Grizzly G0623X3 User Manual

MODEL G0623X/G0623X3

10" SLIDING TABLE SAW

OWNER'S MANUAL

(For models manufactured since 05/12)

G0623X ONLY

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR9147 PRINTED IN TAIWA N

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Manual Accuracy ........................................... 2

Contact Info.................................................... 2

Identification ................................................... 3

G0623X/G0623X3 Data Sheets ..................... 4

SECTION 1: SAFETY ....................................... 8

Safety Instructions for Machinery .................. 8

Additional Safety for Sliding Table Saws ..... 10

Preventing Kickback .................................... 11

Protecting Yourself From Kickback.............. 11

Glossary of Terms ....................................... 12

SECTION 2: POWER SUPPLY ...................... 13

G0623X3 440V Voltage Conversion ............ 15

SECTION 3: SETUP ....................................... 16

Unpacking .................................................... 16

Needed for Setup ......................................... 16

Hardware Recognition Chart ....................... 17

Inventory ...................................................... 18

Cleanup ........................................................ 20

Site Considerations ...................................... 21

Moving & Placing Table Saw Cabinet ......... 22

Assembly & Setup ....................................... 23

Power Connection........................................ 31

Test Run ...................................................... 32

SECTION 4: OPERATIONS ........................... 34

Operation Overview ..................................... 34

Workpiece Inspection................................... 35

Non-Through & Through Cuts ..................... 35

Blade Guard & Riving Knife ......................... 36

Safety Tips ................................................... 39

Blade Requirements .................................... 39

Blade Selection ............................................ 39

Changing Main Blade .................................. 41

Changing/Adjusting Scoring Blade .............. 42

Rip Cutting ................................................... 43

Crosscutting ................................................. 45

Miter Cutting................................................. 47

Dado Cutting ................................................ 48

Rabbet Cutting ............................................. 50

Resawing ..................................................... 52

SECTION 6: AFTERMARKET ACCESSORIES

FROM GRIZZLY ............................................. 61

SECTION 7: MAINTENANCE ......................... 62

Schedule ...................................................... 62

Cleaning ....................................................... 62

Unpainted Cast Iron ..................................... 62

Lubrication ................................................... 63

SECTION 8: SERVICE ................................... 64

Troubleshooting ........................................... 64

Belt Replacement......................................... 66

Blade Tilt Calibration .................................... 67

Sliding Table Parallel Adjustment ................ 68

Sliding Table Adjustment ............................. 69

Squaring Crosscut Fence to Blade .............. 70

Adjusting Riving Knife Mounting Block ........ 71

SECTION 9: WIRING ...................................... 72

Wiring Safety Instructions ............................ 72

G0623X Wiring Diagram .............................. 73

G0623X3 7.5 HP 220V Wiring Diagram ...... 74

G0623X3 7.5 HP 440V Wiring Diagram ...... 75

SECTION 10: PARTS ..................................... 76

Cabinet ......................................................... 76

Main Trunnion .............................................. 77

Main Motor ................................................... 78

Sliding Table ................................................ 80

Tables .......................................................... 82

Rip Fence..................................................... 83

Handwheels ................................................. 84

Scoring Trunnion.......................................... 85

Crosscut Table ............................................. 86

Swing Arm.................................................... 87

Miter Gauge ................................................. 88

Crosscut Fence ............................................ 89

Labels & Miscellaneous ............................... 90

WARRANTY & RETURNS ............................. 93

SECTION 5: SHOP MADE SAFETY

ACCESSORIES .............................................. 54

Featherboards .............................................. 54

Push Sticks .................................................. 57

Push Blocks ................................................. 58

Zero-Clearance Insert .................................. 59

Outfeed Table .............................................. 60

INTRODUCTION

We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make

Also, owing to our policy of continuous improvement, your machine may not exactly match the

manual. If you find this to be the case, and the dif-

ference between the manual and machine leaves you in doubt, manual update or call technical support for help.

Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine.

For your convenience, we

uals and

on our website

model of as soon as they are complete.

We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

Use saw-blade guard and spreader for

Pay particular attention to instructions

Manual Accuracy

an occasional mistake.

www.grizzly.com. Any updates to your

machine will be reflected in these documents

check our website for the latest

Manufacture Date

of Your Machine

post all available man

manual updates for free

Contact Info

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

For Your Own Safety Read Instruction

Manual Before Operating Saw

a) Wear eye protection. b)

every operation for which it can be used,

including all through sawing. c) Keep hands out of the line of saw blade. d) Use a push-stick when required. e)

on reducing risk of kickback. f) Do not perform any operation freehand. g) Never reach around or over saw blade.

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Model G0623X/G0623X3 (Mfg. Since 5/12)

Identification

Figure 1. Main view of machine features and controls.

A. Crosscut Table—Provides a wide, stable

platform for supporting full-size panels during crosscutting operations.

B. Flip Stops—Used for quick measurements

for crosscutting.

C. Crosscut Fence—Used during crosscutting

operations. Features a scale and multiple flip-style stop blocks for precise, repeatable crosscutting operations.

D. Sliding Table—Conveniently glides the

workpiece through the blade with effortless precision and ease.

E. Blade Guard—Fully-adjustable blade guard

maintains maximum protection around the saw blade and a 2½" dust port effectively extracts dust from the cutting operation.

F. Rip Fence—Fully adjustable with micro-

adjustment knob for precision adjustments. Fence face can be positioned for standard cutting operations, or in the lower position for blade guard clearance during narrow ripping operations.

G. Switch—Features push-button controls start-

ing and stopping the table saw motor.

H. Blade Angle Handwheel—Adjusts the angle

of the saw blades.

I. Blade Elevation Handwheel—Located

on the right-hand side of the cabinet, this handwheel adjusts the height of the main saw blade.

Model G0623X/G0623X3 (Mfg. Since 5/12)

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model G0623X/G0623X3

10" SlIdING TABle SAW

Model Number G0623X G0623X3

Product Dimensions

Weight

Width (side-to-side)/Depth (frontto-back)/Height

Foot Print (Width/Depth) 25-1/5 x 28 in. 60 x 28 in.

Shipping Dimensions

Carton 1

Type Wood Crate

Content Machine

Weight 570 lbs. 556 lbs.

Width (side-to-side)/Depth (frontto-back)/Height

Carton 2

Type Cardboard

Content Sliding Table & Fence

Weight 118 lbs.

Width (side-to-side)/Depth (frontto-back)/Height

Electrical

Power Requirement 230V, Single-Phase, 60 Hz 220V or 440V, 3-Phase, 60 Hz

Prewired Voltage 230V 220V

Full-Load Current Rating 19A 20A @ 220V, 10A at 440V

Minimum Circuit Size 30A 30A @ 220V, 15A @440V

Switch Magnetic with Themal Overload Protection

Recommended Power Cord “S”-Type, 3-Wire, 10 AWG, 300 VAC

Plug Included No

Recommended Plug/Outlet Type L6-30

Voltage Conversion Kit Not Applicable Requires Part# G440VG0623X3

Recommended Phase Converter Not ApplicableT G5845

Main Motor

Type TEFC Capacitor Start Induction

Horsepower 5 HP 7.5 HP

Voltage 230V 220V/440V

Prewired Not Applicable 220V

Phase Single 3-Phase

Amps 19A 20A @ 220V, 10A @ 440V

Speed 3450 RPM

Cycle 60 Hz

Power Transfer V-Belt Drive

Bearings Sealed and Lubricated

533 lbs

76 x 124-3/4 x 46 in.

46 x 42 x 44 in.

67 x 18-1/2 x 10 in.

“S”-Type, 4-Wire, 10 AWG, 300 VAC for

220V, Permanent Connection for 440V

L15-30 for 220V; Permanent Connection

for 440V

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Model G0623X/G0623X3 (Mfg. Since 5/12)

Model Number G0623X G0623X3

Operation Information

Main Blade Size 10 in.

Main Arbor Size 5/8 in.

Scoring Blade Size 3-1/8 in.

Scoring Blade Arbor Size 22 mm

Maximum Width of Dado 13/16 in.

Main Blade Tilt 0 - 45 deg

Main Blade Speed 4000 RPM

Scoring Blade Tilt 0 - 45 deg

Scoring Blade Speed 8000 RPM

Cutting Capacities

Max Depth of Cut At 90 Deg 3-1/8 in.

Max Depth of Cut At 45 Deg 2-1/4 in.

Table With Rip Fence Max Cut Width

Sliding Table With Cross Fence Max Cut Width

Sliding Table With Cross Fence Max Cut Length

Miter Fence Cut Width At 45 Deg 63 in.

Table Information

Floor To Table Height 33-5/8 in.

Table Size Length 27 in.

Table Size Width 14-3/8 in.

Table Size Thickness 2 in.

Table Size With Ext Wings Length 47 in.

Table Size With Ext Wings Width 40 in.

Table Size With Ext Wings Thickness

Sliding Table Length 63 in.

Sliding Table Width 12-1/4 in.

Sliding Table Thickness 3-1/2 in.

Sliding Table T Slot Top Width 5/8 in.

Sliding Table T Slot Height 1/2 in.

Sliding Table T Slot Bottom Width 1-1/4 in.

Fence Information

Fence Type Extruded Aluminum

Fence Size Length 33-1/2 in.

Fence Size Width 2 in.

Fence Size Height 4-1/4 in.

Fence Stops 2

33 in.

78-1/2 in.

63 in.

2 in.

Model G0623X/G0623X3 (Mfg. Since 5/12)

-5-

Model Number G0623X G0623X3

Construction Materials

Table Cast Iron

Sliding Table Aluminum

Base Steel

Body Assembly Steel

Cabinet Steel

Trunnions Cast Iron

Fence Assembly Extruded Aluminum

Rails Hardened Steel

Guard Plastic

Spindle Bearing Type Radial Ball Bearing 6004LLB

Paint Powder Coated

Other Related Information

No of Dust Ports 2

Dust Port Size 4, 2-1/2 in.

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Model G0623X/G0623X3 (Mfg. Since 5/12)

model g0623X3 10" SlIdINg TAB le SAW

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

SlIdINg TABle

SAW CAPACITIeS

/2"

SlIdINg TABle

SAW CAPACITIeS

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

model G0623X/G0623X3 10" SlIdING TABle SAW

78-1/2"

63"

Ripping Width

37"

Miter Cut 90º (push cut)

33"

Cross Cut

31-1/2"

78-3/4"

Miter Cut 45º (push cut)

44-1

78-3/4"

48"

Miter Cut 45º

31-1/2"

48-3/4"

Miter Cut 45º (push cut, fence not extended)

Model G0623X/G0623X3 (Mfg. Since 5/12)

63"

44-1/2"

Cross Cut (fence not extended)

Miter Cut 45º (fence not extended)

63"

48-3/4"

50"

63"

48"

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.

