Grizzly G0604Z User guide

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MODEL G0604Z

6" JOINTER w/SPIRAL

CUTTERHEAD

OWNER'S MANUAL

(For models manufactured since 02/24)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#KS23069 PRINTED IN CHINA

***Keep for Future Reference***

V1.0 2.24

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info Manual Accuracy Identification Controls & Components Machine Data Sheet

SECTION 1: SAFETY

Safety Instructions for Machinery Additional Safety for Jointers

SECTION 2: POWER SUPPLY

Converting Voltage to 220V

SECTION 3: SETUP

Needed for Setup Unpacking Inventory Cleanup Site Considerations Assembly Dust Collection Test Run Recommended Adjustments

................................................... 2

........................................... 2

................................................... 3

................................. 4

...................................... 6

....................................... 8

.................. 8

....................... 10

...................... 11

......................... 13

....................................... 14

......................................... 14

.................................................... 14

...................................................... 15

........................................................ 16

...................................... 17

..................................................... 18

............................................. 22

....................................................... 23

........................ 23

SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Schedule Cleaning & Protecting Lubrication

SECTION 7: SERVICE

Troubleshooting Checking/Adjusting Cutterhead Guard Tensioning/Replacing V-Belt Aligning Pulleys Rotating/Replacing Indexable Inserts Checking/Adjusting Table Parallelism Setting Outfeed Table Height Adjusting Infeed Table Stop Bolts Calibrating Depth Scale Setting Fence Stops

SECTION 8: WIRING

Wiring Safety Instructions Wiring Diagram 110V Wiring Diagram 220V Electrical Components

...................................................... 34

................................................... 35

................................... 36

........................................... 36

........................................... 42

.................................... 50

...................................... 51

......................... 33

......................... 34

.................................. 34

........................ 41

....................... 48

............................... 49

............................ 51

................................... 52

................................... 53

................................. 54

........ 39

.......... 43

.......... 44

................ 49

SECTION 4: OPERATIONS

Operation Overview Stock Inspection & Requirements Setting Depth of Cut Squaring Stock Surface Planing Edge Jointing Bevel Cutting Rabbet Cutting

............................................ 27

........................................... 28

............................................... 29

............................................... 30

............................................. 31

............................ 24

..................................... 24

.................................... 26

............... 25

SECTION 9: PARTS

............................................................. 55

Main Cabinet Labels & Cosmetics

WARRANTY & RETURNS

......................................................... 58

....................................... 55

..................................... 60

.............................. 61

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

from the

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

serial number

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

INTRODUCTION

Contact Info

and manufacture date

Grizzly Technical Support

1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

manufacture date and

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

Manufacture Date

Serial Number

-2-

Model G0604Z (Mfd. Since 02/24)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.

Outfeed Table

Adjustment Lever

Outfeed Table

Lock

Fence

Control Panel

Infeed Table

Adjustment Lever

Infeed Table

Lock

Fence Tilt Handle

Fence

Tilt Plunger

Fence

Tilt Lock

Fence

Lock

Pedal

Assembly

Dust Port

For Your Own Safety Read Instruction Manual Before Operating Jointer

a) Wear eye protection. b) Always keep cutterhead and drive guards in place and in proper operating condition. ALWAYS

replace cutterhead guard after rabbeting operations. c) Never make jointing or rabbeting cuts deeper than 1⁄8" or planing cuts deeper than 1⁄16". d) Always use hold-down or push blocks when jointing material narrower than 3" or surface

planing material thinner than 3". e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 8" in length.

Model G0604Z (Mfd. Since 02/24)

-3-

To reduce your risk of serious injury, read this entire manual BEFORE

Controls &

Components

using machine.

Refer to Figures 1–4 and the following descrip- tions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.

Figure 2. Fence, infeed table controls, and

depth-of-cut scale.

Fence: Guides workpiece as it moves across

cutterhead and determines angle of cut.

Infeed Table Lock: Loosens to allow adjust-

ment of infeed table height; tightens to secure infeed table.

Figure 1. Power controls.

A. POWER Switch w/Disabling Key: Turns

power to machine ON or OFF. Remove orange key to disable switch.

START Button: Turns motor ON.

STOP Button: Turns motor OFF.

Infeed Table: Supports workpiece before it

reaches cutterhead. Position of infeed table relative to cutterhead determines depth of cut.

Infeed Table Adjustment Lever: Adjusts

height of infeed table (when infeed table lock is loosened).

Depth-of-Cut Scale: Indicates cutting depth

of a single pass.

-4-

Model G0604Z (Mfd. Since 02/24)

I. Fence Tilt Handle: Tilts fence throughout its

range of motion from 45°–135° (45° outward).

45° Fence Stop: Stops fence at 45°.

90° Fence Stop: When engaged, stops

fence at 90°.

135° Fence Stop: Stops fence at 135° (45°

outward).

Fence Tilt Lock: Secures fence tilt setting at

desired angle.

Note: Even when fence is resting against

fence stops, tilt lock must be tightened before starting machine.

Fence Lock: Loosens to allow adjustment of

fence position along width of tables; tightens to secure fence.

Figure 3. Fence controls.

Figure 4. Cutterhead guard and outfeed table

controls.

Outfeed Table: Supports workpiece after

it passes over cutterhead. For safety and best results, outfeed table must be properly adjusted relative to cutterhead inserts before ANY operations (see Page 48 for additional details).

Cutterhead Guard: Covers cutterhead

until pushed out of the way by workpiece during operation. When workpiece leaves cutterhead, guard springs back to its starting position.

Outfeed Table Lock: Loosens to allow

adjustment of outfeed table height; tightens to secure outfeed table.

Outfeed Table Adjustment Lever:

Adjusts height of outfeed table. Typically only used when setting outfeed table even with cutterhead inserts or when servicing cutterhead.

Model G0604Z (Mfd. Since 02/24)

-5-

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0604Z 6" JOINTER WITH SPIRAL CUTTERHEAD

Product Dimensions:

Weight.............................................................................................................................................................. 397 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 56 x 23-1/2 x 47 in.

Footprint (Length x Width)..................................................................................................................... 27 x 20-1/2 in.

Shipping Dimensions:

Carton #1

Type................................................................................................................................................ Wood Crate

Content................................................................................................................................................. Machine

Weight.................................................................................................................................................... 308 lbs.

Length x Width x Height............................................................................................................. 67 x 22 x 13 in.

Must Ship Upright......................................................................................................................................... Yes

Carton #2

Type................................................................................................................................................ Wood Crate

Content...................................................................................................................................................... Stand

Weight.................................................................................................................................................... 165 lbs.

Length x Width x Height............................................................................................................. 31 x 18 x 31 in.

Must Ship Upright......................................................................................................................................... Yes

Electrical:

Power Requirement............................................................................................. 110V or 220V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 110V

Full-Load Current Rating.................................................................................................... 17A at 110V, 7.6A at 220V

Minimum Circuit Size.......................................................................................................... 20A at 110V, 15A at 220V

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length.............................................................................................................................................. 90 in.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................. 5-20 for 110V

Recommended Plug Type...................................................................................................................... 6-15 for 220V

Switch Type............................................................................................ Control Panel w/Magnetic Switch Protection

-6-

Motors:

Main

Horsepower............................................................................................................................................. 1.7 HP

Phase............................................................................................................................................ Single-Phase

Amps.................................................................................................................................................... 17A/7.6A

Speed................................................................................................................................................ 3400 RPM

Type................................................................................................................. TEFC Capacitor-Start Induction

Power Transfer ............................................................................................................................................ Belt

Bearings..................................................................................................... Shielded & Permanently Lubricated

Centrifugal Switch/Contacts Type......................................................................................................... External

Model G0604Z (Mfd. Since 02/24)

Main Specifications:

Main Specifications

Fence Information

Cutterhead Information

Cutter Insert Information

Jointer Size.................................................................................................................................................. 6 in.

Bevel Jointing............................................................................................................................. 0 - 45 deg. L/R

Maximum Width of Cut................................................................................................................................ 6 in.

Maximum Depth of Cut............................................................................................................................. 1/8 in.

Minimum Workpiece Length........................................................................................................................ 8 in.

Minimum Workpiece Thickness................................................................................................................ 1/2 in.

Maximum Rabbeting Depth...................................................................................................................... 1/2 in.

Number of Cuts Per Minute...................................................................................................................... 22668

Fence Length............................................................................................................................................. 36 in.

Fence Width.......................................................................................................................................... 1-1/4 in.

Fence Height............................................................................................................................................... 5 in.

Fence Stops............................................................................................................................. 45, 90, 135 deg.

Cutterhead Type........................................................................................................................................ Spiral

Cutterhead Diameter................................................................................................................................... 3 in.

Number of Cutter Rows.................................................................................................................................... 4

Number of Indexable Cutters.......................................................................................................................... 30

Cutterhead Speed............................................................................................................................. 5667 RPM

Cutter Insert Type.................................................................................................................. Indexable Carbide

Cutter Insert Length.................................................................................................................................. 14mm

Cutter Insert Width.................................................................................................................................... 14mm

Cutter Insert Thickness............................................................................................................................... 2mm

Table Information

Table Length........................................................................................................................................ 55-1/2 in.

Table Width.................................................................................................................................................. 6 in.

Table Thickness.................................................................................................................................... 1-1/2 in.

Floor to Table Height........................................................................................................................... 32-1/2 in.

Table Adjustment Type................................................................................................................... Lever Action

Table Movement Type.................................................................................................................. Parallelogram

Construction

Base..................................................................................................................................................... Cast Iron

Body Assembly.................................................................................................................................... Cast Iron

Cabinet.................................................................................................................................... Pre-formed Steel

Fence Assembly.................................................................................................................................. Cast Iron

Guard.................................................................................................................................................. Aluminum

Table....................................................................................................................... Precision-Ground Cast Iron

Paint Type/Finish....................................................................................................................... Powder Coated

Other Information

Number of Dust Ports....................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 4 in.

Mobile Base............................................................................................................................................. Built-In

Other Specifications:

Country of Origin ................................................................................................................................................ China

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ............................................................................................................. 2 Hours

Serial Number Location .................................................................................................................................. ID Label

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes

Model G0604Z (Mfd. Since 02/24)

-7-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

Alerts the user to useful information about proper operation of the

NOTICE

machine to avoid machine damage.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

-8-

Model G0604Z (Mfd. Since 02/24)

may damage the wires inside. Do not handle

WEARING PROPER APPAREL. Do not wear loose clothing, gloves, neckties, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for rec-

ommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord

cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Model G0604Z (Mfd. Since 02/24)

-9-

Kickback or

cutterhead to reach full speed before feeding.

Loose knives or

Additional Safety for Jointers

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead or other moving components! Flying chips from cutting operations can cause eye injuries or blindness. Workpieces or inserts/knives thrown by cutterhead (kickback) can strike nearby operator or bystanders with deadly force. To reduce the risk of serious personal injury from these hazards, operator and bystanders MUST completely heed the hazards and warnings below.

KICKBACK. Occurs when workpiece is ejected

from machine at a high rate of speed. Kickback injuries occur from getting struck by workpiece or hands being pulled into cutterhead. To reduce the risk of kickback, only use proper workpieces, safe feeding techniques, and proper machine setup or maintenance.

GUARD REMOVAL. Operating jointer without guards unnecessarily exposes operator to knives/ inserts and other hazardous moving parts. Except when rabbeting, never operate jointer or allow it to be connected to power if any guards are removed. Turn jointer OFF and disconnect power before clearing any shavings or sawdust from around cutterhead. After rabbeting or maintenance is complete, immediately replace all guards and ensure they are properly installed/adjusted before resuming regular operations.

