Grizzly G0759 User Manual

MODEL G0759
MILL/DRILL
w/STAND & DRO
MANUAL INSERT
The Model G0759 is the same machine as the Model G0704 except the Model G0759 has a 3-axis DRO. Besides the differences noted in this insert, all other content in the Model G0704 owner's manual applies to this machine. Before operating your new machine, you MUST read and understand this insert, the entire Model G0704 manual, and the DRO manual to reduce the risk of injury when using this machine.
COPYRIGHT © FEBRUARY, 2014 BY GRIZZLY INDUSTRIAL, INC., REVISED APRIL, 2014 (TS)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
(FOR MODELS MANUFACTURED SINCE 1/14) #TS16276 PRINTED IN CHINA
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0759 MILL/DRILL WITH STAND AND DRO
Product Dimensions:
Weight.............................................................................................................................................................. 280 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 38 x 24 x 31 in.
Footprint (Length x Width).............................................................................................................. 15- 3/4 x 16-1/2 in.
Space Required for Full Range of Movement (Width x Depth).................................................................... 57 x 25 in.
Shipping Dimensions:
Carton #1
Type................................................................................................................................................ Wood Crate
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 315 lbs.
Length x Width x Height............................................................................................................. 30 x 28 x 36 in.
Carton #2
Type........................................................................................................................................... Cardboard Box
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 77 lbs.
Length x Width x Height............................................................................................................. 17 x 17 x 33 in.
Electrical:
Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz
Prewired Voltage................................................................................................................................................. 110V
Full-Load Current Rating........................................................................................................................................ 12A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 16 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 5-15
Switch Type................................................................................................................................ ON/OFF Push Button
-2-
Motors:
Main
Type..................................................................................................................................................... Universal
Horsepower................................................................................................................................................ 1 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 12A
Speed................................................................................................................................................ 4300 RPM
Power Transfer ................................................................................................................................. Gear Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Model G0759 (Mfd. Since 1/14)
Main Specifications:
Operation Info
Spindle Travel.............................................................................................................................................. 2 in.
Max Distance Spindle to Column.......................................................................................................... 7-1/2 in.
Max Distance Spindle to Table................................................................................................................. 13 in.
Longitudinal Table Travel (X-Axis)...................................................................................................... 18-7/8 in.
Cross Table Travel (Y-Axis).................................................................................................................. 6-7/8 in.
Vertical Head Travel (Z-Axis)..................................................................................................................... 11 in.
Head Tilt (Left/Right)........................................................................................................ Left 90, Right 90 deg.
Drilling Capacity for Cast Iron................................................................................................................... 3/4 in.
Drilling Capacity for Steel......................................................................................................................... 5/8 in.
End Milling Capacity.................................................................................................................................. 3/4 in
Face Milling Capacity............................................................................................................................ 2-1/2 in.
Table Info
Table Length........................................................................................................................................ 26-5/8 in.
Table Width......................................................................................................................................... 7-1/16 in.
Table Thickness.................................................................................................................................... 1-3/4 in.
Number of T-Slots............................................................................................................................................ 3
T-Slot Size................................................................................................................................................ 1/2 in.
T-Slots Centers...................................................................................................................................... 2-1/2 in.
Spindle Info
Spindle Taper.............................................................................................................................................. R-8
Number of Vertical Spindle Speeds...................................................................................................... Variable
Range of Vertical Spindle Speeds................................................................................................ 50-2250 RPM
Quill Diameter......................................................................................................................................... 2.36 in.
Drawbar Thread Size............................................................................................................................. 7/16-20
Drawbar Length................................................................................................................................. 9-11/16 in.
Spindle Bearings......................................................................................................... Tapered Roller Bearings
Construction
Spindle Housing/Quill........................................................................................................................... Cast Iron
Table....................................................................................................................... Precision-Ground Cast Iron
Head.................................................................................................................................................... Cast Iron
Column/Base....................................................................................................................................... Cast Iron
Base..................................................................................................................................................... Cast Iron
Stand.......................................................................................................................................................... Steel
Paint....................................................................................................................................................... Enamel
Other Specifications:
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location ...................................................................................................... ID Label on Head Casting
Sound Rating ..................................................................................................................................................... 80 db.