Always discon-

-8-

Model G0623X/G0623X3 (Mfg. Since 5/12)



WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or coverlong hair.Wear non-slipfootwearto avoid accidentalslips,whichcouldcause lossofworkpiececontrol.

hAzARdOus dusT. Dust created while using machinery may cause cancer, birth defects, or long-term respiratorydamage. Beaware ofdust hazardsassociatedwitheachworkpiecematerial, andalwayswearaNIOSH-approvedrespiratorto reduceyourrisk.

hEARING PROTECTION. Always wear hearing protectionwhen operating or observing loud machinery. Extended exposure to this noise withouthearing protectioncan cause permanent hearingloss.

REMOVE AdJusTING TOOLs. Tools left on machinery can become dangerous projectiles uponstartup.Neverleavechuckkeys,wrenches, or any other tools on machine. Always verify removalbeforestarting!

INTENdEd usAGE. Only use machine for its intendedpurposeand nevermakemodifications not approved by Grizzly. Modifying machine or using it differently than intended may result in malfunctionormechanicalfailurethatcanleadto seriouspersonalinjuryordeath!

AWKWARd POsITIONs. Keep proper footing andbalanceatalltimeswhenoperatingmachine. Donotoverreach!Avoidawkwardhandpositions that makeworkpiece control difficult or increase the

riskofaccidentalinjury.

ChILdREN & BYsTANdERs. Keepchildrenand bystandersatasafedistancefromtheworkarea. Stopusingmachineiftheybecomeadistraction.

FORCING MAChINERY.Donot forcemachine. Itwill do thejob saferand betterat theratefor whichitwasdesigned.

NEVER sTANd ON MAChINE. Serious injury may occur if machine is tipped orif the cutting toolisunintentionallycontacted.

sTABLE MAChINE. Unexpectedmovementduring operation greatly increases risk of injury or lossofcontrol.Beforestarting,verify machineis stableandmobilebase(ifused)islocked.

usE RECOMMENdEd ACCEssORIEs.Consult thisowner’smanualorthemanufacturerforrecommended accessories. Usingimproperaccessorieswillincreasetheriskofseriousinjury.

uNATTENdEd OPERATION. To reduce the risk of accidentalinjury, turn machine off and ensure all moving parts completely stop before walking away. Never leave machine running whileunattended.

MAINTAIN WITh CARE.Followallmaintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is leadingtoseriouspersonalinjuryordeath.

ChECK dAMAGEd PARTs. Regularly inspect machine for any condition that may affect safe operation.Immediatelyrepairorreplacedamaged ormis-adjustedpartsbeforeoperatingmachine.

MAINTAIN POWER CORds. Whendisconnecting cord-connected machines from power, grab andpulltheplug—NOTthecord.Pullingthecord may damage the wires inside. Do not handle cord/plugwithwethands.Avoidcorddamage by keepingitawayfromheatedsurfaces,hightraffic areas,harshchemicals,andwet/damplocations.

 improperly maintained could malfunction,

GuARds & COVERs.Guardsandcoversreduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged,andworkingcorrectly.

Model G0623X/G0623X3 (Mfg. Since 5/12)

EXPERIENCING dIFFICuLTI E s. If at any time youexperiencedifficulties performingtheintendedoperation,stopusingthemachine!Contactour TechnicalSupportat(570)546-9663.

-9-

Additional Safety for Sliding Table Saws

BLADE GUARD/RIVING KNIFE. To reduce the

risk of kickback, always make sure the riving knife and the blade guard are properly installed during all cutting operations.

KICKBACK. Kickback happens when the workpiece is thrown back toward the operator at a high rate of speed. Until you have a clear understanding of kickback, how it occurs, and how to prevent it, DO NOT operate this saw!

WORKPIECE CONTROL. If the workpiece should unexpectedly move or bind the blade, kickback could occur. Always make sure the workpiece is placed in a stable position on the table and is supported by either the rip fence or the crosscut fence during cutting operations.

Never back a workpiece out of a cut!

PUSH STICKS/BLOCKS. When ripping narrow stock, there is a risk of your hands contacting the spinning blade resulting in serious injury. Always use push sticks/blocks when cutting narrow stock to keep hands clear of the blade.

OPERATOR POSITION. If kickback occurs, the blade will eject the workpiece into the cutting path. Never stand in-line with the cutting path of the blade during operation.

AWKWARD POSITIONS. Avoid awkward body and hand positions where a sudden slip could cause your hands to hit the spinning blade.

RIVING KNIFE ALIGNMENT. If the riving knife is not aligned with the saw blade, the workpiece could bind and cause kickback. Always make sure the riving knife is in proper alignment with the saw blade.

REACHING OVER SAW BLADE. Never reach behind or over the blade with either hand while the saw is running. If kickback occurs while

reaching over the blade, hands or arms will be pulled into the blade and may be amputated!

REMOVING WORKPIECES. To avoid accidental contact with the spinning blade, always turn the saw OFF and wait until the blade is completely stopped before removing cut-offs. Use a push stick to keep hands away from the blade.

