Grizzly G0632 User Manual

MODEL G0632

16" X 42" VARIABLE SPEED

WOOD LATHE

OWNER'S MANUAL

(For models manufactured since 4/12)

COPYRIGHT © APRIL, 2007 BY GRIZZLY INDUSTRIAL, INC. REVISED MARCH, 2015 (MN)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TS8724 PRINTED IN CHINA

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy ........................................... 2

Contact Info.................................................... 2

Machine Description ...................................... 2

Identification ................................................... 3

Glossary Of Terms ......................................... 5

Machine Data Sheet ...................................... 6

SECTION 1: SAFETY ....................................... 8

Safety Instructions for Machinery .................. 8

Additional Safety for Wood Lathes .............. 10

SECTION 2: POWER SUPPLY ...................... 11

SECTION 3: SETUP ....................................... 13

Needed for Setup ......................................... 13

Unpacking .................................................... 13

Inventory ...................................................... 14

Cleanup ........................................................ 15

Site Considerations ...................................... 16

Mounting to Shop Floor ............................... 17

Assembly ..................................................... 17

Power Connection........................................ 19

Test Run ...................................................... 20

SECTION 5: ACCESSORIES ......................... 37

SECTION 6: MAINTENANCE ......................... 38

Schedule ...................................................... 38

Cleaning ....................................................... 38

Lathe Bed..................................................... 38

Lubrication ................................................... 38

SECTION 7: SERVICE ................................... 39

Troubleshooting ........................................... 39

Aligning Centers........................................... 41

Changing Belt .............................................. 41

SECTION 8: WIRING ...................................... 42

Wiring Safety Instructions ............................ 42

Electrical Components ................................. 43

Wiring Diagram Overview ............................ 44

Frequency Inverter Wiring Diagram ............. 45

SECTION 9: PARTS ....................................... 46

Stand Breakdown......................................... 46

Headstock Breakdown ................................. 48

Label Placement .......................................... 50

WARRANTY AND RETURNS ........................ 51

SECTION 4: OPERATIONS ........................... 21

Operation Overview ..................................... 21

Basic Controls .............................................. 22

Adjusting Headstock .................................... 22

Adjusting Tailstock ....................................... 23

Adjusting Tool Rest ...................................... 24

Installing/Removing Headstock Center ........ 25

Installing/Removing Tailstock Center .......... 26

Headstock Faceplate ................................... 27

Changing Speed Ranges ............................. 28

Indexing ....................................................... 30

Selecting Turning Tools ............................... 31

Spindle Turning ............................................ 32

Faceplate Turning ........................................ 35

Outboard Turning ......................................... 36

Sanding/Finishing ........................................ 36

INTRODUCTION

We are proud to provide a high-quality owner’s
manual with your new machine!

We

instruc­tions, specifications, drawings, and photographs
contained inside. Sometimes we make mistakes,
but

also

means that

you receive
will be slightly different than what is shown in
the manual

If you find this to be the case, and the difference
between the manual and machine leaves you
confused about a procedure

check our website

for an updated version. W

manuals

and

www.grizzly.com

Alternatively, you can call our Technical Support
for help. Before calling, please write down the

Manufacture Date

stamped
into the machine ID label (see below). This infor­mation helps us determine if updated documenta­tion is available for your machine.

We stand behind our machines. If you have
any questions or need help, use the information
below to contact us. Before contacting, please get
the serial number and manufacture date of your
machine. This will help us help you faster.

We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.

Email: [e-mail]

Manual Accuracy

made every effort to be exact with the

our policy of continuous improvement

sometimes the machine

.

manual updates for free on our website at

.

and Serial Number

Manufacture Date

Serial Number

,

e post current

Contact Info

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: [phone]

Email: [e-mail]

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Machine Description

The G0632 16" X 42" Wood Lathe is designed
to turn wood stock so the operator can remove
material with a chisel.

The variable speed control allows for spindle
speed adjustment from 100 –3200 RPM and the
digital readout provides a precise reading of the
current spindle speed.

The headstock can be positioned anywhere along
the bed for increased flexibility in workpiece
setup.

-2-

Model G0632 (Mfg. 4/12+)

Identification

Motor

Control

Panel

Headstock

Faceplate

Tool Rest

Lock Handle

Headstock

Lock Handle

Tool Rest

Tailstock

Handwheel

Tailstock

Quill Lock

Lever

Tool Rest

Base

Quill

Quill Lock

Handle

Bed

Tool Rest Base

Lock Handle

Supporting Leg

Figure 1. Model G0632 component identification.

To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.

Model G0632 (Mfg. 4/12+)

-3-

Safety Cover

Motor Wiring

Junction Box

Motor

Spindle

Handwheel

Frequency Inverter

Spindle Lock

Front Belt Access

Panel

Control Panel

Indexing Pin

Hole

Headstock

Rotation Lock

Variable

Speed Dial

Motor Mount Cap

Figure 2. Model G0632 headstock.

Front Belt Access Panel

Screw

Spindle

Direction

Switch

Motor Tensioning

Handle

Spindle RPM Readout

Emergency STOP Button

NOTICE

The frequency inverter controls on the rear
of the headstock have no effect on the oper­ation of the lathe. Opening the frequency
inverter will void the lathe warranty and
could seriously damage the lathe. DO NOT
open the case of the frequency inverter.

-4-

Figure 3. Model G0632 control panel identification.

Model G0632 (Mfg. 4/12+)

Glossary Of Terms

The following is a list of common definitions, terms and phrases used throughout this manual as they relate
to this wood lathe and turning in general. Become familiar with these terms for assembling, adjusting or
operating this machine. Your safety is VERY important to us at Grizzly!

Bed: The long, rail-like metal base to which

the tailstock, tool base, and headstock are
attached.

Chuck: A mechanical device that attaches to the

spindle and holds the workpiece.

Faceplate: The metal disc that threads onto the

headstock spindle.

Faceplate Turning: Turning situation in which

the grain of the turning stock is at right angles
to the lathe bed axis.

Backing Block: A sacrificial piece of wood glued

to the base of the workpiece and screwed to
the faceplate. Often used to prevent mount­ing marks from appearing on the completed
workpiece.

Headstock: The cast metal box to which the

motor is attached and contains the spindle,
bearings, and electrical components for oper­ating the lathe.

Outboard Turning: Turning of workpiece with the

headstock situated at the far end of the lathe so
the work done is not over the bed of the lathe.

Roughing Out: Taking stock from square billet to

round blank.

Spindle: This term has two meanings. First, it

refers to the threaded shaft in the headstock
to which the faceplate is attached. Second, it
refers to any work that is spindle-turned.

Spindle-Turning: Work performed where the

grain and length of the workpiece are parallel
to the axis of the bed.

Swing: The capacity of the lathe, measured

by doubling the distance from the bed to the
spindle center.

Tailstock: The metal component at the opposite

end of the bed from the headstock containing a
quill and live or dead centers. It maintains pres­sure on the spindle-turned workpiece.

Index Head: The mechanism that allows the

headstock spindle to be locked at specific
intervals for layout or other auxiliary tasks.

Offset Turning: A turning situation where the cen-

ter of the workpiece is offset at various stages
of the work to produce different shapes.

Model G0632 (Mfg. 4/12+)

Tool Base: The movable metal fixture attached to

the bed upon which the tool rest is fixed. t

Tool Rest: The adjustable metal arm upon which

the tool rests during a turning operation.

Way: One of the metal rails that make up the bed

of the lathe.

-5-

Machine Data Sheet

Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]

MODEL G0632 16" X 42" VARIABLE-SPEED WOOD LATHE

Product Dimensions:

Weight.............................................................................................................................................................. 386 lbs.

Width (side-to-side) x Depth (front-to-back) x Height........................................................... 77-1/16 x 22-1/16 x 47 in.

Footprint (Length x Width)............................................................................................................... 59-7/8 x 17-3/8 in.

Shipping Dimensions:

Type.......................................................................................................................................................... Wood Crate

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 394 lbs.

Length x Width x Height....................................................................................................................... 61 x 18 x 22 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 220V

Full-Load Current Rating....................................................................................................................................... 4.7A

Minimum Circuit Size.............................................................................................................................................. 15A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 16 AWG

Plug Included........................................................................................................................................................... No

Recommended Plug Type..................................................................................................................................... 6-15

Switch Type............................................................................................................................... Sealed Rocker Switch

Inverter Type............................................................................................................................................ Delta VFD-S

Inverter Size......................................................................................................................................................... 1 HP

Motors:

Main

Type........................................................................................................................................... TEFC Induction

Horsepower............................................................................................................................................. 1.5 HP

Phase.................................................................................................................................................... 3-Phase

Amps........................................................................................................................................................... 4.7A

Speed................................................................................................................................................ 1725 RPM

Power Transfer ............................................................................................................................... V-Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Main Specifications:

Operation Information

Swing Over Bed......................................................................................................................................... 16 in.