DULL OR DAMAGED KNIVES/INSERTS. Dull or damaged knives/inserts increase risk of kickback and cause poor workpiece finish. Only use sharp, undamaged knives/inserts.

OUTFEED TABLE ALIGNMENT. Setting outfeed table too high can cause workpiece to hit table or get stuck while feeding. Setting outfeed table too low may cause workpiece to rock or shift while feeding. Both of these results will increase risk of kickback. Always keep outfeed table even with knives/inserts at highest point during rotation.

INSPECTING STOCK. Impact injuries or kickback may result from using improper workpieces. Thoroughly inspect and prepare workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or other foreign material. Always joint warped workpieces with cupped side facing down.

MAXIMUM CUTTING DEPTH. To reduce risk of kickback, never cut deeper than

⁄8" per pass.

GRAIN DIRECTION. Jointing against the grain or end grain can increase risk of kickback. It also requires more cutting force, which produces chatter or excessive chip out. Always joint or surface plane WITH the grain.

CUTTING LIMITATIONS. Cutting workpieces that do not meet minimum dimension requirements can result in kickback or accidental contact with cutterhead. Never perform jointing, planing, or rabbeting cuts on pieces smaller than specified in machine data sheet.

PUSH BLOCKS. Push blocks reduce risk of accidental cutterhead contact with hands. Always use push blocks when planing materials less than 3" high or wide. Never pass your hands directly over cutterhead without a push block.

WORKPIECE SUPPORT. Poor workpiece support or loss of workpiece control while feeding will increase risk of kickback or accidental contact with cutterhead. Support workpiece with fence continuously during operation. Support long stock with auxiliary tables if necessary.

FEED WORKPIECE PROPERLY.

accidental cutterhead contact may result if workpiece is fed into cutterhead the wrong way. Allow

Never start jointer with workpiece touching cutterhead. Always feed workpiece from infeed side to outfeed side without stopping until cut is complete. Never move workpiece backwards while feeding.

SECURE KNIVES/INSERTS. improperly set inserts can be thrown from cutterhead with dangerous force. Always verify knives/ inserts are secure and properly adjusted before operation. Straight knives should never project more than

⁄8" (0.125") from cutterhead body.

-10-

Model G0604Z (Mfd. Since 02/24)

This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to Voltage Conversion instructions for details.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

or equipment damage may occur if machine is not properly grounded and connected to power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

SECTION 2: POWER SUPPLY

Availability

Electrocution, fire, shock,

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Full-Load Current Rating at 110V ..... 17 Amps

Full-Load Current Rating at 220V .... 7.6 Amps

Model G0604Z (Mfd. Since 02/24)

Circuit Requirements for 110V

Nominal Voltage .................... 110V, 115V, 120V

Cycle Phase Power Supply Circuit Plug/Receptacle

..........................................................60 Hz

........................................... Single-Phase

......................... 20 Amps

............................. NEMA 5-20

Circuit Requirements for 220V

Nominal Voltage .........208V, 220V, 230V, 240V

Cycle Phase Power Supply Circuit Plug/Receptacle

..........................................................60 Hz

........................................... Single-Phase

......................... 15 Amps

............................. NEMA 6-15

-11-

For 110V operation: This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

For 220V operation: The plug specified under “

on the previous page has a grounding prong that must be attached to the equipment-grounding wire on the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with

We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Two-prong outlets do not meet the grounding requirements for this machine.

provided—if it will not fit the outlet, have a

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

Grounding Requirements

GROUNDED

5-20 RECEPTACLE

Hot

Neutral

5-20 PLUG

GROUNDED

6-15 RECEPTACLE

Current Carrying Prongs

6-15 PLUG

Grounding Pin

Figure 6. Typical 6-15 plug and receptacle.

Grounding Pin

Figure 5. Typical 5-20 plug and receptacle.

SHOCK HAZARD!

Do not modify or use an adapter on the plug

qualified electrician install the proper outlet with a verified ground.

Circuit Requirements for 220V”

-12-

Extension Cords

Minimum Gauge Size ........................... 12 AWG

Maximum Length (Shorter is Better)

Model G0604Z (Mfd. Since 02/24)

.......25 ft.

Converting Voltage

Terminal Block

to 220V

Voltage conversion MUST be performed by an electrician or qualified service personnel.

The voltage conversion procedure consists of rewiring the motor and installing the correct plug. Wiring diagrams are provided for your reference on Pages 52–53.

IMPORTANT: If the diagram included on the motor conflicts with the wiring diagrams in this manual, the motor may have changed since the manual was printed. Use the diagram provided on the motor junction box instead.

Item(s) Needed Qty

Phillips Head Screwdriver #2 ............................ 1

6-15 Plug Wire Cutters/Stripper

........................................................... 1

......................................... 1

Disconnect

Wires

Ground

S Capacitor

CD60

200μF

300VAC

R Capacitor

CBB60 40μF

450VAC

Figure 7. Inside motor junction box (motor pre-

wired to 110V).

Connect wires as shown in Figure 8, then

secure terminals.

Connect Wires

and Secure

To convert voltage to 220V:

1. DISCONNECT MACHINE FROM POWER!

2. Cut off existing 5-20 plug.

3. Open motor junction box and disconnect wires from terminal block (see Figure 7).

S Capacitor

CD60

200μF

300VAC

R Capacitor

CBB60 40μF

450VAC

Ground

Figure 8. Motor rewired to 220V.

Close and secure motor junction box.

6. Install a 6-15 plug according to manufac-

turer's instructions. If plug manufacturer's instructions are not available, NEMA standard 6-15 plug wiring is provided in the Wiring Diagram 220V on Page 53.

IMPORTANT: Additional components are

required for 220V conversion. See SECTION 9: PARTS beginning on Page 55 for a complete list of electrical components.

Model G0604Z (Mfd. Since 02/24)

-13-

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

SECTION 3: SETUP

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.

The following items are needed, but not included, for the setup/assembly of this machine.

Description Qty

• Additional Person ....................................... 1

• Safety Glasses (for each person) ............... 1

• Forklift or Hoist w/Lifting Straps

(rated for at least 400 lbs.) ......................... 1

• Phillips Head Screwdriver #2 ..................... 1

• Flat Head Screwdriver 1⁄4"........................... 1

• Straightedge (12" Minimum Length) ........... 1

• Prybar ......................................................... 1

• Power Drill w/Phillips Bit #2 ........................ 1

• Dust Collection System .............................. 1

• Dust Hose 4" .............................................. 1

• Hose Clamps 4" ......................................... 2

• Cleaner/Degreaser (Page 16) .... As Needed

• Disposable Shop Rags ............... As Needed

• Disposable Gloves ..................... As Needed

Unpacking

-14-

If items are damaged

call us immediately at (570) 546-9663.

Model G0604Z (Mfd. Since 02/24)

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Inventory

Inventory (Figures 9–10) Qty

A. Tab l e ........................................................... 1

Fence Carriage ........................................... 1

Fence ......................................................... 1

Cutterhead Guard ....................................... 1

E. Fence Tilt Handle ....................................... 1

Loose Tools:

— Wrench 8/10mm ...................................... 1

— Wrench 12/14mm .................................... 1

—Hex Wrenches 2.5, 4, 5, 6, 8mm

Push Blocks ................................................ 2

Cabinet w/Motor ......................................... 1

Control Panel Pedestal (Inside Cabinet) .... 1

Pedal Assembly .......................................... 1

K. Belt Guard .................................................. 1

V-Belt A1120LI ............................................ 1

Dust Port .................................................... 1

Hardware Bag (Not Shown)

Hex Bolt M8-1.25 x 50 (Pedal/Cabinet) ...... 1

•

Flat Washer 8mm (Pedal/Cabinet) ............. 1

•

Hex Bolts M10-1.5 x 55 (Pedal/Cabinet) ..... 2

•

Flat Washers 10mm (Pedal/Cabinet) .......... 2

•

Hex Nuts M10-1.5 (Wheel/Cabinet) ............ 2

•

Cap Screws M8-1.25 x 25 (Table/Cabinet) . 4

•

Lock Washers 8mm (Table/Cabinet) .......... 4

•

Flat Washers 8mm (Table/Cabinet) ............ 4

•

Flange Bolts M6-1 x 12 (Belt Guard) .......... 2

•

Flat Washers 6mm (Belt Guard)................. 2

•

Hex Nuts M6-1 (Belt Guard) ....................... 2

•

• Driver Bits Torx T20 ................................... 2

L-Wrenches Torx T20 ................................. 2

•

Flat Hd Torx Screws T20 M6-1 x 15 ........... 3

•

Indexable Carbide Inserts 14 x 14 x 2mm .. 3

•

......1 Ea.

B C

Figure 9. Crate 1 inventory.

Figure 10. Crate 2 inventory.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Model G0604Z (Mfd. Since 02/24)

-15-

parts of the

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufac-

turer’s instructions with any cleaning product you

use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Many cleaning solvents

work in a well-ventilated

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo id using these products to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

are toxic if inhaled. Only

area.

NOTICE

Avoid harsh solvents like acetone or brake parts cleaner that may damage painted surfaces. Always test on a small, inconspicuous location first.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from the non-painted machine during clean up.

Order online at

www.grizzly.com

Call 1-800-523-4777

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality metal protectant to prevent rust.

-16-

Figure 11. T23692 Orange Power Degreaser.

Model G0604Z (Mfd. Since 02/24)

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks,

Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave enough space around machine to disconnect power supply or

Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Site Considerations

Machine Data Sheet for the weight

or bumps.

Electrical Installation

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

Minimum 30"

apply a lockout/tagout device, if required.

Lighting

Wall

56"

23½"

= Electrical Connection

Figure 12. Minimum working clearances.

Model G0604Z (Mfd. Since 02/24)

-17-

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to

and gather

all

To ensure the assembly process

goes smoothly, first clean any

covered or coated in heavy-duty rust preventative (if applicable).

Assembly

Needed for Setup

listed items.

parts that are

To assemble machine:

Move each crate separately to desired

machine location.

Remove crate top and sides, any blocks

around machine base, and any loose items inside crate.

Remove all fasteners and shipping brackets

securing machine to shipping pallet.

x 2

Figure 13. Installing pedal assembly.

Remove rear cabinet panel.

5. Reach inside cabinet and remove accesso-

ries box, V-belt, and dust port.

Remove control panel pedestal and fasteners

from inside cabinet and set aside.

With help from another person, place a piece

of cardboard on floor, tip cabinet over so cabinet top is on cardboard, then remove plastic from cabinet.

Attach pedal assembly to right side of cabi-

net with (1) M8-1.25 x 50 hex bolt, 8mm flat washer, and (2) M10-1.5 x 55 hex bolts, 10mm flat washers, and M10-1.5 hex nuts (see Figure 13).

From inside cabinet, insert power cord plug

through same hole in cabinet that control panel pedestal cord is in.

With help from another person, place cabinet

10.

upright.

Attach dust port to cabinet with pre-installed

11.

Phillips head screws and flat washers, as shown in Figure 14.

x 4

-18-

Figure 14. Installing dust port.

Model G0604Z (Mfd. Since 02/24)

12. Remove (2) hex nuts and flat washers from

underneath shipping crate that hold table to crate.

Wrap lifting straps around infeed and outfeed

13.

table, as illustrated in Figure 15, then attach them to forklift or hoist.

