Grizzly G0634X User guide

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MODEL G0634X

12" JOINTER/PLANER

w/V-HELICAL CUTTERHEAD

OWNER'S MANUAL

(For models manufactured since 04/23)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BL8977 PRINTED IN TAI WAN

***Keep for Future Reference***

V6.06.24

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info Manual Accuracy Main Identification Controls & Components Machine Data Sheet

SECTION 1: SAFETY

Safety Instructions for Machinery Additional Safety for Jointers Additional Safety for Planers

SECTION 2: POWER SUPPLY

SECTION 3: SETUP

Needed for Setup Unpacking Inventory Cleanup Site Considerations Lifting & Placing Assembly Dust Collection Power Connection Test Run Recommended Adjustments Tighten V-Belts

SECTION 4: OPERATIONS

Operation Overview Stock Inspection & Requirements Wood Types Setting Jointer Depth of Cut Squaring Stock For Jointing Surface Planing On Jointer Edge Jointing Bevel Cutting On Jointer Jointer/Planer Conversion Planing Tips Common Planing Problems Setting Planer Depth of Cut

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SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Schedule Cleaning & Protecting Lubrication

SECTION 7: SERVICE

Troubleshooting Tensioning/Replacing V-Belts Adjusting Pulley Alignment Setting Outfeed Table Height Checking Jointer Table Parallelism Checking Planer Table Parallelism Replacing Carbide Inserts Adjusting Table Lock Levers Calibrating Depth Scale Setting Fence Stops Adjusting Gibs Adjusting Roller Spring Tension Anti-Kickback Fingers

SECTION 8: WIRING

Wiring Safety Instructions Wiring Diagram Electrical Component Photos

SECTION 9: PARTS

Stand Jointer Table Cutterhead & Motor Drive Assembly Planer Table Limit Switch Fence Labels & Cosmetics

WARRANTY & RETURNS

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We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

from the

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

serial number

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

INTRODUCTION

Contact Info

and manufacture date

Grizzly Technical Support

1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

manufacture date and

Manufacture Date

Serial Number

-2-

Model G0634X (Mfd. Since 04/23)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.

Planer

Dust Port

Jointer/

Planer

Selection

Lever

Thickness

Scale

Planer

Table Height

Handwheel

Outfeed

Table

Cutterhead

Guard

Jointer

Depth-of-Cut

Scale

Fence

Planer

Infeed

Table

Jointer

Table Height

Adjustment

Knob (1 of 2)

Jointer

Dust Port

Table

Planer Table Height

Lock Lever

Emergency Stop

Button

Magnetic

Switch

Table Lock

Lever (1 of 2)

For Your Own Safety Read Instruction Manual Before Operating Jointer

a) Wear eye protection. b) Always keep cutterhead and drive guards in place and in proper operating condition. c) Never make jointing or planing cut deeper than 1⁄8 in. d) Always use hold-down/push blocks for jointing material narrower than 3 inches, or planing

material thinner than 3 inches.

) Never perform jointing cuts on pieces shorter than 14 inches in length.

) Never perform planing cuts on pieces shorter than 7 inches in length.

Model G0634X (Mfd. Since 04/23)

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Controls &

To reduce your risk of serious injury, read this entire manual BEFORE

Jointer Table Adjustment Controls

Components

using machine.

Refer to the following figures and descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine.

Power Controls

Figure 2. Location of infeed jointer table

adjustment controls.

D. Infeed Table Height Adjustment Knob:

Adjusts position of jointer infeed table (when infeed table height lock is loosened).

E. Infeed Table Height Lock: Secures infeed

table height adjustment (requires 6mm hex wrench).

Figure 1. Locations of ON Button, OFF Button,

and Emergency Stop button.

A. Emergency Stop Button: Stops motor when

pressed. Remains depressed until manually reset. Reset by twisting button clockwise until it springs outward.

B. ON Button: Starts motor. (Only if Emergency

Stop button is not in depressed position).

C. OFF Button: Stops motor when pressed.

Figure 3. Location of outfeed jointer table

adjustment controls.

F. Outfeed Table Height Adjustment Knob:

Adjusts position of jointer outfeed table (when outfeed table height lock is loosened).

G. Outfeed Table Height Lock: Secures

outfeed table height adjustment (requires 6mm hex wrench).

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Model G0634X (Mfd. Since 04/23)

Jointer Fence Controls

Figure 4. Locations of jointer fence controls.

H. Fence Tilt Scale: Indicates angle of fence tilt

adjustment.

I. 90° Fence Stop: Allows fence to be quickly

positioned at 90° when adjusting tilt setting.

Jointer/Planer Conversion Components

Figure 6. Location of fence lock.

M. Fence Lock Lever: Loosen to allow removal

of fence when converting jointer to planer.

J. Fence Tilt Lock: Tightens to secure fence tilt

setting at desired angle; loosens to allow tilt adjustment.

K. Fence Lock Lever: Tightens to secure lateral

fence position along width of tables; loosens to allow adjustment.

Figure 5. Location of 45° fence stop.

Figure 7. Locations of table lock levers.

N. Table Lock Levers: Loosen and pull out to

swing jointer tables into UP position when converting jointer to planer.

L. 45° Fence Stop: Allows fence to be quickly

positioned at 45° when adjusting tilt setting.

Model G0634X (Mfd. Since 04/23)

-5-

Planer Controls

Figure 8. Location of jointer table lock knobs.

O. Jointer Table Lock Knobs: Secure jointer

tables in UP position during planing.

Serious personal injury could occur if you place fingers between tables and base or between pivot points. Hands could be pinched or crushed!

Figure 10. Locations of planer controls.

Q. Thickness Scale: Indicates thickness of

finished workpiece.

R. Table Height Handwheel: Rotates to raise

and lower planer table.

S. Table Height Lock Lever: Tightens to secure

planer table height adjustment; loosens to allow adjustment.

Figure 9. Location of jointer/planer selection

lever.

P. Jointer/Planer Selection Lever: Moves UP

to engage feed rollers for planer operation. Moves DOWN to disengage feed rollers for jointer operation.

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Model G0634X (Mfd. Since 04/23)

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0634X

12" JOINTER/PLANER w/V-HELICAL CUTTERHEAD

Product Dimensions:

Weight ........................................................................................................................................................................... 603 lbs.

Width (side-to-side) x Depth (front-to-back) x Height ...........................................................................67-1/2 x 24 x 41-1/2 in.

Footprint (Length x Width) ...................................................................................................................................26 x 19-1/2 in.

Shipping Dimensions:

Type .........................................................................................................................................................................Wood Crate

Content.......................................................................................................................................................................... Machine

Weight ............................................................................................................................................................................ 750 lbs.

Length x Width x Height.....................................................................................................................................72 x 46 x 30 in.

Must Ship Upright .................................................................................................................................................................Ye s

Electrical:

Power Requirement .........................................................................................................................220V, Single-Phase, 60 Hz

Full-Load Current Rating.......................................................................................................................................................25A

Minimum Circuit Size ............................................................................................................................................................30A

Connection Type ..................................................................................................................................................... Cord & Plug

Power Cord Included ............................................................................................................................................................Ye s

Power Cord Length ............................................................................................................................................................72 in.

Power Cord Gauge ....................................................................................................................................................... 12 AWG

Plug Included ......................................................................................................................................................................... No

Recommended Plug Type ..................................................................................................................................................L6-30

Switch .............................................................................................................Magnetic Switch w/Thermal Overload Protection

Motor:

Main

Horsepower ............................................................................................................................................................... 5 HP

Phase .......................................................................................................................................................... Single-Phase

Amps ...........................................................................................................................................................................25A

Speed ...............................................................................................................................................................3450 RPM

Type ................................................................................................................................ TEFC Capacitor-Start Induction

Power Transfer ............................................................................................................................................................Belt

Bearings ...................................................................................................................Shielded & Permanently Lubricated

Main Specifications:

Fence Information

Fence Length .....................................................................................................................................................51-1/4 in.

Fence Width ...............................................................................................................................................................2 in.

Fence Height .............................................................................................................................................................. 6 in.

Fence Stops ..............................................................................................................................................45 and 90 deg.

Cutting Capacities (Jointer)

Bevel Jointing .................................................................................................................................................. 0 - 45 deg.

Maximum Width of Cut .............................................................................................................................................12 in.

Maximum Depth of Cut ...........................................................................................................................................1/8 in.

Number of Cuts Per Minute....................................................................................................................................20,136

Minimum Stock Length .............................................................................................................................................14 in.

Minimum Stock Thickness ....................................................................................................................................... 1/4 in.

Model G0634X (Mfd. Since 04/23)

-7-

Cutting Capacities (Planer)

Maximum Width of Cut .......................................................................................................................................11-3/4 in.

Maximum Depth of Cut Planing Full Width ............................................................................................................. 1/8 in.

Maximum Depth of Cut Planing 6" Wide Board ....................................................................................................5/32 in.

Number of Cuts Per Minute....................................................................................................................................20,136

Number of Cuts Per Inch...............................................................................................................................................75

Planing Feed Rate................................................................................................................................................ 22 FPM

Minimum Stock Length ............................................................................................................................................... 7 in.

Minimum Stock Thickness ....................................................................................................................................... 1/4 in.

Maximum Stock Thickness ......................................................................................................................................... 8 in.

Cutterhead Information

Cutterhead Type ..................................................................................................................................................V-Helical

Cutterhead Diameter ............................................................................................................................................3-1/8 in.

Number of Cutter Rows ...................................................................................................................................................4

Number of Indexable Cutters ........................................................................................................................................48

Cutter Insert Type .................................................................................................................................Indexable Carbide

Cutter Insert Length.................................................................................................................................................15mm

Cutter Insert Width ..................................................................................................................................................15mm

Cutter Insert Thickness ..........................................................................................................................................2.5mm

Cutterhead Speed ............................................................................................................................................5034 RPM

Table Information (Jointer)

Table Length .......................................................................................................................................................59-1/2 in.

Table Width ...............................................................................................................................................................14 in.

Table Thickness ....................................................................................................................................................1-5/8 in.

Floor to Table Height ..........................................................................................................................................35-1/2 in.

Adjustment Type ....................................................................................................................................................... Knob

Table Information (Planer)

Table/Headstock Movement .......................................................................................................................................8 in.

Table Length .......................................................................................................................................................23-1/8 in.

Table Width .........................................................................................................................................................12-1/4 in.

Table Thickness ....................................................................................................................................................1-5/8 in.

Floor to Table Height ..........................................................................................................................................32-1/2 in.

Construction

Body Assembly ................................................................................................................................................... Cast Iron

Infeed Roller ..............................................................................................................................................................Steel

Outfeed Roller .......................................................................................................................................................Rubber

Fence Assembly ................................................................................................................................................Aluminum

Guard ..................................................................................................................................................Die-Cast Aluminum

Stand ...................................................................................................................................... Heavy Gauge Sheet Metal

Table ................................................................................................................................................................... Cast Iron

Paint Type/Finish ...................................................................................................................................... Powder Coated

Other Information

Number of Dust Ports ......................................................................................................................................................2

Dust Port Size ............................................................................................................................................................4 in.

Measurement Scale (Jointer) ..................................................................................................................................... Inch

Measurement Scale (Planer)........................................................................................................................... Inch/Metric

Other Specifications:

Country of Origin ..............................................................................................................................................................Taiwan

Warranty ............................................................................................................................................................................1 Year

Approximate Assembly & Setup Time....................................................................................................................... 30 Minutes

Serial Number Location ................................................................................................................................................ ID Label

ISO 9001 Factory .................................................................................................................................................................. Yes

-8-

Model G0634X (Mfd. Since 04/23)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

Alerts the user to useful information about proper operation of the

NOTICE

machine to avoid machine damage.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’smanualBEFOREusingmachine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

Model G0634X (Mfd. Since 04/23)

-9-

may damage the wires inside. Do not handle

WEARING PROPER APPAREL. Do not wear loose clothing, gloves, neckties, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

thisowner’smanualorthemanufacturerforrec-

ommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord

cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

-10-

Model G0634X (Mfd. Since 04/23)

Additional Safety for Jointers

Kickback or

cutterhead to reach full speed before feeding.

Loose knives or

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead or other moving components! Flying chips from cutting operations can cause eye injuries or blindness. Workpieces or inserts/knives thrown by cutterhead (kickback) can strike nearby operator or bystanders with deadly force. To reduce the risk of serious personal injury from these hazards, operator and bystanders MUST completely heed the hazards and warnings below.

KICKBACK. Occurs when workpiece is ejected

from machine at a high rate of speed. Kickback injuries occur from getting struck by workpiece or hands being pulled into cutterhead. To reduce the risk of kickback, only use proper workpieces, safe feeding techniques, and proper machine setup or maintenance.