Distance Between Centers........................................................................................................................ 42 in.

Swing Over Tool Rest................................................................................................................................ 12 in.

Swing Over Tool Rest Base................................................................................................................ 11-1/2 in.

No of Spindle Speeds............................................................................................................................ Variable

Spindle Speed Range.............................................................................................................. 100 – 3200 RPM

Floor to Center Height......................................................................................................................... 44-1/2 in.

Headstock Rotation...................................................................................................... 0, 45, 90, 135, 180 deg.

-6-

Model G0632 (Mfg. 4/12+)

Spindle Information

Spindle Taper............................................................................................................................................ MT#2

Spindle Thread Size..................................................................................................................... 1-1/4" x 8 TPI

Spindle Thread Direction.................................................................................................................. Right Hand

Spindle Bore......................................................................................................................................... 0.445 in.

Type of Included Spindle Center................................................................................................................. Spur

Indexed Spindle Increments................................................................................................................... 10 deg.

No of Indexes................................................................................................................................................. 12

Tool Rest Information

Tool Rest Width................................................................................................................................... 14-1/8 in.

Tool Rest Post Diameter......................................................................................................................... 25 mm

Tool Rest Post Length......................................................................................................................... 2-9/16 in.

Tool Rest Base Height........................................................................................................................... 2-1/8 in.

Tailstock Information

Tailstock Taper.......................................................................................................................................... MT#2

Type of Included Tailstock Center............................................................................................................... Live

Construction

Bed.......................................................................................................................... Precision-Ground Cast Iron

Frame................................................................................................................................................... Cast Iron

Stand.................................................................................................................................................... Cast Iron

Base..................................................................................................................................................... Cast Iron

Headstock............................................................................................................................................ Cast Iron

Tailstock............................................................................................................................................... Cast Iron

Paint Type/Finish.................................................................................................................................... Enamel

Other Related Information

Bed Width.................................................................................................................................................... 7 in.

Faceplate Size............................................................................................................................................. 6 in.

Other Specifications:

Country of Origin ................................................................................................................................................ China

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes

Serial Number Location .................................................................................................................................. ID Label

ISO 9001 Factory .................................................................................................................................................... No

CSA, ETL, or UL Certified/Listed ............................................................................................................................ No

Features:

Electronic Variable Speed Control
Digital Spindle Speed Indicator
30 deg. Direct Indexing Using One Indexing Hole
10 deg. Indexing Using all Three Indexing Holes
Headstock can be Positioned anywhere along the Bed
Tailstock, Headstock, and Tool Rest Support have Lever Action Cam Locks for Quick Positioning
Belt Drive Offers Two Speed Ranges
Spindle Lock Pin
Outboard Spindle Handle
Forward/Reversing Switch
Emergency Stop Switch
Operates a 3-Phase Motor on Single-Phase Power with Inverter

Model G0632 (Mfg. 4/12+)

-7-

Safety

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.

Always discon-

-8-

Model G0632 (Mfg. 4/12+)

WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips, which could cause loss of work­piece control.

HAZARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material,
and always wear a NIOSH-approved respirator to
reduce your risk.

HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifica­tions—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.

FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.

NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.

MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.

CHECK DAMAGED PARTS. Regularly inspect
machine for any condition that may affect safe
operation. Immediately repair or replace damaged
or mis-adjusted parts before operating machine.

MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.

GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly.

Model G0632 (Mfg. 4/12+)

EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intend­ed operation, stop using the machine! Contact our
Technical Support at [phone].

-9-

Additional Safety for Wood Lathes

KEEPING GUARDS IN PLACE. Make sure all

guards are in place and that the lathe sits on a
flat, stable surface.

EYE/FACE PROTECTION. Airborne wood dust
and debris can be hazardous to the eyes/face
and may cause allergies or long-term respiratory
health problems. Always wear eye protection or a
face shield when operating the lathe.

RESPIRATORY PROTECTION. Always wear a
respirator when using this machine. Wood dust
may cause allergies or long-term respiratory
health problems.

MOUNTING WORKPIECE. Before starting, be
certain the workpiece has been properly imbed­ded on the headstock and tailstock centers and
that there is adequate clearance for the full rota­tion.

ADJUSTING TOOL REST. Adjust tool rest to
provide proper support for the turning tool you
will be using. Test tool rest clearance by rotating
workpiece by hand before turning lathe ON.

TURNING SPEED. Select the correct turning
speed for your work, and allow the lathe to gain
full speed before using.

USING SHARP CHISELS. Keep lathe chisels
properly sharpened and held firmly in position
when turning.

OPERATING DAMAGED LATHE. Never oper­ate the lathe with damaged or worn parts.

WORKPIECE CONDITION. Always inspect the
condition of your workpiece. DO NOT turn pieces
with knots, splits, and other potentially dangerous
conditions. Make sure joints of glued-up pieces
have high quality bonds and won't fly apart during
operation.

ADJUSTMENTS/MAINTENANCE. Make sure
your wood lathe is turned OFF, disconnected from
its power source, and all moving parts have come
to a complete stop before starting any inspection,
adjustment, or maintenance procedure.

STOPPING LATHE. DO NOT stop the lathe by
using your hand against the workpiece. Allow the
lathe to stop on its own.

AVOIDING ENTANGLEMENT. Keep long hair
and loose clothing articles such as sleeves, belts,
and jewelry items away from the lathe spindle.

FACEPLATE TURNING. When faceplate turning,
make sure the faceplate is securely attached to
the workpiece and it is properly attached to the
spindle. When faceplate turning, use lathe chisels
on the downward spinning side of the workpiece
only.

SANDING/POLISHING. Remove the tool rest
when performing sanding or polishing operations
on the rotating spindle.

MATERIAL REMOVAL RATE. Attempting to
remove too much material at once may cause
workpiece to fly out of the lathe.

Like all machinery there is potential danger
when operating this machine. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos­sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri­ous personal injury may occur.

-10 -

No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per­sonal injury, damage to equipment, or poor
work results.

Model G0632 (Mfg. 4/12+)

Circuit Requirements

Before installing the machine, consider the avail­ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.

Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power

The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.

The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.

If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over­loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, con­sult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup­ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a 220V
power supply circuit that has a verified ground and
meets the following requirements:

SECTION 2: POWER SUPPLY

Availability

supply.

Full-Load Current Rating

Circuit Requirements for 220V

Nominal Voltage .............................. 220V/240V

Cycle ..........................................................60 Hz

Phase .................................................... 1-Phase

Power Supply Circuit ......................... 15 Amps

Plug/Receptacle ............................. NEMA 6-15

Full-Load Current Rating at 220V .... 4.7 Amps

Model G0632 (Mfg. 4/12+)

property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.

-11-

Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.

Check with a qualified electrician or service per­sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with
a new one.

We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.

Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:

Grounding Requirements

This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.

For 220V operation: The plug specified under
“
page has a grounding prong that must be attached
to the equipment-grounding wire on the included
power cord. The plug must only be inserted into
a matching receptacle (see following figure) that
is properly installed and grounded in accordance
with all local codes and ordinances.

Serious injury could occur if you connect

must be performed by an electrician or
qualified service personnel, and it must

No adapter should be used with the plug. If
plug does not fit the available receptacle, or
if machine must be reconnected for use on
a different type of circuit, the reconnection

comply with all local codes and ordinances.

Extension Cords

If you must use an extension

the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.

Circuit Requirements for 220V” on the previous

GROUNDED

Current Carrying Prongs

Figure 4. Typical 6-15 plug and receptacle.

-12-

6-15 RECEPTACLE

6-15 PLUG

Grounding Prong

Minimum Gauge Size ...........................16 AWG

Maximum Length (Shorter is Better).......50 ft.

Model G0632 (Mfg. 4/12+)

SECTION 3: SETUP

Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover any damage, please call us immediately

at [phone]

Save the containers and all packing materials for
possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi­tion of your shipment, inventory the contents.

Keep children and pets away
from plastic bags or packing
materials shipped with this

Unpacking

This machine presents
serious injury hazards
to untrained users. Read
through this entire manu­al to become familiar with
the controls and opera­tions before starting the
machine!

This machine and its com­ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.

for advice.

SUFFOCATION HAZARD!

Needed for Setup

The following are needed to complete the setup
process, but are not included with your machine.

Description Qty

• Additional People ....................................... 1

• Safety Glasses (for each person) .............. 1

• Cleaner/Degreaser (Page 15) .... As Needed

• Disposable Shop Rags ............... As Needed

• Measuring Tape ......................................... 1

• Wrench 17mm ............................................ 1

• Level ........................................................... 1

machine. Discard immediately.

Model G0632 (Mfg. 4/12+)

-13-

Inventory

The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.

If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.