Attach control panel pedestal to back of

16.

infeed table with (2) M8-1.25 x 25 cap screws, 8mm lock washers, and 8mm flat washers pre-installed on infeed table (see Figure 17).

x 2

Figure 15. Using lifting straps to lift table.

With another person to steady load, carefully

14.

lift table over cabinet and align eight mounting holes in cabinet with holes in bottom of table.

Note: Make sure cutterhead pulley is facing

rear of cabinet.

15. Attach table to cabinet with (4) M8-1.25 x 25

cap screws, 8mm lock washers, and 8mm flat washers (see Figure 16).

Figure 17. Installing control panel pedestal.

Use a straightedge to check alignment of

17.

cutterhead and motor pulleys, as shown in Figure 18.

Cutterhead

Touching

Evenly

Motor

Straightedge

Figure 18. Pulleys aligned.

Figure 16. Securing table to cabinet.

Model G0604Z (Mfd. Since 02/24)

x 8

-19-

— If pulleys are not aligned, loosen (4) hex

nuts on carriage bolts shown in Figure 19, shift motor horizontally to align pulleys, then secure carriage bolts.

Figure 19. Motor adjustment.

18. Use (2) pre-installed cap screws and flat

washers to install fence carriage to rear of table, as shown in Figure 20.

19. Wrap V-belt around cutterhead and motor pulleys (see Figure 21). Make sure ribs of V-belt are seated in pulley grooves.

Fence Carriage

x 2

Figure 20. Fence carriage installed.

Figure 21. V-belt installed.

20. Loosen flange nuts on carriage bolts secur-

ing motor mounting brackets, let motor slide down to place tension on V-belt, then tighten flange nuts (see Figure 22).

Figure 22. Motor mount flange nuts and carriage

bolts.

-20-

Model G0604Z (Mfd. Since 02/24)

Note: When properly tensioned, there is

approximately

⁄4" deflection of V-belt as mod-

erate pressure is applied midway between pulleys, as illustrated in Figure 23. If necessary, apply downward pressure on motor to attain proper V-belt tension.

Cutterhead Pulley

Approximately

/4" Deflection

23. Install fence tilt handle (see Figure 25).

Fence Tilt

Handle

Motor Pulley

Figure 23. Correct V-belt deflection when

properly tensioned.

Verify outfeed table height is set correctly with

21. inserts at top dead center (TDC) (see Setting Outfeed Table Height on Page 48) and all

inserts are securely tightened in cutterhead.

Use (2) pre-installed cap screws on fence

22.

carriage to install fence (see Figure 24).

x 2

Figure 25. Installing fence tilt handle.

24. Use (2) M6-1 x 12 flange bolts, 6mm flat

washers, and M6-1 hex nuts to install belt guard under fence carriage (see Figure 26).

x 2

Belt Guard

Figure 26. Installing belt guard.

Figure 24. Installing fence.

Model G0604Z (Mfd. Since 02/24)

-21-

25. Install rear cabinet panel.

26. Set fence to 90º and move it all the way back.

27. Insert cutterhead guard shaft into extension

fence, as shown in Figure 27, so shaft flat is facing set screw, then tighten set screw against shaft.

Figure 27. Installing cutterhead guard.

Dust Collection

DO NOT operate Model G0604Z without an adequate dust collection system. This jointer creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.

Recommended CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

The cutterhead guard is a critical safety feature of this jointer. You MUST verify its operation before using the jointer! Failure to properly install this guard will greatly increase risk of serious personal injury.

28. Verify proper operation of cutterhead guard

by setting fence to 90°, moving fence to rear of table, then pulling cutterhead guard back and letting it go. It should spring back over cutterhead and contact fence without dragging across outfeed table.

If cutterhead guard DOES NOT spring

—

back over cutterhead and contact fence, or if it drags across outfeed table, then it must be adjusted (see Checking/

Adjusting Cutterhead Guard on Page 39 for complete instructions).

To connect a dust collection hose:

Fit 4" dust hose over dust port on left side

of cabinet and secure in place with a hose clamp (see Figure 28).

Tug hose to make sure it does not come off.

Note: A tight fit is necessary for proper

performance.

-22-

Figure 28. Example of dust hose connected to

dust port.

Model G0604Z (Mfd. Since 02/24)

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

table in the

SERVICE section of this manual can help.

DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine

ed results that can lead to serious injury,

Serious injury or death can result from

Test Run

Troubleshooting

Move POWER switch to OFF position and

remove switch disabling key (see Figure 29).

The Test Run consists of verifying the following:

1) The motor powers up and runs correctly, and

2) the switch disabling key disables the switch

properly.

using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

may result in malfunction or unexpect-

death, or machine/property damage.

Figure 29. Removing switch disabling key from

paddle switch.

Try to start machine with paddle switch dis-

abling key removed. Machine should not start.

— If machine does not start, switch disabling

feature is working correctly.

— If machine does start, immediately stop

machine. Switch disabling feature is not working correctly. This safety feature must work properly before proceeding with operations. Call Tech Support for help.

Recommended

Adjustments

To test run machine:

1. Clear all setup tools away from machine.

2. Ensure POWER switch is in down position.

3. Connect machine to power supply.

4. Move POWER switch to up position to turn

machine ON.

Press START button to start motor. Verify

motor operation, then press STOP button to stop motor.

The motor should run smoothly and without

unusual problems or noises.

Model G0604Z (Mfd. Since 02/24)

For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine. However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure the best possible results from your new machine.

Factory adjustments that should be verified:

Table Parallelism (Page 44).

•

Calibrating Depth Scale (Page 49).

•

Setting Fence Stops (Page 50).

•

-23-

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the

discussed

later in this manual

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,

training from experienced machine operators, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce your risk of serious injury, read this entire manual BEFORE

ing loss can occur while operating this

SECTION 4: OPERATIONS

Operation Overview

machine controls/components

are easier to understand.

seek additional

To complete a typical operation, the operator does the following:

Examines workpiece to verify it is safe and

suitable for jointing.

Adjusts fence for width of workpiece and

locks it in place.

Adjusts fence tilt, if necessary.

Adjusts infeed table height to set depth of cut

per pass.

Ensures cutterhead guard position and oper-

ation are functioning properly.

Puts on safety glasses, respirator, hearing

protection, and any other required protective equipment.

using machine.

Eye injuries, respiratory problems, or hear-

tool. Wear personal protective equipment to reduce your risk from these hazards.

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

-24-

Starts dust collection and jointer.

Using push blocks as needed, holds

workpiece firmly against infeed table and fence, and feeds workpiece into cutterhead at a steady and controlled rate until entire length of workpiece has been cut and it clears the cutterhead on the outfeed table side.

Repeats cutting process described above

until desired results are achieved.

Stops jointer and dust collection.

10.

Model G0604Z (Mfd. Since 02/24)

• Scrape all glue off the workpiece before

Glue deposits on the workpiece,

hard or soft, will gum up the cutterhead and

• Remove foreign objects from the work-

Make sure that any stock you process with the jointer is clean and free of dirt, nails, staples, tiny rocks or any other foreign objects that could damage the cutterhead. These particles could also cause a spark as they strike the cutterhead and create a fire

Wood stacked on a concrete

or dirt surface can have small pieces of con-

• Make sure all stock is sufficiently dried

Wood with a moisture content over 20% will cause unnecessary wear on the cutters and poor cutting results. Excess moisture can also hasten rust and corrosion.

Follow these rules when choosing and jointing stock:

• DO NOT joint or surface plane stock that

Injury to the operator or damage to the workpiece can occur if a knot becomes dislodged during the

• DO NOT joint or surface plane against the

Cutting against the grain

increases the likelihood of kickback, as well

• Jointing and surface planing with the

grain produces a better finish and is safer

Cutting with the grain is described as feeding the stock on the jointer so the grain points down and toward you as viewed

If the grain changes direction along the edge of the board, decrease the cutting depth and make additional passes.

• Only cut natural wood. This jointer is only

designed for cutting natural wood stock.

wood, laminates, drywall, backer board, metals, glass, stone, tile, products with lead-based paint, or products that contain asbestos. Cutting these may lead to injury or machine damage.

Stock Inspection &

jointing.

Requirements

contains large or loose knots.

cutting operation.

grain direction.

as tear-out on the workpiece.

for the operator.

on the edge of the stock (see Figure below).

produce poor results.

piece.

hazard.

IMPORTANT:

crete or stone pressed into the surface.

before jointing.

Edge Jointing

Note:

CORRECT

INCORRECT

Figure 30. Proper grain alignment with

Never use it to cut MDF, particle board, ply-

Model G0604Z (Mfd. Since 02/24)

cutterhead.

With Grain

Against Grain

8" Min.

/4" Min.

Surface Planing

8" Min.

/2" Min.

/4" Min.

Figure 31. Minimum stock dimensions for jointer.

-25-

Setting Depth of Cut

The depth of cut on a jointer is the amount of material removed from the bottom of the workpiece as it passes over the cutterhead.

The depth of cut is set by adjusting the height of the infeed table relative to the carbide inserts at TDC (top dead center).

Depth-of-Cut Scale

The depth of cut can be referenced directly from the depth scale located on the front of the jointer (see figures below).

Note: The depth scale can be calibrated or "zeroed" if it is not correct. Refer to Calibrating Depth Scale on Page 49 for more information.

DO NOT exceed 1⁄8" depth of cut per pass

when edge jointing and

pass when surface planing on this machine

or kickback and serious injury may occur!

⁄16" depth of cut per

Adjusting Infeed Table Height

To adjust the infeed table height, loosen the infeed table lock, use the infeed table adjustment lever to raise or lower the table, then tighten the lock to secure the setting (see Figure 32).

Infeed Table Lock

Figure 33. Location of depth-of-cut scale.

Depth Scale

Pointer

Scale

-26-

Infeed

Table

Adjustment

Lever

Figure 32. Infeed table controls.

Figure 34. Location of depth-of-cut components.

Model G0604Z (Mfd. Since 02/24)

Squaring stock involves four steps performed in the order below:

1. Surface Plane on Jointer—Concave face of

workpiece is surface planed flat with jointer.

2. Surface Plane on a Thickness Planer—

Opposite face of workpiece is surface planed flat with a thickness planer.

3. Edge Joint on Jointer—Concave edge of

workpiece is jointed flat with jointer.

4. Rip Cut on a Table Saw—Jointed edge

of workpiece is placed against a table saw fence and opposite edge cut off.

Squaring Stock

Previously

Jointed

Edge

Previously Surface

Planed Face

Model G0604Z (Mfd. Since 02/24)

-27-

To surface plane on jointer:

1. Stock Inspection &

2. Set infeed table height to desired cutting

To minimize risk of kickback,

" per pass

5. Place workpiece firmly against fence and

To ensure workpiece remains

of workpiece

head while keeping it firmly against fence

Keep hands at least 4" away from cutterhead during the entire cut. Instead of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks whenever practical to further reduce risk of

When squaring up stock, cut opposite side of workpiece with a planer instead of the jointer to ensure both sides are parallel.

Failure to use push blocks when surface

ing rotating cutterhead, which will cause serious personal injury. ALWAYS use push

The purpose of surface planing (see example

Figures

on the jointer is to make one flat face on a piece of stock to prepare it for thickness planing on a planer.

Surface Planing

below)

planing could result in your hands contact-

Inspect stock to ensure it is safe and suitable

for the operation (see Requirements section).

depth for each pass.

CAUTION:

do not exceed a cutting depth of when surface planing.

Set fence to 90°.

⁄16

blocks when surface planing on jointer!