GUARD REMOVAL. Operating jointer without guards unnecessarily exposes operator to knives/ inserts and other hazardous moving parts. Except when rabbeting, never operate jointer or allow it to be connected to power if any guards are removed. Turn jointer OFF and disconnect power before clearing any shavings or sawdust from around cutterhead. After rabbeting or maintenance is complete, immediately replace all guards and ensure they are properly installed/adjusted before resuming regular operations.

DULL OR DAMAGED KNIVES/INSERTS. Dull or damaged knives/inserts increase risk of kickback and cause poor workpiece finish. Only use sharp, undamaged knives/inserts.

OUTFEED TABLE ALIGNMENT. Setting outfeed table too high can cause workpiece to hit table or get stuck while feeding. Setting outfeed table too low may cause workpiece to rock or shift while feeding. Both of these results will increase risk of kickback. Always keep outfeed table even with knives/inserts at highest point during rotation.

INSPECTING STOCK. Impact injuries or kickback may result from using improper workpieces. Thoroughly inspect and prepare workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or other foreign material. Always joint warped workpieces with cupped side facing down.

MAXIMUM CUTTING DEPTH. To reduce risk of kickback, never cut deeper than

⁄8" per pass.

GRAIN DIRECTION. Jointing against the grain or end grain can increase risk of kickback. It also requires more cutting force, which produces chatter or excessive chip out. Always joint or surface plane WITH the grain.

CUTTING LIMITATIONS. Cutting workpieces that do not meet minimum dimension requirements can result in kickback or accidental contact with cutterhead. Never perform jointing, planing, or rabbeting cuts on pieces smaller than specified in machine data sheet.

PUSH BLOCKS. Push blocks reduce risk of accidental cutterhead contact with hands. Always use push blocks when planing materials less than 3" high or wide. Never pass your hands directly over cutterhead without a push block.

WORKPIECE SUPPORT. Poor workpiece support or loss of workpiece control while feeding will increase risk of kickback or accidental contact with cutterhead. Support workpiece with fence continuously during operation. Support long stock with auxiliary tables if necessary.

FEED WORKPIECE PROPERLY.

accidental cutterhead contact may result if workpiece is fed into cutterhead the wrong way. Allow

Never start jointer with workpiece touching cutterhead. Always feed workpiece from infeed side to outfeed side without stopping until cut is complete. Never move workpiece backwards while feeding.

SECURE KNIVES/INSERTS. improperly set inserts can be thrown from cutterhead with dangerous force. Always verify knives/ inserts are secure and properly adjusted before operation. Straight knives should never project more than

⁄8" (0.12 5") from cutterhead body.

Model G0634X (Mfd. Since 04/23)

-11-

Additional Safety for Planers

Amputation, serious cuts, entanglement, or death can occur from contact with rotating cutterhead or other moving parts! Flying chips can cause eye injuries or blindness. Workpieces or knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed hazards and warnings below.

KICKBACK. Know how to reduce risk of kickback

and kickback-related injuries. “Kickback” occurs during operation when the workpiece is ejected back through infeed side of machine at a high rate of speed. Kickback is commonly caused by poor workpiece selection, unsafe feeding techniques, or improper machine setup/maintenance. Kickback injuries typically occur as follows: (1) operator/bystanders are struck by workpiece, resulting in impact injuries (i.e., blindness, broken

bones, bruises, death); (2) operator’shands are

pulled into blade from outfeed side, resulting in amputation or severe lacerations.

AVOID CONTACT WITH MOVING PARTS. Never remove guards/covers or reach inside planer during operation or while connected to power. You could be seriously injured if you accidentally touch spinning cutterhead or get entangled in moving parts. If a workpiece becomes stuck or sawdust removal is necessary, turn planer OFF, allow cutterhead to stop, disconnect power before clearing.

PLANING CORRECT MATERIAL. Only plane natural wood stock with this planer. DO NOT plane MDF, OSB, plywood, laminates or other synthetic materials that can break up inside the planer and be ejected towards the operator.

LOOKING INSIDE PLANER. Wood chips fly around inside the planer at a high rate of speed during operation. To avoid injury from flying material, DO NOT look inside planer during operation.

CUTTING LIMITATIONS. To reduce the risk of kickback hazards or damage to the machine, do not exceed the maximum depth of cut or minimum board length and thickness found in the Data

Sheet. Only feed one board at a time.

INFEED ROLLER CLEARANCE. The infeed

roller is designed to pull material into the spinning cutterhead. To reduce the risk of entanglement, keep hands, clothing, jewelry, and long hair away from the infeed roller during operation.

DULL/DAMAGED KNIVES/INSERTS. Only use sharp, undamaged knives/inserts. Dull or damaged knives/inserts increase the risk of kickback.

INSPECTING STOCK. To reduce the risk of kickback injuries or machine damage, thoroughly inspect and prepare the workpiece before cutting. Verify workpiece is free of nails, staples, loose knots, or foreign material. Workpieces with minor warping should be jointed first or planed with the cupped side facing the table.

BODY PLACEMENT. Stand to one side of planer during entire operation to avoid getting hit if kickback occurs.

GRAIN DIRECTION. Planing across grain is hard on planer and may cause kickback. Plane in same direction or at a slight angle with wood grain.

-12-

FEED WORKPIECE PROPERLY. To reduce the risk of kickback, never start planer with workpiece touching cutterhead. Allow cutterhead to reach full speed before feeding, and do not change feed speed during cutting operation.

WORKPIECE SUPPORT. To reduce the risk of kickback, always make sure workpiece can move completely across table without rocking or tipping. Use auxiliary support stands for long stock.

SECURE KNIVES/INSERTS. Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage. Always verify knives/inserts are secure and properly adjusted before operation.

Model G0634X (Mfd. Since 04/23)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

or equipment damage may occur if machine is not properly grounded and connected to power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

Availability

Electrocution, fire, shock,

supply.

Full-Load Current Rating

Circuit Requirements for 220V

Nominal Voltage .........208V, 220V, 2 3 0V, 240V

..........................................................60 Hz

Cycle Phase Power Supply Circuit Plug/Receptacle Cord

.................................................... 1-Phase

......................... 30 Amps

...........................NEMA L6-30

........“S”-Type, 3-Wire, 12 AWG, 300 VAC

Full-Load Current Rating at 220V ..... 25 Amps

Model G0634X (Mfd. Since 04/23)

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

-13-

We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with

Grounding Instructions

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

The power cord and plug specified under “Circuit Requirements for 220V” on the previous page has an equipment-grounding wire and a grounding prong. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure below).

No adapter should be used with plug. If

L6-30 GROUNDED

LOCKING

RECEPTACLE

Grounding Prong

is Hooked

L6-30

LOCKING

PLUG

Serious injury could occur if you connect machine to power before completing setup process. DO NOT connect to power until instructed later in this manual.

Current Carrying Prongs

Figure 11. Typical L6-30 plug and receptacle.

plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.

-14-

Extension Cords

Minimum Gauge Size ........................... 10 AWG

Maximum Length (Shorter is Better)

Model G0634X (Mfd. Since 04/23)

.......50 ft.

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

Needed for Setup

The following items are needed, but not included, for the setup/assembly of this machine.

Description Qty

• Safety Glasses (per person)................1 Pair

• Lifting Equipment (Min. 800 lb. Capacity) .. 1

• Lifting Sling (800 lb. Capacity, Optional) .... 1

• Dust Collection System .............................. 1

• Dust Hose 4" (length as needed) ............... 1

• Hose Clamp 4" ........................................... 1

• Shop Rags for Cleaning ............ As Needed

• Degreaser/Cleaner (Page 17) .... As Needed

• Disposable Gloves ..................... As Needed

• Plug L6-30 .................................................. 1

HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.

Unpacking

If items are damaged

call us immediately at (570) 546-9663.

Model G0634X (Mfd. Since 04/23)

-15-

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

NOTICE

Figure 12. Loose inventory.

Box 1 (Figure 12) Qty

A. Jointer/Planer Assembly (Not Shown) ........ 1

Push Blocks ................................................ 2

C. Cutterhead Guard Assembly ...................... 1

Hex Wrenches 2.5, 3, 4mm ................. 1 Ea.

-16-

T-Handle T20 Torx Driver ........................... 1

Torx Bits T20 .............................................. 5

Open-End Wrenches 8/10, 12/14mm ..1 Ea.

Carbide Inserts 15 x 15 x 2.5mm ............... 5

I. Flat Hd T20 Torx Screws M6-1 x 16 ......... 10

Model G0634X (Mfd. Since 04/23)

parts of the

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufac-

turer’sinstructionswithanycleaningproductyou

use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Many cleaning solvents

work in a well-ventilated

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo i d using these products to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

are toxic if inhaled. Only

area.

NOTICE

Avoid harsh solvents like acetone or brake parts cleaner that may damage painted surfaces. Always test on a small, inconspicuous location first.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from the non-painted machine during clean up.

Order online at

www.grizzly.com

Call 1-800-523-4777

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality metal protectant to prevent rust.

Model G0634X (Mfd. Since 04/23)

Figure 13. T23692 Orange Power Degreaser.

-17-

Site Considerations

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks,

Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave enough space around machine to disconnect power supply or

Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Machine Data Sheet for the weight

or bumps.

Electrical Installation

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

60"

Jointer Operation

Feed Direction

apply a lockout/tagout device, if required.

Lighting

Wall

Min. 30"

for Maintenance

/ 41

Feed Direction

Planer Operation

63"

Dust Port

-18-

= Electrical Connection

Figure 14. Minimum working clearances.

Model G0634X (Mfd. Since 04/23)

Lifting & Placing

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to

and gather

all

To ensure the assembly process

goes smoothly, first clean any

covered or coated in heavy-duty rust preventative (if applicable).

After setting the machine in place, remove the shipping braces on both sides (see Figure 16).

Shipping

Braces

Unbolt the jointer/planer from the pallet, and use a forklift to lift the machine off the pallet and onto a suitable location as shown in Figure 15. Only lift the machine enough to clear the floor.

Figure 15. Example of lifting machine with

forklift.

You can also attach hooks and lifting slings to the machine using the three lifting holes shown in Figures 16–17 with a forklift, hoist, or boom crane. If you choose this alternative, you must punch out the lifting strap holes—this will permanently alter your machine.

If you are unsure how to lift this machine, consult a qualified professional.

Model G0634X (Mfd. Since 04/23)

Figure 16. Locations of front and right rear lifting

holes and shipping braces.

Figure 17. Location of left rear lifting hole.

Assembly

Needed for Setup

listed items.

parts that are

The Model G0634X comes fully assembled except for installation of the cutterhead guard. The cutterhead guard helps to protect hands and fingers from the rotating cutterhead during jointing operations. The cutterhead guard MUST be installed before operating this machine.

-19-

To assemble machine:

1. Remove shaft lock knob and insert cutterhead

guard shaft into bracket hole, as shown in Figure 18.

Cutterhead

Guard

Shaft Lock

Knob

Removed

Dust Collection

This machine creates a lot of wood chips/ dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust-collection system.

Groove

Bracket

Figure 18. Installing cutterhead guard.

Move fence forward until it touches cutterhead

guard.

Thread lock knob into bracket so threads fit

into shaft groove (see Figure 18), and secure guard into place. Adjust guard and lock knob as needed so guard fully covers cutterhead.

Test guard by pulling it back and letting go.

Rubber bumper on guard should hit fence when guard comes back.

— Guard should snap back over cutterhead

without dragging across table.

Minimum CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

To connect dust collection hose:

1. Fit 4" dust hose over jointer dust port, (see Figure 19), or over planer dust port (see Figure 20), depending upon operation mode,

and secure in place with hose clamp.

— If guard drags across table, raise it until it

does not drag, then tighten shaft lock.

— If guard does not snap back, remove it and

repeat Steps 1–3.

-20-

Figure 19. Example of dust hose attached to

jointer dust port.

Model G0634X (Mfd. Since 04/23)

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

table in the

SERVICE section of this manual can help.

DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine

Serious injury or death can result from

Troubleshooting

Figure 20. Example of dust hose attached to

planer dust port.

2. Tug hose to make sure it does not come off.

Note: A tight fit is necessary for proper

performance.

Power Connection

Before the machine can be connected to the power source, an electrical circuit and connection device must be prepared per the POWER SU PPLY section in this manual, and all previous setup instructions in this manual must be complete to ensure that the machine has been assembled and installed properly.

Always make sure the Emergency Off button is pushed in before connecting power.

The Test Run consists of verifying the following:

1) The motor powers up and runs correctly, 2) the

OFF button works correctly, and 3) the Emergency Stop button works correctly.

using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage.

Connecting Plug to Power Cord

To connect plug to power cord, install L6-30 plug on end of power cord per plug manufacturer's instructions. If no instructions were included, use the diagram included in the wiring section beginning on Page 53.

Model G0634X (Mfd. Since 04/23)

To test run machine:

1. Clear all setup tools away from machine.

2. Press Emergency Stop button in.

3. Make sure jointer tables are folded down and

locked in place (see Page 32).

