Grizzly G0638HEP User guide

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Page 1

READ THIS FIRST

Model G0638HEP

***IMPORTANT UPDATE***

For Machines Mfd. Since 07/20,

and Manual Insert Revised 11/17

For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com

The following changes were made since the owner's manual was printed:

• Instead of two round collection drums, there is now one square drum with a handle for hood raising.

• The frame now has square holes for carriage bolts.

• There is now a pressure gauge for determining when to clean or replace the filters.

Aside from this information, all other content in the owner's manual applies and MUST be read and understood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.

For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.

Revised Specifications

Product Dimensions

Width (side-to-side) x Depth (front-to-back) x Height

Revised Needed for Setup

Description Qty

• Caulk/Silicone ............................. As Needed

.................................................. 99 x 51 x 129 in.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#CS21289 PRINTED IN TAIWAN

Page 2

Revised Parts Breakdown

3V2

3V2-1

3V2-10

3V2-4

3V2-2

3V2-3

3V2-5

3V2-8

3V2-7

3V2-6

3V2-9

270V2

222V2

51V2

227V2

52V2

96V2

201

97V2

158

104V2

105V2

77V2

61V2

71V2

201

72V2

149V2

232AV2

157V2

140V2

73V2

-2-

88V2

Model G0638HEP (Mfd. Since 7/20)

Page 3

Revised Parts List

REF PART # DES CRIP TIO N REF PART # DES CRIP TIO N

3V2 P0638HEP003V2 CONTROL BOX 220V V2.07. 20 35 P0638HEP035 REAR DRUM PANEL 3V2-1 P0638HEP003V2-1 CONTROL BOX CAB W/ CIRCUIT BOARD V2.07.20 36 P0638HEP036 BASE DRUM PANEL 3V2-2 P0638HEP003V2-2 POWER SWITCH 220/440V 37 P0638HEP037 DRUM WINDOW 3V2-3 P0638HEP003V2-3 START TIMER OMRON H3BG 0-12 SEC 38 P0638HEP038 RIVET 3V2-4 P0638HEP003V2-4 OL RELAY SHI HLIN TH-P20 28-38A 51V2 P0638HEP051V2 I NTAKE BARREL V2.07. 20 3V2-5 P0638HEP003V2-5 TRANSFORMER 70VA 440-480V-110/220/ 230V 52V2 P0638HEP052V2 LARGE CYCLONE FUNNEL V2.07. 20 3V2-6 P0638HEP003V2-6 CONTACTOR SHIHLI N S-P21 61V2 P0638HEP061V2 SMALL CYCLONE FUNNEL V2.07.20 3V2-7 P0638HEP003V2-7 CONTACTOR SHIHLI N S-P21 71V2 P0638HEP071V2 FLEXIBLE DUCT 9 X 9-1/2" V2.07.20 3V2-8 P0638HEP003V2-8 CONTACTOR SHIHLI N S-P16 72V2 P0638HEP072V2 COLLECTION DRUM LID V2.07.20 3V2-9 P0638HEP003V2-9 FUSE 2AMP 73V2 P0638HEP073V2 DRUM LID SEAL 3.1M V2.07.20 3V2-10 P0638HEP003V2-10 PRESSURE GAUGE 77V2 P0638HEP077V2 COLLECTION BAG 1200 X 1250MM V2.07.20 22 P0638HEP022 AIR HOSE 4I D X 6OD X 4000MM 88V2 P0638HEP088V2 CASTER 4" V2. 07.20 23 P0638HEP023 STRAIN RELIEF TYPE-3 M16-2 96V2 P0638HEP096V2 UPPER STAND BRACE V2.07. 20 24 P0638HEP024 CARRIAGE BOLT 5/16-18 X 3/4 97V2 P0638HEP097V2 UPPER STAND LEG V2.07.20 25 P0638HEP025 HANDLE HOOK 104V2 P0638HEP104V2 LOWER STAND BRACE V2.07. 20 26 P0638HEP026 CYCLONE FUNNEL ADAPTER 105V2 P0638HEP105V2 LOWER STAND LEG V2.07.20 27 P0638HEP027 HEX BOLT 3/8-16 X 11 140V2 P0638HEP140V2 COLLECTION DRUM VACUUM TUBE V2. 07. 20 28 P0638HEP028 DRUM LID S PRI NG 149V2 P0638HEP149V2 VACUUM HOSE 2" X 118" V2. 07.20 29 P0638HEP029 FLAT WAS HER 3 / 8 THI N 157V2 P0638HEP157V2 COLLECTION DRUM VACUUM RI NG V2.07.20 30 P0638HEP030 COLLE CTI ON L I D HANDL E 222V2 P0638HEP222V2 OUTLET V2.07. 20 31 P0638HEP031 DRUM LID CO NNECTI NG PL ATE 227V2 P0638HEP227V2 HEPA SUPPORT LEG (BOTTOM) V2.07. 20 32 P0638HEP032 FRONT DRUM PANE L 232AV2 P0638HEP232AV2 HEPA FILTER KI T V2.07.20 33 P0638HEP033 LEFT DRUM PA NEL 270V2 P0638HEP270V2 COLLECTOR MOUNTING BRACKET V2.07.20 34 P0638HEP034 RIGHT DRUM P ANE L

Reading Pressure

Gauge

The included pressure gauge for the Model G0638HEP provides an easy way to check if the filters require cleaning or replacement.

When the gauge displays more than 6 Aq (see

Figure 1), clean the filters according to Cleaning Filters and Rinsing Filter on Pages 47–48 of the

owner's manual.

6.0 Aq

Figure 1. Location of 6 Aq on pressure gauge.

Older filters do not get as clean as new ones, so the pressure will not drop as substantially after the first cleaning. When the air pressure no longer drops below 6 Aq with cleaning, replace the filters.

Model G0638HEP (Mfd. Since 7/20)

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The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

(Replaces Pages 4–5 in Manual Insert)

Inventory

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

After all the parts have been removed from the boxes, you should have the following items:

J. Outlet Port .................................................. 1

Intake Cylinder ........................................... 1

Cyclone Funnel (Small) .............................. 1

Intake Barrel ............................................... 1

Cyclone Funnel Adapter ............................. 1

Cyclone Funnel (Large) .............................. 1

Figure 3. Inventory items J–O.

Inventory (Figures 2–6): Qty

A. Upper Stand Braces ................................... 4

Upper Stand Legs ...................................... 4

Filter Adapters ............................................ 2

Control Box Bracket ................................... 1

Lower Stand Legs ...................................... 4

Cyclone Mounting Brackets ....................... 4

HEPA Filter Support Leg (3 Pieces) .......... 1

Handle Hook ............................................... 1

Lower Stand Braces ................................... 4

P. Blower Housing with Motor ........................ 1

Control Box ................................................. 1

. Remote Control .......................................... 1

. Collection Lid Handle ................................. 1

Casters 4" ................................................... 4

Drum Lid Connecting Plates ...................... 2

Collection Drum Lid .................................... 1

Front Drum Panel ....................................... 1

Right Drum Panel ....................................... 1

Left Drum Panel ......................................... 1

Rear Drum Panel ....................................... 1

Base Drum Panel ....................................... 1

AA.

W X

Figure 2. Inventory items A–I.

-4-

Figure 4. Inventory items P-AA.

Model G0638HEP (Mfd. Since 7/20)

Page 5

Flexible Duct 9" x 91⁄2" ................................ 1

AB.

Canister Filter Bag Clamps ........................ 2

AC.

HEPA Canister Filter Assemblies ............... 2

AD.

Figure 5. Inventory items X–Z.

AI. Air Hose 4ID x 6OD x 1145mm ................. 1

Strain Relief M16-2 .................................... 2

AJ.

Vacuum Hose Clamps 2" ........................... 2

AK.

. Collection Drum Vacuum Port .................... 1

Vacuum Hose 2" x 39" ............................... 1

AM.

. Collection Drum Vacuum Ring ................... 1

. Cyclone Vacuum Port ................................ 1

. Vacuum Hose Clips .................................... 2

AE.