BLADE HEIGHT. Make sure the blade is adjusted to the correct height above the workpiece to prevent the blade from aggressively grabbing the workpiece and kicking it back toward the operator.

DAMAGED SAW BLADES. A saw blade that is damaged or bent can cause kickback during operations. If you have any doubt about the condition of the saw blade, DO NOT use it!

SAFE WORKPIECES. Cutting workpieces that are bent, warped, or curved, or cutting material not intended for this saw, increases the risk of kickback.

Like all machines there is danger associated with this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

-10 -

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

Model G0623X/G0623X3 (Mfg. Since 5/12)

Preventing Kickback

Protecting Yourself

Below are ways to avoid the most common causes of kickback:

• Only cut workpieces with at least one smooth and straight edge. DO NOT cut excessively warped, cupped or twisted wood. If the workpiece warpage is questionable, always choose another workpiece.

• Never attempt freehand cuts. If the workpiece is not fed parallel with the blade, a kickback will likely occur. Always use the rip fence or crosscut fence to support the workpiece.

• Make sure the riving knife is aligned with the blade. A misaligned riving knife can cause the workpiece to catch or bind, increasing the chance of kickback. If you think that your riving knife is not aligned with the blade, check it immediately!

• Ensure that your table slides parallel with the blade; otherwise, the chances of kickback are greatly increased. Take the time to check and adjust the sliding table to be parallel with the

blade.

• Do not remove the riving knife. The riving knife maintains the kerf in the workpiece, reducing the chance of kickback.

From Kickback

Even if you know how to prevent kickback, it may still happen. Here are some tips to protect yourself if kickback DOES occur:

• Stand to the side of the blade during every cut. If a kickback does occur, the thrown workpiece usually travels directly in front of the blade.

• Wear safety glasses or a face shield. In the event of a kickback, your eyes and face are the most vulnerable part of your body.

• Never, for any reason, place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade, which could cause amputation.

• Use a push stick to keep your hands farther away from the moving blade. If a kickback occurs, the push stick will most likely take the damage that your hand would have received.

• Use featherboards or anti-kickback devices to assist with feeding and prevent or slow down kickback.

• Keep the blade guard installed and working correctly for all through cuts.

• Feed cuts through to completion. Anytime you stop feeding a workpiece in the middle of a cut, the chance of kickback is increased.

• Never move the workpiece backwards while cutting or try to back it out of a cut while the blade is moving. If you cannot complete a cut for some reason, stop the saw motor and allow the blade to completely stop moving before backing the workpiece out. Promptly fix the condition that prevented you from completing the cut, before starting the saw again.

Model G0623X/G0623X3 (Mfg. Since 5/12)

Statistics show that most common accidents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed ejection of stock from the table saw toward its operator. In addition to the danger of the operator or others in the area being struck by the flying stock, it is often the case that the operator’s hands are pulled into the blade during the kickback.

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Glossary of Terms

The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. Become familiar with these terms for assembling, adjusting or operating this machine.

Arbor: The metal shaft on which the blade is mounted.

Bevel Edge Cut: A cut made along the edge of a workpiece with the saw blade tilted between 0˚ and 45˚. Refer to Page 67 for more details.

Blade Guard Assembly: A safety device that mounts over the saw blade to help prevent accidental contact with the saw blade and to contain flying chips and dust. Refer to Page 36 for more details.

Crosscut: Cutting operation in which the miter gauge is used to hold the workpiece while it is cut across its shortest width. Refer to Page 45 for more details.

Dado Blade: Blade or set of blades that are used to cut grooves and rabbets.

Dado Cut: Cutting operation that uses a dado blade to cut a flat bottomed groove into the face of the workpiece. Refer to Page 48 for more details.

Featherboard: Safety device used to keep the workpiece held firmly against the rip fence or table surface. Refer to Page 54 for more details.

Kerf: The resulting cut or gap in the workpiece after the saw blade passes through during a cutting operation.

Kickback: An event in which the spinning blade ejects the workpiece toward the front of the saw at a high rate of speed.

Non-Through Cut: A cut in which the blade does not cut through the top of the workpiece. Refer to

Page 35 for more details.

Parallel: Being an equal distance apart at every

point along two given lines or planes (i.e. the rip fence face is parallel to the face of the saw blade).

Perpendicular: Lines or planes that intersect and form right angles (i.e. the blade is perpendicular to the table surface).

Push Stick: Safety device used to push the workpiece through a cutting operation. Used most often when rip cutting thin workpieces. Refer to

Page 57 for more details.

Rabbet: Cutting operation that creates an L-shaped

channel along the edge of the workpiece. Refer to

Page 50 for more details.

Rip Cut: Cutting operation in which the rip fence

is used to cut across the widest width of the workpiece. Refer to Page 43 for more details.

Riving Knife: Curved metal plate located behind the blade. Maintains kerf opening in wood when performing a cutting operation. Acts as a barrier behind blade to shield hands from being pulled into the blade if a kickback occurs. Refer to Page

36 for more details.

Straightedge: A tool used to check the flatness,

parallelism, or consistency of a surface(s).

Thin Kerf Blade: A blade with a kerf or thickness that is thinner than a standard blade cannot be used on this saw.

Through Cut: A cut in which the blade cuts completely through the workpiece (refer to Page 35).

-12-

Model G0623X/G0623X3 (Mfg. Since 5/12)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.

