Grizzly G0622 User Manual

MODEL G0622
4" x 6" METAL CUTTING
BANDSAW
OWNER'S MANUAL
COPYRIGHT © AUGUST, 2006 BY GRIZZLY INDUSTRIAL, INC., REVISED JUNE, 2013 (TR)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
(FOR MODELS MFG SINCE 2/08) #PC8472 PRINTED IN CHINA
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 2
Manual Accuracy ........................................... 2
Contact Info.................................................... 2
Machine Description ...................................... 2
Identification ................................................... 3
Machine Data Sheet ...................................... 4
SECTION 1: SAFETY ....................................... 6
Additional Safety Instructions
for Metal Cutting Bandsaws ........................... 8
SECTION 2: CIRCUIT REQUIREMENTS ........ 9
110V Operation .............................................. 9
SECTION 3: SET UP ...................................... 10
Needed for Set Up ....................................... 10
Unpacking .................................................... 10
Inventory ...................................................... 11
Hardware Recognition Chart ....................... 12
Cleanup ........................................................ 13
Site Considerations ...................................... 14
Assembly ..................................................... 15
Test Run ...................................................... 18
Recommended Adjustments ........................ 18
SECTION 5: ACCESSORIES ......................... 28
SECTION 6: MAINTENANCE ......................... 30
Schedule ...................................................... 30
Cleaning ....................................................... 30
Lubrication ................................................... 30
SECTION 7: SERVICE ................................... 31
Troubleshooting ........................................... 31
Blade Change .............................................. 33
Blade Tracking ............................................. 34
Blade Tension .............................................. 35
Squaring the Blade ...................................... 35
Blade Guide Bearings .................................. 36
SECTION 8: WIRING ...................................... 37
Wiring Safety Instructions ............................ 37
Electrical Components ................................. 38
Wiring Diagram ............................................ 38
SECTION 9: Parts .......................................... 39
WARRANTY AND RETURNS ........................ 45
SECTION 4: OPERATIONS ........................... 19
Operation Overview ..................................... 19
Operation Tips ............................................. 20
Vertical Operation ........................................ 21
Head Locking Pin ......................................... 22
Vise .............................................................. 23
Blade Guides ............................................... 24
Feed Rate .................................................... 24
Blade Speed ................................................ 25
Blade Terminology ....................................... 25
Blade Selection ............................................ 26
Metal Chip Inspection Chart ........................ 27
INTRODUCTION
Manual Accuracy
We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writ­ing this manual. However, sometimes errors do happen and we apologize for them.
Also, owing to our policy of continuous improve­ment, your machine may not exactly match the manual. If you find this to be the case, and the dif­ference between the manual and machine leaves you in doubt, check our website for the latest manual update or call technical support for help.
Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine.
Contact Info
We stand behind our machines. If you have any service questions, parts requests or general ques­tions about the machine, please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
If you have any comments regarding this manual, please write to us at the address below:
C
/O Technical Documentation Manager
Grizzly Industrial, Inc.
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
Manufacture Date
of Your Machine
For your convenience, we post all available man­uals and manual updates for free on our website at www.grizzly.com. Any updates to your model of machine will be reflected in these documents as soon as they are complete.
Machine Description
The Model G0622 Metal Cutting Bandsaw has a flexible continuous blade that is used to make straight cuts in metal stock.
The clamping vise adjusts for cuts between 0° and 45°. There are three blade speeds (78, 108, and 180 FPM), with an adjustable feed rate for the correct blade pressure on the workpiece.
-2-
Model G0622 (Mfg 2/08+)
Identification
E
F
D
B
C
G
H
M
I
R
J
K
Figure 1. Model G0622 controls and features.
A. Motor B. Pulley Cover C. Blade D. Blade Guard Adjustment Knob E. Blade Tracking Mechanism F. Blade Tension Knob G. Auto Off Tab H. Blade Guide Bearing Assemblies I. Feed Adjustment Handle J. Vise Crank K. Stand Handle L. Power Switch M. Vise Jaws N. Tool Tray O. Stand Wheels P. Stand Q. Work Stop R. Horizontal Stop
L
Q
O
P
N
A
Model G0622 (Mfg 2/08+)
-3-
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0622 4" X 6" METAL-CUTTING BANDSAW
Product Dimensions:
Weight.............................................................................................................................................................. 122 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 39 x 16 x 19 in.
Footprint (Length x Width)............................................................................................................... 13-3/4 x 19-3/4 in.
Shipping Dimensions:
Type..................................................................................................................................................... Cardboard Box
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 127 lbs.
Length x Width x Height....................................................................................................................... 14 x 39 x 15 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 110V
Full-Load Current Rating.......................................................................................................................................... 5A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.......................................................................................................................................... 6-1/2 ft.
