade.
Crosscut: Cutting operation in which the cross-
cut fence is used to cut across the grain, or across the shortest width of the workpiece.
Dado Blade: Blade or set of blades that are used
to cut grooves and rabbets.
Dado Cut: Cutting operation that cuts a flat bot-
tomed groove into the face of the workpiece.
Featherboard: Safety device used to keep the
workpiece against the rip fence and against the table surface.
Kerf: The resulting cut or gap in the workpiece
from the saw blade passing through it while cutting.
Kickback: A dangerous event that happens if
the blade catches on the workpieces while cutting. The force of the blade then throws the workpiece back toward the operator with what sounds like a horrible explosion. The danger comes from flying stock striking the operator or bystanders. The operator’s hands may also be pulled into the blade during the kickback. Refer to Preventing Kickback on Page 15 for addi­tional information.
Parallel: When two objects are spaced an equal
distance apart at every point along two given lines or planes (I.e. the rip fence face is parallel to the face of the saw blade).
Non-Through Cut: A sawing operation in which
the workpiece is not completely sawn through. Dado and rabbet cuts are considered Non­Through Cuts because the blade does not protrude above the top face of the wood stock.
Perpendicular: Lines or planes that intersect
and form right angles. I.e. the blade is perpen­dicular to the table surface.
Push Stick: Safety device used to push the
workpiece through a cutting operation. Used most often when rip cutting thin workpieces.
Rabbet: Cutting operation that creates an
L-shaped channel along the edge of the workpiece.
Riving Knife: Metal plate located behind the
blade maintains the kerf opening in the wood when cutting, and helps reduce the risk of injury from a kickback that otherwise would result in amputation.
Straightedge: A tool with a perfectly straight
edge used to check the flatness, parallelism, or consistency of a surface(s).
Through Cut: A sawing operation in which the
workpiece is completely sawn through.
Rip Cut: Cutting operation in which the rip fence
is used to cut with the grain, or cut across the widest width of the workpiece.
Model G0764 (Mfd. Since 02/14)
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SLIDING TABLE
SAW CAPACITIES
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0764 14" SLIDING TABLE SAW
134"
124"
Ripping Width
42"
Miter Cut 90º (push cut)
Miter Cut 45º
134"
90"
511/4"
134"
126"
Cross Cut
134"
Miter Cut 45º (push cut)
Cross Cut (fence not extended)
58"
124"
731/4"
731/4"
Miter Cut 45º (push cut, fence not extended)
-8-
731/4"
58"
126"
Miter Cut 45º (fence not extended)
Model G0764 (Mfd. Since 02/14)
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0764 14" SLIDING TABLE SAW
Product Dimensions:
Weight............................................................................................................................................................ 1575 lbs.
Width (side-to-side) x Depth (front-to-back) x Height....................................................................... 133 x 202 x 65 in.
Footprint (Length x Width)............................................................................................................... 74-1/2 x 35-1/2 in.
Space Required for Full Range of Movement (Width x Depth)................................................................ 279 x 203 in.
Shipping Dimensions:
Carton #1
Type......................................................................................................................................... Wood Slat Crate
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................. 1600 lbs.
Length x Width x Height............................................................................................................. 83 x 45 x 44 in.
Must Ship Upright......................................................................................................................................... Yes
Carton #2
Type......................................................................................................................................... Wood Slat Crate
Content.......................................................................................................................................... Sliding Table
Weight.................................................................................................................................................... 215 lbs.
Length x Width x Height............................................................................................................. 130 x 17 x 9 in.
Must Ship Upright......................................................................................................................................... Yes
Electrical:
Power Requirement..................................................................................................... 220V or 440V, 3-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 220V
Full-Load Current Rating............................................................................................... 29.2A at 220V, 14.6A at 440V
Minimum Circuit Size.......................................................................................................... 40A at 220V, 20A at 440V
Connection Type....................................................................................................................... Permanent (Hardwire)
Switch Type............................................................................................. Magnetic with Thermal Overload Protection
Voltage Conversion Kit............................................................................................................. G440VG0764 for 440V
Recommended Phase Converter....................................................................................................................... G7978
Motors:
Main
Type........................................................................................................................................... TEFC Induction
Horsepower.............................................................................................................................................. 10 HP
Phase.................................................................................................................................................... 3-Phase
Amps......................................................................................................................... 26A at 220V, 13A at 440V
Speed................................................................................................................................................ 3450 RPM
Power Transfer .................................................................................................................................. Belt Drive
Bearings.................................................................................................... Sealed and Permanently Lubricated
Scoring Blade
Type........................................................................................................................................... TEFC Induction
Horsepower................................................................................................................................................ 1 HP
Phase.................................................................................................................................................... 3-Phase
Amps....................................................................................................................... 3.2A at 220V, 1.6A at 440V
Speed................................................................................................................................................ 3450 RPM
Power Transfer .................................................................................................................................. Belt Drive
Bearings.................................................................................................... Sealed and Permanently Lubricated
Model G0764 (Mfd. Since 02/14)
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Main Specifications:
