Grizzly G0654 User Manual

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MODEL G0654

6" JOINTER w/ MOBILE BASE

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

FOR MACHINES MANUFACTURED SINCE 9/07 #BL10265 PRINTED IN CHINA

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Machine Description ...................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Machine Data Sheet ...................................... 4

SECTION 1: SAFETY ....................................... 6

Safety Instructions for Machinery .................. 6

Additional Safety for Jointers ......................... 8

SECTION 2: POWER SUPPLY ........................ 9

SECTION 3: SETUP ....................................... 11

Items Needed for Setup ............................... 11

Unpacking .................................................... 11

Inventory ...................................................... 12

Cleanup ........................................................ 14

Site Considerations ...................................... 15

Assembly ..................................................... 16

Dust Collection ............................................. 22

Setting Outfeed Table Height ...................... 22

Test Run ...................................................... 23

Recommended Adjustments ........................ 23

Tighten V-Belt .............................................. 23

SECTION 5: ACCESSORIES ......................... 32

SECTION 6: MAINTENANCE ......................... 34

Schedule ...................................................... 34

Cleaning ....................................................... 34

Lubrication ................................................... 34

V-Belt ........................................................... 35

SECTION 7: SERVICE ................................... 36

Troubleshooting ........................................... 36

Inspecting Knives ......................................... 38

Setting/Replacing Knives ............................. 38

Calibrating Infeed Table ............................... 40

Setting Fence Stops .................................... 41

Adjusting Gibs .............................................. 42

Wiring Diagram ............................................ 43

Stand Parts Breakdown ............................... 44

Table Parts Breakdown ............................... 46

Fence Parts Breakdown .............................. 48

Label Placement .......................................... 50

WARRANTY AND RETURNS ........................ 53

SECTION 4: OPERATIONS ........................... 24

Operation Safety .......................................... 24

Basic Controls .............................................. 24

Stock Inspection & Requirements................ 26

Squaring Stock............................................. 27

Surface Planing............................................ 28

Edge Jointing ............................................... 29

Bevel Cutting................................................ 30

Rabbet Cutting ............................................. 31

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs contained inside. Sometimes we make mistakes, but

also

means that

you receive will be slightly different than what is shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused about a procedure for an updated version. W

manuals

and

www.grizzly.com

Alternatively, you can call our Technical Support for help. Before calling, please write down the

Manufacture Date

stamped into the machine ID label (see below). This information helps us determine if updated documentation is available for your machine.

We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Machine Description

We are proud to offer the Model G0654 6" Jointer with Mobile Base. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.

The specifications, drawings, and photographs illustrated in this manual represent the Model G0654 when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly.

For your convenience, we always keep current Grizzly manuals available on our website at www. grizzly.com. Any updates to your machine will be reflected in these manuals as soon as they are complete. Visit our site often to check for the latest updates to this manual!

Contact Info

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: techsupport@grizzly.com

Manual Accuracy

made every effort to be exact with the

our policy of continuous improvement

sometimes the machine

, check our website

e post current

manual updates for free on our website at

and Serial Number

Manufacture Date

Serial Number

-2-

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: manuals@grizzly.com

Model G0654 (Mfg. Since 9/07)

Identification

Figure 1. Model G0654 identification.

A. Outfeed Table B. Fence C. Fence Tilt Lever D. Cutterhead Guard E. Fence Lock F. Fence Tilt Handle G. Infeed Table H. Infeed Table Adjustment Lever I. ON/OFF Switch J. Push Block Holder K. Depth Scale L. Infeed Table Lock M. Wheel Assembly N. Dust Port O. Outfeed Table Handwheel P. Outfeed Table Lock Q. Depth Stop Knob

Model G0654 (Mfg. Since 9/07)

-3-

Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0654 6" X 46" JOINTER

Product Dimensions:

Weight.............................................................................................................................................................. 231 lbs.

Width (side-to-side) x Depth (front-to-back) x Height............................................................... 46 x 21-1/4 x 37-3/4 in.

Footprint (Length x Width).............................................................................................................. 17-1/8 x 14-1/8 in.

Shipping Dimensions:

Type..................................................................................................................................................... Cardboard Box

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 236 lbs.

Length x Width x Height....................................................................................................................... 49 x 23 x 16 in.

Must Ship Upright.................................................................................................................................................... No

Electrical:

Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 110V

Full-Load Current Rating........................................................................................................................................ 14A

Minimum Circuit Size.............................................................................................................................................. 20A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 8 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................................ 5-15

Switch Type............................................................................ ON/OFF Push Button Switch w/Large Shut-Off Paddle

Motors:

Main

Type................................................................................................................. TEFC Capacitor-Start Induction

Horsepower................................................................................................................................................ 1 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 14A

Speed................................................................................................................................................ 3450 RPM

Power Transfer ............................................................................................................................... V-Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Main Specifications:

Cutting Capacities

Bevel Jointing............................................................................................................................. 0 – 45 deg. L/R

Maximum Width of Cut................................................................................................................................ 6 in.

Maximum Depth of Cut............................................................................................................................. 1/8 in.

Minimum Workpiece Length........................................................................................................................ 8 in.

Minimum Workpiece Thickness................................................................................................................ 1/2 in.

Maximum Rabbeting Depth...................................................................................................................... 1/2 in.

Number of Cuts Per Minute..................................................................................................................... 14,400

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Model G0654 (Mfg. Since 9/07)

Fence Information

Fence Length....................................................................................................................................... 29-3/8 in.

Fence Width........................................................................................................................................ 1-3/16 in.

Fence Height......................................................................................................................................... 4-1/2 in.

Fence Stops............................................................................................................................. 45, 90, 135 deg.

Cutterhead Information

Cutterhead Type...................................................................................................................................... 3 Knife

Cutterhead Diameter............................................................................................................................. 2-1/2 in.

Cutterhead Speed............................................................................................................................. 4800 RPM

Knife Information

Number of Knives............................................................................................................................................. 3

Knife Type............................................................................................................................. HSS, Single-Sided

Knife Length.......................................................................................................................................... 6-1/8 in.

Knife Width............................................................................................................................................... 5/8 in.

Knife Thickness........................................................................................................................................ 1/8 in.

Knife Adjustment........................................................................................................... Jack Screws or Springs

Table Information

Table Length.............................................................................................................................................. 46 in.

Table Width........................................................................................................................................... 7-1/2 in.

Floor to Table Height........................................................................................................................... 33-3/8 in.

Table Adjustment Type..................................................................................................................... Handwheel

Table Movement Type............................................................................................................. Dovetailed Ways

Construction

Base..................................................................................................................................................... Cast Iron

Body Assembly.................................................................................................................................... Cast Iron

Cabinet.................................................................................................................................... Pre-formed Steel

Fence Assembly.................................................................................................................................. Cast Iron

Guard.......................................................................................................................................... Die Cast Metal

Table....................................................................................................................... Precision Ground Cast Iron

Paint........................................................................................................................................... Powder Coated

Other Information

Number of Dust Ports....................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 4 in.

Mobile Base............................................................................................................................................. Built-In

Other Specifications:

Country Of Origin ............................................................................................................................................... China

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ............................................................................................................. 2 Hours

Serial Number Location .................................................................................................. ID Label on Front of Cabinet

ISO 9001 Factory .................................................................................................................................................... No

CSA Certified .......................................................................................................................................................... No

Model G0654 (Mfg. Since 9/07)

-5-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

-6-

Model G0654 (Mfg. Since 9/07)

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control.

HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

CHECK DAMAGED PARTS. Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly.

Model G0654 (Mfg. Since 9/07)

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

-7-

Additional Safety for Jointers

JOINTER INJURY RISKS. Familiarize yourself

with the main injury risks associated with jointers—always use common sense and good judgement to reduce your risk of injury. Main injury risks from jointers: amputation/lacerations from contact with the moving cutterhead, entanglement/crushing injuries from getting caught in moving parts, blindness or eye injury from flying wood chips, or impact injuries from workpiece kickback.

KICKBACK. Know how to reduce the risk of kickback and kickback-related injuries. “Kickback” occurs during the operation when the workpiece is ejected from the machine at a high rate of speed. Kickback is commonly caused by poor workpiece selection, unsafe feeding techniques, or improper machine setup/maintenance. Kickback injuries typically occur as follows: (1) operator/bystanders are struck by the workpiece, resulting in impact injuries (i.e., blindness, broken bones, bruises, death); (2) operator’s hands are pulled into blade, resulting in amputation or severe lacerations.

GUARD REMOVAL. Except when rabbeting, never remove guards during operation or while connected to power. Always replace guard after rabbeting. You could be seriously injured if you accidentally touch the spinning cutterhead or get entangled in moving parts. Before removing sawdust, turn jointer OFF and disconnect power before clearing. Immediately replace guards.

DULL/DAMAGED KNIVES/INSERTS. Only use sharp, undamaged knives/inserts. Dull, damaged or rusted knives/inserts increase risk of kickback.

OUTFEED TABLE ALIGNMENT. To reduce the risk of kickback and personal injuries, keep the outfeed table even with the knives/inserts at top dead center (the highest point during rotation). If the outfeed table is set too low, the workpiece may rock against the cutterhead. If the table is set too high, the workpiece may hit the outfeed table and get stuck over the cutterhead.

