Grizzly G0510ZW User Manual

Page 1
MODEL G0510ZW
1 HP SHAPER
OWNER'S MANUAL
(For models manufactured since 9/16)
COPYRIGHT © JANUARY, 2016 BY GRIZZLY INDUSTRIAL, INC., REVISED SEPTEMBER, 2016 (BL)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JH17814 PRINTED IN CHINA
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This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Page 3
Table of Contents
INTRODUCTION ............................................... 2
Contact Info.................................................... 2
Manual Accuracy ........................................... 2
Identification ................................................... 3
Controls & Components ................................. 4
Machine Data Sheet ...................................... 5
SECTION 1: SAFETY ....................................... 7
Safety Instructions for Machinery .................. 7
Additional Safety for Shapers ........................ 9
SECTION 2: POWER SUPPLY ...................... 10
SECTION 3: SETUP ....................................... 12
Needed for Setup ......................................... 12
Unpacking .................................................... 12
Inventory ...................................................... 13
Hardware Recognition Chart ....................... 14
Cleanup ........................................................ 15
Site Considerations ...................................... 16
Assembly ..................................................... 17
Preparing Spindle for Test Run ................... 19
Test Run ...................................................... 20
SECTION 4: OPERATIONS ........................... 21
Operation Overview ..................................... 21
Shaper Cutters or Router Bits ..................... 22
Installing Cutters .......................................... 22
Installing Router Bits .................................... 23
Changing Cutter Rotation ............................ 23
Adjusting Spindle Height .............................. 24
Fence Adjustments ...................................... 24
Straight Shaping .......................................... 25
Partial Face Removal .................................. 26
Perimeter Cutting ......................................... 27
Rub Collars .................................................. 27
Irregular Shaping ......................................... 28
Pattern Work ................................................ 30
SECTION 5: ACCESSORIES ......................... 31
SECTION 6: MAINTENANCE ......................... 35
Schedule ...................................................... 35
Lubrication ................................................... 35
Cleaning & Protecting .................................. 35
SECTION 7: SERVICE ................................... 36
Troubleshooting ........................................... 36
Pulley Alignment .......................................... 38
V-Belt Tension ............................................. 38
Router Table Conversion ............................. 39
Shaper Conversion ...................................... 41
Fence Board Alignment ............................... 42
Truing Fence ................................................ 42
Replacing Spindle Cartridge Assembly ....... 43
SECTION 8: WIRING ...................................... 44
Wiring Safety Instructions ............................ 44
Wiring Diagram ............................................ 45
SECTION 9: PARTS ....................................... 46
Main ............................................................. 46
Main Parts List ............................................. 47
Labels & Cosmetics ..................................... 49
WARRANTY & RETURNS ............................. 53
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We stand behind our machines! If you have ques­tions or need help, contact us with the information below. Before contacting, make sure you get the
serial number
machine ID label. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to provide a high-quality owner’s manual with your new machine!
We
instruc­tions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that
you receive is
slightly different than shown in the manual
If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something
check our
website for an updated version. W
current
manuals and
on our web-
site at
Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the
from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documenta­tion is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the
Grizzly Technical Support
1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the
sometimes the machine
.
,
e post
manual updates for free
www.grizzly.com.
Manufacture Date and Serial Number
Manufacture Date
Serial Number
-2-
Model G0510ZW (Mfd. Since 9/16)
Page 5

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.
A
O
B
N
C
D
E
F
M
H
G
L
K
I
J
A. Work Table B. Fence (1 of 2) C. Spindle Assembly D. Cutterhead Guard E. Miter Gauge F. Spindle Elevation Lock Knob G. Fence Offset Knob H. Fence Offset Lock Lever
I. Fence Lock Knob (1 of 2) J. Power Cord K. Motor L. FOR/REV Switch M. Adjustable Feet N. Spindle Elevation Lever O. ON/OFF Buttons
For Your Own Safety Read Instruction Manual Before Operating Shaper
a) Wear eye protection. b) Always keep cutterhead guard in place and in proper operating condition. c) Be sure keyed washer is directly under spindle nut and spindle nut is tight d) Feed workpiece AGAINST rotation of cutter. e) Keep fingers away from revolving cutter–use fixtures when necessary. f) Do not use awkward hand positions.
Model G0510ZW (Mfd. Since 9/16)
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Page 6
Controls &
To reduce your risk of serious injury, read this entire manual BEFORE
Components
Fence Offset
Lock Lever
Fence
Pivot Knob
(1 of 2)
using machine.
Refer to Figures 1–3 and the following descrip­tions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.
Work Area Controls
Cutterhead
Guard
Fence
Fence Offset
Knob
Figure 2. Work area components.
Fence Offset Knob: Adjusts fence alignment.
Fence Offset Lock Lever: Locks fence align-
ment setting.
Fence Pivot Knobs: Tighten to lock fence posi­tion on table. Loosen to allow entire fence assem­bly to pivot around cutterhead opening.
Starting Pin
Location
(1 of 2)
ON/OFF
Buttons
Guard
Support Arm
Miter Gauge
Figure 1. Work area components.
Cutterhead Guard: Adjusts to protect user from
chips thrown by cutterhead and allows for a clear view of the workpiece cutting area.
Fence: Each fence is independently adjustable side-to-side, front to back, removable for freehand shaping, and made of wood for tighter tolerances with cutterhead.
Miter Gauge: Supports workpiece for controlled straight or angled cuts as it slides along the work table miter slot.
Forward/Reverse (FOR/REV) Switch: Changes spindle direction for specific work applications. Switch is located on motor junction box.
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Spindle
Elevation
Lever
Figure 3. Work area components.
Starting Pin (not shown): Supports workpiece
during beginning of freehand cuts until workpiece contacts rub collar (refer to Page 23).
Spindle Elevation Lock: Locks spindle and bit height adjustments.
Spindle Elevation Lever: Raises and lowers cut­ter to desired height.
ON/OFF Buttons: Turn machine ON and OFF.
Model G0510ZW (Mfd. Since 9/16)
Spindle
Elevation
Lock
Page 7
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0510ZW 1 HP SHAPER
Product Dimensions:
Weight.............................................................................................................................................................. 154 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 20-1/2 x 23 x 40 in.
Footprint (Length x Width)..................................................................................................................... 19 x 16-1/2 in.
Shipping Dimensions:
Type..................................................................................................................................................... Cardboard Box
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 164 lbs.
Length x Width x Height....................................................................................................................... 28 x 26 x 23 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 110V
Full-Load Current Rating........................................................................................................................................ 14A
Minimum Circuit Size.............................................................................................................................................. 20A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 6 ft.
Power Cord Gauge......................................................................................................................................... 14 AWG
Plug Included.......................................................................................................................................................... Yes
Included Plug Type................................................................................................................................................ 5-15
Switch Type.................................................................................................................... Push Button ON/OFF Switch
Motors:
Main
Type................................................................................................................. TEFC Capacitor-Start Induction
Horsepower................................................................................................................................................ 1 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 14A
Speed................................................................................................................................................ 3450 RPM
Power Transfer .................................................................................................................................. Belt Drive
Bearings........................................................................................................ Sealed & Permanently Lubricated
Main Specifications:
Operation Info
Max. Cutter Height............................................................................................................................... 1-9/16 in.
Max. Cutter Diameter............................................................................................................................ 2-7/8 in.
Spindle Sizes............................................................................................................................................ 1/2 in.
Spindle Lengths..................................................................................................................................... 5-1/4 in.
Exposed Spindle Length........................................................................................................................ 3-1/4 in.
Spindle Cap. Under the Nut................................................................................................................. 1-9/16 in.
Spindle Speeds.............................................................................................................................. 11,000 RPM
Spindle Travel........................................................................................................................................... 7/8 in.
Model G0510ZW (Mfd. Since 9/16)
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Page 8
Table Info
Number of Table Inserts................................................................................................................................... 2
Table Insert Sizes I.D.................................................................................................................. 1-3/8, 1-3/4 in.
Table Insert Sizes O.D................................................................................................................................. 3 in.
Table Counterbore Diameter....................................................................................................................... 3 in.
Table Counterbore Depth......................................................................................................................... 3/8 in.
Table Size Length................................................................................................................................ 17-7/8 in.
Table Size Width................................................................................................................................. 15-1/2 in.
Table Size Thickness............................................................................................................................ 1-1/8 in.
Floor to Table Height........................................................................................................................... 34-1/4 in.
Table Fence Length..................................................................................................................................... 9 in.
Table Fence Width.................................................................................................................................... 5/8 in.
Table Fence Height............................................................................................................................... 2-3/8 in.
Miter Gauge Info
Miter Angle................................................................................................................................. 0 – 60 deg. L/R
Miter Gauge Slot Type.............................................................................................................................. T-Slot
Miter Gauge Slot Width............................................................................................................................. 3/4 in.
Miter Gauge Slot Height........................................................................................................................... 3/8 in.
Construction
Table....................................................................................................................... Precision-Ground Cast Iron
Body Assembly.................................................................................................................................... Cast Iron
Cabinet................................................................................................................................... Pre-Formed Steel
Fence.......................................................................................................................................................... MDF
Miter Gauge............................................................................................................................ Aluminum/Plastic
Guard................................................................................................................................................... Cast Iron
Spindle Bearings........................................................................................ Shielded & Permanently Lubricated
Paint Type/Finish....................................................................................................................... Powder Coated
Other
Mobile Base........................................................................................................................................... D2260A
Other Specifications:
Country of Origin ................................................................................................................................................ China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location .................................................................................................................................. ID Label
ISO 9001 Factory .................................................................................................................................................... No
Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes
Features:
Includes Miter Gauge and Starting Pins Precision-Ground Cast-Iron Table Powder-Coated Finish Independently-Adjustable Cast-Iron Fence Assembly for Offset Profile Shaping Shielded and Permanently Lubricated Spindle Bearings Includes 1/4" and 1/2" Router Bit Adapter Push Button On/Off Switch Reversing Switch Cast-Iron Body Construction Preformed Steel Stand
Accessories Included:
Open-End Wrench 26mm 2 Table Inserts 1-3/8", 1-3/4" Spindle Spacers 1/2" (x6), 3/16", 1/4" (x2), 3/8 (x2)
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Model G0510ZW (Mfd. Since 9/16)
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SECTION 1: SAFETY

For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.
Always discon-
Model G0510ZW (Mfd. Since 9/16)
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Page 10
WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.
HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to reduce your risk.
HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.
REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!
USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifica­tions—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!
AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.
CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.
GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.
FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.
NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.
STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.
USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.
UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.
MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.
DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!
MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.
EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intend­ed operation, stop using the machine! Contact our Technical Support at (570) 546-9663.
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Model G0510ZW (Mfd. Since 9/16)
Page 11

