Grizzly G0632Z Manual Insert

MODEL G0632Z
16" X 42" VARIABLE-
SPEED WOOD LATHE
MANUAL INSERT
The Model G0632Z is the same machine as the Model G0632 except it has a higher full-load current rat­ing, a different inverter and inverter cover, a hinged front belt access cover, and a tool holder on the stand. Except for the differences noted in this insert, all other content in the Model G0632 owner's manual applies to this machine.
the entire Model G0632 manual—BEFORE assembling, installing, or operating this machine!
If you have any further questions about this manual insert or the differences between the Model G0632 and the Model G0632Z, contact our Technical Support at (570) 546-9663 or email techsupport@grizzly.com.
COPYRIGHT © APRIL, 2017 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
(FOR MODELS MANUFACTURED SINCE 01/17) #KB18890 PRINTED IN CHINA
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0632Z 16" X 42" VARIABLE-SPEED WOOD LATHE
Product Dimensions:
Weight ...........................................................................................................................................................................386 lbs.
Width (side-to-side) x Depth (front-to-back) x Height .......................................................................... 77-1/2 x 22-1/2 x 47 in.
Footprint (Length x Width) ...................................................................................................................................60 x 17-1/2 in.
Shipping Dimensions:
Type ........................................................................................................................................................................ Wood Crate
Content .......................................................................................................................................................................... Machine
Weight ............................................................................................................................................................................394 lbs.
Length x Width x Height .....................................................................................................................................61 x 18 x 22 in.
Must Ship Upright .................................................................................................................................................................Yes
Electrical:
Power Requirement ........................................................................................................................ 220V, Single-Phase, 60 Hz
Full-Load Current Rating ........................................................................................................................................................ 8A
Minimum Circuit Size ........................................................................................................................................................... 15A
Connection Type ..................................................................................................................................................... Cord & Plug
Power Cord Included ............................................................................................................................................................Yes
Power Cord Length ...............................................................................................................................................................6 ft.
Power Cord Gauge .......................................................................................................................................................16 AWG
Plug Included .........................................................................................................................................................................No
Recommended Plug Type ...................................................................................................................................................6-15
Switch Type ............................................................................................................................................ Sealed Rocker Switch
Inverter Type .........................................................................................................................................................Delta ATV-13
Inverter Size ........................................................................................................................................................................2 HP
Motor:
Main
Type ..........................................................................................................................................................TEFC Induction
Horsepower ...............................................................................................................................................................2 HP
Phase .................................................................................................................................................................. 3-Phase
Amps ............................................................................................................................................................................ 8A
Speed ...............................................................................................................................................................1725 RPM
Power Transfer .............................................................................................................................................. V-Belt Drive
Bearings .........................................................................................................................Shielded & Permanently Sealed
Main Specifications:
Operation Information
Swing Over Bed .......................................................................................................................................................16 in.
Distance Between Centers .......................................................................................................................................42 in.
Swing Over Tool Rest Base ...............................................................................................................................11-1/2 in.
Max. Distance Tool Rest to Spindle Center ...............................................................................................................6 in.
No. of Spindle Speeds .........................................................................................................................................Variable
Spindle Speed Range ........................................................................................................................... 100 – 3200 RPM
Floor to Center Height ........................................................................................................................................44-1/2 in.
Headstock Rotation .................................................................................................................... 0, 45, 90, 135, 180 deg.
-2-
Model G0632Z (Mfd. Since 01/17)
Spindle Information
Spindle Taper ...........................................................................................................................................................MT#2
Spindle Thread Size .......................................................................................................................................1
Spindle Thread Direction .................................................................................................................................Right Hand
Spindle Bore ........................................................................................................................................................0.445 in.
Type of Included Spindle Center ...............................................................................................................................Spur
Indexed Spindle Increments ..................................................................................................................................10 deg.
No. of Indexes ...............................................................................................................................................................12
Tool Rest Information
Tool Rest Width ..................................................................................................................................................14-1/8 in.
Tool Rest Post Diameter ........................................................................................................................................25 mm
Tool Rest Post Length ........................................................................................................................................2-9/16 in.
Tool Rest Base Height .........................................................................................................................................2-1/8 in.
Tailstock Info
Tailstock Taper .........................................................................................................................................................MT#2
Type of Included Tailstock Center .............................................................................................................................. Live
Construction
Bed .............................................................................................................................................. Precision-Ground Steel
Frame ................................................................................................................................................................. Cast Iron
Stand .................................................................................................................................................................. Cast Iron
Base ...................................................................................................................................................................Cast Iron
Headstock ........................................................................................................................................................... Cast Iron
Tailstock .............................................................................................................................................................Cast Iron
Paint Type/Finish ...................................................................................................................................................Enamel
1
4" x 8 TPI
Other Related Information
Bed Width ...................................................................................................................................................................7 in.