Operation Information
Main Blade Size......................................................................................................................................... 14 in.
Main Blade Arbor Size................................................................................................................................. 1 in.
Scoring Blade Size................................................................................................................................ 4-3/4 in.
Scoring Blade Arbor Size........................................................................................................................ 20 mm
Main Blade Tilt.................................................................................................................................. 0 – 45 deg.
Main Blade Speed......................................................................................................... 3000, 4000, 5000 RPM
Scoring Blade Tilt............................................................................................................................. 0 – 45 deg.
Scoring Blade Speed......................................................................................................................... 8000 RPM
Cutting Capacities
Max Depth of Cut At 90 Deg.................................................................................................................. 4-1/8 in.
Max Depth of Cut At 45 Deg.................................................................................................................. 2-7/8 in.
Rip Fence Max Cut Width.................................................................................................................... 51-1/4 in.
Sliding Table w/Crosscut Fence Max Cut Width...................................................................................... 134 in.
Sliding Table w/Crosscut Fence Max Cut Length.................................................................................... 124 in.
Miter Fence Max Cut Width at 45 Deg..................................................................................................... 126 in.
Table Information
Floor To Table Height.......................................................................................................................... 34-1/2 in.
Table Size Length................................................................................................................................ 39-1/2 in.
Table Size Width................................................................................................................................. 21-1/2 in.
Table Size Thickness.......................................................................................................................... 2-5/16 in.
Table Size With Ext Wings Length...................................................................................................... 35-1/4 in.
Table Size With Ext Wings Width........................................................................................................ 59-1/8 in.
Table Size With Ext Wings Thickness................................................................................................... 2-1/2 in.
Sliding Table Length................................................................................................................................ 126 in.
Sliding Table Width.................................................................................................................................... 14 in.
Sliding Table Thickness......................................................................................................................... 6-3/4 in.
Sliding Table T-Slot Top Width................................................................................................................. 5/8 in.
Sliding Table T-Slot Height....................................................................................................................... 5/8 in.
Sliding Table T-Slot Bottom Width......................................................................................................... 1-1/2 in.
Fence Information
Crosscut Fence Type.......................................................................................................... Extruded Aluminum
Crosscut Fence Size Length...................................................................................................................... 73 in.
Crosscut Fence Size Width................................................................................................................... 2-3/8 in.
Crosscut Fence Size Height.................................................................................................................. 2-3/8 in.
Crosscut Fence Number of Stops.................................................................................................................... 2
Rip Fence Type................................................................................................................. Single Lever Locking
Rip Fence Size Length........................................................................................................................ 39-3/8 in.
Rip Fence Size Width.................................................................................................................................. 2 in.
Rip Fence Size Height........................................................................................................................... 3-1/2 in.
Construction Materials
Table.................................................................................................................................................... Cast Iron
Cabinet....................................................................................................................................................... Steel
Rip Fence Rails.......................................................................................................................... Chromed Steel
Guard............................................................................................................................ Sheet Steel and Plastic
Spindle Bearing Type.................................................................................... Sealed & Permanently Lubricated
Cabinet Paint Type/Finish.......................................................................................................... Powder Coated
Other Related Information
No of Dust Ports............................................................................................................................................... 2
Dust Port Size.................................................................................................................................... 2-1/2, 5 in.
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Model G0764 (Mfd. Since 02/14)
Other Specifications:
Country of Origin .............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ............................................................................................................. 3 Hours
Serial Number Location .................................................................................................. ID Label on Side of Machine
ISO 9001 Factory .................................................................................................................................................. Yes
CSA, ETL, or UL Certified/Listed ............................................................................................................................ No
Features:
Micro-adjustable rip fence Scoring saw blade ensures tear-out free cutting Sliding table on steel ball guide system with heat treated steel ways Alloy crosscut fence for miter cutting 45 deg. right and left Miter fence has two swing stops for repetitive cutting Adjustable riving knife Overhead blade guard Safety limit switch for blade cover
Model G0764 (Mfd. Since 02/14)
-11-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
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Model G0764 (Mfd. Since 02/14)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
Model G0764 (Mfd. Since 02/14)
-13-