Gaskets (not shown):

—Drum Lid PVC Rubber Seal 3.1m .......... 1

—Foam Tape 5 x 50 x 2000mm —Foam Tape 3 x 6 x 1800mm —Foam Tape 3 x 6 x 300mm —Rubber Flange Gasket —Outlet Flange Gasket

........................... 1

.............................. 4

—Barrel Gasket Dia. 700mm

................ 2

.................. 1

.................... 2

..................... 2

—Barrel Gasket Dia. 460mm ..................... 1

Duct Clamps 9" (not shown) ...................... 2

AF.

. Collection Bags (not shown):

—Collection Drum 1200 x 1250mm —Canister Filters 570 x 600mm

. Hardware (not shown):

—Carriage Bolts —Hex Bolts —Hex Bolts —Hex Bolts —Hex Bolts —Hex Bolts —Hex Bolts —Hex Bolts —Flat Washers —Flat Washers —Flat Washers —Hex Nuts —Hex Nuts —Lock Nuts

⁄16"-18 x 3⁄4" .................... 56

⁄8"-16 x 3⁄4" .............................. 2

⁄8"-16 x 1" ............................. 49

⁄8"-16 x 11⁄4" ............................ 8

⁄8"-16 x 11 .............................. 2

⁄16"-18 x 3⁄4"........................... 78

⁄16"-18 x 1" ........................... 16

⁄16"-18 x 11⁄4"......................... 21

⁄8" ................................. 112

⁄8" (Thin) ........................... 8

⁄16" ................................ 208

⁄8"-16 ...................................... 2

⁄16"-18 ................................... 93

⁄8"-16 ................................... 57

—Phillips Head Screws M6-1 x 15 —Flat Washers 6mm —Hex Nuts M6-1 —Drum Lid Springs

................................. 4

........................................ 4

.................................... 2

........... 1

................ 2

............. 4

Figure 6. Inventory items AI–AP.

Model G0638HEP (Mfd. Since 7/20)

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Page 6

Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to

and gather

all

To ensure the assembly process

goes smoothly, first clean any

covered or coated in heavy-duty rust preventative (if applicable).

listed items.

(Replaces Pages 6–7 in Manual Insert)

Needed for Setup

parts that are

HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.

To assemble machine:

Connect (2) upper stand legs and (1) lower

stand brace with (4)

bolts,

⁄16" flat washers, and 5⁄16"-18 hex nuts

⁄16"-18 x 3⁄4" carriage

(see Figure 7).

Lower Stand

Brace

x 4

Upper Stand

Legs

Figure 7. Upper stand legs attached to lower

stand brace.

Note: To make the installation of the fasten-

ers easier, use scrap wood to raise the metal components off the floor.

We strongly recommend using a generalpurpose silicone sealant on all mating surfaces during assembly process. For those components assembled with a rubber gasket between them, apply sealant evenly on both sides of gasket before assembly.

Note: Only finger tighten hardware.

IMPORTANT: Be sure to build frame using

bolt holes indicated in Figures 7–9 and 23. Machine will not fit correctly on frame if wrong holes are used and you will need to rebuild frame.

2. Connect same upper stand legs and (1)

upper stand brace with (4)

riage bolts,

⁄16" flat washers, and 5⁄16"-18 hex

⁄16"-18 x 3⁄4" car-

nuts (see Figure 8).

Upper Stand Brace

x 4

Upper Stand

Legs

-6-

Figure 8. One side of upper stand assembled.

. Repeat Steps 1–2 to assemble other side of

upper stand.

Model G0638HEP (Mfd. Since 7/20)

Page 7

Connect both sides of upper stand, (2) upper

stand braces, and (2) lower stand braces with

⁄16"-18 x 3⁄4" carriage bolts, 5⁄16" flat wash-

(16) ers, and

⁄16"-18 hex nuts (see Figure 9).

x 16

Upper Stand

Lower Stand

Brace

(1 of 2)

Brace

(1 of 2)

7. With assistance and power lifting equipment,

keep intake cylinder on floor and lower blower housing over top of intake cylinder.

Figure 9. Stand assembled without lower legs.

Place level across corners of lower stand

braces and square stand, then fully tighten all fasteners (see Figure 10).

Figure 10. Level positioned on the upper stand.

6. Place intake cylinder on floor and apply 3 x

6 x 1800mm foam tape to intake cylinder top rim, between mounting holes and inside edge (see Figure 11).

8. Secure intake cylinder to bottom of blower

housing with (6)

⁄16" flat washers to (see Figure 12).

⁄16"-18 x 3⁄4" hex bolts and

Note: This part of dust collector is not acces-

sible after assembly, so consider using thread locker on bolts that secure intake cylinder to motor/blower housing assembly to ensure fasteners will not come loose with vibration.

x 6

Figure 12. Intake cylinder mounted to blower

housing.

Foam Tape

Figure 11. Foam tape applied to intake cylinder

rim.

Model G0638HEP (Mfd. Since 7/20)

Position large cyclone funnel so smaller end

rests on floor.

Apply 700mm diameter barrel gasket to top

10.

mating surface of large cyclone funnel.

Note: In next step, when installing two bolts

above intake port, use duct tape on bottom of your wrench to hold bolts in place. This will enable you to start the bolts more easily.

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Page 8

11. With assistance, place intake barrel over

large cyclone funnel and align mounting holes as illustrated in Figure 13.

Intake Barrel

Mounting Holes

Group

Three

Large Cyclone

Funnel

Install (4) cyclone mounting brackets with (8)

13.

⁄8"-16 x 11⁄4" hex bolts, (16) 3⁄8" flat washers,

and (8)

⁄8"-16 lock nuts (see Figures 15).

x 8

Figure 13. Intake barrel and large cyclone funnel

mounting holes aligned.

NOTICE

When connecting parts that have gasket applied to mounting surface, always tighten fasteners in opposing star pattern to ensure gasket does not become crimped and compromise seal.

12. Connect intake barrel and large cyclone fun-

nel with (12)

⁄16" flat washers, and (12) 5⁄16"-18 hex nuts

in mounting holes—excluding left and right holes in groups of three (see Figure 14).

Excluded

Holes

⁄16"-18 x 11⁄4" hex bolts, (24)

Intake

Barrel

Figure 15. Cyclone mounting bracket mounted

to collector assembly.

14. Apply remaining 700mm diameter barrel gas-

ket to top mating surface of intake barrel assembly.

. With intake barrel assembly on floor, lower

blower housing assembly until it is about one inch away from intake barrel assembly.

. Using two punches or Phillips screwdrivers

as alignment guides (see Figure 16), lower blower housing assembly onto intake barrel assembly.

Note: Orient both assemblies so that large,

round intake port of intake barrel is NOT directly underneath rectangular outlet port of blower housing (see Figure 16). Outlet port connects to canister filters and will not allow room for attachment of intake ducting to intake port.

Large Cyclone

Funnel

Figure 14. Intake barrel and large cyclone

funnel.

-8-

x 12

Outlet

Port

Figure 16. Aligning mounting holes.

Model G0638HEP (Mfd. Since 7/20)

Page 9

17. Attach assemblies with (12) 5⁄16"-18 x 3⁄4" hex

bolts and

⁄16" flat washers (see Figure 17).

Secure mounting brackets to upper stand with

21.

⁄16"-18 x 3⁄4" carriage bolts, 5⁄16" flat washers,

(8)

⁄16"-18 hex nuts (see Figure 19).

and

x 8

Cyclone

Mounting

Brackets

x 12

Figure 17. Securing intake barrel assembly to

blower housing assembly.

Tip: When installing two bolts above intake

port of intake barrel, use duct tape on bottom of wrench. This will hold bolts in wrench while inserting in place.

Apply 3 x 6 x 300mm foam tape to mating

18.

surface of cyclone vacuum port, then attach

port to cyclone funnel with (4)

bolts and

Attach vacuum hose to cyclone vacuum port

19.

⁄16" flat washers (see Figure 18).

⁄16"-18 x 3⁄4" hex

(see Figure 18), and secure with vacuum hose clamp.

Hose

x 4

Figure 19. Blower/intake assembly attached to

upper stand.