Figure 35. Example of surface planing operation.

Start jointer.

infeed table.

CAUTION:

stable during cut, concave sides must face toward table and fence.

Feed workpiece completely across cutter-

and tables during the entire cut.

CAUTION:

accidental hand contact with cutterhead.

Repeat Step 6 until entire surface is flat.

Figure 36. Illustration of surface planing results.

-28-

Removed

Surface

Tip:

Model G0604Z (Mfd. Since 02/24)

To edge joint on jointer:

Stock Inspection &

Surface

3. Set infeed table height to desired cutting

To minimize risk of kickback,

6. Place workpiece firmly against fence and

To ensure workpiece remains

of workpiece

head while keeping it firmly against fence

When squaring up stock, cut opposite edge of workpiece with a table saw instead of the jointer—otherwise, both edges of workpiece will not be parallel with each other.

Edge jointing (see example Figures below) produces a flat and true surface along the side of a workpiece by removing uneven areas.

essential step for

or rough stock and when preparing a workpiece for joinery or finishing.

Edge Jointing

Inspect stock to ensure it is safe and suitable

for the operation (see Requirements section).

squaring up warped

Figure 37. Example of edge jointing operation.

It is

Surface plane workpiece (see

Planing section).

depth for each pass.

CAUTION:

do not exceed a cutting depth of

Set fence to 90°.

Start jointer.

infeed table with concave side facing down.

CAUTION:

stable during cut, concave sides must face toward table and fence.

Feed workpiece completely across cutter-

and tables during the entire cut.

CAUTION:

⁄8" per pass

Figure 38. Illustration of edge jointing results.

Model G0604Z (Mfd. Since 02/24)

Removed

Surface

accidental hand contact with cutterhead.

Repeat Step 6 until the entire edge is flat.

Tip:

-29-

To bevel cut on jointer:

Stock Inspection &

Surface

4. Set infeed table height to cutting depth

Cutting depth for bevel cuts is

, depending on

workpiece against table and fence with firm pressure, and feed workpiece over cutter-

When your leading hand gets within 4" of the cutterhead, lift it up and over cutterhead, and place push block on portion

. Now, focus your pressure on outfeed end of the workpiece while feeding, and repeat same action with your trailing hand when it

keep

your hands safe, DO NOT let them get closer

at any time

you are satisfied with the results.

Bevel cuts (see example Figures below) can be made by setting the fence at the desired angle and feeding the workpiece firmly along the fence face, with the bottom inside corner firmly against the table. The cutting process typically requires multiple passes or cuts to bevel the entire edge of a workpiece.

Bevel Cutting

Inspect stock to ensure it is safe and suitable

for the operation (see Requirements section).

Surface plane workpiece (see

Planing section).

Edge joint workpiece (see Edge Jointin

section).

Figure 39. Fence setup for a bevel cut of 45°.

desired for each pass.

CAUTION:

typically between hardness and width of stock.

Set fence tilt to desired angle of cut.

Place workpiece against fence and infeed

table with concave side face down.

Start jointer.

With a push block in your leading hand, press

head with a push block in your trailing hand.

CAUTION:

of the workpiece once it is 4" past cutterhead

⁄16" and 1⁄8"

Figure 40. Illustration of bevel cutting results.

-30-

Removed

Surface

gets within 4" of cutterhead. To help

than 4" from moving cutterhead during operation!

Repeat cutting process, as necessary, until

Model G0604Z (Mfd. Since 02/24)

A rabbet cut removes a portion of a workpiece edge, so it fits together with an opposing, equally sized rabbet cut on another workpiece (see example

. This is a classic method of

joining two workpieces that is simple, yet strong.

This jointer can be used to make high-quality rabbet cuts, but there are some situations—whether it

s due to an excessively large/small workpiece size or rabbet cutting width/depth—when it will not be safe or appropriate for making the rabbet cut on this jointer. In these cases, you need to use another tool or method for rabbet cutting that will be a safer alternative.

alternatively be made using a table saw, router, or even a hand saw. As with any type of cutting operation, always consider your safety first and use good

Typically, rabbet cutting with a jointer requires the cutterhead guard to be removed first, so the workpiece can slide along the rabbeting ledge during the cut. However, it is possible to make rabbet cuts with workpieces up to 1

without removing the cutterhead guard. This is done by performing the rabbet cut with the workpiece on end (similar to when you are edge jointing).

Rabbet Cutting

To rabbet cut on jointer:

Inspect stock to ensure it is safe and suitable

1. for the operation (see Stock Inspection & Requirements on Page 25).

Figure below)

Removed

Surface

Rabbet Joints

2. Set infeed table height to desired cutting depth for each pass.

CAUTION: For safety reasons, cutting

depth should never exceed

Remove cutterhead guard if necessary to per-

form operation (see Figure 41).

Guard Installed

⁄8" per pass.

rabbet cut can

Model G0604Z (Mfd. Since 02/24)

judgement!

" thick

Guard Removed

Figure 41. Examples of typical rabbet cutting

operations.

-31-

When cutterhead guard is removed,

essary exposure to cutterhead, always

Feed workpiece completely across cutterhead

while keeping it firmly against fence and tables during entire cut.

attempting any other cut besides a rabbet directly exposes operator to moving cutterhead. To minimize risk of injury and unnec-

keep cutterhead guard installed when possible, and ALWAYS immediately replace it after performing rabbet cuts.

4. Set fence to 90° and near front of jointer,

so amount of exposed cutterhead in front of fence matches size of desired rabbet.

Start jointer.

6. Place workpiece firmly against fence and

infeed table.

CAUTION: To ensure workpiece remains

stable during cut, concave sides of workpiece must face toward table and fence.

CAUTION: Keep hands at least 4" away

from cutterhead during the entire cut. Instead of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks whenever practical to further reduce risk of accidental hand contact with cutterhead.

Repeat Step 7 until rabbet is cut to depth.

Re-install cutterhead guard if removed in

9. Step 3 (see Checking/Adjusting Cutterhead Guard on Page 39).

-32-

Model G0604Z (Mfd. Since 02/24)

order online at www.grizzly.com or call 1-800-523-4777

Installing unapproved accessories may

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

G0862—3 HP Portable Cyclone Dust Collector

The capstone of our line of affordable, high-quality cyclones, the G0862 features a 3 HP motor, a whopping 1941 CFM of airflow capacity, and a 45-gallon collection capacity. It's packed with features like a quick-release collection drum, latching system, high-efficiency, two-stage separation driven by a 16" aluminum impeller, durable powder coated finish, and a heavy-duty steel frame and housing.

H7319—Indexable Carbide Inserts (10-Pack)

These indexable carbide inserts can be rotated to provide four factory sharp edges before replacement. Inserts measure 14 x 14 x 2mm.

Figure 43. Replacement carbide inserts for

Model G0604Z.

T2 15 78—12 " Beveled Straight Edges w/Scale T21579—24" Beveled Straight Edges w/Scale T21580—36" Beveled Straight Edges w/Scale

These bevel straight edges are made from hardened steel and feature a satin chrome finish and are ground and lapped for straightness and parallelism. Each straightedge offers true right angles for all edges, along with a beveled edge with scale in US standard.

⁄64" graduations.

Figure 42. Model G0862 3 HP Portable Cyclone

Dust Collector.

Model G0604Z (Mfd. Since 02/24)

Figure 44. T21578, T21579, and T21580

straightedges.

-33-

To reduce risk of shock or accidental startup, always disconnect machine from

The cleaning process for this machine is simple. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Treat all unpainted cast iron and steel with a non-staining lubricant after cleaning.

SECTION 6: MAINTENANCE

Cleaning &

Protecting

power before adjustments, maintenance, or service.

Schedule

For optimum performance from this machine, this maintenance schedule must be strictly followed.

Ongoing

To minimize your risk of injury and maintain proper machine operation, shut down the machine immediately if you ever observe any of the items below, and fix the problem before continuing operations:

• Loose mounting bolts.

• Dust or debris on and around machine. Dull or damaged cutterhead inserts.

• Unprotected cast-iron surfaces.

• Worn or damaged wires.

• Any other unsafe condition.

•

Monthly Check

• V-belt tension, damage, or wear (Page 41).

• Clean/vacuum dust buildup from inside cabi-

net and off motor.

Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use— this ensures moisture from wood dust does not remain on bare metal surfaces.

Keep tables rust-free with regular applications of quality lubricants.

Recommended Metal Protectants

G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT

11 Oz . Spray

-34-

Figure 45. Recommended products for

protecting unpainted cast-iron and steel.

Model G0604Z (Mfd. Since 02/24)

Since all bearings are sealed and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them.

It is essential to clean components before lubricating them because dust and chips build up on lubricated components and make them hard to move. Simply adding more grease to them will not yield smooth moving components.

Clean the components below with mineral spirits or other oil/grease solvent cleaner and shop rags.

Lubrication

SB1365—South Bend Way Oil-ISO 68

Infeed/Outfeed Table Controls

Oil Type ................ SB1365 or ISO 68 Equivalent

Oil Amount

Frequency.......................................... As Needed

Lubricate the infeed/outfeed table adjustment lever components with light machine oil as needed (see Figure 47). Wipe off excess oil and sawdust with a cloth.

............................................Thin Coat

Figure 46. Recommended product for machine

lubrication.

Figure 47. Adjustment lever lubrication location.

Fence

Oil Type ................ SB1365 or ISO 68 Equivalent

Oil Amount Lubrication Frequency

Place one or two drops of light machine oil on fence pivot points (see Figure 48) as needed.

...........................................1–2 Drops

....................... As Needed

Figure 48. Fence lubrication locations.

Model G0604Z (Mfd. Since 02/24)

-35-

Review the troubleshooting procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support.

the

serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start, or power supply breaker immediately trips after startup.

Machine stalls or is underpowered.

1. POWER switch in OFF position.

2. POWER switch disabling key removed.

3. Incorrect power supply voltage or circuit size.

4. Plug/receptacle at fault/wired incorrectly.

5. Power supply circuit breaker tripped or fuse blown.

6. Motor wires connected incorrectly.

7. Thermal overload relay has tripped/at fault.

8. Start capacitor at fault.

9. Centrifugal switch adjustment/contact points at fault.

10. Contactor not energized/at fault.

11. Wiring broken, disconnected, or corroded.

12. ON/OFF button(s) at fault.

13. Motor or motor bearings at fault.

1. Workpiece material unsuitable for machine.

2. Feed rate/cutting speed too fast.

3. Machine undersized for task.

4. Belt slipping/pulleys misaligned.

5. Motor wires connected incorrectly.

6. Plug/receptacle at fault/wired incorrectly.

7. Pulley slipping on shaft.

8. Motor overheated.

9. Run capacitor at fault.

10. Extension cord too long.

11. Contactor not energized/at fault.

12. Centrifugal switch/contact points at fault.

13. Motor or motor bearings at fault.

1. Move POWER switch to ON position.

2. Install POWER switch disabling key.

3. Ensure correct power supply voltage and circuit size.

4. Test for good contacts; correct wiring.

5. Ensure circuit is free of shorts. Reset circuit breaker or replace fuse.

6. Correct motor wiring connections (Page 51).

7. Reset. Adjust or replace if at fault.

8. Test/replace if at fault.

9. Adjust centrifugal switch/clean contact points. Replace either if at fault.

10. Test all legs for power; replace if necessary.

11. Fix broken wires or disconnected/corroded connections.

12. Replace button(s).

13. Replace motor.

1. Only cut wood/ensure moisture is below 20% (Page 25).

2. Decrease feed rate/cutting speed.

3. Use sharp inserts; reduce feed rate/depth of cut (Page 26).

4. Clean/tension/replace belt (Page 41); ensure pulleys are aligned (Page 42).

5. Correct motor wiring connections (Page 51).

6. Test for good contacts; correct wiring.

7. Tighten/replace loose pulley/shaft.

8. Clean motor, let cool, and reduce workload.

9. Test/repair/replace.

10. Move machine closer to power supply; use shorter extension cord (Page 12).

11. Test all legs for power; repair/replace if at fault.

12. Adjust centrifugal switch/clean contact points. Replace either if at fault.

13. Replace motor.

Note: Please gather

-36-

Model G0604Z (Mfd. Since 02/24)

Motor & Electrical (Cont.)