Inventory

Box Inventory: (Figures 5–7) Qty
A. Lathe Assembly

—Headstock (mounted) ............................. 1

—Tool Rest Base (mounted) ...................... 1

—Tailstock (mounted) ................................ 1

—Face Plate 6" (installed).......................... 1

B. Supporting Legs ......................................... 2

C. Machine Feet .............................................. 4

D. Tool Rest .................................................... 1

E. Spur Center MT#2 ...................................... 1

F. Live Center MT#2 ....................................... 1

G. Hex Wrenches 3, 4, 8mm .....................1 Ea

H. Knockout Tool ............................................ 1

I. Indexing Pin ................................................ 1

J. Hardware (not shown)

—Cap Screws M10-1.5 x 25 ...................... 8

—Lock Washers 10mm .............................. 8

B

Figure 6. Model G0632 inventory B.

E

F

D

C

H

Figure 7. Model G0632 inventory C–I.

I

G

A

Figure 5. Model G0632 inventory A.

-14-

NOTICE

If you cannot find an item on this list, care­fully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpack­ing or they are pre-installed at the factory.

Model G0632 (Mfg. 4/12+)

Clean Up

The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.

Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.

There are many ways to remove this rust preven­tative, but the following steps work well in a wide
variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

1.

2.

3.

4.

metal protectant to prevent rust.

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Site Considerations

Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avo i d
using these products
to clean machinery.

are toxic if inhaled. Only

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak
for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.

area.

NOTICE

acetone or brake parts cleaner, that may
damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping
grease from your machine during clean up.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality

Model G0632 (Mfg. 4/12+)

Figure 8. T23692 Orange Power Degreaser.

-15-

Site Considerations

Weight Load

Refer to the
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the main­tenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.

Machine Data Sheet for the weight

Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.

220V, Single-Phase

The physical environment where the machine is
operated is important for safe operation and lon­gevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20%–95% (non-condensing); or
the environment is subject to vibration, shocks,
or bumps.

Electrical Installation

Make sure all power cords are protected from
traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or
apply a lockout/tagout device, if required.

Lighting

* Footprint

Lighting around the machine must be adequate
enough that operations can be performed safely.

-16 -

Motor

Figure 9. Minimum working clearances.

‡ Minimum Working Clearance

* 60"

‡ 771/4"

Model G0632 (Mfg. 4/12+)

"

8

/

3

* 17

"

16

/

1

‡ 22

Mounting to Shop Floor

Mounting to Shop

Floor

Although not required, we recommend that you
bolt your new lathe to the floor. Because this
is an optional step and floor materials may
vary, machine feet are included with your lathe.
Generally, you can either bolt your machine to
the floor or mount it on the included machine feet.
Whichever option you choose, we recommend
leveling your machine with a precision level.

Bolting to Concrete Floors

Lag shield anchors with lag bolts and anchor
studs (see Figure 10) are two popular methods
for anchoring an object to a concrete floor. We
suggest you research the many options and meth­ods for mounting your machine and choose the
best that fits your specific application.

Assembly

To assemble your lathe:

1. Stand the right and left supporting legs up

approximately 47" apart, and get them rea­sonably aligned, as shown in Figure 11.

Anchor Studs

Lag Shield Anchor

and Lag Screw

Figure 10. Typical fasteners for mounting to

concrete floors.

NOTICE

Anchor studs are stronger and more per­manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.

Figure 11. Stand legs approximately 47" apart to

prepare for mounting the lathe.

The G0632 and its com­ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a fork lift to move
heavy items.

2. Using the help of assistants, carefully lift the

lathe onto the stands and align the mounting
holes.

Note: The headstock end of the lathe is the

heaviest and usually requires two people for
lifting that end.

Model G0632 (Mfg. 4/12+)

-17-

3. Secure the lathe assembly to the supporting
legs with the (8) M10-1.5 x 25 cap screws
and 10mm flat washers (see Figure 12).

Figure 12. Securing lathe assembly to

supporting legs.

6. Insert the machine feet into the mounting
holes of the supporting legs, as shown in
Figure 14. Do not tighten the top hex nut yet.
Repeat Steps 5–6 on the other legs.

Figure 14. Machine feet installed.

4. If you are bolting your lathe to the floor, skip

to Step 7. Otherwise, move the tailstock, tool
rest assembly, and headstock to one end of
the lathe bed (see the OPERATIONS sec­tion beginning on Page 21 for instructions for
moving these components).

5. Use assistants to lift the light end of the lathe
onto support blocks in preparation for install­ing the machine feet (see Figure 13).

7. Place a level on the lathe bed and make nec­essary adjustments so that the bed is level
from side-to-side and front-to-back.

—If you are using the machine feet, adjust

the top and bottom hex nuts on each leg to
level the bed; then tighten the hex nuts to
secure these adjustments.

—If you are bolting your lathe to the floor, use

shims under the legs to level the bed; then
tighten the mounting fasteners.

8. Insert the tool rest into the tool rest base and
tighten the tool rest lock lever (see Figure

15).

Support Blocks

Figure 13. Example of supporting one end of

lathe in preparation for installing the machine

feet.

Note: Use assistants to support and stabilize

the lathe while you install the machine feet.

-18-

Tool Rest

Tool Rest Base

Figure 15. Tool rest installed on the tool rest

Tool Rest

Lock Lever

base.

Model G0632 (Mfg. 4/12+)

Power Connection

After you have completed all previous setup
instructions and circuit requirements, the machine
is ready to be connected to the power supply.

To avoid unexpected startups or property dam­age, use the following steps whenever connecting
or disconnecting the machine.

1. Turn the machine power switch OFF.

2.

1. Turn the machine power switch OFF.

2.

Grasp the molded plug and pull it completely

Connecting Power

Insert the power cord plug into a matching

power supply receptacle. The machine is
now connected to the power source.

Disconnecting Power

out of the receptacle. Do not pull by the cord
as this may damage the wires inside.

Figure 17. Disconnecting power.

Figure 16. Connecting power.

Model G0632 (Mfg. 4/12+)

-19 -

Test Run

Once the assembly is complete, test run your
machine to make sure it runs properly and is
ready for regular operation. The test run consists
of verifying the following: 1) The motor powers up
and runs correctly and 2) the stop button safety
feature works correctly.

If, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review
Troubleshooting on Page 39.

If you cannot find a remedy, contact our Tech
Support at [phone] for assistance.

Before starting the lathe, make sure you
have performed the preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. Failure to
follow this warning could result in serious
personal injury or even death!

4. Push the EMERGENCY stop button in, then

twist it clockwise so it pops out. When the
button pops out, the switch is reset and ready
for operation (see Figure 18).

I

S

W

T

T

To Reset
Switch...

Figure 18. Resetting the EMERGENCY stop

switch.

5. Verify that the machine is operating correctly
by pressing the REV/FWD switch to FWD.

—When operating correctly, the machine

runs smoothly with little or no vibration or
rubbing noises.

— Investigate and correct strange or unusual

noises or vibrations before operating the
machine further. Always disconnect the
machine from power when investigating or
correcting potential problems.

Twist Button

Counterclockwise

To test run your lathe:

1. Make sure you understand the safety instruc-

tions at the beginning of the manual and that
the machine is setup properly.

2. Make sure all tools and objects used during
setup are cleared away from the machine.

3. Connect the machine to the power source.

6. Press the REV/FWD switch to the center

neutral position to stop the machine, and
push in the EMERGENCY stop button.

7. WITHOUT resetting the EMERGENCY stop
button, press the press the REV/FWD switch
to FWD. The machine should not start.

—If the machine does not start, the

EMERGENCY stop button safety feature
is working correctly. The Test Run is com­plete.

—If the machine does start (with the

EMERGENCY stop button pushed in),
immediately disconnect power to the
machine. The EMERGENCY stop button
safety feature is not working correctly. This
safety feature must work properly before
proceeding with regular operations. Call
Tech Support for help.

-20-

Model G0632 (Mfg. 4/12+)

Operations

The purpose of this overview is to provide the nov­ice machine operator with a basic understanding
of how the machine is used during operation, so
the

discussed later

in this manual

Due to the generic nature of this overview, it is

not

more about specific operations,
manual and
rienced
research outside of this manual by reading "how­to" books, trade magazines, or websites.

SECTION 4: OPERATIONS

Operation Overview

To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.

machine controls/components

are easier to understand.

Damage to your eyes and lungs could result
from using this machine without proper pro­tective gear. Always wear a face shield and
respirator when operating this machine.

Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.

NOTICE

If you have never used this type of machine
or equipment before, WE STRONGLY
RECOMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly Industrial will not be held liable for
accidents caused by lack of training.

intended to be an instructional guide. To learn

read this entire

seek additional training from expe-

machine operators, and do additional

To complete a typical operation, the operator
does the following:

1. Examines the workpiece to make sure it is

suitable for turning. No extreme bows, knots,
or cracks should exist.