Power Cord Gauge......................................................................................................................................... 18 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 5-15
Switch Type................................................................ Toggle Safety Switch w/Removable Key & Automatic Shut-Off
Motors:
Main
Type................................................................................................................. TEFC Capacitor-Start Induction
Horsepower............................................................................................................................................. 3/4 HP
Phase............................................................................................................................................ Single-Phase
Amps.............................................................................................................................................................. 5A
Speed................................................................................................................................................ 1725 RPM
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Main Specifications:
Operation Info
Blade Speeds......................................................................................................................... 78, 108, 180 FPM
Std. Blade Length................................................................................................................................ 64-1/2 in.
Blade Size Range..................................................................................................................................... 1/2 in.
-4-
Model G0622 (Mfg 2/08+)
Cutting Capacities
Cutting Height.............................................................................................................................................. 6 in.
Cutting Capacity Left of Blade..................................................................................................................... 6 in.
Angle Cuts......................................................................................................................................... 0 - 60 deg.
Vise Jaw Depth...................................................................................................................................... 6-1/2 in.
Vise Jaw Height..................................................................................................................................... 3-1/4 in.
Max. Capacity Rectangular Height at 90 Deg....................................................................................... 4-1/2 in.
Max. Capacity Rectangular Width at 90 Deg............................................................................................... 6 in.
Max. Capacity Round at 90 Deg............................................................................................................ 4-1/2 in.
Max. Capacity Rectangular Height at 45 Deg....................................................................................... 4-1/2 in.
Max. Capacity Rectangular Width at 45 Deg......................................................................................... 3-1/2 in.
Max. Capacity Round at 45 Deg............................................................................................................ 3-1/2 in.
Max. Capacity Rectangular Height at 60 Deg....................................................................................... 4-1/2 in.
Max. Capacity Rectangular Width at 60 Deg............................................................................................... 5 in.
Max. Capacity Round at 60 Deg............................................................................................................ 4-1/2 in.
Construction
Table.................................................................................................................................................... Cast Iron
Upper Wheel........................................................................................................................................ Cast Iron
Lower Wheel........................................................................................................................................ Cast Iron
Body..................................................................................................................................................... Cast Iron
Base..................................................................................................................................................... Cast Iron
Stand....................................................................................................................................... Pre-formed Steel
Wheel Cover.......................................................................................................................... Pre-Formed Steel
Paint............................................................................................................................... Urethane Hammertone
Other
Wheel Size............................................................................................................................................ 7-3/8 in.
Blade Guides Upper........................................................................................................................ Ball Bearing
Blade Guides Lower........................................................................................................................ Ball Bearing
Mobile Base............................................................................................................................................. Built-In
Table Info
Table Size Length................................................................................................................................ 10-1/4 in.
Table Size Width................................................................................................................................... 6-3/4 in.
Table Size Thickness............................................................................................................................ 1-1/4 in.
Floor To Cutting Area Height..................................................................................................................... 33 in.
Other Specifications:
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes
Serial Number Location .................................................................................................................. ID on Body Frame
ISO 9001 Factory .................................................................................................................................................... No
CSA Certified .......................................................................................................................................................... No
Features:
Horizontal and Vertical Operation Automatic Shut-Off 3/4 HP Motor Work Stop
Model G0622 (Mfg 2/08+)
-5-
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
-6-
Model G0622 (Mfg 2/08+)
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of work­piece control.
HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
CHECK DAMAGED PARTS. Regularly inspect machine for any condition that may affect safe operation. Immediately repair or replace damaged or mis-adjusted parts before operating machine.
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly.
Model G0622 (Mfg 2/08+)
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
-7-
Additional Safety Instructions for Metal
risk of operator injury. If normal safety precautions are overlooked or ignored,
Cutting Bandsaws
1. BLADE CONDITION. A dull or damaged
blade can break apart during operation increasing the risk of operator injury. Do not operate with a dull, cracked or badly worn blade. Inspect the blade for cracks, missing teeth, and weld condition before each use.
2. HAND PLACEMENT. Never position fin­gers or thumbs in line with the cut. Hands could be crushed in vise or by falling machine components or cut by the blade.
3. ENTANGLEMENT HAZARDS. Do not operate this bandsaw without the blade guard in place. Otherwise, loose clothing, jewelry, long hair and work gloves can be drawn into working parts.
4. BLADE REPLACEMENT. The blade can only make a safe and efficient cut with the teeth facing the workpiece. When replacing blades, make sure the teeth face toward the workpiece. Wear gloves to protect hands and safety glasses to protect eyes.
5. WORKPIECE HANDLING. Always support the workpiece with the table, vise, or other support fixtures. Flag long pieces to avoid a tripping hazard. Never hold the workpiece with your hands during a cut.
6. LOSS OF STABILITY. Unsupported workpieces may jeopardize machine sta­bility and cause the machine to tip or fall, which could cause serious injury or prop­erty damage.
