Grizzly G0603X User guide

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Page 1

READ THIS FIRST

102 P0603X102 BUTTON HD CA P SCR M4 -. 7 X 1 0

Model G0603X

***IMPORTANT UPDATE***

For Machines Mfd. Since 11/24

and Owner's Manual Revised 10/19

For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com

The following changes were recently made since the owner's manual was printed:

• Parts have changed.

Aside from this information, all other content in the owner's manual applies and MUST be read and understood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.

For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.

Revised Parts

101V2

342

102

REF PART # DES CRIPTION REF PART # DES CRIPTION

101V2 P0603X101V2 COLUMN, RIGHT V2.11.24 342 P0603X342 ADJ USTMENT PLA TE

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JA23328 PRINTED IN TAIWAN

Page 2

READ THIS FIRST

REF PART # DES CRIPTI ON

Model G0603X

***IMPORTANT UPDATE***

For Machines Mfd. Since 06/23

and Owner's Manual Revised 10/19

For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com

The following change was recently made since the owner's manual was printed:

• Anti-kickback pawl has changed.

For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.

Revised Parts

93V2

93V2 P0603X093V2 ANTI-KICKBACK PAWL V2. 06.23

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JM22693 PRINTED IN TAIWAN

Page 3

READ THIS FIRST

REF PART # DESCRI PTIO N

Model G0603X

***IMPORTANT UPDATE***

For Machines Mfd. Since 07/21

and Owner's Manual Revised 10/19

For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com

The following changes were recently made to this machine since the owner's manual was printed:

• Revised inventory.

• Changed V-belts.

• Changed right cover and cover limit switch.

• Updated electrical component photos of main electrical box and table motor junction box.

• Updated all electrical diagrams.

For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.

Revised Inventory

Inventory (Figure 8): Qty

J. Table Roller Height Handle 3⁄8"-16 ............. 1

Revised Parts

104V2

324V2

104V2 P0603X104V2 COVER RIGHT V2. 07.21 216V2 P0603X216V2 V-BELT A81 V2.08. 07 217V2 P0603X217V2 V-BELT A52 V2.08. 07 324V2 P0603X324V2 LIMIT SWITCH MJ2-1307 V2. 07.21

216V2

217V2

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BL18904 PRINTED IN TAIWAN

V3.07.21

Page 4

(Replaces Page 46 in Manual)

Electrical Components

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Figure 50. Main electrical box

(top right access panel removed).

G0603X Update (Mfd. Since 07/21)

Page 5

(Replaces Page 47 in Manual)

Figure 51. Digital control (viewed from back). Figure 54. Power/table control (viewed from

back).

Figure 52. Cutterhead/feed motor junction box.

Figure 53. Headstock cover

limit switch (top right access

panel removed).

Figure 56. Power feed

junction box.

Figure 55. Table motor junction box wiring.

Upper Limit

Switch

Magnetic

Reader

Lower Limit

Switch

Figure 57. Upper and lower

table limit switches, and table

height magnetic reader (top

right access panel removed).

G0603X Update (Mfd. Since 07/21)

-3-

Page 6

(Replaces Page 48 in Manual)

Overview Wiring Diagram

YELLOW/GREEN

Headstock

Cover Limit

Switch

Upper Table

Limit Switch

Lower Table

Limit Switch

Digital

Controls

Page 50

COLOR KEY

BLACK

WHITE

GREEN

RED

YELLOW

Page 47

MJ2-1307

COM

Page 47

MJ2-1703

COM

Page 47

MJ2-1703

COM

Page 47

Table Height

Magnetic Reader

Main

Electrical

Panel

Page 49

Cutter/Feed

Motor

Page 51

Table Adjustment

Motor

Page 51

Power

Feed

Terminal

Bk Wt

Ground

Bk Wt

Power/Table

Control

Page 50

-4-

3-Phase

220 VAC

Disconnect

Switch

(as recommended

G0603X Update (Mfd. Since 07/21)

Ground

Hot

)

Page 7

(Replaces Page 49 in Manual)

Main Electrical Box

220V Wiring Diagram

R S T

R/1/L1 S/3/L2 T/5/L3 13

Contactor

U/2/T1 V/4/T2

1/2 3/4 5/6

U V W

Ground

R S

COLOR KEY

FUSE

V-

V+

Ground

Digital Control

Circuit Board

FUSE

220V

22NC

AMP

440V

Transformer

Wave Filter

R/1/L1 S/3/L2 T/5/L3 21NC

Contactor

U/2/T1 V/4/T2

RESET

OFF

1.6

0W1U1 V1 1

Grnd

RED

GREEN

W/6/T3

22NC

BLACK

WHITE

R/1/L1 S/3/L2 T/5/L3 21NC

Wave Filter

W/6/T3

AMP

V W

RESET

Contactor

U V W U V W

U/2/T1 V/4/T2

1/2 3/4 5/6

W/6/T3

W1U1 V1

2.5

W1U1

GrndR S T U V W Grnd

R S

To Power

Feed Terminal

To Cutter/

Feed Motor

Page 47 Page 51 Page 51 Page 50 Page 50 Page 50Page 48

G0603X Update (Mfd. Since 07/21)

Motor

To Table

To Cover

Limit Switch

To Upper Table

To Lower Table

Limit Switch

7 5

67 5 4 3

Controls

To Powr/Table

Controls

To Digital

Controls

To Digital

-5-

Page 8

(Replaces Page 50 in Manual)

Controls Wiring Diagram

POWER/TABLE CONTROLS

As Viewed From the Back

COLOR KEY

BLACK

WHITE

GREEN

RED

YELLOW

YELLOW/GREEN

Table

Table Down

Main

Motor

Emergency

OFF

1314

To Main

Electrical Box

DIGITAL CONTROLS

As Viewed From the Back

1 2 3 4

C1 N0 C2 C3 C4N0 N0 N0

V+

V-

To Main Electrical Box

9-Conductor Serial Cable

to Table Height Magnetic Reader

Page 49

Page 48

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G0603X Update (Mfd. Since 07/21)

Page 9

(Replaces Page 51 in Manual)

Motor Wiring Diagram

COLOR KEY

BLACK

WHITE

GREEN

RED

YELLOW

YELLOW/GREEN

V2 V5

Main

Electrical

Panel

Page 49

CUTTERHEAD/FEED MOTOR

(must also replace overload relays for 440V)

U6 U2 U5

Ground

W1 W5

V1 V5

U1 U5

Ground

(must also replace overload relays for 440V)

440VAC (Optional)

G0603X Update (Mfd. Since 07/21)

TABLE MOTOR

Ground

220VAC (Prewired)440VAC (Optional)

2 83

1 7

220VAC (Prewired)

Ground

4 5 6

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Page 10

-8-

G0603X Update (Mfd. Since 07/21)

Page 11

MODEL G0603X

25" EXTREME SERIES PLANER

OWNER'S MANUAL

(For models manufactured since 6/19)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TS8592 PRINTED IN TAIWAN

Page 12

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Page 13

Table of Contents

INTRODUCTION

Foreword

Contact Info.................................................... 2

Machine Data Sheet Identification of Planer Features Identification of Controls Identification of Planing Components

SECTION 1: SAFETY

Safety Instructions for Machinery Additional Safety Instructions for Planers

SECTION 2: CIRCUIT REQUIREMENTS

220/440V 3-Phase Grounding Phase Converter Rewiring to 440V

SECTION 3: SETUP

Setup Safety Items Needed for Setup General Inspection Inventory Clean Up Site Considerations Lifting and Moving Mounting to Shop Floor Table Extension Wings Dust Hood Dust Collection Cutterhead/Feed and Table Gearbox Oil Levels Connecting to Power Test Run Safety Feature Tests Tighten V-Belts Recommended Adjustments

SECTION 4: OPERATIONS

Operation Safety Table Handwheel Power Controls Basic Operation Operation Tips Power Feed Rate Table Rollers

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.... 10

SECTION 5: ACCESSORIES ......................... 29

SECTION 6: MAINTENANCE

Schedule Cleaning Replace/Adjust V-Belts Lubrication

SECTION 7: SERVICE

Troubleshooting Rotating/Changing Carbide Cutters Table Chain Tension Table Parallelism Adjust Infeed/Outfeed Rollers & Pressure Bar Adjust Chipbreaker Adjust Depth Scale Adjust Table Gibs Calibrate Table Roller Scale Anti-Kickback Fingers V-Belt Pulley Alignment Infeed Roller Tension Outfeed Roller Tension Pressure Bar Tension Digital Control Calibration Electrical Components Overview Wiring Diagram Electrical Box 220V Wiring Diagram Controls Wiring Diagram Motor Wiring Diagram Base Parts Breakdown Column Parts Breakdown Electric Parts Breakdown Gearbox Parts Breakdown Headstock Parts Breakdown Table Parts Breakdown Label Placement

WARRANTY AND RETURNS

...................................................... 30

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Page 14

INTRODUCTION

Foreword

We are proud to offer the Model G0603X 25" Extreme Series Planer. This machine is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.

We are pleased to provide this manual with the Model G0603X. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It represents our effort to produce the best documentation possible.

The specifications, drawings, and photographs illustrated in this manual represent the Model G0603X as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www. grizzly.com. Any updates to your machine will be reflected in these manuals as soon as they are complete. Visit our site often to check for the latest updates to this manual!

Contact Info

If you have any comments regarding this manual, please write to us at the address below:

/O Technical Documentation Manager

We stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.

Grizzly Industrial, Inc.

P.O. Box 2069 Bellingham, WA 98227-2069 E-Mail: manuals@grizzly.com

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com

-2-

Model G0603X (Mfg. Since 6/11)

Page 15

Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0603X 25" 15 HP 3‐PHASE EXTREME DUTY

PLANER W/ HELICAL CUTTERHEAD

Product Dimensions:

Weight............................................................................................................................................................ 1906 lbs.

Width (side-to-side) x Depth (front-to-back) x Height........................................................ 57-3/8 x 54-3/8 x 60-1/4 in.

Footprint (Length x Width)..................................................................................................................... 47-1/4 x 22 in.

Shipping Dimensions:

Type.......................................................................................................................................................... Wood Crate

Content........................................................................................................................................................... Machine

Weight............................................................................................................................................................ 2054 lbs.

Length x Width x Height....................................................................................................................... 38 x 59 x 60 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement..................................................................................................... 220V or 440V, 3-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 220V

Full-Load Current Rating.................................................................................................... 37A at 220V, 18.5 at 440V

Minimum Circuit Size......................................................................................................... 50A @ 220V, 30A @ 440V

Connection Type........................................................................................... Permanent (Hardwire to Shutoff Switch)

Switch Type......................................................................................... Button Controls w/Magnetic Switch Protection

Voltage Conversion Kit................................................................................................................ P0603X335 for 440V

Recommended Phase Converter....................................................................................................................... H3741

Motors:

Main

Horsepower.............................................................................................................................................. 15 HP

Phase.................................................................................................................................................... 3-Phase

Amps.................................................................................................................................................. 37A/18.5A

Speed................................................................................................................................................ 3420 RPM

Type........................................................................................................................................... TEFC Induction

Power Transfer ..................................................................................................................... Triple V-Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Centrifugal Switch/Contacts Type................................................................................................................ N/A

Table Elevation

Horsepower............................................................................................................................................. 1/2 HP

Phase.................................................................................................................................................... 3-Phase

Amps................................................................................................................................................... 2.4A/1.2A

Speed................................................................................................................................................ 1750 RPM

Type........................................................................................................................................... TEFC Induction

Power Transfer ............................................................................................................................... Chain Drive

Bearings........................................................................................................ Sealed & Permanently Lubricated

Centrifugal Switch/Contacts Type................................................................................................................ N/A

Model G0603X (Mfg. Since 6/11)

-3-

Page 16

Main Specifications:

Main Specifications

Planer Size................................................................................................................................................ 25 in.

Max. Cut Width.......................................................................................................................................... 25 in.

Max. Cut Height........................................................................................................................................... 9 in.

Min. Stock Length...................................................................................................................................... 10 in.

Min. Stock Thickness................................................................................................................................ 1/4 in.

Max. Stock Thickness.................................................................................................................................. 9 in.

Number of Cuts Per Inch.................................................................................................................. 122, 98, 82

Number of Cuts Per Minute...................................................................................................... 1470, 1176, 980

Cutterhead Speed............................................................................................................................. 4900 RPM

Planing Feed Rate..................................................................................................................... 20, 25, 30 FPM

Max. Cut Depth Planing Full Width........................................................................................................... 1/8 in.

Max. Cut Depth Planing 6-Inch Wide Board............................................................................................. 1/4 in.

Cutterhead Info

Cutterhead Type...................................................................................................................................... Helical

Cutterhead Diameter ............................................................................................................................ 3-1/2 in.

Number of Cutter Rows.................................................................................................................................... 6

Number of Indexable Cutters........................................................................................................................ 174

Cutter Insert Type..................................................................................................... 30 deg. Indexable Carbide

Cutter Insert Size Length......................................................................................................................... 15 mm

Cutter Insert Size Width........................................................................................................................... 15 mm

Cutter Insert Size Thickness............................................................................................................... 2-1/2 mm

Table Info

Table/Headstock Movement........................................................................................................................ 9 in.

Table Bed Size Length.............................................................................................................................. 57 in.

Table Bed Size Width................................................................................................................................ 25 in.

Table Bed Size Thickness........................................................................................................................... 2 in.

Number of Bed Rollers..................................................................................................................................... 2

Construction

Table....................................................................................................................... Precision-Ground Cast Iron

Body..................................................................................................................................................... Cast Iron

Stand.......................................................................................................................................................... Steel

Cutterhead Assembly................................................................................................................................. Steel

Infeed Roller................................................................................................................................ Serrated Steel

Outfeed Roller............................................................................................................................... Smooth Steel

Paint Type/Finish....................................................................................................................... Powder Coated

Other

Measurement Scale....................................................................................................................... Inch & Metric

Number of Dust Ports....................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 5 in.

Gear Box............................................................................................................................................... 3 Speed

Other Specifications:

Country of Origin .............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time .............................................................................................................. 1 Hour

Serial Number Location ........................................................................................................... ID Label on Top Cover

ISO 9001 Factory .................................................................................................................................................. Yes

Certified by a Nationally Recognized Testing Laboratory (NRTL) .......................................................................... No

-4-

Model G0603X (Mfg. Since 6/11)

Page 17

Identification of Planer Features

Figure 1. Model G0603X feature identification.