22. Install M16-2 strain relief in round hole in bottom of outlet (see Figure 20).

Strain Relief

Hole

Figure 20. Location of strain relief hole in bottom

of outlet.

23.

Push end of air hose through strain relief

hole.

Vacuum Port

Figure 18. Cyclone vacuum tube and hose

attachment.

20. Lower blower/intake assembly into upper

stand assembly so that cyclone mounting brackets align with mounting holes of upper stand braces (see Figure 19).

Model G0638HEP (Mfd. Since 7/20)

-9-

Page 10

24. Position rubber flange gasket around opening on blower housing (see Figure 21), then attach outlet to blower housing (see Figure

22) with (10) washers, and (10)

⁄8"-16 x 1" hex bolts, (20) 3⁄8" flat

⁄8"-16 lock nuts.

25. With assistance and power lifting equipment,

raise entire assembly high enough to install lower stand legs to bottom of stand with (16)

⁄16"-18 x 3⁄4" carriage bolts, 5⁄16" flat washers,

⁄16"-18 hex nuts (see Figure 23).

and

Note: Before attaching hardware in this step,

separate

⁄8" flat washers into two piles: one

for thin and one for thick. Do not use thin washers until specified in Step 51.

Outlet

Gasket

Figure 21. Outlet gasket positioned on blower

housing opening.

Blower

Housing

Outlet

Lower

Stand

Leg

x 16

(1 of 4)

Figure 23. Lower stand legs attached.

26. Remove power lifting equipment from

assembly.

Note: You will not use power lifting equip-

ment again until moving dust collection system into its permanent position when assembly is complete.

x 10

Figure 22. Blower housing and outlet attached.

Assemble (3) HEPA support leg components

27.

(see Figure 24) using (8) 3⁄8"-16 x 1" hex

bolts, (16)

⁄8" flat washers, and (8) 3⁄8"-16 lock nuts. Then thread adjustable foot completely into bottom of support leg.

Install Adjustable

Foot Here

x 8

Figure 24. Assembled HEPA support leg

(comprised of three parts).

-10 -

Model G0638HEP (Mfd. Since 7/20)

Page 11

28. Attach HEPA support leg assembly to outlet (see Figure 25) using (4) 3⁄8"-16 x 1" hex

bolts, (8)

⁄8" flat washers, and (4) 3⁄8"-16 lock

nuts. Then adjust foot until it touches floor.

30. Place outlet square gasket on open end of a filter adapter (see Figure 27), then secure

filter adapter to outlet with (8)

bolts, (16)

⁄8" flat washers, and (8) 3⁄8"-16 lock

⁄8"-16 x 1" hex

nuts.

Outlet

x 4

HEPA

Support Leg

Figure 25. HEPA support leg attached to outlet.

Attach each filter adapter to top of each filter

29.

assembly with (8) 5⁄16"-18 x 1" hex bolts, (8)

⁄16" flat washers, and (1) outlet flange gasket

(see Figure 26).

Filter Adapter

Gasket

Filter Assembly

x 8

Outlet

Rubber Gasket

Filter Adapter

Figure 27. Filter components assembled.

31. Repeat Step 30 with second filter assembly.

32. Apply 460mm diameter barrel gasket to

larger, top end of small cyclone funnel.

Attach small cyclone funnel to bottom of large

33.

cyclone funnel with (9)

bolts, (18)

⁄16" flat washers, and (9) 5⁄16"-18

⁄16"-18 x 11⁄4" hex

hex nuts (see Figure 28).

x 9

Large

Cyclone

Funnel

Figure 26. Attaching filter adapter to filter

assembly (1 of 2 shown).

Model G0638HEP (Mfd. Since 7/20)

Small

Cyclone

Funnel

Figure 28. Small cyclone funnel and funnel port

attached.

-11-

Page 12

Attach front drum panel to right drum panel

34.

with (4) flat washers, and (4)

⁄16"-18 x 3⁄4" hex bolts, (8) 5⁄16"

⁄16"-18 hex nuts (see

Figure 29).

Front

Drum Panel

Right

Drum Panel

Figure 29. Front drum panel attached to right

drum panel.

Apply 3 x 6 x 300mm foam tape to collection

35.

drum vacuum port (see Figure 30).

x 4

Repeat Step 34 with left and rear drum

37.

panels.

38. Attach front-right drum panel assembly to

left-rear drum panel assembly with (8)

⁄4" hex bolts, (16) 5⁄16" flat washers, and (8)

⁄16"-18 hex nuts (see Figure 32).

⁄16"-18

x 8

Figure 32. Side panels of drum assembly

attached.

Foam

Tape

Figure 30. Foam tape applied to collection drum

vacuum port.

36. Attach collection drum vacuum port to back of

rear drum panel with (4)

⁄16" flat washers (see Figure 31).

and

⁄16"-18 x 3⁄4" hex bolts

Vacuum Port

39.

Turn assembly upside-down and attach base

drum panel with (20)

⁄16" flat washers (see Figure 33).

and

Attach (4) casters to base panel with (16)

40.

⁄16"-18 x 3⁄4" hex bolts and 5⁄16" flat washers

⁄16"-18 x 3⁄4" hex bolts

(see Figure 33).

Base

Caster

Drum Panel

x 16

x 4

Rear Panel

Figure 31. Vacuum port attached to rear drum

panel.

-12-

Figure 33. Attaching base drum panel and

casters.

Model G0638HEP (Mfd. Since 7/20)

Page 13

41. Turn assembly over and attach drum lid PVC

rubber seal to lip of drum assembly (see Figure 34).

Drum Lid Seal

. Position cyclone funnel adapter and drum

lid together with (2)

⁄8"-16 x 11" hex bolts, (2)

drum lid springs, and (4) 3⁄8" flat washers, as shown in Figure 36.

x 2

Lip

Figure 34. Attaching drum lid seal to drum

assembly lip.

Seal inside edges and corners of drum

42.

assembly with caulk or silicone.

Note: Make sure to seal these edges as any

missed spots or leakages will affect overall performance of dust collector.

Place collection drum vacuum ring on bottom

43.

of collection drum assembly once sealant is dry.

Note: During operation, this ring and vacuum

connection to cyclone funnel will prevent collection bag from collapsing.

Drum Lid

Spring

Cyclone Funnel

Adapter

Figure 36. Installing cyclone funnel adapter.

. Install drum lid connecting plates with (2) 3⁄8"-

16 x 1" hex bolts, (4)

⁄8"-16 lock nuts (see Figure 37).

⁄8" flat washers, and (2)

Connecting Plate

(1 of 2)

Install larger plastic collection bag into drum.

44.

Apply (2) 5 x 50 x 2000mm foam tape rolls to

45.

inside rim of drum lid to create a seal when placed on drum.

Place collection drum lid on top of collection

46.

drum (see Figure 35).

Collection

Drum Lid

Drum

Figure 35. Drum lid placed on collection drum.

Model G0638HEP (Mfd. Since 7/20)

x 2

Figure 37. Installing drum lid connecting plates

on drum lid.

-13-

Page 14

. Attach collection lid handle to cyclone funnel

adapter and drum lid connecting plates with

⁄8"-16 x 1" hex bolts, (8) 3⁄8" flat washers,

(4) and (4)

⁄8"-16 lock nuts (see Figure 38).

Cyclone

Funnel

x 4

Adapter

Drum Lid

Handle

Connecting Plate

(1 of 2)

Figure 38. Collection lid handle attached to

connecting plate and adapter.

50. While holding assembly in place, move col-

lection drum assembly under cyclone assembly. Press cyclone funnel adapter and springs down to fit under small cyclone funnel.

. Align mounting holes of small cyclone funnel

and cyclone funnel adapter then attach with

⁄8"-16 x 1" hex bolts, (8) 3⁄8" thin flat wash-

(4) ers, and (4)

⁄8"-16 lock nuts (see Figure 39).

53. Move collection drum back under lid.

. Connect drum lid to small cyclone funnel with

9" clear flexible duct and (2) 9" hose clamps (see Figure 40).

Small

Cyclone Funnel

Drum Lid

Figure 40. Cyclone funnel connected to drum lid

with flexible hose (stand and drum removed for

clarity).