For your own safety and protection of

Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where multiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

Availability

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Circuit Information

supply.

Full-Load Current Rating

G0623X at 230V, 1-Ph ......................... 19 Amps

G0623X3 at 220V, 3-Ph ....................... 20 Amps

G0623X3 at 440V, 3-Ph ....................... 10 Amps

Model G0623X/G0623X3 (Mfg. Since 5/12)

Grounding Requirements

-13-

This machine can be converted to operate on a 440V power supply

Voltage Conversion instructions) that has a verified ground and meets the following requirements:

A permanently connected (hardwired) power supply is typically installed with wires running through mounted and secured conduit. A disconnecting means, such as a locking switch (see following

Figure

to be disconnected (isolated) from the power supply when required. This installation must be performed by an electrician in accordance with all applicable electrical codes and ordinances.

The power cord and plug used on this machine must have an equipment-grounding wire and grounding prong. The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances (see figure below).

No adapter should be used with the required plug. If the plug does not fit the available receptacle, or the machine must

G0623X Circuit Requirements

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

G0623X3 Circuit Requirements 220V

Circuit Type .................... 230V, 60 Hz, 1-Phase

Circuit Rating ...................................... 30 Amps

Plug/Receptacle .......................................L6-30

Cord ........“S ”-Typ e, 3-Wire, 10 AWG , 30 0 VAC

L6-30 GROUNDED

LOCKING

RECEPTACLE

Grounding Prong

is Hooked

L6-30

LOCKING

PLUG

Current Carrying Prongs

Circuit Type .................... 220V, 60 Hz, 3-Phase

Circuit Rating ...................................... 30 Amps

Plug/Receptacle .....................................L15 -3 0

Cord ........“S ”-Type , 4-Wire, 10 AWG, 300 VAC

GROUNDED

L15-30 RECEPTACLE

Grounding Prong

is Hooked

L15-30

PLUG

Current Carrying Prongs

Figure 2. Typical L6-30 plug and receptacle.

be reconnected for use on a different type of circuit, the reconnection must be made by a qualified electrician and comply with all local codes and ordinances.

-14-

Figure 3. Typical L15-30 plug and receptacle.

G0623X3 Circuit Requirements 440V

(refer to

Circuit Type .................... 440V, 60 Hz, 3-Phase

Circuit Rating ...................................... 15 Amps

Connection Type ......... Permanent (Hardwire)

), must be provided to allow the machine

Model G0623X/G0623X3 (Mfg. Since 5/12)

Power

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electric shock. A permanently connected machine must be connected to a grounded metal permanent wiring system; or to a system having an equipmentgrounding conductor. All grounds must be verified and rated for the electrical requirements of the machine. Improper grounding can increase the risk of electric shock!

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following requirements:

Source

Locking

Disconnect Switch

ConduitConduit

G0623X3 440V

Voltage Conversion

Machine

The Model G0623X3 is prewired for 220V 3phase operation, but it can be rewired for 440V operation.

Ground

Figure 4. Typical setup of a permanently

connected (hardwired) machine.

Extension Cords

If you must use an extension

Ground

To complete this conversion procedure, you must buy a 440V magnetic switch and rewire the motor for 440V operation. The 440V magnetic switch, Part P0623X30346A, can be purchased from Grizzly by calling 1-800-523-4777.

This rewiring job must be inspected by a qualified electrician before the saw is connected to the power source. Also, the junction box on the motor can be accessed easier for rewiring if the blade is moved to 0˚ (90˚ to table) before beginning.

To rewire the machine for 440V operation:

1. DISCONNECT SAW FROM POWER!

2. Remove the cover of the magnetic switch.

3. Disconnect all the wires from the incoming

power cords.

4. Remove the magnetic switch and install the new magnetic switch in the same manner as the old switch was installed. Refer to the wiring diagram on Page 75 if you need help remembering where the wires are attached.

G0623X ............ 3 Wire, 10 AWG, 50 ft. or less

G0623X3 (220V) 4 Wire, 10 AWG, 50 ft. or less

G0623X3 (440V) ......................Cannot be Used

Model G0623X/G0623X3 (Mfg. Since 5/12)

5. Remove the cabinet cover from the back of the machine.

6. Rewire the motor to 440V as shown in the diagram on Page 75.

7. Replace the junction box cover, cabinet door cover, and magnetic switch cover.

-15-

SECTION 3: SETUP

Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately

at (570) 546-9663

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condition of your shipment, inventory the contents.

Keep children and pets away from plastic bags or packing materials shipped with this

Unpacking

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire set up process!

for advice.

This machine weighs over 500 lbs. Serious personal injury may occur if safe moving methods are not followed.

To be safe, you will need another person for assistance and a forklift when moving the shipping crate and removing the machine from the crate.

SUFFOCATION HAZARD!

machine. Discard immediately.

Needed for Setup

The following are needed to complete the setup process, but are not included with your machine.

Description Qty

• An Assistant ............................................... 1

• Safety Glasses (for each person) .............. 1

• Forklift ......................................................... 1

• Lifting Straps .............................................. 2

• An Electrician ............................................. 1

• Straightedge 4' (or longer) ......................... 1

• Hex Wrenches 3, 4, 5, 6, 8mm .........1 Each

-16 -

Model G0623X/G0623X3 (Mfg. Since 5/12)

Hardware Recognition Chart

Model G0623X/G0623X3 (Mfg. Since 5/12)

-17-

Inventory

After all the parts have been removed from the boxes in the crate, you should have the items listed below.