Additional Safety for Sliding Table Saws

Serious injury or death can occur from getting cut or amputated by rotating saw blade. Workpieces thrown by blade can strike nearby operators with deadly force. Broken blades can strike and kill operators, and flying particles can cause eye injuries or blindness. To minimize risk of getting hurt or killed, anyone operating machine MUST completely heed hazards and warnings below.
HAND & BODY POSITIONING. Keep hands
away from saw blade and out of blade path dur­ing operation, so they cannot slip accidentally into blade. Stand to side of blade path. Never reach around, behind, or over blade. Only operate at front of machine.
BLADE GUARD. Use blade guard for all cuts that allow it to be used safely. Make sure blade guard is installed and adjusted correctly. Promptly repair or replace if damaged. Re-install blade guard immediately after operations that require its removal.
RIVING KNIFE. Use riving knife for all cuts. Make sure riving knife is aligned and positioned cor­rectly. Promptly repair or replace it if damaged.
KICKBACK. Kickback occurs when saw blade ejects workpiece back toward operator. Know how to reduce risk of kickback. Learn how to protect yourself if it does occur.
FENCE ADJUSTMENTS. Make sure rip fence remains properly adjusted and parallel with blade. Always lock fence before using.
PUSH STICKS/BLOCKS. Use push sticks or push blocks whenever possible to keep your hands farther away from blade while cutting. In event of an accident these devices will often take damage that would have happened to hands/ fingers.
BLADE ADJUSTMENTS. Adjusting blade height or tilt during operation increases risk of crash­ing blade and sending metal fragments flying with deadly force at operator or bystanders. Only adjust blade height and tilt when blade is com­pletely stopped and saw is OFF.
CHANGING BLADES. Always disconnect power before changing blades. Changing blades while saw is connected to power greatly increases injury risk if saw is accidentally powered up.
WORKPIECE CONTROL. Feeding workpiece incorrectly increases risk of kickback. Make sure workpiece is in stable position on tables and supported by rip fence or crosscut fence during cutting operation. Never start saw with workpiece touching blade. Allow blade to reach full speed before cutting. Only feed workpiece against direc­tion of main blade rotation. Always use some type of guide to feed workpiece in a straight line. Never back workpiece out of cut or move it backwards or sideways after starting a cut. Feed cuts all the way through to completion. Never perform any operation “freehand”. Turn OFF saw and wait until blade is completely stopped before removing workpiece.
-14-
DAMAGED SAW BLADES. Never use blades that have been dropped or otherwise damaged.
CUTTING CORRECT MATERIAL. Never cut materials not intended for this saw. Only cut natu­ral and man-made wood products, laminate cov­ered wood products, and some plastics. Cutting metal, glass, stone, tile, etc. increases risk of operator injury due to kickback or flying particles.
Model G0764 (Mfd. Since 02/14)