55. Attach handle hook to lower stand brace

above handle with (1)

⁄8" flat washers, and (1) 3⁄8"-16 lock nut (see

⁄8"-16 x 1" hex bolt, (2)

Figure 41).

IMPORTANT: DO NOT tighten nut complete-

ly to allow hook to move.

Small

Cyclone

Funnel

Cyclone

Funnel

Adapter

x 4

Figure 39. Small cyclone funnel attached to

adapter.

. Remove collection drum from under lid, and

secure hex bolts from Step 47 with (2)

⁄8"-16

lock nuts.

IMPORTANT: DO NOT overtighten. Only

tighten lock nuts until they are flush with bottom of hex bolts.

-14-

Lower Stand Brace

Handle Hook

Figure 41. Handle hook attached to lower stand

brace.

56. Connect other end of vacuum hose to col-

lection drum vacuum port and secure with remaining hose clamp.

Model G0638HEP (Mfd. Since 7/20)

Page 15

57.

Secure vacuum hose inside upper and lower

stand legs with (2) U-shaped clips (see

Figure 42).

Figure 42. Securing vacuum hose to stand legs.

Mount control bracket onto lower stand brace

58.

with (2) 3⁄8"-16 x 3⁄4" hex bolts, (4) 3⁄8" flat wash-

ers, and (2)

⁄8"-16 hex nuts (see Figure 43).

60. Push other end of air hose through strain relief at bottom of control box and connect hose to output on back of pressure gauge (see Figure 45).

Note: Output is marked with plus sign (+).

Pressure

Gauge

Air Hose

x 2

Figure 43. Control box bracket mounted.

Use included key to unlock control box for access to complete set up.

Open control box and attach to control brack-

59.

et with (4) M6-1 x 15 Phillips head screws, (4) 6mm flat washers, and (4) M6-1 hex nuts (see Figure 44).

Figure 45. Pressure gauge with air hose

connected.

61.

Slip remaining plastic collection bags around

openings under canister filters and secure with metal bag clamps (see Figure 46).

Bag

Clamp

Plastic

Collection

Bag

Figure 46. Collection bags installed.

Figure 44. Model G0638 control box mounted

for example.

Model G0638HEP (Mfd. Since 7/20)

-15-

Page 16

Page 17

MODEL G0638HEP

10 HP DUAL-FILTRATION HEPA

CYCLONE DUST COLLECTOR

MANUAL INSERT

(For owner's manual revised August, 2017)

The Model G0638HEP is the same machine as the Model G0638 except for the dual-filtration HEPA filter system and the collector mounting brackets. Except for the differences noted in this insert, all other content in the Model G0638 owner's manual applies to this machine.

: To reduce the risk of serious injury, you MUST read and understand this insert—and

the entire Model G0638 manual—BEFORE assembling, installing, or operating this machine!

If you have any further questions about this manual insert or the differences between the Model G0638HEP and the Model G0638, contact our Technical Support at (570) 546-9663 or email techsupport@grizzly.com.

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

(FOR MODELS MANUFACTURED SINCE 01/15) #BB17217 PRINTED IN TAIWAN

V2.11.17

Page 18

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0638HEP 10 HP 3‐PHASE DUAL‐FILTRATION

HEPA CYCLONE DUST COLLECTOR

Product Dimensions:

Weight............................................................................................................................................................ 1047 lbs.

Width (side-to-side) x Depth (front-to-back) x Height...................................................... 96-1/4 x 52-1/2 x 139-1/2 in.

Footprint (Length x Width)............................................................................................................... 96-1/4 x 52-1/2 in.

Shipping Dimensions:

Carton #1

Type................................................................................................................................................ Wood Crate

Content................................................................................................................................................. Machine

Weight.................................................................................................................................................... 975 lbs.

Length x Width x Height............................................................................................................. 90 x 39 x 43 in.

Carton #2

Type........................................................................................................................................... Cardboard Box

Content............................................................................................................................ HEPA Cartridge Filter

Weight.................................................................................................................................................... 250 lbs.

Length x Width x Height............................................................................................................. 65 x 27 x 35 in.

Carton #3

Type........................................................................................................................................... Cardboard Box

Content....................................................................................... HEPA Cartridge Filter and HEPA Stand Legs

Weight.................................................................................................................................................... 250 lbs.

Length x Width x Height............................................................................................................. 65 x 27 x 35 in.

Carton #4

Type........................................................................................................................................... Cardboard Box

Content.................................................................................. Filter Outlet Connector and HEPA Filter Adapter

Weight...................................................................................................................................................... 80 lbs.

Length x Width x Height............................................................................................................. 38 x 19 x 22 in.

Electrical:

Power Requirement..................................................................................................... 220V or 440V, 3-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 220V

Full-Load Current Rating..................................................................................................... 30A at 220V, 15A at 440V

Minimum Circuit Size.......................................................................................................... 50A at 220V, 20A at 440V

Connection Type........................................................................................... Permanent (Hardwire to Shutoff Switch)

Switch Type......................................................................... Remote Control Magnetic Switch w/Overload Protection

Voltage Conversion Kit.............................................................................................................. P0638119V2 for 440V

Recommended Phase Converter....................................................................................................................... G7978

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Motors:

Main

Horsepower.............................................................................................................................................. 10 HP

Phase.................................................................................................................................................... 3-Phase

Amps..................................................................................................................................................... 30A/15A

Speed................................................................................................................................................ 3450 RPM

Type........................................................................................................................... TEFC Induction (Class F)

Power Transfer ............................................................................................................................... Direct Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Centrifugal Switch/Contacts Type................................................................................................................ N/A

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0638HEP (Mfd. Since 01/15)

Page 19

Main Specifications:

Operation

Dust Collector Type.......................................................................................................... Two-Stage (Cyclone)

Approved Dust Types................................................................................................................................ Wood

Filter Type.......................................................................................................................... Cartridge and HEPA

Airflow Performance..................................................................................................... 4029 CFM @ 4.3 in. SP

Max Static Pressure (at 0 CFM)............................................................................................................. 16.8 in.

Main Inlet Size........................................................................................................................................... 12 in.

Inlet Adapter Included.................................................................................................................................... No

Machine Collection Capacity At One Time....................................................................................................... 4

Maximum Material Collection Capacity................................................................................................. 20 cu. ft.

Filtration Rating................................................................................................................ 99.97% @ 0.3 Micron

Filter Surface Area.............................................................................................................................. 398 sq. ft.

Bag Information

Number of Lower Bags..................................................................................................................................... 2

Lower Bag Diameter............................................................................................................................... 570mm

Lower Bag Length.................................................................................................................................. 680mm

Canister Information

Number of Canister Filters................................................................................................................................ 2

Canister Filter Diameter................................................................................................................... 19-11/16 in.

Canister Filter Length................................................................................................................................ 59 in.

Collection Drum Size......................................................................................................................... 55 Gallons

Impeller Information

Impeller Type...................................................................................................................................... Radial Fin

Impeller Size........................................................................................................................................ 18-1/2 in.

Impeller Blade Thickness.......................................................................................................................... 3/8 in.

Construction

Lower Bag...................................................................................................................................... Clear Plastic

Canister............................................................................................................................ Spun Bond Polyester

Frame....................................................................................................................... Steel Sheet Metal (13 ga.)

Impeller....................................................................................................................................................... Steel

Paint Type/Finish....................................................................................................................... Powder Coated

Blower Housing......................................................................................................................... 11-Gauge Steel

Body.......................................................................................................................................... 16-Gauge Steel

Collection Drum.......................................................................................................................................... Steel

Other Specifications:

Country of Origin .............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ............................................................................................................. 4 Hours

Serial Number Location .................................................................................................................................. ID Label

Sound Rating ............................................................................................................................................. 82 – 85 dB

ISO 9001 Factory .................................................................................................................................................. Yes

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes

Model G0638HEP (Mfd. Since 01/15)

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Page 20

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Inventory

NOTICE

I. Intake Cylinder ........................................... 1

Outlet Port .................................................. 1

Cyclone Funnel (Large) .............................. 1

Intake Barrel ............................................... 1

Cyclone Funnel (Small) .............................. 1

Funnel Port ................................................. 1

After all the parts have been removed from the boxes, you should have the following items:

Inventory (Figures 1–5): Qty

A. Upper Stand Braces ................................... 4

Upper Stand Legs ...................................... 4

Filter Adapter .............................................. 2

Control Box Bracket ................................... 1

Cyclone Mounting Brackets ....................... 4

Lower Stand Legs ...................................... 4

HEPA Filter Support Leg (3 Pieces) .......... 1

Lower Stand Braces ................................... 4

Figure 1. Inventory items A–H.