Connect machine to power by inserting power

cord plug into matching receptacle.

-21-

5. Twist Emergency Stop button clockwise until it springs out (see Figure 21). This resets switch so machine can start.

Emergency Stop Button

Figure 21. Resetting the switch.

Recommended

Adjustments

For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine.

However, because of the many variables involved with shipping and storage, some of these adjustments may need to be repeated to ensure optimum cutting results. Keep this in mind as you start to use your new jointer/planer.

6. Press ON button to turn machine ON. Verify motor starts up and runs smoothly without any unusual problems or noises.

Press Emergency Stop button to turn machine

OFF.

WITHOUT resetting Emergency Stop button,

try to start machine by pressing ON button. Machine should not start.

— If machine does not start, safety feature

of Emergency Stop button is working correctly.

— If machine does start, immediately turn it

OFF and disconnect power. Safety feature of Emergency Stop button is NOT working properly and must be replaced before further using machine.

Twist Emergency Stop button clockwise to

reset.

Press ON button, then immediately press

10. OFF button on magnetic switch (see Figure 1 on Page 4).

— If machine turns OFF, OFF button is work-

ing correctly. Test Run is complete.

— If machine does not turn OFF, disconnect

power to machine. OFF button is not working correctly. This feature must work properly and must be replaced before further using machine.

Step-by-step instructions for these adjustments can be found in SECTION 7: SERVICE ADJUSTMENTS.

Outfeed Table Height (Page 44)

Jointer Table Parallelism (Page 45)

Depth Scale Calibration (Page 50)

Fence Stop Accuracy (Page 50)

Planer Table Parallelism (Page 48)

Feed Roller Spring Tension (Page 52)

Tighten V-Belts

The final step in the setup process must be done after approximately 16 hours of operation. During this first 16 hours, the V-belts will stretch and seat into the pulley grooves. After this 16 hours, you must re-tension the V-belts to avoid slippage and burn out. Refer to Page 42 when you are ready to perform this important adjustment.

Note: Pulleys and belts can get hot. This is a normal condition. Allow them to cool before making adjustments.

A small amount of black belt dust at the bottom of the belt housing is normal during the life of the machine and does not indicate premature belt failure is in progress.

-22-

Model G0634X (Mfd. Since 04/23)

SECTION 4: OPERATIONS

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the

discussed

later in this manual

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,

training from experienced machine operators, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce your risk of serious injury, read this entire manual BEFORE

To reduce risk of eye injury from flying

Operation Overview

machine controls/components

are easier to understand.

seek additional

using machine.

Typical Jointing Operation

1. Operator examines workpiece to verify it is

safe and suitable for jointing.

Ensures jointer tables are secured in DOWN

position, and jointer/planer selection lever is set for jointing operations.

Adjusts fence for width of workpiece and

locks it in place.

Adjusts fence tilt, if necessary.

5. Adjusts infeed table height to set depth of cut

per pass.

Puts on safety glasses, respirator, and any

other required protective equipment.

Starts jointer.

8. Using push blocks as needed, holds

workpiece firmly against infeed table and fence, and feeds workpiece into cutterhead at steady and controlled rate until entire length of workpiece has been cut and it clears cutterhead on outfeed table side.

chips or lung damage from breathing dust, always wear safety glasses and a respirator when operating this machine.

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

Model G0634X (Mfd. Since 04/23)

Repeats cutting process described above

until desired results are achieved.

Stops jointer.

10.

-23-

Typical Planing Operation

1. Operator examines workpiece to make sure it

is safe and suitable for planing.

— If workpiece is bowed, operator surface

planes workpiece on jointer until one side is flat. Doing so ensures that it sits solidly on planer table during operation.

Ensures machine is properly set up for plan-

ing operations.

Puts on safety glasses or face shield, respira-

tor, and ear protection.

Places workpiece on table with flat side

down and correctly adjusts table height for workpiece thickness and depth of cut.

Note: Any time you switch directions with

table height handwheel, there will be small amount of backlash—so first crank of handwheel after switching directions will be slightly less than you move handwheel in same direction during operation, backlash will not be a factor.

⁄16". However, as long as

5. When all safety precautions have been taken, turns planer ON.

Stands to one side of planer path to reduce

risk of kickback injuries, then feeds workpiece into planer until infeed roller grabs it.

Note: Infeed and outfeed rollers control feed

rate of workpiece as it passes through planer. Operator does not push or pull on workpiece.

— If cut is too deep and bogs down planer,

operator immediately reduces depth of cut.

Once workpiece is clear of outfeed roller and

stops moving, operator removes workpiece from outfeed table and measures workpiece thickness. If further planing is required, oper-

ator raises table slightly (approximately

⁄2 turn of handwheel), then feeds workpiece

⁄4 to

into front of planer again.

Operator continues process until desired

thickness is achieved, then turns machine OFF.

-24-

Model G0634X (Mfd. Since 04/23)

Stock Inspection &

Requirements

Basic rules to follow before milling stock on a jointer or thickness planer:

• Large/Loose Knots: Loose knots can

become dislodged and kickback during operation, causing machine damage. Ensure workpieces that do not have large/loose knots.

• Excessive Warping: Workpieces with exces-

sive cupping, bowing, or twisting are dangerous to cut because they are unstable and often unpredictable when being cut. DO NOT use workpieces with these characteristics!

• DO NOT joint or surface plane against grain direction. Cutting against the grain increases likelihood of stock kickback, as well as tear-out on workpiece.

CORRECT

With Grain

INCORRECT

Against Grain

Figure 23. Correct and incorrect grain alignment

to cutterhead (planer).

• Minor Cupping: Workpieces with slight cup-

ping can be safely supported if cupped side is facing table. On the contrary, workpiece supported on bowed side will rock during operation and could cause severe injury from kickback.

• Jointing and surface planing with grain

produces better finish and is safer for operator. Cutting with the grain is described

as feeding stock so grain points down and toward you on jointer (see Figure 22) or away from you on planer (see Figure 23), as viewed from edge.

Note: If grain changes direction along edge

of board, decrease cutting depth and make additional passes.

CORRECT

With Grain

INCORRECT

• Remove foreign objects from stock. Make

sure that any stock you process with jointer/ planer is clean and free of any dirt, nails, staples, tiny rocks or any other foreign objects, which if they hit inserts and are drawn into dust collector, may cause fire hazard. Particles may also damage inserts. Wood stacked on concrete floor can have small pieces of stone or concrete pressed into surface.

• Only process natural wood fiber through jointer/planer. Never joint or plane MDF, particle board, plywood, laminates or other synthetically made materials.

• Make sure all stock is sufficiently dried before jointing or planing. Wood with moisture content over 20% will cause unnecessary wear on inserts and poor cutting results. Excess moisture can also hasten rust and corrosion.

Against Grain

Figure 22.

Model G0634X (Mfd. Since 04/23)

Correct and incorrect grain alignment

to cutterhead (jointer).

Scrape all glue off of boards before

• planing.

Keep work area clear.

•

-25-

Jointer-Specific Rules:

The species of wood, as well as its condition, greatly affects the depth of cut the jointer/planer can effectively take with each pass.

The chart in the figure below shows the Janka Hardness Rating for a number of commonly used species. The larger the number, the harder the workpiece, and the less material should be removed in any one pass for good results.

Note: The Janka Hardness Rating is expressed in pounds of force required to embed a 0.444" steel ball into the surface of the wood to a depth equal to half the ball's diameter.

Balsa 100

• Always joint with cupped side of workpiece facing down, otherwise workpiece could rock during cut, increasing likelihood of kickback.

• Make sure workpiece exceeds minimum dimension requirements (see Figures 24–25) before edge jointing or surface planing, or it may break or kick back during operation!

Wood Types

14" Min.

⁄4"

Min.

⁄4" Min.

⁄2"

Min.

1" Min.

Figure 24. Minimum dimensions for edge jointing

and surface planing (jointer).

7" Min.

⁄4" Min.

1" Min.

Figure 25. Minimum dimensions for surface

planing (thickness planer).

Thickness Planer-Specific Rules:

• Use full width of planer. Alternate between left, right, and middle when feeding narrower lumber into planer. Inserts will remain sharp much longer.

Janka

Species

Hardness

Ebony 3220

Red Mahogany 2697

Rosewood 1780

Red Pine 1630

Sugar Maple 1450

White Oak 1360

White Ash 1320

American Beech 1300

Red Oak 1290

Black Walnut 1010

Teak 1000

Black Cherry 950

Cedar 900

Sycamore 770

Douglas Fir 660

Chestnut 540

Hemlock 500

White Pine 420

Basswood 410

Eastern White Pine 380

-26-

Figure 26. Janka Hardness Rating for some

common wood species.

Model G0634X (Mfd. Since 04/23)

The depth of cut can be referenced directly from the depth scale located on the front of the jointer, as shown.

Note:

The depth scale can be calibrated or

"zeroed" if it is not correct. Refer to Calibrating Depth Scale for more information.

Setting Jointer

The depth of cut on a jointer is the amount of material piece as it passes

The depth of cut is set by adjusting the

the

relative to the carbide inserts at

TDC (top dead center).

Depth of Cut

Adjusting Infeed Table Height

Item Needed Qty

Hex Wrench 6mm .............................................. 1

To adjust infeed table height:

removed from the bottom of the work-

over the cutterhead.

height

infeed table

The jointer depth-of-cut scale (see Figure 27) goes up to depth of cut per pass is operation.

Jointer

Depth-of-Cut

Scale

⁄16 ". However, the recommended

Infeed Table Height

Adjustment Knob

⁄16 "–1⁄8" depending on the

Infeed Table

Height Lock

1. Loosen infeed table height lock, rotate infeed

table height adjustment knob, then tighten table height lock to secure (see Figure 27)).

— Rotate infeed table height adjustment

knob clockwise to raise table.

— Rotate knob counterclockwise to lower

table.

Jointer Depth-of-Cut Scale

Depth Scale

Figure 27. Location of jointer depth-of-cut scale

and infeed table height adjustment controls.

DO NOT exceed the recommended depth of cut per pass, or kickback and serious injury may occur.

Depth Scale

Pointer

Figure 28. Location of jointer depth-of-cut scale.

Model G0634X (Mfd. Since 04/23)

-27-

Squaring Stock

2. Surface Plane on a Thickness Planer—

Opposite face of workpiece is surface planed flat with a thickness planer.

3. Edge Joint on Jointer—Concave edge of

workpiece is jointed flat with jointer.

Jointed Edge

4. Rip Cut on a Table Saw—Jointed edge

of workpiece is placed against a table saw fence and opposite edge cut off.

Squaring stock involves four steps performed in the order below:

1. Surface Plane on Jointer—Concave face of

workpiece is surface planed flat with jointer.

For Jointing

Squaring stock means making it flat and parallel along both length and width, and making the length and width perpendicular to one another.

The purpose of squaring stock is to prepare it for accurate cuts and construction later on.

A properly "squared up" workpiece is essential for tasks such as accurate table saw cuts, glueups/laminations, cutting accurate bevels on a bandsaw, and many other applications where one surface of a workpiece is used to reference another.

Items Needed Qty

Jointer ................................................................ 1

Planer Tabl e Saw

................................................................ 1

.......................................................... 1

Previously Surface

Planed Face

-28-

Opposite Edge

Rip Cut with

Table Saw

Previously

Model G0634X (Mfd. Since 04/23)

To surface plane on jointer:

1. Stock Inspection &

2. Set infeed table height to desired cutting

To minimize risk of kickback,

" per pass

5. Place workpiece firmly against fence and

To ensure workpiece remains

of workpiece

head while keeping it firmly against fence

Keep hands at least 4" away from cutterhead during the entire cut. Instead of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks whenever practical to further reduce risk of

When squaring up stock, cut opposite side of workpiece with a planer instead of the jointer to ensure both sides are parallel.

Surface Planing

ing rotating cutterhead, which will cause serious personal injury. ALWAYS use push

The purpose of surface planing (see example

Figures

on the jointer is to make one flat face on a piece of stock to prepare it for thickness planing on a planer.

On Jointer

Inspect stock to ensure it is safe and suitable

for the operation (see Requirements section).

below)

Failure to use push blocks when surface planing could result in your hands contact-

blocks when surface planing on jointer!

depth for each pass.

CAUTION:

do not exceed a cutting depth of when surface planing.

Set fence to 90°.

Start jointer.

infeed table.

CAUTION:

stable during cut, concave sides must face toward table and fence.

Feed workpiece completely across cutter-

and tables during the entire cut.

CAUTION:

⁄16

Figure 29. Example surface planing operation.

Model G0634X (Mfd. Since 04/23)

Removed

Surface

accidental hand contact with cutterhead.

Repeat Step 6 until entire surface is flat.

