Grizzly G0760 User guide

MODEL G0760

8" X 29" MILL/DRILL

w/STAND & POWER FEED

MANUAL INSERT

The Model G0760 is the same machine as the Model G0705 except the Model G0760 has an X-axis table power feed. Except for the differences noted in this insert, all other content in the Model G0705 owner's manual applies to this machine. Before operating your new machine, you MUST read and understand this insert and the entire Model G0705 manual to reduce the risk of injury when using this machine.

If you have any further questions about this manual insert or the differences between the Model G0760 and the Model G0705, contact our Technical Support at (570) 546-9663 or email techsupport@grizzly.com.

Power Feed Assembly

248-1

248

248-2

248-4

248-3

248-6

409

401

REF PART # DESCRIPTION

248 P0760248 POWER FEED ASSY ALIGN AS-235 248-1 P0760248-1 MOUNTING BRACKET 2-PC 248-2 P0760248-2 CONTROL HANDLE 248-3 P0760248-3 SPEED CONTROL KNOB 248-4 P0760248-4 ON/OFF SWITCH 248-5 P0760248-5 ZYTEL GEAR ASSEMBLY 248-6 P0760248-6 CAP SCREW M8-1.25 X 20 248-7 P0760248-7 DOWEL PIN 6 X 30 401 P0760401 MACHINE ID LABEL 409 P0760409 MODEL NUMBER LABEL

248-7

248-5

Attaching Power Feed

For shipping purposes, the power feed assembly comes unattached from the table.

To attach power feed assembly:

1. DISCONNECT MACHINE FROM POWER!

2. Insert pins shown in Figure 1 into holes on

top of left side of table.

Pins

Cap Screws

Figure 1. Power feed assembly attached to

table.

3. Using a 6mm hex wrench, secure assembly with two M8-1.25 x 20 cap screws (see Figure 1).

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

(FOR MODELS MANUFACTURED SINCE 12/13) #TS16257 PRINTED IN CHINA

Power Feed Controls

Use Figures 18–19 and the following descriptions to become familiar with the power feed controls.

Note: The power feed must be connected to an independent, grounded 110V power supply to operate.

Figure 18. X-axis power feed controls.

A. ON/OFF Light. Illuminates when unit is

turned ON.

B. Direction Lever. Controls direction of pow-

ered table travel.

C. Rapid Switch. When held down, moves

table rapidly in the direction chosen.

Figure 19. Limit switch and limit stops.

G. Limit Stops. Restrict table movement in their

locked position along front of table.

H. Limit Switch. Stops table movement when

either side plunger contacts a limit stop.

D. Power Light. Illuminates when unit is con-

nected to power.

E. Speed Dial. Controls rate of power feed.

F. ON/OFF Switch. Turns power feed ON and

OFF.

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Model G0760 (Mfd. Since 12/13)

MODEL G0705

MILL/DRILL w/STAND

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

(FOR MODELS MANUFACTURED SINCE 09/09) #JB12469 PRINTED IN CHINA

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy ........................................... 2

Contact Info.................................................... 2

Machine Description ...................................... 2

Identification ................................................... 3

SECTION 1: SAFETY ....................................... 7

Safety Instructions for Machinery .................. 7

Additional Safety for Mill/Drills ....................... 9

SECTION 2: POWER SUPPLY ...................... 10

Availability ......................................................... 10

Full-Load Current Rating .................................. 10

Circuit Information ............................................. 10

Circuit Requirements for 220V .......................... 10

Circuit Requirements for 110V .......................... 10

Grounding Requirements .................................. 11

Extension Cords ................................................ 11

Voltage Conversion ........................................... 11

110V Conversion ......................................... 12

SECTION 3: SETUP ....................................... 15

Needed for Setup ......................................... 15

Unpacking .................................................... 15

Inventory ...................................................... 16

Cleanup ........................................................ 17

Site Considerations ...................................... 18

Mounting Options ......................................... 19

Using the Included Leveling Bolt ......................19

Using Machine Mounts .....................................20

Anchoring to Concrete Floors ........................... 20

Mounting to a Workbench ................................. 21

Assembly ..................................................... 21

Moving & Placing Machine .......................... 22

Leveling ............................................................. 22

Test Run ...................................................... 23

Break-In ....................................................... 24

SECTION 5: ACCESSORIES ......................... 36

SECTION 6: MAINTENANCE ......................... 38

Schedule ...................................................... 38

Cleaning and Protecting .............................. 38

Lubrication ................................................... 39

Table Leadscrews ............................................. 39

SECTION 7: SERVICE ................................... 41

Troubleshooting ........................................... 41

Gibs .............................................................. 43

Leadscrew Backlash .................................... 44

SECTION 8: WIRING ...................................... 45

Wiring Safety Instructions ............................ 45

G0705 Wiring Diagram ................................ 46

SECTION 9: PARTS ....................................... 48

Headstock Parts Breakdown ....................... 48

Headstock Parts List .................................... 49

Base Parts Breakdown ................................ 51

Base Parts List ............................................. 52

Electrical Components Breakdown & List .... 53

Labels Breakdown and List.......................... 54

WARRANTY AND RETURNS ........................ 57

SECTION 4: OPERATIONS ........................... 25

Operation Overview ..................................... 25

Basic Controls .............................................. 26

Calculating Spindle Speed for Milling .......... 28

Speed Changes ........................................... 29

Calculating Spindle Speed for Drilling ......... 30

Using the Drill Bit Speed Chart ......................... 30

Lubrication Suggestions .................................... 30

Spindle Height.............................................. 31

Loading Tooling ........................................... 32

Drill Chuck Arbor .......................................... 33

Collet Adapters ............................................ 33

Headstock Position ...................................... 34

Depth Stop ................................................... 34

Table Travel ................................................. 35

Graduated Dials ........................................... 35

INTRODUCTION

We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make

Also, owing to our policy of continuous improvement, your machine may not exactly match the

manual. If you find this to be the case, and the dif-

ference between the manual and machine leaves you in doubt, manual update or call technical support for help.

Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine.

For your convenience, we

uals and

on our website

model of as soon as they are complete.

Manual Accuracy

an occasional mistake.

www.grizzly.com. Any updates to your

machine will be reflected in these documents

check our website for the latest

Manufacture Date

of Your Machine

post all available man

manual updates for free

Contact Info

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Machine Description

The mill/drill is used to shape metal workpieces by removing material with the use of a rotating cutting tool.

In milling operations, the location of the cutting tool is stationary while the workpiece is fed into the cutter by moving the table.

In drilling operations, the workpiece is held stationary on the table while the cutting tool is fed vertically into the workpiece with the movement of the spindle and head.

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Model G0705 (Mfg. since 09/09)

Identification

U T

Detail of left side of

machine

Figure 1. Model G0705 identification.

A. Control Panel B. Drawbar & Cap C. Belt Cover D. Motor E. Coarse Downfeed Lever F. Fine Downfeed Lock Knob G. Fine Downfeed Handwheel H. Column I. Table J. Longitudinal Handwheel K. Table Stop L. Cross Travel Lock

M. Longitudinal Travel Lock N. Cabinet Stand O. Mounting Bolt Hole P. Cabinet Door Q. Cross Travel Handwheel R. Chuck S. Spindle T. Depth Stop U. Quill Lock Lever V. Depth Scale W. Headstock Elevation Crank

Model G0705 (Mfg. since 09/09)

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0705 DRILL/MILL WITH STAND 29 INCH X 8 INCH

TABLE

Product Dimensions:

Weight.............................................................................................................................................................. 617 lbs.

Width (side-to-side) x Depth (front-to-back) x Height........................................................ 41-5/8 x 40-1/2 x 43-1/4 in.

Footprint (Length x Width)............................................................................................................... 28-3/8 x 17-3/4 in.

Space Required for Full Range of Movement (Width x Depth).............................................................. 61-1/2 x 44 in.

Shipping Dimensions:

Carton #1

Type................................................................................................................................................ Wood Crate

Content................................................................................................................................................. Machine

Weight.................................................................................................................................................... 750 lbs.

Length x Width x Height............................................................................................................. 38 x 30 x 46 in.

Must Ship Upright......................................................................................................................................... Yes

Carton #2

Type........................................................................................................................................... Cardboard Box

Content...................................................................................................................................................... Stand

Weight...................................................................................................................................................... 84 lbs.

Length x Width x Height............................................................................................................. 29 x 19 x 23 in.

Must Ship Upright.......................................................................................................................................... No

Electrical:

Power Requirement............................................................................................. 110V or 220V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 220V

Full-Load Current Rating................................................................................................. 17.8A at 110V, 8.6A at 220V

Minimum Circuit Size.......................................................................................................... 20A at 110V, 15A at 220V

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length.......................................................................................................................................... 6-1/2 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included........................................................................................................................................................... No

Recommended Plug Type............................................................................................... 6-15 for 220V, 5-20 for 110V

Switch Type............................................................................................ Control Panel w/Magnetic Switch Protection

Voltage Conversion Kit.................................................................................................................. P0705311 for 110V

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Motors:

Main

Type................................................................................................................. TEFC Capacitor-Start Induction

Horsepower................................................................................................................................................ 2 HP

Phase............................................................................................................................................ Single-Phase

Amps................................................................................................................................................. 17.8A/8.6A

Speed................................................................................................................................................ 1725 RPM

Power Transfer .................................................................................................................................. Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

The information contained herein is deemed accurate as of 8/15/2013 and represents our most recent product specifications.

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

Model G0705 (Mfg. since 09/09)

PAGE 1 OF 3Model G0705

Main Specifications:

Operation Info

Spindle Travel.................................................................................................................................... 4-11/16 in.

Max Distance Spindle to Column.......................................................................................................... 7-3/4 in.

Max Distance Spindle to Table.......................................................................................................... 17-5/16 in.

Longitudinal Table Travel (X-Axis).................................................................................................. 19-11/16 in.

Cross Table Travel (Y-Axis).................................................................................................................. 7-1/2 in.

Drilling Capacity for Cast Iron.............................................................................................................. 1-3/16 in.