INSPECTING STOCK. To reduce the risk of kickback injuries or machine damage, thoroughly inspect and prepare the workpiece before cutting. Verify the workpiece is free of nails, staples, loose knots or other foreign material. Workpieces with minor warping should be surface planed first with the cupped side facing the infeed table.

GRAIN DIRECTION. Jointing against the grain or end grain increases the required cutting force, which could produce chatter or excessive chip out, and lead to kickback.

CUTTING LIMITATIONS. To reduce the risk of accidental cutterhead contact or kickback, never perform jointing, planing, or rabbeting cuts on

pieces smaller than 8" long,

⁄4" wide, or 1⁄4" thick.

MAXIMUM CUTTING DEPTH. To reduce the risk

of kickback, never cut deeper than

⁄8" per pass.

PUSH BLOCKS. To reduce the risk of accidental cutterhead contact, always use push blocks when planing materials less than 3" high or wide. Never pass your hands directly over the cutterhead without a push block.

WORKPIECE SUPPORT. To reduce accidental cutterhead contact and kickback, support workpiece continuously during operation. Position and guide workpiece with fence; support long or wide stock with auxiliary stands.

FEED WORKPIECE PROPERLY. To reduce the risk of kickback, never start jointer with workpiece touching cutterhead. Allow cutterhead to reach full speed before feeding. Never back work toward the infeed table.

SECURE KNIVES/INSERTS. Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage. Always verify knives/inserts are secure and properly adjusted before operation. Straight knives should never

project more than

⁄8" (0.125") from cutterhead

body.

-8-

Model G0654 (Mfg. Since 9/07)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.

For your own safety and protection of

Note: The circuit requirements listed in this man-

ual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Availability

Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.

110V Circuit Requirements

Nominal Voltage .............................. 110V–120V

Cycle ..........................................................60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 20 Amps

connected to the power supply.

Full-Load Current Rating

Full-Load Current Rating at 110V ...... 14 Amps

Model G0654 (Mfg. Since 9/07)

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

-9-

Grounding & Plug Requirements

it will not fit the outlet, have a qualified electrician install the proper outlet with a

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (similar to the figure below). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

GROUNDED

5-15 RECEPTACLE

Grounding Prong

5-15 PLUG

Extension Cords

If you must use an extension

Neutral Hot

Figure 2. Typical 5-15 plug and receptacle.

SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if

verified ground.

-10 -

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

Model G0654 (Mfg. Since 9/07)

SECTION 3: SETUP

get help from other people

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately

at (570) 546-9663

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condition of your shipment, inventory the contents.

Keep children and pets away from plastic bags or packing materials shipped with this

Items Needed for

Setup

The following items are needed to complete the setup process, but are not included with your machine:

Description Qty

• Safety Glasses (for each person) .............. 1

• Dust Collection System .............................. 1

• 4" Dust Hose (length as needed) ............... 1

• 4" Hose Clamp ........................................... 1

• Phillips Head Screwdriver .......................... 1

• Extra Person for Lifting Help ...................... 1

• Straightedge ............................................... 1

⁄4" Socket Wrench ...................................... 1

•

Wear safety glasses during the entire setup process!

Unpacking

for advice.

SUFFOCATION HAZARD!

machine. Discard immediately.

HEAV Y LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,

and use a fork lift (or other lifting equipment) rated for weight of this machine.

Model G0654 (Mfg. Since 9/07)

-11-

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Box 1: (Figures 3 & 4) Qty

A. Right Panel ................................................. 1

B. Left Panel ................................................... 1

C. Back Panel ................................................. 1

D. Front Panel ................................................. 1

E. Top Plate Assembly ................................... 1

F. Bottom Plate ............................................... 1

G. Belt Guard Assembly ................................. 1

H. Push Block Holder ...................................... 1

I. Dust Chute ................................................. 1

J. Mobile Base Chassis .................................. 1

K. Push Blocks ................................................ 2

L. Cabinet Supports ........................................ 4

M. Jointer Table Assembly .............................. 1

N. Fence Assembly ......................................... 1

O. Cutterhead Guard ....................................... 1

P. Locking Foot Pedal Assembly .................... 1

Q. Rear Guard Top and Base ......................... 1

R. Dust Port .................................................... 1

S. V-Belt .......................................................... 1

T. Motor Pulley ............................................... 1

U. Motor-Switch Assembly .............................. 1

V. Infeed Table Lever ..................................... 1

W. Knobs ......................................................... 2

X. Knife Setting Jig ......................................... 1

Y. Outfeed Table Adjustment Handwheel ...... 1

A B C D

Figure 3. Box 1 inventory contents.

Figure 4. Box 1 inventory contents.

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Model G0654 (Mfg. Since 9/07)

Fasteners (and where used) Qty

Hex Bolts

⁄8"-16 x 1" (Cabinet Support) ............ 4

Flange Bolts M6-1 x 12 (Bottom Plate) ............. 8

Flat Washers 6mm (Bottom Plate) .................... 8

Hex Nuts M6-1 (Bottom Plate) .......................... 8

Hex Bolts Flange Screws #10-24 x

⁄8"-16 x 1" (Top Plate) ...................... 4

⁄8"

(Left & Right Panels) ............................... 20

Flange Bolts M6-1 x 12 (Dust Chute) .............. 6

Flat Washers 6mm (Dust Chute) ....................... 6

Hex Nuts M6-1 (Dust Chute) ............................. 6

Hex Bolt M8-1.25 x 50 (Wheel Assy.) ............... 1

Flat Washer 8mm (Wheel Assy.) ...................... 1

Hex Bolts M10-1.5 x 55 (Wheel Assy.) ............. 2

Flat Washers 10mm (Wheel Assy.) ................... 2

Hex Nuts M10-1.5 (Wheel Assy.) ...................... 2

Leveling Feet (Cabinet) ..................................... 2

Carriage Bolts Flat Washers Hex Nuts

⁄16"-18 x 11⁄8" (Motor) ................. 4

⁄16" (Motor) .................................. 4

⁄16"-18 (Motor) ................................... 4

Hex Nuts M10-1.5 (Jointer Assy.) ..................... 3

Lock Washers 10mm (Jointer Assy.) ................ 3

Flange Screws #10-24 x

⁄8"

(Front Panel) ............................................ 10

Flange Screws #10-24 x Flange Screws #10-24 x Flange Screws #10-24 x

⁄8" (Switch) ................ 4

⁄8" (Dust Port) ............ 4

⁄8"

(Push Block Holder) .................................. 3

Flange Bolt M6-1 x 12 (Belt Guard) .................. 2

Flat Washers 6mm (Belt Guard) ....................... 2

Hex Nuts M6-1 (Belt Guard) .............................. 2

Flange Screws #10-24 x Flange Screws #10-24 x

⁄8" (Rear Panel) ....... 10

⁄8 (Mtr Cord Plate) ... 2 Phillips Head Screws M6-1 x 12 (Rear Guard) . 2 Phillips Head Screw M5-.8 x 12

(Cutterhead Guard) .................................... 1

Tools (not shown) Qty

Hex Wrench 2.5mm ........................................... 1

Hex Wrench 3mm .............................................. 1

Hex Wrench 4mm .............................................. 1

Hex Wrench 6mm .............................................. 1

Wrenches 8/10, 12/14, 14/17 ....................... 1 ea

Model G0654 (Mfg. Since 9/07)

-13-

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

are toxic if inhaled. Only

area.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from your machine during clean up.

Figure 5. T23692 Orange Power Degreaser.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality metal protectant to prevent rust.

-14-

Model G0654 (Mfg. Since 9/07)

Site Considerations

Weight Load

Physical Environment

Place this machine near an existing power source.

Shadows, glare, or strobe effects that may distract

Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely.

or impede the operator must be eliminated.

Model G0654 (Mfg. Since 9/07)

46"

110V

25"

Figure 6. Minimum working clearances.

-15-

Assembly

To assemble the jointer:

3. Fasten the top plate to the cabinet supports

with the (4)

⁄8"-16 x 1" hex bolts, as shown in

Figure 9, so the flat side is up and the single elliptical slot is on the wheel side of the cabinet.

1. Fasten each cabinet support to the mobile

base chassis with a

⁄8 "-16 x 1" hex bolt,

threading the bolts though the bottom of the chassis, as shown in Figure 7.

Chassis

x 4

Cabinet Support

Figure 7. Cabinet supports fastened to chassis.

2. Fasten the bottom plate to the mobile base

chassis with (8) M6-1 x 12 flange bolts, 6mm flat washers, and M6-1 hex nuts, as shown in Figure 8.

V-Belt Slot

x 4

Figure 9. Top plate installed.

4. Secure the left and right panels to the cabinet

supports with (20) #10-24 x

⁄8" flange screws,

as shown in Figure 10.

Note: The two holes on the left panel below

the dust chute slot should face down. The right panel should be installed with the two block holder holes facing up.

Left Panel

Right Panel

x 20

Bottom

Plate

-16 -

x 8

Figure 8. Bottom plate installed.

Push

Block

Holes

Holder

Holes

Figure 10. Left and right panels installed.