Tip:

-29-

Edge Jointing

To edge joint on jointer:

Stock Inspection &

Surface

3. Set infeed table height to desired cutting

To minimize risk of kickback,

6. Place workpiece firmly against fence and

To ensure workpiece remains

of workpiece

head while keeping it firmly against fence

When squaring up stock, cut opposite edge of workpiece with a table saw instead of the jointer—otherwise, both edges of workpiece will not be parallel with each other.

If you are not experienced with a jointer,

Edge jointing (see example Figures below) produces a flat and true surface along the side of a workpiece by removing uneven areas.

essential step for

or rough stock and when preparing a workpiece for joinery or finishing.

Inspect stock to ensure it is safe and suitable

for the operation (see Requirements section).

squaring up warped

It is

Surface plane workpiece (see

Planing section).

depth for each pass.

CAUTION:

do not exceed a cutting depth of

Set fence to 90°.

Start jointer.

infeed table with concave side facing down.

CAUTION:

stable during cut, concave sides must face toward table and fence.

Feed workpiece completely across cutter-

and tables during the entire cut.

CAUTION:

⁄8" per pass

Figure 30. Example edge jointing operation.

set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.

-30-

Removed

Surface

NOTICE

accidental hand contact with cutterhead.

Repeat Step 6 until the entire edge is flat.

Tip:

Model G0634X (Mfd. Since 04/23)

Bevel Cutting

To bevel cut on jointer:

Stock Inspection &

Surface

4. Set infeed table height to cutting depth

Cutting depth for bevel cuts is

, depending on

workpiece against table and fence with firm pressure, and feed workpiece over cutter-

When your leading hand gets within 4" of the cutterhead, lift it up and over cutterhead, and place push block on portion

. Now, focus your pressure on outfeed end of the workpiece while feeding, and repeat same action with your trailing hand when it

keep

your hands safe, DO NOT let them get closer

at any time

you are satisfied with the results.

If you are not experienced with a jointer,

Bevel cuts (see example Figures below) can be made by setting the fence at the desired angle and feeding the workpiece firmly along the fence face, with the bottom inside corner firmly against the table. The cutting process typically requires multiple passes or cuts to bevel the entire edge of a workpiece.

On Jointer

Inspect stock to ensure it is safe and suitable

for the operation (see Requirements section).

Surface plane workpiece (see

Planing section).

Edge joint workpiece (see Edge Jointin

section).

desired for each pass.

CAUTION:

typically between hardness and width of stock.

Set fence tilt to desired angle of cut.

Place workpiece against fence and infeed

table with concave side face down.

Start jointer.

With a push block in your leading hand, press

head with a push block in your trailing hand.

CAUTION:

of the workpiece once it is 4" past cutterhead

⁄16" and 1⁄8"

Figure 31. Example of fence setup for bevel cut

set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.

Model G0634X (Mfd. Since 04/23)

NOTICE

Removed

Surface

of 45°.

gets within 4" of cutterhead. To help

than 4" from moving cutterhead during operation!

Repeat cutting process, as necessary, until

-31-

Jointer/Planer

Conversion

The Model G0634X is ready for jointer operations after it is first setup. To use the machine as a planer, you must convert it from a jointer to a planer.

Converting for Planer Operations

1. DISCONNECT MACHINE FROM POWER!

2. Loosen fence lock lever, slide fence toward

front of machine, carefully slide protective flap through bracket, and lift fence off of fence rail (see Figure 32).

Bracket

Note: Table will lock into place when raised to

its highest position, as shown in Figure 34.

Figure 34. Infeed table pivoted up.

Raise outfeed table in same manner as you

did with infeed table.

Swing planer dust port clockwise over

cutterhead and connect dust collection hose, as shown in Figure 35.

Fence Rail

Protective

Fence Lock

Lever

Figure 32. Fence removal components.

3. Remove dust hose from jointer dust port.

4. Rotate infeed table lock lever (see Figure 33)

clockwise, pull it out, and pivot table upward.

Flap

Table Lock

Lever

7. Move jointer/planer selection lever to up position (see Figure 35).

Selection

Lever

In Up

Position

Figure 35. Machine converted to planer.

Planer Dust

Port

Converting for Jointer Operations

1. DISCONNECT MACHINE FROM POWER!

2. Lower planer table to below 4" mark on thick-

ness scale.

Figure 33. Location of infeed table lock lever.

-32-

Model G0634X (Mfd. Since 04/23)

• Inspect your lumber for twisting or cupping,

and surface one face on a jointer if necessary

•

panels. Dried glue can quickly dull knives/

•

amount of material on each pass. Only remove a small amount of material on each

•

assistance from another person if you are planing long lumber, or use roller stands to

•

• Carefully inspect all stock to make sure it is free of large knots or foreign objects that may damage your knives/inserts, cause kickback,

• When possible, plane equal amounts on each side of the board to reduce the chance

•

knives/inserts evenly. With narrow workpieces, alternate between far left, far right, and the middle of the table. Your knives/inserts

•

the grain direction of the wood. Never plane

• Plane ONLY natural wood fiber. Do not plane wood composites or other materials that could break up in the planer and cause oper-

• Always true cupped or warped stock on a jointer before planing.

3. Move jointer/planer selection lever to down

position.

Remove dust hose from planer dust port,

then swing dust port counterclockwise below cutterhead (see Figure 36).

Pull infeed jointer table release knob, then

pivot infeed table down and lock in position with infeed table lock lever (see Figure 36).

Planing Tips

before planing workpiece.

Scrape off all glue when planing glued-up

inserts.

Planer

Dust Port

DOWN

Figure 36. Planer dust port in DOWN position

and location of jointer table release knobs.

Serious personal injury could occur if you place fingers between tables and base or between pivot points. Hands could be pinched or crushed!

Jointer Table

Release Knobs

DO NOT plane more than one piece at a time.

Never plane multiple pieces side by side.

Never remove more than the recommended

pass when planing wide or dense stock.

Support the workpiece on both ends. Get

support the workpiece.

Measure the workpiece thickness with cali-

pers to get exact results.

or be ejected from the planer.

of twisting or cupping.

Pivot outfeed table down in same manner as

you did with infeed table.

Connect dust collection hose to jointer dust

port.

8. Install fence and position it for jointing operation, then tighten fence lock lever.

Note: When installing fence, carefully insert

protective flap through bracket, so rear of cutterhead is covered when fence is adjusted.

Model G0634X (Mfd. Since 04/23)

Use the entire width of the planer to wear

will remain sharp much longer.

To avoid "chip marks," always plane WITH

cross-grain or end-grain.

ator injury or damage to planer.

-33-

Common Planing

Below is a list of wood characteristics you may encounter when planing. The following descriptions of defects will give you some possible answers to problems you may encounter while planing different materials. Possible solutions follow the descriptions.

Chipped Grain

Problem: Usually a result of cutting against the

grain, planing lumber with knots or excessive amount of cross grain, or using dull knives/inserts.

Note: Some amount of chipping is normal with highly figured wood.

Solution: Decrease the depth of cut. Reduce the feed rate. Inspect your lumber and determine if its grain pattern is causing the problem. If the lumber does not show substantial crossgrain, inspect

your knives/inserts.

Fuzzy Grain

Problem: Usually caused by surfacing lumber

with too high of a moisture content. Sometimes fuzzy grain is an unavoidable characteristic of some woods, such as basswood. Fuzzy grain can also be caused by dull knives/inserts.

Solution: Check the lumber with a moisture meter. If moisture is greater than 20%, sticker the lumber and allow it to dry. Otherwise, inspect the knife/insert condition.

Snipe

Problem: Occurs when board ends have more

material removed than the rest of the board. Usually caused when the workpiece is not properly supported as it goes through the machine. In many cases, however, a small amount of snipe is inevitable.

Solution: Hold workpiece up slightly as it leaves the outfeed end of the planer. The best way to deal with snipe is by planing lumber longer than your intended work length and then cutting off the excess after planing is completed.

Pitch & Glue Build-up

Problem: Glue and resin buildup on the rollers

and cutterhead will cause overheating by decreasing cutting sharpness while increasing drag in the feed mechanism. The result can include scorched lumber, uneven knife/insert marks, and chatter.

Solution:

Chip Marks or Indentations

Problem: Chip indentation or chip bruising is the

result of wood chips not being thrown away from the cutterhead and out of the machine. Instead they are carried around the cutterhead, deposited on the planed surface and crushed by the outfeed roller. Some of the causes of chip indentation are:

• Wood chips/sawdust not being properly

•

Solution:

•

kiln-dried (KD). Air-dried (AD) lumber must be seasoned properly and have no surface moisture. DO NOT surface partially-air-dried

•

Problems

Clean the rollers and cutterhead.

expelled from the cutterhead.

The type of lumber being planed. Certain

species have a tendency to chip bruise.

A high moisture content (over 20%) or surface

moisture (refer to Workpiece Inspection).

Dull knives/inserts.

Excessive depth of cut.

-34-

Use a proper dust-collection system; adjust

chip deflector in or out as necessary.

Lumber must be completely dry, preferably

(PAD) lumber.

Make sure planer knives/inserts are sharp.

Reduce depth of cut.

Model G0634X (Mfd. Since 04/23)

Setting Planer

Depth of Cut

Table Movement per Handwheel Revolution

One Full Revolution

Material Thickness Range

Minimum—Maximum Stock Thickness

The depth of cut on a planer means the amount of material that is removed from the top of the workpiece as it passes underneath the cutterhead.

The depth of cut is set by adjusting the distance of the table below the cutterhead. This distance is the thickness of the workpiece minus the depth of cut. The planing depth of cut is controlled by using the table height handwheel on the right side of the machine. Rotating the handwheel clockwise raises the table.

........................................1⁄16 "

.....1⁄4"–8"

The depth of cut can be referenced directly from the inch/millimeter scale on the front of the planer, as shown.

Note: The scale functions as a general guide only, and is not intended for low-tolerance, precision results.

Depth of Cut

Indicator &

Scale

Table Height

Handwheel

Figure 37. Location of table height handwheel

and thickness scale.

Although the correct depth of cut varies according to wood hardness and workpiece width, we recommend the maximum depth of cut (per pass) be no more than give better end results and put less stress on the planer than trying to take off too much material in a single pass.

⁄16 ". A series of light cuts will

Model G0634X (Mfd. Since 04/23)

-35-

SECTION 5: ACCESSORIES

Installing unapproved accessories may

order online at www.grizzly.com or call 1-800-523-4777

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

H9893—Indexable Carbide Inserts (10 Pack)

These indexable carbide inserts can be rotated to provide four factory sharp edges before replacement. Inserts measure 15 x 15 x 2.5mm.

SB1365—South Bend Way Oil-ISO 68 T26419—Syn–O–Gen Synthetic Grease

Figure 39. Recommended products for machine

lubrication.

G5562—SLIPIT G5563—SLIPIT

1 Qt. Gel

11 Oz. Spray

Figure 38. H9893 Indexable Carbide Inserts.

Figure 40. Recommended products for

protecting unpainted cast iron/steel parts on

machinery.

-36-

Model G0634X (Mfd. Since 04/23)

SECTION 6: MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from

Cleaning &

Protecting

power before adjustments, maintenance, or service.

Schedule

For optimum performance from this machine, this maintenance schedule must be strictly followed.

Ongoing

To minimize your risk of injury and maintain proper machine operation, shut down the machine immediately if you ever observe any of the items below, and fix the problem before continuing operations:

• Vacuum all dust on and around machine.

• Wipe down tables and all other unpainted cast-iron with metal protectant.

Check for/repair worn or damaged wires.

•

Check/resolve any other unsafe condition.

•

Check/tighten loose mounting hardware.

•

Check/replace damaged cutterhead knives/

• inserts.

Cleaning the Model G0634X is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.

Protect unpainted cast-iron tables by wiping them clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep the tables rust-free with regular applications of a product like SLIPIT 36 for more details).

(see Page

Lubrication

NOTICE

Failure to follow reasonable lubrication practices as instructed in this manual for your machine could lead to premature failure of components and void the warranty.

Weekly

Clean cutterhead.

•

Monthly

• Check belt for proper tension, damage, or wear/replace belt.

• Clean/vacuum dust buildup from inside cabinet and off motor.

• Lubricate worm gear.

• Lubricate roller chains.

• Lubricate elevation leadscrew.

• Lubricate worm shaft.

Model G0634X (Mfd. Since 04/23)

This machine features bearings that are lubricated and sealed at the factory. These bearings do not require any further attention unless they need to be replaced. If a bearing fails, your machine will probably develop a noticeable rumble or vibration, which will increase when the machine is under a load. The bearings are standard sizes and can be replaced through Grizzly.

Follow the procedures in this section to properly lubricate the other components, essential for long life and trouble-free operation of your machine.

-37-

Drive Chains & Sprockets

Grease Type ..........................NLGI#2 Equivalent

Frequency............ Every 160 Hours of Operation

The infeed and outfeed rollers receive the transferred power from the cutterhead through the drive chain system, as shown in Figure 41. Remove the fence assembly and cutterhead pulley cover to access these parts. Use shop rags and mineral spirits to clean away any debris and grime, then brush on a light coat of multi-purpose grease to the chain and sprockets.