Drilling Capacity for Steel............................................................................................................................ 1 in.

End Milling Capacity................................................................................................................................. 3/4 in.

Face Milling Capacity................................................................................................................................... 3 in.

Table Info

Table Length........................................................................................................................................ 28-3/4 in.

Table Width........................................................................................................................................... 8-1/4 in.

Table Thickness.................................................................................................................................... 2-1/2 in.

Number of T-Slots............................................................................................................................................ 3

T-Slot Size................................................................................................................................................ 5/8 in.

T-Slots Centers...................................................................................................................................... 2-1/2 in.

Spindle Info

Spindle Taper............................................................................................................................................... R-8

Number of Vertical Spindle Speeds................................................................................................................ 12

Range of Vertical Spindle Speeds........................................................................................... 140 – 2436 RPM

Quill Diameter......................................................................................................................................... 2.95 in.

Drawbar Thread Size............................................................................................................................. 7/16-20

Drawbar Length............................................................................................................................... 17-11/16 in.

Spindle Bearings......................................................................................................... Tapered Roller Bearings

Construction

Spindle Housing/Quill........................................................................................................................... Cast Iron

Table....................................................................................................................... Precision-Ground Cast Iron

Head.................................................................................................................................................... Cast Iron

Column/Base....................................................................................................................................... Cast Iron

Base..................................................................................................................................................... Cast Iron

Stand.......................................................................................................................................................... Steel

Paint....................................................................................................................................................... Enamel

Other Specifications:

Country Of Origin ............................................................................................................................................... China

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time .............................................................................................................. 1 Hour

Serial Number Location ...................................................................................................... ID Label on Head Casting

Sound Rating .................................................................................................................................................. < 80 dB

ISO 9001 Factory .................................................................................................................................................. Yes

CSA Certified .......................................................................................................................................................... No

Features:

Calibrated depth stop Fine feed downfeed control, graduated in 0.001 in. Coolant trough Replaceable brushes on universal motor Quill moves 0.108 in. per revolution of fine feed handwheel Table moves 0.100 in. per revolution of handwheel

Model G0705 (Mfg. since 09/09)

-5-

Accessories Included:

Drill chuck 1/16-1/2 in. with MT#3 spindle taper Tool box Chuck key Drift Oil bottle Hex wrenches Locking nuts for leveling feet R8 to MT#3 adapter MT#3 to MT#2 adapter Two T-bolts

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The information contained herein is deemed accurate as of 8/15/2013 and represents our most recent product specifications.

Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.

Model G0705 (Mfg. since 09/09)

PAGE 3 OF 3Model G0705

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

Model G0705 (Mfg. since 09/09)

-7-

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.

HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

CHECK DAMAGED PARTS. Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly.

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EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Model G0705 (Mfg. since 09/09)

Additional Safety for Mill/Drills

UNDERSTANDING CONTROLS. Make sure you

understand the use and operation of all controls.

SAFETY ACCESSORIES. Always use a chip guard in addition to your safety glasses when milling to prevent bodily injury.

WORK HOLDING. Before starting the machine, be certain the workpiece has been properly clamped to the table. NEVER hold the workpiece by hand when using the mill.

CHUCK KEY SAFETY. Always remove your chuck key, drawbar wrench, and any service tools immediately after use.

SPINDLE SPEEDS. Select the spindle speed that is appropriate for the type of work and material. Allow the mill/drill to gain full speed before beginning a cut.

POWER DISRUPTION. In the event of a local power outage during use of the mill, turn OFF all switches to avoid possible sudden start up once power is restored.

SPINDLE DIRECTION CHANGES. Never reverse spindle direction when milling, boring, or facing a workpiece.

STOPPING SPINDLE. DO NOT stop the mill/drill using your hand against the chuck.

BE ATTENTIVE. DO NOT leave mill/drill running unattended for any reason.

MACHINE CARE AND MAINTENANCE. Never operate the mill/drill with damaged or worn parts. Maintain your mill/drill in proper working condition. Perform routine inspections and maintenance promptly. Put away adjustment tools after use.

DISCONNECT POWER. Make sure the mill is turned OFF, disconnected from its power source, and all moving parts have come to a complete stop before starting any inspection, adjustment, or maintenance procedure.

AVOIDING ENTANGLEMENT. Keep loose clothing articles such as sleeves, belts, or jewelry items away from the mill spindle. Never wear gloves when operating the mill.

TOOL HOLDING. Always use the proper tools for the material you are milling. Make sure they are held firmly in the proper tool holder for the job.

CLEAN-UP. DO NOT clear chips by hand. Use a brush, and never clear chips while the mill is turning.

CUTTING TOOL INSPECTION. Inspect drills and end mills for sharpness, chips, or cracks before each use. Replace dull, chipped, or cracked cutting tools immediately. Handle new cutting tools with care. Leading edges are very sharp and can cause lacerations.

EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

No list of safety guidelines can be complete. Every shop environment is different. Like all machines there is danger associated with the Model G0705. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

Model G0705 (Mfg. since 09/09)

-9-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.

For your own safety and protection of

Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements:

This machine can be converted to operate on a 110V power supply (refer to Voltage Conversion instructions) that has a verified ground and meets the following requirements:

Availability

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Full-Load Current Rating at 220V .... 8.6 Amps

Full-Load Current Rating at 110V ....17. 8 Amps

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Circuit Requirements for 220V

Nominal Voltage .............................. 220V/240V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Circuit Rating ...................................... 15 Amps

Plug/Receptacle ............................. NEMA 6 -15

Circuit Requirements for 110V

Nominal Voltage ...............................110V/120V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Circuit Rating ...................................... 20 Amps

Plug/Receptacle ............................. NEMA 5-20

Model G0705 (Mfg. since 09/09)

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

For 220V operation: This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

For 110V operation: The plug specified under “

ous page has a grounding prong that must be attached to the equipment-grounding wire inside the included power cord. The plug must only be inserted into a matching receptacle (see below) that is properly installed and grounded in accordance with all local codes and ordinances.

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.

Grounding Prong

Figure 2. Typical 6-15 plug and receptacle.

Circuit Requirements for 110V” on the previ

GROUNDED

5-20 RECEPTACLE

Hot

Neutral

Figure 3. Typical 5-20 plug and receptacle.

Model G0705 (Mfg. since 09/09)

Grounding Prong

5-20 PLUG

Extension Cords

If you must use an extension

Minimum Gauge Size ...........................12 AWG

Maximum Length (Shorter is Better).......50 ft.

Voltage Conversion

The voltage conversion MUST be performed by a qualified electrician. To perform the voltage conversion, follow 110V Conversion on the next

page. If the diagram included on the motor con- flicts with the one in this manual, the motor may have changed since the manual was printed. Use the diagram provided on the motor.

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110V Conversion

GND

Contactor Information

(Contactor is wired the same for 110V/220V)

The Model G0705 can be converted for 110V operation. This conversion job consists of disconnecting the machine from the power source, replacing the contactors and power indicator lamp, and rewiring the motor.

The necessary components for this procedure can be purchased in the Model G0705 110 V Conversion Kit (Part No. P0705311) by calling Grizzly Customer Service at (800) 523-4777.

All wiring changes must be inspected by a qualified electrician before the machine is connected to the power source. If, at any time during this procedure you need help, call Grizzly Tech Support at (570) 546-9663.

To rewire the Model G0705 for 110V operation:

1. DISCONNECT MACHINE FROM POWER!

2. Remove the electrical box and motor junction

box covers shown in Figure 4.

Contactors

Control Panel (Viewed From Behind)

Indicator

Lamp

2T1

4T2

6T3

2T1

7 5

4T2

6T3

N N

Indicator Light Type XDJ2(J) 220V AC Indicator Light Type XDJ2(J) 110V AC

(Indicator is wired the same for 110V/220V)

REV

EMERGENCY

STOP

BUTTON

14NO

22NC

32NC

44NO

14NO

22NC

32NC

44NO

13NO

21NC

31NC

CONTACTOR

SIEMENS KM1

43NO

13NO

21NC

31NC

CONTACTOR

SIEMENS KM2

43NO

1L1

3L2

5L3

1L1

3L2

5L3

POWER

INDICATOR

LAMP

STOP

BUTTON

FWD

Motor Junction

Indicator Lamp

Box Cover

Electrical Box

Cover

Figure 4. Cover locations.

3. Use a Phillips screwdriver to remove all of

the wires that connect to the two contactors shown in Figures 5 & 6. If any of the wires are not clearly labeled, label them before removing to ensure that they will be replaced in the proper locations. Refer to SECTION 8: WIRING starting on Page 45 for detailed wiring diagrams.

Figure 5. Partial wiring diagram.

Figure 6. Removing contactors.

-12-

Model G0705 (Mfg. since 09/09)

4. Remove the screws that secure the brass

Ground

To Electrical Box

contactor mounting plate to the back of the electrical box, then pull the contactors out to access the gray tab shown in Figure 7. Pull outward on the gray tab to release each contactor from the mounting plate.

Mounting Plate

10. Locate the terminal block located in the motor junction box, shown in Figure 8.

Motor 220V

Terminal Block

110V Terminal

Block Jumper

Position.

(Wire positions

are the same for

110V/220V)

Run

Capacitor

20 MFD

450 VAC

Start Capacitor 150 MFD 250 VAC

Gray Tab

Figure 7. Contactor release tab location.

5. Install the two 110V contactors from the

Model G0705 110V Conversion Kit in place of the contactors you removed in Step 4.

6. Replace the wires you removed in Step 3 to the corresponding terminals on the 110V contactors. The wiring is the same for 110V and 220V. Refer to SECTION 8: WIRING starting on Page 45 for detailed wiring diagrams.

7. Locate the indicator lamp shown in Figures 4 & 5. Disconnect the two wires from its terminals, then remove the lamp.

8. Install the 110V indicator lamp from the Model G0705 110V Conversion Kit in place of the lamp you removed in Step 7.

Jumpers Moved

for 110V

220V Jumper

Location

Figure 8. Jumper positions on terminal block.