Figure 2. Inventory items I–N.

O. Blower Housing with Motor ........................ 1

Control Box ................................................. 1

. Remote Control .......................................... 1

. Collection Drum Lid Latches ...................... 6

Casters 2" ................................................... 8

Collection Drum Lids .................................. 2

Upper Collection Drum Cylinders ............... 2

Collection Drum Clamps ............................ 2

Lower Collection Drum Cylinders ............... 2

-4-

Figure 3. Inventory items O–W.

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0638HEP (Mfd. Since 01/15)

Page 21

Flexible Ducts 9" x 251⁄2" ............................ 2

HEPA Canister Filter Assemblies ............... 2

Canister Filter Bag Clamps ........................ 2

AE. Vacuum Hose Clamps 1 1⁄4" ........................ 4

. Vacuum Hose 1 1⁄4" x 79" ............................ 2

Vacuum Manifold ........................................ 1

AG.

Vacuum Hose Clamps 2" ........................... 2

AH.

Vacuum Hose 2" x 39" ............................... 1

AI.

. Collection Drum Vacuum Ring ................... 2

. Cyclone Vacuum Port ................................ 1

. Vacuum Hose Clips .................................... 2

Figure 4. Inventory items X–Z.

AA.

Gaskets (not shown):

—Intake Cylinder 3 x 6 x 1800mm ............. 1

—Drum Lid PVC Rubber Seal —Foam Tape 3 x 6 x 300mm

Duct Clamps 9" (not shown) ...................... 4

AB.

. Collection Bags (not shown):

................... 2

.................... 1

—Collection Drums 640 x 1200mm —Canister Filters 570 x 600mm

. Hardware (not shown):

—Hex Bolts —Hex Bolts —Hex Bolts —Hex Bolts —Hex Bolts —Hex Bolts

⁄8"-16 x 3⁄4" ............................ 68

⁄8"-16 x 1" ............................. 38

⁄8"-16 x 11⁄4" ............................ 8

⁄16"-18 x 3⁄4"........................... 22

⁄16"-18 x 1" ........................... 16

⁄16"-18 x 11⁄4"......................... 27

—Phillips Head Screws #10-24 x

—Flat Washers —Flat Washers —Lock Washers —Hex Nuts —Hex Nuts —Hex Nuts #10-24 —Lock Nuts

⁄8" ................................. 240

⁄16" .................................. 92

⁄8" .................................... 8

⁄8"-16 .................................... 10

⁄16"-18 ................................... 27

................................... 24

⁄8"-16 ................................. 108

................ 2

⁄8" ....... 24

—G0638 (For Control Box Bracket)

Phillips Head Screws M6-1 x 15 ............. 4

Flat Washers 6mm ................................. 4

Hex Nuts M6-1 ........................................ 4

—Rubber Flange Gasket —Outlet Flange Gasket —Barrel Gasket Dia. 700mm —Barrel Gasket Dia. 460mm

........................... 1

.............................. 4

..................... 2

..................... 1

—Flange Gasket Dia. 9"............................. 1

—Roll of Foam Tape 5 x 50mm

................. 2

......... 12

Figure 5. Inventory items AE–AL.

Model G0638HEP (Mfd. Since 01/15)

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Page 22

Assembly

The HEPA cyclones are assembled largely the same way as the regular cyclones, but with the HEPA filter components being installed in place of the regular canister filter assembly. To assemble your HEPA cyclone, open the Assembly section in the Owner's Manual and follow those steps only when specified below.

To ensure the integrity of the HEPA filtration system and prevent fine dust from leaking out before it reaches the filters, we strongly recommend using a general-purpose silicone sealant on all mating surfaces during the assembly process. For those components assembled with a rubber gasket between them, apply the sealant evenly on both sides of the gasket before assembly.

2. Follow assembly instruction Steps 14 –27 in

owner's manual.

. Position outlet gasket around opening on

blower housing (see Figure 7), then attach outlet to blower housing (see Figure 8) using

⁄8" x 1" hex bolts, (20) 3⁄8" flat washers,

(10) and (10)

⁄8" nuts.

Blower

Housing

Outlet

x10

Figure 8. Blower housing and outlet attached.

To assemble the G0638HEP:

Follow Steps 1–33 in the Assembly section,

beginning on Page 21 of the owner's manual. In Step 13, replace original brackets (shown in Figure 24 of the owner's manual) with brackets provided (see Figure 1).

Outlet

Gasket

Brackets Provided

Figure 7. Dust collector assembled with provided

brackets and outlet gasket.

Assemble all three HEPA support leg

components (see Figure 9) using (8) 3⁄8" x

1" hex bolts, (16)

⁄8" flat washers, and (8) 3⁄8" nuts. Then thread adjustable foot completely into bottom of support leg.

Install Adjustable

Foot Here

Figure 9. Assembled HEPA support leg

(comprised of three parts).

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Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0638HEP (Mfd. Since 01/15)

Page 23

5. Attach HEPA support leg assembly to outlet (see Figure 10) using (4) 3⁄8" x 1" hex bolts,

⁄8" flat washers, and (4) 3⁄8" nuts. Then

(8) adjust foot until it touches floor.

Outlet

HEPA

Support Leg

Figure 10. HEPA support leg attached to outlet.

8. Slip plastic collection bag around opening

under canister filter, and secure with metal bag clamp (see Figure 13).

Attach square rubber gaskets to filter housing

(see Figure 11), then secure filter adapter

assembly using (8)

⁄16" flat washers.

⁄16" x 1" hex bolts and (8)

Filter Adapter

Rubber

Gasket

Filter Housing

Figure 11. Filter components assembled.

Attach square rubber gaskets to outlet (see

7. Figure 12), then secure filter adapter assem-

bly using (8) washers, and (8)

⁄8" x 1" hex bolts, (16) 3⁄8" flat

⁄8" nuts.

Plastic

Bag Clamp

Collection

Bag

Figure 13. Installing collection bag under filter.

9. Double-check that all nuts and bolts are

tightened. Congratulations, assembly is complete.

Rubber

Gasket

Filter Adapter

Filter Assembly

Figure 12. Attaching filter assembly to outlet.

Model G0638HEP (Mfd. Since 01/15)

Figure 14. G0638HEP filter system completely

installed.

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Page 24

G0638HEP 440V

119-1

119-2

119

Main

135

1-4

222

1-2

1-3

1-7

1-1

1-8

G0638HEP 220V

3-3

3-4

3-1

3-2

102

107

106

109

118

117

116

114

112

113

3-6

100

103

107

115

3-9

108

3-5

3-7

3-8

111

104

105

110

146

110

101

102 270

109

158

110

55 54

67 68

137

48 50

49 47

138

60 61

205

153

58 59

149

148

57 58

154

62 63

201

147

155

156

148

150

226

143

228

231

229-1

201

225

201

227

230-2

232A

145

157

143

208

230-4

141

140

223

206

223

203

117

207

204

142

201 224

202

229

230

230-1

230-3

139

144

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Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0638HEP (Mfd. Since 01/15)