Column & Leadscrew

Oil Type ................ SB1365 or ISO 68 Equivalent

Oil Amount Grease Type

Frequency.............. Every 40 Hours of Operation

The planer table rides on the column and is moved by the rotation of the leadscrew (see Figure 43). Remove the leadscrew access panel (see Figure

44) to access these parts. Clean and apply a thin coat of ISO 68 machine oil to the outside surface of the column and brush on a light application of multi-purpose grease to the leadscrew threads. Move the table up and down to distribute the lubricant.

............................................Thin Coat

..........................NLGI#2 Equivalent

Figure 41. Location of drive chains and

sprockets.

Elevation Shaft Bushing

Oil Type ................ SB1365 or ISO 68 Equivalent

Oil Amount

The elevation shaft transfers motion from the planer table height handwheel to the leadscrew. The elevation shaft rotates in a bushing that must be well lubricated. Remove the leadscrew access panel to access these parts. Use a small amount of ISO 68 machine oil or spray lubricant to lubricate the bushing (see Figure 42).

............................................Thin Coat

Planer Table

Column

Figure 43. Location of planer table column and

Leadscrew

leadscrew.

Leadscrew

Access Panel

Figure 42. Location of elevation shaft bushing.

-38-

Figure 44. Location of leadscrew access panel.

Model G0634X (Mfd. Since 04/23)

Fence

Oil Type ................ SB1365 or ISO 68 Equivalent

Oil Amount Lubrication Frequency

...........................................1–2 Drops

....................... As Needed

Jointer Tables

Oil Type ................ SB1365 or ISO 68 Equivalent

Oil Amount

Frequency.......................................... As Needed

...........................................1–2 Drops

Place one or two drops of ISO 68 machine oil on fence pivot points and other lubrication locations as needed (see Figure 45–46).

Figure 45. Front fence lubrication locations.

The jointer infeed and outfeed table elevation knobs and pivot points require periodic lubrication. Raise and secure tables in up position and lubricate with ISO 68 machine oil as needed (see Figures 47–48). Wipe off excess oil and sawdust with a cloth.

Figure 47. Jointer infeed table lubrication

locations.

Figure 46. Rear fence lubrication location.

Model G0634X (Mfd. Since 04/23)

Figure 48. Jointer outfeed table lubrication

locations.

-39-

Review the troubleshooting procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support.

the

serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Motor will not start or fuses or circuit breakers blow.

Motor fails to develop full power or motor decreases rapidly with load, overheats, or stalls.

Cutterhead slows or squeals when cutting, especially on start-up.

Loud repetitious noise coming from machine.

1. Emergency off button depressed.

2. Short circuit in line cord or plug.

3. Start capacitor is at fault.

4. Thermal protection circuit breaker amperage is set too low or motor is at fault.

5. Open circuit in motor or loose connections.

1. Motor run capacitor at fault.

2. Motor overloaded during operation.

3. Air circulation through the motor restricted.

4. Motor overloaded during operation.

5. Thermal protection circuit breaker amperage is set too low or motor is at fault.

6. Short circuit in motor or loose connections.

7. Circuit breaker tripped.

1. V-belt loose.

2. V-belt worn out.

1. Pulley set screws or keys are missing or loose.

2. V-belts are damaged.

3. Motor fan is hitting the cover.

1. Rotate clockwise until it pops out/replace.

2. Repair or replace cord or plug for damaged insulation and shorted wires.

3. Replace start capacitor.

4. Unplug machine, open magnetic switch cover, turn amperage dial on Thermal Protection Circuit Breaker to a higher amperage setting. If dial cannot be set any higher, replace motor.

5. Inspect all lead connections on motor for loose or open connections.

1. Replace run capacitor.

2. Reduce cutting load; take lighter cuts.

3. Clean out motor to provide normal air circulation.

4. Reduce cutting load; take lighter cuts.

5. Unplug machine, open magnetic switch cover, turn amperage dial on Thermal Protection Circuit Breaker to a higher amperage setting. If dial cannot be set any higher, replace motor.

6. Repair or replace connections on motor for loose or shorted terminals or worn insulation.

7. Install correct circuit breaker; reduce number of machines running on that circuit.

1. Tension V-belt (Page 42).

2. Replace V-belt (Page 42).

1. Inspect keys and set screws. Replace or tighten if necessary.

2. Replace V-belts (Page 42).

3. Adjust fan cover mounting position, tighten fan, or shim fan cover.

Note: Please gather

-40-

Model G0634X (Mfd. Since 04/23)

Table (Jointer)

Symptom Possible Cause Possible Solution

Tables are hard to adjust.

Tables do not lock.

1. Table gibs are too tight. 1. Adjust table gibs (Page 51).

1. Table lock levers too high or too low. 1. Adjust lock nuts and bolts.

Cutting (Jointer and Planer)

Symptom Possible Cause Possible Solution

Excessive snipe (gouge in the end of the board that is uneven with the rest of the cut).

Workpiece stops/slows in the middle of the cut.

Chipping (consistent pattern).

Fuzzy grain.

Long lines or ridges that run along the length of the board.

Uneven insert marks, wavy surface, or chatter marks across the face of the board.

Glossy surface. (Planer)

Chip Marks (inconsistent pattern). (Planer)

Board edge is concave or convex after jointing. (Jointer)

1. Outfeed table is set too low.

2. Operator pushing down on trailing end of workpiece.

3. Workpiece is not supported as it leaves the planer.

1. Taking too heavy of a cut.

2. Table not parallel with head casting.

3. Pitch and glue build up on planer components.

1. Knotsorconictinggraindirectioninwood.

2. Nicked or chipped carbide insert.

3. Taking too deep of a cut.

1. Wood may have high moisture content or surface wetness.

2. Dull inserts.

1. Nicked or chipped inserts(s). 1. Rotate/replace inserts (Page 49).

1. Carbide inserts not installed evenly.

2. Worn cutterhead bearings.

1. Carbide inserts are dull.

2. Cutting depth too shallow.

1. Chips aren't being properly expelled from the cutterhead.

1. Board not held with even pressure on infeed and outfeed table during cut.

2. Board started too uneven.

3. Board has excessive bow or twist along its length.

4. Insufficient number of passes.

1. Align outfeed table with inserts at top dead center

(Page 44).

2. Reduce/eliminate downward pressure on trailing end of workpiece.

3. Support the workpiece as it leaves the outfeed end of the planer.

1. Take a lighter cut.

2. Adjust the table so it is parallel to the head casting (Page 48).

3. Clean the internal cutterhead components with a pitch/ resin dissolving solvent.

1. Inspect workpiece for knots and grain direction; only use clean stock.

2. Rotate/replace affected insert (Page 49).

3. Take a smaller depth of cut. (Always reduce cutting depth when surface planing or working with hardwoods.)

1. Check moisture content and allow to dry if moisture is too high.

2. Rotate/replace inserts (Page 49).

1. Make sure carbide inserts do not have debris under them; make sure inserts are torqued down evenly

(Page 49).

2. Replace cutterhead bearings.

1. Rotate/replace inserts (Page 49).

2. Increase the depth of cut.

1. Use a dust-collection system

1. Hold board with even pressure as it moves over the cutterhead.

2. Take partial cuts to remove the extreme high spots before doing a full pass.

3. Surface plane one face so there is a good surface to position against the fence.

4. It may take 3 to 5 passes to achieve a perfect edge, depending on condition of board and depth of cut.

Model G0634X (Mfd. Since 04/23)

-41-

Tensioning/

Replacing V-Belts

Two V-belts transfer power from the motor to the cutterhead. To ensure efficient transfer of power to this system, make sure the V-belts are always properly tensioned and in good condition.

Note: After the first 16 hours of belt life, re-tension the belts, as they will stretch and seat during this time.

Press each belt with moderate pressure

in center to check belt tension. Belt is correctly tensioned when there is approximately

⁄4"–1⁄2" deflection when pushed, as shown in

Figure 50.

Pulley

Deflection

⁄4"

–

⁄2 "

If the V-belts are worn, cracked, or damaged, replace them. Always replace the V-belts with a matched set of two, or belt tension may not be equal among the belts, causing premature belt failure.

Items Needed Qty

Wrench or Socket 10, 12, 14mm .................1 Ea.

2 x 4 (Length as Needed)

................................. 1

Tensioning V-Belts

1. DISCONNECT MACHINE FROM POWER!

2. Remove motor access panel on back of machine (see Figure 49).

Note: A collection of black belt dust inside

motor compartment is normal during life of belts.

V-Belts

Pulley

Figure 50. Checking V-belt tension.

Use belt tension knob (see Figure 49) to

adjust V-belt tension until there is approximately pushed with moderate pressure, as shown in

Figure 50.

Reinstall motor access panel.

⁄4"–1⁄2" deflection when V-belts are

Replacing V-Belts

1. DISCONNECT MACHINE FROM POWER!

2. Remove cutterhead pulley cover and motor

access panel (see Figure 51).

Motor Access

Panel Removed

Belt

Tension

Knob

Figure 49. Location of V-belts and belt tension

knob.

-42-

Cutterhead

Pulley Cover

Motor Access

Panel

Figure 51. Location of cutterhead pulley cover

and motor access panel.

Model G0634X (Mfd. Since 04/23)

3. Remove belt tension knob (see Figure 49 on Page 42).

Adjusting Pulley

Loosen (4) motor mount adjustment nuts and

raise motor (see Figure 52) to completely remove V-belt tension. It may help to use a 2x4 as lever to lift motor.

Motor Mount

Adjustment Nuts

(3 of 4)

2x4 Lever

Figure 52. Removing V-belt tension for belt

removal/replacement.

Remove both belts and replace them with

new matched set.

Alignment

Items Needed: Qty

Wrench 10mm, 12mm ..................................1 Ea

Straightedge Hex Wrench 3mm C-Clamps

Proper motor and cutterhead pulley alignment prevents premature belt wear. The pulleys are properly aligned when they are parallel and in the same plane as each other.

To align pulleys:

DISCONNECT MACHINE FROM POWER!

Remove fence, cutterhead pulley cover, and

motor access panel (see Figure 53).

...................................................... 1

.............................................. 1

.......................................................... 2

Fence

Lower motor, retighten motor mount adjust-

ment nuts.

Rotate pulleys by hand to ensure V-belts are

properly seated in pulleys.

8. Reinstall cutterhead pulley cover and belt tension knob from Steps 2–3.

Properly tension V-belts according to

9. Tensioning V-Belts on Page 42.

Reinstall motor access panel from Step 2 on.

10.

Note: After first 16 hours of belt life, re-ten-

sion belts, as they will stretch and seat during this time.

Cutterhead

Pulley Cover

Motor Access

Panel

Figure 53. Location of fence, cutterhead pulley

cover, and motor access panel.

Model G0634X (Mfd. Since 04/23)

-43-

3. Place identical 2" C-clamps on each pulley with adjustment shafts facing out. Place straightedge on clamps, as shown in Figure

54, and visually check pulley alignment.

Setting Outfeed

Table Height

C-Clamp On Pulleys With

Adjustment

Shafts Facing

Out (1 of 2)

Figure 54. Example of checking belt alignment.

— If pulleys are aligned, then no adjustments

are necessary.

— If pulleys are NOT aligned, perform

Steps 3–4.

4. Remove V-belts (see Page 42).

Loosen set screws on end of cutterhead pul-

ley, align cutterhead pulley with motor pulley (see Figure 55), then retighten set screws.

The outfeed table height MUST be level with the carbide inserts when they are at top-dead-center. If the outfeed table is set too low, the workpiece will be tapered from front to back. If the outfeed table is set too high, the workpiece will hit the edge of the outfeed table during operation, increasing the chance of kickback.

To set outfeed table height:

1. DISCONNECT MACHINE FROM POWER!

2. Place straightedge on outfeed table so it

extends over cutterhead.

3. Open motor access panel and rotate

cutterhead pulley until one of carbide inserts is at top-dead-center (TDC), as illustrated in Figure 56.

Top Dead

Center

Set Screws

Cutterhead

Motor

Alignment

Figure 55. Pulleys properly aligned.

6. Repeat Step 2 and, if necessary, repeat

Step 4 until pulleys are aligned.

Reinstall all components removed during

Step 1.

Cutterhead Pulley

Motor Pulley

Figure 56. Carbide insert at top-dead-center.

4. Raise or lower outfeed table until carbide insert just touches straightedge (see Figure 57).

Straightedge

Outfeed Infeed

Figure 57. Using straightedge to align outfeed

table height with carbide insert at TDC.

-44-

Model G0634X (Mfd. Since 04/23)

Checking Jointer

Table Parallelism

4. Try to fit feeler gauge or combination of feeler

gauges 0.062" to 0.069" between bottom of ruler and cutterhead body, as shown in Figure 59.