Symptom Possible Cause Possible Solution

Machine has vibration or noisy operation.

1. Motor or component loose.

2. Mobile cabinet feet not adjusted properly.

3. V-belt worn, loose, pulleys misaligned or belt slapping cover.

4. Insert(s) at fault.

5. Pulley loose.

6. Motor mount loose/broken.

7. Cutterhead bearings at fault.

8. Motor fan rubbing on fan cover.

9. Centrifugal switch needs adjustment/at fault.

10. Motor bearings at fault.

1. Replace damaged or missing bolts/nuts; tighten if loose.

2. Adjust mobile cabinet feet to stabilize machine.

3. Inspect/replace belt (Page 41). Re-align pulleys if necessary (Page 42).

4. Rotate/replace insert(s) (Page 43).

5. Secure pulley on shaft (Page 42).

6. Tighten/replace.

7. Replace bearing(s)/re-align cutterhead.

8. Fix/replace fan cover; replace loose/damaged fan.

9. Adjust/replace if at fault.

10. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

Operation

Symptom Possible Cause

Table(s) hard to adjust.

Excessive snipe (gouge in end of board that is uneven with rest of cut); back of workpiece is concave.

Workpiece stops in middle of cut; front of workpiece is concave.

Workpiece chipping, tear-out, indentations, or overall rough cuts.

Fuzzy grain left in workpiece.

Long lines or ridges that run along length of workpiece.

1. Table lock(s) engaged/partially engaged.

2. Table stop(s) blocking movement.

1. Outfeed table set too low.

2. Operator pushing down on trailing end (infeed side) of workpiece as it leaves cutterhead.

1. Outfeed table set too high. 1. Align outfeed table with cutterhead inserts at top dead

1. Workpiece is rough or has loose knots/

surface aws; not suitable for jointing.

2. Not feeding workpiece to cut "with" the grain.

3. Dull inserts.

4. Nicked or chipped insert(s).

5. Feeding workpiece too fast.

6. Excessive depth of cut.

7. Lack of proper dust collection or clogged dust port.

1. Wood has high moisture content.

2. Dull inserts.

1. Nicked or chipped inserts.

2. Loose or incorrectly installed insert(s).

3. Dirt or debris under insert(s).

Possible Solution

1. Completely loosen table lock(s) (Page 4).

2. Loosen/reset table stop(s) (Page 49).

1. Align outfeed table with cutterhead inserts at top dead

center (Page 48).

2. Focus most of the workpiece pressure against outfeed table while cutting.

center (Page 48).

1. Inspect workpiece. Use smooth stock without loose knots/surface aws (Page 25).

2. Flip workpiece 180° before feeding again.

3. Rotate/replace inserts (Page 43).

4. Rotate/replace inserts (Page 43).

5. Reduce feed rate.

6. Reduce depth of cut (Page 26).

7. Clear blockages, ensure dust collection is operating

efciently; upgrade dust collector.

1. Ensure wood moisture content is less than 20%. Allow to dry if necessary (Page 25).

2. Rotate/replace inserts (Page 43).

1. Rotate/replace inserts (Page 43).

2. Remove/replace insert(s) and install properly (Page 43).

3. Remove insert(s), clean bottom of insert/cutterhead mounting pocket and re-install (Page 43).

Model G0604Z (Mfd. Since 02/24)

-37-

Operation (Cont.)

Symptom Possible Cause Possible Solution

Uneven cutter marks, wavy surface, or chatter marks across face of workpiece.

Glossy surface; scorching or burn marks on workpiece.

Workpiece is concave or convex along its length after jointing.

Workpiece edges not square; tapered cut produced.

1. Feeding workpiece too fast.

2. Insert(s) not properly adjusted or dirt or debris under insert(s).

1. Dull inserts.

2. Feed rate too slow.

1. Workpiece not held with even pressure against outfeed table during cut.

2. Workpiece too uneven at start of operation.

3. Tables not parallel with cutterhead and each other.

1. Fence not square to table(s); fence tilt unlocked.

2. Insert(s) not adjusted at even heights in cutterhead.

3. Warped infeed or outfeed table.

1. Reduce feed rate.

2. Remove, clean bottom of insert/cutterhead mounting pocket, and re-install any inserts that are "raised" in cutterhead (Page 43).

1. Rotate/replace inserts (Page 43).

2. Increase feed rate.

1. Apply even, downward pressure against workpiece throughout entire travel along outfeed side during cut.

2. Take partial cuts to remove extreme high spots before doing a full pass.

3. Verify/adjust table parallelism (Page 44).

1. Square fence to table(s) (Page 50); lock fence.

2. Remove, clean bottom of insert/cutterhead mounting pocket, and re-install any inserts that are "raised" in cutterhead (Page 43).

3. Regrind/replace table.

-38-

Model G0604Z (Mfd. Since 02/24)

Checking/Adjusting

Cutterhead Guard

The cutterhead guard is designed to reduce the risk of accidental contact with hands or fingers with the spinning cutterhead. When properly installed and functioning correctly, the guard automatically rotates clear of the cutterhead during the cutting operation and then springs back over the cutterhead as soon as the operation is complete.

To check/adjust cutterhead guard:

DISCONNECT MACHINE FROM POWER!

2. Loosen fence lock, move fence all the way

back, then tighten fence lock.

Pull cutterhead guard back and let it go. It

should spring back over cutterhead and rest against fence (see Figure 49).

— If cutterhead guard does spring back

over cutterhead and rest against fence, cutterhead guard is properly tensioned. Proceed to Step 7.

— If cutterhead guard does not spring back

over cutterhead and rest against fence, proceed to Step 4.

In order to function as intended, the guard must be installed as low as possible over the infeed table without actually touching it (approximately

⁄16 " above infeed table), and it must have enough

spring tension at the mounting shaft to quickly reposition itself against the fence after it is rotated away from the cutterhead and released. Before performing rabbeting operations, adjust guard height to just clear outfeed table.

Items Needed Qty

Work Gloves ................................................. 1 Pr.

Hex Wrenches 4, 6mm Straight Jaw Pliers 10"

................................ 1 Ea.

...................................... 1

Figure 49. Cutterhead guard against fence.

Model G0604Z (Mfd. Since 02/24)

-39-

4. Put on work gloves and loosen cap screw

securing cutterhead guard clamp just enough so cutterhead guard moves freely (see Figure

50). DO NOT remove cap screw.

Guard Clamp

Figure 50. Location of cutterhead guard clamp

and cap screw.

With cutterhead guard resting against fence,

use straight-jaw pliers to rotate cutterhead

guard clamp a

⁄4 turn clockwise, then tighten

cap screw to secure guard clamp, as shown in Figure 51.

Clockwise

Rotation

6. Pull cutterhead guard back and let it go. It

should spring back over cutterhead and rest against fence.

— If cutterhead guard does spring back

over cutterhead and rest against fence, cutterhead guard is properly tensioned. Proceed to Step 7.

— If cutterhead guard does not spring back

over cutterhead and rest against fence, repeat Steps 4–5 until properly adjusted, then proceed to Step 7.

Verify cutterhead guard height is as low as

possible (approximately 1⁄8" above infeed table) without dragging on infeed table/rabbeting extension.

— If cutterhead guard is as low as possible

without dragging on infeed table/rabbeting extension, cutterhead guard height is correct. No further adjustment is required.

— If cutterhead guard is not as low as pos-

sible or drags on infeed table/rabbeting extension, loosen set screw securing cutterhead guard shaft, position cutterhead

guard until it is approximately

⁄8" above

infeed table, then tighten set screw (see Figure 52).

Cap

Screw

Fence

Cutterhead

Guard Clamp

Figure 51. Rotating cutterhead guard clamp

(tables removed for clarity).

-40-

Figure 52. Location of cutterhead guard shaft

set screw.

Model G0604Z (Mfd. Since 02/24)

Tensioning/

Replacing V-Belt

To ensure optimum power transmission from the motor to the cutterhead, the V-belt must be in good condition (free from cracks, fraying and wear) and properly aligned and tensioned.

After approximately 16 hours of operation, belt will stretch and seat into pulley grooves. The belt needs to be re-tensioned after this initial break-in period to ensure optimum power transfer and maximum overall life of the belt.

Items Needed Qty

Additional Person .............................................. 1

Replacement V-Belt (P0604Z224) Phillips Head Screwdriver #2 Wrenches or Sockets 12, 13mm

..................... 1

............................ 1

.................1 Ea.

Belt and pulleys will be hot after operation. Allow them to cool before handling.

5. Press belt with moderate pressure in cen-

ter to check belt tension. Belt is correctly tensioned when there is approximately deflection when pushed (see Figure 54).

— If there is more than 1⁄4" deflection when

you check belt tension, repeat the tensioning procedure until it is correct.

Cutterhead Pulley

Approximately

/4" Deflection

Motor Pulley

⁄4"

Tensioning V-Belt

1. DISCONNECT MACHINE FROM POWER!

2. Remove cabinet rear panel and belt guard.

3. Loosen hex nuts on carriage bolts securing

motor (see Figure 53). DO NOT completely remove hex nuts.

x 4

Figure 54. Correct belt deflection when properly

tensioned.

Tighten motor mount hex nuts (see Figure

53), and install cabinet rear panel and belt

guard.

Replacing V-Belt

1. DISCONNECT MACHINE FROM POWER!

2. Remove cabinet rear panel and belt guard.

3. Loosen hex nuts on carriage bolts securing

motor (see Figure 53).

Have another person lift motor as you remove

belt and replace it with a new one. Make sure ribs of belt are seated in pulley grooves.

Follow Steps 4–5 in Tensioning Belt proce-

dure to set correct belt tension.

Figure 53. Motor adjustment location.

Press down on motor to keep tension on belt.

Model G0604Z (Mfd. Since 02/24)

Tighten motor mount hex nuts (see Figure

53), and install cabinet rear panel and belt

guard.

-41-

Aligning Pulleys

Pulley alignment is another important factor in power transmission and belt life. The pulleys should be parallel to each other and in the same plane (coplanar) for optimum performance.

The pulleys can be adjusted by loosening the pulley set screws, aligning the pulleys, and retightening the set screws.

Tools Needed Qty

Hex Wrench 3mm .............................................. 1

Straightedge 4' Phillips Head Screwdriver #2 Wrenches or Sockets 12, 13mm

.................................................. 1

............................ 1

.................1 Ea.

Straightedge

Cutterhead

Touching

Evenly

To align pulleys:

DISCONNECT MACHINE FROM POWER!

2. Remove cabinet rear panel and belt guard,

then move fence all the way back.

Place straightedge against pulleys to check

their alignment (see Figure 55).

Note: This can also be done visually (without

a straightedge) if you do not have a straightedge available that will fit; however, the most accurate results will come from using a straightedge.

Motor

Figure 55. Example of checking pulley

alignment.