If any nonproprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be

obtained at your local hardware store.

Inventory Item: (Figure 5) Qty

A. Table Saw ................................................... 1

Figure 7. Crosscut table items.

Inventory Item: (Figure 8) Qty

M. Rip Fence Rail ............................................ 1

N. Rip Fence ................................................... 1

O. Rip Fence Scale ......................................... 1

P. Rip Fence Lever w/Hex Nut M8-1.25 ......... 1

Q. Rip Fence Base .......................................... 1

Figure 5. Table saw.

Inventory Item: (Figure 6) Qty

B. Large Extension Table ............................... 1

C. Small Extension Table ................................ 1

D. Hose Support ............................................. 1

Figure 6. Extension table items.

Inventory item: (Figure 7) Qty

E. Crosscut Fence .......................................... 1

F. Support Bar ................................................ 1

G. Crosscut Table ........................................... 1

H. Crosscut Table Support Leg ....................... 1

I. Flip Stops ................................................... 2

J. Lock Lever M12-1.75 x 55 ........................... 1

K. Flat Washer 12mm ..................................... 1

L. T- Nut M12-1.75 ............................................ 1

-18-

Figure 8. Rip fence items.

Inventory Item: (Figure 9) Qty

R. Blade Guard w/Cap Screw & Lock Nut ...... 1

S. Arbor Lock Tool .......................................... 1

T. Sliding Table Handle w/Lock ...................... 1

U. Push Stick .................................................. 1

V. Riving Knife ................................................ 1

W. End Cover ................................................... 1

X. Wrench 17mm (not shown) ......................... 1

Y. Wrench 19/22mm (not shown) .................... 1

Figure 9. Miscellaneous components.

Model G0623X/G0623X3 (Mfg. Since 5/12)

Inventory Item: (Figure 10) Qty

AA. Miter Clamp ................................................ 1

AB. Miter Flip Stop ............................................ 1

AC. Miter Handle w/Flat Washer 8mm .............. 1

AD. Miter Gauge Fence ..................................... 1

AE. Miter Gauge Body ...................................... 1

AF. Miter Guide Bar .......................................... 1

AO. Support Leg T-Slot Plates .......................... 2

AP. Sliding Table T-Studs M12-1.75 x 35 .......... 2

—Flat Washers 12mm ............................... 2

—Lock Washers 12mm .............................. 2

—Hex Nuts M12-1.75 ................................. 2

Figure 10. Miter gauge items.

Inventory Item: (Figure 11) Qty

AG. Sliding Table ............................................... 1

AH. Sliding Table Support Legs ........................ 2

AI. Feet M12-1.75 x 75 w/Nuts ......................... 2

Figure 11. Sliding table items.

Inventory Item: (Figure 12) Qty

AJ. Crosscut Brace Knobs M8-1.25 x 50 ......... 2

—Flat Washers 8mm ................................. 2

—Square Nuts M8-1.25 .............................. 2

AK. Crosscut Fence Knob M8-1.25 ................... 1

—Flat Washer 8mm ................................... 1

—Crosscut Fence T-Stud M8-1.25 x 60 ..... 1

AL. Crosscut Fence Lock Knob M8-1.25 x 25 . . 1

AM. Pivot Stud ................................................... 1

—Special Washer 8 x 20mm ..................... 1

—Square Nut M8-1.25 ................................ 1

AN. Push Handle M12-1.75 x 14 ........................ 1

—Flat Washer 12mm .................................. 1

—Plastic Washer 12mm ............................. 1

—Push Handle T-Nut M12-1.75 .................. 1

Figure 12. Miscellaneous knobs and hardware.

Other Hardware (not shown) Qty

Cap Screws M10-1.5 x 25 (Extension Tables) . . 5

Flat Washers 10mm (Extension Tables) ........... 5

Lock Washers 10mm (Extension Tables) ......... 6

Set Screws M8-1.25 x 25 (Extension Tables) ... 6

Hex Nuts M8-1.25 (Extension Tables) .............. 6

Hex Bolts M6-1 x 16 (Fence Scale) .................. 2

Hex Bolt M6-1 x 25 (Fence Scale) .................... 1

Flat Washers 6mm (Fence Scale) ..................... 3

Lock Washers 6mm (Fence Scale) ................... 3

Hex Nuts M6-1 (Fence Scale) ........................... 3

Cap Screws M6-1 x 16 (CT Support Leg) ......... 4

Lock Washers 6mm (CT Support Leg) ............. 4

Flat Washers 6mm (CT Support Leg) ............... 4

Cap Screws M5-.8 x 12 (Switch) ....................... 2

Lock Washers 5mm (Switch) ............................ 2

Cap Screws M10-1.5 x 30 (ST Leg Plates) ...... 4

Lock Washers 10mm (ST Leg Plates) .............. 4

Cap Screw M10-1.5 x 25 (Hose Support) ......... 1

Flat Washers 10mm (Hose Support) ................. 2

Hex Nut M10-1.5 (Hose Support) ...................... 1

Model G0623X/G0623X3 (Mfg. Since 5/12)

-19 -

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preven tative, but the following steps work well in a wide variety of situations. Always follow the manufac turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

•

Basic steps for removing rust preventative:

metal protectant to prevent rust.