The outfeed table is preset by the factory parallel with the cutterhead. However, it is critical to check this setting. If the tables are not parallel with the cutterhead or each other, then poor cutting results and kickback can occur.

Items Needed Qty

Straightedge ...................................................... 1

Adjustable Wrench Heavy Leather Gloves (Pair) Feeler Gauge Set

........................................... 1

............................. 1

.............................................. 1

Checking Outfeed Table Parallelism

1. DISCONNECT MACHINE FROM POWER!

2. Put on heavy leather gloves, then remove

cutterhead guard and fence.

Place straightedge on outfeed table so it

hangs over cutterhead in one of the positions shown in Figure 58.

— If feeler gauge slides with slight resistance

between ruler and cutterhead and no gaps appear, go to Step 5.

— If feeler gauge does not slide with slight

resistance between ruler and cutterhead, or if gaps appear, go to Correcting Outfeed Table Parallelism on Page 46 before proceeding to Step 5.

0.062" (1⁄16")

Straightedge

Outfeed Table

Figure 59. Using feeler gauge to check outfeed

table cutterhead height.

Feeler Gauge

Black Lines Represent Straightedge Positions From Overhead View

Figure 58. Straightedge positions for verifying if

outfeed table is parallel with cutterhead.

Continue placing straightedge in remaining

positions shown in Figure 58. In each position, feeler gauge measurement should be nearly identical.

— If outfeed table height above cutterhead

is equal across table in each position, then outfeed table is already parallel with cutterhead. Go to Checking Infeed Table Parallelism, on Page 46.

— If outfeed table height is not equal across

table in any of the positions, then outfeed table is not parallel with cutterhead. Correct outfeed table parallelism, then correct infeed table parallelism.

Model G0634X (Mfd. Since 04/23)

-45-

Correcting Outfeed Table Parallelism

This procedure involves turning the table stop bolts to raise or lower the front of the tables until they are parallel with the cutterhead.

Straightedge

To correct outfeed table parallelism:

Loosen lock nuts on both stop bolts shown in

1. Figure 60 at front of table.

Lock Nuts

Stop Bolts

Figure 60. Location of outfeed table stop bolts

and lock nuts.

Outfeed Infeed

Figure 61. Infeed and outfeed tables set parallel.

— If insert touches straightedge, turn

cutterhead so inserts do not interfere.

— If cutterhead touches straightedge, raise

outfeed table higher than cutterhead.

Place straightedge in positions shown in

3. Figure 62. In each position, straightedge

should sit flat against both outfeed table and infeed table.

Black Lines Represent Straightedge

Positions from Overhead View

Raise stop bolts just enough so front edge of

table is higher than cutterhead, then adjust

each stop bolt

⁄6 -turn clockwise to gradually

lower table.

Check outfeed table height again (see Steps

3. 3–5 on Page 45).

Continue lowering bolts and checking until

outfeed table height above cutterhead is equal across table.

Checking Infeed Table Parallelism

1. Follow all steps for checking outfeed table

parallelism to first make sure that outfeed table is parallel with cutterhead.

Place straightedge halfway across infeed

table and halfway over outfeed table, and adjust infeed table even with outfeed table, as shown in Figure 61.

Figure 62. Straightedge positions for checking

infeed/outfeed table parallelism.

— If straightedge sits flat against both infeed

and outfeed table, then tables are parallel. Set outfeed table height and replace cutterhead guard (Page 44).

— If straightedge does not sit flat against

both infeed and outfeed table in any of the positions, then follow Adjusting Table Parallelism instructions on Page 47.

-46-

Model G0634X (Mfd. Since 04/23)

Adjusting Infeed Table Parallelism

For safe and proper cutting results, both jointer tables must be parallel to the cutterhead. The correct order for adjusting table parallelism is to first adjust the outfeed table parallel with the cutterhead, then adjust the infeed table parallel with the outfeed table.

To adjust infeed table parallelism:

Check outfeed table parallelism (see Page

45), and make any necessary adjustments

so cutterhead and outfeed table are parallel.

Place straightedge halfway across infeed

table and halfway over outfeed table, and adjust infeed table even with outfeed table, as shown in Figure 63.

Straightedge

Outfeed Infeed

— If front of infeed table is higher or lower

than outfeed table, adjust infeed table stop bolts (see Figure 65).

— If rear of infeed table is higher or lower

than outfeed table, shim infeed table to adjust it parallel with outfeed table. Follow Steps 4–6.

Infeed Table

Stop Bolts

Figure 65. Location of infeed table stop bolts for

adjusting infeed table parallelism.

4. Loosen cap screws shown in Figure 66.

Figure 63. Straightedge placed on jointer tables.

Place straightedge in one of the positions

3. shown in Figure 64.

Black Lines Represent Straightedge

Positions from Overhead View

Figure 64. Straightedge positions for checking

jointer table parallelism.

Cap Screws

Hinged

Shaft

Upper Shim

Location

Figure 66. Infeed table hinged shaft. (Jointer

5. While assistant raises infeed table, slip shims

between hinged shaft and jointer base, then retighten cap screw. Shimming top position will raise rear cutterhead side of table, shimming lower position will raise rear infeed side.

Repeat Step 3 with each of the remaining

straightedge positions and adjust table front to back using shims as many times as necessary until infeed table is parallel with outfeed table.

Lower Shim

Location

table raised for clarity.)

Model G0634X (Mfd. Since 04/23)

Re-install cutterhead guard.

-47-

Checking Planer

Table Parallelism

Table parallelism is critical to the operation of the planer. As such, it is essential that the planer table is parallel with the cutterhead (within 0.002") from side-to-side, as illustrated in Figure 67.

Table Parallelism Inspection

The easiest way to check that your planer table is parallel with the headstock is to plane a workpiece and then measure its thickness in multiple locations. Extra care must be taken to ensure accuracy. If the workpiece is tapered from left-to-right or from front-to-back, then parallelism may be a problem. If the table is not within the maximum allowable tolerances, it must be adjusted.

SIDE-TO-SIDE

(Front View)

Cutterhead

Parallel Parallel

Table

Cutterhead

NOT Parallel NOT Parallel

Table

Figure 67. Side-to-side parallelism of table and

cutterhead.

Maximum Allowable Tolerances:

Cutterhead/Table Side-to-Side .................. 0.002"

Head Casting/Table Front/Back

How the planer table sits in relation to the head casting from front-to-back is also important (see Figure 68). The tolerances on the front-to-back positioning are not as critical as the cutterhead/ table side-to-side positioning. Therefore, the maximum allowable tolerance for the front-to-back parallelism is not more than 0.020".

................ 0.020"

Table Parallelism Adjustments

Items Needed: Qty

Rotacator ........................................................... 1

Wrench 12mm Hex Wrench 4, 8mm

To adjust table parallelism:

1. DISCONNECT MACHINE FROM POWER!

Raise planer table as far as possible.

3. Loosen (4) cap screws on cylinder liner, as shown in Figure 69.

Figure 69. Adjusting table parallelism.

................................................... 1

.................................... 1 Ea.

Cap Screw

Set Screw

Lock Nut

Cylinder

Liner

Head

Parallel Parallel

Table

FRONT BACK

Head

Not-Parallel Not-Parallel

Table

Figure 68. Front-to-back parallelism.

-48-

— If table is not parallel to cutterhead side-to-

side (see Figure 69), loosen (2) lock nuts on right or left side of cylinder liner. Adjust set screws to raise or lower table so it is parallel to cutterhead.

— If table is not parallel to cutterhead front-

to-back (see Figure 69), loosen (2) lock nuts at front or back of cylinder liner. Adjust set screws to raise or lower front or back of table so it is parallel to cutterhead.

Tighten (4) cap screws on cylinder liner.

Model G0634X (Mfd. Since 04/23)

Replacing

Carbide Inserts

Items Needed: Qty

T-Handle Wrench w/T-20 Torx Bit ..................... 1

The cutterhead is equipped with 48 indexable carbide inserts. Each insert can be rotated to reveal any one of its four cutting edges. Therefore, if one cutting edge becomes dull or damaged,

simply rotate it 90˚ to reveal a fresh cutting

edge (see Figure 70).

5. Lubricate Torx screw threads with light

machine oil, wipe excess oil off threads, and torque Torx screw to 48-50 inch/pounds.

Note: Excess oil may squeeze between insert

and cutterhead, thereby lifting insert slightly and affecting workpiece finishes.

Adjusting Table

Lock Levers

The table lock levers can be adjusted if they do not lock.

Reference Dot

Figure 70. Insert rotating sequence.

In addition, each insert has a reference dot on one corner. As the insert is rotated, the reference dot location can be used as an indicator of which edges are used and which are new. When the reference dot revolves back around to its starting position, the insert should be replaced.

To rotate or change carbide insert:

1. DISCONNECT MACHINE FROM POWER!

2. Remove any sawdust from head of carbide

insert Torx screw.

Tool Needed Qty

Wrench 14 mm .................................................. 1

To adjust table lock levers:

DISCONNECT MACHINE FROM POWER!

2. Remove cutterhead guard.

3. Raise table on side of lock lever that does not

lock.

Loosen lock nut on special bolt under table,

as shown in Figure 71.

Special

Bolt

3. Remove Torx screw and carbide insert.

Clean all dust and dirt off insert and cutterhead

pocket from which insert was removed, and replace insert so fresh, sharp edge is facing outward.

Note: Proper cleaning is critical to achieving

smooth finish. Dirt or dust trapped between insert and cutterhead will slightly raise insert, and make noticeable marks on workpieces next time you plane.

Model G0634X (Mfd. Since 04/23)

Lock Nut

Figure 71. Table lock lever bolt.

Adjust bolt height few turns, lower table, and

try engaging lock lever.

Repeat Steps 3–5 until lever engages, then

secure lock nut.

-49-

Calibrating

Depth Scale

The depth scale on the infeed table can be calibrated or "zeroed" if it is not correct.

Items Needed Qty

Straightedge ...................................................... 1

Phillips Screwdriver

To calibrate depth scale:

DISCONNECT MACHINE FROM POWER!

........................................... 1

Setting Fence Stops

The fence stops simplify the task of adjusting the

fenceto45˚and90˚.

Items Needed Qty

45° Square......................................................... 1

90° Square Sliding Bevel Wrench 10mm Wrench 12mm Hex Wrench 3mm Hex Wrench 4mm

........................................................ 1

...................................................... 1

................................................... 1

.............................................. 1

Set outfeed table height as described in

2. Setting Outfeed Table Height on Page 44.

Use straightedge to help adjust infeed table

exactly even with outfeed table, as shown in Figure 72.

Straightedge

InfeedOutfeed

Figure 72. Infeed table even with outfeed table.

4. Using screwdriver, adjust scale pointer to zero (see Figure 73).

Setting 90° Fence Stop

1. Loosen lock nut on 90° fence stop screw

shown in Figure 74, and loosen fence tilt knob.

Lock Nut

Figure 74. Adjusting fence to 90°.

Place 90° square against table and fence,

and adjust stop screw so fence is set exactly at 90°.

90˚StopScrew

Depth Scale

Pointer

Depth

Scale

Figure 73. Depth scale adjusted to “0” position.

-50-

3. Tighten lock nut.

Setting 45° Fence Stop

1. Loosen fence tilt knob and position fence

against 45° stop bolt.

Model G0634X (Mfd. Since 04/23)

 Loosenlocknuton45˚fencestopscrew(see

2. Figure 75).

45° Stop Screw

Gib Set Screw

Gib Nut

Lock Nut

Figure 75. Adjustingfence45˚outward.

3. Adjust 45˚ stop screw until fence is exactly

45° outward while resting on bolt (check angle with sliding bevel set to 135° or with 45° square).

Re-tighten lock nut loosened in Step 2.

Adjusting Gibs

The function of the table gibs is to eliminate excessive play in the table movement. The gibs also control how easy it is to move the tables.

Tools Needed Qty

Adjustable Wrench ........................................... 1

Hex Wrench 8mm

.............................................. 1

Figure 76. Infeed table gib control.

3. Using 8mm hex wrench, tighten gib set screw

a small amount, then check table by moving it up and down. Adjust set screw as needed until friction of table movement is balanced between minimal play and ease of movement, then secure gib nut.

Note: Tighter gibs reduce play but make it

harder to adjust tables.

Repeat Steps 2–3 with outfeed table gib

control (see Figure 77).

Gib Nut

Gib Set Screw

To adjust table gibs:

1. DISCONNECT MACHINE FROM POWER!

2. Using adjustable wrench, loosen infeed table gib nut under rear of table (see Figure 76).

Model G0634X (Mfd. Since 04/23)

Figure 77. Outfeed table gib control.

5. Set outfeed table height as described in Setting Outfeed Table Height on Page 44.

-51-

Adjusting Roller

The anti-kickback fingers are an important safety feature of your planer. The fingers hang from a rod suspended across the head casting and in front of the infeed roller, as shown. This design allows the workpiece to easily enter the planer but reduces the risk of kickback by digging into the workpiece if it moves backward.