Additional Safety for Shapers

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutter. Cutters or other parts improperly secured to spindle can fly off and strike nearby operators with great force. Flying debris can cause eye injuries or blindness. To minimize risk of getting hurt or killed, anyone operating shaper MUST completely heed hazards and warnings below.
AVOIDING CUTTER CONTACT: Keep unused
portion of cutter below table. Use smallest table insert possible. Adjust fences and guards as close as practical to cutter, or use a zero-clearance fence or box guard. Always keep some type of
guard or other protective device between your hands and cutter at all times!
PROTECT HANDS/FINGERS: While feeding workpiece, avoid awkward hand positions. Never pass hands directly over, or in front of, cutter. As one hand approaches a 6-inch radius point from cutter, move it in an arc motion away from cutter, and reposition it on the outfeed side.
FEEDING WORKPIECE: To reduce risk of acci­dental cutterhead contact, always use push blocks or some type of fixture, jig, or hold-down device to safely feed workpiece while cutting. Use an outfeed support table if shaping long workpieces to ensure proper support throughout entire cutting procedure. ALWAYS feed workpiece AGAINST rotation of cutter. NEVER start shaper with work­piece contacting cutter!
CUTTING DEPTH: Never attempt to remove too much material in one pass. Doing this increases risk of workpiece kickback. Instead, make sev­eral light passes—this is a safer way to cut and it leaves a cleaner finish.
SMALL WORKPIECES: There is a high risk of accidental cutter contact with small workpieces, because they are closer to cutter and more diffi­cult to control. To reduce your risk, only feed small workpieces using jigs or holding fixtures that allow your hands to stay safely away from cutter. When possible, shape longer stock and cut to size.
SAFE CUTTER CLEARANCES: Operator or bystanders may be hit by flying debris if cut­ter contacts fence, guard, or table insert upon startup. Always ensure any new cutter setup has proper cutter rotational clearance before startup.
SAFE CUTTER INSTALLATION: Improperly secured knives/inserts, cutters, or rub collars may become dangerous projectiles if they come loose. Always ensure keyed washer is directly under spindle nut and spindle nut is tight. If spindle does not use a keyed washer, always use two spindle nuts together, and ensure BOTH are tight. Never use cutters/bits rated for an RPM lower than spindle speed.
AVOIDING CLIMB CUTS: Feeding workpiece in same direction of cutter rotation is a “climb cut.” Climb cutting can aggressively pull workpiece— and hands—into cutter. Always first verify direc­tion of cutter rotation before starting, and always feed workpiece AGAINST cutter rotation.
WORKPIECE CONDITION: Shaping a workpiece with knots, holes, or foreign objects increases risk of kickback and cutter damage/breakage. Thoroughly inspect and prepare workpiece before shaping. Always “square up” a workpiece before shaping or flatten workpiece edges with a jointer or planer. Rough, warped, or wet workpieces increase risk of kickback.
CUTTER POSITIONING: Whenever possible, make shaping cuts with cutter on underside of workpiece to reduce operator exposure to cutter.
Model G0510ZW (Mfd. Since 9/16)
SAFETY GUARDS. To reduce risk of unintention­al contact with cutter, always ensure included cut­ter guard, or a properly dimensioned box guard, or some other type of guard is installed and correctly positioned before operation.
CONTOUR SHAPING: To reduce risk of unin­tentional cutter contact while freehand shaping or using a rub collar as a guide, always use an overhead or “ring” type guard. To reduce kickback risk, always use starting pin or pivot board when starting the cut. NEVER start shaping at a corner!
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Page 12

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.
or equipment damage may occur if machine is not properly grounded and connected to power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.
For your own safety and protection of
Note: Circuit requirements in this manual apply to
a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, con­sult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:
process. DO NOT connect to power until
Availability
Electrocution, fire, shock,
Serious injury could occur if you connect machine to power before completing setup
instructed later in this manual.
110V Circuit Requirements
Nominal Voltage .................... 110V, 115V, 120V
Cycle .......................................................... 60 Hz
Phase ........................................... Single-Phase
Power Supply Circuit ......................... 20 Amps
supply.
Full-Load Current Rating
Full-Load Current Rating at 110V ...... 14 Amps
-10 -
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Model G0510ZW (Mfd. Since 9/16)
Page 13
Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:
Grounding & Plug Requirements
it will not fit the outlet, have a qualified electrician install the proper outlet with a
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!
GROUNDED
5-15 RECEPTACLE
Grounding Prong
5-15 PLUG
Extension Cords
If you must use an extension
Neutral Hot
Figure 4. Typical 5-15 plug and receptacle.
SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if
verified ground.
Model G0510ZW (Mfd. Since 9/16)
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
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Page 14

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.
,
please
IMPORTANT:
you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-
aging to file a freight claim. It is also extremely helpful if you need to return your machine later.
Keep children and pets away from plastic bags or packing materials shipped with this
get help from other people
The following items are needed, but not included, for the setup/assembly of this machine.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses during the entire setup process!
Description Qty
Precision Level ........................................... 1
Safety Glasses (for each person) ............... 1
Cleaner/Degreaser (Page 15) .................... 1
Disposable Shop Rags ............................... 1
Another Person .......................................... 1
Wood Blocks 4" x 4" x 20" .......................... 2
Wrench or Socket 13mm ............................ 1
Open-End Wrench 8mm ............................ 1
Socket 19mm .............................................. 1
HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,
and use a forklift (or other lifting equipment) rated for weight of this machine.

Unpacking

If items are damaged
call us immediately at (570) 546-9663.
Save all packaging materials until
SUFFOCATION HAZARD!
machine. Discard immediately.
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Model G0510ZW (Mfd. Since 9/16)
Page 15

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
B
A
C
Box 1 (Figures 5–7) Qty
A. Safety Guard Mounting Post ...................... 1
B. Shaper Assembly ....................................... 1
C. Fence Assembly ......................................... 1
D. Miter Gauge ................................................ 1
E. Stand Sides ................................................ 2
F. Fence Faces ............................................... 2
G. Cross Braces .............................................. 2
H. Table Insert 1
I. Spindle Wrench 26mm ............................... 1
J. Safety Guard Attachment Bar .................... 1
K. Starting Pins ............................................... 2
L. Safety Guard .............................................. 1
M. Rubber Feet ............................................... 4
N. Shaper Bit Collet O. Router Bit Collet
P. Collet Nut .................................................... 1
Q. Start Knobs M8-1.25 .................................. 2
Router Table Conversion Kit Qty
R. Hex Bolts M12-1.75 x 40 ............................. 5
S. Spacers
Hardware (See Chart on Page 1) Qty
Carriage Bolts M8-1.25 x 10 (Stand) ........ 16
Flat Washers 8mm (Stand) ...................... 16
Hex Nuts M8-1.25 (Stand) ........................ 16
Fender Washers 8mm (Fence) ................. 2
Hex Bolts M8-1.25 x 12 (Fence) ................. 2
Phillips Screws M8-1.25 x 20 (Fence) ........ 4
Flat Washers 8mm (Fence) ........................ 6
Phillips Screws M4-.7 x 10 (Fence) ............ 2
Hex Nuts M4-.7 (Fence) ............................. 2
3
4" ......................................... 1
1
2 " ................................... 1
1
4" .................................... 1
1
2 " ................................................. 7
D
F
Figure 5. Shaper inventory components.
H
J
M
Figure 6. Shaper inventory components.
Figure 7. Router table kit components.
K
R
G
I
L
N
O
Q
S
E
P
Model G0510ZW (Mfd. Since 9/16)
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
-13-
Page 16
5mm

Hardware Recognition Chart

Page 17
The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.
Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.
There are many ways to remove this rust preven­tative, but the following steps work well in a wide variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.
Before cleaning, gather the following:
Disposable rags
Cleaner/degreaser (WD•40 works well)
Safety glasses & disposable gloves
Plastic paint scraper (optional)
Basic steps for removing rust preventative:
1.
2.
3.
4.
Many cleaning solvents
work in a well-ventilated
Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo i d using these products to clean machinery.
Put on safety glasses.
Coat the rust preventative with a liberal
amount of cleaner/degreaser, then let it soak for 5–10 minutes.
Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality metal protectant to prevent rust.
are toxic if inhaled. Only
area.
NOTICE
acetone or brake parts cleaner, that may damage painted surfaces.
T23692—Orange Power Degreaser
A great product for removing the waxy ship­ping grease from the non-painted parts of the machine during clean up.
Figure 8. T23692 Orange Power Degreaser.
Model G0510ZW (Mfd. Since 9/16)
-15-
Page 18

Site Considerations

Weight Load
Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest work­piece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the main­tenance and service described in this manual.
See below for required space allocation.
Physical Environment
Extreme conditions for this type of machinery are
Place this machine near an existing power source.
other hazards. Make sure to leave enough space
Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.
Machine Data Sheet for the weight
Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.
= Electrical Connection Illustration Not To Scale
The physical environment where the machine is operated is important for safe operation and lon­gevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemi­cals, airborne abrasives, or extreme conditions.
generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.
Electrical Installation
Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or
around machine to disconnect power supply or apply a lockout/tagout device, if required.
Lighting
Wall
1
2
/
20
Lighting around the machine must be adequate enough that operations can be performed safely.
Minimum
30"
For Maintenance
23"
"
-16 -
Figure 9. Minimum working clearances.
Model G0510ZW (Mfd. Since 9/16)
Page 19