Gasoline or products

Many cleaning solvents

ed amounts are inhaled.

Avoid chlorine-based solvents, such as

Cleanup

with low flash points can explode or cause fire if used to clean machinery. Avoid cleaning with these products.

are toxic if concentrat-

Disposable Rags Cleaner/degreaser (WD•40 works well) Safety glasses & disposable gloves Plastic paint scraper (optional)

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

Only work in a well-ventilated area.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces. Test all cleaners in an inconspicuous area before using to make sure they will not damage paint.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from your machine during clean up.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality

-20-

Figure 13. T23692 Orange Power Degreaser.

Model G0623X/G0623X3 (Mfg. Since 5/12)

Site Considerations

Weight Load

Physical Environment

Place this machine near an existing power source.

Shadows, glare, or strobe effects that may distract

Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave access to a means of disconnecting the power source or engaging a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely.

or impede the operator must be eliminated.

123"

Figure 14. Minimum working clearances.

Model G0623X/G0623X3 (Mfg. Since 5/12)

71"

150"

-21-

Moving & Placing

Table Saw Cabinet

We strongly recommend using a forklift to move this saw. This will greatly reduce the risk of a lifting injury. If a forklift is not available, a minimum of four strong people are required to move the saw off the pallet. The saw can be "walked" off the pallet, then moved into place with a dolly or by sliding it.

This machine and its components are heavy. Serious injury may occur if safe moving methods are not followed.

Get help when lifting or moving the machine and its components. Use a forklift to reduce the risk of a lifting strain or crushing injury.

DO NOT lift the table saw any higher than necessary to clear the floor. Serious personal injury and damage to the machine may occur if safe moving methods are not followed.

2. Lift the table saw cabinet and move it to your

predetermined location.

3. Remove the red lifting bolts from the back of the table.

4. Place a level on the cast iron table to level the table saw cabinet side to side and front to back. This will allow the table to slide smoothly.

Note: There are three options for leveling the

saw: 1) Place it on a mobile base (Grizzly Model G7315Z) and use the mobile base controls to level it, 2) shim under the cabinet, and 3) thread bolts down into the nuts welded on the stand corners (Figure 16).

To lift and move the machine:

1. Feed the lifting straps around the lifting bolts

on the back of the table and the sliding table saw mounts on the front of the cabinet (see Figure 15). Attach the ends of the lifting straps to the forklift forks.

Figure 15. Lifting the table saw cabinet.

Figure 16. Hex bolt in stand corners for leveling;

the hex nut is used to secure bolt position.

We strongly recommend securing your machine to the floor if it is hardwired to the power source. Consult with your electrician to ensure compliance with local codes.

-22-

Model G0623X/G0623X3 (Mfg. Since 5/12)

Assembly & Setup

Before shipping, the sliding table was installed on the machine and calibrated to the main table and blade. When the sliding table was removed for shipping, the lock nuts on the sliding table mounting brackets were carefully left in position to make re-installation easier. As such, be careful not to move any pre-installed nuts when installing the sliding table.

The sliding table and extension tables are heavy so you must get help lifting and holding them during the installation process. We recommend using a forklift or four strong helpers to lift the sliding table during installation.

To assemble the sliding table saw:

4. Put a 12mm flat washer, lock washer and

hex nut onto the bottom of each T-stud and tighten the hex nut to secure the sliding table in place.

5. Install the small extension table with the two M10-1.5 x 25 cap screws, flat washers and lock washers (see Figure 18).

Mounting Cap Screws

Leveling Set Screws

1. Place the sliding table on the cabinet.

2. On each side of the sliding table, slide a

T-stud down the center bottom T-slot until it is next to the mounting bracket.

3. Lift one side of the sliding table, position the T-stud over the hole in the mounting bracket, then lower the sliding table so the T-stud fits through the hole, as shown in Figure 17. Repeat on the other side.

T-Stud Inserted

Through Mounting

Bracket

Figure 17. T-stud inserted in mounting bracket.

Figure 18. Small extension table installed.

6. Thread one M8-1.25 hex nut halfway onto

each of the M8-1.25 x 25 set screws, then thread two of the set screws where shown in Figure 18, to act as leveling set screws in a later step.

7. Install the large extension table with the three M10-1.5 x 25 cap screws, flat washers, and lock washers (see Figure 19).

Mounting Cap Screws

Leveling Cap Screws

Figure 19. Large extension table installed.

Model G0623X/G0623X3 (Mfg. Since 5/12)

8. Thread four M8-1.25 x 25 set screws with hex nuts where shown in Figure 19, to act as leveling set screws in a later step.

-23-

9. Level the top of the extension tables even

Rail

T-Nut

M12-1.75

Hex Nut

Stud M12-1.75 x 90

12mm

Flat Washer

12mm Flat Washer

12mm Lock Washer

with the top of the cast iron table.

Using a straightedge as a guide (Figure 20),

adjust the leveling cap screws to align the top of extension tables with the top of the cast iron table. Tighten the hex nuts on the leveling cap screws against the extension table to lock the cap screws when the tables are aligned.

Figure 20. Extension wings mounted and even

with cast iron table.

11. Mount the rip fence rail as shown in Figure

22. Make sure the black tab is toward the

back end of the saw. Adjust the hex nuts so the gap between the rail and tables is even, but leave the rail slightly loose for now.