7. POWER INTERRUPTION. Unplug the machine after a power interruption. Machines without magnetic switches can start up after power is restored.
8. ATTENTION TO WORK AREA. Never leave a machine running and unattended. Pay attention to the actions of others in the area to avoid unintended accidents.
9. HEARING PROTECTION & HAZARDS.
Noise generated by the blade and workpiece vibration, material handling, and power transmission can cause perma­nent hearing loss over time and interfere with communication and audible signals. Always wear hearing protection.
10. HOT SURFACES. Due to friction, the workpiece, chips, and some machine com­ponents can be hot enough to burn you.
11. STARTING POSITION. Never turn the saw ON with the blade resting on the workpiece to prevent blade breakage.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the
serious personal injury may occur.
-8-
No list of safety guidelines can be com­plete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equip­ment, or poor work results.
Model G0622 (Mfg 2/08+)
SECTION 2: POWER SUPPLY
Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.
For your own safety and protection of
Note: The circuit requirements listed in this man-
ual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where mul­tiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
Availability
Serious injury could occur if you connect the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.
110V Circuit Requirements
Nominal Voltage .............................. 110V–120V
Cycle .......................................................... 60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 15 Amps
supply.
Full-Load Current Rating
Full-Load Current Rating at 110V ........ 5 Amps
Model G0622 (Mfg 2/08+)
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
-9-
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following require­ments:
Grounding & Plug Requirements
it will not fit the outlet, have a qualified electrician install the proper outlet with a
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
This machine is equipped with a power cord that has an equipment-grounding wire and a ground­ing plug (similar to the figure below). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.
GROUNDED
5-15 RECEPTACLE
Grounding Prong
5-15 PLUG
Extension Cords
If you must use an extension
Neutral Hot
Figure 2. Typical 5-15 plug and receptacle.
SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if
verified ground.
-10 -
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
Model G0622 (Mfg 2/08+)
SECTION 3: SET UP
Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately
at (570) 546-9663
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi­tion of your shipment, inventory the contents.
Keep children and pets away from plastic bags or packing materials shipped with this
Needed for Set Up
This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses dur­ing the entire set up pro­cess!
The following are needed to complete the set up process, but are not included with your machine:
Description Qty
Safety Glasses ........................ 1 Per Person
Open End Wrench 12mm ........................... 1
Open End Wrench 14mm ........................... 1
Sawhorses .................................................. 2
Assistant for Lifting ..................................... 1
Cleaning Supplies (Page 13)...................... 1
Pliers........................................................... 1
Phillips Screwdriver #2 ............................... 1
Straightedge 12" Minimum ......................... 1
The Model G0622 is a heavy machine. DO NOT over-exert yourself while unpacking or moving your machine—get assis­tance.
Unpacking
for advice.
SUFFOCATION HAZARD!
machine. Discard immediately.
Model G0622 (Mfg 2/08+)
-11-
Inventory
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
G
Inventory: (Figure 3) Qty
A. Bandsaw (not shown) ................................. 1
B. Stand Legs ................................................. 2
C. Too l Tr a y ..................................................... 1
D. Corner Support Braces .............................. 4
E. Wheels ....................................................... 2
F. Axle ............................................................ 1
G. Wheel Mounting Bracket ............................ 1
H. Work Stop Rod ........................................... 1
I. Work Stop ................................................... 1
J. Transport Handle ........................................ 1
K. Pulley Cover ............................................... 1
L. V-Belt .......................................................... 1
M. Pulleys with Keys ........................................ 2
N. Table ........................................................... 1
O. Table Support ............................................. 1
B
D
O
N
E
K
L
Figure 3. Model G0622 Inventory.
M
I
C
F
J
H
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
Hardware Bag (not shown)
Hex Wrench 4mm (Work Stop) .................. 1
Hex Bolt M8-1.25 x 25 (Saw to Stand) ....... 6
Hex Nut M8-1.25 (Saw to Stand) ................ 6
Flat Washer 8mm (Saw to Stand) .............. 6
Hex Bolt M6-1 x 12 (Stand) ........................ 8
Phillips Head Screw M6-1 x 12 (Tray) ........ 4
Hex Nut M6-1 (Stand, Tray, Table) ........... 13
Flat Washer 6mm (Stand, Tray) ............... 12
Fender Washer 6mm (Table) ...................... 1
Flat Head Screw M6-1 x 12 (Table) ............ 1
Cotter Pins (Axle & Handle) ....................... 4
-12-
Model G0622 (Mfg 2/08+)
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as
Cleanup
Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Av o id using these products to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy shipping grease from your machine during clean up.
Figure 4. T23692 Orange Power Degreaser.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
Model G0622 (Mfg 2/08+)
-13-
Loading...
+ 33 hidden pages