Assembly

3. Thread rubber feet into stand bottom, as
shown in Figure 11.
Before beginning, refer to Needed for Setup sec­tion and gather all applicable items. Ensure all parts have been properly cleaned of the heavy­duty rust-preventative applied at the factory. Refer to Cleanup on Page 15 for more information.
To assemble shaper:
1. Lay one stand side on ground and attach both
cross braces with (8) M8-1.25 X 10 carriage bolts, (8) 8mm flat washers, and (8) M8-1.25 hex nuts, as shown in Figure 10. DO NOT
fully tighten nuts and bolts at this time.
4. Place shaper table upside down on (2) 20" 4x4 blocks, as shown in Figure 12. Spindle may need to be retracted to avoid contact with ground by releasing spindle elevation lock and turning elevation lever.
Note: Make sure the spindle DOES NOT
touch the ground or the weight of the shaper may damage the spindle.
5. Place stand assembly on shaper and attach with (8) M8-1.25 x 20 carriage bolts and (8) 8mm lock washers, (8) 8mm flat washers, and (8) M8-1.25 hex nuts (see Figure 12).
x 4
Figure 10. Attaching cross braces to stand side.
2. Attach remaining stand side to other end of
cross braces. Stand assembly should now look similar to Figure 11.
Rubber
Foot
Figure 11. Stand fully-assembled.
x 4
Figure 12. Attaching stand to shaper unit.
6. Have an assistant help you turn shaper unit
rightside-up.
7. Level shaper by adjusting rubber feet, then fully tighten all nuts and bolts on stand.
Note: Sheet steel will often “spring” after it
has been fabricated at the factory, which can make lining up parts difficult. If parts do not seem to work together, try switching parts around (such as cross braces).
8. Place fence assembly over threaded studs pre-installed in shaper table.
Model G0510ZW (Mfd. Since 9/16)
-17-
Page 20
9. Use (2) 8mm flat washers and star knobs to secure fence assembly to table (see Figure
13).
10. Mount fence faces to fence assembly with (4)
M8-1.25 x 12 Phillips head screws, (4) 8mm flat washers, and (4) M8-1.25 hex nuts, as shown in Figure 13.
Note: Heads of screws must be below sur-
face of fence face.
x 2
x 4
12. Inspect entire length of both fences to ensure they properly align with each other.
— If the fences do not properly align with
each other, they must be shimmed or resurfaced on a jointer.
Note: This is an important step. If the fences
will not properly align with each other, you will not get accurate cuts.
13. Insert mounting post into post bracket on rear of shaper table, and tighten star knob to secure mounting post (see Figure 15).
14. Secure attachment bar to mounting post with (2) M8-1.25 x 12 hex bolts and (2) flat washers (see Figure 15).
15. Attach safety guard to bar with (2) M4-.7 x 10 Phillips head screws and (2) M4-.7 hex nuts. Completed safety guard assembly should look similar to Figure 15.
Figure 13. Mounting fence faces to fence
assembly.
11. Place a straightedge against fence faces, and align them as close as possible using fence offset knob (see Figure 14).
Fence Offset
Knob
Straightedge
Figure 14. Checking fence alignment with
straightedge.
AMPUTATIO N HAZ ARD ! Safety guard reduces risk of accidental contact with rotating cutter and protects operator from flying debris. It MUST be installed.
Guard
Mounting
Post
Star
Attachment
Bar
Figure 15. Safety guard components correctly
assembled on shaper.
Knob
-18-
IMPORTANT: Once setup, the safety guard height adjusts by loosening the star knob that secures the mounting post. Always position the safety guard as close to the cutter as possible without interfering with your work.
Model G0510ZW (Mfd. Since 9/16)
Page 21
Preparing Spindle
2. Verify spindle and spindle nut are tight, as
shown in
Figure 17
.
for Test Run
To ensure your safety during the test run, make sure the spindle nut and rub collars are tight, or just completely remove the spindle nut and rub collars. If these items are loose during the Test Run, they could fly off and strike operator or bystanders with great force.
To prepare spindle for test run:
1. Remove (2) hex bolts and pulley guard, as
shown in Figure 16, to access drawbar nut.
Pulley
Guard
Hex Bolt
Note: If removing spindle nut, only hold
spindle at spindle flats to keep spindle from rotating. Do not hold spindle at drawbar nut when removing spindle nut, as this could loosen drawbar nut.
3. Re-install pulley guard.
Spindle
Flats
Drawbar
Nut
Figure 17. Ensuring spindle is tight.
Spindle
Nut
Rub
Collars
Hex
Bolt
Figure 16. Location of pulley guard.
Model G0510ZW (Mfd. Since 9/16)
-19 -
Page 22

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.
If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The
table in the
SERVICE section of this manual can help.
setup instructions have been performed. Operating an improperly set up machine
Serious injury or death can result from
To test run machine:
1. Clear all setup tools away from machine.
2. Connect machine to power supply.
3. Turn FOR/REV direction switch located on
motor to FOR setting. Turn machine ON. Verify motor operation, and then turn machine OFF.
Troubleshooting
using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.
DO NOT start machine until all preceding
may result in malfunction or unexpect­ed results that can lead to serious injury, death, or machine/property damage.
4. Switch motor direction to REV, and turn
machine ON.
Motor should run smoothly and without vibra-
tion or unusual problems or noises in both directions.
Correct any strange or unusual nois-
es before operating machine further (see Troubleshooting, Page 36). Always discon­nect machine from power when investigating or correcting problems. If problems persist, call Tech Support for help.
Congratulations! The Test Run is now complete. Continue to Operations section.
-20-
Model G0510ZW (Mfd. Since 9/16)
Page 23

SECTION 4: OPERATIONS

The purpose of this overview is to provide the nov­ice machine operator with a basic understanding of how the machine is used during operation, so the
discussed later
in this manual
Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,
training from experienced machine operators outside of this manual by reading "how-to" books, trade magazines, or websites.
To reduce your risk of serious injury, read this entire manual BEFORE
To reduce risk of eye injury from flying

Operation Overview

To complete a typical shaping operation, the operator does the following:
1. Examines workpiece to make sure it is suit-
able for shaping.
machine controls/components
are easier to understand.
seek additional
, and do additional research
using machine.
chips or lung damage from breathing dust, always wear safety glasses and a respirator when operating this machine.
2. Chooses, installs, and adjusts shaper cutter
or router bit to desired height.
3. Adjusts fence to desired position then locks it in place.
4. Checks outfeed side of machine for proper fence support and to make sure workpiece can safely pass through cutter/bit without interference.
5. Removes any clothing, apparel, or jewelry that may become entangled in shaper.
6. Puts on safety glasses, respirator, and hear­ing protection.
7. Turns machine ON.
8. Verifies cutter rotation and feed direction.
9. Feeds workpiece through the cut while main-
taining firm pressure on workpiece against both table and fence, while always keeping hands and fingers out of the cutting path.
If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any proj­ects. Regardless of the content in this sec­tion, Grizzly Industrial will not be held liable for accidents caused by lack of training.
Model G0510ZW (Mfd. Since 9/16)
10. Turns machine OFF.
-21-
Page 24
Shaper Cutters or
Router Bits
Shaper Cutters
Pros—Shaper cutters are larger, more durable and generally last longer than router bits. If you plan on cutting many linear feet of a certain pro­file, then shaper cutters are the best choice.

Installing Cutters

The G0510ZW operates at 8900 RPM and the provided spindle is designed for ters. Always check the rated speed for any cutter before installing it. If the shaper is faster than the rated speed of the cutter, then the cutter may fly apart during operation and cause injury. Do not
use cutters rated for speeds lower than the spindle!
1
2" bore cut-
Cons—Shaper cutters are more expensive than router bits and are generally larger, which makes them less compatible for small projects.
The Model G0510ZW is ready to use shaper cut­ters when shipped. If you plan on using shaper cutters with your shaper, skip to on this page and read Installing Cutters.
Router Bits
Pros—Router bits are much cheaper than shaper cutters and come in a wider range of profiles and sizes. If you plan on making smaller projects that do not require many linear feet of cutting, then router bits are the best choice.
Cons—Router bits are not as durable as shaper cutters, and because of their small size, they lend themselves better to the faster speeds of a router.
If you plan to use router bits in your shaper, you must first convert the shaper to a router table. Refer to the Router Table Conversion instruc­tions on Page 39 to learn how to do this.
Tools Needed: Qty
Open-End Wrench 26mm .................................. 1
Open-End Wrench 8mm.................................... 1
To install shaper cutter:
1. DISCONNECT MACHINE FROM POWER!
2. Place a spacer or collar (if needed) at base of
spindle to support cut at desired height.
3. Place cutter on spindle and make sure cutter rotation direction is correct.
4. Place an appropriate spacer or collar (if needed) above cutter (refer to Page 27 for more information).
5. Place spindle washer on top of spacers/cut­ter, and thread on spindle nut (see Page 19).
6. Tighten spindle nut while holding spindle sta­tionary with an 8mm wrench on spindle flats for leverage, as shown in Figure 18.
-22-
Spacer
Figure 18. Tightening spindle lock nut.
Model G0510ZW (Mfd. Since 9/16)
Page 25

Installing Router Bits

In order to use router bits, you must first convert the shaper to a router table. Refer to the Router Table Conversion instructions on Page 39 to learn how to do this.
Changing Cutter
Rotation
Always check the direction of the cutter rota­tion before any shaping operation.
1
The Model G0510ZW comes with router bit collets for use with router bit shanks of the same size.
Tools Needed: Qty
Spindle Wrench 26mm ...................................... 1
Open-End Wrench 30mm ................................. 1
To install router bit:
1. DISCONNECT MACHINE FROM POWER!
2. Loosen collet nut and insert router bit all the way (see Figure 19).
3. Use spindle elevation lever (see Figure 19)
to raise spindle and gain access to spindle flats beneath table.
4. Hold spindle flats with spindle wrench, and tighten collet nut, as shown in Figure 19.
2 " and 1⁄4"
The G0510ZW is equipped with a FWD/REV (for­ward and reverse) switch, as shown in Figure 20. In most cases, the shaper should be run in the FWD direction. If you are using router bits, always run the shaper in the FWD direction. Router bits are not designed to run backwards.
In some instances, it will be necessary to flip the cutter over and reverse the cutter rotation.
Whenever possible, mount the cutter so the stock is milled on the bottom side (the side away from the operator). This does a better job and it is safer for the operator. Refer to Rub Collars, Page 26.
Spindle Flats
Spindle Elevation
Lever
Collet
Nut
Figure 19. Tightening collet nut.
Read through the entire manual carefully before attempting to make any cuts with your shaper. Otherwise, serious personal injury could occur.
Figure 20. FWD/REV switch.
Model G0510ZW (Mfd. Since 9/16)
-23-
Page 26
Adjusting Spindle
Height
The spindle height is adjustable to allow for preci­sion positioning of cutter/bit exposure from the table surface.