2. Prepares and trims up the workpiece with a
bandsaw or table saw to make it roughly con­centric.

3. Installs the workpiece between centers, or
attaches it to a faceplate or chuck.

1

4. Adjusts the tool rest to
centerline, and sets the minimum clearance
between the workpiece and the lip of the tool
rest to

5. Rotates the workpiece by hand to verify
that the spindle and workpiece rotate freely
throughout the full range of motion.

6. Positions any dust collection hoods near the
workpiece to collect wood chips and secures
it in place.

1

⁄4" gap.

⁄8" above the workpiece

Model G0632 (Mfg. 4/12+)

7. Verifies the belt is positioned for the appro­priate speed range for the operation, type of
wood, and size of workpiece installed.

-21-

8. Verifies the spindle direction switch is in the
center neutral position and the spindle speed
dial is turned all the way counterclockwise
so the spindle does not start turning at high
speed.

9. Ties back loose hair and clothing, and puts
on face shield and respirator. Takes all other
required safety precautions.

Adjusting Headstock

The Model G0632 headstock can be positioned
anywhere along the lathe bed and swiveled 360°.

To position the headstock along the length of
the lathe bed:

10. Starts the lathe and dust collector, adjusts the

spindle direction and lathe speed, and care­fully begins the turning operation, keeping the
chisel against the tool rest the entire time it is
cutting.

Basic Controls

Refer to Figure 19 and the list below to familiarize
yourself with the lathe controls.

A

E

Figure 19. Control panel and RPM Readout.

B

C

D

1. DISCONNECT THE LATHE FROM THE
POWER SOURCE!

2. Loosen the headstock lock handle (see
Figure 20).

Figure 20. Headstock lock handle.

3. Slide the headstock to the desired location on

the bed and use the headstock lock handle to
secure the headstock in position.

A. Front Belt Access Panel: Remove to access

the drive belt for changing speed ranges.

B. Spindle RPM Readout: Indicates the spindle

speed in RPM (rotations per minute).

C. Emergency STOP Button: Stops motor

when pushed in. Prevents restarting until it is
reset. Reset switch by rotating clockwise until
it pops out.

D. Spindle Direction Switch: Toggles the spin-

dle direction between clockwise (FWD) or
counterclockwise (REW).

E. Variable Speed Dial: Adjusts the spindle

speed from low to high within the range gov­erned by the pulley belt position.

-22-

Note: The large clamping hex nut under-

neath the headstock will require occasional
adjusting to ensure proper clamping pressure
of the headstock to the bed. Turn this hex nut
in small increments to fine tune the clamping
pressure as needed.

Model G0632 (Mfg. 4/12+)

To swivel the headstock:

1. DISCONNECT THE LATHE FROM THE

POWER SOURCE!

2. Loosen the headstock lock handle (see
Figure 20).

3. Pull the swivel pin out and rotate the head-
stock to the desired position (see Figure

21).

Adjusting Tailstock

The tailstock is equipped with a cam-action
clamping system to secure it to the lathe bed.
When the lever is tightened, a locking plate lifts
up underneath the bed and secures the tailstock
in place.

To position the tailstock along the length of
the bed:

1. Loosen the tailstock lock handle and move

the tailstock to the desired position along the
bed (see Figure 22).

Figure 21. Pulling out the swivel pin.

4. To lock the headstock in place, release the

swivel pin and make sure that it engages the
headstock.

Note: The swivel pin can lock the headstock

at 45°, 90°, 135°, 180°, 270°, and 360°.

5. Re-tighten the headstock lock handle.

Always operate the lathe with the headstock
firmly locked to the bed. Otherwise, serious
personal injury may occur.

Figure 22. Tailstock lock handle.

2. Re-engage the tailstock lock handle to secure

the tailstock to the bed.

Note: The large clamping hex nut under-

neath the tailstock will require occasional
adjusting to ensure proper clamping pressure
of the tailstock to the bed. Turn this hex nut
in small increments to fine tune the clamping
pressure as needed.

Always operate the lathe with the tailstock
firmly locked to the bed. Otherwise, serious
personal injury may occur.

Model G0632 (Mfg. 4/12+)

-23-

Adjusting Tool Rest

The tool rest base is equipped with a cam-action
clamping system to secure it to the lathe bed.
When the tool rest base lock handle is tightened,
a locking plate lifts up and secures the tool rest
assembly to the bed. The tool rest can also be
positioned and locked at a specific angle or
height.

To position the tool rest assembly along the
length of the lathe bed:

1. Loosen the tool rest base lock handle and

move the tool rest assembly to the desired
position on the lathe bed (see Figure 23).

Always operate the lathe with the tool
rest assembly firmly locked in position.
Otherwise, serious personal injury may
occur.

To adjust the angle or height of the tool rest:

1. Loosen the tool rest lock handle and adjust

the angle or height of the tool rest.

1

2. Position the tool rest approximately
from the workpiece and approximately

⁄4" away

1

⁄8"

above the workpiece center line (see Figure

24).

Tool Rest

Tool Rest

Lock Handle

Tool Rest Base Lock Handle

Figure 23. Tool rest controls.

2. Re-engage the tool rest base lock handle to

secure the tool rest assembly in position.

Note: The large clamping hex nut underneath

the tool rest base will require occasional
adjusting to ensure proper clamping pressure
of the tool rest assembly to the bed. Turn this
hex nut in small increments to fine tune the
clamping pressure as needed.

1

Workpiece

⁄4"

Distances

1

⁄8"

Center Line

Tool Rest

Figure 24. Tool rest position relative to

workpiece.

3. Re-tighten the tool rest lock handle to secure
the tool rest in position.

-24-

Model G0632 (Mfg. 4/12+)

Headstock Center

Installing/Removing

Headstock Center

Make sure the headstock and tailstock cen­ters are properly aligned before beginning
any turning operation. See Aligning Centers
on Page 41 for additional instructions on this
procedure. Failure to observe this warning
could result in the workpiece being thrown
from the lathe resulting in serious personal
injury.

The included spur center installs into the head­stock spindle with an MT#2 tapered fit.

To install the headstock center:

5. Make sure the center is securely installed by

attempting to pull it out by hand—a properly
installed center will not pull easily.

To remove the headstock center with the
knockout tool:

1. DISCONNECT THE LATHE FROM THE

POWER SOURCE!

2. Hold a clean rag under the spindle or wear a
glove to catch the center when you remove
it.

3. Insert the knockout tool through the outbound
end of the spindle and firmly tap the center,
catching it as it falls (see Figure 26).

Knockout Tool

1. DISCONNECT THE LATHE FROM THE
POWER SOURCE!

2. If the faceplate is installed on the spindle,
remove it (see Page 27 for detailed instruc­tions).

3. Make sure the mating surfaces of the center
and spindle are free of debris and oily sub­stances before inserting the center.

4. Insert the tapered end of the center into
the spindle, and push it in with a quick, firm
motion (see Figure 25).

Figure 26. Removing the headstock center.

Figure 25. Installing center into the headstock

spindle.

Model G0632 (Mfg. 4/12+)

-25-

Tailstock Center

Installing/Removing

Tailstock Center

The included live center installs into the tailstock
quill with an MT#2 tapered fit.

To install the center into the tailstock quill:

1. Loosen the quill lock handle and rotate the

tailstock handwheel until the quill extends out
about 1" (see Figure 27).

Quill Lock Handle

Tailstock Handwheel

Quill

Figure 27. Installing center into tailstock quill.

2. Make sure the mating surfaces of the center

and quill are free of debris and oily substanc­es before inserting the center.

Quill Lock Handle

Figure 28. Quill lock handle aligned with quill

keyway.

6. Secure the quill in place by re-tightening the
quill lock handle.

To remove the center from the tailstock quill:

1. Loosen the quill lock handle.

2. Hold a clean rag under the spindle or wear a

glove to catch the center when you remove
it.

3. Rotate the tailstock handwheel counterclock­wise—the tailstock quill will retract back into
the quill causing the center to be forced out
of the quill.

Quill Keyway

3. Insert the tapered end of the center into the
tailstock quill as shown in Figure 27.

4. Make sure the center is securely installed by
attempting to pull it out by hand—a properly
installed center will not pull out by hand.

5. Make sure the center of the quill lock handle
is aligned with the quill keyway (see Figure

28) to ensure that the tailstock center and
quill will not freely rotate under load.

-26-

The tailstock quill must always be locked in
place during lathe operation. Before tighten­ing the quill lock handle, it must be properly
aligned with the quill keyway. Otherwise,
the workpiece can be thrown from the lathe
causing serious personal injury or death.

Model G0632 (Mfg. 4/12+)

Headstock Faceplate

Headstock Faceplate

To mount a workpiece to the faceplate, refer to
Faceplate Turning on Page 35.

The faceplate can be installed only if the head­stock center has been removed.

To install the headstock faceplate:

1. DISCONNECT THE LATHE FROM THE

POWER SOURCE!

4. Using the included 4mm hex wrench, tighten
the three set screws along the inside diam­eter of the faceplate to secure it to the spindle
(see Figure 30).