Faceplate Size ............................................................................................................................................................ 6 in.
Other Specifications:
Country of Origin ............................................................................................................................................................... China
Warranty ........................................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ......................................................................................................................30 Minutes
Serial Number Location ................................................................................................................................................ ID Label
ISO 9001 Factory ................................................................................................................................................................... No
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................................... No
Features:
Electronic Variable-Speed Control Digital Spindle-Speed Indicator 30 deg. Direct Indexing Using One Indexing Hole 10 deg. Indexing Using All Three Indexing Holes Headstock Can Be Positioned Anywhere Along the Bed Tailstock, Headstock, and Tool Rest Support Have Lever-Action Cam Locks for Quick Positioning Belt Drive Offers Two Speed Ranges Spindle Lock Pin Outboard Spindle Handle Forward/Reverse Switch Emergency Stop Button 3-Phase Motor Operates on Single-Phase Power with Inverter
Accessories:
6" Faceplate Cup Live Center Hex Wrenches Indexing Pin Knock-Out Tool Spur Center
Model G0632Z (Mfd. Since 01/17)
-3-
New Parts
The Model G0632Z features a convenient tool holder attached to the stand (see Figure 1).
Tool
Holder
Figure 1. Tool holder attached to stand.
The front belt access panel is hinged, providing easy access to the spindle drive belt inside the headstock (see Figure 2). A magnet holds the cover closed.
The Model G0632Z uses an ATV-13 variable­frequency inverter to control motor speed. The inverter cover features a removable side panel that encloses the power cords and (3) Type-3 M20-1.5 strain-relief connectors (see Figure 3).
Figure 3. Inverter cover.
Magnet
Drive Belt
Front
Belt
Access
Panel
Figure 2. The front belt access panel is hinged
and held closed with a magnet.
-4-
Model G0632Z (Mfd. Since 01/17)
Electrical Components
Emergency
Stop Button
Variable-
Speed
Control
Figure 4. Control panel wiring (shown from the
REV/FWD
Switch
back of the panel).
RPM Readout
& Circuit Board
RPM Sensor
Figure 6. RPM sensor wiring.
Figure 5. Motor junction box wiring.
Model G0632Z (Mfd. Since 01/17)
Figure 7. Frequency inverter wiring.
-5-
Wiring Diagram
ON
OFF
ON
Wt
Hot
Frequency Inverter ATV-13
G
Gn
Hot
Ground
220V 1-Phase
6-15 Plug
(As Recommended)
WARNING!
SHOCK HAZARD! Disconnect power before working on wiring.
TA TB TC M1 M2 M3 M4 GND AV1 10V FM M01
Bk
Bk
Wt
R S T
Wt
Gn
Bk
PB (+) U WV
Gn
Bl
Yl
Gn
Bl
Yl
24V
Gn
Gn
Gn
Control Panel
Wt
Variable-Speed
Control
Motor 220V