Fence Adjustments

Each side of the fence is independently adjust­able to compensate for different cutting thickness­es and special shaping applications. One turn of the fence offset knob (see Figure 23) moves the split fence approximately
3
/64" (.040").
After making adjustments, it is extremely impor­tant to always lock the spindle in place before operating the shaper. Otherwise, the spindle posi­tion can easily shift, causing inconsistent cutting results from workpiece to workpiece.
To adjust cutter height:
1. Loosen spindle elevation lock shown in Figure 21.
Spindle
Elevation
Lock
Figure 21. Spindle elevation lock knob.
2. Move spindle up or down with elevation
adjustment lever, shown in Figure 22, until desired spindle height is obtained.
When removing material from the whole face of your workpiece, the outfeed fence should be adjusted to the proper offset to provide support for the workpiece as it passes over the cutter.
To adjust fence for straight shaping:
1. Loosen fence lock lever (see Figure 23).
Fence Offset
Knob
Fence Offset
Lock Lever
Figure 23. Example of fence adjustments.
2. Adjust infeed fence so cutter will remove
desired amount of stock.
Elevation Adjustment
Lever
Figure 22. Spindle elevation adjustment lever.
3. Lock spindle into position with lock knob.
-24-
Note: To help determine the best setting,
select wood for a test piece that most closely resembles your actual workpiece.
3. Lock infeed fence with fence lock lever.
Model G0510ZW (Mfd. Since 9/16)
Page 27
The fence may not always be perfectly paral­lel to miter slot; therefore, using miter gauge can cause binding and possible kickback of workpiece towards operator. DO NOT use miter gauge to feed material along fence face when straight shaping. Use a push stick and hold-downs to keep workpiece in position.

Straight Shaping

Attempting to operate the shaper without proper knowledge of the machine could cause serious injury or death! Read through the entire manual carefully before attempting to make any cuts with your shaper.
4. Turn shaper ON, advance a 36" or longer test
piece through cutterhead about 8'', then stop, and turn machine OFF.
5. When cutter comes to a complete stop, adjust outfeed fence against the new profiled edge. Lock outfeed fence into position and retest. See Figure 24 and Figure 25 for improper and proper outfeed fence positioning.
Outfeed Fence
Cutter Rotation
Not Supported
Figure 24. Improper outfeed fence adjustment.
Workpiece
Infeed Fence
Feed Direction
When shaping straight stock, use the fence assembly. Refer to Fence Alignment on Page 42 for information on aligning fences. Grizzly offers hold-down accessories, or shop-made hold­downs can also be used to help guide workpiece.
To shape straight stock:
1. Install an appropriate cutter onto spindle.
2. Check cutter rotation.
3. Adjust spindle height for desired cut.
4. Lock spindle height into position with spindle
elevation lock.
5. Position fences for your desired depth-of-cut.
6. Position hold-down or other safety device
(see Figures 26 & 27), and put on safety glasses and dust mask/respirator.
Outfeed Fence
Cutter Rotation
Supported
Figure 25. Proper outfeed fence adjustment.
Model G0510ZW (Mfd. Since 9/16)
Workpiece
Infeed Fence
Feed Direction
Figure 26. Safety boards and push stick in use.
-25-
Page 28
Always use cutterhead guard, and only use a miter gauge to shape end of your workpiece.
Figure 27. Anti-kickback Board Buddies in use.
(Guard removed for clarity—ALWAYS use the
guard!)

Partial Face Removal

To paritially remove stock face:
1. DISCONNECT MACHINE FROM POWER!
2. Adjust infeed fence to approximate desired
depth of cut, and lock infeed fence in place.
3. Use straightedge to adjust outfeed fence to same plane as infeed fence, and lock outfeed fence in place.
4. Set right and left wood faces to barely clear cutter (see Figure 29). This allows maximum support possible for workpiece while passing cutter.
Note: Remember to tighten wood fence
faces before starting shaper.
Fence
7. To test your setup, run a scrap piece of stock through shaper using your left hand to sup­port workpiece against fence and your right hand to feed, as shown in Figure 28. Switch hands for clockwise rotation.
Figure 28. Feeding scrap piece into shaper to
test setup.
8. Confirm sample stock has been shaped properly, make any final adjustments, and run workpiece through shaper.
Workpiece
Figure 29. Lateral fence alignment.
5. Run a test piece through shaper.
c
l
r
o
e
c
t
n
u
o
C
Direction Of Feed
k
w
i
s
e
-26-
Figure 30. Partial feed fence adjustment.
Model G0510ZW (Mfd. Since 9/16)
Page 29

Perimeter Cutting

Rub Collars

When a workpiece requires all sides to receive a shaped profile, it is important to begin with the end grain sides before cutting the long grain side. As a cutter approaches the edge of end grain, a small amount of tear-out will commonly occur. By run­ning end grain edges first, the tear-out is removed when the long grain cuts are completed.
Completing cuts in multiple passes (when possi­ble) rather than one heavy cut, will often produce cleaner results and can prolong cutter life.
To cut an edge around workpiece perimeter:
1. Cut workpiece sides (1 & 2) with end grain first (see Figure 31).
2. Cut sides with grain (3 & 4) last, or in sequence, as shown in Figure 31.
1
4
3
Rub collars are used when shaping curved or irregular workpieces, such as arched doors or round table tops, and to limit the depth of your cut. When using a solid rub collar, do not use excessive pressure when running your workpiece through the shaper. Otherwise, a groove may burn into your pattern and be transferred to your workpiece. Instead, take several passes, using lighter pressure against the rub collar.
There are two types of rub collars—solid and ball-bearing. While the Model G0510ZW comes with solid rub collars, Grizzly carries an extensive line of ball bearing rub collars as upgrades. See
Accessories on Page 32.
Use rub collars in any of the following posi­tions:
1. Rub collar below cutter: When rub collar
is placed below cutter (see Figure 32), cut progress can be observed. However, any unintentional movement may lift workpiece into cutter, damaging your work and creating a dangerous situation. We DO NOT recom-
mend using a rub collar in this position.
2
Direction of Feed
Figure 31. Starting perimeter cutting with end
grain cut.
Not
Recommended!
Rub Collar
Rub
Below
Collar
Cutter
Figure 32. Cutting with rub collar below cutter.
Model G0510ZW (Mfd. Since 9/16)
-27-
Page 30
2. Rub collar above cutter: Cut cannot be seen during operation when rub collar is above cutter (see Figure 33). However, this offers some advantage—stock is not affected by slight variations in thickness and acciden­tal lifting will not damage workpiece. Simply correct any change in height by repeating operation.
Rub Collar
Above
Above Cutter
Figure 33. Cutting with rub collar above cutter.
3. Rub collar between two cutters: Using
rub collar between two cutters offers distinct advantage of performing two cuts at once or eliminating a need to change cutters for two different operations (see Figure 34). Notice that part of your workpiece edge remains uncut and rides along rub collar.

Irregular Shaping

Freehand shaping greatly increases chance that operator may lose control of workpiece; therefore, use a starting pin to increase control while freehand shaping. Loss of control could result in loss of fingers or other serious personal injury.
Irregular or freehand shaping takes a high degree of skill and dexterity. The fence assembly is not used in irregular shaping, so rub collars must be used. Refer to Rub Collars on Page 27 for details.
When doing freehand work, a starting pin must be used! The purpose of the starting pin
is to support the workpiece during the beginning of the cut. Your shaper is supplied with two start­ing pins that can be placed in either of the holes located in the shaper table. Your work should be placed in the starting position, using the starting pin for support, as illustrated in Figure 35.
Rub Collar
Rub
Between
Collar
Cutters
Figure 34. Using rub collar between cutters.
Swing
Starting Pin
t
a
i
t
o
o
Rub
Collar
Figure 35. Always feed against cutter rotation.
R
n
Workpiece
Feed Direction
-28-
Model G0510ZW (Mfd. Since 9/16)
Page 31
Next, carefully swing the workpiece into the cutter while holding it firmly against the starting pin. After the cut has been started, the workpiece should be swung away from the starting pin and supported just by the rub collar, as shown by the broken line positions in Figure 35.
Note: Always feed against the rotation of the cutter.
Tools Needed: Qty
Open-End Wrench 8mm.................................... 1
Using Starting Pin
1. DISCONNECT MACHINE FROM POWER!
Using Starting Block
Sometimes the starting pin will not be in the most advantageous position. To remedy this situation, firmly clamp a board in the desired position to act as a starting block (see Figure 36). Some type of pivot point must be used.
Clamp
Pattern w/
Hand-Holds
2. Remove fence assembly by removing fence pivot knobs and flat washers and lifting fence free.
3. Use wrench to remove threaded fence pivot bolts.
4. Choose an appropriate cutter for your appli­cation and lock it in place.
5. Check cutter rotation.
6. Adjust spindle height to align your workpiece
to cutter.
7. Insert a starting pin into table surface, using pin location that best supports your workpiece.
8. Use some type of hold-down fixture and guard when doing freehand work.
9. To test your setup, run a scrap piece of wood stock through shaper using your left hand to support workpiece against starting pin and your right hand to feed. Keep firm pressure on your workpiece so it runs tight to rub col­lar. Feed against cutter rotation only.
Starting
Block
Figure 36. Starting block used in place of
starting pin.
The purpose of the starting block is to support the workpiece during the beginning of the cut. The workpiece is typically placed in the starting posi­tion, using the starting fixture for support, then swung into the cutter while holding the workpiece firmly against the starting fixture. After the cut has been started, the work is swung away from the starting fixture and is supported only by the rub coll ar. Always feed AGAINST the rotation of
the cutter and do not start cuts at corners in order to avoid kickback or grain tear-out.
When using a solid rub collar, do not use exces­sive pressure when running your workpiece through the shaper. Otherwise, a groove may burn into your pattern and be transferred to your workpiece. Instead, take several passes, using lighter pressure against the rub collar. If you find this to be a consistent problem, you may consider using ball bearing rub collars instead of solid col­lars. See Accessories on Page 32.
Incorrectly feeding stock—feeding WITH rotation of cutter—creates potentially uncontrollable feed situation that may pull stock from your hands. Follow instructions at all times or serious personal injury can occur.
Model G0510ZW (Mfd. Since 9/16)
-29-
Page 32

Pattern Work

Things to consider when making a pattern or fixture:
When using a pattern, a rub collar or ball bearing can be positioned either above, below, or between cutters.
The pattern is usually used when the entire edge is to be shaped or when many duplicate pieces are needed. Pattern work is particularly useful when rough cutting irregular shapes oversize and then shaping the edge in a simple two-step opera­tion. A pattern, when attached to a workpiece by adding toggle clamps, hand-holds, or other safety devices, make a fixture. Figure 37 shows proper setup of pattern and bearing rub collar.
You have greater flexibility when choosing the cor­rect diameter rub collar for pattern work than for non-pattern work. If you look at Figure 37, you will notice that the position of the pattern determines the depth of cut. In other words, your pattern size is dependent upon the inter-relationship of the rub collar cutting diameter, and the desired amount of material removed. Changing either the cutter or the rub collar will change the amount of material removed. Planning ahead, you can best decide which rub collars are best suited for your applica­tion.
Always perform test cuts on scrap stock to ensure pattern works as required.
Use a material that will smoothly follow rub collar, ball bearing or fence.
Secure workpiece to a pattern (on sides that will not be cut) with toggle clamps, or fasten with wood screws.
Make your fixture stable! Use proven meth- ods and materials, and attach hand-holds for operator comfort and safety.
Ensure clamps and hidden screws do not come into contact with cutter.
Design your fixture so that all cutting occurs beneath workpiece.
Always consider rub collar diameter for cor- rect depth-of-cut when designing your pat­tern.
Make sure your workpiece rests flat on work table, not on work fixture.
Remember, there are tremendous cutting forces involved. Fixtures must be solid and stable, and any workpiece must be firmly secured.
Rub
Template
Workpiece
Figure 37. Position of pattern on workpiece and
bearing size determine depth of cut.
-30-
Collar
Use care in designing and making fixtures. Clamps and screws cannot touch the cutter, and the fixtures must be stable in use, with the workpiece resting on the shaper table, not on the fixture. The workpiece must be fixed securely to the jig.
Model G0510ZW (Mfd. Since 9/16)
Page 33
ACCESSORIES
Installing unapproved accessories may
order online at www.grizzly.com or call 1-800-523-4777