Model G0654 (Mfg. Since 9/07)

5. Carefully place the cabinet on its left side,

and secure the dust chute to the top plate flanges and left panel with (6) M6-1 x 12 flange bolts, 6mm flat washers, and M6-1 hex nuts (Figures 11 & 12).

Hex Bolt M8-1.25 x 50

Flat Washer 8mm

Top Plate

x 6

Figure 11. Dust chute installed.

Note: Thread the M6-1 x 12 flange bolts from

the inside of the dust chute (see Figure 12).

M6-1 x 12 Flange Bolts

Dust

Chute

Left

Panel

Hex Bolts

M10-1.5 x 55

Figure 13. Example of bolting the wheel

assembly to the stand.

7. Back off the set screws on the motor pulley

and align the shaft key with the pulley keyway.

Flat Washers 10mm

Hex Nuts

M10-1.5

Figure 12. Dust chute installed (interior view).

6. With the cabinet still placed on its left side,

bolt the wheel assembly to the stand with the provided hardware, as shown in Figure 13.

Note: Refer to the Inventory List on Page 12

for a list of components needed for assembly.

8. Slide the pulley onto the motor shaft so the

pulley is flush with the shaft end, then tighten the set screws, as shown in Figure 14.

Set Screw

Pulley

Key

Figure 14. Motor pulley installed.

Model G0654 (Mfg. Since 9/07)

-17-

9. Place the motor on the dust chute and align

the mounting holes, making sure the pulley faces the V-belt slot (Figure 15).

13. Fasten the jointer table assembly to the cabi-

net with the (3) M10-1.5 hex nuts and 10mm lock washers, as shown in Figure 17.

Flat Washer 5⁄16"

⁄16-18

Hex Nut

Figure 15. Motor mounted to dust chute.

10. Reach into the dust chute, thread (4)

⁄8" carriage bolts through the chute and

x 1 motor and secure with (4)

⁄16" flat washers (see Figure 16). Do not

and

⁄16"-18 hex nuts

fully tighten the fasteners.

⁄16"-18

Note: Reach inside the dust chute to secure

the stud on the right side.

Lock Washer

10mm

Hex Nut M10-1.5

Stud

Figure 17. Jointer secured to cabinet.

14. Slide the motor up, place the V-belt around

the cutterhead and motor pulleys, then slide the motor down to rest on the V-belt.

15. Check the alignment of the pulleys to make

sure that they are aligned and that the V-belt is straight up and down, as shown in Figure

18.

Carriage Bolt

⁄16"-18 x 11⁄8"

Figure 16. Securing motor to dust chute.

11. Place the stand in the upright position and

adjust the leveling feet as needed with the hex nuts so the cabinet rests level and stable on the floor.

12. With the help of an assistant, place the jointer

table assembly on top of the cabinet assembly, sliding the studs on the bottom of the jointer table through the cabinet mounting holes.

-18-

Cutterhead

Pulley

Alignment

Motor

Pulley

Figure 18. Pulleys aligned.

— If the pulleys are aligned, then tighten the

motor fasteners and go to Step 19.

— If the pulleys are NOT aligned, then per-

form Steps 16-18.

Model G0654 (Mfg. Since 9/07)

16. Loosen the motor or cutterhead pulley set

screws and move the pulleys in or out as needed to bring them into alignment.

17. Tighten the pulley set screws.

18. Lower the motor to increase belt tension,

tighten the motor mount bolts and recheck pulley alignment.

21. Attach the dust port to the left cabinet panel

and dust chute with (4) #10-24 x

⁄8" flange

screws, as shown in Figure 21.

19. Install the front panel (Figure 19) onto the

cabinet with (10) #10-24 x

⁄8" flange screws, making sure the panel is installed on the same side as the motor fan.

x 10

Figure 19. Front panel installed.

20. Install the switch assembly onto the front

panel with (4) #10-24 x

⁄8" flange screws, as

shown in Figure 20.

Figure 21. Dust port installed.

22. Thread (2) #10-24 x 3⁄8" flange screws half

way into the cabinet right panel, slide the push block holder over the screws, secure

the arm with a third #10-24 x

⁄8" flange screw,

then tighten all the screws (see Figure 22).

x 3

Figure 20. Switch installed.

Model G0654 (Mfg. Since 9/07)

Arm

Figure 22. Push block holder installed.

-19 -

23. Remove the lock nut and flat washer (Figure

23) from the fence lock handle bolt, place

the fence on the jointer, and insert the bolt through the slot in the carriage, making sure the carriage fits over the key (see Figure 24).

Flat Washer

Tilt Lever

Figure 25. Fence tilt lever installed.

Lock Nut

Fence Lock Handle Bolt

Figure 23. Fence lock nut and washer.

Fence Lock

Handle

Carriage

Key

Figure 24. Fence mounted to jointer.

27. Install the belt guard on the cabinet with the

(2) M6-1 x 12 flange bolts, 6mm flat washers, and M6-1 hex nuts, as shown in Figure 26.

x 2

Figure 26. Belt guard installed.

28. Insert the motor cord and motor cord plate

through the rectangular slot on the rear panel, and fasten the plate to the rear panel

with (2) #10-24 x

⁄8" flange screws. Secure

the rear panel to the cabinet with (10) #10-24

⁄8" flange screws (see Figure 27).

24. Slide the fence lock handle bolt as close to

the machine as possible.

25. Secure the fence lock handle bolt with the lock nut and flat washer removed in Step 23.

26. Install the fence tilt lever (see Figure 25).

-20-

Motor

Cord Plate

Rear

Panel

Figure 27. Rear panel and motor cord plate

installed.

Model G0654 (Mfg. Since 9/07)

29. Install the rear guard onto the carriage with the two Phillips head screws and flat washers already on the fence support, as shown in Figure 28.

Rear Guard

Phillips Head

Screws

Figure 28. Rear guard installed on fence

support.

Phillips Head

Screw

Figure 30. Phillips head screw installed on

cutterhead guard.

34. Rotate the guard one revolution counter-

clockwise as it appears from the top, then hold the guard in position.

35. Slide the fence forward and allow the guard

to swing back against the fence.

30. Thread the infeed table lever into the hole shown in Figure 29, and tighten the M12-

1.75 lock nut.

Lock Nut

Figure 29. Infeed lever installed.

31. Move the fence back as far as possible.

32. Remove the Phillips head screw from the

forked end of the cutterhead guard shaft, and slide the cutterhead guard shaft down through the mounting hole on the table.

The cutterhead guard must always return to the closed position over the cutterhead whenever it is moved.

36. Test the guard by pulling it back and letting it

go.

—The guard should snap back over the

cutterhead against the fence without dragging across the table.

—If the guard drags across the table, loosen

the screw, raise the guard.

—If the guard does not snap back, remove it

and repeat Steps 32–35.

37. Attach the outfeed table adjustment handle

using the pre-installed Phillips head screw (see Figure 31).

Outfeed Table Adjustment Handle

Note: The guard may not fully seat in the hole

initially; however, rotating the guard will allow the shaft to fully seat in the hole.

33. Thread the Phillips head screw through the forked end of the cutterhead guard shaft, as shown in Figure 30.

Model G0654 (Mfg. Since 9/07)

Phillips

Head

Screw

Figure 31. Outfeed adjustment wheel.

-21-

Dust Collection

Setting Outfeed

Table Height

This machine creates substantial amounts of dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust collection system.

Recommended CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

To connect the machine to a dust collector:

The outfeed table height MUST be level with the knives when they are at top-dead-center. If the outfeed table is set too low, the workpiece will be tapered from front to back. If the outfeed table is set too high, the workpiece will hit the edge of the outfeed table during operation, increasing the chance of kickback.

To set the outfeed table height:

1. DISCONNECT JOINTER FROM POWER!

2. Move the cutterhead guard out of the way or

remove it, and open the rear access panel.

3. Place a straightedge on the outfeed table so

it extends over the cutterhead and rotate the cutterhead pulley until one of the knives is at top-dead-center (TDC) (see Figure 33).

Top Dead

Center

1. Fit a 4" dust hose that is connected to a dust collector over the dust port, as shown in Figure 32, and secure in place with a hose clamp.

Figure 32. Dust hose attached to dust port.

2. Tug the hose to make sure it does not come

off. Note: A tight fit is necessary for proper performance.

Figure 33. Cutterhead knife at top-dead-center.

4. When correctly set, the knife will just touch

the straightedge when the knife is at its highest point of rotation (see Figure 34), and the straightedge should move infeed table when the cutterhead pulley is rotated.

/32"

Straightedge

Outfeed Infeed

⁄32" toward the

-22-

Figure 34. Using a straightedge to align outfeed

table height with knife at TDC.

Model G0654 (Mfg. Since 9/07)

—If your outfeed table is correctly set, no

adjustments are necessary.

Recommended

—If the knife lifts the straightedge off the

table or the table is below the straightedge, loosen the outfeed table lock, and adjust the outfeed table height with the hand wheel until the straightedge just touches a knife at its highest point of rotation.

5. Lock the outfeed table, re-install the cutterhead guard, and close the rear access panel.

Test Run

Once the assembly is complete, test run your machine to make sure it runs properly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review the

Troubleshooting on Page 36.

Adjustments

For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine.

However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure the best possible results from your new machine.