Preventing Kickback

Do the following to prevent kickback:
When rip cutting, only cut workpieces that have at least one smooth and straight edge. DO NOT cut excessively warped, cupped or twisted wood. If workpiece warpage is ques­tionable, always choose another workpiece.
Never attempt freehand cuts. If the workpiece is not fed parallel with the blade, kickback will likely occur. Always use the rip fence or crosscut fence to support the workpiece.
Statistics show that the most common acci­dents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed expulsion of stock from the table saw toward the operator. In addition to the danger of the operator or others in the area being struck by the flying stock, it is often the case that the operator’s hands are pulled into the blade during the kickback.
Protecting Yourself
Make sure the riving knife is properly aligned with the blade. A misaligned riving knife can cause the workpiece to catch or bind, increas­ing the chance of kickback. If you think that your riving knife is not aligned with the blade, stop operations, and check it immediately!
Ensure sliding table slides parallel with the blade; otherwise, the chances of kickback are extreme. Take the time to check and adjust
the sliding table before cutting.
Always use the riving knife whenever pos­sible. It reduces risk of kickback and reduces your risk of injury if it does occur.
Always keep blade guard installed and in good working order.
Feed cuts through to completion. Any time you stop feeding a workpiece in the middle of a cut, the chance of kickback is greatly increased.
Ensure rip fence is adjusted parallel with the blade; otherwise, the chances of kickback are extreme. Take the time to check and adjust
the rip fence before cutting.
From Kickback
Even if you know how to prevent kickback, it may still happen. Here are some precautions to help protect yourself if kickback DOES occur:
Stand to the side of the blade path when cutting. If a kickback does occur, the thrown workpiece usually travels directly towards the front of the blade.
Wear safety glasses or a face shield. In the event of a kickback, your eyes and face are the most vulnerable parts of your body.
Never, for any reason, place your hand behind the blade path. Should kickback occur, your hand will be pulled into the blade.
Use a push stick or push block to keep your hands farther away from the moving blade. If a kickback occurs, these safety devices will most likely take the damage that your hand would have received.
Use featherboards or anti-kickback devices to prevent or slow down kickback.
Model G0764 (Mfd. Since 02/14)
-15-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements:
This machine can be converted to operate on a 440V power supply (refer to Voltage Conversion instructions) that has a verified ground and meets the following requirements:
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

Availability

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Full-Load Current Rating at 220V .. 29.2 Amps Full-Load Current Rating at 440V .. 14.6 Amps
-16 -

Circuit Requirements for 220V

Nominal Voltage ................... 220V, 230V, 240V
Cycle ..........................................................60 Hz
Phase .................................................... 3-Phase
Power Supply Circuit ......................... 40 Amps

Circuit Requirements for 440V

Nominal Voltage ............................. 440V, 480V
Cycle ..........................................................60 Hz
Phase .................................................... 3-Phase
Power Supply Circuit ......................... 20 Amps
Model G0764 (Mfd. Since 02/14)

Connection Type

A permanently connected (hardwired) power sup­ply is typically installed with wires running through mounted and secured conduit. A disconnecting means, such as a locking switch (see following figure), must be provided to allow the machine to be disconnected (isolated) from the power supply when required. This installation must be performed by an electrician in accordance with all applicable electrical codes and ordinances.
Since this machine must be permanently con­nected to the power supply, an extension cord cannot be used.
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock. A permanently connected machine must be connected to a grounded metal permanent wir­ing system; or to a system having an equipment­grounding conductor. All grounds must be verified and rated for the electrical requirements of the machine. Improper grounding can increase the risk of electric shock!

440V Conversion

The Model G0764 can be converted for 440V operation. This conversion job consists of: 1) Disconnecting the saw from the power source, 2) moving the fuse to the 440V holder, 3) replacing the overload relays, and 4) rewiring the main and scoring blade motors for 440V operation. Refer to Page 88 for a detailed 440V wiring diagram
Locking
Disconnect Switch
Power
Source
ConduitConduit
Ground
Figure 5. Typical setup of a permanently
connected machine.