A. Feed Rate Control B. Headstock Cover Latches C. Dust Hood and Port D. Digital Control E. Power/Table Control F. Table Elevation Scale G. Electrical Box Access Panel (top right side) H. Table Elevation Handwheel I. Table Gearbox Access Panel (bottom right side) J. Floor Mounting Points K. Table Roller Height Control

Table Elevation Screws

L. M. Lifting Hooks N. Infeed Table Extension Wing O. Cutterhead/Feed Gearbox Access (top left side) P. V-Belt Access (bottom left side) Q. Motor Access (bottom rear) R. Outfeed Table Extension Wing

Model G0603X (Mfg. Since 6/11)

-5-

Page 18

Identification of Controls

Figure 2. Model G0603X power/table control.

A. Table Up Button: Raises the planer table

when pressed. When used in conjunction with the digital control, it raises the table to a preset elevation.

B. Main Motor Button: Turns the cutterhead/

feed motor ON, and illuminates when the power is ON.

Figure 3. Model G0603X digital control.

E. Target LED Window: Shows the target table

position value entered on the keypad.

F. Actual LED Window: Shows the current

actual table position value.

G. Numeric Keypad: Used to enter table pre-

sets elevations and digital commands.

C. Table Down Button: Lowers the planer table

when pressed. When used in conjunction with the digital control, it lowers the table to a preset elevation.

D. Emergency Stop Button: Immediately turns

the cutterhead/feed motor OFF and stops all components of the planer.

-6-

Model G0603X (Mfg. Since 6/11)

Page 19

Identification of Planing Components

Figure 4. Model G0603X workpiece path and major planing components (side cutaway view).

Anti-Kickback Fingers: Provide additional

safety for the operator.

Serrated Infeed Roller: Pushes workpiece

toward the cutterhead.

C. Chipbreaker: Breaks off chips created by the

cutterhead to prevent tearout and diverts the chips to the dust port.

D. Helical Cutterhead: Holds carbide inserts

that plane the workpiece.

Workpiece

E. Pressure Bar: Stabilizes the workpiece as it

leaves the cutterhead and assists in deflecting wood particles toward the dust hood.

F. Outfeed Rollers: Pulls the workpiece toward

the outfeed table.

G. Table Rollers: Provide upward pressure on

the workpiece enabling the feed rollers to pull the workpiece along.

H. Planer Table: Provides a smooth and level

path for the workpiece as it moves through the planer.

Model G0603X (Mfg. Since 6/11)

-7-

Page 20

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand

this owner’s manual BEFORE using machine. Untrained users can be seriously hurt.

EYE PROTECTION. Always wear ANSIapproved safety glasses or a face shield when operating or observing machinery. to reduce the risk of eye injury or blindness from flying particles Everyday eyeglasses are not approved safety glasses.

HAZARDOUS DUST. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material, and always wear a NIOSH-approved respirator to reduce your risk.

WEARING PROPER APPAREL. Do not wear clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips which could cause a loss of workpiece control.

HEARING PROTECTION. Always wear hearing protection when operating or observiing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

MENTAL ALERTNESS. Be mentally alert when running machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

-8-

Model G0603X (Mfg. Since 6/11)

Page 21

Safety Instructions for Machinery

DISCONNECTING POWER SUPPLY. Always

disconnect machine from power supply before servicing, adjusting, or changing cutting tools (bits, blades, cutters, etc.). Make sure switch is in OFF position before reconnecting to avoid an unexpected or unintentional start.

INTENDED USE. Only use the machine for its intended purpose and only use recommended accessories. Never stand on machine, modify it for an alternative use, or outfit it with nonapproved accessories.

STABLE MACHINE. Unexpected movement during operations greatly increases the risk of injury and loss of control. Verify machines are stable/secure and mobile bases (if used) are locked before starting.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

GUARDS & COVERS. Guards and covers can protect you from accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly before using machine.

REMOVING TOOLS. Never leave adjustment tools, chuck keys, wrenches, etc. in or on machine—especially near moving parts. Verify removal before starting!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

DANGEROUS ENVIRONMENTS. Do not use machinery in wet locations, cluttered areas, around flammables, or in poorly-lit areas. Keep work area clean, dry, and well lighted to minimize risk of injury.

APPROVED OPERATION. Untrained operators can be seriously hurt by machinery. Only allow trained or properly supervised people to use machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

CHILDREN & BYSTANDERS. Keep children and bystanders a safe distance away from work area. Stop using machine if children or bystanders become a distraction.

FEED DIRECTION. Unless otherwise noted, feed work against the rotation of blades or cutters. Feeding in the same direction of rotation may pull your hand into the cut.

SECURING WORKPIECE. When required, use clamps or vises to secure workpiece. A secured workpiece protects hands and frees both of them to operate the machine.

UNATTENDED OPERATION. Never leave machine running while unattended. Turn machine Off and ensure all moving parts completely stop before walking away.

MAINTENANCE & INSPECTION. A machine that is not properly maintained may operate unpredictably. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. Regularly inspect machine for loose bolts, alignment of critical parts, binding, or any other conditions that may affect safe operation. Always repair or replace damaged or misadjusted parts before operating machine.

EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intended operation, stop using the machine! Contact our Technical Support Department at (570) 546-9663.

Model G0603X (Mfg. Since 6/11)

-9-

Page 22

Additional Safety Instructions for Planers

1. REACHING INSIDE PLANER. Never reach

inside planer or remove covers when the planer is connected to power.

2. INFEED CLEARANCE SAFETY. The infeed roller is designed to pull material into the cutterhead. Always keep hands, clothing, and long hair away from the infeed roller during operation to prevent serious injury.

3. BODY POSITION WHILE OPERATING.

The workpiece may kick out during operation. To avoid getting hit, stand to the side of the planer during the entire operation.

4. PLANING CORRECT MATERIAL. Only plane natural wood stock with this planer. DO NOT plane MDF, plywood, laminates, or other synthetic products.

5. GRAIN DIRECTION. Planing across the grain is hard on the planer and may cause the workpiece to kick out. Always plane in the same direction or at a slight angle with the wood grain.

6. LOOKING INSIDE PLANER. Wood chips fly around inside the planer at a high rate of speed. DO NOT look inside the planer or remove guards/covers during operation.

. CUTTING LIMITATIONS. The planer may

kick out a workpiece at the operator or be damaged if pushed beyond these limits.

• Maximum Depth of Cut: 1⁄8"

• Minimum Board Length: 10"

• Minimum Board Thickness: 1⁄2"

• Maximum Number of Boards: 1 at a time

9. CLEAN STOCK. Planing stock with nails, staples, or loose knots MAY cause debris to kick out at the operator and WILL damage your cutters when they contact the cutterhead. Always thoroughly inspect and prepare stock to avoid these hazards.

REMOVING JAMMED WORKPIECES. To

10.

avoid serious injury, always stop the planer and disconnect power before removing jammed workpieces.

11. DULL/DAMAGED CUTTERS. The planer may kick out a workpiece at the operator or give poor finish results if it is operated with dull or damaged cutters.

12. UNPLUGGING DURING ADJUSTMENTS. When connected to power, the planer can be accidentally turned ON. Always disconnect power when servicing or adjusting the components of the planer.

7. WORKPIECE CLEARANCE. Always verify workpiece has enough room to exit the planer before starting.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

-10 -

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

Model G0603X (Mfg. Since 6/11)

Page 23

SECTION 2: CIRCUIT REQUIREMENTS

220/440V 3-Phase

Serious personal injury could occur if you connect your machine to the power source before you have completed the setup process. DO NOT connect the machine to the power source until instructed to do so.

Amperage Draw

The Model G0603X features a 220/440V motor that is prewired for 220V and draws the following amps under maximum load:

Motor Draw at 220V............................ 39.4 Amps

Motor Draw at 440V

Circuit Requirements

We recommend connecting your machine to a dedicated and grounded circuit that is rated for the amperage given below. Never replace a circuit breaker on an existing circuit with one of higher amperage without consulting a qualiﬁed electrician to ensure compliance with wiring codes. If

you are unsure about the wiring codes in your area or you plan to connect your machine to a shared circuit, consult a qualified electrician.

........................... 19.7 Amps

Grounding

In the event of an electrical short, grounding reduces the risk of electric shock. The grounding wire in the power cord must be properly connected to the grounding prong on the plug; likewise, the outlet must be properly installed and grounded. All electrical connections must be made in accordance with local codes and ordinances.

Improper connections of the electrical-grounding conductor increases the risk of electric shock. Check with a qualified electrician or one of our service personnel if you do not understand the grounding instructions, or if you doubt the machine is properly grounded.

Electrocution or fire could result if this machine is not installed correctly or the electrical installation does not comply with local and state codes. Ensure compliance by using a qualified electrician for the electrical installation!

220V Circuit 440V Circuit

...........................................50 Amps

........................................... 30 Amps

Connection to Power

Have a qualified electrician hardwire this machine to a dedicated locking shut-off switch that is connected to the main power source.

Figure 5. Example of locking shut-off switch.

Model G0603X (Mfg. Since 6/11)

Phase Converter

When using a phase converter, the power from the manufactured power leg (sometimes called the wild wire) can fluctuate. Connect the manufactured power leg to the S terminal to prevent damage to the transformer. The wire from the S terminal can handle some fluctuation because it goes directly to the motor. The power going to the R and T terminals goes to the transformer and must be consistent to prevent damage.

-11-

Page 24

Rewiring to 440V

This procedure must be done by a qualified electrician before the planer is connected to the power source. Refer to the Wiring Diagrams included with this manual, starting on Page 48.

Contact Grizzly at (800) 523-4777 to order the necessary 440V Conversion Kit (Part No. P0603X335).

To rewire the Model G0603X for 440V operation:

DISCONNECT THE PLANER FROM THE

POWER SOURCE!

Open the main electrical box on the right side

of the planer and locate the voltage transformer shown in Figure 6.

Voltage

Transformer

3. At the voltage transformer, remove the "R" wire connected to the “220” terminal and connect that wire to the “440” terminal (see Figure 7).

0V 0V 24V 110V

220V 440V

Figure 7. Transformer connection change for

4. Replace the cutterhead overload relay (see Figure 6) with the included 440V overload

relay that has an amperage dial range of 18–26A.

Set the 440V cutterhead overload relay dial

to 18.5A.

440V.

Cutterhead

Overload Relay

Table

Overload

Relay

Figure 6. Location of voltage transformer and

overload relays.

Replace the table overload relay (see Figure

6) with the included 440V overload relay that

has an amperage dial range of 0.9–1.5A.

6. Set the 440V table overload relay dial to

1.2A.

Open the rear motor access panel and

remove the motor wiring covers from the cutterhead/feed motor and the table motor.

Rewire the motors for 440V as shown on the

diagrams inside of the motor wiring covers.

Note: See the wiring diagrams beginning on

Page 48 as an additional reference.

-12-

Model G0603X (Mfg. Since 6/11)

Page 25

SECTION 3: SETUP

Setup Safety

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire set up process!

Items Needed for

Setup

The following items are needed to complete the setup process, but are not included with your machine:

Description Qty

• Straightedge 4' (or longer) .......................... 1

• Safety Glasses (for each person) ............... 1

• Dust Collection System .............................. 1

• Dust Hose 5" (length as needed) ............... 1

• Hose Clamp 5" ........................................... 1

• Rotacator (see Page 29) ............................ 1

• Mounting Hardware (see Page 17) ............ 4

• Forklift ......................................................... 1

• Lifting Straps .............................................. 2

• Assistance for Lifting Help ......................... 1

This planer is a heavy machine (2217 lbs. shipping weight). DO NOT over-exert yourself while unpacking or moving your machine—use power lifting equipment.

Turn OFF the power at the power disconnect and do NOT turn ON until instructed to do so. Failure to heed this warning could result in serious personal injury or death.

General Inspection

The Model G0603X was carefully packed when it left our warehouse. If you discover the machine is damaged after you have signed for delivery,

please immediately call Customer Service at (570) 546-9663 for advice.

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condition of your shipment, you should inventory the contents.

Model G0603X (Mfg. Since 6/11)

-13-

Page 26

Inventory

After all the parts have been removed from the two boxes, you should have the following items:

Inventory: (Figure 8) Qty

A. Model G0603X Planer (not shown) ............ 1

. Infeed and Outfeed Extension Wings

(not shown) ................................................. 2

Dust Hood (not shown) ............................... 1

Insert Hardware Set ................................... 1

—Carbide Insert M15 x 15 x 2.5 —Flat Head Screws #10-32 x 1⁄2"

Hex Wrenches 3, 4, 5, 8mm .................. 1 ea

Open End Wrenches:

12 x 14, 17 x 19, 22 x 24mm ................. 1 ea

Standard Screwdriver ................................. 1

. Hardware Bag (not shown) ......................... 1

For Dust Port: —Button Head Cap Screws M6-1 x 12 —Lock Washers 6mm —Flat Washers 6mm For Table Extension Wings: —Hex Bolts M12-1.75 x 50 —Flat Washers 12mm —Set Screws M10-1.5 x 20 T-Handle T-25 Torx Driver

I. Machine Mounting Feet (not shown) .......... 4

................................ 8

................................. 8

................................ 6

.......................... 2

.............. 10

........... 10

...... 8

......................... 6

........................ 6

Figure 8. Model G0603X small parts inventory.

In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them, or for the sake of expediency, replacements can be obtained at your local hardware store.

NOTICE

Some hardware/fasteners on the inventory list may arrive pre-installed on the machine. Check these locations before assuming that any items from the inventory list are missing.

-14-

Model G0603X (Mfg. Since 6/11)

Page 27

Site ConsiderationsClean Up

The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti-

mum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlorine-

based solvents, such as acetone or brake parts cleaner, as they may damage painted surfaces should they come in contact. Always follow the manufacturer’s instructions when using any type of cleaning product.

These Items are coated and must be cleaned:

Cutterhead

2. Feed Rollers

3. Table

Table Ways

5. Infeed and Outfeed Extension Wings and

Wing Mounting Surfaces

Floor Load

Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some residential floors may require additional reinforcement to support both the machine and operator.