— If they are not aligned, loosen set screws

on motor pulley as needed to align pulleys, then tighten set screws, as shown in Figure 56.

Pulley

Straightedge

x 2

-42-

Figure 56. Motor pulley set screw locations.

Replace cabinet rear panel and belt guard,

then move fence to desired position.

Model G0604Z (Mfd. Since 02/24)

Rotating/Replacing

Indexable Inserts

The Model G0604Z spiral cutterhead is equipped with 4-sided indexable carbide inserts. Each insert can be removed, rotated, and re-installed to use any of its four cutting edges. If one cutting edge becomes dull or damaged, simply rotate it 90º (see Figure 57) to use a sharp cutting edge.

Figure 57. Rotating indexable carbide inserts.

Cutterhead inserts are extremely sharp. Wear work gloves to avoid the risk of serious personal injury during the following steps in this section.

To replace or rotate indexable insert:

1. DISCONNECT MACHINE FROM POWER!

Set fence to 90° and move it all the way back.

Remove cutterhead guard, and lower infeed

table as far down as it will go.

Remove belt guard to expose cutterhead

pulley.

Rotate pulley as needed to make inserts

accessible for removal or rotation.

Remove any sawdust from head of carbide

insert Torx screw.

Each insert has a reference dot on one corner. As the insert is rotated, the reference dot location can be used as an indicator of which edges are used and which are new. Replace insert when the reference dot has been used and rotated back to its starting position.

Items Needed

• Work Gloves ......................................... 1 Pair

• Safety Glasses (per person)........................ 1

Flat Hd Torx Screws

•

T20 M6-1 x 15 ..............................As Needed

Indexable Carbide Inserts

•

14 x 14 x 2mm ..............................As Needed

Torx Bit T-20 1⁄4" Shank ............................... 1

•

• T-Handle Bit Driver 1⁄4" ................................. 1

• Wrench or Socket 10mm ............................. 1

• Hex Wrench 4mm ........................................ 1

• Torque Wrench 0–50 in.-lb. ......................... 1

• Clean Shop Rags .........................As Needed

• Degreaser .....................................As Needed

• Light Machine Oil .........................As Needed

Put on work gloves to protect fingers and

hands.

Remove Torx screw and indexable insert

(see Figure 58).

Cutterhead

Insert

Torx

Screw

Figure 58.

Example of cutterhead inserts and

Torx screws.

Model G0604Z (Mfd. Since 02/24)

-43-

9. Clean all dust and dirt off insert and cutterhead

pocket from which insert was removed, and replace insert so a fresh, sharp edge is facing outward.

Checking/Adjusting

Table Parallelism

— If all four insert cutting edges have been

used, replace insert with a new one. Always position reference dot in same position when installing a new insert to aid in rotational sequencing.

Note: Proper cleaning is critical to achiev-

ing a smooth finish. Dirt or dust trapped between insert and cutterhead will slightly raise insert, and make noticeable marks on your workpieces the next time you cut.

Lubricate Torx screw threads with a light

10.

machine oil, wipe excess oil off threads, and torque Torx screw to 48–50 inch pounds.

Note: Excess oil may squeeze between

insert and cutterhead or in screw hole, thereby lifting insert or screw slightly and affecting workpiece finishes.

Install belt guard and raise infeed table.

11.

If the tables are not parallel with the cutterhead or each other, then poor cutting results and kickback can occur.

Needed Qty

Tools

Straightedge 4' .................................................. 1

Hex Wrench 4mm Hammer Center Punch

............................................. As Needed

.............................................. 1

..................................... As Needed

Checking Outfeed Table

1. DISCONNECT MACHINE FROM POWER!

2. Remove cutterhead guard, fence, and rear

cabinet panel.

Loosen outfeed table lock, and loosen jam

nuts and positive stop bolts located on the rear of machine just behind outfeed table (see Figure 59).

Install cutterhead guard back over cutterhead,

12.

making sure that spring tension in guard is properly set so guard springs back over cutterhead when it is pulled back and released, as shown in Checking/Adjusting Cutterhead Guard on Page 39.

Stop Bolts

Figure 59. Outfeed table positive stop bolts.

-44-

Model G0604Z (Mfd. Since 02/24)

Black Lines Represent Straightedge

Rotate motor pulley so that you can access

cutterhead body with straightedge between insert rows (see Figure 60).

Place straightedge on outfeed table so it hangs

over cutterhead, then lower outfeed table until straightedge just touches cutterhead body (see Figure 60).

Straightedge

Outfeed Table

Checking Infeed Table

1. Follow all steps in Checking Outfeed Table

on Page 44 to first make sure that outfeed table is parallel with cutterhead.

Set outfeed table height (see Setting Outfeed

2. Table Height on Page 48).

Rotate cutterhead so inserts will not inter-

fere, then place straightedge across infeed/ outfeed tables and adjust infeed table even with outfeed table (see Figure 62).

Straightedge

Figure 60. Adjusting outfeed table even with

cutterhead body.

Place straightedge in positions shown in

6. Figure 61. In each position, straightedge

should touch cutterhead and sit flat on outfeed table.

Black Lines Represent Straightedge Positions From Overhead View

Figure 61. Straightedge positions for verifying if

outfeed table is parallel with cutterhead.

InfeedOutfeed

Figure 62. Infeed and outfeed tables set evenly.

4. Place straightedge in positions shown in Figure 63. In each position, the straightedge

should sit flat against both outfeed table and infeed table.

Positions from Overhead View

— If straightedge touches cutterhead body

and sits flat across outfeed table in each position, then outfeed table is already parallel with cutterhead. Follow Checking Infeed Table instructions on this page.

— If straightedge does not touch cutterhead

Model G0604Z (Mfd. Since 02/24)

and sit flat on outfeed table in any of the positions, then outfeed table is not parallel with cutterhead. Perform Adjusting Table

Parallelism procedure on Page 46.

Figure 63. Straightedge positions for checking

infeed/outfeed table parallelism.

— If straightedge sits flat against both infeed

and outfeed tables, then tables are parallel. Install cutterhead guard, fence, and rear cabinet panel.

— If straightedge does not sit flat against

both infeed and outfeed tables in any of positions, proceed to Adjusting Table Parallelism on Page 46.

-45-

Adjusting Table Parallelism

For safe and proper cutting results, the tables must be parallel with the cutterhead. Adjusting them to be parallel is a task of precision and patience, and may take up to one hour to complete. Luckily, this is considered a permanent adjustment and should not need to be repeated for the life of the machine.

Due to the complex nature of this task, we recommend that you double check the current table positions to make sure that they really need to be adjusted before starting.

IMPORTANT: The steps below are intended to be performed directly after the steps involved in checking the outfeed table parallelism. Do not continue until you have performed those steps.

To adjust table parallelism:

Place straightedge on outfeed table so it hangs

over cutterhead, and lower outfeed table until straightedge just touches cutterhead body (see Figure 64).

The tables have four eccentric bushings under each corner that allow the tables to be adjusted parallel. These eccentric bushings are locked in place by set screws and adjust when rotated.

The correct order for adjusting the table parallelism is to first adjust the outfeed table parallel with the cutterhead to within 0.010"-0.012", then adjust the infeed table parallel with the outfeed table.

When setting the outfeed table, all measurements must be made from the cutterhead body—NOT the inserts.

Straightedge

Outfeed Table

Figure 64. Adjusting outfeed table even with

cutterhead body.

Remove top set screw from (4) eccentric

bushings under outfeed table, and loosen set screws underneath removed set screws (see Figure 65).

x 4

-46-

Eccentric

Bushing

(1 of 4)

Figure 65. Eccentric bushing and set screw

location.

Model G0604Z (Mfd. Since 02/24)

3. Place straightedge in one of the positions shown in Figure 66, and adjust table by turning eccentric bushings as needed so that straightedge touches cutterhead while lying flat across outfeed table. Repeat this step with each remaining straightedge position as many times as necessary until outfeed table is parallel with cutterhead to within 0.010"–

0.012".

Note: Setting outfeed table parallel to

cutterhead within 0.010"-0.012" will produce high quality results. Going lower than this number will produce minimal gain.

Straightedge

Outfeed Table

Infeed Table

Figure 67. Infeed and outfeed tables set evenly.

Place straightedge in one of the positions

shown in Figure 68, and adjust eccentric bushings under infeed table so straightedge lies flat against both tables.

Black Lines Represent Straightedge Positions From Overhead View

Figure 66. Straightedge positions for verifying if

outfeed table is parallel with cutterhead.

Repeat Step 3 with each remaining straight-

edge position as many times as necessary until outfeed table is parallel with cutterhead.

Tighten/replace set screws in eccentric bush-

ings on outfeed table.

Remove set screw from each of the (4)

eccentric bushings under infeed table, and loosen set screws underneath those removed set screws.

Black Lines Represent Straightedge

Positions from Overhead View

Figure 68. Straightedge positions for checking

infeed/outfeed table parallelism.

Repeat Step 8 with each remaining straight-

edge position as many times as necessary until infeed table is parallel with outfeed table.

Tighten/install set screws in eccentric bush-

10.

ings on infeed table.

Perform Setting Outfeed Table Height on

11. Page 48.

Rotate cutterhead so inserts will not inter-

fere, then place straightedge across infeed/ outfeed tables and adjust infeed table even with outfeed table (see Figure 67).

Model G0604Z (Mfd. Since 02/24)

-47-

Setting Outfeed

Table Height

To help ensure safe operation and the best cutting results, set the outfeed table height level with the inserts when they are at top-dead-center (TDC). If the outfeed table is set too low, the workpiece will be tapered from front to back or there will be snipe (a gouge in the end of the board that is uneven with the rest of the cut). If the outfeed table is set too high, the workpiece will hit the edge of the outfeed table during operation, increasing the chance of kickback.

Tools Needed Qty

Straightedge 4' .................................................. 1

Open-End Wrench 17mm Hex Wrenches 3, 4, 8mm Phillips Head Screwdriver #2

.................................................................. 1

Pliers

.................................. 1

............................ 1

4. Place straightedge on outfeed table so it hangs over cutterhead, then use motor pulley to rotate cutterhead until one insert is at TDC (its highest point during rotation), as shown in Figures 70–71.

Top Dead

Center

Figure 70. Cutterhead insert at TDC.

Straightedge

To set outfeed table height:

DISCONNECT MACHINE FROM POWER!

2. Remove cutterhead guard, fence, and rear

cabinet panel.

Loosen outfeed table lock, then loosen jam

nuts and positive stop bolts located at rear of machine just behind outfeed table (see Figure 69).

Stop Bolts

Outfeed Infeed

Figure 71. Using straightedge to check outfeed

table height.

Use outfeed table adjustment lever to set

outfeed table so insert barely touches straightedge, as shown in Figure 71.

Tighten outfeed table lock so outfeed table

will not move during operation.

Tighten positive stop bolts, then jam nuts.

8. Install cutterhead guard, fence, and rear

cabinet panel.

Figure 69. Outfeed table positive stop bolts.

-48-

Model G0604Z (Mfd. Since 02/24)

Adjusting Infeed

Calibrating Depth

Table Stop Bolts

The infeed table on the Model G0604Z has positive stop bolts that, when properly set up, allow the operator to quickly adjust the infeed table between finish/final cuts and shaping/heavy cuts.

\We recommend setting the minimum depth of cut

⁄32" and the maximum depth of cut to 1⁄8" for

to most operations.

DO NOT exceed 1⁄8" cut per pass on this machine or the risk of kickback and serious injury will be greatly increased!