2. Depress the spindle lock and rotate the spin­dle by hand until the spindle lock slips into the
locking slot on the spindle (see Figure 29).

Figure 29. Depressing the spindle lock.

3. Maintain pressure on the spindle lock and

thread the faceplate onto the spindle until it is
snug.

Faceplate Set Screw

Figure 30. Headstock faceplate set screw.

To prevent the faceplate and workpiece
separating from the spindle during opera­tion, the headstock faceplate MUST be firmly
threaded onto the spindle and secured in
place by fully tightening the three faceplate
set screws. If these instructions are not
properly performed, serious personal injury
could occur.

Note: To remove the headstock faceplate, discon-

nect the lathe from the power source and perform
the steps above in reverse.

Model G0632 (Mfg. 4/12+)

-27-

Changing Speed Ranges

Changing Speed

Ranges

To change speed ranges:

1. DISCONNECT THE LATHE FROM THE

POWER SOURCE!

The Model G0632 has two speed ranges: 1) the
low range from 100 to 1200 RPM which provides
a greater torque, and 2) the high range from 250
to 3200 RPM.

Refer to the speed recommendations table (see
Figure 31) to choose the appropriate RPM for
your operation. Then choose the speed range that
will include the selected RPM.

Diameter

of Work-

piece

Under 2" 1520 3200 3200

2–4" 760 1600 2480

4–6" 510 1080 1650

6–8" 380 810 1240

8–10" 300 650 1000

10–12" 255 540 830

12–14" 220 460 710

14–16" 190 400 620

Roughing

RPM

Figure 31. Model G0632 speed

recommendations.

General

Cutting

RPM

Finishing

RPM

2. Remove the front belt access panel (see
Figure 32).

Figure 32. Belt access panel removed.

3. Use the included 8mm hex wrench to loosen

the motor mount cap screw just under the
motor tensioning handle (see Figure 33).

Motor Tensioning

Handle

-28-

Motor Mount

Cap Screw

Figure 33. Motor tensioning handle and motor

mount cap screw.

Model G0632 (Mfg. 4/12+)

4. Use the motor tensioning handle to lift the
motor assembly all the way up and re-tighten
the motor mount cap screw —this will hold the
motor in place while you change the belt posi­tion.

5. Reach into the belt access cavity and roll
the belt onto the desired set of pulleys (see
Figure 34).

Spindle

High Range

250–3200 RPM

Low Range
100–1200 RPM

6. Loosen the motor mount cap screw and lower
the motor.

7. Apply downward pressure on the motor ten­sioning handle to properly tension the drive
belt and re-tighten the motor mount cap
screw.

Note: When properly tensioned, the belt

1

should deflect about

⁄4" when moderate pres­sure is applied to the belt mid-way between
the upper and lower pulley (see Figure 35).

Pulley

Deflection

Motor

Figure 34. Speed range belt positions.

Always choose the correct speed for your
particular turning project. As a general rule,
the larger the workpiece diameter, the slow­er the speed. Always start the lathe on slow
speed. Failure to heed this warning could
lead to serious personal injury.

Pulley

1

Figure 35. Testing for

⁄4" belt deflection.

8. Replace the front belt access panel.

Model G0632 (Mfg. 4/12+)

-29-

Indexing

Indexing on a lathe is typically used for workpiece
layout and other auxiliary operations that require
equal distances around the workpiece circumfer­ence, such as clock faces or inlays.

By inserting the indexing pin into one of the three
outer indexes of the Model G0632 spindle hous­ing and engaging one of the twelve inner indexes
in the spindle, the workpiece can be positioned to
one of 36 equal points (see Figure 36).

To use the indexing feature, place the indexing pin
into one of the indexing holes in the headstock as
shown in Figure 37. This will hold the spindle and
workpiece at the desired indexed position.

Indexing

Pin

3

Outer

Indexes

Spindle

Figure 36. Model G0632 indexing configuration.

12

Inner

Indexes

Faceplate

Figure 37. Indexing pin and indexing holes.

Always disconnect the lathe from power
before using the indexing feature of this
lathe. Do NOT start the lathe with the index­ing pin inserted into the spindle; otherwise
property damage and personal injury could
result.

-30-

Model G0632 (Mfg. 4/12+)

Selecting Turning

Tools

Lathe tools come in a variety of shapes and sizes,
and usually fall into five major categories.

• Gouges—Mainly used for rough cutting,
detail cutting, and cove profiles. The rough
gouge is a hollow, double-ground tool with
a round nose, and the detail gouge is a hol­low, double-ground tool with either a round or
pointed nose.

• Scrapers—Typically used where access for
other tools is limited, such as hollowing oper­ations. This is a flat, double-ground tool that
comes in a variety of profiles (round nose,
spear point, square nose, etc.) to match
many different contours.

Figure 40. Example of a round nose scraper.

• Parting Tools—Used for sizing and cut­ting off work. This is a flat tool with a sharp
pointed nose that may be single- or double­ground.

Figure 38. Example of a gouge.

• Skew Chisel—A very versatile tool that can
be used for planing, squaring, V-cutting,
beading, and parting off. The skew chisel is
flat, double-ground with one side higher than
the other (usually at an angle of 20°–40°).

Figure 39. Example of a skew chisel.

Figure 41. Example of a parting tool.

• Specialty Tools—These are the unique,
special function tools to aid in hollowing, bowl
making, cutting profiles, etc.

Model G0632 (Mfg. 4/12+)

-31-

Spindle Turning

Spindle Turning

Spindle turning is the operation performed when
a workpiece is mounted between the headstock
and the tailstock (see Figure 42).

To set up a spindle turning operation:

1. Find the center point of both ends of your

workpiece by drawing diagonal lines from cor­ner to corner across the end of the workpiece
(see Figure 43).

Workpiece

Pencil Lines

Marked Diagonally

Across Corners

Figure 42. Typical spindle turning operation.

Make sure the headstock and tailstock cen­ters are properly aligned before beginning
any turning operation. See Aligning Centers
on Page 41 for additional instructions on this
procedure. Failure to observe this warning
could result in the workpiece being thrown
from the lathe resulting in serious personal
injury.

Damage to your eyes and lungs could result
from using this machine without proper pro­tective gear. Always wear a face shield and
respirator when operating this machine.

Workpiece

Center

Figure 43. Workpiece marked diagonally from

corner to corner to determine the center.

2. Using a wood mallet, tap the point of the spur
center into the center of the workpiece on
both ends, leaving an indented center mark.

1

3. Using a
center mark on the end of the workpiece to
be mounted on the headstock spur center.

⁄4" drill bit, drill a 1⁄4" deep hole at the

-32-

Model G0632 (Mfg. 4/12+)

4. To help embed the spur center into the

1

workpiece, cut

⁄8" deep saw kerfs in the
same end of the workpiece along the diago­nal lines marked in Step 1.

8. Install the live center into the tailstock quill
and tighten the quill lock handle to lock the
quill in position (refer to Page 26 for addi­tional instructions).

5. If your workpiece is over 2" x 2", cut the cor­ners off the workpiece length-wise to make
turning safer and easier.

6. Drive the spur center into the end center
mark of the workpiece with a wood mallet to

1

embed it at least

⁄4" into the workpiece (see

Figure 44).

¼"

Figure 44. Spur center properly embedded.

9. Slide the tailstock toward the workpiece

until the point of the live center touches the
workpiece center mark, then lock the tailstock
in this position.

10. Loosen the quill lock handle and rotate the
tailstock handwheel to push the live center

1

into the workpiece at least a

⁄4".

Do not press the workpiece too firmly with
the tailstock or the bearings will bind and
overheat. Likewise, do not adjust too loosely
or the workpiece will spin off the lathe. Use
good reason and care, otherwise, serious
personal injury could result.

7. With the workpiece still attached, insert the

spur center into the headstock spindle (refer
to Installing Headstock Center on Page 25
for additional instructions).

Note: Use the tool rest to support the opposite

end of the workpiece so that the workpiece
and spur center do not separate.

Model G0632 (Mfg. 4/12+)

-33-

Tool Rest

1

11. Position the tool rest approximately
from the workpiece and approximately

⁄4" away

1

⁄8"

above the workpiece center line (see Figure

45).

1

Workpiece

⁄4"

Distances

1

⁄8"

Center Line

Tool Rest

Figure 45. Tool rest position relative to

workpiece.

12. Before beginning lathe operation, rotate the
workpiece by hand to ensure that there is
safe clearance on all sides.

Spindle Turning Safety Tips:

• When turning the lathe ON, stand away from
the path of the spinning workpiece until the
lathe reaches full speed and you can verify
that the lathe will not throw the workpiece.

• Use the slowest speed when starting or stop­ping the lathe.

• Select the right speed for the size of workpiece
that you are turning:

—Use the slower speeds for large workpieces

(diameters of 4" and over) and for rough
cutting.

—Use the middle range speeds for workpiece

diameters of 2–4".