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.
NOTICE
Refer to our website or latest catalog for additional recommended accessories.
C2020—1⁄2" Cove
1
2 " Bore, 2" Diameter, 1⁄2 " Cutting Length
C2008—1⁄4" Rabbet
1
2 " Bore, 2" Diameter, 1⁄4" Cutting Length
C2009—1⁄2" Rabbet
1
2 " Bore, 2" Diameter, 1⁄2 " Cutting Length
C2004—1⁄4" & 1⁄2" Quarter-Round
1
2 " Bore, 21⁄8" Diameter, 11⁄32" Cutting Length
C2007—1" Straight
1
2 " Bore, 2" Diameter, 1" Cutting Length
C2013—Drop Leaf Cove
1
2 " Bore, 21⁄8" Diameter, 63⁄64" Cutting Length
C2014—Glue Joint
1
2 " Bore, 2" Diameter, 1" Cutting Length
C2015—Screen Mould
1
2 " Bore, 21⁄8" Diameter, 1" Cutting Length
Model G0510ZW (Mfd. Since 9/16)
-31-
Page 34
order online at www.grizzly.com or call 1-800-523-4777
C2016—Double Bead
1
2 " Bore, 23⁄16" Diameter, 1" Cutting Height
C2012—Drop Leaf Bead
1
2 " Bore, 21⁄8" Diameter, 15⁄16" Cutting Height,
1
2 " Radius
C2018 —Cabinet Door Lip
1
2 " Bore, 2" Diameter, 1" Cutting Height
W1159 —Spacer W116 0 —Spacer W1161—Spacer W1162 —Spacer W116 3 —Spacer
1
2" Bore, 1" OD, 1⁄4" High
1
2" Bore, 1" OD, 3⁄8" High
1
2" Bore, 1" OD, 1⁄2" High
1
2" Bore, 1" OD, 3⁄4" High
1
2" Bore, 1" OD, 1" High
Spacers allow you to position your shaper cutter anywhere on the spindle. Use them between cut­ters or stack them above the cutter to bear against the spindle nut. Every shaper owner needs a set of these on-hand.
Figure 38. Shaper spindle spacers.
C2017—Cove and Bead
1
2 " Bore, 2" Diameter, 1" Cutting Height,
1
4" Radius
C2310—1/4" Tongue and Groove Set
1
2 " Bore, 2" Diameter, 1" Cutting Length
W1114 —3⁄4" Rub Collar, 15⁄8" Outside Dia.
3
W1116 — W1118 — W1119 — W1120 — W112 2 —
4" Rub Collar, 13⁄4" Outside Dia.
3
4" Rub Collar, 17⁄8" Outside Dia.
3
4" Rub Collar, 2" Outside Dia.
3
4" Rub Collar, 21⁄8" Outside Dia.
3
4" Rub Collar, 25⁄8" Outside Dia.
If you do any kind of irregular shaping, rub col­lars are a must! Rub collars are used for shaping curved work such as cathedral doors, as well as many custom shapes. They are also used for limiting depth-of-cut, like guide bearings on router bits.
Figure 39. Ball bearing rub collars.
-32-
Model G0510ZW (Mfd. Since 9/16)
Page 35
order online at www.grizzly.com or call 1-800-523-4777
1
H5542—President's Super 66 Pc.
4" Carbide-
Tipped Router Bit Set
Includes just about all the finest quality bits you'll ever need in one super set. These carbide-tipped bits are super sharp "purple" quality bits that will leave an outstanding finish.
H5565—Custom Molding Set
Make all the custom moulding you want with this
1
four piece
2 " shank set. Contains: C1383 face mould, C1390 multi form, C1524 crown mould and C1528 cove mould. Comes complete with wooden box.
Figure 40. Model H5542 66 Pc. 1⁄4" shank router
bit set.
H5554—20 Pc. Carbide 1⁄4" Router Bit Set
1
H5555—20 Pc. Carbide
2" Router Bit Set
Figure 41. Model H5554/5 20-Pc. 1⁄4" or 1⁄2"
shank router bit set.
H5561—Router Bit 12 Pc. Set,
1
2" Shank
If you are just starting a router bit collection or need to replace some old worn out bits, this set of super-duty micro grain bits is the perfect choice.
Figure 43. Model H5565 Custom Molding Set.
T23878—The Missing Shop Manual: Shaper
The tool information you need at your fingertips. In Missing Shop Manual: Shaper, woodwork­ers will find out how to best utilize this essential workshop tool, and how to get the most for their money by getting the most from their equipment. From carving decorative contours in wood to cut­ting perfect joints, woodworkers will discover the techniques and tips they need to maximize their shaper's performance. Filled with clear diagrams and instructions, this concise, pocket-sized por­table manual is ideal for quick reference in the workshop.
Figure 44. T23878 Shaper book.
Figure 42. Model H5561 Router Bit Set.
Model G0510ZW (Mfd. Since 9/16)
-33-
Page 36
T26979—3-in-1 Workpiece Support Stand
order online at www.grizzly.com or call 1-800-523-4777
This 3-in-1 Workpiece Support Stand features a rotating head with steel roller topped with 8 roll­ing balls. The heavy-duty steel frame has four outrigger legs for stability and an adjustable foot
1
for uneven floors. Height adjusts from 27
2 " to 43" and supports up to 250 lbs. It even folds up for easy storage!
G8982—Shop Fox
®
Roller Table
Use these versatile roller tables wherever you need extra workpiece support. Features all-steel welded construction and measures 19" x 65" long. Comes with 9 ball bearing rollers and has four independently adjustable legs for any leveling
3
requirement. Adjustable in height from 26
1
8". Approximate shipping weight: 62 lbs.
44
8" to
1000 Lb. Capacity!
Figure 45. T26979 3-in-1 Workpiece Support
Stand.
H5543—6 Pc. Roundover Set, 1⁄4" Shank
1
H5572— 6 Pc. Roundover Set,
2" Shank
This Super-Duty Roundover Set features micro­grain carbide blades that are precision ground for razor sharpness, high quality steel and full anti-kickback bodies. This complete set of double
1
fluted roundover bits contains:
3
8"r and 1⁄2 "r. All sizes have a 3⁄8" guide bearing.
8"r, 3⁄16"r, 1⁄4"r, 5⁄16"r,
Includes latching wooden case.
Figure 47. G8982 Shop Fox® Roller Table.
G2371Board Buddies for Shapers–Green
These green wheels were developed especially for shapers. The main difference between these and yellow wheels is that these roll in either direc­tion and are used to hold the workpiece down and tightly against the fence. Two wheels per set.
Figure 48. Model G2371 Board Buddies.
Figure 46. Model H5543 6 Pc. Roundover Set.
-34-
Model G0510ZW (Mfd. Since 9/16)
Page 37

SECTION 6: MAINTENANCE

accidental startup, always disconnect machine from
Cleaning &
To reduce risk of shock or
power before adjustments, maintenance, or service.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.
Daily Check
Loose mounting bolts.
Damaged shaper bits.
Clean/lubricate table and miter gauge.
Worn or damaged wires.
Any other unsafe condition.
Weekly Maintenance
Check/clean/lubricate offset adjustment on
fence
Monthly Check
V-belt tension, damage, or wear.
Clean/vacuum dust buildup from in and
around cabinet and off motor.
Check/lubricate spindle elevation housing.
Protecting
Cleaning the Model G0510Z W is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. Blow out hard-to-reach areas with compressed air, and keep the spindle clear of wood dust and chips. If any resin has built up, use a resin dissolving cleaner to remove it.
Protect the unpainted cast iron table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep the table rust-free with regular applications of products like G96 SLIPIT
G2871—Boeshield G2870—Boeshield
Perfect for unpainted cast iron surfaces, this ozone-friendly protective spray penetrates deep and really holds up against corrosive environ­ments. Lubricates metals for months and is also safe for use on most paints, plastics, and vinyls. Developed by Boeing engineers for aircraft appli­cations—this is the best!
®
, or Boeshield® T-9.
®
T-9 12 oz Spray
®
T-9 4 oz Spray
®
Gun Treatment,
Annually
Replace V-belt.