Step-by-step instructions for these adjustments can be found in SECTION 7: SERVICE.

Factory adjustments that should be verified:

1. Knife Settings (see Page 38).

2. Depth Scale Calibration (see Page 40).

3. Fence Stop Accuracy (see Page 41).

If you still cannot remedy a problem, contact our Tech Support at (570) 546-9663 for assistance.

To test run the machine:

1. Make sure you have read the safety instruc-

tions at the beginning of the manual and that the machine is setup properly.

2. Make sure all tools and objects used during set up are cleared away from the machine.

3. Connect the machine to the power source.

4. Turn the machine ON.

5. Listen for abnormal noises or actions and

watch for vibration. The machine should run smoothly.

— Strange or unusual noises must be inves-

tigated and corrected before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.

Tighten V-Belt

The final step in the setup process must be done after approximately 16 hours of operation. During this first 16 hours, the V-belt will stretch and seat into the pulley grooves. After this 16 hours, you must tension the V-belt to avoid slippage and burn out. Refer to Page 35 when you are ready to perform this important adjustment.

Note: Pulleys and belts can get hot. This is a normal condition. Allow them to cool before making adjustments.

A small amount of black belt dust at the bottom of the belt housing is normal during the life of the machine and does not indicate a problem with the machine or V-belt.

6. Turn the machine OFF.

Model G0654 (Mfg. Since 9/07)

-23-

SECTION 4: OPERATIONS

To reduce your risk of serious injury, read this entire manual BEFORE

To reduce risk of eye injury from flying

Operation Safety

using machine.

chips or lung damage from breathing dust, always wear safety glasses and a respirator when operating this machine.

Basic Controls

This section covers the basic controls used during routine operations.

START Button: Starts motor.

STOP Paddle: Stops motor when pushed in.

Outfeed

Handwheel

STOP

Paddle

Figure 35. START/STOP controls.

Infeed

Adjustment

Lever

START

Button

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

Table Movement: To move the infeed or outfeed

tables, loosen the table locks (see Figure 36), move the tables with the infeed adjustment lever or outfeed hand wheel (see Figure 35), then tight- en the table locks. The depth stop knob locks the cutting depth at pull it out and move the infeed table up or down.

Depth Stop Knob

Figure 36. Table control locations.

⁄8". To disengage the stop knob,

Infeed

Table Lock

Outfeed Table Lock

-24-

Model G0654 (Mfg. Since 9/07)

Fence Movement: The fence has a lock that keeps it in position (see Figure 37). To move the fence, loosen the lock and slide the fence where needed, then retighten the lock.

Fence

Lock

Fence Tilting: The tilt lock (see Figure 38) secures the fence at any position in the available range. The plunger locks the fence tilt for 90° cuts. Two positive stops stop the fence at 45° inward and 45° outward for common 45° bevel cuts. Even when the fence is resting against the positive stops, the tilt lock must be tightened before cutting. Also, the plunger must be disengaged for 45° outward bevel cuts.

Figure 37. Fence lock location.

45° Outward Stop

90° Stop

Plunger

Tilt Lock

Figure 38. Tilt lock and swing stop locations.

45° Inward Stop

Model G0654 (Mfg. Since 9/07)

-25-

Stock Inspection &

12" Min.

1" Min.

/2" Min.

Requirements

• Scrape all glue off the workpiece before jointing. Glue deposits on the workpiece,

hard or soft, will gum up the cutterhead and produce poor results.

Follow these rules when choosing and jointing stock:

• DO NOT joint or surface place stock that contains large or loose knots. Injury to the

operator or damage to the workpiece can occur if a knot becomes dislodged during the cutting operation.

• Jointing and surface planing with the

grain is safer for the operator and produces a better finish. Cutting against the

grain increases the likelihood of kickback and workpiece tear-out. DO NOT cut against the grain! Cutting with the grain is feeding the stock across the cutterhead so the grain points down and back, as viewed from the front edge of the stock (see Figure 39).

Note: If the grain changes direction along the

edge of the workpiece, decrease the depth of cut and make additional passes.

CORRECT

• Remove foreign objects from the workpiece. Make sure that any stock you

process with the jointer is clean and free of dirt, nails, staples, tiny rocks, or any other foreign objects that could damage the cutterhead. These particles could also cause a spark as they strike the cutterhead and create a fire hazard.

Note: Wood stacked on a concrete or dirt

surface can have small pieces of concrete or stone pressed into the surface.

• Make sure all stock is sufficiently dried

before jointing. Wood with a moisture content over 20% will cause unnecessary wear on the cutters and poor cutting results. Excess moisture can also hasten rust and corrosion.

• Make sure your workpiece exceeds the

minimum dimension requirements, as shown in Figure 40, before processing it through the jointer, or the workpiece may break or kickback during the operation.

With Grain

INCORRECT

Against Grain

Figure 39. Proper grain alignment with the

cutterhead.

• Only process natural wood fiber through your jointer. Your jointer is designed to cut only natural wood stock. This machine is NOT designed to cut metal, glass, stone, tile, products with lead-based paint, or products that contain asbestos—cutting these materials with a jointer may lead to injury.

12" Min.

1" Min.

/2" Min.

12" Min.

/2" Min.

1" Min.

Figure 40. Minimum stock dimensions for the

jointer.

-26-

Model G0654 (Mfg. Since 9/07)

Before turning the jointer ON, make sure

the outfeed table height is properly set (refer to Setting Outfeed Table Height on Page 22 for detailed instructions) to avoid workpiece kickback and to ensure good results. Kickback of the workpiece could cause serious personal injury!

3. Edge Joint on the Jointer: The concave

edge of the workpiece is jointed flat with the jointer (see Figure 43).

Squaring Stock

Squaring stock involves four steps performed in the following order:

1. Surface Plane on the Jointer: The concave

face of the workpiece is surface planed flat with the jointer (see Figure 41).

Figure 41. Surface planing on the jointer.

2. Surface Plane on a Thickness Planer:

The opposite face of the workpiece is surface planed flat with a thickness planer (see

Figure 42).

Figure 43. Edge jointing on the jointer.

4. Rip Cut on a Table Saw: The jointed edge of

the workpiece is placed against the table saw fence and the opposite edge is cut off (see Figure 44).

Previously

Jointed Edge

Figure 44. Rip cutting on a table saw.

Making adjustments to the jointer while the machine is ON greatly increases the risk to the operator from the rotating cutterhead. ALWAYS make sure the jointer is OFF and disconnected from power before performing adjustments, maintenance, or service on the machine!

Previously

Surface

Planed Face

Figure 42. Surface planing on a thickness

planer.

Model G0654 (Mfg. Since 9/07)

-27-

Surface Planing

The purpose of surface planing on the jointer is to make one flat face on a piece of stock (see Figures 45 & 46). This is a necessary step when preparing a workpiece to be run through a planer when squaring stock.

To surface plane on the jointer:

1. Read and understand SECTION 1: SAFETY, beginning on Page 6.

2. Make sure your stock has been inspected

for dangerous conditions as described in the Stock Inspection & Requirements instructions, beginning on Page 26.

NOTICE

If you are not experienced with a jointer, set the depth of cut to 0", and practice feeding the workpiece across the tables as described. This procedure will better prepare you for the actual operation.

Figure 45. Typical surface planing operation.

3. Set the cutting depth for your operation. (We

suggest shallow depth for hard wood species or for wide stock.)

4. Make sure the fence is set to 90˚.

5. If the workpiece is cupped (warped), place

it so the concave side is face down on the surface of the infeed table.

6. Start the jointer.

Failure to use push blocks when surface planing may result in cutterhead contact, which will cause serious personal injury. Always use push blocks to protect your hands when surface planing on the jointer.

7. With a push block in each hand, press the

workpiece against the table and fence with firm pressure, and feed the workpiece over the cutterhead.

⁄32" for surface planing, using a more

Figure 46. Illustration of surface planing results.

-28-

Note: If your leading hand (with push block)

gets within 4" of the cutterhead, lift it up and over the cutterhead, and place the push block on the portion of the workpiece that is on the outfeed table. Now, focus your pressure on the outfeed end of the workpiece while feeding, and repeat the same action with your trailing hand when it gets within 4" of the cutterhead. To keep your hands safe, DO NOT let them get closer than 4" from the cutterhead when it is moving!

8. Repeat Step 7 until the entire surface is flat.

Model G0654 (Mfg. Since 9/07)

Edge Jointing

The purpose of edge jointing is to produce a finished, flat-edged surface (see Figures 47 & 48) that is suitable for joinery or finishing. It is also a necessary step when squaring rough or warped stock.

To edge joint on the jointer:

1. Read and understand SECTION 1: SAFETY, beginning on Page 6.

2. Make sure your stock has been inspected

for dangerous conditions as described in the Stock Inspection & Requirements instructions, beginning on Page 26.

NOTICE

If you are not experienced with a jointer, set the depth of cut to 0", and practice feeding the workpiece across the tables as described below. This procedure will better prepare you for the actual operation.

Figure 47. Typical edge jointing operation.

3. Set the cutting depth for your operation. (We

suggest between ing, using a more shallow depth for hard wood species or for wide stock.)