Page 25

Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0638HEP001 MOTOR 10HP 220V/440V 3-PH 64 P0638HEP064 HEX NUT 5/16-18 1-1 P0638HEP001-1 MOTOR JUNCTION BOX 65 P0638HEP065 RUBBER GASKET 9" 1-2 P0638HEP001-2 MOTOR JUNCTION BLOCK 66 P0638HEP066 FUNNEL PORT 1-3 P0638HEP001-3 MOTOR FAN COVER 67 P0638HEP067 HEX BOLT 5/16-18 X 1-1/4 1-4 P0638HEP001-4 MOTOR FAN 68 P0638HEP068 FLAT WASHER 5/16 1-7 P0638HEP001-7 BALL BEARING P6308ZZ 69 P0638HEP069 HEX NUT 5/16-18 1-8 P0638HEP001-8 BALL BEARING P6306ZZ 70 P0638HEP070 HOSE CLAMP 9" 2 P0638HEP002 MOTOR CORD 10G 4W 300V 71 P0638HEP071 FLEXIBLE DUCT 9 X 25-1/2" 3 P0638HEP003 CONTROL BOX 220V 72 P0638HEP072 COLLECTION DRUM LID 3-1 P0638HEP003-1 CONTROL BOX CABINET W/ CIRCUIT BOARD 73 P0638HEP073 DRUM SEAL TYPE-R 2.1M 3-2 P0638HEP003-2 POWER SWITCH 220V/440V 77 P0638HEP077 COLLECTION BAG 640 X 1200MM 3-3 P0638HEP003-3 START TIMER OMRON H3BG 0-12 SEC 78 P0638HEP078 COLLECTION DRUM 25GAL (UPPER) 3-4 P0638HEP003-4 OL RELAY SHIHLIN TH-P20 28-38 220V 79 P0638HEP079 COLLECTION DRUM 35GAL (LOWER) 3-5 P0638HEP003-5 TRANSFORMER 80 P0638HEP080 DRUM CLAMP 3-6 P0638HEP003-6 CONTACTOR SHIHLIN S-P21 81 P0638HEP081 HEX BOLT 5/16-18 X 3 3-7 P0638HEP003-7 CONTACTOR SHIHLIN S-P21 82 P0638HEP082 HEX NUT 5/16-18 3-8 P0638HEP003-8 CONTACTOR SHIHLIN S-P16 83 P0638HEP083 COLLECTION DRUM LID LATCH 3-9 P0638HEP003-9 FUSE 2A 84 P0638HEP084 PHLP HD SCR 10-24 X 3/8 4 P0638HEP004 REMOTE CONTROLLER 85 P0638HEP085 HEX NUT 10-24 6 P0638HEP006 MOTOR BASE 86 P0638HEP086 PHLP HD SCR 10-24 X 3/8 7 P0638HEP007 HEX BOLT 3/8-16 X 1-1/2 87 P0638HEP087 HEX NUT 10-24 8 P0638HEP008 FLAT WASHER 3/8 88 P0638HEP088 CASTER 2" 9 P0638HEP009 LOCK WASHER 3/8 89 P0638HEP089 FLAT WASHER 3/8 10 P0638HEP010 HEX NUT 3/8-16 90 P0638HEP090 LOCK WASHER 3/8 11 P0638HEP011 HEX BOLT 1/2-13 X 1-1/2 91 P0638HEP091 HEX NUT 3/8-16 12 P0638HEP012 FENDER WASHER 1/2 93 P0638HEP093 HEX BOLT 3/8-16 X 1-1/4 13 P0638HEP013 LOCK WASHER 1/2 94 P0638HEP094 FLAT WASHER 3/8 14 P0638HEP014 HEX NUT 1/2-13 95 P0638HEP095 LOCK NUT 3/8-16 15 P0638HEP015 IMPELLER 18-1/2" 96 P0638HEP096 UPPER STAND BRACE 16 P0638HEP016 FLAT WASHER 1-1/6 97 P0638HEP097 UPPER STAND LEG 17 P0638HEP017 HEX NUT 1-1/16 - 8 LH 98 P0638HEP098 HEX BOLT 3/8-16 X 3/4 18 P0638HEP018 GASKET 3 X 6 X 1700MM 99 P0638HEP099 FLAT WASHER 3/8 19 P0638HEP019 BLOWER 100 P0638HEP100 LOCK NUT 3/8-16 20 P0638HEP020 FLAT WASHER 5/16 101 P0638HEP101 HEX BOLT 3/8-16 X 3/4 21 P0638HEP021 HEX BOLT 5/16-18 X 3/4 102 P0638HEP102 FLAT WASHER 3/8 45 P0638HEP045 FILTER BAG CLAMP 545MM 103 P0638HEP103 LOCK NUT 3/8-16 46 P0638HEP046 COLLECTION BAG 570 X 600MM 104 P0638HEP104 LOWER STAND BRACE 47 P0638HEP047 INTAKE CYLINDER 105 P0638HEP105 LOWER STAND LEG 48 P0638HEP048 GASKET 3 X 6 X 1800MM 106 P0638HEP106 HEX BOLT 3/8-16 X 3/4 49 P0638HEP049 HEX BOLT 5/16-18 X 3/4 107 P0638HEP107 FLAT WASHER 3/8 50 P0638HEP050 FLAT WASHER 5/16 108 P0638HEP108 LOCK NUT 3/8-16 51 P0638HEP051 INTAKE BARREL 109 P0638HEP109 HEX BOLT 3/8-16 X 3/4 52 P0638HEP052 CYCLONE FUNNEL LARGE 110 P0638HEP110 FLAT WASHER 3/8 53 P0638HEP053 RUBBER GASKET 700MM DIA 111 P0638HEP111 LOCK NUT 3/8-16 54 P0638HEP054 HEX BOLT 5/16-18 X 3/4 112 P0638HEP112 CONTROL BOX BRACKET CSA 55 P0638HEP055 FLAT WASHER 5/16 113 P0638HEP113 HEX BOLT 3/8-16 X 3/4 56 P0638HEP056 RUBBER GASKET 700MM DIA 114 P0638HEP114 FLAT WASHER 3/8 57 P0638HEP057 HEX BOLT 5/16-18 X 1-1/4 115 P0638HEP115 HEX NUT 3/8-16 58 P0638HEP058 FLAT WASHER 5/16 116 P0638HEP116 PHLP HD SCR M6-1 X 16 59 P0638HEP059 HEX NUT 5/16-18 117 P0638HEP117 FLAT WASHER 1/4 60 P0638HEP060 RUBBER GASKET 460MM DIA 118 P0638HEP118 HEX NUT M6-1 61 P0638HEP061 CYCLONE FUNNEL SMALL 119 P0638HEP119 CONVERSION KIT 440V 62 P0638HEP062 HEX BOLT 5/16-18 X 1-1/4 119-1 P0638HEP119-1 OL RELAY SHIHLIN/TH-P20S 12-18A 63 P0638HEP063 FLAT WASHER 5/16 119-2 P0638HEP119-2 MOTOR CORD 12G 4W 600V

Model G0638HEP (Mfd. Since 01/15)

-9-

Page 26

Main Parts List Cont.

REF PART # DESCRIPTION REF PART # DESCRIPTION

135 P0638HEP135 EXT TOOTH WASHER 1/2 203 P0638HEP203 PHLP HD SCR 1/4-20 X 3/4 137 P0638HEP137 DRUM LID HOOK 204 P0638HEP204 HEX NUT 1/4-20 138 P0638HEP138 RIVET 4 X 7MM BLIND, STEEL 205 P0638HEP205 139 P0638HEP139 VACUUM HOSE 1-1/4" X 79" 206 P0638HEP206 HEX BOLT 5/16-18 X 1 140 P0638HEP140 COLLECTION DRUM VACUUM TUBE 207 P0638HEP207 HEX BOLT 1/4-20 X 3/4 141 P0638HEP141 FLAT WASHER 5/16 208 P0638HEP208 FLAT WASHER 1/4 142 P0638HEP142 HEX BOLT 5/16-18 X 3/4 222 P0638HEP222 OUTLET 143 P0638HEP143 HOSE CLAMP 1-1/4" 223 P0638HEP223 FILTER ADAPTER GASKET