Lubrication

The only parts on this machine that require peri­odic lubrication is where the spindle cartridge rides on the elevation housing. Use a light grease or anti-seizing compound on the ways. The fre­quency of lubrication depends on the amount you use the shaper. As a habit, inspect this area at least once a month.
Model G0510ZW (Mfd. Since 9/16)
Figure 49. Boeshield® T-9 spray.
-35-
Page 38
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support.
gather the serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical
Symptom Possible Cause Possible Solution
Machine does not start or a breaker trips.
Machine stalls or is underpowered.
Machine has vibration or noisy operation.
1. Switch disabling lock installed.
2. Power supply switched OFF or at fault.
3. Plug/receptacle at fault/wired wrong.
4. Motor connection wired wrong.
5. Wall circuit breaker tripped.
6. Wiring open/has high resistance.
7. Start capacitor at fault.
8. Spindle switch at fault.
9. Motor at fault.
1. Workpiece material not suitable for machine.
2. Fence/jig loose or misaligned.
3. V-belt slipping.
4. Motor wired incorrectly.
5. Plug/receptacle at fault.
6. Pulley slipping on shaft.
7. Motor bearings at fault.
8. Machine undersized for task.
9. Motor overheated.
10. Spindle switch at fault.
11. Motor at fault.
1. Motor or component loose.
2. Cutter at fault.
3. V-belt worn or loose.
4. Spindle at fault.
5. Pulley loose.
6. Motor mount loose/broken.
7. Machine incorrectly mounted.
8. Motor fan rubbing on fan cover.
9. Motor bearings at fault.
1. Remove switch disabling lock.
2. Ensure power supply is ON/has correct voltage.
3. Test for good contacts; correct the wiring.
4. Correct motor wiring connections (Page 45).
5. Ensure circuit size is correct/replace weak breaker.
5. Check/fix broken, disconnected, or corroded wires.
7. Test/replace if faulty.
8. Replace switch.
9. Test/repair/replace.
1. Only cut wood/ensure moisture is below 20%.
2. Adjust fence/jig.
3. Tension/replace V-belt (Page 38).
4. Wire motor correctly (Page 45).
5. Test for good contacts/correct wiring.
6. Replace loose pulley/shaft.
7. Test/repair/replace.
8. Use correct, sharp cutter; reduce feed rate/depth of cut.
9. Clean motor, let cool, and reduce workload.
10. Test/replace switch.
11. Test/repair/replace.
1. Inspect/replace damaged bolts/nuts, and re-tighten.
2. Replace damaged cutter.
3. Tension/replace V-belt (Page 38).
4. Tighten loose spindle; replace defective spindle or spindle cartridge.
5. Realign/replace shaft, pulley, set screw, and key.
6. Tighten/replace.
7. Tighten mounting bolts; relocate/shim machine.
8. Fix/replace fan cover; replace loose/damaged fan.
9. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.
Note: Please
-36-
Model G0510ZW (Mfd. Since 9/16)
Page 39
Symptom Possible Cause Possible Solution
Workpiece is burned when cut.
Fuzzy grain. 1. Wood may have high moisture content or
Chipping. 1. Knots or conflicting grain direction in wood.
Divots in the edge of the cut.
1. Dull cutter.
2. Too slow of a feed rate.
3. Pitch build-up on cutter.
4. Cutter rotating in the wrong direction.
5. Taking too deep of a cut.
surface wetness.
2. Dull cutter.
2. Nicked or chipped cutter.
3. Feeding workpiece too fast.
4. Taking too deep of a cut.
5. Cutting against the grain of the wood.
1. Inconsistent feed speed.
2. Inconsistent pressure against the fence and rub collar.
3. Fence not adjusted correctly.
1. Replace cutter or have it professionally sharpened.
2. Increase feed speed.
3. Clean cutter with a blade and bit cleaning solution.
4. Reverse the direction of the cutter rotation.
5. Make several passes of light cuts.
1. Check moisture content and allow to dry if moisture is more than 20%.
2. Replace or have cutter professionally sharpened.
1. Inspect workpiece for knots and grain direction; only use clean stock.
2. Replace the cutter, or have it professionally sharpened.
3. Slow down the feed rate.
4. Take a smaller depth of cut. (Always reduce cutting depth when working with hard woods.)
5. Cut with the grain of the wood.
1. Move smoothly or use a power feeder.
2. Apply constant pressure.
3. Adjust fence.
Model G0510ZW (Mfd. Since 9/16)
-37-
Page 40

Pulley Alignment

V-Belt Tension

Improper pulley alignment greatly reduces the effectiveness of power transmission and belt life expectancy.
Tools Needed: Qty
Open-End Wrench 13mm .................................. 1
Dead Blow Hammer .......................................... 1
Hex Wrench 3mm .............................................. 1
Aligning Pulleys
1. DISCONNECT MACHINE FROM POWER!
2. Remove spindle pulley cover.
3. Visually check alignment of belt while mov-
ing spindle through its full range of vertical motion. If motor pulley is in proper alignment with spindle pulley, the belt should never move higher or lower than the upper and lower limits of the motor pulley.
—If belt does move higher or lower than
upper or lower limits of motor pulley, then the motor pulley must be adjusted.
You will need to remove the belt guard (see Figure 51) in order to perform the following steps. V-belt deflection should be ger pressure (see Figure 52).
Tools Needed: Qty
Open-End Wrench 13mm .................................. 1
Open-End Wrench 17mm .................................. 1
1
4" with moderate fin-
Adjusting V-Belt Tension
1. DISCONNECT MACHINE FROM POWER!
2. Make sure both pulleys are properly aligned.
3. Loosen both motor mount plate bolts (see Figure 51) and slide motor in or out to modify
belt tension, while keeping pulleys aligned.
Belt Guard
Motor Mount
Plate Bolt
(1 of 2)
4. Align motor pulley by loosening set screws (see Figure 52) and tapping pulley into desired position with a dead blow hammer.
Set Screw
(1 of 2)
Figure 50. Motor pulley set screw.
5. Tighten set screws and replace spindle pulley
cover after pulley is aligned.
Figure 51. Location of motor mount bolts.
4. Tighten motor mount plate bolts, test tension,
and check pulleys alignment.
5. Repeat Steps 2–3 until tension is correct and pulleys are aligned.
Pulley
1
4"
Deflection
Pulley
-38-
Figure 52. Proper belt deflection for G0510ZW.
Model G0510ZW (Mfd. Since 9/16)
Page 41
Replacing V-Belt
1. DISCONNECT MACHINE FROM POWER!
2. Use wrench to remove motor and spindle pulley guard (see Figures 53 & 54).
3. Loosen motor mount bolts, shown in Figure 53, ONLY one full-turn.
Router Table
Conversion
To use router bits with shaper, you must convert the shaper to a router table by installing the pro­vided table spacers and router bit collet. This process typically takes approximately 20 minutes.
Motor Pulley Guard
Motor Mount
Bolts
(1 of 2)
Figure 53. Location of motor mount bolts.
Spindle
Pulley Guard
Tools Needed: Qty
Spindle Wrench 26mm ...................................... 1
Open-End Wrench 14mm .................................. 1
Wrench/Socket 19mm ....................................... 1
Open-End Wrench 8mm.................................... 1
Open-End Wrench 13mm .................................. 1
To convert shaper for use as a router table:
1. DISCONNECT MACHINE FROM POWER!
2. Remove cutter guards, as well as spindle lock
nut and any cutters or rub collars installed on spindle (see Figure 55).
Spindle
Lock Nut
Figure 54. Spindle pulley guard bolts.
4. Lift motor and slide motor forward (toward
front of machine) to decrease tension on belt, then lightly tighten one motor mount bolt to keep motor from shifting.
5. Remove belt from pulleys and replace with new belt.
6. Un-tighten motor bolt tightened in Step 4, and refer to V-Belt Tension on Page 38 for proper alignment and tensioning.
7. Once belt is aligned, replace motor and spindle pulley guards.
Model G0510ZW (Mfd. Since 9/16)
Cutter
Figure 55. Removing spindle lock nut and cutter.
3. Remove table from shaper by unscrewing
bolts that secure it in place.
-39-
Page 42
4. Loosen and remove taper nut (see Figure
56), while holding spindle top with an 8mm
wrench.
8. Insert collet assembly into spindle cartridge, and tighten until collet nut and collet are flush on top, as shown in Figure 58.
Taper Nut
Figure 56. Removing taper nut from drawbar
(located beneath table).
5. Gently tap bottom of drawbar with wrench to knock spindle loose.
6. Remove spindle/drawbar assembly from spindle cartridge.
7. Place desired collet into collet nut by pushing it in until it snaps (see Figure 57).
Collet Nut
Tighten Until
Surfaces Are Flush
Figure 58. Collet flush with top of collet nut.
9. Place table spacers over table mounting holes (see Figure 59).
10. Place table over spacers and secure it to
shaper with hex bolts from router table spacer kit (see Figure 59).
7 Spacers
5 Long Bolts
Figure 57. Collet snapped into collet nut.
-40-
Collet
2 Short
Bolts
Figure 59. Installing table spacers to convert
shaper to router table
11. Keep removed table bolts for when convert­ing back to use as a shaper.
Model G0510ZW (Mfd. Since 9/16)
Page 43

Shaper Conversion

5. Replace table with original mounting bolts
removed when converting shaper for use as a router table.
Use these procedures to convert the Model G0510ZW from a router table to a shaper.
The Model G0510ZW can still use shaper cutters without removing table spacers, but you may not be able to use full profile of all cutters with table in this position.
Tools Needed: Qty
Spindle Wrench 26mm ...................................... 1
Open-End Wrench 14mm .................................. 1
Wrench/Socket 19mm ....................................... 1
Open-End Wrench 8mm.................................... 1
Open-End Wrench 13mm .................................. 1
To convert router table assembly to a shaper:
1. DISCONNECT MACHINE FROM POWER!
2. Remove drawbar guard from beneath table to
access taper nut.
3. Remove any router bits installed in collet.
6. Insert spindle/drawbar assembly into spindle
cartridge.
7. Thread drawbar nut onto bottom of drawbar with taper side-up.
8. Tighten taper nut by holding another wrench on spindle flats, as shown in Figure 60.
Spindle Flats
Taper Nut
4. Remove table and table spacers from the shaper by loosening bolts securing table in place.
Figure 60. Tightening taper nut to install shaper
cutter spindle (pulley guard removed for clarity).
9. Re-install drawbar guard.
Model G0510ZW (Mfd. Since 9/16)
-41-
Page 44
Fence Board
Alignment
For safe and accurate shaping, the fence boards must be parallel with one another so that they properly support the workpiece through the entire cutting operation.
Tools Needed Qty
Phillips Screwdriver #2 ...................................... 1
Precision Straightedge 24" ................................ 1
Shims ................................................. As Needed