Placement Location

Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 9 for the minimum working clearances.

20.25"

Footprint

Keep Workpiece

Path Unobstructed

30"

47.25" Footprint

Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machinery. DO NOT use gasoline or petroleum products to clean the machinery.

Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested. Lack of ventilation while using these solvents could cause serious personal health risks or fire. Take precautions from this hazard by only using cleaning solvents in a well ventilated area.

Keep Machine Side

and Rear Access

Unobstructed

Figure 9. Minimum working clearances.

Unsupervised children and visitors inside your shop could cause serious personal injury to themselves. Lock all entrances to the shop when you are away and DO NOT allow unsupervised children or visitors in your shop at any time!

220V

Supply

72"

30"

Model G0603X (Mfg. Since 6/11)

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Page 28

Lifting and Moving

The Model G0603X weighs 2217 lbs. (shipping weight). You will need power lifting equipment and assistance to remove this machine from the pallet and position it. Inspect all lifting equipment and make sure that all is in perfect working order and is rated for the load before attempting to lift and move this planer. Ignoring this warning may lead to serious personal injury or death.

25" INDUSTRIAL PLANER

EXTREME

SERIES

G0603X

Figure 10. Location of lifting straps.

Position the lifting straps, your lifting device,

and your assistant to support the planer in a vertical and stable position.

Unbolt the planer from the pallet.

5. Slowly raise the planer from the pallet, then

carefully move the planer to your prepared location.

Follow the Mounting To Shop Floor proce-

dures.

Read this entire SETUP section before attempting to lift and move the planer. Pay special attention to

Site Considerations on Page 15 and Mounting to Shop Floor on Page 17.

To lift and move the planer:

Remove sides and top of the shipping crate.

2. Place the lifting straps on the lifting hooks as

illustrated in Figure 10. Make sure the straps are not in contact with any controls, wires, or handles.

-16 -

Model G0603X (Mfg. Since 6/11)

Page 29

Mounting to Shop

Floor

The Model G0603X should be mounted to the floor. Because floor materials may vary, floor mounting hardware is not included.

Bolting to Concrete Floors

Lag shield anchors with lag bolts (see Figure 11) and anchor studs (see Figure 12) are two popular methods for anchoring an object to a concrete floor. We suggest you research the many options and methods for mounting your machine and choose the best that fits your specific application.

NOTICE

Anchor studs are stronger and more permanent alternatives to lag shield anchors; however, they will stick out of the floor, which may cause a tripping hazard if you decide to move your machine.

Figure 12. Typical anchor stud.

To mount the planer to the floor:

With the planer securely resting on the floor,

shim between the floor and planer base as required to level the planer table.

Secure the planer to the floor, but DO NOT

overtighten the fasteners.

Figure 11. Typical lag shield anchor and lag bolt.

NOTICE

Shims may be required when mounting the planer to the floor. If the floor is uneven and you tighten the mounting bolts without shims, you can crack the cast iron base. Shim any gaps between the base and the floor before fully tightening the mounting bolts.

Recheck the table to make sure that it is still

level, and re-shim as required.

When the planer is level and all gaps are

shimmed, securely tighten the mounting bolts.

Model G0603X (Mfg. Since 6/11)

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Page 30

Table Extension

Wings

Components and Hardware Needed: Qty

Table Extension Wings ...................................... 2

Open End Wrench 17 x 19mm Hex Wrench 5mm Straightedge 4' (or longer) Hex Bolts M12-1.75 x 50

Flat Washers 12mm........................................... 6

Set Screws M10-1.5 x 20

.............................................. 1

.......................... 1

................................. 1

.................................... 6

................................... 6

Hex Bolts

Set Screws

Figure 13. Table extension wing fasteners and

leveling set screws.

Table extension wings are heavy and could cause personal injury if dropped during installation. Have an assistant hold the table extension wings while you fasten them to the planer.

To attach the table extension wings:

With the help of an assistant, attach the table

extension wings to the planer table (see Figure 13) with the hex bolts and the flat washers. Hand tighten the bolts for now.

Install the set screws (see Figure 13) in the

holes in the bottom of the wings.

3. Using the straightedge as a guide (see Figure 14) and the set screws for leveling

control, position the extension wings even and level with the table, then fully tighten the hex bolts.

Figure 14. Leveling extension wings and table.

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Model G0603X (Mfg. Since 6/11)

Page 31

Dust Hood

Components and Hardware Needed: Qty

Dust Hood ......................................................... 1

Hex Wrench 4mm Button Head Cap Screws M6-1 x 12 Lock Washers 6mm Flat Washers 6mm

To install the dust hood:

Attach the dust hood with the button head

cap screws, lock washers, and flat washers (see Figure 15).

.............................................. 1

................. 8

........................................... 8

............................................ 8

Dust Collection

DO NOT operate the Model G0603X without an adequate dust collection system. This planer creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.

Recommended CFM at Dust Port: 650 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must take into account many variables, including the CFM rating of the dust collector, the length of hose between the dust collector and the machine, the amount of branches or wyes, and the amount of other open lines throughout the system. Explaining this calculation is beyond the scope of this manual. If you are unsure of your system, consult an expert or purchase a good dust collection "how-to" book.

Figure 15. Top and bottom dust hood fasteners

in place.

To connect a dust collection hose:

Fit a 5" dust hose over the dust port, as

shown in Figure 16, and secure in place with a 5" hose clamp.

Tug the hose to make sure it does not come

off. Note: A tight fit is necessary for proper performance.

Model G0603X (Mfg. Since 6/11)

Figure 16. Dust hose attached to dust port.

-19-

Page 32

Cutterhead/Feed and

Table Gearbox Oil

Levels

Components and Hardware Needed: Qty

Hex Wrench 4mm .............................................. 1

Hex Wrench 6mm Wrench 14mm Gear Oil 60W-90W

Before starting your machine for the first time, make sure the cutterhead/feed and table gearboxes have adequate levels of oil. The proper oil level is just slightly below the bottom of the fill plug hole. Both gearboxes use 60W-90W gear oil.

The access panel for the cutterhead/feed gearbox is on the upper left side of the planer, and the access panel for the table gearbox is on the lower right side.

To check the gearbox oil levels:

DISCONNECT THE PLANER FROM

POWER!

Remove the access panel and set aside.

3. Remove the fill oil plug (see Figure 17 &

18).

.............................................. 1

................................................... 1

............................. as needed

Fill Oil Plug

Drain Oil Plug

Figure 18. Table gearbox fill and drain oil plugs

(lower right access panel removed).

4. Take a clean 6mm hex wrench, dip the short end inside the fill hole, and then remove it.

—If the end of the hex wrench is coated with

oil, the gearbox oil level is okay. Replace the fill oil plug and continue with the setup.

—If the end of the hex wrench is not coated

with oil, then you need to add more oil. Fill until oil reaches the top or slightly under the filler oil plug port for correct oil level.

Note: Replace gearbox oil after the first 20

hours of operation. This is a normal break-in procedure.

Fill Oil Plug

Drain Oil Plug

Figure 17. Cutterhead/feed gearbox fill and drain

oil plugs (upper left access panel removed).

-20-

Replace and secure fill oil plug and access

panels.

Connecting to Power

Now is the time to connect your planer to the power source. Make sure you have read CIRCUIT REQUIREMENTS on Page 11 before doing so.

Model G0603X (Mfg. Since 6/11)

Page 33

Test Run

Safety Feature Tests

Once assembly is complete, test run your machine to make sure it runs properly.

If, during the test run, you cannot easily locate the source of an unusual noise or vibration, stop using the machine immediately, then review Troubleshooting on Page 33.

If you still cannot remedy a problem, contact our Tech Support at (570) 546-9663 for assistance.

To test run the machine:

Make sure you have read the safety instruc-

tions beginning on Page 8 and check to ensure that your machine is set up properly.

Make sure all tools and objects used during

set up are cleared away from the machine.

Make sure the headstock cover is closed

and secured and that all access panels are securely attached.

After completing the Test Run to your satisfaction, perform the following procedures to verify that all of the safety features of this planer are operational.

Perform safety feature tests carefully and pay close attention to each of the steps. If any of the following tests fail, shut the power OFF at the CIRCUIT BREAKER immediately and call our Tech Support at (570) 546-9663. DO NOT turn the power ON for any reason unless instructed to do so by our Tech Support. Failure to follow this warning and procedure could result in serious personal injury or death!

To test the Emergency Stop lockout feature:

1. Start the planer by pressing the MAIN MOTOR

button on the power/table control.

Put on safety glasses and respirator; secure

loose clothing and long hair.

Press the green MAIN MOTOR button on the

power/table control to turn the cutterhead/ feed motor ON.

6. The planer should run smoothly with little or no vibration. Listen for any abnormal noises and watch for any unusual actions.

—If you suspect any problems, immedi-

ately stop the planer by pressing the red EMERGENCY STOP button on the power/ table control. Refer to Troubleshooting on Page 33 and fix any problems before starting the planer again.

—If you need any help with your planer call

our Tech Support at (570) 546-9663.

Use the green TABLE UP and TABLE DOWN

buttons on the power/table control to raise and lower the table, and repeat Step 6 for each direction.

2. Now press the EMERGENCY STOP button and let the planer come to a complete stop. Leave the EMERGENCY STOP button pushed in.

Press the TABLE UP and TABLE DOWN but-

tons. There should be NO table movement or action from the planer of any kind.

Model G0603X (Mfg. Since 6/11)

-21-

Page 34

4. Press the MAIN MOTOR button. There should be NO movement or action of any kind from the planer.

Attempt to move the table by using the digital

controls. There should be NO table movement or action from the planer of any kind.

To test the headstock cover limit switch:

Release the EMERGENCY STOP button by

twisting the knurled backside of the button clockwise until the whole assembly pops out.

Start the planer by pushing the MAIN MOTOR

button.

Twist the headstock cover latches to the

left to release the catches (see Figure 19) and, slowly and with great care, lift the cover only about 1/2". When you do this the planer should shut down immediately.

Figure 19. Headstock cover latch in closed

position.

4. Lower the cover, then secure it by twisting the latches to the right.

To test the table height limit switches:

1. Using the TABLE UP button on the power/

table control, carefully raise the table all the way. The table should stop by itself just before making contact with the headstock.

2. Using the TABLE DOWN button, lower the table all the way. The table should stop by itself at the lowest limit for the table.

-22-

Model G0603X (Mfg. Since 6/11)

Page 35

Tighten V-Belts

The final step in the set up process must be done after approximately 16 hours of operation. During the first 16 hours, the V-belts will stretch and seat into the pulley grooves. After 16 hours, the V-belts must be tensioned or they will slip and burn out. Refer to Replace/Adjust V-Belts on Page 30 when you are ready to perform this important adjustment.

Note: Pulleys and belts run very hot. This is a normal. Allow them to cool before making adjustments.

Recommended

Adjustments

For your convenience, the maintenance and adjustments listed below have been performed at the factory and no further setup is required to operate your machine.

However, because of the many variables involved with shipping, some of these procedures may need to be repeated to ensure optimum cutting results. Keep this in mind as you start to use your new planer.

Step-by-step instructions for these procedures can be found on the referenced pages.

1. Adjust Height of Table Rollers (Page 28).

2. Adjust V-Belts (Page 30).

3. Lubrication (Page 32).

Adjust Table Chain Tension (Page 36).

Adjust Table Parallelism (Page 36).

Adjust Height of Infeed/Outfeed Rollers and

Pressure Bar (Page 38).

Adjust Height of Chipbreaker (Page 40).

Adjust V-Belt Pulley Alignment (Page 42).

Adjust Infeed Roller Tension (Page 43).

Adjust Outfeed Roller Tension (Page 44).

10.

11. Adjust Pressure Bar Tension (Page 44).

Model G0603X (Mfg. Since 6/11)

-23-

Page 36

SECTION 4: OPERATIONS

Operation Safety

Damage to your eyes, lungs, and ears could result from using this machine without proper protective gear. Always wear safety glasses, a respirator, and hearing protection when operating this machine.

Loose hair and clothing could get caught in machinery and cause serious personal injury. Keep loose clothing and long hair away from moving machinery.

Table Handwheel

The Model G0603X table elevation can be adjusted manually with the handwheel or with the power controls.

Table elevation can be measured with the vertical scale on the right side of the table, or with the power controls. (See Power Controls on Page 25 for further explanation of the digital control features.)

To adjust the table elevation using the handwheel:

Push inward on the handwheel and rotate it

slowly until it engages with the indented shaft behind it.

2. Continue to rotate the handwheel until the table has reached the desired elevation as indicated on the scale to the right of the table.

Note: One rotation of the handwheel adjusts

the table

⁄32".

NOTICE

If you have never used this type of machine or equipment before, WE STRONGLY RECOMMEND that you read books, trade magazines, or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

-24-

Pull out on the handwheel to disengage it

from the adjusting mechanism.

Note: Any time you switch directions with the handwheel, there will be a small amount of backlash—so the first crank of the handwheel after switching directions will be slightly less than However, as long as you move the handwheel in the same direction during operation, backlash will not be a factor.

The handwheel should be disengaged when using the power mode of adjusting the table elevation. Otherwise, the rapid rotation of the handwheel could present a safety hazard!

Model G0603X (Mfg. Since 6/11)

⁄32".

Page 37

Power Controls

QTY

RPM

DEG

7 8 9 F

DEG

9 F

QTY

RPM

DEG

7 8 9 F

MANUAL SINGLE

QTY

RPM

DEG

7 8 9 F

4 5 6

INCH

MANUAL SINGLE

PROG

QTY

RPM

DEG

7 8 9 F

4 5 6

2 3

INCH

MANUAL SINGLE

PROG

QTY

RPM

DEG

7 8 9 F

4 5 6

2 3

INCH

MANUAL SINGLE

PROG

QTY

RPM

DEG

7 8 9 F

4 5 6

2 3

+/-

START

INCH

The digital control has two modes of operation— manual and single.

Table adjustments can be made with the power/ table controls, or in conjunction with the digital control.

The digital control adds these convenient features:

• Move the table to a one-time preset position.

• Add or subtract distance from the current table position.

• Move the table to one of ten preset locations stored in digital memory.