Each positive stop bolt controls top or bottom range of table movement (see Figure 72). Jam nuts lock positive stop bolts in position so they will not move during operation.

Scale

The depth scale can be calibrated or "zeroed" to make sure the cutting depth shown on the scale matches the actual cutting depth (per pass).

Tools Needed Qty

Straightedge 4' .................................................. 1

Hex Wrench 2.5mm

To calibrate depth scale:

DISCONNECT MACHINE FROM POWER!

Set outfeed table height (see Setting Outfeed

2. Table Height on Page 48).

Rotate cutterhead until insert is no longer at

TDC, extend straightedge over both tables, then raise infeed table even with outfeed table, as shown in Figure 73.

........................................... 1

Top Height

Stop Bolt

Bottom Height

Stop Bolt

Figure 72. Positive stop bolts for infeed table.

Tools Needed Qty

Open-End Wrench 17mm .................................. 1

Slip-Joint Pliers

.................................................. 1

Straightedge

InfeedOutfeed

Figure 73. Infeed table even with outfeed table.

4. Loosen flat head cap screw on depth scale

pointer, adjust scale pointer to zero, then secure (see Figure 74).

Depth

Scale

Pointer

Model G0604Z (Mfd. Since 02/24)

Figure 74. Depth scale pointer adjusted to zero.

-49-

Setting Fence Stops

Setting 90° Fence Stop

1. DISCONNECT MACHINE FROM POWER!

The fence stops simplify the task of adjusting the

fence to 45˚, 90˚, and 135˚ (45˚ outward).

Tools Needed Qty

Square 45°, 90° ........................................... 1 Ea.

Phillips Head Screwdriver #2 Sliding Bevel Open-End Wrenches 10mm Hex Wrench 4mm

...................................................... 1

.............................................. 1

............................ 1

.............................. 2

Setting 45° Fence Stop

1. DISCONNECT MACHINE FROM POWER!

2. Loosen fence tilt lock knob and tilt fence

approximately 45° onto stop bolt, then place 45° square against fence and table (see

Figure 75).

2. Loosen set screw in plunger lock collar, then

loosen fence tilt lock (see Figure 77).

Using a 90° square, adjust fence to 90° posi-

tion, then tighten set screw in plunger lock collar.

If required, loosen Phillips head screw on

fence tilt scale, adjust fence tilt scale indicator to 0°, then secure (see Figure 77).

Plunger Lock Collar

Fence Tilt Lock

Fence Tilt Scale

Fence Tilt

Scale Indicator

Figure 75. Fence adjusted 45˚.

3. Loosen jam nut on 45° positive stop bolt

shown in Figure 76.

45° Positive

Stop Bolt

Jam Nut

Figure 76. 45° positive stop bolt location.

Figure 77. Adjusting fence to 90˚.

Setting 135° Fence Stop

1. DISCONNECT MACHINE FROM POWER!

2. Loosen fence tilt lock, and position fence

against 135° stop bolt.

Loosen jam nut on 135˚ positive stop bolt

(see Figure 78).

135° Positive

Stop Bolt

Jam Nut

Figure 78. Adjusting fence 135˚.

4. Adjust stop bolt until fence is exactly 45°

while resting on bolt (verify angle with 45° square), then tighten jam nut loosened in Step 3.

-50-

Adjust 135˚ positive stop bolt until fence is

135° while resting on bolt (check angle with a 45º square set to 135°), then tighten jam nut loosened in Step 3.

Model G0604Z (Mfd. Since 02/24)

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available.

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

SECTION 8: WIRING

Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

Model G0604Z (Mfd. Since 02/24)

-51-

110 VAC

Neutral

Hot

Wiring Diagram 110V

Ground

5-20 Plug

1L1 5L3 13NO

3L2

Ground

POWER SWITCH (SA1)

KEDU HY-18N 20A

CB-10

PL-BA9

START BUTTON (SB2)

NHD NLB22-F10GI

CONTROL PANEL

Ground

CB-10

STOP BUTTON (SB1)

NHD NLB22-F11RI

PL-BA9

CB-01

54 62

NHD C-18D10

110V

Contactor

2T1 6T3

4T2

OL Relay

NHD NTH-21

14NO

2T1 6T34T2

96 95

MAG SWITCH 110V

NHD MS-18D111D7N212P

Ground

Motor

Junction Box

S Capacitor

300VAC

R Capacitor

CBB60 35μF

450VAC

Ground

MOTOR 110V

CD60

150μF

-52-

READ ELECTRICAL SAFETY

ON PAGE 51!

Model G0604Z (Mfd. Since 02/24)

Ground

220 VAC

Wiring Diagram 220V

6-15 Plug

220

VAC

Hot

POWER SWITCH (SA1)

KEDU HY-18N 20A

CB-10

PL-BA9

START BUTTON (SB2)

NHD NLB22-F10GI

CONTROL PANEL

Ground

CB-10

STOP BUTTON (SB1)

NHD NLB22-F11RI

PL-BA9

CB-01

2T1 6T3

2T1 6T34T2

1L1 5L3 13NO

3L2

54 62

4T2

OL Relay

NHD NTH-11

Contactor

NHD C-11D10

220V

14NO

96 95

Motor

Junction Box

Ground

S Capacitor

CD60

150μF

300VAC

R Capacitor

CBB60 35μF

450VAC

MAG SWITCH 220V

NHD MS-11D111G7N112P

Model G0604Z (Mfd. Since 02/24)

MOTOR 220V

READ ELECTRICAL SAFETY

ON PAGE 51!

-53-

Electrical Components

Figure 79. Control panel wiring.

Figure 80. Motor junction box (110V).

Figure 81. Magnetic switch wiring (110V).

-54-

READ ELECTRICAL SAFETY

ON PAGE 51!

Model G0604Z (Mfd. Since 02/24)

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

109

Conversion)

139

SECTION 9: PARTS

Main

141

140

138

136

137

113

Conversion)

(220V

142X

117

132

112

104

111

118

131

14 13

115

133

116

142

114

143

144

106 105

103

100

102

127

129

135

134

110

101

119

120

126 128

130

108

107

(220V

136X

137X

Model G0604Z (Mfd. Since 02/24)

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-55-

Main Parts List

REF PART # DES CRIP TI ON REF P ART # DES CRIP TI ON

54 P0604Z054 CHI P DEFL ECTOR 108 P0604Z108 CUTTERHEAD PULLEY WASHER

1 P0604Z001 BUSHI NG 55 P0604Z055 LOCK NUT M12-1.75 2 P0604Z002 LEVER HANDLE M10-1. 5 X 80, 66L 56 P0604Z056 ADJUSTABLE BLOCK 4 P0604Z004 ECCENTRI C SHAFT 57 P0604Z057 PIVOT BRACKET 5 P0604Z005 SET SCREW M6-1 X 16 58 P0604Z058 LEVER HANDLE M12-1.75 X 25, 329L 6 P0604Z006 SET SCREW M8-1. 25 X 12 60 P0604Z060 CAP SCREW M8-1.25 X 40 7 P0604Z007 FENCE CARRI AGE 61 P0604Z061 CLAMP PLATE 8 P0604Z008 HEX NUT M6- 1 62 P0604Z062 CAP SCREW M8-1.25 X 80 9 P0604Z009 HEX BOLT M6-1 X 25 63 P0604Z063 GUARD CL AMP 10 P0604Z010 SHAFT W/ HO LES 64 P0604Z064 CUTTERHEA D GUA RD 11 P0604Z011 CAP SCREW M8-1.25 X 30 65 P0604Z065 TORSION SPRING 12 P0604Z012 COLLAR 66 P0604Z066 ROLL PIN 3 X 16 13 P0604Z013 HEX NUT M8 -1 . 2 5 67 P0604Z067 SPRING RETAINER 14 P0604Z014 FLAT WA SHE R 8MM 68 P0604Z068 MEDI UM ADJ USTME NT SCRE W M10- 1. 5 X 50 15 P0604Z015 ECCENTRI C S HAFT 69 P0604Z069 HE X NUT M10 -1 . 5 16 P0604Z016 FENCE GIB 70 P0604Z070 SET SCREW M6-1 X 10 CONE-PT 17 P0604Z017 CAP SCREW M5-.8 X 16 71 P0604Z071 SET SCREW M6-1 X 10 18 P0604Z018 FENCE SUPPPORT 72 P0604Z072 MEDI UM A DJ USTMENT S CREW M1 0-1 . 5 X 1 10 19 P0604Z019 FLAT WA SHE R 10MM 73 P0604Z073 TORSI ON SPRING 20 P0604Z020 CAP SCREW M10-1.5 X 30 74 P0604Z074 TORSION SPRING 21 P0604Z021 HEX NUT M12-1.75 75 P0604Z075 TABLE BASE 22 P0604Z022 FLAT WASHER 14 X 38 X 5MM 76 P0604Z076 CHIP BREAKER 23 P0604Z023 I NDE X P I N K NOB 77 P0604Z077 FLAT WA SHE R 6MM 24 P0604Z024 ROLL PIN 3 X 30 78 P0604Z078 HEX BOLT M6-1 X 12 25 P0604Z025 COMPRESSION SPRI NG 1 X 10 X 24 79 P0604Z079 ADJUSTABLE HANDLE M8-1. 25 X 30, 106L 26 P0604Z026 I NDE X P I N S HAFT 80 P0604Z080 FLAT WASHER 9 X 30 X 5MM 27 P0604Z027 SWIVEL 81 P0604Z081 ECCENTRI C B USHI NG 28 P0604Z028 HEX BOLT M6-1 X 25 82 P0604Z082 TABLE SHAFT 20 X 234MM 29 P0604Z029 HEX NUT M6 -1 83 P0604Z083 SET SCREW M8-1. 25 X 10 30 P0604Z030 SET SCREW M8-1.25 X 12 84 P0604Z084 TABLE SHAFT W/HOLES 20 X 234MM 31 P0604Z031 LOCK COLLAR 85 P0604Z085 POINTER 32 P0604Z032 SET SCREW M8-1.25 X 12 86 P0604Z086 FLAT HD SCR M5-.8 X 10 33 P0604Z033 LOCK COLLAR 87 P0604Z087 ROLL PIN 3 X 10 34 P0604Z034 CLAMP 88 P0604Z088 HEIGHT SCALE 35 P0604Z035 THREADE D CLAMP 89 P0604Z089 RIVET 2 X 4 NAMEPLATE, STEEL 36 P0604Z036 PHLP HD SCR M6-1 X 16 90 P0604Z090 MEDI UM ADJ USTME NT SCRE W M10- 1. 5 X 90 37 P0604Z037 FLAT WA SHE R 6MM 91 P0604Z091 HEX BOLT M6-1 X 25 38 P0604Z038 POINTER 92 P0604Z092 LOCK WASHER 6MM 39 P0604Z039 FLAT WASHER 6.5 X 16 X 3 93 P0604Z093 BUMPER 40 P0604Z040 ADJUSTABLE HANDLE M10-1. 5 X 40, 111L 94 P0604Z094 SPRING PLATE 41 P0604Z041 FLAT WA SHE R 8MM 95 P0604Z095 OUTFEED TABLE 42 P0604Z042 LOCK WASHER 8MM 96 P0604Z096 OUTFEED TABLE LIP 43 P0604Z043 CAP SCREW M8-1.25 X 25 97 P0604Z097 FLAT WA SHE R 5MM

44 P0604Z044 FLANGE BOLT M6-1 X 12 98 P0604Z098 CAP SCREW M5-.8 X 16 45 P0604Z045 CONTROL PANEL BOX 99 P0604Z099 REAR BEARING PILLOW BLOCK 46 P0604Z046 CONTROL PANEL 100 P0604Z100 BALL BEARING 6004-2RS 47 P0604Z047 PHLP HD SCR M4-. 7 X 8 101 P0604Z101 SPI RAL CUTTERHE AD 6" 48 P0604Z048 CONTROL PANEL PEDESTAL 102 P0604Z102 KEY 6 X 6 X 32 49 P0604Z049 INFEED TABLE 103 P0604Z103 INT RETAI NI NG RI NG 42MM 50 P0604Z050 TABLE SHAFT 20 X 151MM 104 P0604Z104 FRONT BEARING PILLOW BLOCK 51 P0604Z051 RABBETING TABLE 105 P0604Z105 LOCK WASHER 8MM 52 P0604Z052 CAP SCREW M6-1 X 20 106 P0604Z106 CAP SCREW M8-1.25 X 80 53 P0604Z053 CAP SCREW M5-.8 X 12 107 P0604Z107 CUTTERHEA D PULL EY

-56-

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Model G0604Z (Mfd. Since 02/24)

Main Parts List (Cont.)