Truing Fence

A flat and properly aligned fence creates a safer, smoother cutting operation. A damaged or worn fence should be replaced. Be sure to replace BOTH fences at the same time to ensure each is properly flattened and align correctly.
To align fences:
1. Ensure bolts through wood fence facing on
each side are tight and adequately counter­sunk.
To make the fence boards parallel:
1. DISCONNECT MACHINE FROM POWER!
2. Make sure the fence boards are even with
each other, then place the straightedge against both fence boards, as shown in Figure 61.
Straightedge
Figure 61. Example of aligning fence boards.
2. To align fence faces, rotate fence offset knob
so they are in alignment. Micro-adjust and check alignment with a straightedge.
3. If fences are not coplanar with each other, remove both fences and resurface as one unit. You can perform this operation on a jointer as shown in Figure 62.
Make sure screws are countersunk deep enough so workpiece will not come in contact with heads of screws! Check screw depth after each pass to ensure that screws will not contact knives!
— If there is a gap between the straight-
edge and the fence boards, use shims as needed between the fence boards and the mounting brackets to make the boards completely parallel with each other along their entire length.
-42-
Figure 62. Example of resurfacing fences on a
jointer.
Model G0510ZW (Mfd. Since 9/16)
Page 45
Replacing Spindle
4. Loosen both motor mount bolts, slide motor
forward, and remove V-belt.
Cartridge Assembly
The spindle cartridge assembly features factory­sealed bearings. A sealed bearing requires no lubrication during its lifetime.
If a bearing fails, your shaper will probably devel­op a noticeable rumble, which increases when the machine is put under load. If allowed to worsen, overheating of the housing containing the bad bearing could occur, which may cause the bearing to seize and possibly damage other parts of the machine.
The replacement procedure can be accomplished in 15-20 minutes.
Tools Needed: Qty
Spindle Wrench 26mm ...................................... 1
Wrench/Socket 19mm ....................................... 1
Open-End Wrench 13mm .................................. 1
Open-End Wrench 8mm.................................... 1
Replacement Spindle Cartridge Assembly ....... 1
5. Loosen spindle lock knob (see Figure 64).
Spindle
Lock
Knob
Figure 64. Spindle lock knob.
6. Remove drawbar taper nut from bottom of
spindle, as shown in Figure 65, and slide pulley off.
To replace spindle cartridge assembly:
1. DISCONNECT MACHINE FROM POWER!
2. Remove spindle and drawbar from spin-
dle cartridge assembly. (Remove tapered drawbar nut and tap drawbar up to knock it loose.)
3. Remove spindle drawbar cover by removing two mounting bolts shown in Figure 63.
Taper
Nut
Figure 65. Loosening drawbar taper nut.
7. Hold your hand under the spindle cartridge
and remove the elevation handle by unthread­ing it counterclockwise. Spindle cartridge should drop into your hand.
8. Install new cartridge assembly in reverse order of disassembly.
Spindle
Elevation
Handle
Figure 63. Spindle drawbar cover bolts.
Model G0510ZW (Mfd. Since 9/16)
-43-
Page 46
These pages are current at the time of printing. However, in the spirit of improvement, we may make chang­es to the electrical systems of future machines. Compare the manufacture date of your machine to the one
number and manufacture date of your
machine before calling. This information can be found on the main machine label.
machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.
If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-
nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical com­ponents!
MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpre­dictable results, including serious injury or fire. This includes the installation of unapproved after­market parts.
WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires dis­connected or connected during any wiring task to ensure tight connections.
CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.
WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious per­sonal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.
MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.
CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.
EXPERIENCING DIFFICULTIES. If you are expe­riencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.
The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.
-44-
Model G0510ZW (Mfd. Since 9/16)
Page 47

Wiring Diagram

MOTOR
FWD/REV SWITCH
GND
Hot
Neutral
Ground
5-15 PLUG
QKS 6-20
110V-250V 15A
110VAC
Top Bottom
U1
GND
Z1
U2
Start
Capacitor
CD60 300MFD 125VAC
Z2
ON/OFF SWITCH
(viewed from rear)
ON/OFF
Button
Figure 66. G0510ZW ON/OFF button panel
(viewed from rear).
Model G0510ZW (Mfd. Since 9/16)
Motor
Junction
Box
FOR/REV
Switch
Figure 67. Motor junction box wiring with cover
removed.
READ ELECTRICAL SAFETY
-45-
ON PAGE 44!
Page 48
55
Please Note: We do our best to stock replacement parts whenever possible, but we cannot guarantee that all parts shown here are available for purchase. Call (800) 523 - 4777 or visit our online parts store at www.grizzly.com to check for availability.
56
74
75
54
55 56
77
111
72
80
81
82
90
81
92
11
70
78-3
21
62
58
50
68 49
78-1

SECTION 9: PARTS

Main

13
65
66
91 66
118
119
76
93
117
83
51
91
100V2
78-2
100V2-4
100V2-3
100V2-9
84
57
99
120
112
100V2-2
100V2-1
100V2-5
100V2-6
100V2-7
100V2-8
85
86
88
63
64
6
67
98
100V2-10
87
101
102
89
48
19
49
31
97
21
23
38
21
106
19
104
21
103
115
108
6
113
40
43 42
114
13
21
13
44
15
47
27
14
16 20
13
1
21
11
2
28
30
4
29
121
36-1
26
19 17
19
36-2
109
24
36-4
18
10
11
6
5
39
36-3
6
36
7
21
9
32
33
12
107-1
31
25
34
36-6
36-5
110
107
107-2
35
37
-46-
3
Model G0510ZW (Mfd. Since 9/16)
Page 49