4. Make sure the fence is set to 90˚.

5. If your workpiece is cupped (warped), place

it so the concave edge is face down on the surface of the infeed table.

6. Start the jointer.

7. With a push block in your leading hand, press

the workpiece against the table and fence with firm pressure. Use your trailing hand to guide the workpiece through the cut, and feed the workpiece over the cutterhead.

Note: If your leading hand gets within 4"

of the cutterhead, lift it up and over the cutterhead, and place it on the portion of the workpiece that is over the outfeed table. Now, focus your pressure on the outfeed end of the workpiece while feeding, and repeat the same action with your trailing hand when it gets within 4" of the cutterhead. To keep your hands safe, DO NOT let them get closer than 4" from the cutterhead when it is moving!

⁄16" and 1⁄8" for edge joint-

Figure 48. Illustration of edge jointing results.

Model G0654 (Mfg. Since 9/07)

8. Repeat Step 7 until the entire edge is flat.

-29-

Bevel Cutting

The purpose of bevel cutting is to cut a specific angle into the edge of a workpiece (see Figures 49 & 50).

The Model G0654 has preset fence stops at 45˚ inward, 90˚, and 45˚ outward (135˚). If your situation requires a different angle, the fence can be locked anywhere between these angles.

NOTICE

If you are not experienced with a jointer, set the depth of cut to zero, and practice feeding the workpiece across the tables as described below. This procedure will better prepare you for the actual operation.

To bevel cut on the jointer:

1. Read and understand SECTION 1: SAFETY, beginning on Page 6.

2. Make sure your stock has been inspected

for dangerous conditions as described in the Stock Inspection & Requirements instructions, beginning on Page 26.

3. Set the cutting depth for your operation. (We suggest between ting, using a more shallow depth for hard wood species or for wide stock.)

4. Make sure your fence is set to the angle of your desired cut.

5. If your workpiece is cupped (warped), place it so the concave edge is face down on the surface of the infeed table.

6. Start the jointer.

⁄16" and 1⁄8" for bevel cut-

Figure 49. Typical bevel cutting operation, fence

stop at 45˚ outward.

7. With a push block in your leading hand (see Figure 49), press the workpiece against the

table and fence with firm pressure, and feed the workpiece over the cutterhead.

Note: If your leading hand gets within 4" of the

cutterhead, lift it up and over the cutterhead, and place the push block on the portion of the workpiece that is on the outfeed table. Now, focus your pressure on the outfeed end of the workpiece while feeding, and repeat the same action with your trailing hand when it gets within 4" of the cutterhead. To keep your hands safe, DO NOT let them get closer than 4" from the cutterhead when it is moving!

8. Repeat Step 7 until the angled cut is satisfactory to your needs.

Figure 50. Illustration of bevel cutting results.

-30-

Model G0654 (Mfg. Since 9/07)

Rabbet Cutting

The purpose of rabbet cutting is to remove a section of the workpiece edge (see Figures 51 & 52). When combined with another rabbet cut edge, the rabbet joints create a simple, yet strong method of joining stock.

To rabbet cut on the jointer:

1. Read and understand SECTION 1: SAFETY, beginning on Page 6.

2. Make sure your stock has been inspected

for dangerous conditions as described in the Stock Inspection & Requirements instructions, beginning on Page 26.

NOTICE

Figure 51. Typical rabbet cutting operation.

3. Set the cutting depth for your operation. (We

suggest between ting.

4. Remove the cutterhead guard.

5. Make sure your fence is moved forward, so

the amount of infeed/outfeed table exposed is the same as the size of your rabbet. Also, make sure your fence is set to 90˚.

6. Start the jointer.

7. With a push block in each hand, press the

workpiece against the table and fence with firm pressure, and feed the workpiece over the cutterhead.

Note: If your leading hand gets within 4" of the

⁄16" and 1⁄8" for rabbet cut-

Figure 52. Illustration of rabbet cutting effects

and a few sample joints.

Model G0654 (Mfg. Since 9/07)

8. Repeat Step 7 until the your rabbet is cut to depth.

When the cutterhead guard is removed, attempting any other cut besides a rabbet directly exposes the operator to the moving cutterhead. Always replace the cutterhead guard after rabbet cutting!

-31-

Installing unapproved accessories may

order online at www.grizzly.com or call 1-800-523-4777

ACCESSORIES

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

H7764—6" Byrd® Shelix Cutterhead

Made in the USA by Byrd, this indexable carbide insert cutterhead is the best money can buyperiod! The inserts are not only placed along a spiral pattern, they are also at an angle so that the shearing action leaves a glassy smooth cut on the toughest of woods. Each cutterhead comes with 5 extra replacement inserts.

G5562—SLIPIT G5563—SLIPIT G2871—Boeshield G2870—Boeshield H3788—G96 H3789—G96

Figure 54. Recommended products for protect-

ing unpainted cast iron/steel part on machinery.

1 Qt. Gel

12 oz Spray

T-9 12 oz Spray

Gun Treatment 12 oz Spray

Gun Treatment 4.5 oz Spray

T-9 4 oz Spray

Figure 53. H7764 Byrd Shelix Cutterhead.

H8029—5 Piece Safety Kit

This kit has four essential jigs. Includes two push blocks, push stick, featherboard and combination saw and router gauge. Featherboard

⁄8" x 3⁄4" miter slots. Made of high visibility

fits yellow plastic.

Figure 55. H8029 5 Piece Safety Kit.

-32-

Model G0654 (Mfg. Since 9/07)

T20501—Face Shield Crown Protector 4"

order online at www.grizzly.com or call 1-800-523-4777

T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20452—"Kirova" Anti-Reflective S. Glasses T20451—"Kirova" Clear Safety Glasses

H0736—Shop Fox

Safety Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5

G1163—1HP Dust Collector

Effective dust collection not only keeps your shop cleaner and more pleasant to work in, it can also keep you healthier. Our systems feature powerful motors and convenient collection bags - so they're ideal for just about any-sized woodworking operation.

T20502

T20452

T20503

T20451

H7194

H0736

Figure 56. Eye protection assortment.

G9256—6" Dial Caliper G9257—8" Dial Caliper G9258—12" Dial Caliper

Required for jointing, planing, or sanding to critical tolerances. These traditional dial calipers are accurate to 0.001" and can measure outside surfaces, inside surfaces, and heights/depths. Features stainless steel, shock resistant construction and a dust proof display. An absolute treat for the perfectionist!

Figure 58. G1163 1HP dust collector.

H1052—Clear Flexible Hose 4" x 10' G1536—Black Flexible Hose 4" x 10' G3179—Heavy-Duty Clear Flex Hose 4" x 10'

G8830—Hose Hanger 4

⁄2" G1552—Y-Fitting 4" x 4" x 4" G1545—90° Elbow 4" G2482—Hose Coupler (Splice) 4" G2974—Wire Hose Clamp 4" G1843—Plastic Blast Gate 4" G4679—Anti-Static Grounding Kit

We've hand picked a selection of commonly used dust collection components for machines with 4" dust ports.

H1052

G1536

G2974

G4679

Figure 57. Grizzly® Dial Calipers.

G1843

Figure 59. Dust collection accessories.

Model G0654 (Mfg. Since 9/07)

G1545

-33-

SECTION 6: MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from

power before adjustments, maintenance, or service.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily Check:

• Vacuum all dust on and around the machine.

• Wipe down tables and all other unpainted cast iron with a metal protectant.

• Worn or damaged wires.

• Any other unsafe condition.

Lubrication

Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them.

The following components require periodic lubrication. Be careful not to over-lubricate them. Large amounts of lubricant will attract sawdust, causing the metal components to gum up and bind.

Leadscrew: Lubricate the outfeed table leadscrew with light machine oil as needed. See the location shown in Figure 60 and Part 41 on Page 46. Wipe off excess oil and sawdust with a cloth.

Leadscrew Lubrication Location

Monthly Check:

• V-belt tension, damage, or wear.

• Clean/vacuum dust buildup from inside cabinet and off motor.

Cleaning

Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth—this ensures moisture from wood dust does not remain on bare metal surfaces. Treat all unpainted cast iron and steel with a non-staining lubricant after cleaning. We recommend products like SLIPIT

Gun Treatment, or Boeshield® T-9 (see

G96 Page 32 for more details).

Figure 60. Leadscrew lubrication location.

-34-

Model G0654 (Mfg. Since 9/07)

Gibs: Lower the infeed and outfeed table to access the gibs. Annually place a couple drops of oil at the top of each gib and move the tables up and down to distribute the oil. See the locations shown in Figure 61 and Parts 73 and 74 on Page

46. Wipe off excess oil.

Gib Lubrication Locations

2. Remove the rear access panel and belt

guard.

3. Using a 12mm wrench, loosen the motor mount bolts shown in Figure 63, raise the motor to remove the V-belt tension.

Note: DO NOT completely remove the motor

mount hex nuts.

Figure 61. Location to lubricate gibs.

Fence: Place one or two drops of light machine oil

on the fence pivot points (Figure 62) as needed.

Fence Lubrication Locations

Figure 62. Fence lubrication locations.

V-Belt

V-belt removal and replacement involves removing the V-belt, rolling it off of the pulleys, replacing it with a new belt, then tensioning it.