REF P ART # DE SCRIP TIO N REF P ART # DES CRIP TI ON

130 P0604Z130 HEX WRENCH 8 MM 144 P0604Z144 CONTROL PANEL CORD 18G 5W 94"

109 P0604Z109 HEX BOLT M8-1.25 X 25 131 P0604Z131 WRENCH 8 X 10 MM OPEN-E NDS 110 P0604Z110 PHLP HD SCR M6-1 X 10 132 P0604Z132 WRENCH 12 X 14MM OPEN-ENDS 111 P0604Z111 FLA T WAS HER 6MM 133 P0604Z133 PUSH BLOCK 112 P0604Z112 TI LT S CALE 134 P0604Z134 DRI V ER BI T TO RX T20 113 P0604Z113 KNOB M10-1. 5, D32, BALL 135 P0604Z135 T-HANDL E TO RX T20 114 P0604Z114 STUD-UDE M10-1.5 X 130, 15, 18 136 P0604Z136 STOP BUTTON NHD NLB22-F10GI AC110V RED 115 P0604Z115 SCALE 136X P0604Z136X STOP BUTTON NHD NLB22-F10GI AC220V RED 116 P0604Z116 RIVET 2 X 4 NAMEPLATE, STEEL 137 P0604Z137 START BUTTON NHD NLB22-F10GI AC110V GRN 117 P0604Z117 FENCE 137X P0604Z137X START BUTTON NHD NLB22-F10GI AC220V GRN 118 P0604Z118 BALL BEARING 6004-2RS 138 P0604Z138 PADDL E S WI TCH KEDU HY 18 119 P0604Z119 INDEXABLE INSERT 14 X 14 X 2 139 P0604Z139 STRAIN RELIEF TYPE 3 M20-2.5 X 1. 5 120 P0604Z120 FLAT HD TORX T20 M6-1 X 12 140 P0604Z140 CARRIAGE BOLT M4-. 7 X 20 126 P0604Z126 HEX WRENCH 2 . 5 MM 141 P0604Z141 GROUND P LA TE 127 P0604Z127 HEX WRENCH 4 MM 142 P0604Z142 POWER CORD 14G 3W 98" 5-20P 128 P0604Z128 HEX WRENCH 5 MM 142X P0604Z142X POWER CORD 16G 3W 98" 6-15P 129 P0604Z129 HEX WRENCH 6 MM 143 P0604Z143 MOTOR CORD 14G 3W 31"

Model G0604Z (Mfd. Since 02/24)

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-57-

Cabinet

231

238-13

200

201

228

208

226

227

209

202

225

224

206

207

203

204

205

230

238-1

238-2

238-3

229

238

223

222

238-14

238-4

238-5

238-7

238-6

238-12

238-11

238-8

237-3

237-2

237

236

235

238-10

238-9

237-4

237-1

234

233

228-2

228-1

228-4

228-5

228-3

228-11

228-6

228-10

210

228-7

228-12

228-11

228-8

228-9

211

213

212

214

219

216

215

220

218

221

217

(220V

Conversion)

237X-3

237X-2

237X

237X-4

237X-1

232

-58-

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Model G0604Z (Mfd. Since 02/24)

Cabinet Parts List

REF P ART # DES CRIP TI ON REF PART # DES CRIP TI ON

228-8 P0604Z228-8 CENTRI FUGA L S WI TCH CO NTACT 238-14 P0604Z238-14 HEX BOLT M8-1. 25 X 50

200 P0604Z200 PHLP HD SCR M5-. 8 X 16 228-9 P0604Z228-9 CENTRI FUG A L S WI TCH 201 P0604Z201 FL AT WAS HER 5 MM 228-10 P0604Z228-10 TERMINAL BAR 6P 202 P0604Z202 REAR PANEL 228-11 P0604Z228-11 TAP SCREW M4 X 16 203 P0604Z203 FLANGE SCREW M6-1 X 12 228-12 P0604Z228-12 JUNCTION BOX COVER 204 P0604Z204 BELT GUARD 229 P0604Z229 CAP SCREW M8-1.25 X 25 205 P0604Z205 CABINET 230 P0604Z230 FLA T WAS HE R 8MM 206 P0604Z206 FL AT WAS HER 6 MM 231 P0604Z231 HE X NUT M5- . 8 207 P0604Z207 HE X NUT M6- 1 232 P0604Z232 S WI TCH MO UNTI NG PL A TE 208 P0604Z208 PHLP HD SCR M5-. 8 X 16 233 P0604Z233 FL A T WAS HER 6MM 209 P0604Z209 FL AT WAS HER 5 MM 234 P0604Z234 PHLP HD SCR M6-1 X 10 210 P0604Z210 DUS T CHUTE 4" 235 P0604Z235 FLAT WA SHE R 5MM 211 P0604Z211 HE X NUT M8- 1. 25 236 P0604Z236 PHLP HD SCR M5-. 8 X 12 212 P0604Z212 FL AT WAS HER 8 MM 237 P0604Z237 MAG SWITCH ASSY 110V 213 P0604Z213 SLEEVE 237-1 P0604Z237-1 FRONT MAG SWITCH COVER 214 P0604Z214 WHEEL 13 X 76 X 30MM 237-2 P0604Z237-2 OL RELAY NHD NTH-21 17-21A 215 P0604Z215 HEX BOLT M8-1. 25 X 65 237-3 P0604Z237-3 REA R MAG S WI TCH CO VE R 216 P0604Z216 MOTOR BRACKET 237-4 P0604Z237-4 CO NTA CTOR NHD NTH C- 18D +CA 1 -D1 1 217 P0604Z217 FLANGE NUT M8-1. 25 237X P0604Z237X MAG SWITCH ASSY 220V 218 P0604Z218 CARRI AGE BOLT M8-1.25 X 25 237X-1 P0604Z237X-1 FRONT MAG SWITCH COVER 219 P0604Z219 CARRI AGE BOLT M8-1.25 X 30 237X-2 P0604Z237X-2 OL RELAY NHD NTH-11 8-11A 220 P0604Z220 FL AT WAS HER 8 MM 237X-3 P0604Z237X-3 REA R MAG S WI TCH COVE R 221 P0604Z221 HE X NUT M8- 1. 25 237X-4 P0604Z237X-4 CONTA CTOR NHD NTH C- 1 1D + CA1 -D1 1 222 P0604Z222 ADJUSTABLE FOOT M10-1.5 X 45 238 P0604Z238 PEDAL ASSEMBLY 223 P0604Z223 HE X NUT M10 -1 . 5 238-1 P0604Z238-1 HEX NUT M8-1 . 2 5 224 P0604Z224 POLY V-BELT A1120LI 238-2 P0604Z238-2 FL A T WAS HER 8 MM 225 P0604Z225 MOTOR PULLEY 238-3 P0604Z238-3 FLAT WA SHE R 8MM 226 P0604Z226 SET SCREW M6-1 X 6 238-4 P0604Z238-4 HEX NUT M10 - 1. 5 227 P0604Z227 KEY 6 X 6 X 25 238-5 P0604Z238-5 FLAT WA SHE R 1 0MM 228 P0604Z228 MOTOR 1HP 110/220V 1-PH 238-6 P0604Z238-6 PEDAL BRACKET 228-1 P0604Z228-1 MOTO R FAN COV ER 238-7 P0604Z238-7 TROLLEY BRACKET 228-2 P0604Z228-2 MOTO R FAN 238-8 P0604Z238-8 HEX BOLT M8-1. 25 X 100 228-3 P0604Z228-3 S CAPACI TOR 150M 300V 2 X 3-1/2 238-9 P0604Z238-9 EX T RETA I NI NG RI NG 13MM 228-4 P0604Z228-4 R CAPACITOR 35M 450V 1-3/ 4 X 3-5/8 238-10 P0604Z238-10 FLAT WASHER 14 X 30 X 3 228-5 P0604Z228-5 J UNCTI O N BO X 238-11 P0604Z238-11 CAPTIVE PI N 228-6 P0604Z228-6 BALL BEARING 6024-2RS FRONT 238-12 P0604Z238-12 HEX BOLT M10-1.5 X 55 228-7 P0604Z228-7 BALL BEARING 6023-2RS REAR 238-13 P0604Z238-13 PEDAL

Model G0604Z (Mfd. Since 02/24)

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-59-

301

REF PART # DES CRIPTI ON REF P ART # DES CRI PTION

306 P0604Z306 TOUCH UP PAINT, GRIZZLY BEI GE

Labels & Cosmetics

302

303

304

311

305

306

307

310

308

309

301 P0604Z301 CUTTERHEAD G UARD LABE L 307 P0604Z307 GRIZZLY NAMEPLATE - SMALL 302 P0604Z302 FENCE/CUTTERHEAD LABEL 308 P0604Z308 MODEL NUMBER LABEL 303 P0604Z303 CONTROL PANEL FACE LABEL 309 P0604Z309 GRIZZLY.COM LABEL 304 P0604Z304 ELECTRICITY LABEL 310 P0604Z310 TOUCH UP PAINT, GRIZZLY GREEN 305 P0604Z305 COMBO WARNING LABEL 311 P0604Z311 MACHINE ID LABEL

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

-60-

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Model G0604Z (Mfd. Since 02/24)

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will

then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of

the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

For further information about the

scan the QR

code below

WARRANTY & RETURNS

to be automatically directed to our warranty page.

warranty, visit https://www.grizzly.com/forms/warranty or

WARRANTY

Grizzly G0604Z User guide

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

Contact Info

Manual Accuracy

Identification

SECTION 1: SAFETY

Safety Instructions for Machinery

Additional Safety for Jointers

SECTION 2: POWER SUPPLY

SECTION 3: SETUP

Needed for Setup

Unpacking

Inventory

Cleanup

Site Considerations

Assembly

Dust Collection

Test Run

SECTION 4: OPERATIONS

Operation Overview

Setting Depth of Cut

Squaring Stock

Surface Planing

Edge Jointing

Bevel Cutting

Rabbet Cutting

SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Schedule

Lubrication

SECTION 7: SERVICE

Troubleshooting

Aligning Pulleys

Setting Fence Stops

SECTION 8: WIRING

Wiring Safety Instructions

Wiring Diagram 110V

Wiring Diagram 220V

Electrical Components

SECTION 9: PARTS

Main

Cabinet

Labels & Cosmetics

WARRANTY & RETURNS