Check the anti-kickback fingers regularly to ensure they swing freely and easily. If the fingers do not swing freely and easily, first clean them with a wood-resin solvent, then inspect them for damage. If any of the fingers are damaged, the device must be replaced before using the machine.

Do not apply oil or other lubricants to the anti-kickback fingers that will attract dust and restrict free movement of the fingers.

Proper operation of anti-kickback fingers

DO NOT operate planer if anti-kickback

Anti-Kickback

Spring Tension

Roller spring tension must be adjusted so that feed roller pressure is uniform. Roller spring tension will vary, depending on the type of wood you plane.

Less spring tension is generally more forgiving on workpieces. Therefore, if you plane milled lumber with consistent surface heights, less spring tension is required. Likewise, if you plane rough lumber with inconsistent surface heights, more spring tension is required to keep the workpiece feeding through the planer without stopping.

Tool Needed: Qty

Hex Wrench 6mm .............................................. 1

To adjust feed roller spring tension:

DISCONNECT MACHINE FROM POWER!

Fingers

Anti-Kickback Fingers

2. Adjust tension screws shown in Figure 78

so that they are 5–7 turns below top of head casting.

— If workpiece slips when you feed it, turn

screws 1⁄2–1 turn clockwise to increase spring tension.

— If workpiece is abruptly grabbed when

initially fed into planer, turn screws 1⁄2–1 turn counterclockwise to decrease spring tension.

Tension

Screws

-52-

Figure 78. Spring tension screws.

Figure 79. Location of anti-kickback fingers.

is critical for safe operation of this planer.

fingers are not operating correctly. Failure to heed this warning could result in serious personal injury.

Model G0634X (Mfd. Since 04/23)

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available.

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

SECTION 8: WIRING

Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

Model G0634X (Mfd. Since 04/23)

-53-

LIMIT SWITCH

AUSPICIOUS AZ-9111

Wiring Diagram

MAGNETIC SWITCH

SDE MP-18

L1/1 L3/5

L2/3

Contactor

MA-18

NC21

NC22

NO13

SDE

Ground

EMERGENCY STOP

BUTTON

AS600 10A250VAC

Run

Capacitor

50uF 350VAC

Start

Capacitor

400MFD 125VAC

T1/2 T3/6

T2/4

1/2

3/4

220V MOTOR

5/6

NO14

OL Relay

RA-30

AMP

RESET

Ground

Hot

220 VAC

L6-30 PLUG

(as recommended)

-54-

READ ELECTRICAL SAFETY

ON PAGE 53!

Model G0634X (Mfd. Since 04/23)

Electrical Component Photos

Figure 82. Start capacitor.

Figure 80. Magnetic switch.

Figure 81. Emergency Stop button.

Figure 83. Run capacitor.

Figure 84. Jointer table limit switch.

Model G0634X (Mfd. Since 04/23)

READ ELECTRICAL SAFETY

ON PAGE 53!

-55-

SECTION 9: PARTS

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

Stand

12-1

12-2

12-4

12-3

29-6

29-5

29-2

14-1

3-1

29-3

29-1

29-4

35-1

6-1

1-1

21-1

1-2

5-2

5-1

-56-

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13-2

13-3

13-4

5-2

5-1

13-1

Model G0634X (Mfd. Since 04/23)

Stand Parts List

20 P0634X020 LI MIT SWI TCH CORD 52 P0634X052 HEX NUT 10-24

REF PART # DES CRIPTI ON REF PART # DES CRIPTI ON

1 P0634X001 FRAME 21 P0634X021 CAP SCREW 3/8-16 X 1 1-1 P0634X001-1 HING E SHA FT BRACKET RIGHT 21-1 P0634X021-1 CAP SCREW 3/8-16 X 1-1/ 2 1-2 P0634X001-2 HING E SHA FT BRACKET LEFT 22 P0634X022 HEX BOLT 1/4-20 X 5/8 2 P0634X002 DRI VE SHAFT CO VER 23 P0634X023 FLAT WASHER 1/4 3 P0634X003 COVER FRA ME 24 P0634X024 GRO MMET 3-1 P0634X003-1 COVER 25 P0634X025 GROMMET 4 P0634X004 DOOR 26 P0634X026 STRAIN RELIEF 3/4" 5 P0634X005 SIDE OPENING COVER 27 P0634X027 FLAT WASHER 1/4 5-1 P0634X005-1 HEX BOLT 5/16-18 X 1/2 28 P0634X028 HEX BOLT 1/4-20 X 3/ 8 5-2 P0634X005-2 FLAT WASHER 5/16 29 P0634X029 MAGNETIC SWITCH ASSY SDE MP-18 6 P0634X006 CARRIAGE BOLT 3/8-16 X 1 29-1 P0634X029-1 MAG S WI TCH FRO NT COVER 6-1 P0634X006-1 PLATE SCREW 3/8-16 X 2 29-2 P0634X029-2 MAG SWITCH BACK COVER 7 P0634X007 FLAT WASHER 3/8 29-3 P0634X029-3 CONTACTO R 8 P0634X008 HEX NUT 3/8-16 29-4 P0634X029-4 OL RELAY SDE RA-30 18-26A 9 P0634X009 MOTOR BRACKET 29-5 P0634X029-5 ON BUTTO N 10 P0634X010 PLANER SCALE 29-6 P0634X029-6 OFF BUTTO N 12 P0634X012 REI NFORCEMENT P LATE 30 P0634X030 PHLP HD SCR 10-24 X 5/8 12-1 P0634X012-1 HEX BOLT 5/16-18 X 1 31 P0634X031 STRAIN RELI EF M16 TYPE-6 ST 12-2 P0634X012-2 FLAT WASHER 5/16 32 P0634X032 PHLP HD SCR 1/4-20 X 5/16 12-3 P0634X012-3 HEX NUT 5/16-18 34 P0634X034 HEX NUT 1/4-20 12-4 P0634X012-4 HEX BOLT 5/16-18 X 3 35 P0634X035 POINTER 13 P0634X013 SQUARE SUPPORT 35-1 P0634X035-1 PHLP HD SCR 10-24 X 1/4 13-1 P0634X013-1 HEX BOLT 5/16-18 X 3/4 36 P0634X036 PROTECTION PLATE LEFT 13-2 P0634X013-2 TAP SCREW 5/16 X 2 37 P0634X037 PROTECTION PLATE RIGHT 13-3 P0634X013-3 FLAT WASHER 5/16 39 P0634X039 TAP SCREW #5 X 3/8 13-4 P0634X013-4 FLAT WASHER 3/8 40 P0634X040 WRENCH 12 X 14MM OPEN-ENDS 14 P0634X014 SWI TCH BOX W/ O SWI TCH 41 P0634X041 WRENCH 8 X 1 0MM OPEN- ENDS 14-1 P0634X014-1 SWI TCH KNOB 42 P0634X042 HEX WRENCH 3MM 15 P0634X015 EME RGENCY STO P SWI TCH CORD 43 P0634X043 COVER SCREW 5/16-18 X 2-1/2 16 P0634X016 KNOB BOLT 3/8-16 44 P0634X044 HEX WRENCH 2. 5 MM 17 P0634X017 STRAIN RELIEF 3/4" 45 P0634X045 HEX WRENCH 4MM 18 P0634X018 PO WER CORD 49 P0634X049 KNOB BOLT 1/4-20 X 1/2, 6-LOBE, D7/8 19 P0634X019 DEPTH SCALE 51 P0634X051 CABLE CLAMP

Model G0634X (Mfd. Since 04/23)

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-57-

Jointer Table

113

122

119

128

111

121

120

108

109

110

113

132

105

114

130

131

109

135-4

104-2

101

133

136

135-8

124

129

125

117

136

137

121

118

135-5

126

708

103

124

125

710

117

106

704

107

108

120

707

102

109

702

705

703

129

130

131

701

114

132

121

109

134

119

112

133

REF P ART # DESCRIPTIO N REF PART # DESCRI PTIO N

101 P0634X101 INFEED TABLE 126 P0634X126 CAP SCREW 1/4-20 X 1/2 102 P0634X102 OUTFEED TABLE 128 P0634X128 CAP SCREW 5/ 16-18 X 3/8 103 P0634X103 TABLE LIP 129 P0634X129 HANDL E 104-2 P0634X104-2 JOI NTER DUST PO RT 4" 130 P0634X130 PLUNGER SCREW 1/2 105 P0634X105 HI NGE S HAFT A 131 P0634X131 PLUNGER 106 P0634X106 HI NGE S HAFT B 132 P0634X132 COMPRESSION SPRING 107 P0634X107 OUTFEED TABLE ADJ KNOB 133 P0634X133 KNOB 108 P0634X108 GUIDE S CREW 134 P0634X134 PUSH BLOCK-SMALL 109 P0634X109 HEX NUT 1/2-12 135-4 P0634X135-4 L-BRACKET 110 P0634X110 I NFEED HA NDGRI P 135-5 P0634X135-5 PLATE 111 P0634X111 INFEED LOCK LEVER 135-8 P0634X135-8 J DP PLASTIC PLATE 112 P0634X112 OUTFEED LOCK LEVER 136 P0634X136 PHLP HD SCR 10-24 X 1/2 113 P0634X113 PLASTIC KNOB 137 P0634X137 HEX NUT 10-24 114 P0634X114 EXT RETAI NI NG RING 1 2MM 701 P0634X701 CUTTE RHEA D GUARD 117 P0634X117 HEX BOLT 5/16-18 X 1 702 P0634X702 ROLL PIN 6 X 36 118 P0634X118 KNOB SCREW 5/16-18 X 1 703 P0634X703 GUARD TO RSI ON PI N 119 P0634X119 PHLP HD SCR 10-24 X 1/4 704 P0634X704 ROLL PIN 5 X 30 120 P0634X120 FLAT WASHER 5/16 705 P0634X705 TORSI ON SPRI NG 121 P0634X121 CAP SCREW 5/16-18 X 3/4 707 P0634X707 EXT RETA I NI NG RI NG 11MM 122 P0634X122 CAP SCREW 5/16-18 X 1 708 P0634X708 RIVET 4 X 7 PUSH, NYLON 124 P0634X124 CAP SCREW 3/8-16 X 1-1/4 710 P0634X710 WAVY WASHER 12MM 125 P0634X125 HEX NUT 5/16-18

-58-

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Model G0634X (Mfd. Since 04/23)

Cutterhead & Motor

234

231

220 P0634X220 SPACER

216

235

230-1

230-3

230-5

230

230-2

230-4

230-6

228

214

209

217

239

218

208

222

200

233

224

218

206

201-2

207

220

218

201

201-1

219

215-7

209

224

215-9

229

222

244

243

211

243

212

232

218

215-6

215

213

229

210

221

227

226

225

200

201-3

201-4

236

204

REF P ART # DES CRIPTI ON REF P ART # DES CRIP TI ON

200 P0634X200 CUTTERHEA D BL O CK 221 P0634X221 SET SCREW 1/4-20 X 1/2 201 P0634X201 V-HELICAL CUTTERHEAD 12" 222 P0634X222 I NT RETAI NI NG RI NG 5 2MM 201-1 P0634X201-1 INSERTS 15 X 15 X 2.5MM-10 PK 224 P0634X224 BALL BEARING 6205-2RS 201-2 P0634X201-2 FLAT HD TORX SCR T20 M6-1 X 16 225 P0634X225 G UARD 201-3 P0634X201-3 T-HA NDLE TO RX DRI VE R T-20 226 P0634X226 FLAT WASHER 1/4 201-4 P0634X201-4 TORX BI T T-2 0 227 P0634X227 HEX BOLT 1/4-20 X 3/8 204 P0634X204 PLANER DUST PORT 228 P0634X228 SET SCREW M5-.8 X 4 206 P0634X206 OUTFEED ROLLER 229 P0634X229 SET SCREW 1/4-20 X 3/4 CONE-PT 207 P0634X207 INFEED ROLLER 230 P0634X230 MOTOR 5HP 220V 1-PH 208 P0634X208 COVER 230-1 P0634X230-1 J UNCTI ON B OX 209 P0634X209 ALIGNMENT PIN 230-2 P0634X230-2 FAN COVER 210 P0634X210 PIVOT PIN 230-3 P0634X230-3 MOTOR FAN 211 P0634X211 SQUARE SUPPORT 230-4 P0634X230-4 CAPACITOR COVER 212 P0634X212 DOWEL 230-5 P0634X230-5 S CAPACITOR 400M 125V 1-3/8 X 3-1/8 213 P0634X213 COMPRESSION SPRING 230-6 P0634X230-6 R CAPACITOR 50M 350V 2 X 3-1/2 214 P0634X214 KEY 5 X 5 X 30 231 P0634X231 MOTO R CORD 215 P0634X215 DUST CHUTE 232 P0634X232 PIVOT PIN 215-6 P0634X215-6 BRACKET 233 P0634X233 V-BELT M52 3L520 215-7 P0634X215-7 PLATE 234 P0634X234 CAP SCREW 5/16-18 X 3-1/4 215-9 P0634X215-9 PDF PLASTIC PLATE 235 P0634X235 SET SCREW 1/4-20 X 3/ 8 216 P0634X216 MOTOR PULLEY 236 P0634X236 PHLP HD SCR 10-24 X 1/2 217 P0634X217 CUTTERHEA D PUL L EY 239 P0634X239 SET SCREW M5-.8 X 6 218 P0634X218 SUPPORT 243 P0634X243 FLANGE SCREW 10-24 X 1/2 219 P0634X219 ANTI KI CKBACK FINGER 244 P0634X244 HEX NUT 10-24