9. Connect the wires you removed in Step 7 to

the corresponding terminals on the 110V indicator lamp. The wiring is the same for 110V and 220V.

Model G0705 (Mfg. since 09/09)

-13-

Hot

Ground

6-15 Plug

(As Recommended)

Ground

To Electrical Box

Start

Capacitor

150 MFD 250 VAC

Run

Capacitor

20 MFD

450 VAC

110V Terminal

Block Jumper

Position.

(Wire positions

are the same for

110V/220V)

To Electrical Box

Motor 220V

11. Use a Phillips screwdriver to remove the screws that secure the two metal jumpers to the terminal block, as shown in Figure 9, then remove both jumpers. Be careful not to mix up the locations of any of the wires while you do so.

14. Install a NEMA 5-20 plug such as the one shown in Figure 3 onto the power cord, as illustrated in Figure 10. Refer to SECTION 8: WIRING starting on Page 45 for detailed wiring diagrams.

Cord Rewired for 110V

Neutral

Hot

110 VAC

Ground

Figure 10. Cord rewired for 110V.

5-20 Plug

(As Recommended)

Figure 9. Changing motor jumper positions.

12. Place both of the jumpers into the 110V location shown in Figure 8.

13. Replace the screws you removed in Step 11, making sure all wires are secured in the

same positions they were originally in, as shown in Figure 8. Refer to SECTION 8: WIRING starting on Page 45 for detailed wiring diagrams.

-14-

Model G0705 (Mfg. since 09/09)

SECTION 3: SETUP

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately

at (570) 546-9663

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condition of your shipment, inventory the contents.

Keep children and pets away from plastic bags or packing materials shipped with this

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

The following are needed to complete the setup process:

Description Qty

• Precision Level ........................................... 1

• Safety Glasses (for each person) ............... 1

• Solvent/Cleaner .......................................... 1

• Shop Rags .................................................. 1

• Brass Hammer ........................................... 1

• Lifting Straps (Rated for at least 750 lbs.) . . 2

• Lifting Equipment

(Rated for at least 750 lbs.) ........................ 1

• Another Person .......................................... 1

The Model G0705 is a heavy machine. Serious personal injury may occur if safe moving methods are not used. To be safe, get assistance and use power equipment to move the shipping crate and remove the machine from the crate.

Unpacking

for advice.

SUFFOCATION HAZARD!

machine. Discard immediately.

Model G0705 (Mfg. since 09/09)

-15-

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Crate Contents (Figures 11 & 12) Qty

A. Cabinet Base .............................................. 1

B. Machine ...................................................... 1

C. Toolbox ....................................................... 1

D. Drill Chuck B16 1–13mm ............................ 1

E. Drill Chuck Arbor R8–B16 .......................... 1

F. Lug Wrench ................................................ 1

G. T-Bolt Assemblies ....................................... 2

—T-Bolt M14-2 x 55 .................................... 2

—Flat Washer 14mm .................................. 2

—Hex Bolt M14-2 ....................................... 2

H. Drill Chuck Key ........................................... 1

I. Drift Key ...................................................... 1

J. Collet Adapter R8 to MT#3 ......................... 1

K. Collet Adapter MT#3 to MT#2 .................... 1

L. Bottle For Oil .............................................. 1

Not Shown

• Hex Wrenches 3, 4, 5mm ..................1 Each

• Hex Bolts M10-1.25 x 140 ........................... 4

• Flat Washers 10mm ................................... 4

• Lock Washers 10mm .................................. 4

• Open-End Combo Wrench 17/19mm ......... 1

• Hex Bolts M12-1.75 x 40 ............................. 4

• Hex Nuts M12-1.75 ..................................... 4

• Cap Screws M6-1 x 16 ............................... 3

• Flat Washers 6mm ..................................... 3

• Drawbar ...................................................... 1

Figure 11. Main inventory.

Figure 12. Inventory.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

-16 -

Model G0705 (Mfg. since 09/09)

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. A v oi d using these products to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

are toxic if inhaled. Only

area.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from your machine during clean up.

Figure 13. T23692 Orange Power Degreaser.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality metal protectant to prevent rust.

Model G0705 (Mfg. since 09/09)

-17-

Site Considerations

Weight Load

Physical Environment

Place this machine near an existing power source.

Shadows, glare, or strobe effects that may distract

Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely.

or impede the operator must be eliminated.

-18-

Wall

30"

39"

42"

61.5"

Figure 14. Space required for full machine range of motion and maintenance.

44"

Model G0705 (Mfg. since 09/09)

Mounting Options

Before you place your machine on the cabinet, we recommend you consider the following options for leveling and mounting it. Deciding on a method for mounting and leveling before placing the machine on the cabinet will make the process much safer and easier.

Option 1: Use the included leveling bolts. The

advantage of this method is that no additional hardware is required. The drawback is that the leveling bolts have a small footprint and may cause damage on surfaces other than concrete floors. If you plan to place the machine on a non-concrete floor, consider

Option 2.

Option 2: Use aftermarket machine mounts.

These are readily available and their broad footprint disperses the load more evenly. Grizzly offers four sizes:

G7158—1-1/2" Dia., 800 Lb Capacity G7159—3" Dia., 1600 Lb Capacity G7160 —4-3/4" Dia., 8000 Lb Capacity G7161—6-1/4" Dia., 25,000 Lb Capacity

Using the Included Leveling Bolt

1. Thread one M12-1.75 x 40 hex bolt with one

M12-1.75 hex nut into the bolt mounting hole on each corner of the base, as shown in Figure 15.

Figure 15. Installing feet lock nuts.

2. Place the machine on the cabinet, using the methods described in Moving & Placing Machine on Page 22. Mount the machine

to the base with the four M10-1.5 x 140 hex bolts.

Option 3: Mount the machine to the floor. This

ensures that the machine will not move during use, maximizing safety. Because this is an optional step and floor materials may vary, this type of hardware is not included with the machine.

Read through the following two pages to better understand the options and determine the one that best suits your needs.

3. Place a precision level on the table, then turn the leveling bolts as needed to level the machine. Once the machine is level, tighten the hex nut against the foot base to prevent the leveling bolt from turning.

Model G0705 (Mfg. since 09/09)

-19 -

Using Machine Mounts

Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.

If the machine will be installed in a commercial or workplace setting, or if it is permanently connected (hardwired) to the power supply, local codes may require that it be anchored to the floor.

If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we recommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.

Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a concrete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.

Using machine mounts, shown in Figure 16, gives the advantage of fast leveling and vibration reduction. The large size of the foot pads distributes the weight of the machine to reduce strain on the floor.

Figure 16. Machine mount example.

Anchoring to Concrete Floors

Lag Screw

Flat Washer

Machine Base

Concrete

Figure 17. Popular method for anchoring

machinery to a concrete floor.

Lag Shield Anchor

Drilled Hole

-20-

Model G0705 (Mfg. since 09/09)

Mounting to a Workbench

Another option is a "Direct Mount" (see example below) where the machine is secured directly to the workbench with lag screws and washers.

The base of this machine has mounting holes that allow it to be fastened to a workbench or other mounting surface to prevent it from moving during operation and causing accidental injury or damage.

The strongest mounting option is a "Through Mount" (see example below) where holes are drilled all the way through the workbench—and hex bolts, washers, and hex nuts are used to secure the machine in place.

If you are placing the machine on an existing workbench, it must be securely attached to the workbench.

Hex Bolt

Assembly

Assembly of the Model G0705 consists of attaching the three handwheel handles to the machine.

To assemble your machine:

1. Use one M6-1 x 16 cap screw and 6mm flat

washer to install each handwheel in the locations shown in Figure 20.

Flat Washer

Machine Base

Workbench

Flat Washer

Lock Washer

Hex Nut

Figure 18. Example of a "Through Mount" setup.

Lag Screw

Flat Washer

Figure 20. Table handwheel handles.

Machine Base

Workbench

Figure 19. Example of a "Direct Mount" setup.

Model G0705 (Mfg. since 09/09)

-21-

Moving & Placing

Machine

To move your machine into position:

4. Unbolt the machine from the pallet, then with

an assistant steadying the machine to prevent it from swinging, lift it slightly off of the pallet. Use the cross handwheel to move the table forward or backward as necessary to balance the machine so it hangs as close to level as possible.

1. Move the shipping crate next to the workbench or cabinet.

2. Adjust the Y-axis handwheel to position the table as close to the column as possible to help balance the machine during moving.

3. Place lifting straps under the head of the machine, as shown in Figure 21, then connect them to a forklift. Be sure that the straps connect to the forklift far enough apart that they are not putting pressure on the belt cover.

5. Lift the machine and carefully place it onto the cabinet or workbench.

—If you are using the cabinet, bolt the

machine to it with the four M10-1.25 x 120 hex bolts and flat washers.

Leveling

Whether you mount your machine to the cabinet stand or to an existing workbench, it must be leveled.

—If you mounted your machine to an existing

workbench, use a precision level and metal shims as needed under the machine base to make sure the machine table is level from side-to-side and from front-to-back.

—If you mounted your machine to the cabi-

net, use a precision level and the cabinet's leveling bolts to make sure the machine table is level from side-to-side and from front-to-back.

Figure 21. Typical lifting strap position.

When using power lifting equipment, make sure the equipment is safe, fully operational, and adequately rated for the weight being lifted. The operator of the equipment must be experienced and able to use safe methods during these processes. Failure to heed these warnings could result in serious personal injury or death.

-22-

—If you mounted your machine to the cabinet

and mounted the cabinet to the floor, use a precision level and metal shims as needed to make sure the machine table is level from side-to-side and from front-to-back.

Model G0705 (Mfg. since 09/09)

Test Run

Once the assembly is complete, test run your machine to make sure it runs properly and is ready for regular operation. The test run consists of verifying the following: 1) The motor powers up and runs correctly and 2) the stop button safety feature works correctly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 41.

If you cannot find a remedy, contact our Tech Support at (570) 546-9663 for assistance.

Before starting the machine, make sure you have performed the preceding assembly and adjustment instructions, and you have read through the rest of the manual and are familiar with the various functions and safety features on this machine. Failure to follow this warning could result in serious personal injury or even death!