144 P0638HEP144 TUBE PLUG 1-1/4" 224 P0638HEP224 FILTER ADAPTER 145 P0638HEP145 FOAM TAPE 3 X 6 X 300MM 225 P0638HEP225 HEPA SUPPORT LEG (TOP) 146 P0638HEP146 VACUUM HOSE CLIP 2-1/2" 226 P0638HEP226 HEPA SUPPORT LEG (MIDDLE) 147 P0638HEP147 PORT PLUG 2" 227 P0638HEP227 HEPA SUPPORT LEG (BOTTOM) 148 P0638HEP148 HOSE CLAMP 2" 228 P0638HEP228 ADJUSTABLE FOOT M16 149 P0638HEP149 VACUUM HOSE 2" X 39" 229 P0638HEP229 PULL WIRE RAIL COVER 150 P0638HEP150 VACUUM MANIFOLD 229-1 P0638HEP229-1 PULL WIRE 153 P0638HEP153 CYCLONE VACUUM PORT 230 P0638HEP230 HEPA FILTER BODY (RIGHT) 154 P0638HEP154 FOAM TAPE 3 X 6 X 300MM 230-1 P0638HEP230-1 HEPA FILTER OUTER 155 P0638HEP155 HEX BOLT 5/16-18 X 3/4 230-2 P0638HEP230-2 HEPA FILTER 595 X 595 X 300MM 156 P0638HEP156 FLAT WASHER 5/16 230-3 P0638HEP230-3 HEPA FILTER BOTTOM PLATE 157 P0638HEP157 COLLECTION DRUM VACUUM RING 230-4 P0638HEP230-4 HEPA FILTER CAGE 595 X 595 158 P0638HEP158 DRUM LID PVC RUBBER SEAL 2M 231 P0638HEP231 HEPA FILTER BODY (LEFT) 201 P0638HEP201 HEX BOLT 3/8-16 X 1 232A P0638HEP232A HEPA FILTER KIT 202 P0638HEP202 TAP SCEW M4 X 12 270 P0638HEP270 COLLECTOR MOUNTING BRACKET

OUTLET GASKET 456 X 270MM

-10 -

Model G0442HEP/G0601HEP (Mfd. Since 01/15)Model G0638HEP (Mfd. Since 01/15)

Page 27

G0638HEP Labels & Cosmetics

123

126

133

122

129

120

124

134

127

125

128

121

130

131

132

REF PART # DESCRIPTION REF PART # DESCRIPTION

120 P0638HEP120 MACHINE ID LABEL CSA 128 P0638HEP128 EAR PROTECTION LABEL 121 P0638HEP121 GENERAL WARNING LABEL CSA 129 P0638HEP129 MODEL NUMBER LABEL 122 P0638HEP122 RED HANDLE NOTICE LABEL 130 P0638HEP130 GRIZZLY.COM LABEL 123 P0638HEP123 ELECTRICITY LABEL 131 P0638HEP131 CONTROL PANEL LABEL 124 P0638HEP124 DISCONNECT POWER LABEL 132 P0638HEP132 REMOTE CONTROL LABEL 125 P0638HEP125 READ MANUAL LABEL 133 P0638HEP133 GRIZZLY GREEN TOUCH-UP PAINT 126 P0638HEP126 HANDS/OUTLET LABEL 134 P0638HEP134 GRIZZLY PUTTY TOUCH-UP PAINT 127 P0638HEP127 GLASSES/RESPIRATOR DC LABEL

Model G0638HEP (Mfd. Since 01/15)

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Page 28

Page 29

MODELS G0637 & G0638

⁄2 & 10 HP CYCLONE

DUST COLLECTORS

OWNER'S MANUAL

(For models manufactured since 04/12)

Model G0637 Model G0638

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TS8762 PRINTED IN TAIWAN

V4.01.18

Page 30

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Page 31

Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy ........................................... 2

Contact Info.................................................... 2

Machine Description ...................................... 2

Identification ................................................... 3

Glossary Of Terms ......................................... 4

G0637 Machine Data Sheet .......................... 5

G0638 Machine Data Sheet .......................... 7

SECTION 1: SAFETY ....................................... 9

Safety Instructions for Machinery .................. 9

Additional Safety for Dust Collectors ........... 11

SECTION 2: POWER SUPPLY ...................... 12

Availability .................................................. 12

Full-Load Current Rating ........................... 12

Circuit Information ..................................... 12

Circuit Requirements for 220V .................. 12

Circuit Requirements for 440V .................. 12

Connection Type ....................................... 13

Grounding Instructions .............................. 13

Extension Cords ........................................ 13

Phase Converter ........................................ 13

Model G0637 440V Conversion ................ 14

Model G0638 440V Conversion ................ 15

Correcting Phase Polarity .......................... 16

SECTION 3: SETUP ....................................... 17

Needed for Setup ......................................... 17

Unpacking .................................................... 17

Inventory ...................................................... 18

Site Considerations ...................................... 20

Mounting to Shop Floor ............................... 21

Bolting to Concrete Floors ......................... 21

Assembly ..................................................... 21

Power Connection........................................ 31

G0637 Power Connection ......................... 32

G0638 Power Connection ......................... 32

Test Run ...................................................... 33

SECTION 4: DESIGNING THE SYSTEM ....... 35

General ........................................................ 35

Duct Material ................................................ 35

Metal Duct ................................................. 36

Flexible Duct .............................................. 36

System Design ............................................. 37

Decide Who Will Design ............................ 37

Sketch Your Shop Layout .......................... 37

Sketch a Basic Duct Layout ...................... 37

Determine Required CFMs ........................ 38

Determining Main Line Duct Size .............. 39

Determining Branch Line Duct Size .......... 39

Planning Drop Downs ................................ 40

Calculating Duct Resistance ..................... 40

Example Materials List .............................. 42

System Grounding ....................................... 43

SECTION 5: ACCESSORIES ......................... 44

SECTION 6: OPERATIONS ........................... 46

Operation Safety .......................................... 46

General ........................................................ 46

Remote Control ............................................ 46

SECTION 7: MAINTENANCE ......................... 47

Schedule ...................................................... 47

Emptying Drums .......................................... 47

Cleaning Filters ............................................ 47

Rinsing Filter ................................................ 48

Removing/Replacing Filter ........................... 48

SECTION 8: SERVICE ................................... 50

Troubleshooting ........................................... 50

Motor & Electrical ...................................... 50

Dust Collector Operation ........................... 51

SECTION 9: WIRING ...................................... 52

Wiring Safety Instructions ............................ 52

G0637 Electrical Components ..................... 53

G0637 Control Box Wiring Diagram ............ 54

G0637 440V Wiring Diagram ....................... 55

G0637 Motor Wiring Diagram ...................... 56

G0638 Electrical Components ..................... 57

G0638 Control Box Wiring Diagram ............ 58

G0638 Motor Wiring Diagram ...................... 59

SECTION 10: PARTS ..................................... 60

WARRANTY AND RETURNS ........................ 66

Page 32

INTRODUCTION

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

from the

machine ID label. This will help us help you faster.

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Contact Info

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Grizzly Technical Support

1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Machine Description

The Model G0637/G0638 is a 2-stage cyclone wood dust collector capable of collecting dust from multiple machines running simultaneously.

Cyclonic action separates the heavy dust and chips from the fine particles and drops them into the steel collection drum. Any remaining fine dust travels past the impeller and is trapped by the pleated cartridge filter made of spun-bond polyester. With the use of the cable and pulley system on the outside of the filter assembly, the caked dust is forced down into the collection bag.

-2-

The machine is controlled directly by the magnetic switch mounted to it or by the IR remote switch—each control includes timer options.

Model G0637/G0638 (Mfd. Since 04/12)

Page 33

Blower Housing

To reduce your risk of serious injury, read this entire manual BEFORE

Inlet Port

Cyclone Funnel

Identification

Motor

Noise Muffler

Canister Filter

Brush Handle

Junction Box

Control Box

Collection Drum

w/Coaster

Canister

Filter Assembly

Vacuum Hoses

Figure 1. Identification (Model G0637 shown).

Model G0637/G0638 (Mfd. Since 04/12)

using machine.

-3-

Page 34

Glossary Of Terms

The following is a list of common definitions, terms and phrases that relate to dust collection and dust collectors in general. To get the most out of this manual, familiarize yourself with these terms before reading.

Air Suction Capacity: The maximum volume

of air (rated in CFM) that a dust collector can move, at the inlet, when fully assembled and not connected to any ducting.