Grounding Instructions

Machine
Ground
All wiring changes must be inspected by a quali­fied electrician or service personnel before the saw is connected to the power source. If, at any time during this procedure you need help, call Grizzly Tech Support at (570) 546-9663.
Contact the Grizzly Order Desk at (800) 523-4777 to purchase the 440V Conversion Kit, Part No. P07641814.
To convert G0764 for 440V operation:
1. DISCONNECT MACHINE FROM POWER!
2. Using a 4mm hex wrench, remove electri-
cal panel cover (see Figure 6) from back of frame.
Electrical Panel
Cover
Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual.

Extension Cords

Model G0764 (Mfd. Since 02/14)
Figure 6. Electrical panel cover location.
-17-
3. Remove fuse from “220V” holder and insert it
5
4
7
12
5
5
5
7
1L1
5L3
13NO
3L2
2T1
6T3
4T2
14NO
A2
A1
A2
A1
S-P11
KS
Shihlin
1L1
5L3
13NO
3L2
21NC
2T1
6T3
4T2
22NC
14NO
Shihlin
S-P21
KM
A2
A1
1L1
5L3
13NO
3L2
21NC
2T1
6T3
4T2
22NC
14NO
Shihlin
S-P21
KY
A2
A1
1L1
5L3
13NO
3L2
21NC
2T1
6T3
4T2
22NC
14NO
Shihlin
S-P21
KD
654
3
781
2
220V
440V
220V
STAR-DELTA TIMER
TYPE TRD-N
ANLY
SECONDS
0
5
101520
25
30
RST
0
1
1
4
5
5
4
7
T
220
220
440
Ground
Ground
0
E
E
10
10
12
R
12
R
R
R
S
7
7
9
9
T
T
5
5
5RS
R
S
88T
T
0
5
13
13
0
220
440
0
24
0
220
440
0
24
0
11
11
0
0
0
W1
014
5
7
RST
E
E
U
V
W
440
0
LCE
TBSM-100040
U1
V1
XYZ
XYZ
into “440V” holder (see illustration in Figure 7).
5. Replace right overload relay with Shihlin
TH-P20 overload relay, and set amperage dial to 15A (see Figure 8).
220V Fuse
6 5 4 3
Holder
R
440V Fuse
R
Holder
ANLY
15
10
20
5
0
SECONDS
25
30
Fuse
220V
220V
440V
STAR-DELTA TIMER
TYPE TRD-N
7 8 1 2
220
440
0
Figure 7. Moving fuse to “440V” fuse holder.
4. Replace left overload relay with Shihlin
TH-P12 overload relay, and set amperage dial to 1.7A (see Figure 8).
6. Open motor cabinet door on back of saw.
7. Rewire main blade and scoring blade motors to 440V. Refer to wiring diagrams on Pages 90–91.
8. Close motor cabinet door and replace electri-
cal panel cover.
9. After Setup and Assembly procedures are completed, connect machine to power, as instructed on Page 38.
1L1
TH-P20
Overload
Relay
5L3
3L2
12
TH-P20
15
RCA
96
TH-P12
Overload
Relay
RESET TRIP
H A
U V W
2.1
1.3
1.7
RCA
96959798
Figure 8. Overload relays for 440V.
TRIP
18
RESET
95
-18-
Model G0764 (Mfd. Since 02/14)

SECTION 3: SETUP

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately
at (570) 546-9663
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi­tion of your shipment, inventory the contents.
Keep children and pets away from plastic bags or packing materials shipped with this