ISO 9001 Factory .................................................................................................................................................. Yes
CSA Certified .......................................................................................................................................................... No
Features:
Digital spindle scale reads metric, inches, zero, set, on/off Forward/reverse switch Chip guard Digital display for spindle speed Dovetail column Front mounted fine feed knob Coolant trough
Model G0759 (Mfd. Since 1/14)
-3-
Column & Stand
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here
are available for purchase. Call (800) 523-4777 or visit our online parts store at www.grizzly.com to check for availability.
16
14
52
18
19
19
15
51
13
50
17
28
30
25
29
3
26
27
3
2
1
4
5
6
7
8
9
10
11
12
20
21
22
2324
19
31
33
47
48
49
31-1
34
46
32
45
35
36
44
43
36
37
44
39
38
40
41
412
42
412-1
412-2
15
57
14
69
58
57
66
68
16
39
70
71
40
19
59
58
39
60
16
59
60
67
51
73
60
44
72
74
44
64
65
75
76
61
62
63
54
7 77
55
56
100-3
412-3
412-4
100
100-1
100-2
-4-
Model G0759 (Mfd. Since 1/14)
Column & Stand
REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P0759001 Z-AXIS SLIDE 43 P0759043 Z-AXIS HANDWHEEL SHAFT 2 P0759002 SET SCREW M6-1 X 16 44 P0759044 KEY 4 X 4 X 12 3 P0759003 FLAT WASHER 8MM 45 P0759045 PILLOW BLOCK 4 P0759004 LOCK WASHER 8MM 46 P0759046 SPACER 5 P0759005 CAP SCREW M8-1.25 X 25 47 P0759047 PINION GEAR 6 P0759006 FLAT WASHER 12MM 48 P0759048 COLUMN 7 P0759007 LOCK WASHER 12MM 49 P0759049 Z-AXIS SCALE 8 P0759008 CAP SCREW M12-1.75 X 40 50 P0759050 THREADED SLEEVE M6-1 X 16 9 P0759009 T-BOLT M10-1.5 51 P0759051 CAP SCREW M6-1 X 14 10 P0759010 FLAT WASHER 10MM 52 P0759052 X-AXIS LEADSCREW BRACKET (LH) 11 P0759011 LOCK WASHER 10MM 54 P0759054 TABLE 12 P0759012 HEX NUT M10-1.5 55 P0759055 COOLANT HOSE FITTING 13 P0759013 SLIDE ALIGNMENT BLOCK 56 P0759056 X-AXIS LEADSCREW BRACKET (RH) 14 P0759014 LOCK PLUNGER, BRASS 57 P0759057 TABLE HANDWHEEL HANDLE M6-1 X 10 15 P0759015 ADJUSTABLE HANDLE M8-1.25 X 20 58 P0759058 TABLE HANDWHEEL 16 P0759016 GIB ADJUSTMENT SCREW 59 P0759059 TABLE GRADUATED DIAL 17 P0759017 Z-AXIS GIB 60 P0759060 THRUST BEARING 51200 18 P0759018 HEADSTOCK ANGLE SCALE 61 P0759061 CAP SCREW M6-1 X 10 19 P0759019 CAP SCREW M5-.8 X 10 62 P0759062 LIMIT STOP 20 P0759020 Z-AXIS WAY COVER 63 P0759063 T-NUT M6-1 21 P0759021 HEX NUT M5-.8 64 P0759064 X-AXIS SCALE 22 P0759022 Z-AXIS WAY COVER BRACKET 65 P0759065 X-AXIS LEADSCREW 23 P0759023 Y-AXIS WAY COVER 66 P0759066 X-AXIS LEADSCREW NUT 24 P0759024 Y-AXIS WAY COVER BRACKET 67 P0759067 CAP SCREW M4-.7 X 20 25 P0759025 Z-AXIS LEADSCREW LOCK NUT 68 P0759068 SADDLE 26 P0759026 THRUST BEARING 51203 69 P0759069 TABLE STOP BLOCK 27 P0759027 BEVEL GEAR 70 P0759070 Y-AXIS GIB 28 P0759028 KEY 4 X 4 X 16 71 P0759071 Y-AXIS LEADSCREW NUT 29 P0759029 Z-AXIS LEADSCREW 72 P0759072 X-AXIS GIB 30 P0759030 Z-AXIS LEADSCREW NUT 73 P0759073 CAP SCREW M6-1 X 25 31 P0759031 CAP SCREW