There are two LED readouts on the digital control. The top LED shows the target position value intended for the table, if one is entered, and the bottom LED shows the actual position of the table.

The readout values can be expressed either in millimeters or inches with the use of the MM/INCH

key

. The corresponding LED light on this key

INCH

will show which measurement is active.

To move the table with the power/table controls only:

In MANUAL mode, the table can be moved either with the power/table control buttons or the digital control keypad.

To use the digital control keypad in manual mode to move the table:

MANUAL

Press the MANUAL/SINGLE key

SINGLE

to select MANUAL mode—the light on this key will blink.

Press the “9” key

•

on the digital key-

pad to move the table up.

Press the “8” key

•

on the digital key-

pad to move the table down.

Release the key to stop table movement.

The SINGLE mode of the digital control provides precise movement of the table to a preset position.

To move the table to a one-time preset position:

On the digital keypad, press the MANUAL/

SINGLE key

MANUAL SINGLE

to select SINGLE mode—

the light on this key will be off.

Press the TABLE UP or TABLE DOWN but-

ton on the power/table control.

Table movement will stop when the button is

released.

Model G0603X (Mfg. Since 6/11)

2. Press the PROGRAM key

PROG

—an LED will

blink in the top target window.

3. Using the numerical keypad, enter the target value for the table position.

Press the ENTER key

START key

START

will blink.

5. Press the START key

—the light on the

START

to send the table

to the target position.

Note: To cancel the table movement before it has reached the target value, press the STOP key

STOP

. To restart the procedure, you will have to re-

enter the target value again.

-25-

Page 38

To add or subtract distance from the current

QTY

RPM

DEG

7 8 9 F

RPM

DEG

7 8 9 F

4 5 6

2 3

INCH

RPM

DEG

7 8 9 F

4 5 6

2 3

INCH

RPM

DEG

7 8 9 F

4 5 6

2 3

INCH

MANUAL SINGLE

PROG

QTY

RPM

DEG

7 8 9 F

4 5 6

2 3

INCH

MANUAL SINGLE

PROG

QTY

RPM

DEG

7 8 9 F

4 5 6

2 3

INCH

MANUAL SINGLE

PROG

QTY

RPM

DEG

7 8 9 F

4 5 6

2 3

+/-

START

INCH

QTY

RPM

DEG

7 8 9 F

DEG

INCH

DEG

INCH

QTY

RPM

DEG

7 8 9 F

MANUAL SINGLE

PROG

QTY

RPM

DEG

7 8 9 F

4 5 6

2 3

INCH

MANUAL SINGLE

PROG

QTY

RPM

DEG

7 8 9 F

4 5 6

2 3

INCH

MANUAL SINGLE

PROG

QTY

RPM

DEG

7 8 9 F

4 5 6

2 3

+/-

START

INCH

MANUAL SINGLE

PROG

QTY

RPM

DEG

7 8 9 F

4 5 6

2 3

INCH

position of the table:

On the digital keypad, press the MANUAL/

SINGLE key

MANUAL SINGLE

to select SINGLE mode—

the light on the key will be off.

Press the +/- key

+/-

—an LED in the top

target window will blink.

Note: If this procedure is successful, an LED

in both the top target window and the bottom actual window will blink, and “ProG” will appear in the top target window.

Press a key from “0” to “9” to store the target

value—the number of the key pressed will appear to the right of “ProG” in the top target window.

Note: When the +/- key

+/-

is pressed once,

the default is to add the value in the top LED target window. To toggle this value to be

+/-

subtracted, press the +/- key

again —a

minus sign will appear at the left edge of the top LED target window.

Using the numerical keypad, enter the value

to be added to or subtracted from the table position shown in the bottom LED window.

Press the ENTER key a

value—the light on the START key

to accept this

START

will

blink.

5. Press the START key

START

to move the table

to the desired location.

Note: Pressing the STOP key

STOP

will halt the table movement and cancel the programming.

The digital control provides ten preset values to be stored in permanent memory for use with frequently used table positions. These values are associated with the “0” through “9” keys on the digital keypad.

To enter a preset target value into memory:

1. On the digital keypad, press the MANUAL/

MANUAL SINGLE

SINGLE key

to select SINGLE mode—

the light on the key will be off.

Using the numeric keypad, enter the table

position to be stored and press the ENTER key

5. Repeat Steps 3–4 to store additional values.

6. When finished, press the EXIT key

—the

readout windows will return to normal.

Note: You may cancel and exit this procedure at any time by pressing the EXIT key

To move the table to a stored preset position:

1. On the digital keypad, press the MANUAL/

MANUAL SINGLE

SINGLE key

to select SINGLE mode—

the light on the key will be off.

2. Press the key on the numeric keypad that stores the table position value you wish to use—that value will appear in the top target window and the light on the START key

START

will blink.

3. Press the START key

START

to move the table

to the preset position.

STOP

Note: You may press the STOP key the START key

START

light is blinking to cancel the

anytime

process and return the digital control to normal.

2. Press the following keys one at a time:

The “F” key

-26-

b. The “5” key

c. The “5” key

d. The ENTER key

again.

Model G0603X (Mfg. Since 6/11)

Page 39

Basic Operation

Operation Tips

1. Put on safety glasses and a respirator, and

secure loose clothing and long hair.

Unless your workpiece is very flat, surface

plane the workpiece on a jointer until it is flat—having the face flat will ensure that it sits flat on the planer table during operation.

Adjust the table elevation to slightly lower

than your workpiece height (approximately

⁄32"–1⁄16"). Planing at this depth will usually

take off the high spots.

Start the planer by pressing the MAIN MOTOR

button on the power/table control.

Place the flat side of the workpiece down on

the table, and feed the workpiece through the planer, making sure not to stand directly in front or behind the workpiece to avoid kickback injury.

—If the cut is too heavy and bogs down the

planer:

Turn the planer OFF immediately by

pressing the red EMERGENCY STOP button on the power/table control.

b. Allow the planer to come to a com-

plete stop.

Lower the table and remove the

workpiece and repeat Steps 3–5.

• Inspect lumber for defects, warping, cup-

ping, twisting, and for foreign objects (nails, staples, imbedded gravel, etc,). If you have any question about the quality of your lumber, do not use it. Remember, wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the surface.

• Use the full width of the planer. When feeding lumber into the planer, alternate between the left, the right, and the middle. Your cutters will remain sharp much longer.

Scrape all glue from workpiece before plan-

•

ing.

Plane ONLY natural wood fiber. DO NOT

•

plane MDF, plywood, laminates, or other synthetic products.

Plane WITH the grain. Never feed end-

•

cut or end-grained lumber into your planer.

Do not plane boards with loose or large knots,

•

splits, cross grain or other obvious blemishes or defects. These can damage the machine and pose a safety risk to the operator.

Keep your work area clear.

•

• When planing long stock, get assistance

to receive the workpiece from the outfeed table.

Measure your workpiece thickness and adjust

the table elevation as necessary to take a lighter or heavier pass, depending on your needs. For most wood types, a good cutting depth.

Model G0603X (Mfg. Since 6/11)

⁄8" per pass is

Avoid planing wood with a high water con-

•

tent. Wood with more than 20% moisture content or wood exposed to excessive moisture (such as rain or snow), will plane poorly and cause excessive wear to the cutters and motor. Excess moisture can also hasten rust and corrosion of the planer and/or individual components.

-27-

Page 40

Power Feed Rate

Table Rollers

The infeed and outfeed rollers power the stock through the planer while keeping boards flat and providing a consistent rate of movement.

The Model G0603X power feed features three feed rates—20, 25, and 30 FPM. Use the different feed rates as recommended below:

20 or 25 FPM 25 or 30 FPM

The feed rate control on the left side of the table (see Figure 20) is used to adjust the speed of the infeed and outfeed rollers. The speed should ONLY be changed when the machine is running

........................ Dimensioning Pass

................................Finishing Pass

NOTICE

ONLY change the speeds when the planer is running, but DO NOT attempt to change speeds during a cutting operation or damage to the gearbox will result.

Adjustment Height Range ........ 0.002"–0.050"

The height of the table rollers will vary, depending on the condition of the wood you intend to plane. When planing rough cut stock, set the rollers high to keep the lumber from dragging along the bed. When planing milled lumber, set the rollers low to help minimize snipe (gouging at the ends of the workpiece).

Infeed Direction

0.002" – 0.050"

Table

Table Roller

Figure 21. Table roller height range.

Figure 20. Feed rate control.

To adjust the table rollers:

Rotate the locking handle counterclockwise

to loosen the table roller lever (see Figure

22).

2. Move the table roller lever to the desired

height on the scale.

Retighten the locking handle.

-28-

Figure 22. Table roller height control.

Model G0603X (Mfg. Since 6/11)

Page 41

SECTION 5: ACCESSORIES

G1738 —Rotacator™ Precision Planer Tool

The Rotacator is a dial indicator on a magnetic base and is designed for quickly and accurately setting the critical tolerances needed when adjusting any planer, so that nasty surprises such as non-parallel and chattered cuts can be eliminated. Helps adjust infeed/outfeed rollers, pressure bars, chip breakers, and bed rollers. Also a great setup tool for other machines! Accurate to

0.001". Indicator rotates 360˚.

T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20452—"Kirova" Anti-Reflective S. Glasses T20451—"Kirova" Clear Safety Glasses H0736—Shop Fox H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5

H7194

Safety Glasses

T20502

T20503

T20452

T20451

H0736

Figure 23. Rotacator™ Precision Planer Tool.

G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT® 12 oz. Spray G2871—Boeshield® T-9 12 oz. Spray G2870—Boeshield® T-9 4 oz. Spray H3788—G96® Gun Treatment 12 oz. Spray H3789—G96® Gun Treatment 4.5 oz. Spray

Figure 25. Eye protection assortment.

H9893—Carbide Insert for G0603X Helical Cutterhead

This indexable carbide insert can be rotated to provide four factory sharp edges before replacement.

Figure 26. H9893 Carbide Insert.

Figure 24. Recommended products for protect-

ing unpainted cast iron/steel parts on machinery.

Model G0603X (Mfg. Since 6/11)

-29-

Page 42

SECTION 6: MAINTENANCE

Cleaning

Always disconnect power to the machine before performing maintenance. Failure to do this may result in serious personal injury.

Schedule

Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. This will prevent the moisture from wood dust from remaining on bare metal surfaces. Treat all unpainted cast iron and steel with a non-staining lubricant after cleaning. We recommend products like SLIPIT T-9 (see Page 29 for more details).

, G96® Gun Treatment, or Boeshield®

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily:

• Clean unpainted cast iron parts.

• Clean dust buildup from cutterhead and feed rollers.

Weekly Maintenance:

Inspect/replace cutterhead carbide inserts

• (Page 35).

• Inspect and lubricate two table elevation screws (Page 32).

• Inspect and lubricate table ways (Page 32).

• Inspect and clean feed rollers.

• Perform Safety Features Test (Page 21).

Monthly Check:

• Clean/vacuum dust buildup from inside cabinet and off motor.

• Inspect/adjust/replace V-Belts (this page).

• Lubricate all chains (Page 32).

Yearly:

• Change cutterhead/feed and table gearbox oil (Page 32).

Replace/Adjust

V-Belts

Correct V-Belt Deflection ...........................1⁄4"

Tools Needed: Qty

Hex Wrench 4mm .............................................. 1

Hex Wrench 8mm Wrench 19mm Assistance

V-belt removal and replacement is simply a matter of loosening the V-belts, rolling them off the pulleys, replacing them with new belts, then retensioning them.

The Model G0603X planer uses three V-belts to drive the cutterhead, and one V-belt to drive the feed rollers.

Always replace the three cutterhead V-belts with a matched set of three belts. Otherwise uneven belt tension may cause premature belt failure.

............................................. 1 person

.............................................. 1

................................................... 1

-30-

Model G0603X (Mfg. Since 6/11)

Page 43

To replace the V-belts:

1. DISCONNECT THE PLANER FROM

POWER!

Cap Screws

Loosen the button head cap screws and

remove the following access panels:

• Top left side access panel.

• Bottom left side access panel.

• Rear bottom access panel.

3. Loosen the top fasteners on the cutterhead/ feed motor tension rods shown in Figure 27.

Bottom

Fasteners

Top Fasteners

Feed Belt

Tension Pulley

Figure 28. Feed belt mounted on feed belt

tension pulley (top left access panel removed).

To adjust V-belt tension:

1. Loosen the top tension rod fasteners shown

in Figure 27, then lower the bottom fasteners at least one inch.

With assistance, position the motor so that

there is about 1⁄4" deflection for each of the three cutterhead V-belts when moderate pressure is applied midway between the pulleys.

Figure 27. Cutterhead/feed motor tension rod fasteners (bottom left access panel removed).

With assistance, lift the motor up and slide all

four V-belts off the pulleys.

5. Slide the new belts onto the pulleys and lower the motor.

Note: Make sure to remount the smaller feed

belt on the outside of the feed tension pulley as shown in Figure 28.

Adjust the tension of all four V-belts as

described in the next set of procedures.

As you maintain the position of the motor,

tighten the bottom fasteners snug to the bottom side of the motor mount.

4. Tighten the top fasteners to hold the motor firmly in place.

Reach through the top left access opening

and loosen the two cap screws on the feed belt tension assembly (see Figure 28).

Position the feed belt tension pulley so that

there is about 1⁄4" deflection on the feed belt when moderate pressure is applied midway between the pulleys.

While maintaining the above position of the

tension assembly, retighten the two cap screws.

Model G0603X (Mfg. Since 6/11)

-31-

Page 44

Lubrication

The Model G0603X features factory-sealed bearings. A sealed bearing requires no lubrication during its lifetime. Should a bearing fail, your planer will probably develop a noticeable rumble/vibration, which will increase when the machine is put under load. The bearings are standard sizes and can be replaced through Grizzly.

Proper lubrication of other planer components is essential for long life and trouble-free operation. Below is a list of components that require periodic lubrication. Schedules are based on daily use. Adjust accordingly for your level of use.

Always disconnect power to the machine before lubricating! Failure to do this may result in serious personal injur y.

Table Elevation Screws

Use a light grease to lubricate the two elevation screws.