—Use the faster speeds for workpieces under

2".

• Keep the turning tool on the tool rest the
ENTIRE time that it is in contact with the
workpiece.

Keep the lathe tool resting on the tool
rest the ENTIRE time that it is in contact
with workpiece or when preparing to make
contact between lathe tool and workpiece.
Otherwise, the spinning workpiece could
force the lathe tool out of your hands or
entangle your hands with the workpiece.
Failure to heed this warning could result in
serious personal injury.

• Learn the correct techniques for each tool
you will use. If you are unsure about how to
use the lathe tools, read books or magazines
about lathe techniques and seek training
from experienced and knowledgeable lathe
users.

Damage to your eyes and lungs could result
from using this machine without proper pro­tective gear. Always wear a face shield and
respirator when operating this machine.

-34-

Model G0632 (Mfg. 4/12+)

Faceplate Turning

Faceplate Turning

Faceplate turning is when a workpiece is mounted
to the faceplate, which is then mounted to the
headstock spindle. This type of turning is usually
done with open-faced workpieces like bowls or
plates.

NOTICE

Only use tap screws or wood screws with
non-tapered heads (Figure 48) to attach the
faceplate to the workpiece. Do NOT use dry­wall screws or screws with tapered heads
because they can split the faceplate, or the
screws may snap off during operation.

Correct Wrong

Figure 48. Correct and incorrect screw types for

mounting faceplate to workpiece.

Figure 46. Typical faceplate turning operation.

To mount the workpiece onto the faceplate:

1. Mark the workpiece center as in Spindle
Turning (see Page 32).

Note: Cut off corners of the workpiece to

make it as close to "round" as possible.

2. Center the faceplate on the workpiece and
attach it with wood screws that do not have
tapered heads (see Figure 47).

3. Thread and secure the faceplate onto the
headstock spindle (refer to Headstock
Faceplate on Page 27 for faceplate mount­ing instructions).

If wood screws cannot be placed in the workpiece,
then the faceplate can be mounted on a backing
block that is glued to the workpiece.

To mount your workpiece to a backing block:

1. Make the backing block from a piece of scrap

wood that is flat on both sides.

2. Locate and mark the center of both the
workpiece and backing block.

1

3. Drill a
ing block.

4. Looking through the hole in the backing block
to line up the center with the workpiece,
glue and clamp the backing block to the
workpiece.

⁄4" hole through the center of the back-

Figure 47. Typical attachment of faceplate to

workpiece (shown with backing block).

Model G0632 (Mfg. 4/12+)

Note: Allow the glue to cure according to the

manufacturer's instructions.

-35-

Outboard Turning

Sanding/Finishing

Outboard turning is a variation of faceplate turn­ing and is usually done when the stock diameter
is greater than 12". For the size of this particular
lathe and its minimum turning speed, we recom­mend a maximum diameter of 17".

Figure 49 depicts the lathe setup at 90° for turn­ing larger workpieces. When turning in this man­ner, you must use a free standing tool rest (not
included).

After the turning operations are complete, the
workpiece can be sanded and finished before
removing it from the lathe (see Figure 50).

Figure 50. Typical sanding operation.

Note: Whenever sanding or finishing, move the

tool rest holder out of the way to increase per­sonal safety and gain adequate working room.

Figure 49. Headstock set at 90°.

Keep the lathe tool resting on a tool rest
the ENTIRE time that it is in contact with
workpiece or when preparing to make con­tact between lathe tool and workpiece.
Otherwise, the spinning workpiece could
force the lathe tool out of your hands or
entangle your hands into the workpiece.
Failure to heed this warning could result in
serious personal injury.

Sandpaper

Workpiece

Wrapping the sandpa­per completely around
the workpiece could pull
your hands into the mov­ing workpiece and may
cause serious injury.
Never wrap sandpaper
or finishing materials
completely around the
workpiece.

-36-

Model G0632 (Mfg. 4/12+)

ACCESSORIES

SECTION 5: ACCESSORIES

G1194—3-Jaw Chuck

A "must have" for the serious wood turner. This
3-jaw chuck is a self-centering style chuck used
mostly for round work. All three jaws tighten
together at the same time. Jaws are reversible for
expanded work holding capacity. Threaded insert

required for mounting!

Figure 51. Model G1194 3-Jaw Chuck.

G1082—4-Jaw Chuck

Another "must have" for the serious wood turner.
This 4-jaw chuck is an independent type chuck
that is used for square and odd-shaped pieces.
Each jaw tightens individually and can be turned
around to hold larger dimension workpieces.

Threaded insert required for mounting!

T10117—Big Mouth Dust Hood with Stand

Capture dust from any machine operation with
this Big Mouth Dust Hood. Simply attach a 4" dust
collection hose and adjust the hood right where
you need it. The free standing base eliminates
complicated machine set-ups and the tilting 16

7

⁄8" hood adjusts from 23" to 43" high. Every

x 12
shop needs one of these!

Figure 53. T10117 Big Mouth Dust Hood.

H5954—Robert Sorby Stebcentre MT#2

Razor sharp teeth bite into the workpiece for
secure operation and the spring loaded center
point controls the amount of drive or slip. This pat­ented feature helps avoid the problem of ‘dig-in’.
Production turners can also load and unload their
work while the lathe is still running!

3

⁄8"

Figure 52. Model G1082 4-Jaw Chuck.

G3167—11⁄4" x 8 TPI RH Threaded Insert

This threaded insert is required to mount a 3- or
4-jaw chuck to your wood lathe.

Model G0632 (Mfg. 4/12+)

Figure 54. Robert Sorby Stebcentre.

-37-

SECTION 6: MAINTENANCE

Lathe Bed

Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person­al injury.

Protect the unpainted cast iron lathe bed by wip­ing it clean after every use—this ensures mois­ture from wood dust does not remain on the bare
metal surfaces.

Schedule

For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.

Daily Check:

• Loose mounting bolts.

• Damaged centers or faceplate.

• Worn or damaged wires.

• Any other unsafe condition.

Weekly Maintenance:

• Clean off dust buildup.

• Clean and lubricate lathe bed, spindle, and
quill.

Monthly Check:

• Belt tension, damage, or wear.

• Clean out dust buildup from inside belt/pulley
cavity.

Keep your lathe bed rust-free with regular appli­cations of products like G96
SLIPIT

®

, or Boeshield® T-9.

®

Gun Treatment,

Lubrication

All bearings for the Model G0632 are lubricated
and sealed at the factory, and do not need addi­tional lubrication.

Wipe a lightly oiled shop rag on the outside of the
headstock spindle. DO NOT allow any oil to get on
the inside mating surfaces of the spindle.

Use the tailstock handwheel to extend the quill
out to the furthest position and apply a thin coat
of white grease to the outside of the quill. DO NOT
allow any oil or grease to get on the inside mating
surfaces of the quill.

Cleaning

Cleaning the Model G0632 is relatively easy.
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth. If any
resin has built up, use a resin dissolving cleaner
to remove it.

Treat all unpainted cast iron and steel with a non­staining lubricant after cleaning.

Remove and debris or oily substances from the
inside of the spindle and quill.

-38-

Model G0632 (Mfg. 4/12+)

Troubleshooting

SECTION 7: SERVICE

Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel­ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical
Support at [phone].

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not
start or a breaker
trips.

Machine stalls or is
underpowered.

Machine has vibra­tion or noisy opera­tion.

1. Emergency stop push-button is engaged/
faulty.

2. Motor connection wired incorrectly.

3. FWD/REV switch is at fault.

4. Speed rotary switch is at fault.

5. Wiring is open/has high resistance.

6. Motor is at fault.

7. Frequency inverter is at fault.

1. Feed rate/cutting speed too fast for task.

2. Belt slipping.

3. Motor connection is wired incorrectly.

4. Pulley slipping on shaft.

5. Motor bearings are at fault.

6. Machine is undersized for the task.

7. Motor has overheated.

8. Speed rotary switch at fault.

9. Motor is at fault.

1. Motor or component is loose.

2. Belt worn or loose.

3. Motor fan is rubbing on fan cover.

4. Pulley is loose.

5. Machine is incorrectly mounted or sits
unevenly on floor.

6. Motor mount loose/broken.

7. Workpiece, center, or faceplate is at fault.

8. Motor bearings are at fault.

1. Rotate clockwise slightly until it pops out/replace it.

2. Correct motor wiring connections.

3. Replace faulty FWD/REV switch.

4. Replace bad speed rotary switch.

5. Check for broken wires or disconnected/corroded
connections, and repair/replace as necessary.

6. Test/repair/replace.

7. Replace.

1. Decrease feed rate/cutting speed.

2. Replace bad belt and re-tension (see Page 41).

3. Correct motor wiring connections.

4. Replace loose pulley.

5. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.