Main Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION
1 P0510ZW001 SIDE PANEL 43 P0510ZW043 PHLP HD SCR M6-1 X 12 2 P0510ZW002 TIE BAR 44 P0510ZW044 STAR KNOB ADJUSTING SCREW 8MM 3 P0510ZW003 TAPER NUT M8-1.25 47 P0510ZW047 FENCE BODY (LEFT) 4 P0510ZW004 RUBBER FOOT 48 P0510ZW048 CLAMP STUD M12-1.75 X 160L 5 P0510ZW005 FLAT WASHER 4MM 49 P0510ZW049 HEX NUT M12-1.75 6 P0510ZW006 HEX NUT M4-.7 50 P0510ZW050 SAFETY GUARD MOUNTING BRACKET 7 P0510ZW007 INT TOOTH WASHER 5MM 51 P0510ZW051 HEX BOLT M8-1.25 X 30 9 P0510ZW009 CARRIAGE BOLT M8-1.25 X 12 54 P0510ZW054 RUB COLLAR 1/2 ID X 1-3/16 OD X 3/16 T 10 P0510ZW010 SHELF 55 P0510ZW055 RUB COLLAR 1/2 ID X 1-3/16 OD X 1/4 T 11 P0510ZW011 HEX NUT M8-1.25 56 P0510ZW056 RUB COLLAR 1/2 ID X 1-3/16 OD X 3/8 T 12 P0510ZW012 PHLP HD SCR M5-.8 X 12 57 P0510ZW057 STAR KNOB BOLT M10-1.5 X 28 13 P0510ZW013 HEX BOLT M8-1.25 X 12 58 P0510ZW058 GUARD MOUNTING POST 14 P0510ZW014 TABLE SUPPORT BRACKET 62 P0510ZW062 GUARD ATTACHMENT BAR 15 P0510ZW015 SPINDLE PULLEY GUARD 63 P0510ZW063 PHLP HD SCR M4-.7 X 12 16 P0510ZW016 LOCK WASHER 12MM 64 P0510ZW064 SAFETY GUARD 17 P0510ZW017 HEX BOLT M12-1.75 X 20 65 P0510ZW065 HOUSING BRACKET 18 P0510ZW018 TABLE LEG 66 P0510ZW066 HEX BOLT M12-1.75 X 30 19 P0510ZW019 FLAT WASHER 12MM 67 P0510ZW067 CLAMP SLEEVE (RIGHT) 20 P0510ZW020 HEX BOLT M12-1.75 X 25 68 P0510ZW068 CLAMP SLEEVE (LEFT) 21 P0510ZW021 FLAT WASHER 8MM 70 P0510ZW070 LOCK BAR M12-1.75 X 265L 23 P0510ZW023 BELT GUARD 72 P0510ZW071 STAR KNOB 12MM, PINNED 24 P0510ZW024 WORK TABLE 74 P0510ZW074 SPINDLE NUT 1/2-13 25 P0510ZW025 TABLE INSERT 1-3/4" 75 P0510ZW075 KEYED SPINDLE WASHER 1/2" 26 P0510ZW026 STARTING PIN 8 X 75 76 P0510ZW076 SPINDLE CARTRIDGE 27 P0510ZW027 CLAMP STUD M8-1.25 X 85L 77 P0510ZW077 SPINDLE 1/2"-13 KEYED 28 P0510ZW028 FENDER WASHER 8MM 78-1 P0510ZW078-1 ROUTER BIT COLLET NUT 29 P0510ZW029 STAR KNOB (FEMALE) M8-1.25 78-2 P0510ZW078-2 ROUTER BIT COLLET 1/2" 30 P0510ZW030 FENCE BODY (RIGHT) 78-3 P0510ZW078-3 ROUTER BIT COLLET 1/4" 31 P0510ZW031 FENCE (1 PC) 80 P0510ZW080 INT RETAINING RING 47MM 32 P0510ZW032 FLAT WASHER 8MM 81 P0510ZW081 BALL BEARING 6204ZZ 33 P0510ZW033 PHLP HD SCR M8-1.25 X 20 82 P0510ZW082 SPINDLE HOUSING 34 P0510ZW034 TABLE INSERT 1-3/8" 83 P0510ZW083 BEARING CONE 35 P0510ZW035 PHLP HD SCR M4-.7 X 16 84 P0510ZW084 COMPRESSION SPRING 19 X 23 36 P0510ZW036 MITER GAUGE ASSEMBLY 85 P0510ZW085 SET SCREW M8-1.25 X 8 36-1 P0510ZW036-1 MITER BAR 86 P0510ZW086 SPRING COLLAR 36-2 P0510ZW036-2 MITER GAUGE BODY 87 P0510ZW087 STUD-UDE M12-1.75 M10-1.5 X 142, 22, 10 36-3 P0510ZW036-3 FLAT WASHER 6MM 88 P0510ZW088 DRAWBAR M8-1.25 X 130 36-4 P0510ZW036-4 STAR KNOB M6-1 X 16 89 P0510ZW089 HANDLE M12-1.75, 24DIA X 58L 36-5 P0510ZW036-5 POINTER 90 P0510ZW090 BEARING SLEEVE 36-6 P0510ZW036-6 PHLP HD SCR M4-.7 X 8 91 P0510ZW091 LOCK WASHER 12MM 37 P0510ZW037 CARTRIDGE NUT M18-1.5 92 P0510ZW092 SPINDLE PULLEY 38 P0510ZW038 LOCK WASHER 8MM 93 P0510ZW093 KEY 4 X 4 X 20 39 P0510ZW039 ADJUSTABLE HANDLE M12-1.75 97 P0510ZW097 FLAT BELT 690 X 10MM 40 P0510ZW040 PHLP HD SCR M4-.7 X 16 98 P0510ZW098 MOTOR PULLEY 42 P0510ZW042 HALF COLLAR 99 P0510ZW099 SET SCREW M6-1 X 10
Model G0510ZW (Mfd. Since 9/16)
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Page 50
Main Parts List (Cont.)
REF PART # DESCRIPTION REF PART # DESCRIPTION
100V2 P0510ZW100V2 MOTOR 1HP 110V 1-PH V2.04.16 107 P0510ZW107 ON/OFF BUTTON SWITCH 100V2-1 P0510ZW100V2-1 MOTOR FAN COVER 107-1 P0510ZW107-1 SWITCH REAR COVER 100V2-2 P0510ZW100V2-2 MOTOR FAN 107-2 P0510ZW107-2 SWITCH FRONT COVER 100V2-3 P0510ZW100V2-3 S CAPACITOR 250MFD 125V 1-5/16 X 3-1/8 108 P0510ZW108 FWD/REV SWITCH BRACKET 100V2-4 P0510ZW100V2-4 CAPACITOR COVER 109 P0510ZW109 MOTOR CORD 14G 3W 18" 100V2-5 P0510ZW100V2-5 MOTOR JUNCTON BOX 110 P0510ZW110 POWER CORD 14G 3W 72" 5-15P 100V2-6 P0510ZW100V2-6 CENTRIFUGAL SWITCH 111 P0510ZW111 WAVY WASHER 45MM 100V2-7 P0510ZW100V2-7 CONTACT PLATE 112 P0510ZW112 KEY 5 X 5 X 22 100V2-8 P0510ZW100V2-8 STRAIN RELIEF PG11 TYPE-2 113 P0510ZW113 CORD LOOP CLAMP (PLASTIC) 100V2-9 P0510ZW100V2-9 BALL BEARING 6204ZZ (FRONT) 114 P0510ZW114 STRAIN RELIEF TYPE-2 M16-1.5 100V2-10 P0510ZW100V2-10 BALL BEARING 6204ZZ (REAR) 115 P0510ZW115 TOGGLE SWITCH E-TEN 1321 101 P0510ZW101 HEX BOLT M8-1.25 X 35 117 P0510ZW117 SPINDLE CARTRIDGE ASSEMBLY 102 P0510ZW102 FLAT WRENCH 26MM 118 P0510ZW118 HEX BOLT M12-1.75 X 40 103 P0510ZW103 HEX NUT M8-1.25 119 P0510ZW119 TABLE SPACER 1/2 X 1-3/16 X 1/2 104 P0510ZW104 MOTOR MOUNT PLATE 120 P0510ZW120 ROUTER TABLE SPACER KIT (12-PC) 106 P0510ZW106 HEX BOLT M12-1.75 X 35 121 P0510ZW121 COUPLING NUT M12-1.75 X 27
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Model G0510ZW (Mfd. Since 9/16)
Page 51
MODEL G0510ZW
3
4 HP SHAPER
WARNING!
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
162 x 105mm
51 x 84mm51 x 84mm
INJURY/SHOCK
HAZARD! Disconnect power before adjustments, maintenance, or service.
WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety glasses, ear protection, and respirator when using this machine.
To reduce risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Avoid entanglement with moving parts—tie back long hair, roll up long sleeves, and do not wear loose clothing, gloves, or jewelry.
4. Disconnect power before changing cutters or adjusting/servicing shaper.
5. Before starting, ensure shaper is stable and properly set up, guards are in place, and both spindle nuts are tight.
6. Always use overhead guard or a guarding fixture when free-hand shaping or when adjustable fence is not in place.
7. Always keep fingers at least 6" away from spinning cutter—use jigs, holding fixtures, or a power feeder when necessary to maintain a safe distance.
8. Always feed workpiece against rotation of cutter.
9. Do not use awkward hand positions while feeding workpiece.
10. Reduce risk of kickback by taking multiple passes when removing a large amount of material.
11. Never operate shaper while intoxicated, distracted, or tired.
12. Do not expose machine to rain or dampness.
13. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
(09/02/16)
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
***
G0510ZW Machine Labels
Labels marked *** have changed since last sending.
MODEL G0510ZW
3
4 HP SHAPER
WARNING!
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
162 x 105mm
INJURY/SHOCK
HAZARD! Disconnect power before adjustments, maintenance, or service.
To reduce risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Avoid entanglement with moving parts—tie back long hair, roll up long sleeves, and do not wear loose clothing, gloves, or jewelry.
4. Disconnect power before changing cutters or adjusting/servicing shaper.
5. Before starting, ensure shaper is stable and properly set up, guards are in place, and both spindle nuts are tight.
6. Always use overhead guard or a guarding fixture when free-hand shaping or when adjustable fence is not in place.
7. Always keep fingers at least 6" away from spinning cutter—use jigs, holding fixtures, or a power feeder when necessary to maintain a safe distance.
8. Always feed workpiece against rotation of cutter.
9. Do not use awkward hand positions while feeding workpiece.
10. Reduce risk of kickback by taking multiple passes when removing a large amount of material.
11. Never operate shaper while intoxicated, distracted, or tired.
12. Do not expose machine to rain or dampness.
13. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
Specifications
MODEL G0510ZW
3
4 HP SHAPER
WARNING!
Motor: 1 HP, 110V, Single-Phase, 60 Hz Full-Load Amp Draw: 14A Motor Speed: 3450 RPM Spindle Speed: 11,000 RPM Spindle Size: 1/2" Spindle Travel: 7/8" Maximum Cutter Diameter: 2-7/8" Maximum Cutter Height: 1-9/16" Table Size: 17-7/8" X 15-1/2" Floor-to-Table Height: 34-1/4" Weight: 154 lbs.
Manufactured for Grizzly in China
Date
S/N
(02/05/16)
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
162 x 105mm
INJURY/SHOCK
HAZARD! Disconnect power before adjustments, maintenance, or service.
WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety glasses, ear protection, and respirator when using this machine.
To reduce risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Avoid entanglement with moving parts—tie back long hair, roll up long sleeves, and do not wear loose clothing, gloves, or jewelry.
4. Disconnect power before changing cutters or adjusting/servicing shaper.
5. Before starting, ensure shaper is stable and properly set up, guards are in place, and both spindle nuts are tight.
6. Always use overhead guard or a guarding fixture when free-hand shaping or when adjustable fence is not in place.
7. Always keep fingers at least 6" away from spinning cutter—use jigs, holding fixtures, or a power feeder when necessary to maintain a safe distance.
8. Always feed workpiece against rotation of cutter.
9. Do not use awkward hand positions while feeding workpiece.
10. Reduce risk of kickback by taking multiple passes when removing a large amount of material.
11. Never operate shaper while intoxicated, distracted, or tired.
12. Do not expose machine to rain or dampness.
13. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
***
162 x 105mm
200
MODEL G0510ZW
3
4 HP SHAPER
WARNING!
• 1:1 Sizing (Labels are actual size)
• Labels must be made of oil-resistant material
162 x 105mm
51 x 84mm51 x 84mm
INJURY/SHOCK
HAZARD! Disconnect power before adjustments, maintenance, or service.
WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety glasses, ear protection, and respirator when using this machine.
To reduce risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Avoid entanglement with moving parts—tie back long hair, roll up long sleeves, and do not wear loose clothing, gloves, or jewelry.
4. Disconnect power before changing cutters or adjusting/servicing shaper.
5. Before starting, ensure shaper is stable and properly set up, guards are in place, and both spindle nuts are tight.
6. Always use overhead guard or a guarding fixture when free-hand shaping or when adjustable fence is not in place.
7. Always keep fingers at least 6" away from spinning cutter—use jigs, holding fixtures, or a power feeder when necessary to maintain a safe distance.
8. Always feed workpiece against rotation of cutter.
9. Do not use awkward hand positions while feeding workpiece.
10. Reduce risk of kickback by taking multiple passes when removing a large amount of material.
11. Never operate shaper while intoxicated, distracted, or tired.
12. Do not expose machine to rain or dampness.
13. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.

Labels & Cosmetics

WARNING!
EYE/EAR/LUNG
INJURY HAZARD!
Always wear safety glasses, ear protection, and respirator when using this machine.
202
201
To reduce risk of death or serious injury, read manual BEFORE using machine.
To get a new manual, call (800) 523-4777 or go to www.grizzly.com.
Specifications
Motor: 1 HP, 110V, Single-Phase, 60 Hz Full-Load Amp Draw: 14A Motor Speed: 3450 RPM Spindle Speed: 11,000 RPM Spindle Size: 1/2" Spindle Travel: 7/8" Maximum Cutter Diameter: 2-7/8" Maximum Cutter Height: 2-1/2" Table Size: 17-7/8" X 15-1/2" Floor-to-Table Height: 34-1/4" Weight: 154 lbs.
Mfd. for Grizzly in China
Date
S/N
203
INJURY/SHOCK
HAZARD! Disconnect power before adjustments, maintenance, or service.
MODEL G0510ZW
1 HP SHAPER
To reduce risk of serious injury when using this machine:
1. Read and understand owner’s manual before operating.
2. Always wear approved eye protection and respirator.
3. Avoid entanglement with moving parts—tie back long hair, roll up long sleeves, and do not wear loose clothing, gloves, or jewelry.
4. Disconnect power before changing cutters or adjusting/servicing shaper.
5. Before starting, ensure shaper is stable and properly set up, guards are in place, and both spindle nuts are tight.
6. Always use overhead guard or a guarding fixture when free-hand shaping or when adjustable fence is not in place.
7. Always keep fingers at least 6" away from spinning cutter—use jigs, holding fixtures, or a power feeder when necessary to maintain a safe distance.
8. Always feed workpiece against rotation of cutter.
9. Do not use awkward hand positions while feeding workpiece.
10. Reduce risk of kickback by taking multiple passes when removing a large amount of material.
11. Never operate shaper while intoxicated, distracted, or tired.
12. Do not expose machine to rain or dampness.
13. Prevent unauthorized use by children or untrained users; restrict access or disable machine when unattended.
WARNING!
204V2
202
206
REF PART # DESCRIPTION REF PART # DESCRIPTION
200 P0510ZW200 EYE/EAR/LUNG LABEL 204V2 P0510ZW204V2 MACHINE ID LABEL V2.09.16 201 P0510ZW201 READ MANUAL LABEL 205 P0510ZW205 GRIZZLY GREEN TOUCH-UP PAINT 202 P0510ZW202 ELECTRICITY LABEL 206 P0510ZW206 GRIZZLY.COM LABEL 203 P0510ZW203 DISCONNECT 110V LABEL
Model G0510ZW (Mfd. Since 9/16)
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.
205
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Page 52
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Model G0510ZW (Mfd. Since 9/16)
Page 53
WARRANTY CARD
Name _____________________________________________________________________________
Street _____________________________________________________________________________
City _______________________ State _________________________ Zip _____________________
Phone # ____________________ Email _________________________________________________
Model # ____________________ Order # _______________________ Serial # __________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.
1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics
3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+
CUT ALONG DOTTED LINE
4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+
5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years
6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+
____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood
____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:
7. Do you think your machine represents a good value? _____Yes _____No
8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____ Yes _____No
10. Comments: _____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Page 54
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Page 55

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any par­ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
Page 56
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