4. Push the EMERGENCY STOP button in,

then twist it clockwise (see Figure 22) so it pops out. When the EMERGENCY STOP button pops out, the switch is reset and ready for operation.

Figure 22. Resetting the switch.

5. Verify that the machine is operating correctly

by pushing the FORWARD button.

—When operating correctly, the machine

runs smoothly with little or no vibration or rubbing noises.

— Investigate and correct strange or unusual

noises or vibrations before operating the machine further. Always turn the machine off, then disconnect the machine from power when investigating or correcting potential problems.

To test run the machine:

1. Make sure you understand the safety instruc-

tions at the beginning of the manual and that the machine is set up properly.

2. Make sure all tools and objects used during setup are cleared away from the machine.

3. Connect the machine to the power source.

Model G0705 (Mfg. since 09/09)

-23-

6. Press the STOP button to stop the machine. Allow the spindle to stop rotating before proceeding.

7. Repeat Step 5 with the REVERSE button. The spindle should rotate in the opposite direction.

8. Press the EMERGENCY STOP button to stop the machine. Allow the spindle to stop rotating before proceeding.

Break-In

NOTICE

Failure to follow spindle break-in procedures will likely cause rapid deterioration of the spindle and other related parts and may void the warranty.

9. WITHOUT resetting the switch, press the

FORWARD button. The machine should not start.

—If the machine does not start, the

EMERGENCY STOP button safety feature is working correctly. The Test Run is complete.

—If the machine does start (with the stop

button pushed in), immediately disconnect power to the machine. The OFF button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

NOTICE

DO NOT leave the area while break-in procedure is under way. You must be ready to stop the machine if any problem occurs.

It is essential to closely follow the break-in procedure below to help distribute lubrication throughout the spindle bearings before they are placed under operational load.

To break in the spindle:

1. Make sure the machine has been properly lubricated. Refer to Lubrication on Page 39.

2. Make sure the spindle area is free of obstruc-

tions.

3. Set the spindle speed to the lowest RPM. Refer to Speed Changes on Page 29.

4. Turn the spindle ON and let it run for a mini- mum of 10 minutes. Repeat this step for each RPM setting. Refer to Speed Changes on Page 29.

-24-

Model G0705 (Mfg. since 09/09)

SECTION 4: OPERATIONS

Operation Overview

To reduce the risk of serious injury when using this machine, read and understand this entire manual before beginning any operations.

The purpose of this overview is to give the operator a basic understanding of how this machine operates—the big picture view of normal operations on this machine. Key concepts touched on here are covered in greater detail in later subsections. This overview is not intended to be a set of detailed instructions.

Damage to your eyes and lungs could result from using this machine without proper protective gear. Always wear safety glasses and a respirator when operating this machine.

Loose hair, clothing, or jewelry could get caught in machinery and cause serious personal injury. Keep these items away from moving parts at all times to reduce this risk.

NOTICE

If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, review industry trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

To complete a typical operation, the operator does the following:

1. Loosens the vertical travel locks, then adjusts

the headstock height above the table to ensure there is sufficient room to install the tooling in the spindle and the workpiece on the table.

2. Installs the desired tooling for the job.

3. Positions the workpiece as needed for the

operation, then clamps the workpiece using applicable clamping devices, or a vise that is already mounted on the table, to ensure the workpiece does not move during the milling/ drilling operation.

4. Positions the cutter or drill bit near the workpiece, then tightens vertical travel locks.

5. Selects the appropriate spindle speed for the milling or drilling operation using the speed selector knob and variable spindle speed knob.

6. Unlocks the X- and Y-axis table locks.

7. Wears safety glasses or a face shield.

Model G0705 (Mfg. since 09/09)

-25-

8. For milling operations, loosens the quill lock lever and uses the quill feed lever or the fine feed knob to set the cutting tool height according to the workpiece. Then, presses the FORWARD or REVERSE button to start the spindle and uses the table handwheels to move the table so the cutter removes material evenly from the workpiece.

For drilling operations, presses the FORWARD

button and uses the quill feed lever or fine feed knob to lower the drill bit into the workpiece, then raises the drill bit out of the workpiece using the same controls.

Basic Controls

Use the descriptions and figures below to become familiar with the basic controls of your machine.

Depth Stop: Stops the spindle travel at a predetermined depth.

Quill Lock: Locks the quill in position.

9. Presses the STOP button to stop the spindle.

Depth

Stop

Quill lock

Figure 23. Head controls.

Fine Downfeed Handwheel: Provides fine con-

trol over vertical spindle travel.

Locking Knob: Engages/disengages the microadjustment handwheel.

Quill Downfeed Levers: Provide coarse control over vertical spindle travel.

Fine Downfeed

Handwheel

-26-

Locking Knob

Quill Downfeed Levers

Figure 24. Spindle controls.

Model G0705 (Mfg. since 09/09)

Longitudinal Travel Handwheels: Control longitudinal (X-Axis) travel of the table.

Cross Travel Handwheel: Controls cross (Y-Axis) travel of the table.

Table Locks: Lock the table in position along their respective axes.

Travel Stops: Limit longitudinal table travel.

Longitudinal Travel Handwheels

Travel Stops

Table Locks

Cross Travel

Handwheel

Figure 25. Table travel controls.

Head Crank: Changes the elevation of the entire

headstock.

Head Crank

Figure 27. Head crank.

Reverse Button: Moves the spindle in a counter-

clockwise direction.

Forward Button: Moves the spindle in a clockwise direction.

Motor Locking Lever: When tightened, locks motor in position and maintains belt tension. When loosened, frees motor and releases belt tension.

Headstock Lock Nuts: Clamp the headstock to the column. Can be loosened for headstock repositioning

Motor

Locking

Lever

Figure 26. Headstock controls.

Headstock

Lock Nuts

Power Indicator: Illuminates when power is supplied to the machine.

Stop Button: Stops spindle rotation.

Emergency Stop Button: Cuts power to the

machine. Once pressed, must be twisted clockwise to reset.

Reverse

Button

Forward

Button

Power

Indicator

Stop

Button

Emergency Stop Button

Model G0705 (Mfg. since 09/09)

Figure 28. Control panel.

-27-

Calculating Spindle

Speed for Milling

Before calculating the spindle speed for a milling operation, you must first understand the concept of "Cutting Speed" and how it differs from "Spindle Spee d."

Cutting speed is defined as the rate at which a cutting tool's edge passes across the surface of a workpiece. It is generally measured in "surface feet per minute" (sfm), which represents the theoretical distance the cutting edge would travel across the material in a straight line in one minute.

The cutting speeds shown in Figure 29 do not represent the recommended spindle speed in RPM. The relationship between cutting speed and spindle RPM is dependent on the diameter of the installed cutting tool. When a tool's cutting edge rotates, as is the case with a milling machine, the cutting speed of that tool is directly proportional to its diameter. Tools with larger diameters produce greater cutting speeds because each cutting edge travels farther per revolution of the spindle. Therefore, a larger diameter cutting tool will require a slower spindle speed to achieve the same cutting speed as a smaller cutting tool.

To calculate the needed spindle speed in RPM:

Every workpiece material type has an ideal cutting speed to maximize cutting tool life, based on the hardness and microstructure of the material. The cutting speeds listed in Figure 29 are intended to serve as a basic guideline only. For a high degree of accuracy, we recommend referring to MACHINERY'S HANDBOOK or spindle speed calculators on the web for more detailed information.

Cutting Speeds for High Speed Steel (HSS)

Cutting Tools

Workpiece Material Cutting Speed (sfm)

Aluminum & alloys 300

Brass & Bronze 150

Copper 100

Cast Iron, soft 80

Cast Iron, hard 50

Mild Steel 90

Cast Steel 80

Alloy Steel, hard 40

Tool Steel 50

Stainless Steel 60

Titanium 50

Plastics 300-800

Wood 300-500

Note: For carbide cutting tools, double the cut-

ting speed. These values are a guideline only. Refer to the MACHINERY'S HANDBOOK for more detailed information.

Figure 29. Cutting speed table for HSS cutting

tools.

1. Use the table in Figure 29 to find the cutting speed required for the workpiece material.

2. Measure the diameter of your cutting tool in inches.

3. Use the following formula to determine the needed spindle speed in RPM for your operation:

*Recommended

Cutting Speed (FPM) x 12

Tool Dia. (in inches) x 3.14

Spindle

Speed (RPM)

*Double if using carbide cutting tool

4. Refer to Speed Changes on the next page to set your spindle speed to the position closest to the RPM value given by the formula.

5. During operation, adjust the feed rate by increasing or decreasing how fast you turn the handwheels to fine-tune the performance of the cutting operation. To maximize tool life, use the highest feed rate possible without bogging down the machine or causing the tool to chatter.

Failure to follow cutting speed guidelines when setting spindle speed may threaten operator and bystander safety and put undue strain on moving parts, shorten tool life, and create poor workpiece results.

-28-

Model G0705 (Mfg. since 09/09)

Speed Changes

The Model G0705 is capable of twelve different speed settings. Different types of cuts and materials require varying speeds. Refer to the chart in

Figure 29 for appropriate cutting speeds.

Tools Needed Qty

Hex Wrench 6mm .............................................. 1

To change spindle speeds:

1. DISCONNECT MACHINE FROM POWER!

2. Loosen the motor locking lever. Pull the

motor inward to move the rear pulley toward the spindle, then re-tighten the locking lever.

3. Open the belt cover, then loosen the two idler cap screws (Figure 31) that hold the idler pulley in place so it can move freely.

Idler Cap Screws

Figure 31. Pulley system.

4. With the center and rear pulleys loose, move

the V-belts to the corresponding position for the desired speed (see chart below).

5. Loosen the motor locking lever and allow the spring to tighten the rear V-Belt, then retighten the motor locking lever.

6. Tighten the cap screws holding the idler pulley in place, then close and latch the belt

Motor Locking Lever

Figure 30. Motor locking lever.

RPM Position RPM Position

140 4-5 819 1-6

219 3-5 1075 2-7

263 4-6 1238 3-8

317 2-5 1450 1-7

413 3-6 1770 2-8

475 4-7 2436 1-8

Spindle Pulley Idler Pulley Motor Pulley

cover.

Model G0705 (Mfg. since 09/09)

Figure 32. Spindle speed chart.

-29-

Calculating Spindle Speed for Drilling

5/8" – 1" 800 600

Using the Drill Bit Speed Chart

The chart shown in Figure 33 is intended as a guide only. Always follow the manufacturer's speed recommendations if provided with your drill bits, cutters, or hole saws. Exceeding the recommended speeds may be dangerous to the operator.

The speeds shown here are intended to get you started. The optimum speed will always depend on various factors, including tool diameter, drilling pressure, material hardness, material quality, and desired finish.

Often, when drilling materials other than wood, some type of lubrication is necessary.

Twist/Brad Point Drill Bits Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel

1/16" – 3/16" 3000 2500 2500 2500 3000 2500 13/64" – 3/8" 2000 1500 2000 1250 2500 1250 25/64" – 5/8" 1500 750 1500 750 1500 600

11/16" – 1" 750 500 1000 400 1000 350

Lubrication Suggestions

Wood ...........................................................None

Plastics ............................................Soapy Water

Brass ...............................Water-Based Lubricant

Aluminum ..................... Paraffin-Based Lubricant

Mild Steel ............................. Oil-Based Lubricant

Larger bits turning at slower speeds tend to grab the workpiece aggressively. This can result in the operator's hand being pulled into the bit or the workpiece being thrown with great force. Always clamp the workpiece to the table to prevent injuries.

pade/Forstner Bits Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel

1/4" – 1/2" 2000 1500

9/16" – 1" 1500 1250

1-1/8" – 1-7/8" 1000 750

2–3" 500 350

ole Saws Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel

1/2" – 7/8" 500 500 600 600 600 500 1" – 1-7/8" 400 400 500 500 500 400 2" – 2-7/8" 300 300 400 400 400 300 3" – 3-7/8" 200 200 300 300 300 200

4" – 5" 100 100 200 200 200 100

osette Cutters Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel

Carbide Insert Type 350 250

One-Piece Type 1800 500

enon/Plug Cutters Soft Wood Hard Wood Plastic Brass Aluminum Mild Steel

3/8" – 1/2" 1200 1000

Figure 33. Drill bit speed chart.

-30-

Model G0705 (Mfg. since 09/09)

Spindle Height

The Model G0705 has coarse downfeed levers and a micro-adjustment handwheel. To operate the downfeed levers, simply pull forward and down on the lever nearest you. The spindle will go down until you stop pulling or until it hits the depth stop.

To operate the micro-adjustment handwheel:

1. Tighten the locking knob located on the cen- ter of the hub for the downfeed levers (Figure

34). This transfers control from the downfeed

levers to the micro-adjustment handwheel.

Micro-Adjustment

Handwheel

Handwheel Dial

2. Loosen the thumb screw on the rim surface of the handwheel dial. Turn the dial until the "0" lines up with the index line. Tighten the thumb screw.

3 Turn the handwheel according to the distance

you want to move the quill downward. Each complete revolution equals 0.108".

To lock the quill, Tighten the quill locking lever to lock the spindle for milling operations (Figure 35).

Quill locking

Lever

Locking Knob

Figure 34. Micro-adjustment handwheel.

Figure 35. Quill locking.

Model G0705 (Mfg. since 09/09)

-31-

Loading Tooling

The Model G0705 features an R-8 spindle that accepts R-8 collets and arbors.

To install tooling:

1. DISCONNECT MACHINE FROM POWER!

2. Release the latches on the head cover and

open it.

3. Make sure the tapered mating surfaces of the cutting tool and the spindle are clean and free of grease or other contaminants.

6. If you're using a collet, insert the cutter in the hole at the bottom of the collet. Be sure to protect your hands from the cutter with leather gloves or a shop rag.

7. Continue to tighten the drawbar until both the collet and cutter or arbor are tightly in place. Do not over-tighten the drawbar and never use power tools to tighten it.

—If the drawbar bottoms out in the tooling and

will tighten no farther before the tooling is tight in the spindle, tighten the drawbar lock nut to secure the tooling in the spindle.

To remove tooling:

4. Insert the cutting tool's arbor up into the spin-

dle housing. Rotate the tooling to line up the keyway with the matching pin in the spindle opening.

5. Turn the hex head at the top of the drawbar (located on the top, front of the head) clockwise, as shown in Figure 36 until the threads at the bottom of the drawbar mesh with the female threads in the top of the collet/arbor.

Drawbar

1. DISCONNECT MACHINE FROM POWER!

2. Loosen, but do not remove the drawbar.

3. Hold the tooling with a shop towel to pre-

vent it from dropping completely out of the machine. Tap on the top of the drawbar with a brass hammer to loosen the collet/arbor from the spindle, as shown in Figure 37.

Drawbar

-32-

Arbor

Figure 37. Collet removal.

Figure 36. Collet/arbor installation.

4. Unthread the drawbar until it is free from the

tooling. Remove cutting tools from the spindle when not in use.

Model G0705 (Mfg. since 09/09)

Drill Chuck Arbor Collet Adapters

Your machine includes an R-8 drill chuck arbor and MT#3 drill chuck. Before use, the drill chuck must be installed onto the arbor. This drill chuck installation is intended to be semi-permanent.

Tip: For a permanent installation, chill the arbor in the freezer for 15 minutes before performing the following procedure. The taper will expand as it returns to room temperature, permanently locking the chuck.

To install the drill chuck onto the arbor:

1. Clean the grease off the drill chuck and all

taper mating surfaces. Pay particular attention to the MT#3 bore in the drill chuck—it must be free from all grease, oil, and debris.

2. Retract the drill chuck jaws fully by turning the body of the drill chuck counterclockwise.

3. Insert the arbor into the drill chuck. Tap the arbor lightly with a brass or other soft-headed hammer, as shown in Figure 38 to get a good fit.

Note: While it may not seem like there is

anything keeping the drill chuck in place, the MT#3 taper fit provides a strong bond and will hold the drill chuck tightly.

The Model G0705 includes two adapters that will allow the use of MT#3 and MT#2 tooling. A drift key is also included to aid in the separation of the adapters and any installed tooling.

MT#3–MT#2

Adapter

Figure 39. Adapters and drift key.

Use the adapters as necessary to fit the tooling you wish to install. If you are using a tool with an MT#2 taper, you will need to use both adapters.

If the adapters become stuck together or tooling becomes stuck in one of the adapters, use the drift key to separate them.

R-8–MT#3

Adapter

Drift Key

Arbor

Brass Tip

Figure 38. Drill chuck.

4. Refer to Page 32 for detailed instructions

for installing or removing the drill chuck and arbor in the spindle.

Model G0705 (Mfg. since 09/09)

To use the drift key:

1. DISCONNECT MACHINE FROM POWER!

2. Insert the pointed end of the drift key into the

adapter slot so that it is against the top end of the lodged adapter or tooling.

3. Support the lodged adapter or tooling with a gloved hand to prevent it from falling out during the next step.

4. Gently tap on the broad end of the drift key. The drift key's wedge shape will force out the lodged adapter or tooling.

-33-

Headstock Position

Depth Stop

The headstock height and rotation on the Model G0705 can be adjusted for various applications. For increased quill rigidity and reduced vibrations, which will produce the best results, keep the quill fully retracted and set the headstock as low as possible.

To adjust the headstock height:

1. Using the lug wrench provided, loosen the

two headstock locking nuts located on the right side of the head near the back (Figure

40).

The depth stop is used to limit the range of downward movement by the drill bit or cutter. Maximum depth is 4

To calibrate the depth stop:

1. Install the cutting tool, then make sure the

2. Turn the knurled knob of the depth stop

⁄16".

spindle is drawn all the way up into the head. To prevent damaging the workpiece, place a piece of paper on the workpiece. Loosen the headstock locking nuts and lower the head until the drill bit or cutter just contacts the paper. Tighten the headstock locking nuts. (Refer to Figure 40 for the location of the headstock locking nuts).

leadscrew until the top of the indicator plate is level with your desired depth as listed on the scale to the left or right (Figure 41).

Figure 40. Headstock locking nuts.

2. Use the head crank to move the head up

or down, and rotate the headstock by hand according to your needs.

3. Tighten the two head locking nuts.

Indicator Plate

Knurled Knob

Figure 41. Typical setting of depth stop.

-34-

Model G0705 (Mfg. since 09/09)

Table Travel

The mill/drill table moves in the longitudinal (X-axis) and cross (Y-axis) directions.

Longitudinal Feed

The handwheels shown in Figure 42 at each end of the table move the table longitudinally (X-axis). These handwheels will move the table in both directions. One complete revolution of either handwheel moves the longitudinal feed 0.100". A scale on the front of the table is used when a high tolerance is not required. The table locks located on the front of the table, shown in Figure 43 lock the table in position longitudinally. Use these when performing operations that only require cross slide movement.

Longitudinal Handwheels

Cross Feed

The cross handwheel shown in Figure 42 move the table along the cross axis (Y- a xis). One complete revolution of the handwheel moves the cross slide 0.100". The table lock lever located on the right side of the cross slide underneath the table, shown in Figure 43 locks the table in the cross direction. Use his lock when performing operations that only require longitudinal table movement.

Graduated Dials

The graduated dials (Figure 44) on the handwheels for the table and fine feed can be indexed or “zeroed” to help make accurate and convenient movements. Each dial can be reset or locked with the thumbscrew attached to it.

Example:

Suppose you want to drill a series of holes in a workpiece at 0.625" centers. After locating and drilling the first placement, you can set the dial of the appropriate axis to zero while holding the handwheel. Move the table 0.625". Drill the next hole and proceed as above.

Cross Handwheel

Figure 42. Table X- and Y-axis controls.

X-Axis Table Lock Levers

X-Axis Scale

Y-Axis Table Lock Lever

Figure 43. Table locks and scales.

Thumb

Screw

Figure 44. Graduated dial.

Graduated Dial

Handwheel

Model G0705 (Mfg. since 09/09)

-35-

ACCESSORIES

SECTION 5: ACCESSORIES

H2689—R-8 Quick Change Collet Set

An affordable quick change collet system with ultra precision. These spring collets are hardened and ground to exacting tolerances and offer incredible holding power. This set includes an R-8 arbor and nut, spanner wrench, plastic carrying case and collets sized What's more, the nut features a self-ejecting rim! A set like this will truly speed up any tool changing process. Drawbar size is

Figure 45. H2689 R-8 Quick Change Collet Set.

G9299—10" Yuasa-Type Rotary Table

This high precision rotary table features extra deep coolant channels, dual positive action locks, very low profiles, 10 second vernier scales, gear drives with oil immersion and satin chrome dials. See the current Grizzly catalog for full specifications. Features: 4.330" overall height (horizontal),

6.750" height to center hole (vertical), #3 Morse Taper, 0.465" T-slot width, and 117 lb approximate shipping weight.

⁄8", 1⁄4", 3⁄8", 1⁄2 ", 5⁄8", 3⁄4", 7⁄8", and 1".

⁄16" - 20.

G1076—52-PC. Clamping Kit

This clamping kit includes 24 studs, six step block pairs, six T-nuts, six flange nuts, four coupling nuts, and six end hold-downs. The rack is slotted so it can be mounted close to the machine for easy access.

Figure 47. G1076 52-PC. Clamping Kit.

G9324—Boring Head Combo Set

Hardened and ground adjusting screws along with a wide base design guarantee a long life and trouble-free use. Includes a 3" boring head, R-8 shank with 1 bar set.

/2"-18 TPI, and a 12 piece 3/4" boring

Figure 46. G9299 10" Yuasa-Type Rotary Table.

-36-

Figure 48. G9324 Boring Head Combo Set.

Model G0705 (Mfg. since 09/09)

G2861—Face Mill G4051—Carbide Insert for Face Mill

This 2

/2" Face Mill accepts four carbide inserts

(not included). Comes with an R-8 arbor.

Figure 49. G2861 Face Mill.

G5641—1-2-3 Blocks G9815—Parallel Set H5556—Edge Finder Set

G5641

H5556

G9815

G9760—20-PC. 2 & 4 Flute TiN End Mill Set.

Includes these sizes and styles in two and four

flute styles:

/8", 11/16", and 3/4".

/16", 1/4", 5/16", 3/8", 7/16", 1/2", 9/16", 5/8",

Figure 50. G9760 20-PC End Mill Set.

G9765—9-PC. Ball End Mill Set

Features 2 flute ball nose end mills. Includes the following sizes:

/4".

and

/8", 3/16", 1/4", 5/16", 3/8", 7/16", 1/2", 5/8"

Figure 52. G5641 1-2-3 Blocks, G9815 Parallel

Set, and H5556 Edge Finder Set.

H8370—Power Feed for Mills

If you want to get the most out of your mill, you really need a power feed. This power feed comes with everything required to start milling with exact control. Comes supplied with a mounting bracket, gear, auto-stop limit switch with moveable stop pins, gear guard, and motor. Specs: 0–140 RPM, 200 RPM rapid switch, 440 in/lb. maximum torque, 110V 60Hz motor, 4:1 bevel drive gear.

Figure 51. G9765 9 PC. Ball End Mill Set.

Model G0705 (Mfg. since 09/09)

Figure 53. H8370 Power Feed.

-37-

SECTION 6: MAINTENANCE

Cleaning and

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily Check:

• Make sure mill/drill is disconnected from power when not in use.

• Check for loose mounting bolts.

• Make sure mill/drill is clean and lubricated.

• Check for worn or damaged wires.

• Check for any other unsafe condition.

Protecting

Metal chips left on the machine that have been soaked with water-based coolant will invite oxidation and a gummy residue buildup around the moving parts. Use a brush and shop vacuum to remove chips and debris from the working surfaces of the mill. Never blow off the mill with compressed air, as this will force metal chips deep into the mechanisms and may cause injury to yourself or bystanders.

Remove any rust build-up from unpainted cast iron surfaces of your mill and treat them with a non-staining lubricant after cleaning.

Keep unpainted cast iron surfaces rust-free with regular applications of products like G96 Treatment, SLIPIT Grizzly catalog or website).

, or Boeshield® T-9 (see the

Gun

Monthly Check:

• Check that gibs are adjusted properly.

Biannual Check:

• Lubricate table leadscrews.

-38-

Model G0705 (Mfg. since 09/09)

Lubrication

Points requiring periodic lubrication are:

A. Column. A light film of oil (Mobil Vactra 2 or

ISO 68 equivalent) will smooth action and prevent rust and corrosion.

B. Column Rack. Lubricate every 90 days with

NLGI #2 grease.

Table Leadscrews

Every six months, or more frequently under heavy use, clean and lubricate the leadscrews.

Items Needed: Qty

Mobil Vactra 2 or ISO 68 Equivalent ................. 1

Stiff-Bristled Nylon Brush for Cleaning .............. 1

Mineral Spirits ................. As needed for cleaning

Shop Rags ...................... As needed for cleaning

To lubricate the leadscrews:

C. Quill. A light coating of oil (Mobil Vactra 2)

will ensure smooth movement.

D. Quill Rack. Lubricate every 90 days with

NLGI #2 grease.

E. Table Leadscrews. Lubricate once each

week with several drops of Mobil Vactra 2 or way oil. Refer to Table Leadscrews on this page for more information on this procedure.

F. Ball Oilers. Wipe the outer surface of the ball

fitting with a clean cloth to remove contaminants. Press the ball of the ﬁtting with the tip of the oiler. Press a few drops of Mobil Vactra 2 or way oil into the ball ﬁtting, then clean up any residue with a cloth.

G. Ways. Periodically lubricate the ways with

Mobil Vactra 2 or way oil.

1. DISCONNECT MILL/DRILL FROM POWER!

2. Using the cross handwheel, move the table

as far forward as possible.

3. Lift or remove the rubber way cover, then use mineral spirits and a brush to clean as much of the existing oil and debris as possible off of the cross travel leadscrew shown in Figure

55. Allow the leadscrew to dry.

Figure 54. Ball oiler locations.

Model G0705 (Mfg. since 09/09)

Figure 55. Cross travel leadscrew location.

4. Apply oil to the exposed leadscrew threads, then move the table through its full range of cross motion several times to disperse the oil along the full length of the leadscrew.

-39-

5. Using the longitudinal handwheel, move the table as far to one side as possible.

V-Belts

6. Use mineral spirits and a brush to clean as

much of the oil and debris as possible off of the longitudinal leadscrew shown in Figure

56. Allow the leadscrew to dry.

Figure 56. Longitudinal leadscrew location.

7. Apply oil to the exposed leadscrew threads,

then move the table through its full range of longitudinal motion several times to disperse the oil along the full length of the leadscrew.

Inspect regularly for tension and wear. Refer to Figure 57 for proper belt tension. Belt deflection should be approximately pressure. Replacement V-belts can be found in the back of this manual in the part breakdowns. Check pulleys to ensure that they are properly aligned when installing V-belts.

To replace the V-belts, refer to Speed Changes on Page 29 to loosen the belts. Remove them from the pulleys, then install new V-belts.

⁄4"

Deflection

⁄4" under moderate

Pulley

Figure 57. Belt tension.

-40-

Model G0705 (Mfg. since 09/09)

Troubleshooting

SECTION 7: SERVICE

Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.

Troubleshooting

Symptom Possible Cause Possible Solution

Machine does not start.

Machine stalls or is overloaded.

1. Wall fuse/circuit breaker is blown/tripped.

2. Plug at fault or wired incorrectly.

3. Motor wired incorrectly.

4. Wiring is open/has high resistance.

5. Machine power switch is at fault.

6. Motor is at fault.

1. Feed rate too fast/cutting speed too slow.

2. Wrong cutter type.

3. Machine is undersized for the task or tooling is incorrect for the task.

4. Motor connection is wired incorrectly.

5. Motor has overheated.

1. Ensure circuit size is correct and a short does not exist. Reset breaker or replace fuse.

2. Ensure plug is not damaged and is wired correctly.

3. Ensure motor wiring is correct.

4. Check for broken wires or disconnected/corroded connections; repair/replace as necessary.

5. Ensure switch is wired correctly; replace if at fault.

6. Test/repair/replace.

1. Adjust feed rate/cutting speed.

2. Use the correct cutter for the task.

3. Use smaller or sharper tooling; reduce feed rate or spindle speed; use cutting ﬂuid if possible.

4. Wire motor correctly for the intended voltage.

5. Clean off motor, let cool, and reduce workload.

Machine has vibration or noisy operation.

6. Motor bearings are at fault.

t7. Motor is at fault.

1. Motor or machine component is loose.

2. Excessive depth of cut.

3. Cutter/tooling is loose.

4. Cutter is dull or at fault.

5. Bit is chattering.

6. Quill is overextended.

7. Machine is incorrectly mounted or sits unevenly.

8. Motor bearings are at fault.

6. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

7. Test/repair/replace motor.

1. Inspect/replace stripped or damaged bolts/nuts, and re-tighten with thread locking ﬂuid.

2. Decrease depth of cut.

3. Make sure tooling is properly secured.

4. Replace/resharpen cutter.

5. Replace/sharpen bit; index bit to workpiece; use appropriate feed rate and cutting RPM (Page 29).

6. Retract quill, then lower headstock.

7. Tighten/replace mounting bolts in bench; relocate/ shim machine.

8. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

Model G0705 (Mfg. since 09/09)

-41-

Symptom Possible Cause Possible Solution

Tool slips in collet. 1. Collet is not fully drawn up into

spindle taper.

2. Wrong size collet.

3. Debris on collet or in spindle taper.

4. Taking too big of a cut.

5. Making a climb cut.

Breaking tools or cutters. 1. Spindle speed is too slow/feed rate

is too fast.