To access and lubricate the table elevation screws:

1. Raise the table all the way up.

Elevation Screw

Housing Bracket

Rubber

Dust

Cover

Figure 29. Table elevation screw covers pulled

down for lubrication.

Note: Refer to Page 20 for detailed instructions for changing oil.

Chains

Use a lightly oiled paint brush to wipe down the chain and gears. Chains are located in the following areas:

• One on both sides of the cutterhead (accessed under the headstock cover).

• One connecting the cutterhead/feed gearbox to the feed rollers (accessed through the left side panels).

• One found on the face of the cutterhead/feed gearbox (accessed through the top left side panel).

2. DISCONNECT THE PLANER FROM POWER!

Remove the two screws securing the top of

3. the rubber dust covers (see Figure 29).

4. Pull the covers down and apply a small amount

of light grease to the elevation screws.

Secure the dust covers with the screws

5. removed in Step 3.

Gearboxes

Change the oil for the cutterhead/feed gearbox and the table gearbox after the first 20 hours of operation. Thereafter, change the oil every 24 months.

-32-

• One connecting the table adjusting handwheel to the table (accessed through the bottom right access panel).

• Two attaching the table motor with the two elevation screw bases (found underneath the table and accessed through the bottom rear panel).

Table Ways

Wipe the table ways with an oily rag and kept free from dust buildup.

Model G0603X (Mfg. Since 6/11)

Page 45

SECTION 7: SERVICE

Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support at (570) 546-9663.

Troubleshooting

Motor & Machine Operation

Symptom Possible Cause Possible Solution

Motor will not start.

Fuses or circuit breakers blow. 1. Short circuit in line cord or plug.

Motor overheats or operates at limited RPM.

Motor stalls or shuts off during a cut.

Cutterhead slows or squeals when cutting, especially on start-up.

Loud repetitious noise coming from machine.

1. Planer headstock cover is not closed, or limit switch is at fault

2. Thermal overload relay inside magnetic switch has tripped.

3. Incorrect voltage.

4. Open circuit in motor or loose connections.

5. Emergency stop button depressed.

1. Motor overloaded during operation.

2. Motor is miswired.

1. Motor overloaded during operation.

2. Thermal overload protection is set too low.

3. Short circuit in motor or loose connections.

4. Circuit breaker tripped.

1. V-belt loose.

2. V-belt worn out.

1. Pulley set screws or keys are missing or loose.

2. Motor fan is hitting the cover.

3. V-belts are damaged.

1. Close cover and/or replace/adjust limit switch.

1. Unplug machine, open magnetic switch cover, turn amperage dial on the thermal overload relay to a higher setting.

2. Check power supply for proper voltage.

3. Inspect all lead connections on motor for loose or open connections.

4. Rotate clockwise until it pops out/replace.

1. Repair or replace cord or plug for damaged insulation and shorted wires.

1. Reduce cutting load; take lighter cuts.

2. Rewire/replace motor.

1. Reduce cutting load; take lighter cuts.

2. Unplug machine, open magnetic switch cover, turn amperage dial on the thermal overload relay to a higher setting.

3. Repair or replace connections on motor for loose or shorted terminals or worn insulation.

4. Install correct or repair circuit breaker; reduce number of machines running on that circuit.

1. Tighten V-belt (Page 30).

2. Replace V-belt (Page 30).

1. Inspect keys and setscrews. Replace or tighten if necessary.

2. Adjust fan cover mounting position, tighten fan, or shim fan cover.

3. Replace V-belts (Page 30).

Vibration when running or cutting.

Model G0603X (Mfg. Since 6/11)

1. Loose or damaged cutterhead.

2. Damaged V-belt.

3. Worn cutterhead bearings.

1. Tighten or replace cutterhead.

2. Replace (Page 30).

3. Check/replace cutterhead bearings.

-33-

Page 46

Cutting

Symptom Possible Cause Possible Solution

Excessive snipe (gouge in the end of the board that is uneven with the rest of the cut).

Note: A small amount of snipe is inevitable with all types of planers. The key is minimizing it as much as possible.

Workpiece stops/slows in the middle of the cut.

Chipping (consistent pattern).

Fuzzy grain.

Long lines or ridges that run along the length of the board

Uneven knife marks, wavy surface, or chatter marks across the face of the board.

Glossy surface. 1. Cutters are dull.

1. One or both of the table rollers are set too high.

2. Outfeed extension slopes down or is not level with the main table.

3. Chipbreaker or pressure bar set too low.

4. Workpiece is not supported as it leaves the planer.

1. Taking too heavy of a cut.

2. One or both of the bed rollers are set too low or too high.

3. Chipbreaker or pressure bar set too low.

4. Feed rollers set too low or too high.

5. Table not parallel with head casting.

6. Pitch and glue build up on planer components.

1. Knots or conflicting grain direction in wood.

2. Nicked or chipped carbide cutter.

3. Feeding workpiece too fast.

4. Taking too deep of a cut.

5. Misadjusted chipbreaker.

1. Wood may have high moisture content or surface wetness.

2. Dull cutters.

1. Nicked or chipped cutter(s). 1. Rotate/replace the cutters (Page 35).

1. Feeding workpiece too fast.

2. Misadjusted chipbreaker and/or pressure bar.

3. Carbide cutters not installed evenly.

4. Worn cutterhead bearings.

2. Feed rate too slow.

3. Cutting depth too shallow.

1. Lower the table rollers (Page 28 &

41).

2. Level the outfeed extension wing with the main table (Page 18).

3. Raise the height of the chipbreaker or pressure bar (Page 40 & 38).

4. Adjust and level the outfeed extension wing (Page 18).

1. Take a lighter cut.

2. Lower/raise the bed rollers (Page 28 & 41).

3. Raise the height of the chipbreaker or pressure bar (Page 40 & 38).

4. Adjust the feed rollers to the correct height (Page 38)

5. Adjust the table so it is parallel to the head casting (Page 36).

6. Clean the internal cutterhead components with a pitch/resin dissolving solvent.

1. Inspect workpiece for knots and grain direction (Page 27).

2. Rotate or replace the affected carbide insert (Page 35).

3. Slow down the feed rate (Page 28).

4. Take a smaller depth of cut. (Always reduce cutting depth when surface planing or working with hard woods.)

5. Adjust chipbreaker alignment and height (Page 40).

1. Check moisture content and allow to dry if moisture is too high.

2. Rotate/replace the cutters (Page 35).

1. Slow down the feed rate (Page 28).

2. Adjust chipbreaker and/or pressure bar alignment, height, and tension (Page 38, 40, & 44).

3. Make sure carbide cutters do not have debris under them; make sure cutters are torqued down evenly (Page 35).

4. Replace cutterhead bearings.

1. Rotate/replace the cutters (Page 35).

2. Increase the feed rate (Page 28).

3. Increase the depth of cut.

Chip Marks (inconsistent pattern). 1. Chips aren't being properly expelled

from the cutterhead.

-34-

1. Use a dust collection system rated for planer (Page 19).

Model G0603X (Mfg. Since 6/11)

Page 47

Rotating/Changing

Carbide Cutters

Torque Specifications for Torx® Screws

Inch/Pounds

.........................Between 48 and 50

To rotate or change a carbide cutter:

1. DISCONNECT THE PLANER FROM

POWER!

Raise the headstock cover to gain access to

the cutterhead.

Tool Needed: Qty

T-Handle T-25 Torx Driver ................................. 1

The cutterhead is equipped with 170 indexable carbide cutters. Each cutter can be rotated to reveal any one of its four cutting edges. Therefore, if one cutting edge becomes dull or damaged, simply rotate it 90˚ to reveal a fresh cutting edge (Figure 30).

In addition, each cutter has a reference dot on one corner. As the cutter is rotated, the reference dot location can be used as an indicator of which edges are used and which are new. When the reference dot revolves back around to its starting position, the cutter should be replaced.

Reference Dot

3. Remove any sawdust from the head of the carbide cutter Torx screw.

4. Remove the Torx screw and carbide cutter.

Clean all dust and dirt off the cutter and the

cutterhead pocket from which the cutter was removed, and replace the cutter so a fresh, sharp edge is facing outward.

Note: Proper cleaning is critical to achieving

a smooth finish. Dirt or dust trapped between the cutter and cutterhead will slightly raise the cutter, and make noticeable marks on your workpieces the next time you plane.

Lubricate the Torx screw threads with a

light machine oil, wipe the excess oil off the threads, and torque the Torx screw to 48-50 inch/pounds.

Note: Excess oil may squeeze between the

cutter and cutterhead, thereby lifting the cutter slightly and affecting workpiece finishes.

Figure 30. Cutter rotating sequence.

Model G0603X (Mfg. Since 6/11)

-35-

Page 48

Table Chain Tension

Table Parallelism

Tools Needed: Qty

Hex Wrench 4mm .............................................. 1

Wrench or Socket 24mm

The table chain transfers movement from the table gearbox to the table elevation screws. This chain can be adjusted to remove slack if the chain stretches over time.

To adjust the table chain tension:

DISCONNECT THE PLANER FROM

POWER!

2. Remove the bottom rear access panel.

................................... 1

NOTICE

DO NOT let the chain fall off the sprockets during this procedure. Returning it to its proper location without changing the table adjustment can be very difficult.

3. Loosen the hex nut holding the idler assem- bly (see Figure 31).

Maximum Allowable Tolerance:

Cutterhead/Table Side-to-Side

Tools Needed: Qty

Rotacator ........................................................... 1

Hex Wrench 6mm Hex Wrench 10mm

Table parallelism is critical to the operation of the planer. It is essential the table is parallel with the cutterhead within 0.003" from side-to-side, as illustrated in Figure 32.

Parallel Parallel

Not Parallel

.............................................. 1

............................................ 1

Cutterhead

Table

Cutterhead

Table

.................. 0.003"

Not Parallel

Figure 31. Table chain idler hex nut.

Move the idler sprocket against the chain to

remove any slack.

Tighten idler assembly hex nut.

6. Install the bottom rear access panel.

Figure 32. Side-to side parallelism of table and

cutterhead.

Table Parallelism Inspection

The easiest way to determine if your table has a parallelism problem is to plane a workpiece and measure the thickness in multiple locations. If the workpiece is tapered from left to right, then your table and cutterhead may not be parallel.

Use your Rotacator (Page 29) to further inspect the table parallelism. If you do not have a Rotacator, a wood block and feeler gauges may be used, but extra care must be taken to ensure accuracy. If the table is not within the maximum allowable tolerance, it must be adjusted.

-36-

Model G0603X (Mfg. Since 6/11)

Page 49

Table Parallelism Adjustments

Top Dead

Center

The table is adjusted by turning the elevation screw housing brackets underneath the table.

To adjust the table parallelism:

1. Adjust the table height so that the Rotacator

(or wood block and feeler gauges) can be used.

DISCONNECT THE PLANER FROM

POWER!

Raise the headstock cover.

Figure 34. Finding BDC with the Rotacator.

4. Using the cutterhead pulley, rotate the

cutterhead so that the carbide insert on the left edge of the cutterhead is at bottom dead center (BDC) (see Figure 33)—this will also place the carbide insert on the right side of the cutterhead at BDC.

—If you are using a Rotacator, find BDC of

the carbide insert by slowly rocking the cutterhead pulley back and forth, and set the Rotacator dial to zero (see Figure 34

—If a Rotacator is not available, use a wood

block and a feeler gauge; then, slowly rock the cutterhead pulley back and forth so the carbide insert just makes contact as it passes the feeler gauge.

Determine which side of the table you will

adjust to bring the table parallel with the cutterhead (within 0.003").

Use the 6mm hex wrench to loosen the table

elevation housing bracket cap screws (underneath the table) for that side of the table (see Figure 35).

Cap Screws

Leverage Hole

Model G0603X (Mfg. Since 6/11)

Bottom Dead

Center

Figure 33. Cutterhead carbide insert at bottom

dead center (BDC).

Figure 35. Table elevation screw housing

bracket.

Insert the long end of the 10mm hex wrench

into the leverage hole and turn the bracket until you are satisfied with the table parallelism from side-to-side.

Note: The slight deformation of the rubber

elevation screw cover is normal and will not affect table movement.

8. Retighten the cap screws holding the bracket in place.

-37-

Page 50

Adjust Infeed/

Outfeed Rollers &

Pressure Bar

Distances Below Cutterhead at BDC:

Infeed Roller Pressure Bar Outfeed Rollers

Tools Needed: Qty

Rotacator ........................................................... 1

Hex Wrench 8mm Wrench 8mm Wrench 14mm

To ensure accurate results and make the adjustment process quicker and easier, we recommend using a Rotacator (see Page 29) for these adjustments.

If a Rotacator is not available, wood blocks and feeler gauges can be used.

To set the height of the infeed roller, pressure bar, and outfeed rollers using a Rotacator:

1. Make sure the cutterhead and table are paral-

lel, and the cutterhead is at BDC. Reference Table Parallelism on Page 36.

Note: Zero the Rotacator dial after finding

the BDC of the cutterhead. This will ensure that the following adjustments are accurate in relation to the cutterhead.

.............................................. 0.020"

..................................................... 0"

.........................................0.020"

.............................................. 1

..................................................... 1

................................................... 1

Adjust the height of the infeed roller on the

same side as the Rotacator to the specification given at the beginning of this procedure, using the zero setting of the Rotacator as a reference point. Figure 36 shows the jam nut and set screw for adjusting the roller height.

Set Screw

Jam Nut

Figure 36. Infeed jam nut and set screw (right

side shown).

5. Repeat Steps 3 & 4 for the left-hand side of the infeed roller.

Note: You may have to repeat these adjust-

ments from side-to-side until the entire roller height is correct.

Using the same zeroed reference on the

Rotacator, adjust the height of the pressure bar and outfeed rollers to their given specifications. The adjustment cap screw, jam nuts and set screws are shown in Figures 37 &

38.

2. DISCONNECT THE PLANER FROM

POWER!

Place the Rotacator under the right-hand

side of the infeed roller and find the BDC on a serrated edge by sliding the Rotacator right to left in a zigzag pattern—toward the front of the planer, then toward the rear of the planer, and so on.

-38-

Cap Screw

Jam Nut

Figure 37. Pressure bar jam nut and set screw

(one side shown).