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.
The following are not included, but needed to properly complete the setup process.
Description Qty
Additional People ....................................... 4
Safety Glasses ........................ 1 Per Person
Cleaner/Degreaser (Page 23) .... As Needed
Disposable Shop Rags ............... As Needed
Forklift (Rated for at least 2000 lbs.) .......... 1
Straightedge 4' ........................................... 1
Level ........................................................... 1
Screwdriver Phillips #2 ............................... 1
Screwdriver Flat Head #2 ........................... 1
Saw Blade 14" (Page 67) ........................... 1
Dust Collection System w/5" branch line ... 1
Dust Hose 5" (Page 68) ............................. 1
Dust Hose 2
Hose Clamp 5" (Page 68) .......................... 1
Hose Clamp 2
1
2 " (Page 68) .......................... 1
1
2 " (Page 68) ....................... 1

Unpacking

Model G0764 (Mfd. Since 02/14)
for advice.
SUFFOCATION HAZARD!
machine. Discard immediately.
-19 -

Hardware Recognition Chart

-20-
Model G0764 (Mfd. Since 02/14)

Inventory

These are the “loose” components shipped with the machine. Before setup, lay them out to make sure you have everything listed below.
If any non-proprietary parts are missing (e.g. a nut, bolt, or washer), we will gladly ship them upon verification of order. For the sake of expediency, you can also get replacement parts at your local hardware store.
Inventory (Figure 9) Qty
A. Small Extension Table ................................ 1
B. Large Extension Table ............................... 1
C. Crosscut Table ........................................... 1
D. Crosscut Fence .......................................... 1
E. Crosscut Table Brace ................................. 1
F. Rip Fence Rail w/Fasteners ....................... 1
G. Rip Fence Scale ......................................... 1
H. Rip Fence ................................................... 1
I. Cabinet Door .............................................. 1
Inventory (Figure 10) Qty
J. Rip Fence Body Assembly ......................... 1
K. Push Handle ............................................... 1
L. Crosscut Fence Flip Stops ......................... 2
M. Edge Shoe Assembly ................................. 1
N. Push Stick .................................................. 1
O. Riving Knife ................................................ 1
P. Hold-Down Assembly ................................ 1
Q. Blade Guard Cover Assembly .................... 1
R. Blade Guard Arm Brace ............................. 1
S. Blade Guard Cover Bracket ....................... 1
T. Blade Guard Arm (Lower Section) ............. 1
U. Blade Guard Arm (Upper Section) ............. 1
V. End Plate w/Handle (Sliding Table) ............ 1
W. Blade Guard Arm (Middle Section) ............ 1
X. End Plate (Sliding Table) ............................ 1
J
K
N
L
M
A
C
I
Figure 9. G0764 Inventory 1.
B
D
E
F
G
O
Q
T
U
H
V
Figure 10. G0764 Inventory 2.
S
P
R
W
X
Model G0764 (Mfd. Since 02/14)
-21-
Y. Blade Locking Tool ..................................... 1
Z. T-bolts M12-1.75 x 50.................................. 3
AA. Rip Fence Rail Stop Ring ........................... 1
BB. Locking Handles M10-1.5 x 12 ................... 2
CC. Knob Bolt M10-1.5 x 70 .............................. 1
DD. Rip Fence End Stop ................................... 1
EE. Adjustable Handle M12-1.75 x 55 ............... 1
FF. T-Nut Plate M12-1.75 .................................. 1
GG. T-N uts M8-1.25 ........................................... 5
HH. 90° Stop Block............................................ 1
II. T-Bolt M8-1.25 x 35 .................................... 1
JJ. Pivot Bolt M8-1.25 ...................................... 1
KK. T-Slot Plate M8-1.25 ................................... 1
LL. Long Knobs M8-1.25 .................................. 2
MM.Knob Bolt M8-1.25 x 50 .............................. 3
NN. Knob Bolt M8-1.25 x 25 w/Nylon Tip .......... 1
EE
BB
Y
Z
CC
FF
AA
DD
GG
HH
Component Hardware (not shown) Qty
Combo Wrenches 19, 30mm (Toolbox) ........1 Ea
Wrench 24 x 27mm Open-Ends (Toolbox) ........ 1
Lock Washers 12mm (Sliding Table) ................. 3
Flat Washers 12mm (Sliding Table) ................... 3
Hex Nuts M12-1.75 (Sliding Table) ..................... 3
T-Nut M12-1.75 (Push Handle) ........................... 1
B.H. Cap Screws M6-1 x 12 (Rip Fence Scale) 3
Flat Washers 6mm (Rip Fence Scale) .............. 4
Hex Nuts M6-1 (Rip Fence Scale) ..................... 1
Cap Screw M8-1.25 x 15 (Rip Fence Rail) ........ 1
Lock Washer 8mm (Rip Fence Rail) ................. 1
Flat Washer 12mm (Crosscut Table) ................. 1
Flat Washers 8mm (Crosscut Brace) ................ 2
Cap Screw M8-1.25 x 35 (Crosscut Fence) ...... 1
Lock Washer 8mm (Crosscut Fence) ................ 1
Flat Washer 8mm, Fiber (Crosscut Fence) ....... 1
Fender Washer 8mm (Crosscut Fence) ............ 1
Studs M20-2.5 x 130 (Lower Guard Arm) ......... 2
Flat Washers 20mm (Lower Guard Arm)........... 2
Hex Nuts M20-2.5 (Lower Guard Arm) .............. 2
Cap Screws M8-1.25 x 25 (Middle Guard Arm) 4
Flat Washers 8mm (Middle Guard Arm) ............ 4
Lock Washers 8mm (Middle Guard Arm) .......... 4
Set Screws M6-1 x 12 (Middle Guard Arm) ....... 4
B.H. Cap Screw M10-1.5 x 25 (Guard Brace) .... 1
Set Screws M8-1.25 x 16 (Guard Brace) ........... 4
Hex Nuts M8-1.25 (Guard Brace) ...................... 4
Flat Washers 10mm (Guard Brace) ................... 2
Hex Nut M10-1.5 (Guard Brace) ........................ 1
B.H. Cap Screws M4-.7 x 6 (Guard Cover) ..... 12
Cap Screws M6-1 x 12 (Guard Cover) .............. 4
Lock Washers 6mm (Guard Cover) ................... 4
Flat Washers 6mm (Guard Cover) .................... 4
Lock Handle M10-1.5 x 35 (Middle Guard Arm) 1
-22-
II
LL
Figure 11. G0764 Inventory 3.
JJ
MM
KK
NN
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Model G0764 (Mfd. Since 02/14)
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo i d using these products to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from your machine during clean up.
Figure 12. T23692 Orange Power Degreaser.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
Model G0764 (Mfd. Since 02/14)
-23-