6. Use sharp lathe bits and chisels; reduce the feed
rate/depth of cut.

7. Clean off motor, let cool, and reduce workload.

8. Replace bad speed rotary switch.

9. Test/repair/replace.

1. Inspect/replace stripped or damaged bolts/nuts, and
re-tighten with thread locking fluid.

2. Inspect/replace belts (see Page 41).

3. Replace dented fan cover; replace loose/damaged
fan.

4. Replace shaft, pulley, setscrew, and key as
required.

5. Tighten/replace anchor studs in floor; relocate/shim
machine.

6. Tighten/replace.

7. Center workpiece in center or faceplate; reduce
RPM; replace defective center or faceplate.

8. Test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.

Model G0632 (Mfg. 4/12+)

-39-

Wood Lathe Operation

SYMPTOM POSSIBLE CAUSE CORRECTIVE ACTION

Vibration noise while
machine is running; noise
changes when speed is
changed.

Vibration noise while
machine is running; noise
remains constant when
speed is changed.

Excessive vibration. 1. Workpiece mounted incorrectly.

Chisels grab or dig into
workpiece.

Bad surface finish. 1. Wrong spindle speed.

1. Belt cavity cover(s) loose. 1. Tighten the screws that mount the belt cavity

1. Dented fan cover on motor. 1. Replace or adjust fan cover. Inspect motor fan and

2. Workpiece warped, out of round, or
is flawed.

3. Spindle speed is set too fast for
mounted workpiece.

4. Lathe is resting on an uneven sur­face.

5. Motor mount bolts are loose.

6. Belt is worn or damaged.

7. Spindle bearings are worn.

1. Tool rest set too low.

2. Tool rest set too far from workpiece.

3. Wrong chisel/tool being used.

4. Chisel/tool dull.

2. Dull chisel or wrong chisel being
used for the operation.

cover(s); if necessary install a soft, vibration damp­ening material between the belt cover and the head­stock casting.

replace if damaged.

1. Re-mount workpiece, making sure that centers are
embedded in true center of workpiece.

2. Cut workpiece to correct, or use a different
workpiece.

3. Reduce the spindle speed.

4. Shim stand or adjust feet on stand to remove any
wobbles present in the stand.

5. Tighten motor mount bolts.

6. Replace belt (see Page 41).

7. Replace spindle bearings.

1. Set tool rest higher. See Page 34 for how to prop­erly set the tool rest height.

2. Move the tool rest closer to the workpiece. See
Page 34 for the proper workpiece/tool rest clear­ance.

3. Use the correct chisel/tool; educate yourself by
reading books, trade magazines, or seeking help
from an experienced lathe operator.

4. Sharpen or replace the chisel/tool you are using.

1. Use trial-and-error to find a better spindle speed.

2. Sharpen chisel or try a different chisel.

Inaccurate turning results
from one end of the
workpiece to the other.

Tailstock moves. 1. Tailstock mounting bolt loose.

Can't remove tapered tool
from tailstock barrel.

1. Headstock and tailstock are not
properly aligned with each other.

2. Bed surface is oily or greasy.

1. Tailstock barrel had not retracted all
the way back into the tailstock.

2. Debris was not removed from taper
before inserting into barrel.

1. Realign the tailstock to the headstock (see Page

41).

1. Tighten.

2. Clean bed surface to remove excess oil/grease.

1. Turn the barrel handwheel until it forces taper out of
barrel.

2

. Always make sure that taper surfaces are clean.

-40-

Model G0632 (Mfg. 4/12+)

Aligning Centers

Changing V-Belt

Aligning Centers

To ensure accurate and safe turning results, the
headstock and tailstock centers must be aligned
with one another.

To align the centers:

1. With the headstock and tailstock centers

installed, slide the tailstock up to the head­stock.

2. Loosen the headstock lock handle and swivel
the headstock so the tip of the centers touch,
as illustrated in Figure 55, then lock the
headstock in place.

Front Belt

Access Panel

Spindle

Handwheel

Figure 56. Spindle handwheel and belt access

Side Belt

Access Panel

panels.

Figure 55. Center tips touching to ensure

alignment.

Changing Belt

To change the belt:

1. DISCONNECT THE LATHE FROM THE

POWER SOURCE!

2. Remove the front belt access panel (see
Figures 56 & 57).

3. Remove the spindle handwheel safety cover

and the two long hex bolts.

4. Use a 3mm hex wrench to loosen the three
set screws in the spindle handwheel and
remove it from the spindle.

Figure 57. Headstock with spindle handwheel

and belt access panels removed.

5. Loosen the motor mount cap screw and
secure the motor in the upper position (see
Changing Speed Ranges on Page 28 for
additional instructions).

6. Roll the belt off the motor (lower) pulleys,
then pull the belt off the spindle pulleys and
out the side belt access.

7. Install the new belt by reversing Step 6.

8. Re-tension the belt, and re-install the side

belt access panel, the spindle handwheel and
cover, and the front belt access panel.

Note: When properly tensioned, the belt

should deflect about
sure is applied to the belt mid-way between
the upper and lower pulley.

1

⁄4" when moderate pres-

Model G0632 (Mfg. 4/12+)

-41-

These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at
[phone] for assistance BEFORE making any changes to the wiring on your machine. An updated
wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous.
Touching electrified parts will result in personal
injury including but not limited to severe burns,
electrocution, or death. Disconnect the power
from the machine before servicing electrical com­ponents!

MODIFICATIONS. Modifying the wiring beyond
what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire.
This includes the installation of unapproved after­market parts.

WIRE CONNECTIONS. All connections must
be tight to prevent wires from loosening during
machine operation. Double-check all wires dis­connected or connected during any wiring task to
ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow
the requirements at the beginning of this manual
when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires
or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice
that any wires or components are damaged while
performing a wiring task, replace those wires or
components.

MOTOR WIRING. The motor wiring shown in
these diagrams is current at the time of printing
but may not match your machine. If you find this
to be the case, use the wiring diagram inside the
motor junction box.

CAPACITORS/INVERTERS. Some capacitors
and power inverters store an electrical charge for
up to 10 minutes after being disconnected from
the power source. To reduce the risk of being
shocked, wait at least this long before working on
capacitors.

EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information
included in this section, contact our Technical
Support at [phone].

The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
color at www.grizzly.com.

-42-

Model G0632 (Mfg. 4/12+)

Electrical Components

Electrical Components

Variable

Speed

Control

Figure 58. Model G0632 control panel wiring

(shown from the back of the panel).

REV/FWD

Switch

Emergency

Stop Button

RPM Readout

& Circuit Board

RPM Sensor

Figure 60. Model G0632 RPM sensor wiring.

Figure 59. Model G0632 motor junction box

wiring.

Model G0632 (Mfg. Since 1/09+)

Figure 61. Model G0632 frequency inverter

wiring.

READ ELECTRICAL SAFETY

ON PAGE 42!

-43-

Wiring Diagram

U1

Bk

Wiring Diagram Overview

(Wiring Page 45)

(Figure 59, Page 43)

Frequency

Inverter

U2

Bl

220V, 1-Phase

Ground

Gn

Hot

Wt

Bl

Hot

G

V1

W1

Bk

Bk

V2

W2

Br

Bk

Motor 220V, 3-Phase

(Figure 59, Page 43)

Variable Speed

Control

Gn

Ground

Wt

6-15 Plug

(As Recommended)

Control Panel

(as viewed from the back)

(Figure 58, Page 43)

Bk

Br

Gn

Bl

Bk

Wt

Wt

Wt

REV/FWD

Switch

Bl

Rd

Yl

Wt

Bl

Wt

Emergency

Stop

RPM Sensor

(Figure 60, Page 43)

Wt

Br

Rd

RPM Readout

& Circuit Board

-44-

READ ELECTRICAL SAFETY

ON PAGE 42!

View this page in color at

www.grizzly.com.

Model G0632 (Mfg. Since 1/09+)

Inverter Wiring

Frequency Inverter Wiring Diagram

220V, 1-Phase

Ground

Gn

Hot

Wt

Bl

Hot

G

+10V AVI AFM M0 M1 M2 M3 M4 M5 GND

I

Gn

Yl

Breaking Resistor

Bk

Bk

Yl

Wt

Bk

Gn

Frequency

Inverter

6-15 Plug

(As Recommended)

V

Bk

Wt

Br

Bk

Rd

Wt

Rd

Bl

Br

Bk

Br

Gn

Gn

Bk

Bl

Bl

Gn

Bk

Wt

R2

R1

Bk

View this page in color at

www.grizzly.com.

To Controls

Model G0632 (Mfg. Since 1/09+)

Bk

Bl

Gn

Br

To Motor

READ ELECTRICAL SAFETY

ON PAGE 42!