Model G0603X (Mfg. Since 6/11)

Page 51

Set Screws

Jam Nuts

Wood Blocks

25" INDUSTRIAL PLANER

EXTREME

SERIES

G0603X

36"

Figure 38. Outfeed jam nuts and set screws

(right side shown).

To adjust the height of the infeed roller, pressure bar, and outfeed rollers using wood blocks and a feeler gauge:

1. Build the wood blocks by cutting a STRAIGHT

6' foot long 2" x 4" in half.

Note: Having the wood blocks at an even

height is critical to the accuracy of your overall adjustments. For best results, remove board warpage by squaring the stock with a jointer and table saw before cutting in half.

2. Make sure the cutterhead and table are parallel, and the cutterhead is at BDC. Reference Table Parallelism on Page 36.

DISCONNECT THE PLANER FROM

POWER!

Figure 39. Wood blocks on planer table.

Lock the table elevation in place, as the wood

blocks will now be your reference points for the rest of the adjustments.

9. Loosen the infeed roller jam nut and turn the set screw (see Figure 36) on each end of the infeed roller to raise it above the wood block.

Turn the set screws back down so the infeed

10.

roller just touches the wood blocks on both sides.

Tighten the jam nuts, making sure the set

11.

screws do not move while tightening.

Without moving the table, adjust the pressure

12. bar (Figure 37) and outfeed rollers (Figure

38) in the same manner, using the wood

blocks as the reference point.

4. Lower the table rollers below the surface of the table.

Place one wood block along the left side of

the table, and place the other wood block along the right side of the table, as illustrated in Figure 39.

Raise the headstock cover.

7. Using the handwheel, adjust the table and

use the feeler gauge until there is a 0.020" gap between the edge of a carbide insert at BDC (reference instructions on Page 37) and the wood blocks.

Model G0603X (Mfg. Since 6/11)

Note: The pressure bar should be at the

same height as the cutterhead. You will need the feeler gauge with the wood blocks to ensure that it is at the same height as the cutterhead with the carbide insert at BDC (reference Distances Below Cutterhead at BDC at the beginning of these procedures).

-39-

Page 52

Adjust Chipbreaker

Adjust Depth Scale

Distance Below Cutterhead at BDC:

Chip Breaker

Tools Needed: Qty

Rotacator ........................................................... 1

Hex Wrench 8mm Metal Shims

To set the height of the chipbreaker:

1. DISCONNECT THE PLANER FROM

POWER!

Follow the same methods for determining the

height of the chipbreaker in relation to the cutterhead as detailed in the previous procedural block (reference Page 38).

If an adjustment is necessary to bring the

height of the chipbreaker to the specification listed above:

Remove the cap screws on each end of

Place the required metal shim(s) between

.............................................. 0.020"

.............................................. 1

........................................ as needed

the chipbreaker (see Figure 40)

the chipbreaker and the headstock casting.

Tools Needed: Qty

Hex Wrench 4mm .............................................. 1

The pointer on the depth scale (see Figure 41) should indicate the same value as shown in the bottom actual position LED window of the digital control.

Depth Scale

Pointer

Cap Screws

Figure 41. Depth scale pointer.

To adjust the depth scale pointer:

1. Loosen the two cap screws that secure the

pointer.

Replace and tighten the cap screws

removed in Step 3a.

Cap Screw

Metal Shims

(if needed)

Figure 40. Chipbreaker mounting to headstock

casting (right side shown).

-40-

Adjust the pointer and retighten the cap

screws.

Model G0603X (Mfg. Since 6/11)

Page 53

Adjust Table Gibs

Tools Needed: Qty

Hex Wrench 4mm .............................................. 1

Wrench 12mm

The table gibs keep the table snug to the ways as it moves up and down. Using the table handwheel, movement should be midway between “hard to move” and “too easy.”

To adjust the table gibs:

................................................... 1

Calibrate Table

Roller Scale

Tools Needed: Qty

Straightedge ...................................................... 1

Wrench 14mm

Wrench 17mm.................................................... 1

The table rollers provide even planing pressure from side-to-side and front-to-back by pushing the workpiece up against the feed rollers.

................................................... 1

Loosen the gib jam nuts on the table (see

1. Figure 42).

Table Way

Jam Nuts

Set Screws

Gib

Figure 42. Table gib and way.

2. Adjust the set screws.

Note: If you unscrew the gib set screws too

far, the gib will fall out. If this should happen, replace the gib so that the set screws are seated in the indents on the gib.

To calibrate the table roller scale:

Lower the table all the way down.

2. DISCONNECT THE PLANER FROM

POWER!

3. Set the table roller control on the right side of the table to zero.

4. Place the straightedge across the one of the table rollers at one side of the table —the roller should just touch the straightedge.

— If the table roller is level with the table, go

to Step 6.

— If the table roller is above or below the

height of the table, continue to Step 5.

3. Using the table handwheel, move the table up and down to ensure that the gibs are not binding on the table ways.

Model G0603X (Mfg. Since 6/11)

-41-

Page 54

5. Loosen the jam nut (see Figure 43) and adjust the hex bolt so that the roller just touches the straightedge; then, retighten the jam nut.

Hex Bolt

Jam Nut

Figure 43. Table roller height adjustment

fasteners (left side shown).

6. Repeat Step 4 for the other side of the same roller.

Figure 44. Anti-kickback fingers.

Proper operation of the anti-kickback fingers is essential for the safe operation of this machine. Failure to ensure that they are working properly could result in serious operator injury.

Note: You may have to repeat these adjust-

ments from side-to-side until the entire roller height is correct.

Repeat Step 4 for the other roller.

Anti-Kickback

Fingers

The Model G0603X provides an anti-kickback system as a safety feature. The anti-kickback fingers hang from a rod suspended across the cutterhead casting. The anti-kickback fingers should be inspected regularly.

Check the anti-kickback fingers (see Figure 44) to ensure that they swing freely and easily. If the fingers resist easy movement, clean them with a wood resin solvent.

Do not apply oil or other lubricants to the antikickback fingers. Oil or grease will attract dust, restricting the free movement of the fingers.

V-Belt Pulley

Alignment

Tools Needed: Qty

Straightedge ...................................................... 1

Hex Wrench 4mm Wrench 14mm

Proper pulley alignment prevents premature belt wear. The pulleys are properly aligned when they are parallel and in the same plane as each other. Looking down across the outside faces of the pulleys, use a straightedge, visual sight or a laser tool on the edge of the pulleys to judge alignment.

To adjust V-belt pulley alignment:

DISCONNECT THE PLANER FROM

POWER!

2. Remove the top left, bottom left, and bottom rear access panels.

.............................................. 1

................................................... 1

-42-

Model G0603X (Mfg. Since 6/11)

Page 55

3. Loosen the fasteners that hold the motor to the brackets (see Figure 45) just enough to allow the motor to be repositioned.

Figure 45. Motor mounting fasteners for

adjusting V-belt pulley alignment (bottom rear

access panel removed).

4. Slide the motor as required to align the pulleys.

Infeed Roller

Tension Spring

Adjusting Hex Nut

Figure 46. Infeed roller tension spring (left side

shown; top left access panel removed).

2. Remove the top right and left access panels and identify the infeed roller tension springs (see Figure 46).

Adjust the infeed roller tension with the

hex nut underneath the tension spring (see

Figure 46).

5. Retighten the motor mount fasteners.

6. Retension the V-belts (see Page 30).

7. Replace the access panels.

Infeed Roller Tension

Tools Needed: Qty

Hex Wrench 4mm .............................................. 1

Wrench 14mm

The amount of tension or downward pressure of the infeed roller needs to be enough to push the workpiece into the cutterhead but not enough to gouge or bind the workpiece. Tension requirements will be different for rough lumber and milled lumber.

To adjust infeed roller tension:

................................................... 1

Note: To reduce the tension, lengthen the

spring. Conversely, to increase the tension, shorten the spring (see Figure 47).

Increase Tension

Reduce Tension

Figure 47. Adjusting tension springs.

4. Replace both access panels.

DISCONNECT THE PLANER FROM

POWER!

Model G0603X (Mfg. Since 6/11)

-43-

Page 56

Outfeed Roller

Pressure Bar

Tension

Tools Needed: Qty

Hex Wrench 4mm .............................................. 1

Wrench 14mm

The amount of tension or downward pressure of the outfeed roller needs to be enough to pull the workpiece along the planing path without binding, and prevent snipe to the end of the workpiece by keeping it firmly on the planing table. Tension requirements will be different for rough lumber and milled lumber.

To adjust infeed roller tension:

DISCONNECT THE PLANER FROM

POWER!

2. Remove the top right and left access panels and identify the infeed roller tension springs (see Figure 48).

................................................... 1

Tension

Tools Needed: Qty

Hex Wrench 8mm .............................................. 1

Wrench 14mm

The amount of tension or downward pressure of the pressure bar must be enough to keep the workpiece firmly on the planing table as it exits the cutterhead to prevent snipe, but not enough to bind or gouge the workpiece. Tension requirements will be different for rough lumber and milled lumber.

To adjust infeed roller tension:

DISCONNECT THE PLANER FROM

POWER!

2. Lift the headstock cover and identify the pressure bar tension spring (see Figure 49).

................................................... 1

Outfeed Roller

Tension Springs

Adjusting Hex Nuts

Figure 48. Outfeed roller tension spring (left side

shown; top right access panel removed).

Note: To reduce the tension, lengthen the

spring. Conversely, to increase the tension, shorten the spring (see Figure 47 on Page

43).

3. Replace both access panels.

Adjusting

Cap Screw

Pressure Bar

Tension Spring

Jam Nut

Figure 49. Pressure bar tension spring (right

side shown).

3. Loosen the jam nut and adjust the cap screw (see Figure 49).

Note: To reduce the tension, lengthen the

spring. Conversely, to increase the tension, shorten the spring (see Figure 47 on Page

43).

-44-

Model G0603X (Mfg. Since 6/11)

Page 57

Digital Control

DEG

INCH

DEG

2 3

INCH

Enter the value that you recorded from Step

5. 3 above, then press the ENTER key

Calibration

Tools Needed: Qty

Calipers ............................................................. 1

The value shown in the actual (bottom) LED window of the digital control should be precisely equal to the actual distance from the table to BDC of the cutter carbide insert.

To calibrate the digital control:

Make sure that the all other adjustments are

correct as directed in this section, starting with Table Parallelism on Page 36.

Plane a wide piece of stock making sure that

both top and bottom of the workpiece are as parallel as possible.

Using the calipers, measure the thickness in

multiple places of the workpiece and record the average value of these measurements.

Note: This step stores the actual value into

permanent memeory. Next, you will need to complete the following steps to load that value for operational use.

To load the actual value that was stored in

the previous steps, press the following keys:

a. The "F" key

b. The "0" key

c. The ENTER key

Note: If this step was successful, an LED will

blink in both windows, "CHAnGE" will appear in the top window, and "OrG??" will appear in the bottom window.

7. Press the ENTER key

to load and use the stored value for the actual distance from the table to the cutter insert.

4. Press the following keys on the digital control:

The "F" key

b. The "2" key

c. The ENTER key

Note: If this procedure is successful, an

LED in the top target window will blink, and "OriGin" will appear in the top target window.

Model G0603X (Mfg. Since 6/11)

-45-

Page 58

Electrical Components

-46-

Figure 50. Main electrical box

(top right access panel removed).

Model G0603X (Mfg. Since 6/11)

Page 59

Figure 51. Digital control (viewed from back). Figure 54. Power/table control (viewed from

back).

Figure 52. Cutterhead/feed motor junction box.

Figure 53. Headstock cover

limit switch (top right access

panel removed).

Figure 56. Power feed

junction box.

Figure 55. Table motor junction box.

Upper Limit

Switch

Magnetic

Reader

Lower Limit

Switch

Figure 57. Upper and lower

table limit switches, and table

height magnetic reader (top

right access panel removed).

Model G0603X (Mfg. Since 6/11)

-47-

Page 60

Overview

Wiring Diagram

YELLOW/GREEN

Headstock

Cover Limit

Upper Table

Limit Switch

Lower Table

Limit Switch

9-Conductor Serial Cable

Digital

Controls

Page 50

COLOR KEY

BLACK

WHITE

GREEN

RED

YELLOW

Switch

Page 47

WtBk

Page 47

Table Height

Magnetic Reader

Main

Electrical

Panel

Page 49

Cutter/Feed

Motor

Page 51

Table Adjustment

Motor

Page 51

Power

Feed

Terminal

Ground

Power/Table

Control

Page 50

-48-

3-Phase

220 VAC

Disconnect

Switch

(as recommended

Model G0603X (Mfg. Since 6/11)

Ground

Hot

)

Page 61

Main Electrical Box

220V Wiring Diagram

COLOR KEY

FUSE

Ground

V-

V+

Digital Control

Circuit Board

220V

440V

Transformer

Wave Filter

R/1/L1 S/3/L2 T/5/L3 7

Contactor

RED

YELLOW

YELLOW/GREEN

R S T

R/1/L1 S/3/L2 T/5/L3 13

Contactor

U/2/T1 V/4/T2

W/6/T3

BLACK

WHITE

GREEN

R/1/L1 S/3/L2 T/5/L3 7

Wave Filter

Contactor

U V W U V W

U/2/T1 V/4/T2

1/2 3/4 5/6

Bk Bk Bk

1/2 3/4 5/6

U V W

Bk Bk Bk

AMP

RESET

Ground

Bk Bk

W/6/T3

W1U1 V1

U2 V2 W2

2.5

U/2/T1 V/4/T2

AMP

RESET

OFF

1.6

0W1U1 V1

W/6/T3

Grnd

7 5

GrndR S T U V W Grnd

67 5 4 3

To Power

Feed Terminal

To Cutter/

Feed Motor

Page 47 Page 51 Page 51 Page 50 Page 50 Page 50Page 48

Model G0603X (Mfg. Since 6/11)

Motor

To Table

To Cover

Limit Switch

To Lower Table

Limit Switch

To Upper Table

Controls

To Powr/Table

Controls

To Digital

Controls

To Digital

-49-

Page 62

Controls

Wiring Diagram

POWER/TABLE CONTROLS

As Viewed From the Back

COLOR KEY

BLACK

WHITE

GREEN

RED

YELLOW

YELLOW/GREEN

DIGITAL CONTROLS

As Viewed From the Back

Down

Table

Main

Motor

Emerg-

ency

OFF

1314

To Main

Electrical Box

Page 49

-50-

1 2 3 4

C1 N0 C2 C3 C4N0 N0 N0

V+ V-

To Main Electrical Box

9-Conductor Serial Cable

to Table Height Magnetic Reader

Model G0603X (Mfg. Since 6/11)

Page 49

Page 48

Page 63

Motor Wiring Diagram

COLOR KEY

BLACK

WHITE

GREEN

RED

YELLOW

YELLOW/GREEN

V2 V5

Main

Electrical

Panel

Page 49

CUTTERHEAD/FEED MOTOR

(must also replace overload relays for 440V)

V1 U6

U2 U5

U1 W6 W2

Ground

W1 W5

V2 V6

V1 V5

U2 U6

U1 U5

Ground

(must also replace overload relays for 440V)

6 9

78 45

440VAC (Optional)

Model G0603X (Mfg. Since 6/11)

TABLE MOTOR

Ground

220VAC (Prewired) 440VAC (Optional)

2 8

1 7

3 9

220VAC (Prewired)

Ground

-51-

Page 64

Base Parts Breakdown

178

192-3

25-7

25-2

248

162

192-2

182

25-6

179

187

202

69 263

25-5

181

118

192

192-5

192-4

109

25-4

25-3

25-1

201

196

232

190

109

118

184

192-1

197

199

183

185

241

187

188

180-3

200

199

197

240

143

144

180-2

180-4

207

206

205

208 129

209

180

180-5

143-1

120

180-1

146

210

211

212

213

214

231 267

191

145

205

209 210 211

212

226

109

148

149

154

207

206

204

129

225

172

214

189

150

195

173

215

213

228

177

151

153

174

230

152

161

162

175

155

163

176

220

229

123

100

148

111

163

164

129

173

222

156

129

165

167

223

157

158

170

227

228

158

166

169

186

251

221

154A

168

171

253

252

261

166

251

-52-

233

Model G0603X (Mfg. Since 6/11)

Page 65

REF PART # DESCRIPTION REF PART # DESCRIPTION

Base Parts List

2 PB04M HEX BOLT M6-1 X 10 165 P0603X165 OIL SEAL 5 PLW04M LOCK WASHER 8MM 166 PR18M EXT RETAINING RING 17MM 11 PSB31M CAP SCREW M8-1.25 X 25 167 P0603X167 GASKET 19 PSB14M CAP SCREW M8-1.25 X 20 168 P0603X168 GEAR BOX COVER 21 P0603X021 SPROCKET 169 PSB06M CAP SCREW M6-1 X 25 22 PW04M FLAT WASHER 10MM 170 PRP93M ROLL PIN 6 X 25 23 PN02M HEX NUT M10-1.5 171 P0603X171 SPROCKET 25 P0603X025 IDLER ASSEMBLY 172 P0603X172 OIL PLUG 25-1 PLN05M LOCK NUT M10-1.5 173 P6202 BALL BEARING 6202ZZ 25-2 P0603X025-2 PLATE 174 P0603X174 GEAR SHAFT 25-3 PW04M FLAT WASHER 10MM 175 PK34M KEY 5 X 5 X 20 25-4 PR35M INT RETAINING RING 30MM 176 P0603X176 GEAR 25-5 P6200 BALL BEARING 6200ZZ 177 PW08M FLAT WASHER 16MM 25-6 P0603X025-6 IDLER 178 P0603X178 CHAIN 25-7 PB14M HEX BOLT M10-1.5 X 35 179 P0603X179 SPROCKET 27 PSB01M CAP SCREW M6-1 X 16 180 P0603X180 HANDLE ASSEMBLY 34 P0603X034 FRONT COVER 180-1 P0603X180-1 HANDLE 35 PN06M HEX NUT M5-.8 180-2 PFH02M FLAT HD SCR M6-1 X 12 45 PK10M KEY 5 X 5 X 12 180-3 PRP92M ROLL PIN 8 X 18 47 PSB61M CAP SCREW M10-1.5 X 20 180-4 P0603X180-4 WHEEL 68 PLW06M LOCK WASHER 10MM 180-5 P6004 BALL BEARING 6004ZZ 69 PSS16M SET SCREW M8-1.25 X 10 181 P0603X181 HANDLE BRACKET 75 PR11M EXT RETAINING RING 25MM 182 P0603X182 BOTTOM MOTOR CORD 100 P0603X100 BUNDING 250MM 183 PK20M KEY 5 X 5 X 15 109 PW04M FLAT WASHER 10MM 184 P0603X184 HANDLE SHAFT 111 PSS16M SET SCREW M8-1.25 X 10 185 P0603X185 COMPRESSION SPRING 118 P0603X118 BALL BEARING 6203-2NSE 186 PSB52M CAP SCREW M8-1.25 X 10 120 PW01M FLAT WASHER 8MM 187 PSS11M SET SCREW M6-1 X 16 123 P0603X123 PLATE 188 P0603X188 HANDLE SHAFT 129 PK06M KEY 5 X 5 X 10 189 PRP92M ROLL PIN 8 X 18 143 P0603X143 MOTOR 190 PSB04M CAP SCREW M6-1 X 10 143-1 PK34M KEY 5 X 5 X 20 191 PW03M FLAT WASHER 6MM 144 PB07M HEX BOLT M8-1.25 X 25 192 P0603X192 CUTTERHEAD MOTOR ASSEMBLY 145 PSB02M CAP SCREW M6-1 X 20 192-1 P0603X192-1 MOTOR 15HP/220/3PH 146 PLW03M LOCK WASHER 6MM 192-2 PSB11M CAP SCREW M8-1.25 X 16 148 P6205 BALL BEARING 6205ZZ 192-3 PW01M FLAT WASHER 8MM 149 P0603X149 SHAFT 192-4 P0603X192-4 KEY 10 X 8 X 56 150 PK01M KEY 5 X 5 X 22 192-5 P0603X192-5 MOTOR PULLEY 151 P0603X151 WORM GEAR 195 PR26M INT RETAINING RING 52MM 152 P0603X152 BUSHING 196 PB73M HEX BOLT M10-1.5 X 50 153 P6204 BALL BEARING 6204ZZ 197 PN09M HEX NUT M12-1.75 154 P0603X154 WORM GEAR BOX 199 PW06M FLAT WASHER 12MM 155 P0603X155 OIL SEAL 200 P0603X200 ADJUSTING SHAFT ASSEMBLY 156 P0603X156 WORM SHAFT 201 P0603X201 MOTOR PLATE 157 P0603X157 GEAR 202 P0603X202 SHAFT 158 P6203 BALL BEARING 6203ZZ 204 P0603X204 LEAD SCREW 161 P0603X161 BEARING 205 P0603X205 SPECIAL RING 162 PR06M EXT RETAINING RING 16MM 206 PFB13M FLANGE BOLT M4-.7 X 8 163 P0603X163 GEAR 207 P0603X207 DUST BOOT 164 P0603X164 SHAFT 208 P0603X208 LEAD SCREW

Model G0603X (Mfg. Since 6/11)

-53-

Page 66

REF PART # DESCRIPTION REF PART # DESCRIPTION

209 PR70M INT RETAINING RING 68MM 229 P0603X229 FOOT 210 P0603X210 BALL BEARING 6008-2NSE 230 P0603X230 BASE 211 P51105 THRUST BEARING 51105 231 P0603X231 SHAFT 212 P0603X212 BUSHING 232 P0603X232 BASE FRONT COVER 213 PTLW14M EXT TOOTH WASHER 25MM 233 P0603X233 BASE COVER 214 P0603X214 SPECIAL HEX NUT M25-1.5 240 P0603X240 CHAIN #40 X 54 215 P0603X215 SPROCKET PLATE 241 P0603X241 CHAIN #40 X 84 220 P0603X220 REAR COVER 248 PSB64M CAP SCREW M10-1.5 X 25 221 P0603X221 STRAIN RELIEF NB-2430 251 P0603X251 JUNCTION BOX COVER 222 P0603X222 STRAIN RELIEF NB-1216 252 P0603X252 TERMINAL BLOCK 223 P0603X223 PLATE 253 P0603X253 BUTTON HD CAP SCR M5-.8 X 10 225 P0603X225 LIFTING HOOK 261 P0603X261 CORD 226 PSB72M CAP SCREW M10-1.5 X 30 263 P0603X263 SPACER 227 PB159M HEX BOLT M16-2 X 80 267 P0603X267 IDLER SPROCKET 228 PN13M HEX NUT M16-2

-54-

Model G0603X (Mfg. Since 6/11)

Page 67

Column Parts Breakdown

110

238

239

238

224

249

198

199

190

244

267

224 142

131

29 30

236

250

224

242

234

219

245

242

194

160

101

49 22

199

249

198

104

257

190

244

110

254 262

239

221

238

110

238

49 22

Model G0603X (Mfg. Since 6/11)

105

-55-

Page 68

Column Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

2 PB04M HEX BOLT M6-1 X 10 104 P0603X104 RIGHT COVER 5 PLW04M LOCK WASHER 8MM 105 P0603X105 RIGHT PLATE 6 P0603X006 HINGE 110 P0603X110 SPECIAL SCREW 13 PSB33M CAP SCREW M5-.8 X 12 131 P0603X131 HANDLE BASE 14 PLW01M LOCK WASHER 5MM 142 PSB12M CAP SCREW M8-1.25 X 40 15 P0603X015 CYLINDER FITTING 160 P0603X160 BRACKET 16 P0603X016 SPROCKET BRACKET 190 PSB04M CAP SCREW M6-1 X 10 17 PSB84M CAP SCREW M10-1.5 X 35 194 P0603X194 SHAFT 20 P0603X020 SHAFT 198 PLW05M LOCK WASHER 12MM 22 PW04M FLAT WASHER 10MM 199 PW06M FLAT WASHER 12MM 23 PN02M HEX NUT M10-1.5 219 P0603X219 COMPRESSION SPRING 24 P0603X024 LEFT COLUMN 221 P0603X221 STRAIN RELIEF NB-2430 28 PN01M HEX NUT M6-1 224 PN02M HEX NUT M10-1.5 29 P0603X029 KNOB 234 P0603X234 FENDER WASHER 10MM 30 P0603X030 SHAFT 236 PSB70M CAP SCREW M10-1.5 X 45 33 PRP05M ROLL PIN 5 X 30 238 PN03M HEX NUT M8-1.25 36 P0603X036 LEFT PLATE 239 P0603X239 CYLINDER 37 P0603X037 LEFT COVER 242 PW04M FLAT WASHER 10MM 48 PSB91M CAP SCREW M10-1.5 X 75 244 P0603X244 PLATE 49 P0603X049 COMPRESSION SPRING 245 PSS25M SET SCREW M6-1 X 20 50 PSB47M CAP SCREW M10-1.5 X 40 249 PSB92M CAP SCREW M12-1.75 X 40 51 P0603X051 CASTING PRESSURE BAR 250 P0603X250 EXTENSION SPRING 64 PSB40M CAP SCREW M8-1.25 X 35 254 P0603X254 SPONGE 40 X 10 X 2 70 P0603X070 WAVY WASHER 257 P0603X257 HEX BOLT M10-1.5 X 70 95 P0603X095 SHAFT 262 P0603X262 PAD 33 X 10 X 2 99 PRP94M ROLL PIN 5 X 14 267 P0603X267 IDLER SPROCKET 101 P0603X101 RIGHT COLUMN

-56-

Model G0603X (Mfg. Since 6/11)

Page 69

Electric Parts Breakdown

101

104

330

327

243

102

312

311

326

316

102

329

308

102

317

302

318

313

307

319

314

305

309

315

304

306

334

102

310

328

324

243

330

335 440V Conversion Kit

335-1

335-2

320

Model G0603X (Mfg. Since 6/11)

332

321

322

323

321

325

303

336

333

331

337

301

338

339

341

256

247

-57-

Page 70

REF PART # DESCRIPTION REF PART # DESCRIPTION

OVERLOAD RELAY

OL RELAY SDE RA-30 18-26A

OL RELAY SDE RA-30 0.9-1.5A

KEYPAD ASSEMBLY & DIGITAL READOUT

CUTTERHEAD/FEED MOTOR 220V CONTACTOR

TABLE MOTOR 220V OVERLOAD RELAY

Electric Parts List

2 PB04M HEX BOLT M6-1 X 10 318 P0603X318 BUTTON HD CAP SCR M4-.7 X 10 6 P0603X006 HINGE 319 P0603X319 CONTROLLER COVER 97 PS51M PHLP HD SCR M4-.7 X 30 320 P0603X320 BUTTON HD CAP SCR M3-.5 X 6 98 P0603X098 BUTTON HD CAP SCR M3-.5 X 15 321 P0603X321 STRAIN RELIEF PG13.5

101 P0603X101 RIGHT COLUMN 322 P0603X322 STRAIN RELIEF PG21 102 P0603X102 BUTTON HD CAP SCR M4-.7 X 10 323 P0603X323 STRAIN RELIEF BG26 104 P0603X104 RIGHT COVER 324 P0603X324 LIMIT SWITCH MJ2-1306 243 PW05M FLAT WASHER 4MM 325 P0603X325 COVER PAD 247 PSB26M CAP SCREW M6-1 X 12 326 P0603X326 CSA CORD 18AWG/2C/600MM 256 PW03M FLAT WASHER 6MM 327 P0603X327 CSA CORD 18AWG/2C/950MM 301 P0603X301 ELECTRICAL BOARD 328 P0603X328 CSA CORD 18AWG/2C/970MM 302 P0603X302 ELECTRICAL BOX 329 P0603X329 LIMIT SWITCH MJ2-1703 303 P0603X303 FUSE LIGHT 330 P0603X330 LIMIT SWITCH HOUSING 304 P0603X304 INNER BOARD 331 P0603X331 FUSE BLOCK 305 P0603X305 OUTER BOARD 332 P0603X332 CSA CORD 16AWG/4C/880MM 306 P0603X306 MAIN MOTOR BUTTON 333 P0603X333

307 P0603X307 EMERGENCY BUTTON 334 P0603X334 CONTROLLER CORD

308 P0603X308 TABLE BUTTON 335 P0603X335 440V CONVERSION KIT

309 P0603X309 CSA CORD 18AWG/7C/880MM 335-1 P0603X335-1

310 P0603X310 DIGITAL CONTROL CIRCUIT BOARD 335-2 P0603X335-2

311 P0603X311

336 P0603X336

CUTTERHEAD/FEED MOTOR 220V

312 P0603X312 SENSOR CABLE 337 P0603X337 TABLE MOTOR 220V CONTACTOR

313 P0603X313 CSA CORD 18AWG/2C/1300MM 338 P0603X338 CONTROL 220V CONTACTOR

314 P0603X314 CSA CORD 18AWG/3C/1320MM 339 P0603X339

315 P0603X315 CSA CORD 18AWG/2C/820MM 340 P0603X340 WAVE FILTER 1MF, 120 OHM, 2E

316 P0603X316 STRAIN RELIEF NB-2430 341 P0603X341 TRANSFORMER

317 P0603X317 CONTROLLER BRACKET

-58-

Model G0603X (Mfg. Since 6/11)

Page 71

Gearbox Parts Breakdown

400

410

409

411

407

401

422

412

413

414

417

415

413

416

411

419

416

421

418

416

424

420

423

439

425

414

424

411

416

429

430

428

416

431

436

437

415

438

432

401

403

402

401

406

440

407

405

404

Model G0603X (Mfg. Since 6/11)

401

426

440

401

408

416

423

427

433

415

434

435

-59-

Page 72

REF PART # DESCRIPTION REF PART # DESCRIPTION

Gearbox Parts List

17 PSB84M CAP SCREW M10-1.5 X 35 420 P0603X420 SHAFT 68 PLW06M LOCK WASHER 10MM 421 P0603X421 GEAR 400 P0603X400 FEED GEAR BOX ASSY 422 P0603X422 SHAFT 401 PSB61M CAP SCREW M10-1.5 X 20 423 P0603X423 GEAR 60T 402 PW04M FLAT WASHER 10MM 424 PK34M KEY 5 X 5 X 20 403 P0603X403 PULLEY 425 P0603X425 SHAFT 404 PSB14M CAP SCREW M8-1.25 X 20 426 P0603X426 OIL SIGHT GLASS 405 PW01M FLAT WASHER 8MM 427 P0603X427 GEAR 22T 406 P0603X406 SPROCKET 428 P0603X428 SHAFT 407 PRP92M ROLL PIN 8 X 18 429 P0603X429 GEAR 18T 408 P0603X408 LEFT GEAR BOX COVER 430 P0603X430 GEAR 24T 409 P0603X409 GASKET 431 P0603X431 SHIFTING FORK 410 PK08M KEY 5 X 5 X 16 432 PRP56M ROLL PIN 4 X 25 411 PK06M KEY 5 X 5 X 10 433 P0603X433 SHIFTING BRACKET 412 P0603X412 OIL SEAL 434 PR01M EXT RETAINING RING 10MM 413 P6204-2RS BALL BEARING 6204 2 RUB SHIELDS 435 PSS02M SET SCREW M6-1 X 6 414 P0603X414 GEAR 20T 436 P0603X436 BUSHING 415 PR06M EXT RETAINING RING 16MM 437 PSS02M SET SCREW M6-1 X 6 416 P6201-2RS BALL BEARING 6201 2 RUB SHIELDS 438 P0603X438 SHAFT 417 P0603X417 OIL SEAL 439 P0603X439 RIGHT GEAR BOX COVER 418 PR11M EXT RETAINING RING 25MM 440 P0603X440 OIL PLUG 419 P0603X419 KEY 8 X 7 X 72

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Model G0603X (Mfg. Since 6/11)

Page 73

235

234

236

28 27

258

218

268

130

Headstock Parts Breakdown

159

159-2

255

159-1

193

130

237

159-3

130

159-4

42 43

193

178

159-5

193

268

193

159-6

130

226

193

293-2

130

257

293-1

293-3

193

293

130

268

82 83

103

146

268

285

275

277

279

106

286

103

224

276

278

280

288V2

103

146

Model G0603X (Mfg. Since 6/11)

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Page 74

Headstock Parts List

REF PART # DES CRIPTION REF PART # DESCRIPTION

1 P0603X001 DUST CO VER 82 P0603X082 PLATE 3 P0603X003 DEFLECTION PLATE 83 P0603X083 SHAFT 4 PSB13M CAP SCREW M8-1.25 X 30 84 P0603X084 COMPRESSION SPRING 5 PLW04M LOCK WASHER 8MM 85 P0603X085 LEFT BRACKET

6 P0603X006 HI NGE 86 PRP90M ROLL PIN 8 X 30 7 PN03M HEX NUT M8 -1. 25 87 P0603X087 FRO NT PLA TE 8 P0603X008 TOP COVER 88 P0603X088 TORSI ON S PRI NG 9 P0603X009 PAD 89 P0603X089 RI G HT BRACK ET 10 P0603X010 HANDLE 90 P0603X090 SHAFT 11 PSB31M CAP SCREW M8-1. 25 X 25 91 P0603X091 S HAFT 12 PW03M FLAT WA SHER 6MM 92 P0603X092 COLLAR 18 PN06M HE X NUT M5- . 8 93 P0603X093 ANTI -KICKBACK PAWL 19 PSB14M CAP SCREW M8-1. 25 X 20 94 PR25M INT RETA I NI NG RI NG 47MM 21 P0603X021 SPROCKET 103 PSBS09M B UTTON HD CAP SCR M6- 1 X 1 2 22 PW04M FLAT WASHER 10MM 106 P0603X106 CHAI N 23 PN02M HE X NUT M10 -1. 5 130 P0603X130 RI NG 27 PSB01M CAP SCREW M6-1 X 16 146 PLW03M LOCK WASHER 6MM 28 PN01M HE X NUT M6- 1 159 P0603X159 KNOB ASSEMBLY 39 PSS28M SET SCREW M6-1 X 30 159-1 P0603X159-1 BRACKET 40 P0603X040 DUST PO RT 159-2 P0603X159-2 KNOB 41 PB94M HEX BOLT M5-.8 X 25 159-3 P0603X159-3 PLATE 42 P0603X042 PLATE 159-4 P0603X159-4 SPECIAL NUT 43 P0603X043 BUSHI NG 159-5 PSBS11M BUTTON HD CA P SCR M6-1 X 10 44 P0603X044 REAR ROLLER 159-6 PW03M FLA T WASHE R 6MM 45 PK10M KEY 5 X 5 X 12 178 P0603X178 CHAI N 46 P0603X046 SPECIAL WASHER 193 P0603X193 BALL BEARING 6906 47 PSB61M CAP SCREW M10-1. 5 X 20 218 P0603X218 SPROCKET 50 PSB47M CAP SCREW M10-1. 5 X 40 224 PN02M HEX NUT M1 0-1 . 5 52 P0603X052 SPROCKET 226 PSB72M CAP SCREW M10-1.5 X 30 53 PR43M E XT RETA I NI NG RI NG 50MM 234 P0603X234 FENDER WAS HER 10 MM 54 P0603X054 LONG REAR ROLLER 235 PSB61M CAP SCREW M10-1. 5 X 20 55 P0603X055 BALL BEARING 6205-2NSE 236 PSB70M CAP SCREW M10-1.5 X 45 56 P0603X056 BALL BEARING 6210-2NSE 237 P0603X237 CHAI N #40 X 72 57 P0603X057 KEY 8 X 7 X 35 255 PSS79M SET SCREW M4-. 7 X 6 61 P0603X061 RUBBER PI N 257 P0603X257 HEX BOLT M10-1.5 X 70 63 P0603X063 BALL BEARING 6206-2NSE 258 PB160M CAP SCREW M8-1.25 X 20 65 P0603X065 FENDER WA SHER 1 0MM 268 PSB143M CAP SCREW M10-1.5 X 50 66 P0603X066 CUTTERHEA D PULL EY 275 PAW05M HEX WRE NCH 5MM 67 P0603X067 BUSHI NG 276 PAW08M HEX WRENCH 8MM 68 PLW06M LOCK WASHER 10MM 277 PWR1214 COMBO WRENCH 12 / 1 4MM 69 PSS16M SET SCREW M8-1. 25 X 10 278 PWR1719 WRENCH 17 X 19 72 P0603X072 LEFT BRACKET 279 P0603X279 WRENCH 22 X 24 73 P0603X073 SHAFT 280 P0603X280 PLHP HD/ S LOTTE D SCREWDRI VER 74 P0603X074 SHAFT 285 PAW03M HEX WRE NCH 3MM 75 PR11M E XT RETA I NI NG RI NG 25MM 286 PAW04M HEX WRENCH 4MM 76 P0603X076 COLLAR 288V2 P0495X186V2 T-HANDLE T-25 TORX DRIVER V2.06. 11 77 P0603X077 KEY 8 X 7 X 16 293 P0603X293 HELICAL CUTTER ASSEMBLY 78 P0603X078 SHAFT 293-1 P0603X293-1 HELI CAL CUTTE RHEAD 79 P0603X079 BUSHI NG 293-2 P0603X293-2 CARBIDE INSERT 15 X 15 X 2.5 80 P0603X080 I NFEED ROLLER 293-3 P FH40 FLAT HD TORX T-25 SCR #10-32 X 1/2 81 P0603X081 RI GHT BRACK ET

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Model G0603X (Mfg. Since 6/11)

Page 75

199

117

Table Parts Breakdown

124

266

128

118

119

116

118

108

117

116

112

115

114

121

122

120

126

129

122

125

120

121

147

133

134

129

136

137

125

126

135

127

138

140

139

113

115

112

114

259

264

260

113

118

119

117

217

132

118

117

116

141

265

116

142

199

Model G0603X (Mfg. Since 6/11)

216

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Page 76

REF PART # DESCRIPTION REF PART # DESCRIPTION

Table Parts List

5 PLW04M LOCK WASHER 8MM 122 P0603X122 CAM 7 PN03M HEX NUT M8-1.25 124 P0603X124 ROLLER 11 PSB31M CAP SCREW M8-1.25 X 25 125 PSS31M SET SCREW M5-.8 X 8 14 PLW01M LOCK WASHER 5MM 126 P0603X126 PLATE 22 PW04M FLAT WASHER 10MM 127 P0603X127 SPECIAL SCREW 23 PN02M HEX NUT M10-1.5 128 P0603X128 BRACKET 26 PB33M HEX BOLT M12-1.75 X 50 129 PK06M KEY 5 X 5 X 10 29 P0603X029 KNOB 132 P0603X132 BRACKET 30 P0603X030 SHAFT 133 P0603X133 BRACKET 31 P0603X031 EXTENSION WING 134 P0603X134 SHAFT 32 PRP03M ROLL PIN 5 X 20 135 PEC18M E-CLIP 24MM 38 PSS10M SET SCREW M10-1.5 X 20 136 P0603X136 POINTER 47 PSB61M CAP SCREW M10-1.5 X 20 137 P0603X137 BUTTON HD CAP SCR M4-.7 X 6 59 P0603X059 WAVY WASHER 6MM 138 P0603X138 BRACKET 60 PSB50M CAP SCREW M5-.8 X 10 139 PSS03M SET SCREW M6-1 X 8 62 P0603X062 SPECIAL SCREW 140 P0603X140 HANDLE 71 PW01M FLAT WASHER 8MM 141 P0603X141 HOUSING BRACKET 96 PSB50M CAP SCREW M5-.8 X 10 142 PSB12M CAP SCREW M8-1.25 X 40 108 P0603X108 MIDDLE TABLE 147 P0603X147 SPECIAL SCREW 112 PSB24M CAP SCREW M5-.8 X 16 199 PW06M FLAT WASHER 12MM 113 P0603X113 GUIDE PLATE 216 P0603X216 V-BELT A-86 4L860 114 P0603X114 POINT PLATE 217 PVA66 V-BELT A-66 4L660 115 PSS44M SET SCREW M8-1.25 X 40 258 PB160M CAP SCREW M8-1.25 X 20 116 PB01M HEX BOLT M10-1.5 X 30 259 P0603X259 SPECIAL SCREW 117 P0603X117 ROLLER BRACKET 260 P0603X260 BUSHING 118 P0603X118 BALL BEARING 6203-2NSE 264 PEC015M E-CLIP 8MM 119 P0603X119 ROLLER 265 P0603X265 BRACKET 120 PW01M FLAT WASHER 8MM 266 P0603X266 BRACKET 121 P0603X121 SHAFT

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Model G0603X (Mfg. Since 6/11)

Page 77

Label Placement

502

516

503

504

511

512

500

505

506

516

517

507

510

508509

515

501

514

513

REF PART # DESCRIPTION REF PART # DESCRIPTION

500 P0603X500 MACHINE ID LABEL 509 P0603X509 G0603X LABEL 501 P0603X501 NOTICE SHIFT GEARBOX LBL 510 P0603X510 INDUSTRIAL PLANER LABEL 502 P0603X502 GEARBOX SPEED LABEL 511 G9987 GRIZZLY LOGO PLATE 503 PLABEL-12A READ MANUAL-VERTICAL NS 7/05 512 P0603X512 COVER WARNING LABEL 504 PLABEL-11 SAFETY GLASSES 2" X 3 5/16" 513 PLABEL-14 ELECTRICITY LABEL 505 P0603X505 ELECTRIC DISCONNECT LABEL 514 P0603X514 TABLE CONTROL LABEL 506 P0603X506 EAR/LUNG CAUTION LABEL 515 P0603X515 WARNING DISENGAGE LABEL 507 P0603X507 TABLE ROLLER LABEL 516 P0603X516 OPEN/CLOSE LABEL 508 H7942 EXTREME SERIES PLATE 517 P0603X517 POWER/TABLE CONTROL LABEL

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine MUST maintain the original location and readability of the labels on the machine. If any label is removed or becomes unreadable, REPLACE that label before using the machine again. Contact Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

Model G0603X (Mfg. Since 6/11)

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Page 78

Page 79

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics

3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+

____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood

____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:

7. Do you think your machine represents a good value? _____Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

Page 80

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

Page 81

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Model G0603X (Mfg. Since 6/11)

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Page 82

Grizzly G0603X User guide

Specifications and Main Features

Frequently Asked Questions

User Manual