Branch Line: A secondary length of duct that

connects a dust-producing machine to the Main Line of a permanent dust collection system. The minimum recommended Velocity for branch lines is 4000 FPM.

Collection Bag/Drum: The part of the dust col-

lector that holds the majority of captured dust.

CFM (Cubic Feet per Minute): A measurement

describing the volume of air that moves through an area in one minute. CFM = Velocity (FPM) x Cross-Sectional Area of Duct (ft.

Cyclone: A type of two-stage dust collector that

uses centrifugal force to remove large dust particles before they can reach the filter.

Duct (Ducting): Metal/plastic pipe or hose that

connects the dust collector to dust-producing machines. Typically available in rigid or flexible options.

Dust Collection System: The entire assembly of

dust collector, duct, and fittings used to capture dust from machines.

Dust Port/Hood: The part of a dust-producing

machine that connects to dust collection duct.

Duct Grounding: A method of using bare wire

with plastic duct to safely dissipate static electricity buildup during operation.

Main Line: The primary length of duct that con-

nects the dust collector to the branch lines of a permanent dust collection system. The minimum recommended Velocity for main lines is 3500 FPM.

Machine CFM Requirement: Indicates the mini-

mum amount of airflow required at the dust port/ hood of a dust-producing machine for adequate removal of the waste produced. Essentially, the performance required by the Dust Collection System after accounting for the drop in CFM from the static pressure loss of the duct line between the machine and the dust collector.

Powered Air Filter: An independently operated

machine that removes fine dust suspended in the air. Typically operated during and after dustproducing operations as a secondary method to improve the air quality in a shop.

Single-Stage Collector: A type of dust collector

where all collected chips and dust are expelled directly into the filter.

Static Pressure: Expressed in units of inches of

water, this describes the difference in pressure between the air inside and outside the dust collector. It is a measure of the suction created by the blower.

Filter: The part of the dust collector that prevents

the majority of suctioned dust from returning to the shop environment. Filters are rated by the size of fine dust (measured in microns) that can pass through them.

Fittings (Y's, T's, Elbows, etc.): The various

duct connections that allow the branch and main lines of a dust collection system to be routed from the machine to the dust collector.

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Two-Stage Collector: A type of dust collector

where large/heavy waste is captured in a separate container before the airflow reaches the filter. Benefits include longer operation times between filter maintenance or replacement.

Velocity: The speed of airflow movement, mea-

sured in FPM (Feet Per Minute). Velocity = Volume (CFM) / Cross-Sectional Area of Duct

(ft.

Model G0637/G0638 (Mfd. Since 04/12)

Page 35

G0637 Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0637 7‐1/2 HP 3‐PHASE CYCLONE DUST

COLLECTOR

Product Dimensions:

Weight.............................................................................................................................................................. 818 lbs.

Width (side-to-side) x Depth (front-to-back) x Height............................................................. 76-3/4 x 60 x 139-3/8 in.

Footprint (Length x Width)............................................................................................................................ 77 x 64 in.

Shipping Dimensions:

Carton #1

Type................................................................................................................................................ Wood Crate

Content................................................................................................................................................. Machine

Weight.................................................................................................................................................... 886 lbs.

Length x Width x Height............................................................................................................. 90 x 39 x 42 in.

Must Ship Upright......................................................................................................................................... Yes

Carton #2

Type........................................................................................................................................... Cardboard Box

Content.................................................................................................................................... Canister Filter #1

Weight...................................................................................................................................................... 57 lbs.

Length x Width x Height............................................................................................................. 57 x 23 x 23 in.

Must Ship Upright.......................................................................................................................................... No

Carton #3

Type.......................................................................................................................................... Cardboard Box

Content.................................................................................................................................... Canister Filter #2

Weight...................................................................................................................................................... 57 lbs.

Length x Width x Height............................................................................................................. 57 x 23 x 23 in.

Must Ship Upright.......................................................................................................................................... No

Electrical:

Power Requirement..................................................................................................... 220V or 440V, 3-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 220V

Full-Load Current Rating.................................................................................................. 25A at 220V, 12.5A at 440V

Minimum Circuit Size.......................................................................................................... 50A at 220V, 20A at 440V

Connection Type........................................................................................... Permanent (Hardwire to Shutoff Switch)

Switch Type......................................................................... Remote Control Magnetic Switch w/Overload Protection

Voltage Conversion Kit.............................................................................................................. P0637119V2 for 440V

Recommended Phase Converter....................................................................................................................... G5845

Motors:

Main

Horsepower............................................................................................................................................. 7.5 HP

Phase.................................................................................................................................................... 3-Phase

Amps.................................................................................................................................................. 25A/12.5A

Speed................................................................................................................................................ 3450 RPM

Type........................................................................................................................... TEFC Induction (Class F)

Power Transfer ............................................................................................................................... Direct Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

G0637 Data Sheet

Model G0637/G0638 (Mfd. Since 04/12)

-5-

Page 36

Main Specifications:

Operation

Bag Information

Canister Information

Impeller Information

Dust Collector Type.......................................................................................................... Two-Stage (Cyclone)

Approved Dust Types................................................................................................................................ Wood

Filter Type............................................................................................................................... Pleated Cartridge

Airflow Capacity............................................................................................................ 3468 CFM @ 4.3 in. SP

Max Static Pressure (at 0 CFM)........................................................................................................... 14.73 in.

Main Inlet Size........................................................................................................................................... 10 in.

Inlet Adapter Included.................................................................................................................................... No

Machine Collection Capacity At One Time....................................................................................................... 4

Maximum Material Collection Capacity................................................................................................. 20 cu. ft.

Filtration Rating............................................................................................................................ 0.2 – 2 Micron

Filter Surface Area.............................................................................................................................. 261 sq. ft.

No of Lower Bags............................................................................................................................................. 2

Lower Bag Diameter.......................................................................................................................... 22-7/16 in.

Lower Bag Length............................................................................................................................... 26-3/4 in.

No of Canister Filters........................................................................................................................................ 2

Canister Filter Diameter................................................................................................................... 19-11/16 in.

Canister Filter Length.......................................................................................................................... 47-1/4 in.

Collection Drum Size......................................................................................................................... 55 Gallons

Impeller Type...................................................................................................................................... Radial Fin

Impeller Size.............................................................................................................................................. 18 in.

Impeller Blade Thickness.......................................................................................................................... 3/8 in.

Construction

Lower Bag...................................................................................................................................... Clear Plastic

Canister............................................................................................................................ Spun Bond Polyester

Frame....................................................................................................................... Steel Sheet Metal (13 ga.)

Impeller....................................................................................................................................................... Steel

Paint........................................................................................................................................... Powder Coated

Blower Housing......................................................................................................................... 11 Gauge Steel

Body.......................................................................................................................................... 16 Gauge Steel

Collection Drum..................................................................................................................................... Steel

Other Specifications:

Country Of Origin ............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ............................................................................................................. 3 Hours

Serial Number Location .............................................................................................................. ID Label on Machine

Sound Rating ............................................................................................................................................. 84 – 88 dB

ISO 9001 Factory .................................................................................................................................................. Yes

CSA Certified ......................................................................................................................................................... Yes

-6-

Model G0637/G0638 (Mfd. Since 04/12)

Page 37

G0638 Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0638 10 HP 3‐PHASE CYCLONE DUST

COLLECTOR

Product Dimensions:

Weight.............................................................................................................................................................. 732 lbs.

Width (side-to-side) x Depth (front-to-back) x Height............................................................. 76-3/4 x 60 x 139-3/8 in.

Footprint (Length x Width)............................................................................................................................ 77 x 64 in.

Shipping Dimensions:

Carton #1

Type................................................................................................................................................ Wood Crate

Content................................................................................................................................................. Machine

Weight.................................................................................................................................................... 789 lbs.

Length x Width x Height............................................................................................................. 90 x 39 x 42 in.

Must Ship Upright......................................................................................................................................... Yes

Carton #2

Type........................................................................................................................................... Cardboard Box

Content.................................................................................................................................... Canister Filter #1

Weight...................................................................................................................................................... 74 lbs.

Length x Width x Height............................................................................................................. 68 x 23 x 23 in.