2. Cutting tool getting too hot.

3. Taking too big of a cut.

4. Spindle extended too far down.

Workpiece vibrates or chatters during operation.

Table is hard to move. 1. Table locks are tightened down.

Bad surface finish. 1. Spindle speed is too slow/feed rate

1. Table locks not tight.

2. Quill lock lever not tight.

3. Workpiece not securely clamped to table or into mill vice.

4. Spindle speed is too slow/feed rate is too fast.

5. Spindle extended too far down.

2. Chips have loaded up on ways.

3. Ways are dry and need lubrication.

4. Table limit stops are interfering.

5. Gibs are too tight.

is too fast.

2. Using a dull or incorrect cutting tool.

3. Wrong direction of rotation of cutting tool.

4. Workpiece not securely clamped.

5. Spindle extended too far down.

1. Tighten drawbar.

2. Measure tool shank diameter and match with appropriate diameter collet.

3. Clean collet and spindle taper.

4. Lessen depth of cut and allow chips to clear.

5. Reverse feed direction to avoid climb cuts.

1. Set spindle speed correctly (Page 29) or use a slower feed rate.

2. Use coolant ﬂuid or oil for appropriate application.

3. Decrease depth of cut.

4. Fully retract spindle and lower headstock. This increases rigidity.

1. Tighten down table locks (Page 35).

2. Tighten quill lock lever (Page 31).

3. Check that clamping is tight and sufﬁcient for the job. Make sure mill vice is tight to the table.

4. Set spindle speed correctly (Page 29) or use a slower feed rate.

5. Fully retract spindle and lower headstock. This increases rigidity.

1. Make sure table locks are fully released.

2. Frequently clean away chips that load up during milling operations.

3. Lubricate ways and handles (Page 39).

4. Check to make sure that all table limit stops are not in the way.

5. Adjust gibs (see Page 43).

1. Set spindle speed correctly (Page 29) or use a slower feed rate.

2. Sharpen cutting tool or select one that better suits the operation.

3. Check for proper direction of cutting rotation for cutting tool.

4. Secure properly to the table.

5. Fully retract spindle and lower headstock. This increases rigidity.

-42-

Model G0705 (Mfg. since 09/09)

Gibs

Gibs are wedge-shaped pieces of metal that fill the gap between the dovetailed ways of the machine. By adjusting the position of the gib in the gap, you can remove any play that might exist between the adjacent components. The gibs are pre-adjusted at the factory but due to storage, break-in, and usage, they may require adjustment.

Tools Needed Qty

Standard #2 Screwdriver ................................... 1

To adjust the table gibs:

1. DISCONNECT MILL/DRILL FROM POWER!

2. Loosen the table travel locks.

3. Loosen or tighten the cross gib screws

(Figure 58) in an alternating manner to adjust the cross travel gib.

The table should slide smoothly in the cross

direction with no play or looseness. Do not overtighten the gibs or premature slide and gib wear will occur.

Return Spring

The tail end of the spring is located on the perimeter of the spring housing. This part may be sharp! Use leather gloves or a heavy shop towel to cover the tail while loading or unloading return spring pressure. Failure to use such precautions may result in personal injury. Do not completely remove the cover! If you remove the spring cover, the spring will uncoil rapidly and create a risk of laceration or impact injury. Wear gloves and safety glasses during this procedure.

The spring tension for automatic quill recoil has been pre-set at the factory. It should not need adjustment under most normal circumstances. If it does need adjustment, the spring housing is located on the left side of the head.

To adjust the spring tension:

1. DISCONNECT MACHINE FROM POWER!

2nd Longitudinal

Gib Screw Location

Cross Gib Screw

(1 of 2 shown)

Figure 58. Table gib adjustment screw locations.

4. Lubricate the cross way and gib.

5. Repeat the process for the longitudinal way

gib using the longitudinal gib screws on the left and right sides of the table base.

2nd Cross Gib

Screw Location

Longitudinal Gib

Screw (1 of 2 shown)

2. PUT ON SAFETY GLASSES!

3. Loosen the black thumb knob shown in Figure 59 two or three turns. DO NOT com-

pletely remove the thumb knob.

Spring Cover

Roll Pin

Thumb Knob

Figure 59. Spring cover.

Model G0705 (Mfg. since 09/09)

-43-

4. Put on gloves and pull the spring cover out enough so the notches just clear the roll pin. HOLD THE SPRING COVER TIGHTLY or the force of the spring will spin it out of your hands.

5. Rotate the cover to adjust the tension. Push the cover back in to engage the roll pin in one of the notches, as shown in Figure 60.

Notch

Tools Needed Qty

3mm Hex Bit ...................................................... 1

6" Extension for Hex Bit .................................... 1

Ratchet for Hex Bit ............................................ 1

To adjust the X-axis leadscrew:

1. Locate the X-axis leadscrew adjuster shown

in Figure 61 under the middle of the table. The head on the adjustment screw faces to the right.

Leadscrew Adjuster

Figure 60. Adjusting spring tension.

6. Tighten the black thumb knob.

Leadscrew Backlash

When you turn the handwheels to adjust the position of the table, you will notice slight play (backlash) in the handwheel before the table begins to move. If this play is greater than 0.008" (measured with the dial at the base of each handwheel), then you will need to adjust the leadscrews.

Make adjustments in small increments. Overtightening to attempt to reduce backlash to less than 0.003" is impractical and will add unnecessary wear to both the leadscrews and the adjusters.

Figure 61. X-axis leadscrew adjuster.

2. Tighten the adjustment screw.

3. Test the adjustment by turning one of the side

handwheels. You should detect less than

0.008" of play.

To adjust the Y-axis leadscrew:

1. Locate the adjuster midway along the

Y-access leadscrew, inside the base. This adjuster can be accessed by reaching under the way cover just behind the table.

2. Tighten the adjustment screw and test the adjustment in the same manner as you did for the X-axis leadscrew.

-44-

Model G0705 (Mfg. since 09/09)

SECTION 8: WIRING

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Study this section carefully. If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine.

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

Model G0705 (Mfg. since 09/09)

-45-

Ground

110V Terminal

Block Jumper

Position.

(Wire positions

are the same for

110V/220V)

G0705 Wiring Diagram

Motor 220V

Run

Capacitor

20 MFD

450 VAC

Start

Capacitor

150 MFD 250 VAC

To Electrical Box

Cord Rewired for 110V

Neutral

Hot

Ground

110 VAC

5-20 Plug

(As Recommended)

To Electrical Box

Ground

Hot

6-15 Plug

(As Recommended)

-46-

Model G0705 (Mfg. since 09/09)

GND

Contactor Information

G0705 Wiring Diagram (Continued)

For 220V, Contactor Type 3TB41 22-OX, Coil Voltage 220V/60Hz/1PH, SIEMENS

For 110V, Contactor Type 3TB41 22-OX, Coil Voltage 110V/60Hz/1PH, SIEMENS

(Contactor is wired the same for 110V/220V)

To Motor

To Plug

L L

12A

L 1

Electrical Box

FUSE

N N

13NO

21NC

31NC

CONTACTOR

SIEMENS KM1

43NO

13NO

21NC

31NC

CONTACTOR

SIEMENS KM2

43NO

1L1

3L2

5L3

1L1

3L2

5L3

2T1

N N

2T1

4T2

6T3

4T2

6T3

14NO

22NC

32NC

44NO

14NO

22NC

32NC

44NO

Control Panel (Viewed From Behind)

Indicator Light Type XDJ2(J) 220V AC Indicator Light Type XDJ2(J) 110V AC

(Indicator is wired the same for 110V/220V)

Motor

Electrical Box

Figure 62. Electrical component locations.

Model G0705 (Mfg. since 09/09)

REV

EMERGENCY

STOP

BUTTON

FWD

POWER

INDICATOR

LAMP

STOP

BUTTON

-47-

SECTION 9: PARTS

Headstock Parts Breakdown

100

102

23-1

23-2

23-4

93-4

93-5

93-3

93-1

93-2

23-3

23-5

23-3

113-1

113

101

-48-

7-1

7-2

7-3

7-2

7-4

11-1

11-2

11-5

11-3

11-4

11-6

11-7

Model G0705 (Mfg. since 09/09)

Headstock Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0705001 HEAD CASTING 20 P0705020 PINION SHAFT 2 P0705002 DRAWBAR 21 PFH08 FLAT HD SCR 10-24 X 1/2 3 P0705003 SPINDLE LOCK NUT 22 PK25M KEY 7 X 7 X 20 4 P0705004 SPINDLE PULLEY 23 P0705023 DOWNFEED ASSEMBLY 5 P0705005 OUTER BEARING PLATE 23-1 P0705023-1 CASE 6 PCAP04 CAP SCREW 1/4-20 x 1/2 23-2 P0705023-2 WORM SHAFT 7 P0705007 SPINDLE TAPER SLEEVE SET 23-3 P6202ZZ BALL BEARING 6202ZZ 7-1 P0705007-1 SPINDLE TAPER SLEEVE 23-4 PR05M EXT RETAINING RING 15MM 7-2 P6009ZZ BALL BEARING 6009ZZ 23-5 P0705023-5 SPACER 34MM 7-3 P0705007-3 SPACER 74MM 24 PCAP07 CAP SCREW 5/16-18 X 3/4 7-4 PR92M EXT RETAINING RING 41MM 25 P0705025 SLEEVE ASSEMBLY 8 PR50M INT RETAINING RING 80MM 26 P0705026 COMPRESSION SPRING 9 P0705009 RUBBER FLANGE 27 P0705027 LEVER BASE 10 P0705010 QUILL CLAMP 28 P0705028 FEED ADJUST KNOB M10-1.5 X 45 11 P0705011 QUILL ASSEMBLY 29 P0705029 LEVER 11-1 P0705011-1 SPANNER NUT 31 P0705031 WORM SHAFT COVER 11-2 P0705011-2 TOOTHED SPINDLE WASHER 32 PCAP02 CAP SCREW 10-24 X 3/8 11-3 P30206 TAPERED ROLLER BEARING 30206 33 P0705033 MICRO ADJUST INDICATOR SET 11-4 P0705011-4 SPINDLE SLEEVE MT#3 35 P0705035 HANDWHEEL ASSEMBLY 11-5 P30207 TAPERED ROLLER BEARING 30207 37 P0705037 TORSION SPRING BASE 11-6 P0705011-6 SPINDLE SHAFT 39 PCAP33 CAP SCREW 10-24 X 3/4 11-7 P0705011-7 SPINDLE CUP 40 P0705040 TORSION SPRING W/COVER 12 P0705012 DRIFT KEY 41 PLW02 LOCK WASHER 1/4 13 P0705013 CHUCK ARBOR R8-B16 42 PW06 FLAT WASHER 1/4 14 P0705014 CUTTER ARBOR 43 PLW02 LOCK WASHER 1/4 15 P0705015 DEPTH STOP ASSEMBLY 44 P0705044 KNOB BOLT M8-1.25 X 12 16 P0705016 DEPTH STOP ADJUSTER 45 P0705045 WORM SHAFT 17 PCAP159M CAP SCREW 1/4-20 x 2 46 P0705046 WORM SHAFT BUSHING 18 PN05 HEX NUT 1/4-20 47 P0705047 ELEVATION ASSEMBLY 19 P0705019 DEPTH STOP BLOCK