M5-.8 X 12 74 P0759074 X-AXIS BEARING HOUSING 31-1 P0759031-1 FLAT WASHER 5MM 75 P0759075 X-AXIS LEADSCREW 32 P0759032 BEARING COVER 76 P0759076 BASE 33 P0759033 CAP SCREW M8-1.25 X 20 77 P0759077 CAP SCREW M12-1.75 X 90 34 P0759034 COLUMN TOP PLATE 100 P0759100 STAND ASSEMBLY 35 P0759035 COLLAR FLANGE 100-1 P0759100-1 STAND CABINET 36 P0759036 CAP SCREW M5-.8 X 12 100-2 P0759100-2 STAND DOOR 37 P0759037 Z-AXIS GRADUATED DIAL 100-3 P0759100-3 STAND DOOR LATCH 38 P0759038 Z-AXIS HANDWHEEL 412 P0759412 X/Z-AXIS DRO ASSEMBLY 39 P0759039 HANDWHEEL CURVED PLATE SPRING 412-1 P0759412-1 DRO DISPLAY 40 P0759040 HEX NUT M8-1.25 412-2 P0759412-2 X-AXIS DRO SCALE 41 P0759041 Z-AXIS HANDWHEEL HANDLE M6-1 X 10 412-3 P0759412-3 Y-AXIS DRO SCALE 42 P0759042 BALL BEARING 6001ZZ 412-4 P0759412-4 Z-AXIS DRO SCALE
Model G0759 (Mfd. Since 1/14)
-5-
Electrical Box
84
83
86
87
80
80-1
85
78
89
94
88
90
81
94
91
92
93
91
96
91
86
79
95
REF PART # DESCRIPTION REF PART # DESCRIPTION
78 P0759078 CIRCUIT BOARD JD-014 5WR02J 88 P0759088 ELECTRICAL BOX 79 P0759079 POTENTIOMETER W/ KNOB WX14-12 89 P0759089 CAP SCREW M5-.8 X 8 80 P0759080 CAP SCREW M3-.5 X 16 90 P0759090 ELECTRICAL BOX REAR COVER 80-1 P0759080-1 HEX NUT M3-.5 91 P0759091 FUSE HOLDER 81 P0759081 CIRCUIT BOARD CESX 1101-28 92 P0759092 FUSE 15A 250V FAST-ACTING, GLASS 83 P0759083 ON/OFF SWITCH KEDU KJD-178/120V 93 P0759093 POWER CORD 18G 3W 72" 5-15 84 P0759084 CAP SCREW M4-.7 X 10 94 P0759094 STRAIN RELIEF M20 X 1.5 TYPE-3 85 P0759085 CONTROL PANEL PLATE 95 P0759095 FWD/REV SWITCH KEDU EN61058 86 P0759086 CAP SCREW M4-.7 X 6 96 P0759096 FUSE 10A 250V FAST-ACTING, GLASS 87 P0759087 RPM DIGITAL DISPLAY ZD-SX-THL
-6-
Model G0759 (Mfd. Since 1/14)
Headstock
206-2
206-1
201
202
203
204
205
206
207
209
209-2
209-1
210
211
212
211
210
208
213
225
215
214
219
225-2
226
225-1
222
224
227
216
220
223
217 218
221-2
221-1
221 231
230
229
228
239
240
242
276
295
234-2
293
234-1
234
233
241
402 403
236
294
404
237
243
406
401
235
232
238
244
405
245
252
410
407
408
409
251
248
250
249
296
254
247
246
265
275
273
264
274
263
246-2
246-1
411
240
262
258
292
266
267
261
257
272
260
259
255
255-1
271
270
269
268
276
243
256
Model G0759 (Mfd. Since 1/14)
-7-
Headstock
REF PART # DESCRIPTION REF PART # DESCRIPTION
201 P0759201 QUILL RETAINING CLIP 243 P0759243 HANDWHEEL CURVED PLATE SPRING 202 P0759202 BUSHING 244 P0759244 FINE DOWNFEED GRADUATED DIAL 203 P0759203 COMPRESSION SPRING 245 P0759245 WORM SHAFT 204 P0759204 EXT RETAINING RING 45MM 246-1 P0759246-1 DRAWBAR 7/16-20 x 9-11/16 205 P0759205 BALL BEARING 6209ZZ 246-2 P0759246-2 DRAWBAR RETAINER CAP 206 P0759206 COMBO GEAR 60/70T 246 P0759246 SPINDLE R8 206-1 P0759206-1 SPINDLE RING 16MM 247 P0759247 SPINDLE RING 206-2 P0759206-2 CAP SCREW M3-.5 X 8 248 P0759248 TAPERED ROLLER BEARING 32005 207 P0759207 ANGULAR CONTACT BEARING 7007-2RS 249 P0759249 QUILL 208 P0759208 EXT RETAINING RING 15MM 250 P0759250 QUILL SEAL, RUBBER (UPPER) 209 P0759209 GEAR 37T 251 P0759251 PRELOAD ADJUSTER NUT 209-1 P0759209-1 GEAR