Model G0634X (Mfd. Since 04/23)

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-59-

Drive Assembly

328

320 P0634X320 I NT RETA I NI NG RI NG 22MM 341 P0634X341 SPACER 8.6 X 15 X 18.6MM

338

310

329

308

307

332

333

323

306

331

305

304

331

302

309

301

320

326

303

335

334

327

318

312

319

311

309

313

341

330

336

330

314

317

321

325

315

322

336

322

329

337

324

340

316

330

REF P ART # DES CRIPTI ON REF PART # DES CRIPTI ON

301 P0634X301 SPROCKET 66T 321 P0634X321 SPRI NG S TUD 302 P0634X302 SPROCKET 34T 322 P0634X322 FLAT WASHER 3/8 303 P0634X303 BUS HI NG 323 P0634X323 CAP SCREW 3/8-16 X 1/ 2 304 P0634X304 SPROCKET 18T 324 P0634X324 LEVER 305 P0634X305 SPACER 325 P0634X325 SET SCREW 3/8-16 X 3/ 8 306 P0634X306 ARM 326 P0634X326 SET SCREW 1/4-20 X 1 307 P0634X307 BALL BEARING 6204-2RS 327 P0634X327 HEX NUT 1/4-20 308 P0634X308 TENSI ON SPRING 328 P0634X328 CAP SCREW 5/ 16-18 X 2 309 P0634X309 BALL BEARING 608-2RS 329 P0634X329 FLAT WASHER 5/16 310 P0634X310 ROLLER CHAIN 330 P0634X330 HEX NUT 5/16-18 311 P0634X311 ROLLER CHAIN 331 P0634X331 FLAT WASHER 1/2 312 P0634X312 CONTA CT WHEE L 332 P0634X332 HEX NUT 1/ 2-12 313 P0634X313 LEVER 333 P0634X333 BUSHI NG 314 P0634X314 TENSI ON SPRING 334 P0634X334 CAP SCREW 1/ 4-20 X 3/ 4 315 P0634X315 CAM 335 P0634X335 CAP SCREW 1/4-20 X 3/ 8 316 P0634X316 CAM S HAFT 336 P0634X336 CAP SCREW 5/ 16-18 X 3/4 317 P0634X317 ROLL PIN 337 P0634X337 LOCK NUT 3/ 8-16 318 P0634X318 SPACER 338 P0634X338 CAP SCREW 5/16-18 X 2-1/ 2 319 P0634X319 SPROCKET 19T 340 P0634X340 PLASTIC KNOB

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Model G0634X (Mfd. Since 04/23)

Planer Table

438

419 P0634X419 I NT RE TAI NI NG RI NG 19 MM

401

431

414

432

403

429

430

402

421

408

428

435 434

427

405

411

404

433

422

421

406

420

417

420

434

425

407

409

418

415

424

423

419

408-1

410

414

421

426

412

408-2

413

436

437

REF P ART # DES CRIPTI ON REF PART # DES CRIPTI ON

401 P0634X401 PLANER TABLE 420 P0634X420 B USHI NG 402 P0634X402 COLUMN 421 P0634X421 FLAT WASHER 5/16 403 P0634X403 CYLI NDER LI NER 422 P0634X422 LOCK NUT 5/16-18 404 P0634X404 LOCK SCREW 423 P0634X423 LOCK WASHER 1/ 4 405 P0634X405 COLLAR 424 P0634X424 CAP SCREW 1/4-20 X 2-1/ 4 406 P0634X406 THICKNESS POINTER 425 P0634X425 I NT RE TAI NI NG RI NG 8MM 407 P0634X407 GEAR BOX 426 P0634X426 ROLL PIN 5 X 30 408 P0634X408 BUSHI NG 427 P0634X427 SET SCREW 5/16-18 X 1/ 4 408-1 P0634X408-1 SE LF L UB RI CATI NG SHL DR BUS HI NG 428 P0634X428 FLAT WASHER 408-2 P0634X408-2 SE LF L UB RI CATI NG BUS HI NG 429 P0634X429 LOCK WASHER 3/ 8 409 P0634X409 GEAR 430 P0634X430 HEX BOLT 3/8-16 X 1-1/2 410 P0634X410 WORM SHA FT 431 P0634X431 SET SCREW 5/16-18 X 1 411 P0634X411 ELEVATION LEAD SCREW 432 P0634X432 CAP SCREW 3/8-16 X 1-1/4 412 P0634X412 SHIELD PLATE 433 P0634X433 HEX BOLT 5/16-18 X 1/2 413 P0634X413 HANDWHEE L 434 P0634X434 HEX NUT 3/ 8-16 414 P0634X414 HEX NUT 5/16-18 435 P0634X435 SET SCREW 3/ 8-16 X 2 415 P0634X415 UNIVERSAL LOCK LEVER 436 P0634X436 PHLP HD SCR 5/16-18 X 3/4 417 P0634X417 ROLL PIN 437 P0634X437 HANDL E 418 P0634X418 THRUST BEARING NTB1528 +2AS 438 P0634X438 HANDLE SCREW 3/8-16 X 3-3/ 8

Model G0634X (Mfd. Since 04/23)

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-61-

506

503

507 P0634X507 LOCK NUT 5/16-18 517 P0634X517 LOCK WASHER 5/16

Limit Switch

505

509

511

508

501-1

507

502

504

501-2

510

501-3

507

508

511

513

514V2

507

508

517

512

507

515

REF PART # DES CRIPTION REF P ART # DES CRIPTI ON

501-1 P0634X501-1 SWING LEVER F 508 P0634X508 FLAT WASHER 5/16 501-2 P0634X501-2 SWING LEVER M 509 P0634X509 HEX BOLT 5/16-18 X 1 501-3 P0634X501-3 LI MIT SWITCH BRACKET 510 P0634X510 HEX BOLT 5/16-18 X 1/2 502 P0634X502 COMPRESSION SPRING 511 P0634X511 HEX NUT 5/16-18 503 P0634X503 TENSION SPRING 512 P0634X512 CAP SCREW 10-24 X 1-1/4 504 P0634X504 SWI TCH ACTI V ATI ON RO D #1 513 P0634X513 CAP SCREW 1/4-20 X 1 505 P0634X505 SWI TCH ACTI V ATI ON RO D #2 514V2 P0634X514V2 LIMIT SWITCH AUSPICIOUS AZ-9111 V2.04.23 506 P0634X506 SWI TCH ACTI V ATI ON RO D #3 515 P0634X515 LIMI T SWI TCH CONTRO L CO RD

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Model G0634X (Mfd. Since 04/23)

Fence

600

605

604

607

639

608-1

602

601

640

641

607

608

606

619

625

623

620

624

626

637

627

636

643

634

644

645

631

634

635

636

642

609

618

614

613

605

612

611

603

610-2

610-1

615

617

612

610

REF PART # DE SCRIP TION REF PART # DES CRIPTI ON

600 P0634X600 COMPLETE FENCE ASSEMBLY 618 P0634X618 FLAT WASHER 5/16 601 P0634X601 FENCE 619 P0634X619 FENCE ANGLE SUPPORT 602 P0634X602 FENCE FIXED PLATE 620 P0634X620 CAP SCREW 5/16-18 X 1 603 P0634X603 LEFT FENCE CAP 621 P0634X621 STUD-UDE 3/ 8-16 X 2-1/2 1/2 / 3/4RH 604 P0634X604 RIGHT FE NCE CAP 623 P0634X623 HEX NUT 1/ 4-20 605 P0634X605 TAP SCREW #10 X 1/2 624 P0634X624 SET SCREW 1/4-20 X 1 606 P0634X606 REAR GUA RD HI NG E 625 P0634X625 FENCE SUPPORT 607 P0634X607 PHLP HD SCR M4-.7 X 6 626 P0634X626 FENCE SUPPORT PLATE 608 P0634X608 REAR GUA RD CONNECTO R 627 P0634X627 FLAT HD SCR 10-24 X 3/8 608-1 P0634X608-1 RE AR GUA RD LINK 631 P0634X631 FENCE RAIL W/ HOLES 609 P0634X609 FENCE ANGLE SCALE 634 P0634X634 LOCK WASHER 3/8 610 P0634X610 FENCE LOCK LEVER 635 P0634X635 HEX NUT 3/8-16 610-1 P0634X610-1 COMPRESSION SPRING 636 P0634X636 FENCE RAI L END CAP 610-2 P0634X610-2 PHLP SHOULDER SCR M5-.8 X 15 637 P0634X637 BALL PLUNGER 1/4-20 X 1/2 611 P0634X611 FENCE LOCK LEVER SCREW 639 P0634X639 FIXED PLATE 612 P0634X612 FENDER WAS HER 3/ 8 640 P0634X640 PLASTIC PROTECTI ON SHOE 613 P0634X613 LOCK NUT 3/8-16 641 P0634X641 SET SCREW 10-24 X 1/4 614 P0634X614 FLAT WASHER 3/8 642 P0634X642 FENCE RAI L BRA CE 615 P0634X615 ANGLE ADJ USTMENT KNOB 3/8 643 P0634X643 HEX BOLT 3/ 8-16 X 1-1/2 616 P0634X616 HEX NUT 5/16-18 644 P0634X644 FLAT WASHER 1/4 617 P0634X617 SET SCREW 5/16-18 X 1 645 P0634X645 HEX BOLT 1/4-20 X 1/2

616

621

Model G0634X (Mfd. Since 04/23)

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-63-

Labels & Cosmetics

807 P0634X807 TOUCH-UP PAINT, GRIZZLY GREEN

811

812

802V3

801

813

811

800

806

814

808

806

804

805

809

807

810

803

809

REF PART # DESCRIPTION REF PART # DESCRI PTIO N

800 P0634X800 READ MANUAL LABEL 808 P0634X808 TOUCH-UP PAINT, BEI GE 801 P0634X801 RESPI RATOR/ GLASSES LABEL 809 P0634X809 ELECTRI CITY LABEL 802V3 P0634X802V3 MACHINE ID LABEL V3.06.24 810 P0634X810 MODEL NUMBER LABEL 803 P0634X803 CUTTERHEAD WARNI NG L ABEL 811 P0634X811 TABLE LOCK KNOB NOTICE 804 P0634X804 EAR PROTECTION LABEL 812 P0634X812 CHANGE LEVER LABEL 805 P0634X805 DI SCONNECT POWER LABEL 813 P0634X813 GRIZZLY NAMEPLATE-SMALL 806 P0634X806 CHANGING OPERATIONS WARNING LABEL 814 P0634X814 GRIZZLY.COM LABEL

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

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Model G0634X (Mfd. Since 04/23)

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence,accidents,repairsoralterationsorlackofmaintenance.ThisisGrizzly’ssolewrittenwarranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

InnoeventshallGrizzly’sliabilityunderthiswarrantyexceedthepurchasepricepaidfortheproductand

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will

thenissue you a“ReturnNumber,’’ whichmust beclearly postedonthe outsideas wellasthe insideof

the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

For further information about the

scan the QR

code below

to be automatically directed to our warranty page.

warranty, visit https://www.grizzly.com/forms/warranty or

WARRANTY

Grizzly G0634X User guide

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

Contact Info

Manual Accuracy

SECTION 1: SAFETY

Safety Instructions for Machinery

Additional Safety for Jointers

Additional Safety for Planers

SECTION 2: POWER SUPPLY

SECTION 3: SETUP

Needed for Setup

Unpacking

Inventory

Cleanup

Site Considerations

Lifting & Placing

Assembly

Dust Collection

Test Run

Power Connection

Tighten V-Belts

SECTION 4: OPERATIONS

Operation Overview

Wood Types

Edge Jointing

Planing Tips

SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Schedule

Lubrication

SECTION 7: SERVICE

Troubleshooting

Setting Fence Stops

Adjusting Gibs

Anti-Kickback Fingers

SECTION 8: WIRING

Wiring Safety Instructions

Wiring Diagram

Electrical Component Photos

SECTION 9: PARTS

Stand

Jointer Table

Cutterhead & Motor

Drive Assembly

Planer Table

Limit Switch

Fence

Labels & Cosmetics

WARRANTY & RETURNS