Site Considerations

Physical Environment
The physical environment where the machine is operated is important for safe operation and lon- gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi- cals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks,
Place this machine near an existing power source.
traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave enough space around machine to disconnect power supply or
Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract
Machine Data Sheet for the weight
or bumps.
Electrical Installation
Make sure all power cords are protected from
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
133"
203"
apply a lockout/tagout device, if required.
Lighting
-24-
279"
Figure 13. Minimum working clearances.
Model G0764 (Mfd. Since 02/14)
Lifting & Placing
get help from other people
Saw
HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
and use a forklift (or other lifting equipment) rated for weight of this machine.
To lift and place saw:
1. Position crate as close to installation location
as possible.
3. Remove small items packed around saw and unbolt saw from pallet.
DO NOT lift saw any higher than necessary to clear pallet. Serious personal injury and machine damage may occur if safe moving methods are not followed.
4. With an assistant holding each end to help
stabilize load, lift saw with forklift just high enough to clear pallet, and move it to your predetermined location.
5. Lower saw onto ground and back forklift away.
2. Remove top of crate. Position forklift forks as wide as they can be while still fitting under center opening (see Figure 14).
Figure 14. How to insert forks for lifting table
saw off pallet.
Model G0764 (Mfd. Since 02/14)
-25-