3-Phase
Gn
Yl
Bl
Bl
Wt
Wt
REV/FWD
Switch
Br
Wt
Bk
Rd
Wt
Emergency
Bl
1
04A1550
2
Stop
(Viewed from Behind)
RPM Sensor
Wt
Br
Rd
RPM Readout
& Circuit Board
Rd
Wt
Bk
U2 V2 W2
W1V1U1
Gn
Ground
-6-
Model G0632Z (Mfd. Since 01/17)
Stand
REF PART # DESCRIPTION
REF
PART # DESCRIPTION
19
21
20
29
22
20A
16
17
11
7
8
6
9
10
6
12
15
14
13
17
23
24
2
5
4
3
5
25
25
26
30
26
27
82
28
1
1 P0632Z001 SUPPORT LEG 17 P0632Z017 EXT RETAINING RING 18MM 2 P0632Z002 BED 19 P0632Z019 ADJUSTABLE HANDLE 78L, M5-.8 X 5 X 20 3 P0632Z003 BUSHING 20 P0632Z020 TAILSTOCK 4 P0632Z004 TOOL REST BASE LOCK BRACKET 20A P0632Z020A COMPLETE TAILSTOCK ASSY 5 P0632Z005 EXT RETAINING RING 25MM 21 P0632Z021 SET SCREW M6-1 X 12 6 P0632Z006 EXT RETAINING RING 18MM 22 P0632Z022 HANDWHEEL 132D X 18B-S X M8-1.25 7 P0632Z007 TOOL REST BASE 23 P0632Z023 CAP SCREW M10-1.5 X 25 8 P0632Z008 TOOL REST 24 P0632Z024 LOCK WASHER 10MM 9 P0632Z009 ADJUSTABLE HANDLE 78L, M5-.8 X 5 X 20 25 P0632Z025 CLAMP 10 P0632Z010 TOOL REST BASE LOCK LEVER 26 P0632Z026 HEX NUT M18-2.5 11 P0632Z011 LIVE CENTER 27 P0632Z027 HEX NUT M10-1.5 12 P0632Z012 TAILSTOCK QUILL 28 P0632Z028 MACHINE FOOT M10-1.5 X 60 13 P0632Z013 TAILSTOCK LOCK BRACKET 29 P0632Z029 HANDWHEEL HANDLE 9 X 20, M8-1.25 X 10 14 P0632Z014 BUSHING 30 P0632Z030 TOOL HOLDER 15 P0632Z015 LEADSCREW 82 P0632Z082 CAP SCREW M5-.8 X 16 16 P0632Z016 TAILSTOCK LOCK LEVER
Model G0632Z (Mfd. Since 01/17)
-7-
Headstock
50
53
116
60
115
119
112
111
113
117
59
51
114
62
63
48
52
116
65
57
49
118
66
47
58
117
55
56
42
45
46
69
44A
39
54
44
37
43
70
38
74
41
36
91A
93
76
75
35
91
104
92
105
106
34
102
101
40
103
98
108
122
107
33
97
88
87
77
32
95
96
132
86
135
31
123
131
84
133
134
109
85
64
61
61-3
61-1
61-2
61-4
61-5
61-8
-8-
61-6
67
61-7
61-9
68
73
72
71
78
79
80
81
82
Model G0632Z (Mfd. Since 01/17)
REF PART # DESCRIPTION
REF
PART # DESCRIPTION
31 P0632Z031 SPUR CENTER 71 P0632Z071 HEX NUT M18-2.5 32 P0632Z032 SET SCREW M6-1 X 16 72 P0632Z072 CLAMP BLOCK 33 P0632Z033 FACEPLATE 73 P0632Z073 HEADSTOCK LOCK BRACKET 34 P0632Z034 SPINDLE 74 P0632Z074 BUSHING 35 P0632Z035 KEY 5 X 5 X 30 RE 75 P0632Z075 EXT RETAINING RING 26MM 36 P0632Z036 BALL BEARING 6207-2RS 76 P0632Z076 ROTATION BRACKET 37 P0632Z037 BALL BEARING 6206ZZ 77 P0632Z077 ROTATION LOCK PIN 38 P0632Z038 INT RETAINING RING 62MM 78 P0632Z078 COMPRESSION SPRING 1.5 X 20 X 24 39 P0632Z039 EXT RETAINING RING 30MM 79 P0632Z079 SPINDLE LOCK PIN 40 P0632Z040 INDEX PIN 80 P0632Z080 PLATE 41 P0632Z041 HEADSTOCK 81 P0632Z081 BRACKET 42 P0632Z042 HEADSTOCK POWER CORD 4W 16G 12" 82 P0632Z082 CAP SCREW M5-.8 X 16 43 P0632Z043 EXT RETAINING RING 18MM 84 P0632Z084 FRONT BELT ACCESS PANEL 44 P0632Z044 STRAIGHT LOCK HANDLE ROD 85 P0632Z085 VARIABLE-SPEED KNOB W/SET SCREW 44A P0632Z044A HEADSTOCK LOCK HANDLE ASSY 86 P0632Z086 POTENTIOMETER B103J 45 P0632Z045 SHOULDER STUD DE M10-1.5 X 8, 12 X 170 87 P0632Z087 FWD/REV SWITCH KEDU HY60B 46 P0632Z046 BALL KNOB M10-1.5 D20 L18 STEEL 88 P0632Z088 E-STOP BUTTON KEDU HY57B 47 P0632Z047 CAP SCREW M5-.8 X 12 91A P0632Z091A RPM READOUT ASSEMBLY 48 P0632Z048 INVERTER SAJ ATV-13-2S1R5GH 91 P0632Z091 RPM READOUT CIRCUIT BOARD DKLD CB07A 49 P0632Z049 INVERTER FRONT COVER 92 P0632Z092 RPM READOUT LED DKLD CB078 50 P0632Z050 POWER CORD 3W 16G 72" 93 P0632Z093 SPINDLE RPM SENSOR 51 P0632Z051 MOTOR POWER CORD 4W 16G 12" 95 P0632Z095 PHLP HD SCR M3-.5 X 12 52 P0632Z052 PHLP HD SCR M6-1 X 16 96 P0632Z096 FLAT HD SCR M3-.5 X 20 53 P0632Z053 STRAIN RELIEF TYPE-3 M20-1.5 97 P0632Z097 CONTROL PLATE 54 P0632Z054 RIBBED BELT 180J6 98 P0632Z098 EXT RETAINING RING 18MM 55 P0632Z055 SET SCREW M8-1.25 X 15 101 P0632Z101 PHLP HD SCR M4-.7 X 8 56 P0632Z056 SPINDLE PULLEY 102 P0632Z102 MAGNETIC RING 57 P0632Z057 PHLP HD SCR M5-.8 X 12 103 P0632Z103 PHLP HD SCR M5-.8 X 10 58 P0632Z058 SIDE BELT ACCESS PANEL 104 P0632Z104 DIVIDING PLATE 59 P0632Z059 SPINDLE HANDLE 105 P0632Z105 COMPRESSION SPRING 4 X 25 X 40 60 P0632Z060 KNOCKOUT TOOL 106 P0632Z106 ROTATION LOCK PIN NUT 61 P0632Z061 MOTOR 1.5HP 220V 3-PH 107 P0632Z107 COMPRESSION SPRING 61-1 P0632Z061-1 PHLP HD SCR M3-.5 X 6 108 P0632Z108 EXT RETAINING RING 8MM 61-2 P0632Z061-2 LOCK WASHER 3MM 109 P0632Z109 SET SCREW M5-.8 X 8 61-3 P0632Z061-3 FLAT WASHER 3MM 111 P0632Z111 INVERTER COVER 61-4 P0632Z061-4 FAN COVER 112 P0632Z112 STUD DE M6-1 X 140, 40 61-5 P0632Z061-5 FAN 113 P0632Z113 HEX NUT M6-1 61-6 P0632Z061-6 MOTOR JUNCTION BOX 114 P0632Z114 PLASTIC SPACER 10 X 14MM 61-7 P0632Z061-7 JUNCTION BLOCK 115 P0632Z115 ACORN NUT M6-1 61-8 P0632Z061-8 BALL BEARING 6304ZZ (FRONT) 116 P0632Z116 HEX BOLT M8-1.25 X 140 61-9 P0632Z061-9 BALL BEARING 6203ZZ (REAR) 117 P0632Z117 HEX NUT M8-1.25 62 P0632Z062 SET SCREW M6-1 X 16 118 P0632Z118 RUBBER WASHER 8MM 63 P0632Z063 KEY 5 X 5 X 45 RE 119 P0632Z119 SPINDLE HANDLE SAFETY COVER 64 P0632Z064 MOTOR PULLEY 122 P0632Z122 HEX NUT M3-.5 65 P0632Z065 SET SCREW M6-1 X 16 123 P0632Z123 RPM CIRCUIT BOARD COVER 66 P0632Z066 CAP SCREW M10-1.5 X 25 131 P0632Z131 THUMB SCREW M6-1 67 P0632Z067 CAP SCREW M10-1.5 X 25 132 P0632Z132 HINGE 68 P0632Z068 FLAT WASHER 10MM 133 P0632Z133 PHLP HD SCR M4-.7 X 6 69 P0632Z069 MOTOR MOUNTING PLATE 134 P0632Z134 PHLP HD SCR M4-.7 X 10 70 P0632Z070 KNOB M8-1.25 135 P0632Z135 PHLP HD SCR M6-1 X 12
Headstock Parts
Model G0632Z (Mfd. Since 01/17)
-9-
201
REF PART # DESCRIPTION REF PART # DESCRIPTION
Labels & Cosmetics
202
203
204
211
205
210
212
207
209
208
206
201 P0632Z201 ENTANGLEMENT/PINCH LABEL 207 P0632Z207 ELECTRICITY WARNING LABEL 202 P0632Z202 HEADSTOCK CONTROL PANEL LABEL 208 P0632Z208 MODEL NUMBER LABEL 203 P0632Z203 ENTANGLEMENT WARNING LABEL 209 P0632Z209 DISCONNECT POWER LABEL
204 P0632Z204 IMPACT INJURY WARNING LABEL 210 P0632Z210 FACE/LUNG WARNING LABEL 205 P0632Z205 READ MANUAL LABEL 211 P0632Z211 SPINDLE SPEED LABEL 206 P0632Z206 MACHINE ID LABEL 212 P0632Z212 TOUCH-UP PAINT GRIZZLY GREEN
-10 -
Model G0632Z (Mfd. Since 01/17)
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzlys sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par- ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
WARRANTY & RETURNS
Model G0632Z (Mfd. Since 01/17)
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