-45-

SECTION 9: PARTS

Stand Breakdown

21

19

11

6

16

17

15

12

14

10

25

20-1

7

6

2

8

5

4V2

9

5

3

20

17

13

26

29

22

23

24

-46-

27

28

1

Model G0632 (Mfg. 4/12+)

Stand Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

1 P0632001 SUPPORTING LEG 16 P0632016 TAILSTOCK LOCK HANDLE
2 P0632002 BED 17 PR07M EXT RETAINING RING 18MM
3 P0632003 BUSHING 19 P0632019 QUILL LOCK LEVER
4V2 P0632004V2 TOOL REST BASE LOCK BRACKET V2.02.08 20 P0632020 TAILSTOCK
5 PR11M EXT RETAINING RING 25MM 20-1 P0632020-1 COMPLETE TAILSTOCK ASSY
6 PR07M EXT RETAINING RING 18MM 21 PSS04M SET SCREW M6-1 X 12
7 P0632007 TOOL REST BASE 22 P0632022 HANDWHEEL
8 P0632008 TOOL REST 23 PCAP64M CAP SCREW M10-1.5 X 25
9 P0632009 TOOL REST LOCK LEVER 24 PLW06M LOCK WASHER 10MM
10 P0632010 TOOL REST BASE LOCK HANDLE 25 P0632025 CLAMP
11 P0632011 LIVE CENTER 26 PN29M HEX NUT M18-2.5
12 P0632012 QUILL 27 PN02M HEX NUT M10-1.5
13 P0632013 TAILSTOCK LOCK BRACKET 28 P0632028 MACHINE FOOT
14 P0632014 BUSHING 29 P0632029 HANDWHEEL HANDLE
15 P0632015 LEADSCREW

Model G0632 (Mfg. 4/12+)

-47-

Headstock Breakdown

31

32

33

42

34

35

36

37

41

38

39

92

43

122

93

40

103

104

91

95

91A

96

105

98

123

88

97

87

107

108

86

106

76

70

109

84

74

77

85

78

75

73

83

79

80

72

82

81

71

47

46

48

45

48-1

44AV2

49

52

50

44V2-1

44V2

53

44V2-2

55

51

59-2

58

59-1

56

57

59

59-4

60

54

69

59-3

66

62

65

63

61

68

67

64

61-7

61-3

61-1

61-9

61-6

61-8

61-5

61-4

61-2

-48-

Model G0632 (Mfg. 4/12+)

Headstock Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

31 P0632031 SPUR CENTER 61-8 P0632061-8 FRONT MOTOR BEARING
32 P0632032 SET SCREW M6-1 X 16 61-9 P0632061-9 REAR MOTOR BEARING
33 P0632033 FACEPLATE 62 P0632062 SET SCREW M6-1 X 16
34 P0632034 SPINDLE 63 P0632063 KEY 5 X 5 X 45
35 P0632035 KEY 5 X 5 X 30 64 P0632064 MOTOR PULLEY
36 P0632036 BALL BEARING 6207 2RS 65 P0632065 SET SCREW M6-1 X 16
37 P0632037 BALL BEARING 6206ZZ 66 P0632066 CAP SCREW M10-1.5 X 25
38 P0632038 INT RETAINING RING 62MM 67 P0632067 CAP SCREW M10-1.5 X 25
39 P0632039 EXT RETAINING RING 30MM 68 P0632068 FLAT WASHER 10MM
40 P0632040 INDEX PIN 69 P0632069 MOTOR MOUNTING PLATE
41 P0632041 HEADSTOCK 70 P0632070 FEMALE KNOB M8-1.25
42 P0632042 HEADSTOCK WIRING HARNESS 71 P0632071 HEX NUT M18-2.5
43 P0632043 EXT RETAINING RING 18MM 72 P0632072 CLAMP
44 P0632044 HEADSTOCK LOCK HANDLE V1 73 P0632073 HEADSTOCK LOCK BRACKET
44AV2 P0632044AV2 HEADSTOCK LOCK HANDLE ASSY V2.01.09 74 P0632074 BUSHING
44V2 P0632044V2 STRAIGHT LOCK HANDLE ROD V2.01.09 75 P0632075 EXT RETAINING RING 26MM
44V2-1 P0632044V2-1 THREADED HANDLE V2.01.09 76 P0632076 ROTATION BRACKET
44V2-2 P0632044V2-2 KNOB 2PC V2.01.09 77 P0632077 ROTATION LOCK PIN
45 P0632045 BRAKING RESISTOR 78 P0632078 COMPRESSION SPRING
46 P0632046 TAP SCREW M5 X 15 79 P0632079 SPINDLE LOCK PIN
47 P0632047 CAP SCREW M5-.8 X 12 80 P0632080 PLATE
48 P0632048 FREQUENCY INVERTER 81 P0632081 BRACKET
48-1 P0632048-1 FREQ INV SAFETY COVER 82 P0632082 CAP SCREW M5-.8 X 15
49 P0632049 WIRING BRACKET 83 P0632083 PHLP HD SCR M5-.8 X 12
50 P0632050 POWER CORD 84 P0632084 FRONT BELT ACCESS PANEL
51 P0632051 MOTOR WIRING HARNESS 85 P0632085 VARIABLE SPEED KNOB
52 P0632052 PHLP HD SCR M3-.5 X 10 86 P0632086 VARIABLE SPEED CONTROL
53 P0632053 STRAIN RELIEF 87 P0632087 FWD/REV SWITCH
54 P0632054 RIBBED BELT 180J6 88 P0632088 EMERGENCY STOP SWITCH
55 P0632055 SET SCREW M8-1.25 X 15 91A P0632091A RPM READOUT ASSEMBLY
56 P0632056 SPINDLE PULLEY 91 P0632091 RPM READOUT CIRCUIT BOARD
57 P0632057 PHLP HD SCREW M5-0.8 X 12 92 P0632092 RPM READOUT LED
58 P0632058 SIDE BELT ACCESS PANEL 93 P0632093 RPM SENSOR
59 P0632059 SPINDLE HANDLE 95 P0632095 PHLP HD SCR M3-.5 X 12
59-1 P0632059-1 HEX BOLT M8-1.25 X 140 96 P0632096 FLAT HD SCR M3-.5 X 20
59-2 P0632059-2 HEX NUT M8-1.25 97 P0632097 CONTROL PLATE
59-3 P0632059-3 RUBBER WASHER 8MM 98 P0632098 EXT RETAINING RING 18MM
59-4 P0632059-4 SPINDLE HANDLE SAFETY COVER 103 P0632103 PHLP HD SCR M5-.8 X 10
60 P0632060 KNOCKOUT TOOL 104 P0632104 DIVIDING PLATE
61 P0632061 MOTOR 1-1/2HP 220V 3PH 105 P0632105 COMPRESSION SPRING

61-1 P0632061-1 PHLP HD SCR M3-.5 X 5 106 P0632106 ROTATION LOCK PIN NUT
61-2 P0632061-2 LOCK WASHER 3MM 107 P0632107 COMPRESSION SPRING
61-3 P0632061-3 FLAT WASHER 3MM 108 P0632108 EXT RETAINING RING 8MM
61-4 P0632061-4 FAN COVER 109 P0632109 SET SCREW M5-.8 X 8
61-5 P0632061-5 FAN 122 P0632122 HEX NUT M4-.7
61-6 P0632061-6 MOTOR JUNCTION BOX 123 P0632123 RPM READOUT BOX
61-7 P0632061-7 JUNCTION BLOCK

Model G0632 (Mfg. 4/12+)

-49-

Label Placement

115

118

114

119

113

111

112

116

110

120

117

REF PART # DESCRIPTION REF PART # DESCRIPTION

110 P0632110 MACHINE ID LABEL 116 PPAINT-1 GRIZZLY GREEN TOUCH-UP PAINT

111 PLABEL-12A READ MANUAL 2W X 3.3H V2.07.05 117 PLABEL-14 ELECTRICITY LABEL

112 PLABEL-55B ENTANGLEMENT HAZARD 3.8 X 2H 118 P0632118 SPINDLE ENTANGLEMENT LABEL

113 PLABEL-57B GLASSES/RESPIRATOR 3.8 X 2H 119 P0632119 SMALL INVERTER NOTICE LABEL

114 P0632114 BELT ACCESS LABEL 120 P0632120 LARGE INVERTER NOTICE LABEL

115 P0632115 CONTROL PANEL LABEL

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
Grizzly at [phone] or www.grizzly.com to order new labels.

-50-

Model G0632 (Mfg. 4/12+)

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Model G0632 (Mfg. 4/12+)

-51-

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.

1. How did you learn about us?
____ Advertisement ____ Friend ____ Catalog
____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics

3. What is your annual household income?
____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000
____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group?
____ 20-29 ____ 30-39 ____ 40-49
____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years

6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5 ____ 6-9 ____10+

____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rie
____ Shop Notes
____ Shotgun News
____ Today’s Homeowner
____ Wood

____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Woodwork
____ Woodworker West
____ Woodworker’s Journal
____ Other:

7. Do you think your machine represents a good value? _____Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____ Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

_________________________________________________________________________________

FOLD ALONG DOTTED LINE

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE