Grizzly G0513ANV, G0513 User Manual
MODEL G0513 SERIES
HEAVY-DUTY 17" BANDSAW
OWNER'S MANUAL
(MODELS G0513, G0513P, G0513ANV,
& EXTREME MODELS G0513X2, G0513X2B,
G0513X2BF, & G0513X2F)
For Model
G0513X2B
Only
COPYRIGHT © NOVEMBER, 2012 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2017 (BL)
Model
G0513X2B
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TS15097 PRINTED IN TAIWAN
Model
G0513ANV
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
Table of Contents
INTRODUCTION ............................................... 3
Manual Accuracy ........................................... 3
Contact Info.................................................... 3
G0513 Series Combination Manual ............... 3
Basic Controls ................................................ 4
Control Panel ............................................... 4
Front Controls .............................................. 4
Motor Brake ................................................. 4
Rear Controls .............................................. 5
SECTION 1: SAFETY ....................................... 8
Safety Instructions for Machinery .................. 8
Additional Safety for Bandsaws ................... 10
SECTION 2: POWER SUPPLY ...................... 11
Availability .................................................. 11
Full-Load Current Rating ........................... 11
Circuit Information ..................................... 11
Circuit Requirements ................................. 12
Grounding Requirements .......................... 12
Extension Cords ........................................ 14
Voltage Conversion ................................... 14
SECTION 3: SETUP ....................................... 15
Introduction .................................................. 15
Needed for Setup ......................................... 15
Unpacking .................................................... 15
Hardware Recognition Chart ....................... 16
Inventory ...................................................... 17
G0513, G0513P, & G0513ANV ................. 17
G0513X2 ................................................... 18
G0513X2F ................................................. 19
G0513X2B, G0513X2BF ........................... 20
Cleanup ........................................................ 21
Site Considerations ...................................... 21
Floor Load ................................................. 21
Placement Location ................................... 21
Moving & Placing Bandsaw ......................... 22
Using Eye Bolt ........................................... 22
Using Wood Blocks ................................... 22
Mounting ...................................................... 23
Bolting to Concrete Floors ......................... 23
Assembly ..................................................... 23
Installing Guide Post Handwheel, Positive
Stop Bolt, & Table ..................................... 23
Installing Fence
(G0513, G0513P, G0513ANV, G0513X2,
& G0513X2F) ............................................. 25
Installing Fence
(G0513X2B & G0513X2BF) ...................... 26
Installing Foot Brake Pedal
(G0513X2BF & G0513X2F) ...................... 27
Installing Resaw Fence
(G0513X2, G0513X2B, G0513X2BF, &
G0513X2F) .................................................. 27
Initial Blade Tracking ................................... 28
Adjusting Positive Stop ................................ 29
Dust Collection ............................................. 30
Power Cord Connection
(G0513X2BF & G0513X2F) ......................... 30
Test Run ...................................................... 31
Tensioning Blade ......................................... 33
Flutter Method ........................................... 33
Deflection Method ...................................... 34
Adjusting Blade Support Bearings ............... 35
Adjusting Blade Guides ............................... 36
Adjusting Blade Guides
(G0513, G0513P, & G0513ANV) .............. 37
Adjusting Blade Guide Bearings
(G0513X2, G0513X2B, G0513X2BF, &
G0513X2F) ................................................ 38
Aligning Table .............................................. 39
Aligning Fence ............................................. 40
Aligning Fence
(G0513, G0513P, G0513ANV, G0513X2,
& G0513X2F) ............................................. 40
Aligning Fence
(G0513X2B & G0513X2BF) ...................... 41
Calibrating Miter Gauge ............................... 41
SECTION 4: OPERATIONS ........................... 42
Disabling & Locking Switch
(G0513, G0513P, G0513ANV, G0513X2) ... 42
Disabling & Locking Switch
(G0513X2B, G0513X2BF, G0513X2F) ........ 43
General Overview ........................................ 43
Straight Cuts .............................................. 43
Irregular Cuts ............................................. 43
Basic Cutting Tips ..................................... 43
Operation Overview ..................................... 44
Workpiece Inspection................................... 44
Table Tilt ...................................................... 45
Models G0513, G0513P, & G0513ANV .... 45
Models G0513X2, G0513X2B,
G0513X2BF, & G0513X2F ........................ 45
Guide Post ................................................... 46
Fine Tune Tracking ...................................... 46
Blade Selection ............................................ 47
Blade Terminology ..................................... 47
Blade Length ............................................. 47
Blade Width ............................................... 47
Blade Material ............................................ 47
Tooth Set ................................................... 48
Tooth Type ................................................ 48
Blade Selection Chart .................................. 49
Blade Breakage ........................................... 50
Blade Care & Break-In ................................. 50
Blade Changes ............................................ 51
Removing Blade ........................................ 51
Installing Blade .......................................... 51
Blade Speed ................................................ 52
Crosscutting ................................................. 53
Resawing ..................................................... 53
Cutting Curves ............................................. 54
Stacked Cuts................................................ 55
SECTION 5: ACCESSORIES ......................... 56
Basic Eye Protection ................................. 57
SECTION 6: MAINTENANCE ......................... 58
Schedule ...................................................... 58
Wheel Brush ................................................ 58
Cleaning & Protecting .................................. 58
Lubrication ................................................... 58
Blade Post Rack ........................................ 58
Tension Adjustment Assembly .................. 59
Trunnions ................................................... 59
SECTION 7: SERVICE ................................... 60
Troubleshooting ........................................... 60
V-Belt Service .............................................. 63
Checking V-Belt ......................................... 63
Replacing V-Belt ........................................ 63
Blade Lead ................................................... 64
Adjusting Wheel Brush ................................ 65
Adjusting Tension Lever .............................. 65
Adjusting Guide Post Travel ........................ 66
Checking/Adjusting Guide Post Parallel
with Blade Side-to-Side ............................. 66
Checking/Adjusting Guide Post Parallel
with Blade Front-to-Back ........................... 67
Aligning Wheels ........................................... 68
Checking Coplanarity ................................ 68
Shimming Upper Wheel ............................ 69
Adjusting Lower Wheel .............................. 70
Magnetic Brake Adjustment
(G0513X2B, G0513X2BF) ........................... 70
SECTION 8: WIRING ...................................... 71
Wiring Safety Instructions ............................ 71
G0513, G0513P, G0513ANV, & G0513X2
Wiring Diagram ............................................ 72
G0513X2B Wiring Diagram ......................... 73
G0513X2BF Wiring Diagram ....................... 74
G0513X2F 220V Wiring Diagram ................ 75
G0513X2F 110V Wiring Diagram ................ 76
SECTION 9: PARTS ....................................... 77
G0513/G0513P/G0513ANV Main ................ 77
G0513/G0513P/G0513ANV
Table, Trunnion, & Lower Blade Guides...... 79
G0513/G0513P/G0513ANV Fence .............. 80
G0513/G0513P/G0513ANV
Upper Blade Guides & Miter Gauge ............ 81
G0513 Labels............................................... 83
G0513P Labels ............................................ 84
G0513ANV Labels ....................................... 85
G0513X2 Main ............................................. 86
G0513X2 Labels .......................................... 88
G0513X2B Main........................................... 89
G0513X2B Labels ........................................ 91
G0513X2BF Main ........................................ 92
G0513X2BF Labels...................................... 94
G0513X2F Main ........................................... 95
G0513X2F Labels ........................................ 97
G0513X2, G0513X2B, G0513X2BF, &
G0513X2F
Guides & Trunnions ..................................... 98
G0513X2 & G0513X2F
Fence Assembly & Table ........................... 100
G0513X2B & G0513X2BF
Fence Assembly & Table ........................... 101
G0513X2BF & G0513X2F Foot Brake ...... 102
WARRANTY & RETURNS ........................... 105
INTRODUCTION
We are proud to provide a high-quality owner’s
manual with your new machine!
We
instructions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the
from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documentation is available for your machine.
We stand behind our machines! If you have questions or need help, contact us with the information
below. Before contacting, make sure you get the
serial number
from the
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
Manual Accuracy
made every effort to be exact with the
sometimes the machine
,
www.grizzly.com.
Manufacture Date and Serial Number
manual updates for free
e post
Contact Info
and manufacture date
Grizzly Technical Support
1815 W. Battlefield
.
Springfield, MO 65807
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Manufacture Date
Serial Number
G0513 Series
Combination Manual
The G0513 Series Bandsaws share many similarities. Thus, this combination manual includes information for all seven models of the G0513 Series
Bandsaws.
Unless otherwise specified, information applies to
all models. Headers are used to identify information that only applies to specific models.
G0513 Series Bandsaws
-3-
Basic Controls
Refer to Figures 1–4 and the following descrip-
tions to become familiar with the basic controls
and components of your bandsaw. Knowledge of
these controls and terminology will help you better
understand this manual.
Control Panel
The 2-button power switch on Models G0513,
G0513P, and G0513X2 is located on the column
for easy access (see Figure 1). The power button
can be disabled with a padlock to prevent unauthorized startup of the bandsaw (refer to Page 42
for additional details).
Front Controls
A. Blade Tension Scale: Allows for easy moni-
toring of blade tension in arbitrary numbers
1–8.
B. Blade Tension Handwheel: Tensions blade
in gradual increments.
C. Blade Tracking Window: Allows you to
monitor blade tracking on the wheel without
opening the wheel cover.
D. Fence and Miter Gauge: Supports workpiece
for controlled straight or angled cuts.
C
A
Figure 1. 2-Button power switch.
The Models G0513X2B, G0513X2BF, and
G0513X2F feature a power switch that can be
disabled with a key to prevent unauthorized starting of the machine (see Figure 2). To disable
the switch, turn the key to "0" and remove it. To
enable the switch, insert the key and turn it to "1."
Power Switch
Key
On Button
B
D
E
Figure 3. Front controls
(G0513X2BF shown).
E. Foot Brake (Models G0513X2BF &
G0513X2F): Quickly stops bandsaw blade
and motor.
Off Button
Figure 2. Control panel with a switch disabling
lock.
-4-
Motor Brake
The Models G0513X2B and G0513X2BF have a
motor brake that activates and quickly stops the
blade when the OFF button is used, or the foot
pedal is pressed on the Model G0513X2BF.
G0513 Series Bandsaws
Rear Controls
To reduce your risk of
serious injury, read this
entire manual BEFORE
F. Wheel Cover Lock Knobs: Secure the
wheel covers.
G. Quick-Release Blade Tension Lever:
Adjusts blade tension for quick blade changes.
H. Blade Tracking Knob and Lock Lever:
Moves and locks upper wheel tilt for blade
tracking.
I. Table Tilt Controls: Adjusts table tilt and
locks the table in place.
J. Magnetic Switch: Provides thermal overload
protection for the motor.
F
G
H
L
I
J
K. Lower Wheel Adjustment Hub: Used when
adjusting coplanarity of the wheels.
L. Guide Post Handwheel and Lock Knob:
Quickly moves the upper guide post to the
desired height; locks setting.
using machine.
F
Figure 4. Rear controls
(G0513X2B shown).
K
G0513 Series Bandsaws
-5-
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0513 SERIES 17" BANDSAWS
Model Number
Product Dimensions
Weight 266 lbs. 325 lbs. 352 lbs. 357 lbs. 335 lbs.
Width (side-to-side) x Depth
(front-to-back) x Height
Footprint (Length x Width) 27" x 17
Shipping Dimensions
Type Wood Slat Crate
Weight 342 lbs. 418 lbs . 446 lbs. 460 lbs. 434 lbs.
Length x Width x Height 20" x 30" x 81" 31" x 21" x 81" 31" x 20" x 81" 31" x 21" x 81"
Electrical
Power Requirement 110V/220V, Single-Phase, 60 Hz 220V, Single-Phase, 60 Hz
Full Load Current
Minimum Circuit Size 30A at 110V, 15A at 220V 15A
Prewired 220V
Switch 2-Button Power Switch Magnetic w/Thermal Overload Protection
Switch Voltage 110V/220V 220V 110V/220V
Cord Included Yes No
Plug Included No Yes, NEMA 6-15 No
Motor
Type TEFC Capacitor Start Induction
Horsepower 2 HP
Voltage 110V/220V 220V 110V/220V
Phase Single-Phase
Amperage
Speed 172 5 RPM
Cycle 60 Hz
Power Transfer Belt Drive
Bearings Shielded and Permanently Lubricated
Operation
Blade Speeds 1700, 3500 FPM
Table Tilt
G0513 / G0513P/
G0513ANV
20A at 110V,
10A at 220V
20A at 110V,
10A at 220V
Left 10°, Right
45°
G0513X 2 G0513X 2B G0513X 2BF G0513X 2F
32" x 32" x 73"
3
⁄4"
110V/220V,
Single-Phase,
60 Hz
19A at 110V,
9.5A at 220V
19A at 110V,
9.5A at 220V
8.7A 10A
8.7A 10A
Left 5°, Right 45°
20A at 110V, 10A
at 220V
30A at 110V, 15A
at 220V
20A at 110V, 10A
at 220V
-6-
G0513 Series Bandsaws
Model Number
G0513 / G0513P/
G0513ANV
G0513X 2 G0513X 2B G0513X 2BF G0513X 2F
Cutting Capacities
Maximum Cutting Height 12 1⁄8 " 1 2 "
Maximum Capacity Left of
Blade
16
1
⁄4"
Blade Information
1
1
⁄8 "–1"
⁄2 "
Ball Bearings
Standard Blade Length 131
Blade Width Range
Blade Guides
Roller Disc, Ball
Bearings
Guide Post Size 1.18" (30mm) Square
Guide Post Type Square Tubing, 0.075" in Wall Thickness
Table Dimensions
1
Length x Width x Thickness 17" x 17" x 1
Floor to Table Height 37
⁄2 " 23 5⁄8 " x 17 1⁄4" x 1 1⁄2 "
1
⁄2 "
Fence Information
Locks in Front Yes
Locks in Rear No
Adjustable for Blade Lead Yes
Resaw Fence Included No Yes
Construction
Table Precision-Ground Cast Iron
Fence
Deluxe Extruded
Aluminum
Cast Iron Fence w/ Extruded Aluminum Resaw Fence
Body Reinforced Steel
Computer-
Wheels
Balanced Cast
Computer-Balanced Cast Iron
Aluminum
Wheel Tire Polyurethane
Wheel Covers Pre-Formed Steel
Paint Powder Coated
Other Related Information
Foot Brake No Ye s
Motor Brake No Yes No
3
Wheel Diameter 16
Wheel Width 1
⁄4"
1
⁄4"
Dust Ports 2 at 4"
Mobile Base Model D2 0 57A
Other Specifications
Country of Origin Taiwan
Warranty 1 Year
ISO Factory Ye s
Serial Number Location ID Label on Upper Wheel Cover
Assembly Time 1 Hour
G0513 Series Bandsaws
-7-
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.
Always discon-
-8-
G0513 Series Bandsaws
WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to
reduce your risk.
HEARING PROTECTION. Always wear hearing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifications—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.
FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.
NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.
MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!
MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intended operation, stop using the machine! Contact our
Technical Support at (570) 546-9663.
G0513 Series Bandsaws
-9-
Additional Safety for Bandsaws
Serious cuts, amputation, or death can occur from contact with the moving saw blade during
operation or if blade breakage occurs. To reduce this risk, anyone operating this machine
MUST completely heed the hazards and warnings below.
HAND PLACEMENT. Placing hands or fingers
in line with blade during operation may result in
serious injury if hands slip or workpiece moves
unexpectedly. Do not position fingers or hands in
line with blade, and never reach under table while
blade is moving.
SMALL/NARROW WORKPIECES. If hands slip
during a cut while holding small workpieces
with fingers, serious personal injury could occur.
Always support/feed small or narrow workpieces
with push sticks, push blocks, jig, vise, or some
type of clamping fixture.
BLADE SPEED. Cutting workpiece before blade
is at full speed could cause blade to grab workpiece and pull hands into blade. Allow blade to
reach full speed before starting cut. DO NOT start
machine with workpiece contacting blade.
FEED RATE. To avoid risk of workpiece slipping
and causing operator injury, always feed stock
evenly and smoothly.
BLADE CONDITION. Dull blades require more
effort to perform cut, increasing risk of accidents.
Do not operate with dirt y, dull, cracked or badly
worn blades. Inspect blades for cracks and missing teeth before each use. Always maintain proper
blade tension and tracking while operating.
CLEARING JAMS AND CUTOFFS. Always stop
bandsaw and disconnect power before clearing
scrap pieces that get stuck between blade and
table insert. Use brush or push stick, not hands,
to clean chips/cutoff scraps from table.
BLADE CONTROL. To avoid risk of injury due to
blade contact, always allow blade to stop on its
own. DO NOT try to stop or slow blade with your
hand or the workpiece.
GUARDS /COVERS. Blade guards and covers
protect operator from the moving bandsaw blade.
The wheel covers protect operator from getting
entangled with rotating wheels or other moving
pa rt s. O NLY operate this bandsaw with blade
guard in proper position and wheel covers completely closed.
BLADE REPLACEMENT. To avoid mishaps that
could result in operator injury, make sure blade
teeth face down toward table and blade is properly tensioned and tracked before operating.
UPPER BLADE GUIDE SUPPORT. To reduce
exposure of operator to blade and provide maximum blade support while cutting, keep upper
blade guides adjusted to just clear workpiece.
CUTTING TECHNIQUES. To avoid blade getting
pulled off wheels or accidentally breaking and
striking operator, always turn bandsaw OFF and
wait for blade to come to a complete stop before
backing workpiece out of blade. DO NOT back
workpiece away from blade while bandsaw is running. DO NOT force or twist blade while cutting,
especially when sawing small curves. This could
result in blade damage or breakage.
WORKPIECE SUPPORT. To maintain maximum
control and reduce risk of blade contact/breakage, always ensure adequate support of long/
large workpieces. Always keep workpiece flat and
firm against table/fence when cutting to avoid loss
of control. If necessary, use a jig or other workholding device.
WORKPIECE MATERIAL. This machine is
intended for cutting natural and man-made wood
products, and laminate covered wood products.
This machine is NOT designed to cut metal,
glass, stone, tile, etc.
-10 -
G0513 Series Bandsaws
SECTION 2: POWER SUPPLY
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, consult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
or equipment damage
not properly grounded
Availability
Electrocution, fire, shock,
may occur if machine is
and connected to power
supply.
Full-Load Current Rating
G0513, G0513P, G0513ANV, & G0513X2F
Full-Load Current Rating
At 110V ..................................................20 Amps
At 220V .................................................10 Amps
G0513X2 Full-Load Current Rating
At 110V .................................................. 19 Amps
At 220V ................................................9.5 Amps
Circuit Information
G0513X2B Full-Load Current Rating
At 220V ........................................................ 8 .7A
G0513X2BF Full-Load Current Rating
At 220V ......................................................... 10A
G0513 Series Bandsaws
-11-
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
Circuit Requirements
These machines are prewired to operate on a 220V power supply circuit that has a verified ground and meet
the 220V operation requirements listed below.
Models G0513, G0513P, G0513ANV, G0513X2, and G0513X2F can be converted to operate on a 110V
power supply (refer to Voltage Conversion instructions beginning on Page 14) that has a verified ground
and meet the 220V operation requirements listed below.
Model Number
Circuit Requirements For 220V Operation:
Nominal Voltage 220V/240V
Cycle 60 Hz
Phase Single-Phase
Power Supply Circuit 15 Amps
Plug/Receptacle NEMA 6-15
Power Cord “S”-Type, 3-Wire, 14 AWG, 300 VAC
Circuit Requirements For 110V Operation:
Nominal Voltage 110V/120V
Cycle 60 Hz
Phase Single-Phase
Power Supply Circuit 30 Amps
Plug/Receptacle NEMA L5-30
Power Cord “S”-Type, 3-Wire, 12 AWG, 300 VAC
Grounding Requirements
G0513, G0513P, G0513ANV, G0513X2,
G0513X2F
Current Carrying Prongs
G0513X2B & G0513X2BF
GROUNDED
6-15 RECEPTACLE
N/A
Grounding Requirements for 220V: The plug
specified under “Circuit Requirements for 220V
Operation” on this page has a grounding prong
that must be attached to the equipment-grounding
wire inside the specified power cord. The plug
must only be inserted into a matching receptacle (see Figure 5) that is properly installed and
grounded in accordance with all local codes and
ordinances.
-12-
6-15 PLUG
Grounding Prong
Figure 5. Typical 6-15 plug and receptacle.
G0513 Series Bandsaws
No adapter should be used with plug. If
plug does not fit available receptacle, or if
machine must be reconnected for use on a
For your own safety and protection of
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
process. DO NOT connect to power until
different type of circuit, reconnection must
be performed by an electrician or qualified
service personnel, and it must comply with
all local codes and ordinances.
Grounding Requirements for 110V: The plug
specified under “Circuit Requirements for 110V
Operation” on the previous page has a grounding
prong that must be attached to the equipmentgrounding wire inside the specified power cord.
The plug must only be inserted into a matching
receptacle (see Figure 6) that is properly installed
and grounded in accordance with all local codes
and ordinances.
L5-30 GROUNDED
LOCKING
RECEPTACLE
Neutral
L5-30
LOCKING
PLUG
Hot
Grounding Prong
is Hooked
Figure 6. Typical L5-30 plug and receptacle.
Serious injury could occur if you connect
machine to power before completing setup
instructed later in this manual.
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
G0513 Series Bandsaws
-13-
Extension Cords
We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:
If you must use an extension
Minimum Gauge Size at 220V .............14 AWG
Minimum Gauge Size at 110V ..............12 AWG
Maximum Length (Shorter is Better).......50 ft.
Voltage Conversion
The voltage conversion MUST be performed by
an electrician or a qualified service personnel.
Models G0513, G0513P, G0513ANV, &
G0513X2
To perform the voltage conversion, install the
correct plug and rewire the motor to the new voltage, according to the wiring diagram provided on
Page 73.
Model G0513X2F
To perform the voltage conversion, replace the
magnetic switch with the 110V version (Part No.
P0513X2F244), install the correct power cord
and plug, and rewire the motor to the new voltage, according to the wiring diagram provided on
Page 76.
If the diagram included on the motor conflicts with the one in this manual, the motor
may have changed since the manual was
printed. Use the diagram provided on the
motor.
-14-
G0513 Series Bandsaws
SECTION 3: SETUP
This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.
The following items are needed, but not included,
for the setup/assembly of this machine.
get help from other people
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,
and use a forklift (or other
lifting equipment) rated for
weight of this machine.
Description Qty
• Additional People ....................................... 1
• Safety Glasses .........................1 per Person
• Cleaner/Degreaser ..................... As Needed
• Disposable Shop Rags ............... As Needed
• Forklift/Strap or Chain w/Lifting Hook
(Each component rated for at least 1000 lbs)
..........................................................1 Each
• 1x4 & 2x4 Shims (Optional) ............... 1 Each
• Feeler Gauges 0.004", 0.016" ............1 Each
• Straightedge ............................................... 1
• Fine Ruler ................................................... 1
• Machinist's Square ..................................... 1
• Phillips Screwdriver #2 ............................... 1
• Hex Wrench 6mm ....................................... 1
• Dust Collection System .............................. 1
• Dust Hose 4" .............................................. 2
• Hose Clamps 4" ......................................... 2
Introduction
The bandsaw is an efficient and flexible woodworking machine. However, the bandsaw functions are inter-dependent and each one must be
properly set up and adjusted so that the entire
machine operates correctly.
For instance, in this SETUP section, you will do
an initial blade tensioning before adjusting the
blade tracking. This will also allow you to properly
adjust the table angle, positive stop, blade guides,
and support bearing.
To prepare the machine for safe cutting and good
results, take extra care when performing these
inter-dependent tasks and complete them in the
correct order.
G0513 Series Bandsaws
Unpacking
If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
-15-
Hardware Recognition Chart
USE THIS CHART TO MATCH UP
HARDWARE DURING THE INVENTORY
AND ASSEMBLY PROCESS.
Flat
Head
Cap
Screw
-16 -
5mm
5mm
G0513 Series Bandsaws
Inventory
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
Keep children and pets away
from plastic bags or packing
materials shipped with this
G0513, G0513P, & G0513ANV
Shipping Inventory (Figures 7–8) Qty
A. Bandsaw (not shown) ................................. 1
B. Table ........................................................... 1
C. Miter Gauge ................................................ 1
D. Rear Rail .................................................... 1
E. Front Rail ................................................... 1
F. Fence Assembly ......................................... 1
G. Guide Post Handwheel............................... 1
B
Figure 7. Table and miter gauge.
D
E
F
C
Hardware & Tools (Not Shown) Qty
• Eye Bolt M10-1.5 (May Be Installed) .......... 1
• Flat Washers 8mm (Table) ......................... 4
• Lock Washers 8mm (Table) ....................... 4
• Hex Bolts M8-1.25 x 16 (Table) .................. 4
• Hex Bolt M8-1.25 x 90 (Positive Stop) ........ 1
• Hex Nuts M8-1.25 (Positive Stop, Fence)... 2
• Cap Screws M6-1 x 16 (Fence) .................. 2
• Hex Bolts M6-1 x 20 (Fence) ...................... 2
• Lock Washers 6mm (Fence) ...................... 2
• Flat Washers 6mm (Fence) ........................ 2
• Hex Nut M6-1 (Fence) ................................ 1
• Table Pin..................................................... 1
• Table Insert ................................................. 1
• Fence Handle M8-1.25 x 22 (Fence) .......... 1
• Rail Pad M6-1 x 18 (Fence) ........................ 1
• Hex Wrench 5mm, 8mm.................... 1 Each
• Open-End Wrench 10 x 13mm ................... 1
SUFFOCATION HAZARD!
G
Figure 8. Other bandsaw components.
NOTICE
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
G0513 Series Bandsaws
machine. Discard immediately.
-17-
G0513X2
Shipping Inventory (Figures 9–10) Qty
A. Bandsaw (not shown) ................................. 1
B. Table ........................................................... 1
C. Miter Gauge ................................................ 1
D. Rear Rail .................................................... 1
E. Resaw Fence ............................................ 1
F. Front Rail .................................................... 1
G. Fence Assembly ......................................... 1
H. Guide Post Handwheel............................... 1
Hardware & Tools (Not Shown) Qty
• Eye Bolt M10-1.5 (May Be Installed) .......... 1
• Flat Washers 8mm (Table, Fence, Rail) ..... 5
• Lock Washers 8mm (Table, Rail) ............... 4
• Hex Bolts M8-1.25 x 25 (Table) .................. 4
• Hex Bolt M8-1.25 x 90 (Positive Stop) ........ 1
• Hex Nuts M8-1.25 (Positive Stop, Fence)... 2
• Cap Screws M6-1 x 16 (Rear Rail) ............. 2
• Hex Bolt M6-1 x 20 (Front Rail) .................. 2
• Cap Screw M8-1.25 x 20 (Rail) .................. 1
• Lock Washers 6mm (Rail) .......................... 2
• Flat Washers 6mm (Rail) ............................ 2
• Hex Nut M6-1 (Fence) ................................ 1
• Table Pin..................................................... 1
• Table Inserts ............................................... 2
• Fence Handle M8-1.25 x 44 (Fence) .......... 1
• Rail Pad M6-1 x 18 (Fence) ........................ 1
• Moving Plate (Fence).................................. 1
• Hex Wrench 5mm, 8mm.................... 1 Each
• Open-End Wrench 10 x 13mm ................... 1
C
B
Figure 9. Table and miter gauge.
E
D
F
G
H
Figure 10. Other bandsaw components.
-18-
G0513 Series Bandsaws
G0513X2F
Shipping Inventory (Figures 11–12) Qty
A. Bandsaw (not shown) ................................. 1
B. Table ........................................................... 1
C. Miter Gauge ................................................ 1
D. Rear Rail .................................................... 1
E. Resaw Fence ............................................ 1
F. Front Rail .................................................... 1
G. Fence Assembly ......................................... 1
H. Guide Post Handwheel............................... 1
I. Foot Brake Pedal ........................................ 1
Hardware & Tools (Not Shown) Qty
• Eye Bolt M10-1.5 (May Be Installed) .......... 1
• Flat Washers 8mm (Table, Fence, Rail) ..... 5
• Lock Washers 8mm (Table, Rail) ............... 4
• Hex Bolts M8-1.25 x 25 (Table) .................. 4
• Hex Bolt M8-1.25 x 90 (Positive Stop) ........ 1
• Hex Nuts M8-1.25 (Positive Stop, Fence)... 2
• Cap Screws M6-1 x 16 (Rear Rail) ............. 2
• Hex Bolt M6-1 x 20 (Front Rail) .................. 2
• Cap Screw M8-1.25 x 20 (Rail) .................. 1
• Lock Washers 6mm (Rail) .......................... 2
• Flat Washers 6mm (Rail) ............................ 2
• Hex Nut M6-1 (Fence) ................................ 1
• Cap Screws M6-1 x 16 (Foot Brake Pad) ... 2
• Lock Washers 6mm (Foot Brake Pad) ....... 2
• Table Pin..................................................... 1
• Table Inserts ............................................... 2
• Fence Handle M8-1.25 x 44 (Fence) .......... 1
• Rail Pad M6-1 x 18 (Fence) ........................ 1
• Moving Plate (Fence).................................. 1
• Hex Wrench 5mm, 8mm.................... 1 Each
• Open-End Wrench 10 x 13mm ................... 1
C
B
Figure 11. Table and miter gauge.
E
D
F
H
Figure 12. Other bandsaw components.
I
G
G0513 Series Bandsaws
-19 -
G0513X2B, G0513X2BF
Shipping Inventory (Figures 13–12) Qty
A. Bandsaw (not shown) ................................. 1
B. Table ........................................................... 1
C. Miter Gauge ................................................ 1
D. Resaw Fence ............................................. 1
E. Front Rail .................................................... 1
F. Fence Assembly ......................................... 1
G. Guide Post Handwheel............................... 1
H. Foot Brake Pedal ........................................ 1
Hardware & Tools (Not Shown) Qty
• Eye Bolt M10-1.5 (May Be Installed) .......... 1
• Flat Washers 8mm (Table, Fence, Rail) ..... 8
• Lock Washers 8mm (Table, Rail) ............... 5
• Hex Bolts M8-1.25 x 25 (Table) .................. 4
• Hex Bolt M8-1.25 x 90 (Positive Stop) ........ 1
• Hex Nuts M8-1.25 (Positive Stop, Fence)... 2
• Cap Screws M6-1 x 20 (Rail) ..................... 3
• Cap Screw M8-1.25 x 20 (Rail) .................. 1
• Lock Washers 6mm (Rail) .......................... 3
• Flat Washers 6mm (Rail) ............................ 3
• Hex Nut M6-1 (Fence) ................................ 1
• Cap Screws M6-1 x 16 (Foot Brake Pad) ... 2
• Lock Washers 6mm (Foot Brake Pad) ....... 2
• Table Pin..................................................... 1
• Table Inserts ............................................... 2
• Fence Handle M8-1.25 x 44 (Fence) .......... 1
• Moving Plate (Fence).................................. 1
• Rail Plates .................................................. 3
• Hex Wrench 5mm, 8mm.................... 1 Each
• Open End Wrench 10 x 13mm ................... 1
C
B
Figure 13. Table and miter gauge.
D
E
G
Figure 14. Other bandsaw components.
H
F
-20-
G0513 Series Bandsaws
Cleanup Site Considerations
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.
Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.
There are many ways to remove this rust preventative, but the following steps work well in a wide
variety of situations. Always follow the manufacturer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
• Disposable rags
• Cleaner/degreaser (WD•40 works well)
• Safety glasses & disposable gloves
• Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
amount of cleaner/degreaser, then let it soak
3.
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
4.
then coat all unpainted surfaces with a quality
Avoid chlorine-based solvents, such as
32"
32"
or disable start switch or
Floor Load
Refer to the Machine Data Sheet for the weight
and footprint specifications of your machine.
Some residential floors may require additional
reinforcement to support both the machine and
operator.
Placement Location
Consider existing and anticipated needs, size of
material to be processed through each machine,
and space for auxiliary stands, work tables or
other machinery when establishing a location for
your new machine. See Figure 15 for the minimum working clearances.
Put on safety glasses.
Coat the rust preventative with a liberal
for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe
off the rest with the rag.
Repeat Steps 2–3 as necessary until clean,
metal protectant to prevent rust.
NOTICE
acetone or brake parts cleaner, that may
damage painted surfaces.
Figure 15. Minimum working clearances.
Children and visitors may be
seriously injured if unsupervised around this machine.
Lock entrances to the shop
power connection to prevent
unsupervised use.
G0513 Series Bandsaws
-21-
Moving & Placing
process. DO NOT connect to power until
Bandsaw
This bandsaw is a heavy
machine. Serious personal
injury may occur if safe
moving methods are not
used. Get assistance and
use power equipment to
move the shipping crate
and remove the machine
from the shipping pallet.
Special care should be taken when moving this
bandsaw. Only use one of the following methods
to lift or move this bandsaw.
Using Wood Blocks
1. Move the crate to the prepared location, then
remove the crate from the shipping pallet.
2. Unbolt the bandsaw from the pallet.
3. Carefully place the forklift forks under the
head and insert a 1x4 block between the head
and the left fork and a 2x4 block between the
head and right fork so the bandsaw is level,
as shown in Figure 17.
2x4
1x4
Using Eye Bolt
1. Move the crate to the prepared location, then
remove the crate from the shipping pallet.
2. Unbolt the bandsaw from the pallet.
3. Install the eye bolt shown (see Figure 16),
make sure it is threaded all the way in, then
place the lifting hook through the eye bolt and
lift the bandsaw slowly with a forklift.
Eye Bolt
Figure 17. Example photo of lifting bandsaw with
forklift using wood shims.
4. Lift the bandsaw off of the pallet, remove the
pallet, then slowly set the bandsaw into position.
Note: If you are concerned about your forklift
forks hitting the tension handwheel, remove the
handwheel before positioning the forks, then reinstall it after placing.
Serious injury could occur if you connect
machine to power before completing setup
instructed later in this manual.
Figure 16. Lifting the bandsaw.
4. Remove the pallet and slowly set the bandsaw
into position.
-22-
G0513 Series Bandsaws
Mounting
Assembly
We recommend mounting your new machine to
the floor. Because floor materials may vary, floor
mounting hardware is not included. You may also
mount your machine to a mobile base that has
wheel locking or wheel retracting capabilities that
keeps the mobile base from rolling when not in
use.
Bolting to Concrete Floors
Lag shield anchors with lag bolts (see Figure 18)
and anchor studs (see Figure 19) are two popular
methods for anchoring an object to a concrete
floor. We suggest you research the many options
and methods for mounting your machine and
choose the best that fits your specific application.
Installing Guide Post Handwheel, Positive Stop Bolt, & Table
1. Secure the guide post handwheel onto the
handwheel shaft flat with the included set
screw (see Figure 20).
Guide Post
Handwheel
Figure 20. Guide post handwheel installed.
Figure 18. Typical lag shield anchor and bolt.
Figure 19. Typical anchor stud.
Anchor studs are stronger and more permanent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
2. Thread the M8-1.25 hex nut halfway onto the
M8-1.25 x 90 hex bolt (this is the positive stop
bolt).
3. Thread the positive stop bolt into the threaded hole on bandsaw body (see Figure 21).
Positive Stop
Figure 21. Positive stop bolt installed.
G0513 Series Bandsaws
-23-
4. Loosen blade tension by rotating the quick-
release tension lever clockwise, as shown in
Figure 22.
Loosen
Figure 22. Quick-release tension lever.
5. Adjust the upper and lower blade guides
away from the blade. Refer to Adjusting
Blade Guides beginning on Page 36 for
more details.
Tighten
The table is heavy and requires two people
to lift it onto the trunnions. Remove the saw
blade to make table installation easier.
8. Models G0513, G0513P and G0513ANV:
Secure the table to the trunnions, as shown
in Figure 23 with the (4) M8-1.25 x 16 hex
bolts, 8mm lock washers, and 8mm flat washers.
Trunnions
All saw blades are dangerous and may cause personal injury. To reduce the
risk of being injured, wear
leather gloves when handling saw blades.
6. Remove the saw blade (refer to Blade
Changes on Page 51 for detailed instruc-
tions).
7. With the help of another person, lift the table
onto the trunnions.
x 4
Figure 23. Mounting the table.
Models G0513X2, G0513X2B, G0513X2BF,
and G0513X2F: Secure the table to the trun-
nions with the (4) M8-1.25 x 25 hex bolts,
8mm lock washers, and 8mm flat washers.
9. Replace the saw blade.
-24-
G0513 Series Bandsaws
Installing Fence (G0513, G0513P, G0513ANV, G0513X2, & G0513X2F)
1. Attach the rear rail to the table with the (2)
M6-1 x 16 cap screws, as shown in Figure 24.
4. Thread the M6-1 hex nut onto the rail pad,
then thread the rail pad into the rear of the
fence (see Figure 26).
2. Attach the front rail with the (2) M6-1 x 20 hex
bolts, 6mm lock washers, and 6mm flat washers, as shown in Figure 24.
Rear Rail
x 2
x 2
Front Rail
Rail Pad
Hex Nut
Figure 26. Installed rail pad.
5. Pull the fence handle up and place the fence
assembly on the front rail (see Figure 27 for
an example photo).
Figure 24. Rail installation.
3. Install an M8-1.25 hex nut on the fence
handle, then thread the handle into the fence
assembly, as shown in Figure 25. Tighten
the hex nut against the fence pivot block to
secure the handle.
Hex
Nut
Pivot Block
Figure 25. Handle installed on fence assembly.
Figure 27. Example photo of correctly installed
fence.
6. Push the fence handle down to lock the fence
assembly in place.
7. Adjust the rear rail pad until there is an even
gap between the bottom of the fence and the
table, then tighten the rail pad hex nut against
the fence.
G0513 Series Bandsaws
-25-
Installing Fence (G0513X2B & G0513X2BF)
1. Attach the rail plates to the front rail with the
(3) M6-1 x 20 cap screws, 6mm lock washers, and 6mm flat washers (see Figure 28).
Front Rail
Rail Plate
5. Install the fence on the left-hand side of the
blade.
6. Place the fence flush against the bandsaw
blade (see Figure 30).
Flat Washer 6mm
Lock Washer 6mm
Cap Screw
M6-1 x 20
Cap Screw
M8-1.25 x 20
Figure 28. Installing front rail onto table.
2. Attach the outer two rail plates with the round
and elongated mounting holes to the outer
part of the table bottom with (2) M8-1.25 x 20
knobs and 8mm flat washers.
3. Attach the remaining rail plate with the round
mounting holes using (1) M8-1.25 x 20 cap
screw, 8mm lock washer, and 8mm flat
washer (see Figure 28).
4. Thread the fence handle into the fence, then
tighten the hex nut against the fence pivot
block (see Figure 29).
Lock Washer
8mm
Flat
Washer
8mm
Knob
Figure 30. Fence flush with blade.
7. Loosen the pointer adjustment nut (see
Figure 31) and set the pointer in line with "0"
on the measurement scale on the rail.
Pointer Nut
Pointer
Fence
Handle
Figure 29. Fence handle components.
-26-
Figure 31. Calibrating fence pointer
(adjustment nut out of view).
8. Re-tighten the pointer adjustment nut.
Hex Nut
G0513 Series Bandsaws
Installing Foot Brake Pedal (G0513X2BF & G0513X2F)
Secure the foot brake pedal to the brake lever
using the (2) M6-1 x 16 cap screws and 6mm lock
washers, as shown in Figure 32.
Brake
Pedal
Figure 32. Foot brake installed.
Installing Resaw
Fence (G0513X2,
G0513X2B,
G0513X2BF, &
G0513X2F)
To Install the resaw fence:
1. Place the 8mm flat washer on the lock handle
(see Figure 33), slide it through the hole in
the fence, then thread the moving plate onto
the end of the lock handle threads.
Resaw Fence
Lock Handle
Moving
Plate
Figure 33. Attaching resaw fence.
2. Slide the resaw fence over the moving plate,
as shown in Figure 33, so the moving plate
fits inside the channel of the resaw fence,
then tighten the lock handle.
G0513 Series Bandsaws
-27-
Initial Blade Tracking
Blade Centered
on Peak of Crown
Blade
Centered
on
Wheel
Wheel
Serious personal injury can
occur if the machine starts
while your hand is touching the bandsaw wheel during tracking adjustments.
Disconnect power from the
bandsaw before performing blade tracking adjustments.
Blade tracking is primarily affected by the tilt of
the upper wheel, known as “center tracking.”
However, the alignment of both wheels plays an
important part as well (see the Aligning Wheels
instructions on Page 69 for more details).
The wheels on this bandsaw were aligned at the
factory, so center tracking is the only adjustment
that needs to be performed when the saw is
new.
The wheels may have sharp edges and the
blade teeth may extend beyond the edge,
creating a laceration hazard. Be careful
when turning the wheels by hand.
5. Spin the upper wheel by hand at least three
times and watch how the blade rides on the
crown of the wheel. Refer to Figure 35 for an
illustration of this concept.
— If the blade rides in the center of the upper
wheel and is centered on the peak of the
wheel crown, then the bandsaw is already
tracking properly and no further adjustments are needed at this time.
— If the blade does not ride in the center of
the upper wheel and is not centered on the
peak of the wheel crown, then continue
with the following steps.
To center track the blade:
1. DISCONNECT BANDSAW FROM POWER!
2. Make sure the upper and lower blade guides
are adjusted away from the blade.
3. Open the upper wheel cover.
4. Engage the quick tension lever, then turn the
blade tension handwheel until the tension
scale (see Figure 34) is between 4 and 6.
Blade Tension
Scale
Blade Tension
Handwheel
Figure 34. Blade tensioning controls.
Figure 35. Center tracking profiles.
IMPORTANT
Changes made to the blade tension may
change how the blade tracks.
-28-
G0513 Series Bandsaws
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