GUARD 252 P0759252 ADJUSTER SCREW M5-.8 X 10 209-2 P0759209-2 CAP SCREW M3-.5 X 6 254 P0759254 DOWEL PIN 6 X 30 210 P0759210 EXT RETAINING RING 32MM 255 P0759255 DOWNFEED LEVER M10-1.5 X 14 211 P0759211 BALL BEARING 6002ZZ 255-1 P0759255-1 DOWNFEED LEVER GRIP M10-1.5 212 P0759212 COMBO GEAR 42/62T 256 P0759256 KNOB BOLT M8-1.25 X 30 213 P0759213 SHAFT 257 P0759257 COARSE DOWNFEED HUB 214 P0759214 KEY 5 X 5 X 50 258 P0759258 DOWNFEED GRADUATED DIAL 215 P0759215 KEY 5 X 5 X 12 259 P0759259 COMPRESSION SPRING 216 P0759216 FORK 260 P0759260 CAP SCREW M4-.7 X 40 217 P0759217 FORK ARM 261 P0759261 DOWNFEED FLANGE 218 P0759218 SET SCREW M5-.8 X 8 262 P0759262 BUSHING 219 P0759219 DRAWBAR CAP 263 P0759263 WORM GEAR 220 P0759220 MOTOR COVER V2.11.12 264 P0759264 KEY 4 X 4 X 12 221 P0759221 MOTOR 750W 110VDC 265 P0759265 GEAR SHAFT 16T 221-1 P0759221-1 CARBON BRUSH 2-PC SET 266 P0759266 RIVET 2 X 5MM NAMEPLATE, STEEL 221-2 P0759221-2 CARBON BRUSH CAP 1-PC 267 P0759267 HI/LO INDICATOR PLATE 222 P0759222 FLAT WASHER 4MM 268 P0759268 SET SCREW M8-1.25 X 8 223 P0759223 CAP SCREW M4-.7 X 8 269 P0759269 COMPRESSION SPRING 224 P0759224 CAP SCREW M6-1 X 14 270 P0759270 STEEL BALL 6.5MM 225 P0759225 SPEED SENSOR BRACKET 271 P0759271 HI/LO HANDWHEEL 225-1 P0759225-1 SPEED SENSOR CORD 272 P0759272 SET SCREW M5-.8 X 16 225-2 P0759225-2 CAP SCREW M3-.5 X 6 273 P0759273 SPEED KNOB PLATE 226 P0759226 SPEED SENSOR 274 P0759274 FORK SHAFT FLANGE 227 P0759227 MOTOR MOUNT 275 P0759275 FORK SHAFT 228 P0759228 CAP SCREW M5-.8 X 12 276 P0759276 CAP SCREW M3-.5 X 16 229 P0759229 MOTOR GEAR RING 292 P0759292 SPINDLE PIN 230 P0759230 GEAR 20T 293 P0759293 DRILL CHUCK ARBOR R8 X B16 231 P0759231 KEY 4 X 4 X 6 294 P0759294 DRILL CHUCK B16 3-16MM 232 P0759232 SET SCREW M5-.8 X 6 295 P0759295 DRILL CHUCK KEY 1/4" STD 11T SD-3/4" 233 P0759233 CAP SCREW M3-.5 X 6 296 P0759296 TAPERED ROLLER BEARING 32007 234 P0759234 Z-AXIS DRO ASSEMBLY 401 P0759401 HEX WRENCH 6MM 234-1 P0759234-1 Z-AXIS DRO BRACKET 402 P0759402 HEX WRENCH 5MM 234-2 P0759234-2 CAP SCREW M4-.7 X 10 403 P0759403 HEX WRENCH 4MM 235 P0759235 Z-AXIS DRO SLIDE MOUNT 404 P0759404 HEX WRENCH 3MM 236 P0759236 ADJUSTABLE HANDLE M8-1.25 X 20 405 P0759405 HEX WRENCH 2MM 237 P0759237 LOCK PLUNGER, BRASS 406 P0759406 WRENCH 8 X 10MM OPEN-ENDS 238 P0759238 HEADSTOCK CASTING 407 P0759407 WRENCH 17 X 19MM OPEN-ENDS 239 P0759239 HEADSTOCK REAR COVER 408 P0759408 SCREWDRIVER FLAT #2 240 P0759240 CAP SCREW M4-.7 X 8 409 P0759409 SCREWDRIVER PHILLIPS #2 241 P0759241 FINE FEED KNOB 410 P0759410 BOTTLE FOR OIL 242 P0759242 HEADSTOCK FRONT COVER 411 P0759411 TOOLBOX
-8-
Model G0759 (Mfd. Since 1/14)
Chip Guard
277
297
278
279
286
287
281
280
282
283
289
284
285
288
REF PART # DESCRIPTION REF PART # DESCRIPTION
277 P0759277 FLAT WASHER 3MM 284 P0759284 LIMIT SWITCH DATER KW1-103 278 P0759278 HEX NUT M3-.5 285 P0759285 PROTECTIVE PAPER 279 P0759279 CAP SCREW M4-.7 X 20 286 P0759286 SET SCREW M5-.8 X 10 280 P0759280 EXT RETAINING RING 12MM 287 P0759287 CHIP GUARD POST 281 P0759281 WAVY WASHER 20MM 288 P0759288 CHIP GUARD 282 P0759282 GUARD MOUNTING BLOCK 289 P0759289 CAP SCREW M4-.7 X 18 283 P0759283 LIMIT SWITCH L-BRACKET, COPPER 297 P0759297 CAP SCREW M3-.5 X 16
Model G0759 (Mfd. Since 1/14)
-9-
Labels
310
308
301
312
302
303
309
304
305
307
306
311
REF PART # DESCRIPTION REF PART # DESCRIPTION
301 P0759301 READ MANUAL LABEL 307 P0759307 GRIZZLY GREEN TOUCH-UP PAINT 302 P0759302 SAFETY GLASSES LABEL 308 P0759308 CUTTER WARNING LABEL 303 P0759303 MACHINE ID LABEL 309 P0759309 ENTANGLEMENT LABEL 304 P0759304 HIGH/LOW SPEED LABEL 310 P0759310 AVOID OVERHEATING LABEL 305 P0759305 GRIZZLY PUTTY TOUCH-UP PAINT 311 P0759311 GRIZZLY.COM LABEL 306 P0759306 MODEL NUMBER LABEL 312 P0759312 ELECTRICITY LABEL
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
-10 -
Model G0759 (Mfd. Since 1/14)
MODEL G0704
MILL/DRILL WITH STAND
OWNER'S MANUAL
COPYRIGHT © FEBRUARY, 2010 BY GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 2013 (TR)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
(FOR MODELS MANUFACTURED SINCE 08/11) #JB12468 PRINTED IN CHINA
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Manual Accuracy ........................................... 2
Contact Info.................................................... 2
Machine Description ...................................... 2
Identification ................................................... 3
Electronic Controls Identification ................... 4
SECTION 1: SAFETY ....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Mill/Drills ..................... 10
SECTION 2: POWER SUPPLY ...................... 11
SECTION 3: SETUP ....................................... 13
Needed for Setup ......................................... 13
Unpacking .................................................... 13
Inventory ...................................................... 14
Cleanup ........................................................ 15
Site Considerations ...................................... 16
Moving & Placing Machine .......................... 17
Mounting to Shop Floor ............................... 18
Assembly ..................................................... 19
Drill Chuck Arbor .......................................... 19
Power Connection........................................ 20
Test Run & Spindle Break-in ....................... 21
SECTION 4: OPERATIONS ........................... 22
Operation Overview ..................................... 22
Basic Controls .............................................. 23
Digital Readout Unit ..................................... 25
Calculating Spindle Speed ........................... 26
Spindle Speed and Direction ....................... 27
Spindle Height Controls ............................... 28
Drill Chuck.................................................... 29
Loading Tooling ........................................... 30
Headstock Travel (Z-Axis and Rotation) ...... 31
Table Travel ................................................. 32
SECTION 6: MAINTENANCE ......................... 36
Schedule ...................................................... 36
Lubrication ................................................... 36
SECTION 7: SERVICE ................................... 39
Troubleshooting ........................................... 39
Gibs .............................................................. 41
Leadscrew Backlash .................................... 42
Digital Readout Unit Battery Replacement .. 42
Motor Service ............................................... 43
SECTION 8: WIRING ...................................... 44
Wiring Safety Instructions ............................ 44
Wiring Diagram ............................................ 45
Electrical Components ................................. 46
SECTION 9: PARTS ....................................... 47
Column Breakdown...................................... 47
Column Parts List ........................................ 48
Electrical Box Breakdown & Parts List ........ 49
Headstock Breakdown ................................. 50
Headstock Parts List .................................... 51
Chip Guard Breakdown & Parts List ............ 52
Labels Breakdown & Parts List .................... 53
WARRANTY AND RETURNS ........................ 57
SECTION 5: ACCESSORIES ......................... 33
INTRODUCTION
We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make
Also, owing to our policy of continuous improve­ment, your machine may not exactly match the
manual. If you find this to be the case, and the dif-
ference between the manual and machine leaves you in doubt, manual update or call technical support for help.
Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine.
For your convenience, we
-
uals and
on our website
at
model of as soon as they are complete.
Manual Accuracy
an occasional mistake.
www.grizzly.com. Any updates to your
machine will be reflected in these documents
check our website for the latest
Manufacture Date
of Your Machine
post all available man
manual updates for free
Contact Info
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Machine Description
The mill/drill is used to shape metal and solid workpieces by removing material with the use of a rotating cutting tool.
In milling operations, the cutting tool remains sta­tionary while the workpiece is drawn across it by moving the table.
In drilling operations, the workpiece is held sta­tionary on the table while the cutting tool moves up-and-down with the movement of the spindle and head.
-2-
Model G0704 (Mfg. Since 0 8/11)
Identification
A
Y
X
W
V
U
T
S
R
H
P
I
K
O
Q
B
C
D
E
D
F
G
H
I
J
K
N
A. Drawbar Cap and Drawbar B. Vertical (Z-Axis) Handwheel C. Speed Range Selector Knob D. Vertical Travel Lock E. Fine Feed Lock Knob F. Quill Feed Lever G. Table H. Longitudinal (X-Axis) Handwheel I. Longitudinal Table Stop J. Table Cross Travel Locks K. Table Longitudinal Travel Lock L. Table Center Stop M. Machine Stand
Model G0704 (Mfg. Since 0 8/11)
L
M
Figure 1. G0704 Identification.
N. Storage Access Door O. Cross (Y-Axis) Handwheel P. Longitudinal Scale Q. Drill Chuck R. Headstock Tilt Scale S. Chip Guard T. Quill Lock Lever U. Fine Feed Knob V. Digital Readout (Page 4) W. Control Panel (Page 4) X. Headstock Y. Column
-3-
Electronic Controls Identification
A
K
J
H
I
G
F
E
B
C
D
Figure 2. G0704 electronic controls identification.
A. Spindle RPM Readout B. Spindle Digital Readout OFF Button C. Digital Readout ON/ZERO Button D. Digital Readout Battery Cover & Battery E. Spindle Depth Display DECREASE Button F. Spindle Depth Display INCREASE Button
-4-
G. IN/MM Unit Selection Button H. Spindle Depth Display I. Spindle Direction Selection Knob J. Variable Spindle Speed Knob K. START/Emergency STOP Buttons
Model G0704 (Mfg. Since 0 8/11)
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0704 DRILL/MILL WITH STAND
Product Dimensions:
Weight.............................................................................................................................................................. 265 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 38 x 24 x 31 in.
Footprint (Length x Width)............................................................................................................... 15-3/4 x 16-1/2 in.
Space Required for Full Range of Movement (Width x Depth).................................................................... 57 x 25 in.
Shipping Dimensions:
Carton #1
Type................................................................................................................................................ Wood Crate
Content................................................................................................................................................. Machine
Weight.................................................................................................................................................... 295 lbs.
Length x Width x Height............................................................................................................. 30 x 28 x 36 in.
Carton #2
Type........................................................................................................................................... Cardboard Box
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 77 lbs.
Length x Width x Height............................................................................................................. 17 x 17 x 33 in.
Electrical:
Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 110V
Full-Load Current Rating........................................................................................................................................ 12A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 16 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 5-15
Switch Type........................................................................................... ON/OFF Push Button Switch w/Safety Cover
Motors:
Main
Type..................................................................................................................................................... Universal
Horsepower................................................................................................................................................ 1 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 12A
Speed................................................................................................................................................ 4300 RPM
Power Transfer ................................................................................................................................. Gear Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Model G0704 (Mfg. Since 0 8/11)
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Main Specifications:
Operation Info
Spindle Travel.............................................................................................................................................. 2 in.
Max Distance Spindle to Column.......................................................................................................... 7-1/2 in.
Max Distance Spindle to Table.................................................................................................................. 13 in.
Longitudinal Table Travel (X-Axis)...................................................................................................... 18-7/8 in.
Cross Table Travel (Y-Axis).................................................................................................................. 6-7/8 in.
Vertical Head Travel (Z-Axis)..................................................................................................................... 11 in.
Head Tilt (Left/Right).............................................................................................................................. 90 deg.
Drilling Capacity for Cast Iron................................................................................................................... 3/4 in.
Drilling Capacity for Steel......................................................................................................................... 5/8 in.
End Milling Capacity................................................................................................................................. 3/4 in.
Face Milling Capacity............................................................................................................................ 2-1/2 in.
Table Info
Table Length........................................................................................................................................ 26-5/8 in.
Table Width......................................................................................................................................... 7-1/16 in.
Table Thickness.................................................................................................................................... 1-3/4 in.
Number of T-Slots............................................................................................................................................ 3
T-Slot Size................................................................................................................................................ 1/2 in.
T-Slots Centers...................................................................................................................................... 2-1/2 in.
Spindle Info
Spindle Taper............................................................................................................................................... R-8
Number of Vertical Spindle Speeds...................................................................................................... Variable
Range of Vertical Spindle Speeds............................................................................................. 50 – 2250 RPM
Quill Diameter......................................................................................................................................... 2.36 in.
Drawbar Thread Size............................................................................................................................. 7/16-20
Drawbar Length................................................................................................................................. 9-11/16 in.
Spindle Bearings......................................................................................................... Tapered Roller Bearings
Construction
Spindle Housing/Quill........................................................................................................................... Cast Iron
Table....................................................................................................................... Precision-Ground Cast Iron
Head.................................................................................................................................................... Cast Iron
Column/Base....................................................................................................................................... Cast Iron
Base..................................................................................................................................................... Cast Iron
Stand.......................................................................................................................................................... Steel
Paint....................................................................................................................................................... Enamel
Other Specifications:
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location ...................................................................................................... ID Label on Head Casting
Sound Rating ..................................................................................................................................................... 80 dB
ISO 9001 Factory .................................................................................................................................................. Yes
CSA Certified .......................................................................................................................................................... No
Features:
Digital spindle scale reads metric, inches, zero, set, on/off Forward/reverse switch Chip guard Digital display for spindle speed Dovetail column Front mounted fine feed knob Coolant trough
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Model G0704 (Mfg. Since 0 8/11)
Accessories Included:
Drill chuck 3–16mm with B16 taper Drill chuck arbor B16 x R8 Two T-bolts Two open-ended combo wrenches Chuck key Oil bottle Extra fuse Hex wrenches Standard and Phillips screwdrivers Tool box
Model G0704 (Mfg. Since 0 8/11)
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
Always discon-
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Model G0704 (Mfg. Since 0 8/11)

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or coverlong hair.Wear non-slipfootwear to avoid accidentalslips,whichcouldcauselossofwork­piececontrol.
hAzARdOus dusT. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Beaware of dust hazardsassociatedwitheachworkpiecematerial, andalwayswearaNIOSH-approvedrespiratorto reduceyourrisk.
hEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise withouthearing protection can cause permanent hearingloss.
REMOVE AdJusTING TOOLs. Tools left on machinery can become dangerous projectiles uponstartup.Neverleavechuckkeys,wrenches, or any other tools on machine. Always verify removalbeforestarting!
INTENdEd usAGE. Only use machine for its intendedpurposeand nevermakemodifications not approved by Grizzly. Modifying machine or using it differently than intended may result in malfunctionormechanicalfailurethatcanleadto seriouspersonalinjuryordeath!
AWKWARd POsITIONs. Keep proper footing andbalanceatalltimeswhenoperatingmachine. Donotoverreach!Avoidawkwardhandpositions that make workpiece control difficult or increase the
riskofaccidentalinjury.
ChILdREN & BYsTANdERs. Keepchildrenand bystandersatasafedistancefromtheworkarea. Stopusingmachineiftheybecomeadistraction.
FORCING MAChINERY.Donot forcemachine. Itwill do thejob safer and better atthe rate for whichitwasdesigned.
NEVER sTANd ON MAChINE. Serious injury may occur if machine is tipped or if the cutting toolisunintentionallycontacted.
sTABLE MAChINE. Unexpectedmovementdur­ing operation greatly increases risk of injury or lossofcontrol.Beforestarting,verifymachineis stableandmobilebase(ifused)islocked.
usE RECOMMENdEd ACCEssORIEs.Consult thisowner’smanualorthemanufacturerforrec­ommended accessories. Using improper acces­sorieswillincreasetheriskofseriousinjury.
uNATTENdEd OPERATION. To reduce the risk of accidental injury, turn machine off and ensure all moving parts completely stop before walking away. Never leave machine running whileunattended.
MAINTAIN WITh CARE.Followallmaintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is leadingtoseriouspersonalinjuryordeath.
ChECK dAMAGEd PARTs. Regularly inspect machine for any condition that may affect safe operation.Immediatelyrepairorreplacedamaged ormis-adjustedpartsbeforeoperatingmachine.
MAINTAIN POWER CORds. When disconnect­ing cord-connected machines from power, grab andpulltheplug—NOTthecord.Pullingthecord may damage the wires inside. Do not handle cord/plugwithwethands.Avoidcorddamageby keepingitawayfromheatedsurfaces,hightraffic areas,harshchemicals,andwet/damplocations.
 improperly maintained could malfunction,
GuARds & COVERs.Guardsandcoversreduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged,andworkingcorrectly.
Model G0704 (Mfg. Since 0 8/11)
EXPERIENCING dIFFICuLTI E s. If at any time youexperiencedifficultiesperformingtheintend­edoperation,stopusingthemachine!Contactour TechnicalSupportat(570)546-9663.
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