Model G0705 (Mfg. since 09/09)

-49-

Headstock Parts List (continued)

REF PART # DESCRIPTION REF PART # DESCRIPTION

48 PCAP05 CAP SCREW 1/4-20 X 3/4 80 P0705080 PULLEY IDLER PLATE 49 P0705049 ELEVATION CRANK 81 PN04 HEX NUT 5/8-11 51 P0705051 CLAMP HANDLE 82 PW07 FLAT WASHER 5/16 52 P0705052 OUTER QUILL CLAMP 83 PCAP08 CAP SCREW 5/16-18 X 1-1/2 53 P0705053 INNER QUILL CLAMP 84 P0705084 IDLER PULLEY 54 P0705054 QUILL CLAMP SPACER 85 PN04 HEX NUT 5/8-11 55 P0705055 QUILL CLAMP HANDLE 86 P0705086 MOTOR PULLEY SET 56 P0705056 SCREW KEY 88 PVA33 V-BELT A33 57 PN08 HEX NUT 3/8-16 89 PVA39 V-BELT A39 58 P0705058 COMPRESSION SPRING 90 P0705090 WIRE CLIP 59 P0705059 BELT TENSION PIN 91 PCAP09 CAP SCREW 5/16-18 X 5/8 60 P0705060 RUBBER PAD 92 P0705092 MOTOR MOUNT PLATE 61 PB46 HEX BOLT 5/8-11 X 6 93 P0705093 MOTOR 2HP 110/220V 1-PH 62 PW14 FLAT WASHER 5/8 93-1 P0705093-1 MOTOR JUNCTION BOX 63 PN04 HEX NUT 5/8-11 93-2 PC150D S CAPACITOR 150M 250V 1-5/8 X 3-1/4 64 P0705064 HEADSTOCK WRENCH 93-3 PC20B R CAPACITOR 20M 450V 1-5/8 X 3-1/4 65 P0705065 LOCK HANDLE M8-1.25 X 25 93-4 P0705093-4 MOTOR FAN 66 P0705066 FRONT COVER PLATE ASSEMBLY 93-5 P0705093-5 MOTOR FAN COVER 67 PCAP04 CAP SCREW 1/4-20 X 1/2 94 PW07 FLAT WASHER 5/16 68 P0705068 LIMIT PLATE 95 PB03 HEX BOLT 5/16-18 X 1 69 PW18 FLAT WASHER #5 96 PN02 HEX NUT 5/16-18 70 PS50 PHLP HD SCR 5-40 X 1/4 97 PB36 HEX BOLT 7/16-14 X 3/4 71 P0705071 BELT COVER 98 PK109M KEY 7 X 7 X 35 72 P0705072 LOWER BELT PLATE 99 P0705099 GUARD BRACKET 74 P0705074 SPINDLE COVER 100 PCAP03M CAP SCREW M5-.8 X 8 75 PCAP158M CAP SCREW M3-.5 X 16 101 PCAP26M CAP SCREW M6-1 X 12 76 PW07 FLAT WASHER 5/16 102 P0705102 PROTECTIVE PLATE 77 PB32 HEX BOLT 5/16-18 X 5/8 113 P0705113 CHUCK B16 1–13MM 78 PCAP04 CAP SCREW 1/4-20 X 1/2 113-1 P0705113-1 CHUCK KEY 79 P0705079 SPEED CHART

-50-

Model G0705 (Mfg. since 09/09)

Base Parts Breakdown

241

242

236

240

238

237

226

205

206

212

209

245

201

206

205

213

211

210

246

202

203

204

219

205

234

207

218

232

217

216

212

226

244

221

220

222

225

228

243

230

205

227

228

223

244

219

227

224

218

217

231

247

235

212

205

207

233

207

Model G0705 (Mfg. since 09/09)

229

-51-

Base Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

201 P0705201 TABLE 226 PB09 HEX BOLT 5/16-18 X 1/2 202 P0705202 T-NUT 1/4-20 227 P0705227 GIB SCREW 203 P0705203 TABLE STOP 228 P0705228 LOCK HANDLE SPACER 204 PCAP04 CAP SCREW 1/4-20 X 1/2 229 P0705229 LOCK HANDLE M8-1.25 X 32 205 PLUBE001 TAP-IN BALL OILER 8MM 230 P0705229 LOCK HANDLE M8-1.25 X 32 206 P0705206 TABLE HANDWHEEL 231 PCAP03 CAP SCREW 5/16-18 X 1 207 P0705207 HANDLE 232 PCAP107 CAP SCREW 5/16-18 X 2-1/4 209 P0705209 HANDWHEEL COLLAR 233 P0705233 CROSS HALF NUT 210 P0705210 DOWEL PIN 234 P0705234 BASE 211 P0705211 LEFT FLANGE 235 P0705235 CROSS LEADSCREW ASSEMBLY 212 PCAP03 CAP SCREW 5/16-18 X 1 236 P0705236 COLUMN BASE 213 P0705213 LONGITUDINAL HALF NUT 237 P0705237 ELEVATION RACK 216 P0705216 LONGITUDINAL LEADSCREW 238 P0705238 COLUMN CAP 217 P0705217 KNURLED THUMBSCREW M5-.8 X 12 240 P0705240 COLUMN RING 218 P0705218 INDICATOR PLATE 241 PB64 HEX BOLT 5/8-11 X 2-1/2 219 P0705219 RIVET 2MM 242 PLW06 LOCK WASHER 5/8 220 P0705220 SADDLE 243 PCAP07 CAP SCREW 5/16-18 X 3/4 221 P0705221 DUST COVER PLATE 244 PLW01 LOCK WASHER 5/16 222 P0705222 DUST COVER 245 P0705245 DRAIN PLUG 223 P0705223 LONGITUDINAL GIB 246 P0705246 HEX BOLT M10-1.5 X 140 224 P0705224 CROSS GIB 247 P0705247 CABINET ASSEMBLY 225 P0705225 TABLE CENTER STOP

-52-

Model G0705 (Mfg. since 09/09)

301

302

311

Electrical Components Breakdown & List

303

1L1

3L2

5L3

3L2

1L1

5L3

303

310

12A

14NO

2T1

22NC

4T2

32NC

6T3

4T2

6T3

44NO

14NO

22NC

32NC

44NO

2T1

13NO

21NC

31NC

CONTACTOR

43NO

SIEMENS KM1 220V

13NO

21NC

31NC

CONTACTOR

43NO

SIEMENS KM2 220V

2T1

4T2

6T3

4T2

6T3

POWER INDICATOR LAMP 110V

14NO

22NC

32NC

44NO

14NO

22NC

32NC

44NO

309

13NO

21NC

31NC

CONTACTOR

43NO

SIEMENS KM1 110V

13NO

21NC

31NC

CONTACTOR

43NO

SIEMENS KM2 110V

1L1

3L2

5L3

1L1

3L2

5L3

Electrical Box

308

Control Panel (Viewed From Behind)

304

REVERSE

BUTTON

POWER

INDICATOR

LAMP 220V

EMERGENCY

STOP

BUTTON

FORWARD

BUTTON

STOP

BUTTON

305

306

307

REF PART # DESCRIPTION REF PART # DESCRIPTION

301 P0705301 ELECTRICAL BOX ASSEMBLY 307 P0705307 EMERGENCY STOP BUTTON 302 P0705302 TERMINAL BLOCK ASSEMBLY 308 P0705308 REVERSE BUTTON 303 P0705303 CONTACTOR SIEMENS 3TB41 220V 309 P0705309 GROUNDING BLOCK 304 P0705304 FORWARD BUTTON 310 P0705310 FUSE 12A 305 P0705305 POWER INDICATOR LAMP 220V 311 P0705311 CONVERSION KIT 110V FOR G0705 306 P0705306 STOP BUTTON

Model G0705 (Mfg. since 09/09)

-53-

Labels Breakdown and List

401

405

402

403

404

405

406

407

408

409

REF PART # DESCRIPTION REF PART # DESCRIPTION

401 P0705401 MACHINE ID LABEL 406 PPAINT-11 PUTTY TOUCH UP PAINT 402 PLABEL-11B SAFETY GLASSES LABEL 407 P0705407 CUTTER WARNING LABEL 403 PLABEL-55A ENTANGLEMENT LABEL 408 PPAINT-1 GREEN TOUCH UP PAINT 404 PLABEL-12C READ MANUAL LABEL 409 P0705409 MODEL NUMBER LABEL 405 PLABEL-14A ELECTRICITY LABEL

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

-54-

Model G0705 (Mfg. since 09/09)

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics

3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+

____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood

____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:

7. Do you think your machine represents a good value? _____ Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY AND RETURNS

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Grizzly G0760 User guide

Specifications and Main Features

Frequently Asked Questions

User Manual