Hex Nuts

Figure 63. Motor mount hex nuts.

4. Remove the V-belt and replace it with a new

one.

5. Lower the motor and adjust the V-belt tension as needed so there is approximately

⁄4" deflection when the V-belt is pushed with

moderate pressure, as shown in Figure 64.

Note: After the first 16 hours of belt life, ten-

sion the belt, as it will stretch and seat during this time.

Pulley

Deflection

⁄4"

Consider replacing the stock belt with a Power Twist V-belt (see Page 32) to reduce vibration and noise, and increase belt lifespan.

To adjust/replace the V-belt:

1. DISCONNECT JOINTER FROM POWER!

Model G0654 (Mfg. Since 9/07)

Pulley

Figure 64. Checking V-belt tension.

6. Tighten the motor mount bolts, replace the

rear access panel and belt guard.

-35-

SECTION 7: SERVICE

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663. Note: Please gather the serial number and manufacture date of your machine before calling.

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Motor does not start or a breaker trips.

Motor stalls or is overloaded.

Machine has vibration or noisy operation.

1. STOP button not reset.

2. Power supply switched OFF or is at fault.

3. Plug/receptacle is at fault or wired incorrectly.

4. Start capacitor is at fault.

5. Motor connection wired incorrectly.

6. Wall fuse/circuit breaker is blown/tripped.

7. Wiring is open/has high resistance.

8. Motor START/STOP switch is at fault.

9. Motor is at fault.

1. Workpiece material is not suitable for this machine.

2. V-belt slipping.

3. Motor connection is wired incorrectly.

4. Plug/receptacle is at fault.

5. Pulley/sprocket slipping on shaft.

6. Motor bearings are at fault.

7. Machine is undersized for the task.

8. Motor has overheated.

9. Motor is at fault.

10. Centrifugal switch is at fault.

1. Motor or component is loose.

2. Knives/gibs are at fault.

3. V-belt worn or loose.

4. Pulley is loose.

1. Lift paddle and press STOP button down completely until it clicks. Press START button in completely.

2. Ensure power supply is switched ON; ensure power supply has the correct voltage.

3. Test for good contacts; correct the wiring.

4. Test/replace if faulty.

5. Correct motor wiring connections.

6. Ensure circuit size is suitable for this machine; replace weak breaker.

7. Check for broken wires or disconnected/corroded connections, and repair/replace as necessary.

8. Replace faulty START/STOP switch.

9. Test/repair/replace.

1. Only cut wood products; make sure moisture content is below 20% and there are no foreign materials in the workpiece.

2. Replace bad V-belt, align pulleys, and re-tension.

3. Correct motor wiring connections.

4. Test for good contacts; correct the wiring.

5. Replace loose pulley/shaft.

6. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

7. Use sharp knives; reduce feed rate/depth of cut.

8. Clean off motor, let cool, and reduce workload.

9. Test/repair/replace.

10. Adjust/replace centrifugal switch if available.

1. Inspect/replace stripped or damaged bolts/nuts, and re-tighten with thread locking fluid.

2. Resharpen/replace knives as required; set knife alignment/protrusion correctly (Page 38).

3. Inspect/replace V-belt with a new one (refer to Page

35).

4. Realign/replace shaft, pulley, set screw, and key as required.

-36-

Model G0654 (Mfg. Since 9/07)

Motor & Electrical Continued

Symptom Possible Cause Possible Solution

Machine has vibration or noisy operation.

5. Motor mount loose/broken.

6. Machine is incorrectly mounted or sits unevenly.

7. Motor fan is rubbing on fan cover.

8. Motor bearings are at fault.

9. Cutterhead bearings at fault.

5. Tighten/replace.

6. Relocate machine or adjust feet to level jointer.

7. Replace dented fan cover; replace loose/damaged fan.

8. Test by rotating shaft; rotational grinding/loose shaft requires motor replacement.

9. Replace bearing(s)/realign cutterhead.

Table

Symptom Possible Cause Possible Solution

Tables are hard to adjust.

1. Table locks are engaged or partially engaged.

2. Infeed table depth stop blocking movement.

1. Completely loosen the table locks.

2. Disengage infeed table depth stop.

Cutting

Symptom Possible Cause Possible Solution

Excessive snipe (gouge in the end of the board that is uneven with the rest of the cut).

Workpiece stops in the middle of the cut.

Chipping. 1. Knots or conflicting grain direction in wood.

Fuzzy Grain. 1. Wood may have high moisture content or

Long lines or ridges that run along the length of the board

Uneven cutter marks, wavy surface, or chatter marks across the face of the board.

Board edge is concave or convex after jointing.

1. Outfeed table is set too low.

2. Operator pushing down on trailing end of the workpiece.

1. Outfeed table is set too high. 1. Align outfeed table with cutterhead knife at top dead

2. Nicked or chipped blades.

3. Feeding workpiece too fast.

4. Taking too deep of a cut.

surface wetness.

2. Dull knives.

1. Nicked or chipped knives. 1. Adjust one of the nicked knives sideways; replace

1. Feeding workpiece too fast.

2. Knives not adjusted at even heights in the cutterhead.

1. Board not held with even pressure on infeed and outfeed table during cut.

2. Board started too uneven.

1. Align outfeed table with cutterhead knife at top dead

center (Page 22).

2. Reduce/eliminate downward pressure on that end of workpiece.

center (Page 22).

1. Inspect workpiece for knots and grain (Page 26); only use clean stock.

2. Adjust one of the nicked knives sideways; replace knives (Page 38).

3. Slow down the feed rate.

4. Take a smaller depth of cut. (Always reduce cutting depth when surface planing or working with hard woods.)

1. Check to make sure moisture content is less than 20% and allow to dry if moisture is too high.

2. Sharpen or replace knives (Page 38).

knives (Page 38).

1. Slow down the feed rate.

2. Adjust the knives so they are set up evenly in the cutterhead (Page 38).

1. Hold board with even pressure as it moves over the cutterhead.

2. Take partial cuts to remove the extreme high spots before doing a full pass.

Model G0654 (Mfg. Since 9/07)

-37-

Inspecting Knives

6. Carefully inspect how the gauge touches the

cutterhead and the knife.

The height of the knives can be easily and quickly inspected with the included knife setting gauge. This inspection will ensure that the knives are set to the correct height in the cutterhead. For best results, we recommend using a W1211A Jointer Pal magnetic knife setting jig.

Tools Needed Qty

Knife Setting Gauge .......................................... 1

To inspect the knives:

1. DISCONNECT JOINTER FROM POWER!

2. Remove the cutterhead guard or block it out

of the way.

3. Lower the infeed table to the

and lower the outfeed table as needed.

4. Remove the rear panel and rotate the V-belt

so a knife is exposed.

⁄2" scale mark

— If both outside legs of the gauge sit firmly

on the cutterhead and the middle pad just touches the knife, then that knife is set correctly. (Repeat this inspection with the other knives).

— If the gauge does not sit firmly on the

cutterhead and touch the knife edge as described, then reset that knife. (Repeat this inspection with the other knives before resetting.)

Setting/Replacing

Knives

Setting the knives correctly is crucial to the proper operation of the jointer and is very important in keeping the knives sharp. If one knife is higher than the others, it will do the majority of the work, and thus, dull much faster than the others.

5. Place the knife gauge on the cutterhead, directly over a knife, as shown in Figure 65.

Middle

Pad

Figure 65. Gauge positioned over cutterhead

knife.

The knife gauge included with the jointer is designed to set the knives at 0.063" ( is the correct distance all the knives should protrude above the cutterhead.

The Model G0654 comes with jack screws for cutterhead adjustments (see Figure 66).

Knife

/16"), which

-38-

Figure 66. Cutterhead profile diagram.

Model G0654 (Mfg. Since 9/07)

Tools Needed Qty

Knife Setting Gauge .......................................... 1

Hex Wrench 2.5mm ........................................... 1

Wrench 8mm ..................................................... 1

To set or replace the knives:

1. DISCONNECT JOINTER FROM POWER! 2.

Remove the cutterhead guard from the table and lower the infeed and outfeed tables as far as they go. This will give you unrestricted access to the cutterhead.

2. Remove the rear access panel to expose the cutterhead pulley.

3. Rotate the cutterhead pulley to give you good access to one of the cutterhead knives.

6. Using a 2.5mm hex wrench, rotate the jack screws (see Figure 67) in the access holes to raise or lower the knife. When the knife is set correctly, it will barely touch the middle pad of the knife setting jig. Snug the gib bolts tight enough to just hold the knife in place. Repeat

Steps 5-7 with the rest of the knives.

4. Loosen the cutterhead gib bolts, starting in

the middle and alternating back-and-forth until all of the gib bolts are loose but not falling out.

—If this is the first time you are setting the

knives, or if you are replacing them, remove a gib and knife from the cutterhead. Clean the gib and clean inside the cutterhead slot to remove all pitch or sawdust. Coat the knife and gib with a metal protectant (Page

32).

5. Position the knife gauge over the knife as

shown in Figure 65 and loosen the gib bolts until the knife is completely loose.

Figure 67. Jack screw access hole.

7. Rotate the cutterhead to the first knife you

adjusted. Slightly tighten all the gib bolts, starting at the middle and working your way to the ends by alternating left and right (see Figure 68). Repeat this step on the rest of the knives.