Assembly

The sliding table weighs nearly 200 pounds. It must be lifted and carefully positioned onto saw frame during assembly. If you are using a forklift to lift and place it, you'll need to use lifting slings around table to prevent scratching the aluminum surface.
If you are not able to use the described forklift method, the sliding table can be lifted into place by four strong people—with one lifting from each corner.
2. Insert (3) M12-1.75 x 60 T-bolts into T-slot along bottom of sliding table (see Figure 16), and space them the same distance apart as mounting holes in cabinet frame.
T-Bolt
(1 of 3)
The only other part of the assembly that requires additional help is installation of the extension tables and blade guard arm. It takes approxi­mately two hours to assemble the saw and make the required adjustments to prepare the saw for the test run.
To assemble sliding table saw:
1. Turn sliding table upside down, as shown in Figure 15.
Figure 16. T-slot along bottom of table.
3. Lift sliding table over saw and lower T-bolts
into mounting holes on frame, as shown in Figure 17.
Note: Make sure cap screw shown in Figure
17 is on outside of cabinet frame and against mount edge.
T-Bolt
(1 of 3)
Cap Screw
Figure 17. Inserting T-bolt into mounting hole on
saw frame.
Figure 15. Sliding table turned upside down.
Lifting heavy machinery or parts without proper assistance or equipment may result in strains, back injuries, crushing injuries, or property damage.
-26-
4. Remove shipping bracket shown in Figure
18. Keep screws for use in a later step.
Shipping
Bracket
Figure 18. Example of shipping bracket that
must be removed.
Model G0764 (Mfd. Since 02/14)
5. Install end plate with handle, as shown in Figure 19, using the screws pre-installed in
this location on the sliding table and those removed in Step 4.
End Plate
w/Handle
Figure 19. Slide table control end handle.
6. Position sliding table against parallelism
adjustment bolts at each end (see Figure 20).
Parallelism Adjustment Bolt
(1 of 2)
Sliding Table
Figure 20. Sliding table parallelism adjustment
bolt (1 of 2).
7. Remove access covers on each side of the frame to reach the T-bolts on the ends of the sliding table (Figures 21–22). Reach through cabinet access hole to reach middle sliding table T-bolt (Figure 23).
Sliding Table T-bolt
Figure 22. Sliding table T-bolt access on rear
side at front of saw.
Sliding Table T-bolt
(Middle)
Cabinet Access Hole
Figure 23. Sliding table middle T-bolt access.
8. Put (3) M12-1.75 hex nuts, (3) 12mm lock
washers, and (3) 12mm flat washers on end of each T-bolt and tighten to secure sliding table to frame (as shown in Figures 21–23).
9. Attach end cap (as shown in Figure 24) with Phillips screws already threaded into those same holes on the sliding table.
Sliding Table T-Bolt
Figure 21. Sliding table T-bolt access on rear
side at back of saw.
Model G0764 (Mfd. Since 02/14)
End Cap
Phillips Screws
Figure 24. End cap secured on sliding table with
Phillips screws.
-27-
10. Thread M12-1.75 T-nut onto end of push handle and slide T-nut into T-slot at front end of sliding table, as shown in Figure 25.
Push Handle
T-nut
Figure 25. Push handle attached to sliding table.
11. Attach the cabinet door by sliding hinge
sleeves over pins of already attached hinge (see Figure 26).
12. Attach large extension table to cast iron table using (3) pre-installed M10-1.5 x 25 cap screws, 10mm lock washers, and 10mm flat washers (see Figure 27). Only hand tighten cap screws for now. They will be fully tight­ened in a later step.
Figure 27. Underside view of large extension
table attached to cabinet.
Hinge Sleeves
& Pins
Figure 26. Cabinet door attached on hinges.
13. Place a straightedge across cast-iron table
and large extension table to see if tables are parallel.
—If entire length of straight edge is parallel
with both tables move on to Step 14.
—If both tables are not parallel with straight
edge, loosen hex nuts on set screws shown in Figure 28. Adjust set screws to align top of extension table with top of cast-iron table, then retighten hex nuts to secure setting.
Hex Nut
Set Screw
-28-
Figure 28. Location of set screws and hex nuts
used to level extension table.
Model G0764 (Mfd. Since 02/14)
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