Black Tab

10. Mount the rip fence scale to the large extension table and cast iron table (Figure 21) using three 6mm hex nuts, lock washers, flat washers, two M6-1 x 16 hex bolts, and one M6-1 x 25 hex bolt. (The longer hex bolt is used in the cast iron table.) Secure the scale height so it is even with the table tops.

Table

Figure 22. Rip fence rail mounting.

12. Slide the rip fence base on the rail, and check

the spacing between the rip fence base and scale bar (see Figure 23). There should be

a minimum of

⁄8" of space between the scale bar and the fence base. Adjust the mounting position of the rip fence rail to create this space evenly along the length of the scale bar, then tighten the rail mounting nuts.

Spacing

Scale

-24-

Figure 21. Mounting rip fence scale.

Flat Washer

Hex Bolt

Hex Nut

Lock Washer

Figure 23. Fence base installed; spacing

between fence base and scale bar.

Model G0623X/G0623X3 (Mfg. Since 5/12)

Note: The fence should slide smoothly on the

rail; if it doesn't, remove the fence base and adjust the spring pressure plate mounting position on the fence base (see Figure 24).

15. Place a 12mm flat washer on the crosscut table lock lever, then insert it through the crosscut fence and thread the M12-1.75 T-nut onto the end approximately two turns.

Spring Pressure

Plate

Rip Fence

Lever

Figure 24. Location of spring pressure plate for

fence slide adjustments.

13. Thread the rip fence lever into the fence base (Figure 24), tighten the hex nut against the rip fence base to keep the lever in place.

14. Slide the rip fence on the fence base T-bar as shown in Figure 25. Use the two lock levers on the opposite side of the fence base to secure the fence in position.

16. Align the T-nuts on the crosscut table with the T-slot in the face of the sliding table, then slide the crosscut table into position on the sliding table (Figure 26) and tighten the crosscut table lock lever.

Lock Lever

T-Slot

Figure 26. Crosscut table installation.

17. Place the crosscut table support leg on the

extension arm, and attach it to the crosscut table with four M6-1 x 16 cap screws, 6mm lock washers, and 6mm flat washers.

Rip Fence

T-Bar

Lock Levers

Figure 25. Rip fence installed on fence base.

Extension

Arm

Figure 27. Support leg installed.

Attachment

Location

Support Leg

Model G0623X/G0623X3 (Mfg. Since 5/12)

-25-

18. Insert the two crosscut brace knobs with 8mm flat washers through the crosscut table, then thread the square nuts onto the ends of the knob threads (Figure 28, A). Slide the T-slot in the support bar over both T-nuts, and tighten the knobs (Figure 28, B).

Support

Bar

Square Nut

M8-1.25

Crosscut

Table

Flat Washer

8mm

22. Hold the crosscut fence against the positive stop bolt, shown in Figure 30, then tighten the knob underneath the crosscut table to lock the crosscut fence in position.

Note: This positive stop bolt can be fine-

tuned later to ensure that the crosscut fence is square to the blade.

Positive

Stop Bolt

Knob

M8-1.25 x 50

Figure 28. Installing support bar on crosscut

table.

19. Slide the pivot stud assembly and the M8-1.25 x 60 T-bolt into the crosscut fence T-slot, as shown in Figure 29.

Pivot Stud

Assembly

...to T-bolt

Flat Washer

8mm

T-Bolt M8-1.25 x 60

Knob M8-1.25 x 55

Figure 30. Positive stop bolt against the crosscut

fence.

23. Install the flip stops in the T-slot on the crosscut fence, as shown in Figure 31, and use the crosscut fence lock knob to secure the extendable end of the fence in position.

Flip Stops

Crosscut Fence Lock Knob

M8-1.25 x 25

Figure 31. Flip stops installed on crosscut fence.

Figure 29. Pivot stud and T-bolt installed in

crosscut fence.

20. Align the T-bolt and pivot stud with the crosscut table insertion points (Figure 29), and install the fence on the table.

21. Thread the M8-1.25 knob with an 8mm flat washer onto the bottom of the T-bolt from the underside of the table.

-26-

Model G0623X/G0623X3 (Mfg. Since 5/12)

24. Remove the shipping brace from the sliding table (Figure 32), then install the sliding table end cover over the fixed part of the sliding table end, as shown in Figure 33, using the premounted hardware.

Shipping Brace

Figure 32. Sliding table shipping brace.

26. Thread two M5-.8 x 12 cap screws with 5mm

lock washers through the switch bracket and into the sliding table base, and tighten the cap screws (see Figure 35).

Magnetic

Switch

Figure 35. Magnetic switch installed.

27. Thread the feet all the way into the bottom of

the support legs. DO NOT remove the hex nuts pre-installed on the bottom of the feet, since they will be used after the legs are installed.

Figure 33. Sliding table end cover installed.

25. Attach the sliding table handle, as shown in Figure 34, with two button head screws and

flat washers, using the premounted hardware.

Button Head

Cap Screws

Figure 34. Sliding table handle attached to end

of sliding table.

28. Thread two M10-1.5 x 30 cap screws and 10mm lock washers through each support leg and part way into the T-slot plates for the legs, slide the T-slot plates into the both ends of the sliding table base, and tighten the mounting cap screws (see Figure 36).

Support Leg

Figure 36. Support leg installed (1 of 2 shown).

Model G0623X/G0623X3 (Mfg. Since 5/12)

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