Figure 68. Gib bolt tightening sequence.

8. Repeat Step 8, but final tighten each gib bolt.

9. Adjust the outfeed table to match the new knife heights (refer to Setting Outfeed Table Height on Page 22).

Model G0654 (Mfg. Since 9/07)

10. Replace the cutterhead guard and the rear access panel.

-39-

Calibrating Infeed

Table

The infeed table height is calibrated by adjusting the depth scale and depth stop knob.

Tools Needed Qty

Straightedge ...................................................... 1

Phillips Head Screwdriver ................................. 1

Calibrating Depth Scale

The depth scale on the infeed table can be calibrated or "zeroed" if it is not correct.

5. Using a screwdriver, adjust the scale pointer exactly to “0”, as shown in Figure 70.

Depth Stop

Knob

Depth Scale

Pointer

To calibrate the depth scale:

1. Set the outfeed table height as described in Setting Outfeed Table Height on Page 22.

2. Move the cutterhead guard out of the way.

3. Place a straightedge across the infeed and

outfeed tables.

4. Adjust the infeed table until it is level with the outfeed table, as illustrated in Figure 69.

Straightedge

InfeedOutfeed

Figure 70. Depth scale and depth stop knob.

Depth Stop Knob

A depth stop knob (see Figure 70) on the depth scale assembly allows the operator to set the maximum depth of cut to

To engage the knob, adjust the table height to until the knob clicks into place. To disengage the knob, pull it out and adjust the table to the desired height.

⁄8".

⁄8"

Figure 69. Infeed table adjusted even with

outfeed table.

-40-

Model G0654 (Mfg. Since 9/07)

Setting Fence Stops

3. Adjust the 45˚ inward fence stop bolt until

it makes contact with the back of the fence bracket.

The fence stops simplify the task of adjusting the fence to 45˚ inward, 90˚, and 45˚ outward (135˚).

Tools Needed Qty

45° Square ........................................................ 1

90° Square ........................................................ 1

Sliding Bevel ...................................................... 1

Wrench 14mm ................................................... 1

Wrench 10mm ................................................... 1

To set the 45˚ inward fence stop:

1. Using a 45˚ square, adjust the fence to the 45˚ inward position, as shown in Figure 71.

4. Retighten the jam nut loosened in Step 2.

To set the 90˚ fence stop:

1. Using a 90˚ square, adjust the fence to the 90˚ position, as shown in Figure 73.

Figure 73. Example of adjusting fence to 90˚.

Figure 71. Example of adjusting fence 45˚

inward.

2. Loosen the jam nut shown in Figure 72.

Fence Stop

Bolt

Jam Nut

Fence

Bracket

2. Push the plunger in.

Jam Nut

Fence Stop

Bolt

Plunger

Figure 74. Plunger engaged.

3. Loosen the jam nut on the 90˚ fence stop bolt (see Figure 74).

4. Adjust the 90˚ fence stop bolt until it makes

contact with the 90˚ plunger knob shaft.

Figure 72. 45˚ inward fence stop bolt.

Model G0654 (Mfg. Since 9/07)

5. Retighten the jam nut loosened in Step 3.

-41-

To set the 45˚ outward fence stop:

1. Pull the plunger out (see Figure 74 on Page

41).

2. Using a sliding bevel adjusted to 135˚, adjust

the fence to the 135˚ (45˚ outward) position, as shown in Figure 75.

Adjusting Gibs

The table gibs eliminate excessive play in the table movement, and control how easy the tables move up and down.

Tools Needed Qty

Wrench 10mm ................................................... 1

Hex Wrench 3mm .............................................. 1

To adjust the table gibs:

1. Using a 10mm wrench, loosen the three

infeed table gib nuts on the back of the jointer base (see Figure 77).

Figure 75. Example of adjusting fence 45˚ out-

ward.

3. Loosen the jam nut on the 45˚ outward fence stop bolt (see Figure 76).

Fence Stop Bolt

Jam Nut

Figure 76. 45˚ outward fence stop bolt.

4. Adjust the 45˚ outward fence stop bolt until it

makes contact with the back of the fence.

5. Retighten the jam nut loosened in Step 3.

Gib Nuts and Set Screws

Figure 77. Table gib nuts and set screw loca-

tions.

2. Oil the gibs if needed (see Page 34).

3. Using a 3mm hex wrench, evenly tighten the

gib set screws a small amount, then check the table by moving it up and down. Adjust the set screws as needed until the friction of the table movement is balanced between minimal play and ease of movement.

Note: Tighter gibs reduce play but make it

harder to adjust the tables.

4. Repeat Steps 1-3 with the outfeed table, and

oil the outfeed table leadscrew, if needed.

-42-

5. Set the outfeed table height as described in Setting Outfeed Table Height on Page 22.

Model G0654 (Mfg. Since 9/07)

START

STOP

The motor wiring shown here is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.

Wiring Diagram

View this page in color at

www.grizzly.com.

Neutral

Hot

110 VAC

Ground

PUSH BUTTON SWITCH

(viewed from behind)

See Figure 78

5-15 Plug

(As Recommended)

Figure 78. Switch wiring.

Figure 79. Motor junction box and capacitor

wiring.

Model G0654 (Mfg. Since 9/07)

Ground

MOTOR

Ground

Start

Capacitor

200MFD 125VAC

See Figure 79

-43-

Stand Parts Breakdown

40 41

15 16 17

23 24

19 20

47-1

47-4

56 57

61 62 63

65-1 65-3 65-4

65-5

65-6

65-7

65-8

65-9

65-19

65-10

65-11

65-18

47-2

47-3

65-17

47-5

65-16

65-15

65-14

65-13

65-12

65-2

-44-

Model G0654 (Mfg. Since 9/07)

Stand Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0654001 BELT GUARD ASSEMBLY 45 P0654045 PUSH BLOCK HOLDER 2 PFB01M FLANGE BOLT M6-1 X 12 46 P0654046 BACK PANEL 3 PW03M FLAT WASHER 6MM 47 P0654047 MOTOR 1HP 110V 4 PN01M HEX NUT M6-1 47-1 P0654047-1 FAN COVER 5 PLW06M LOCK WASHER 10MM 47-2 P0654047-2 FAN 6 P0654006 SPECIAL STUD M10-1.5 47-3 P0654047-3 S CAPACITOR COVER 7 PN02M HEX NUT M10-1.5 47-4 PC200D S CAP 200M 125V 1-1/4 X 2-3/4 8 PB18 HEX BOLT 3/8-16 X 1 47-5 P0654047-5 JUNCTION BOX 9 PB02M HEX BOLT M6-1 X 12 48 PK12M KEY 5 X 5 X 30 10 P0654010 TOP PLATE ASSEMBLY 49 PVA36 V-BELT A-36 4L360 11 P0654011 DUST PORT 50 P0654050 MOTOR PULLEY 12 PFB01M FLANGE BOLT M6-1 X 12 51 PSS01M SET SCREW M6-1 X 10 13 PFS03 FLANGE SCREW 10-24 X 3/8 52 P0654052 POWER CORD 14AWG X 3C 14 P0654014 LEFT PANEL 53 P0654053 SWITCH CORD 16AWG X 3C 15 PCB06 CARRIAGE BOLT 5/16-18 X 1-1/4 56 PLN04M LOCK NUT M8-1.25 16 PW03M FLAT WASHER 6MM 57 P0654057 WHEEL 17 PN01M HEX NUT M6-1 58 P0654058 SLEEVE 18 P0654018 DUST CHUTE 59 PW01M FLAT WASHER 8MM 19 PW07 FLAT WASHER 5/16 60 PB86M HEX BOLT M8-1.25 X 65 20 PN02 HEX NUT 5/16-18 61 PB18 HEX BOLT 3/8-16 X 1 21 PW03M FLAT WASHER 6MM 62 PN08 HEX NUT 3/8-16 22 PN01M HEX NUT M6-1 63 P0654063 LEVELING FOOT 23 PW03M FLAT WASHER 6MM 64 P0654064 MOBILE BASE CHASSIS 24 PN01M HEX NUT M6-1 65 P0654065 PEDAL ASSEMBLY 25 P0654025 STRAIN RELIEF 6N-4 65-1 PEC10M E-CLIP 9MM 26 P0654026 SWITCH BOX 65-2 P0654065-2 SPECIAL BOLT 27 P0654027 STRAIN RELIEF 6N-4 65-3 P0654065-3 SPECIAL FLAT WASHER 28 PFS03 FLANGE SCREW 10-24 X 3/8 65-4 P0654065-4 SHAFT 29 P0654029 SWITCH BOX BRACKET 65-5 PB22M HEX BOLT M8-1.25 X 50 31 P0654031 SWITCH 65-6 PW01M FLAT WASHER 8MM 32 P0654032 SWITCH COVER 65-7 P0654065-7 SPECIAL HEX NUT M8 33 P0654033 CORD PLATE 65-8 PN02M HEX NUT M10-1.5 34 P0654034 SPECIAL SCREW M4-.7 X 20 65-9 PW04M FLAT WASHER 10MM 35 PFS03 FLANGE SCREW 10-24 X 3/8 65-10 PB45M HEX BOLT M8-1.25 X 100 36 PFS03 FLANGE SCREW 10-24 X 3/8 65-11 PW01M FLAT WASHER 8MM 37 P0654037 FRONT PANEL 65-12 P0654065-12 TROLLEY WHEEL 38 P0654038 BOTTOM PLATE 65-13 P0654065-13 SLEEVE 39 PFB01M FLANGE BOLT M6-1 X 12 65-14 P0654065-14 TROLLEY BRACKET 40 PTLW02M EXT TOOTH WASHER 5MM 65-15 PW04M FLAT WASHER 10MM 41 PS05M PHLP HD SCR M5-.8 X 8 65-16 P0654065-16 SPECIAL HEX NUT M10 42 P0654042 CABINET SUPPORT 65-17 PB144M HEX BOLT M10-1.5 X 55 43 P0654043 RIGHT PANEL 65-18 P0654065-18 PEDAL BRACKET 44 PFS03 FLANGE SCREW 10-24 X 3/8 65-19 P0654065-19 PEDAL

Model G0654 (Mfg. Since 9/07)

-45-

Table Parts Breakdown

130

131

134

135

133

147 148 149

150

138

139

140

127

158

144 143

162

161

128 136

137

145

151 152

163

129

141

103 101

102

172

120

119

118

117

153

154 155

156

157

112

113

107 108 109

121

122

104

105

106

123

166

167

165

164 168

180

110

111

181

182

114

115 116

124

125

168

179

195

195-1 195-2

195-3

187

188 189

193

192

191 190

126

184

169 170

177

176

-46-

Model G0654 (Mfg. Since 9/07)

Table Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

101 P0654101 GIB 145 PSS53M SET SCREW M5-.8 X 12 102 P0654102 KNIFE 147 P0654147 INDEX PIN M6-1 X 14 103 P0654103 GIB BOLT 148 P0654148 COMPRESSION SPRING 104 P0654104 CUTTERHEAD PULLEY 149 P0654149 PLUNGER HOUSING 105 P0654105 RIGHT HAND BEARING SUPPORT 150 P0654150 BALL KNOB M6-1 106 P6203 BALL BEARING 6203ZZ 151 P0654151 POINTER 107 PK12M KEY 5 X 5 X 30 152 PS17M PHLP HD SCR M4-.7 X 6 108 PSS53M SET SCREW M5-.8 X 12 153 P0654153 PLATE 109 P0654109 SPECIAL NUT 154 P0654154 TORSION SPRING 110 PSS01M SET SCREW M6-1 X 10 155 P0654155 CUP 111 P0654111 CUTTERHEAD 156 P0654156 RETAINER 112 P6202 BALL BEARING 6202ZZ 157 PS01M PHLP HD SCR M4-.7 X 18 113 P0654113 LEFT HAND BEARING SUPPORT 158 P0654158 BLOCK ASSEMBLY 114 P0654114 SPECIAL STUD 161 P0654161 LOCK LEVER M6-1 X 30 115 PLW06M LOCK WASHER 10MM 162 PSBS23M BUTTON HD CAP SCR M8-1.25 X 25 116 PN02M HEX NUT M10-1.5 163 PW01M FLAT WASHER 8MM 117 P0654117 FENCE CARRIAGE 164 P0654164 ALIGNMENT PIN 118 PW04M FLAT WASHER 10MM 165 P0654165 BRACKET 119 PLW06M LOCK WASHER 10MM 166 PSB11M CAP SCREW M8-1.25 X 16 120 PB01M HEX BOLT M10-1.5 X 30 167 PLW04M LOCK WASHER 8MM 121 PRP39M ROLL PIN 4 X 20 168 PEC07M E-CLIP 7MM 122 P0654122 SPECIAL KEY 9.5 X 9.5 X 128 169 P0654169 LINK 123 P0654123 LOCK SCREW ASSEMBLY 170 P0654170 SPECIAL BOLT 124 PN01M HEX NUT M6-1 172 P0654172 JOINTER TABLE ASSEMBLY 125 PSS12M SET SCREW M6-1 X 25 176 PN09M HEX NUT M12-1.75 126 P0654126 GIB 177 P0654177 INFEED TABLE ADJUSTMENT LEVER

127 P0654127 PUSH BLOCK 179 PSS20M SET SCREW M8-1.25 X 8 128 PSS02M SET SCREW M6-1 X 6 180 P0654180 BLOCK 129 P0654129 SPECIAL WASHER 181 P0654181 SHAFT 130 PS14M PHLP HD SCR M6-1 X 12 182 PEC12M E-CLIP 12MM 131 PW03M FLAT WASHER 6MM 184 P0654184 SEAL 133 P0654133 HANDWHEEL 187 PWR810 WRENCH 8 X10 134 P0654134 HANDLE 188 PRW1214 WRENCH 12 X 14 135 P0654135 SHOULDER SCREW 189 PWR1417 WRENCH 14 X 17 136 P0654136 COLLAR 190 PAW02.5M HEX WRENCH 2.5MM 137 P0654137 SPECIAL WASHER 191 PAW03M HEX WRENCH 3MM 138 P0654138 BLOCK 192 PAW04M HEX WRENCH 4MM 139 PLW04M LOCK WASHER 8MM 193 PAW06M HEX WRENCH 6MM 140 PSB05M CAP SCREW M8-1.25 X 50 195 P0654195 KNIFE GAUGE ASSEMBLY 141 P0654141 SCREW SHAFT 195-1 P0654195-1 KNIFE GAUGE ROD 143 P0654143 GUARD SHAFT 195-2 P0654195-2 KNIFE GAUGE BLOCK 144 P0654144 GUARD 195-3 PEC015M E-CLIP 8MM

Model G0654 (Mfg. Since 9/07)

-47-

Fence Parts Breakdown

205

206

238

237

225

226

215

216

217

218

213 214

223

239

209 210

211

221

208

220

207

222

227

224

212

228 229

232 233 231

230 234

235 236

-48-

219

203

204

201

Model G0654 (Mfg. Since 9/07)

Fence Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

201 P0654201 FENCE 221 PN03M HEX NUT M8-1.25 203 P0654203 BALL KNOB M10-1.5 222 P0654222 ALIGNMENT PIN 7 X 24 204 P0654204 STUD M10-1.5 223 P0654223 LEFT BRACKET 205 P0654203 BALL KNOB M10-1.5 224 P0654224 SPECIAL SCREW M8-1.25 206 P0654204 STUD M10-1.5 225 P0654225 SPECIAL FLAT WASHER 207 P0654207 FENCE LOCK HANDLE SHAFT 226 P0654226 LEVER ASSY M8-1.25 208 P0654208 FENCE LOCK HANDLE BOLT M12-1.75 227 P0654227 RIGHT BRACKET 209 PW06M FLAT WASHER 12MM 228 PS14M PHLP HD SCR M6-1 X 12 210 P0654210 SPECIAL NUT M12 229 PW03M FLAT WASHER 6MM 211 P0654211 FENCE SLIDE BRACKET 230 P0654230 REAR GUARD BASE 212 PSS04M SET SCREW M6-1 X 12 231 P0654231 REAR GUARD TOP 213 PN03M HEX NUT M8-1.25 232 PN35M ACORN NUT M6-1 214 PB26M HEX BOLT M8-1.25 X 30 233 PW03M FLAT WASHER 6MM 215 P0654215 BRACKET 234 P0654234 EXTENSION SPRING 216 PSB155M CAP SCREW M8-1.25 X 14 235 PB10M HEX BOLT M6-1 X 25 217 PW01M FLAT WASHER 8MM 236 PN01M HEX NUT M6-1 218 P0654218 SUPPORT BRACKET 237 P0654237 SHAFT LOCK M6-1 219 P0654219 ALIGNMENT PIN 7 X 24 238 P0654238 BALL KNOB M6-1 220 PB26M HEX BOLT M8-1.25 X 30 239 PSS26M SET SCREW M5-.8 X 6

Model G0654 (Mfg. Since 9/07)

-49-

Label Placement

310

311

309

308

307

306

300

301

302

303

304

305

REF PART # DESCRIPTION REF PART # DESCRIPTION

300 P0654300 FENCE/CUTTERHEAD LABEL 306 P0654306 EAR PROTECTION/RESPIRATOR 301 PLABEL-29 CUTTERHEAD GUARD LABEL 307 P0654307 UNPLUG 110V POWER 302 PLABEL-14 ELECTRICITY LABEL 308 P0654308 MACHINE ID LABEL 303 PLABEL-12A READ MANUAL -VERTICAL NS 7/05 309 PPAINT-11 PUTTY TOUCH-UP PAINT 304 PLABEL-11 SAFETY GLASSES 2" X 3-5/16" 310 P-PAINT1 GRIZZLY GREEN TOUCH-UP PAINT 305 G8588 SMALL GRIZZLY NAMEPLATE 311 P0654311 RED TOUCH-UP PAINT

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

-50-

Model G0654 (Mfg. Since 9/07)

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? ____ Advertisement ____Friend ____ Catalog ____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics

3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+

____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood

____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:

7. Do you think your machine represents a good value? _____Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY AND RETURNS

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Grizzly G0654 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual