Grizzly G0510ZW User Manual

MODEL G0510ZW

1 HP SHAPER

OWNER'S MANUAL

(For models manufactured since 9/16)

COPYRIGHT © JANUARY, 2016 BY GRIZZLY INDUSTRIAL, INC., REVISED SEPTEMBER, 2016 (BL)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JH17814 PRINTED IN CHINA

V2.09.16

This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter
out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Controls & Components ................................. 4

Machine Data Sheet ...................................... 5

SECTION 1: SAFETY ....................................... 7

Safety Instructions for Machinery .................. 7

Additional Safety for Shapers ........................ 9

SECTION 2: POWER SUPPLY ...................... 10

SECTION 3: SETUP ....................................... 12

Needed for Setup ......................................... 12

Unpacking .................................................... 12

Inventory ...................................................... 13

Hardware Recognition Chart ....................... 14

Cleanup ........................................................ 15

Site Considerations ...................................... 16

Assembly ..................................................... 17

Preparing Spindle for Test Run ................... 19

Test Run ...................................................... 20

SECTION 4: OPERATIONS ........................... 21

Operation Overview ..................................... 21

Shaper Cutters or Router Bits ..................... 22

Installing Cutters .......................................... 22

Installing Router Bits .................................... 23

Changing Cutter Rotation ............................ 23

Adjusting Spindle Height .............................. 24

Fence Adjustments ...................................... 24

Straight Shaping .......................................... 25

Partial Face Removal .................................. 26

Perimeter Cutting ......................................... 27

Rub Collars .................................................. 27

Irregular Shaping ......................................... 28

Pattern Work ................................................ 30

SECTION 5: ACCESSORIES ......................... 31

SECTION 6: MAINTENANCE ......................... 35

Schedule ...................................................... 35

Lubrication ................................................... 35

Cleaning & Protecting .................................. 35

SECTION 7: SERVICE ................................... 36

Troubleshooting ........................................... 36

Pulley Alignment .......................................... 38

V-Belt Tension ............................................. 38

Router Table Conversion ............................. 39

Shaper Conversion ...................................... 41

Fence Board Alignment ............................... 42

Truing Fence ................................................ 42

Replacing Spindle Cartridge Assembly ....... 43

SECTION 8: WIRING ...................................... 44

Wiring Safety Instructions ............................ 44

Wiring Diagram ............................................ 45

SECTION 9: PARTS ....................................... 46

Main ............................................................. 46

Main Parts List ............................................. 47

Labels & Cosmetics ..................................... 49

WARRANTY & RETURNS ............................. 53

We stand behind our machines! If you have ques­tions or need help, contact us with the information
below. Before contacting, make sure you get the

serial number

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.

Email: [e-mail]

We are proud to provide a high-quality owner’s
manual with your new machine!

We

instruc­tions, specifications, drawings, and photographs
in this manual. Sometimes we make mistakes, but
our policy of continuous improvement also means
that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference
between the manual and machine leaves you
confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support
for help. Before calling, make sure you write down
the

from
the machine ID label (see below). This information
is required for us to provide proper tech support,
and it helps us determine if updated documenta­tion is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the

Grizzly Technical Support

1815 W. Battlefield
Springfield, MO 65807
Phone: [phone]

Email: [e-mail]

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

.

,

e post

manual updates for free

www.grizzly.com.

Manufacture Date and Serial Number

Manufacture Date

Serial Number

-2-

Model G0510ZW (Mfd. Since 9/16)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand
the instructions in this manual.

A

O

B

N

C

D

E

F

M

H

G

L

K

I

J

A. Work Table
B. Fence (1 of 2)
C. Spindle Assembly
D. Cutterhead Guard
E. Miter Gauge
F. Spindle Elevation Lock Knob
G. Fence Offset Knob
H. Fence Offset Lock Lever

I. Fence Lock Knob (1 of 2)
J. Power Cord
K. Motor
L. FOR/REV Switch
M. Adjustable Feet
N. Spindle Elevation Lever
O. ON/OFF Buttons

For Your Own Safety Read Instruction Manual Before Operating Shaper

a) Wear eye protection.
b) Always keep cutterhead guard in place and in proper operating condition.
c) Be sure keyed washer is directly under spindle nut and spindle nut is tight
d) Feed workpiece AGAINST rotation of cutter.
e) Keep fingers away from revolving cutter–use fixtures when necessary.
f) Do not use awkward hand positions.

Model G0510ZW (Mfd. Since 9/16)

-3-

Controls &

To reduce your risk of
serious injury, read this
entire manual BEFORE

Components

Fence Offset

Lock Lever

Fence

Pivot Knob

(1 of 2)

using machine.

Refer to Figures 1–3 and the following descrip­tions to become familiar with the basic controls
and components of this machine. Understanding
these items and how they work will help you
understand the rest of the manual and stay safe
when operating this machine.

Work Area Controls

Cutterhead

Guard

Fence

Fence Offset

Knob

Figure 2. Work area components.

Fence Offset Knob: Adjusts fence alignment.

Fence Offset Lock Lever: Locks fence align-

ment setting.

Fence Pivot Knobs: Tighten to lock fence posi­tion on table. Loosen to allow entire fence assem­bly to pivot around cutterhead opening.

Starting Pin

Location

(1 of 2)

ON/OFF

Buttons

Guard

Support Arm

Miter Gauge

Figure 1. Work area components.

Cutterhead Guard: Adjusts to protect user from

chips thrown by cutterhead and allows for a clear
view of the workpiece cutting area.

Fence: Each fence is independently adjustable
side-to-side, front to back, removable for freehand
shaping, and made of wood for tighter tolerances
with cutterhead.

Miter Gauge: Supports workpiece for controlled
straight or angled cuts as it slides along the work
table miter slot.

Forward/Reverse (FOR/REV) Switch: Changes
spindle direction for specific work applications.
Switch is located on motor junction box.

-4-

Spindle

Elevation

Lever

Figure 3. Work area components.

Starting Pin (not shown): Supports workpiece

during beginning of freehand cuts until workpiece
contacts rub collar (refer to Page 23).

Spindle Elevation Lock: Locks spindle and bit
height adjustments.

Spindle Elevation Lever: Raises and lowers cut­ter to desired height.

ON/OFF Buttons: Turn machine ON and OFF.

Model G0510ZW (Mfd. Since 9/16)

Spindle

Elevation

Lock

MACHINE DATA

SHEET

Customer Service #: [phone] · To Order Call: [phone] · Fax #: [phone]

MODEL G0510ZW 1 HP SHAPER

Product Dimensions:

Weight.............................................................................................................................................................. 154 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 20-1/2 x 23 x 40 in.

Footprint (Length x Width)..................................................................................................................... 19 x 16-1/2 in.

Shipping Dimensions:

Type..................................................................................................................................................... Cardboard Box

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 164 lbs.

Length x Width x Height....................................................................................................................... 28 x 26 x 23 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 110V

Full-Load Current Rating........................................................................................................................................ 14A

Minimum Circuit Size.............................................................................................................................................. 20A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................................ 5-15

Switch Type.................................................................................................................... Push Button ON/OFF Switch

Motors:

Main

Type................................................................................................................. TEFC Capacitor-Start Induction

Horsepower................................................................................................................................................ 1 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 14A

Speed................................................................................................................................................ 3450 RPM

Power Transfer .................................................................................................................................. Belt Drive

Bearings........................................................................................................ Sealed & Permanently Lubricated

Main Specifications:

Operation Info

Max. Cutter Height............................................................................................................................... 1-9/16 in.

Max. Cutter Diameter............................................................................................................................ 2-7/8 in.

Spindle Sizes............................................................................................................................................ 1/2 in.

Spindle Lengths..................................................................................................................................... 5-1/4 in.

Exposed Spindle Length........................................................................................................................ 3-1/4 in.

Spindle Cap. Under the Nut................................................................................................................. 1-9/16 in.

Spindle Speeds.............................................................................................................................. 11,000 RPM

Spindle Travel........................................................................................................................................... 7/8 in.

Model G0510ZW (Mfd. Since 9/16)

-5-

Table Info

Number of Table Inserts................................................................................................................................... 2

Table Insert Sizes I.D.................................................................................................................. 1-3/8, 1-3/4 in.

Table Insert Sizes O.D................................................................................................................................. 3 in.

Table Counterbore Diameter....................................................................................................................... 3 in.

Table Counterbore Depth......................................................................................................................... 3/8 in.

Table Size Length................................................................................................................................ 17-7/8 in.

Table Size Width................................................................................................................................. 15-1/2 in.

Table Size Thickness............................................................................................................................ 1-1/8 in.

Floor to Table Height........................................................................................................................... 34-1/4 in.

Table Fence Length..................................................................................................................................... 9 in.

Table Fence Width.................................................................................................................................... 5/8 in.

Table Fence Height............................................................................................................................... 2-3/8 in.

Miter Gauge Info

Miter Angle................................................................................................................................. 0 – 60 deg. L/R

Miter Gauge Slot Type.............................................................................................................................. T-Slot

Miter Gauge Slot Width............................................................................................................................. 3/4 in.

Miter Gauge Slot Height........................................................................................................................... 3/8 in.

Construction

Table....................................................................................................................... Precision-Ground Cast Iron

Body Assembly.................................................................................................................................... Cast Iron

Cabinet................................................................................................................................... Pre-Formed Steel

Fence.......................................................................................................................................................... MDF

Miter Gauge............................................................................................................................ Aluminum/Plastic

Guard................................................................................................................................................... Cast Iron

Spindle Bearings........................................................................................ Shielded & Permanently Lubricated

Paint Type/Finish....................................................................................................................... Powder Coated

Other

Mobile Base........................................................................................................................................... D2260A

Other Specifications:

Country of Origin ................................................................................................................................................ China

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time .............................................................................................................. 1 Hour

Serial Number Location .................................................................................................................................. ID Label

ISO 9001 Factory .................................................................................................................................................... No

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes

Features:

Includes Miter Gauge and Starting Pins
Precision-Ground Cast-Iron Table
Powder-Coated Finish
Independently-Adjustable Cast-Iron Fence Assembly for Offset Profile Shaping
Shielded and Permanently Lubricated Spindle Bearings
Includes 1/4" and 1/2" Router Bit Adapter
Push Button On/Off Switch
Reversing Switch
Cast-Iron Body Construction
Preformed Steel Stand

Accessories Included:

Open-End Wrench 26mm
2 Table Inserts 1-3/8", 1-3/4"
Spindle Spacers 1/2" (x6), 3/16", 1/4" (x2), 3/8 (x2)

-6-

Model G0510ZW (Mfd. Since 9/16)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.

DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are NOT approved safety glasses.

Always discon-

Model G0510ZW (Mfd. Since 9/16)

-7-

WEARING PROPER APPAREL. Do not wear
clothing, apparel or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to reduce
risk of slipping and losing control or accidentally
contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery
operations may cause cancer, birth defects, or
long-term respiratory damage. Be aware of dust
hazards associated with each workpiece mate­rial. Always wear a NIOSH-approved respirator to
reduce your risk.

HEARING PROTECTION. Always wear hear­ing protection when operating or observing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on
machinery can become dangerous projectiles
upon startup. Never leave chuck keys, wrenches,
or any other tools on machine. Always verify
removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use
this tool for its intended purpose—do not force
it or an attachment to do a job for which it was
not designed. Never make unapproved modifica­tions—modifying tool or using it differently than
intended may result in malfunction or mechanical
failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing
and balance at all times when operating machine.
Do not overreach! Avoid awkward hand positions
that make workpiece control difficult or increase
the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and
bystanders at a safe distance from the work area.
Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce
accidental contact with moving parts or flying
debris. Make sure they are properly installed,
undamaged, and working correctly BEFORE
operating machine.

FORCING MACHINERY. Do not force machine.
It will do the job safer and better at the rate for
which it was designed.

NEVER STAND ON MACHINE. Serious injury
may occur if machine is tipped or if the cutting
tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement dur­ing operation greatly increases risk of injury or
loss of control. Before starting, verify machine is
stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult
this owner’s manual or the manufacturer for rec­ommended accessories. Using improper acces­sories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the
risk of accidental injury, turn machine OFF and
ensure all moving parts completely stop before
walking away. Never leave machine running
while unattended.

MAINTAIN WITH CARE. Follow all maintenance
instructions and lubrication schedules to keep
machine in good working condition. A machine
that is improperly maintained could malfunction,
leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine
for damaged, loose, or mis-adjusted parts—or
any condition that could affect safe operation.
Immediately repair/replace BEFORE operating
machine. For your own safety, DO NOT operate
machine with damaged parts!

MAINTAIN POWER CORDS. When disconnect­ing cord-connected machines from power, grab
and pull the plug—NOT the cord. Pulling the cord
may damage the wires inside. Do not handle
cord/plug with wet hands. Avoid cord damage by
keeping it away from heated surfaces, high traffic
areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time
you experience difficulties performing the intend­ed operation, stop using the machine! Contact our
Technical Support at [phone].

-8-

Model G0510ZW (Mfd. Since 9/16)

Additional Safety for Shapers

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutter.
Cutters or other parts improperly secured to spindle can fly off and strike nearby operators with
great force. Flying debris can cause eye injuries or blindness. To minimize risk of getting hurt
or killed, anyone operating shaper MUST completely heed hazards and warnings below.

AVOIDING CUTTER CONTACT: Keep unused

portion of cutter below table. Use smallest table
insert possible. Adjust fences and guards as close
as practical to cutter, or use a zero-clearance
fence or box guard. Always keep some type of

guard or other protective device between your
hands and cutter at all times!

PROTECT HANDS/FINGERS: While feeding
workpiece, avoid awkward hand positions. Never
pass hands directly over, or in front of, cutter. As
one hand approaches a 6-inch radius point from
cutter, move it in an arc motion away from cutter,
and reposition it on the outfeed side.

FEEDING WORKPIECE: To reduce risk of acci­dental cutterhead contact, always use push blocks
or some type of fixture, jig, or hold-down device
to safely feed workpiece while cutting. Use an
outfeed support table if shaping long workpieces
to ensure proper support throughout entire cutting
procedure. ALWAYS feed workpiece AGAINST
rotation of cutter. NEVER start shaper with work­piece contacting cutter!

CUTTING DEPTH: Never attempt to remove too
much material in one pass. Doing this increases
risk of workpiece kickback. Instead, make sev­eral light passes—this is a safer way to cut and it
leaves a cleaner finish.

SMALL WORKPIECES: There is a high risk of
accidental cutter contact with small workpieces,
because they are closer to cutter and more diffi­cult to control. To reduce your risk, only feed small
workpieces using jigs or holding fixtures that allow
your hands to stay safely away from cutter. When
possible, shape longer stock and cut to size.

SAFE CUTTER CLEARANCES: Operator or
bystanders may be hit by flying debris if cut­ter contacts fence, guard, or table insert upon
startup. Always ensure any new cutter setup has
proper cutter rotational clearance before startup.

SAFE CUTTER INSTALLATION: Improperly
secured knives/inserts, cutters, or rub collars may
become dangerous projectiles if they come loose.
Always ensure keyed washer is directly under
spindle nut and spindle nut is tight. If spindle does
not use a keyed washer, always use two spindle
nuts together, and ensure BOTH are tight. Never
use cutters/bits rated for an RPM lower than
spindle speed.

AVOIDING CLIMB CUTS: Feeding workpiece in
same direction of cutter rotation is a “climb cut.”
Climb cutting can aggressively pull workpiece—
and hands—into cutter. Always first verify direc­tion of cutter rotation before starting, and always
feed workpiece AGAINST cutter rotation.

WORKPIECE CONDITION: Shaping a workpiece
with knots, holes, or foreign objects increases
risk of kickback and cutter damage/breakage.
Thoroughly inspect and prepare workpiece before
shaping. Always “square up” a workpiece before
shaping or flatten workpiece edges with a jointer
or planer. Rough, warped, or wet workpieces
increase risk of kickback.

CUTTER POSITIONING: Whenever possible,
make shaping cuts with cutter on underside of
workpiece to reduce operator exposure to cutter.

Model G0510ZW (Mfd. Since 9/16)

SAFETY GUARDS. To reduce risk of unintention­al contact with cutter, always ensure included cut­ter guard, or a properly dimensioned box guard, or
some other type of guard is installed and correctly
positioned before operation.

CONTOUR SHAPING: To reduce risk of unin­tentional cutter contact while freehand shaping
or using a rub collar as a guide, always use an
overhead or “ring” type guard. To reduce kickback
risk, always use starting pin or pivot board when
starting the cut. NEVER start shaping at a corner!

-9-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the avail­ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrician or
qualified service personnel in accordance with all
applicable codes and standards.

or equipment damage
may occur if machine is
not properly grounded
and connected to power

The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.

The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.

If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over­loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will
be running on the circuit at a time. If machine will
be connected to a shared circuit where multiple
machines may be running at the same time, con­sult an electrician or qualified service personnel to
ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup­ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power
supply circuit that has a verified ground and meets
the following requirements:

process. DO NOT connect to power until

Availability

Electrocution, fire, shock,

Serious injury could occur if you connect
machine to power before completing setup

instructed later in this manual.

110V Circuit Requirements

Nominal Voltage .................... 110V, 115V, 120V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 20 Amps

supply.

Full-Load Current Rating

Full-Load Current Rating at 110V ...... 14 Amps

-10 -

property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.

Model G0510ZW (Mfd. Since 9/16)

Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.

Check with a qualified electrician or service per­sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with
a new one.

We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.

Extension cords cause voltage drop, which can
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must
be in good condition and contain a ground wire
and matching plug/receptacle. Additionally, it must
meet the following size requirements:

Grounding & Plug Requirements

it will not fit the outlet, have a qualified
electrician install the proper outlet with a

This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.

This machine is equipped with a power cord that
has an equipment-grounding wire and a grounding
plug. Only insert plug into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.
DO NOT modify the provided plug!

GROUNDED

5-15 RECEPTACLE

Grounding Prong

5-15 PLUG

Extension Cords

If you must use an extension

Neutral Hot

Figure 4. Typical 5-15 plug and receptacle.

SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if

verified ground.

Model G0510ZW (Mfd. Since 9/16)

Minimum Gauge Size ...........................14 AWG

Maximum Length (Shorter is Better).......50 ft.

-11-

SECTION 3: SETUP

This machine was carefully packaged for safe
transport. When unpacking, separate all enclosed
items from packaging materials and inspect them
for shipping damage.

,

please

IMPORTANT:

you are completely satisfied with the machine and
have resolved any issues between Grizzly or the
shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely
helpful if you need to return your machine later.

Keep children and pets away
from plastic bags or packing
materials shipped with this

get help from other people

The following items are needed, but not included,
for the setup/assembly of this machine.

Needed for Setup

This machine presents
serious injury hazards
to untrained users. Read
through this entire manu­al to become familiar with
the controls and opera­tions before starting the
machine!

Wear safety glasses during
the entire setup process!

Description Qty

• Precision Level ........................................... 1

• Safety Glasses (for each person) ............... 1

• Cleaner/Degreaser (Page 15) .................... 1

• Disposable Shop Rags ............................... 1

• Another Person .......................................... 1

• Wood Blocks 4" x 4" x 20" .......................... 2

• Wrench or Socket 13mm ............................ 1

• Open-End Wrench 8mm ............................ 1

• Socket 19mm .............................................. 1

HEAVY LIFT!
Straining or crushing injury
may occur from improperly
lifting machine or some of
its parts. To reduce this risk,

and use a forklift (or other
lifting equipment) rated for
weight of this machine.

Unpacking

If items are damaged

call us immediately at [phone].

Save all packaging materials until

SUFFOCATION HAZARD!

machine. Discard immediately.

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Model G0510ZW (Mfd. Since 9/16)

Inventory

The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.

If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.

B

A

C

Box 1 (Figures 5–7) Qty

A. Safety Guard Mounting Post ...................... 1

B. Shaper Assembly ....................................... 1

C. Fence Assembly ......................................... 1

D. Miter Gauge ................................................ 1

E. Stand Sides ................................................ 2

F. Fence Faces ............................................... 2

G. Cross Braces .............................................. 2

H. Table Insert 1

I. Spindle Wrench 26mm ............................... 1

J. Safety Guard Attachment Bar .................... 1

K. Starting Pins ............................................... 2

L. Safety Guard .............................................. 1

M. Rubber Feet ............................................... 4

N. Shaper Bit Collet
O. Router Bit Collet

P. Collet Nut .................................................... 1

Q. Start Knobs M8-1.25 .................................. 2

Router Table Conversion Kit Qty

R. Hex Bolts M12-1.75 x 40 ............................. 5

S. Spacers

Hardware (See Chart on Page 1) Qty

• Carriage Bolts M8-1.25 x 10 (Stand) ........ 16

• Flat Washers 8mm (Stand) ...................... 16

• Hex Nuts M8-1.25 (Stand) ........................ 16

• Fender Washers 8mm (Fence) ................. 2

• Hex Bolts M8-1.25 x 12 (Fence) ................. 2

• Phillips Screws M8-1.25 x 20 (Fence) ........ 4

• Flat Washers 8mm (Fence) ........................ 6

• Phillips Screws M4-.7 x 10 (Fence) ............ 2

• Hex Nuts M4-.7 (Fence) ............................. 2

3

⁄4" ......................................... 1

1

⁄2 " ................................... 1

1

⁄4" .................................... 1

1

⁄2 " ................................................. 7

D

F

Figure 5. Shaper inventory components.

H

J

M

Figure 6. Shaper inventory components.

Figure 7. Router table kit components.

K

R

G

I

L

N

O

Q

S

E

P

Model G0510ZW (Mfd. Since 9/16)

NOTICE

If you cannot find an item on this list, care­fully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpack­ing or they are pre-installed at the factory.

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5mm

Hardware Recognition Chart

The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative works extremely well, but it
will take a little time to clean.

Be patient and do a thorough job cleaning your
machine. The time you spend doing this now will
give you a better appreciation for the proper care
of your machine's unpainted surfaces.

There are many ways to remove this rust preven­tative, but the following steps work well in a wide
variety of situations. Always follow the manufac­turer’s instructions with any cleaning product you
use and make sure you work in a well-ventilated
area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

1.

2.

3.

4.

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avo i d
using these products
to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak
for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe
off easily. If you have a plastic paint scraper,
scrape off as much as you can first, then wipe
off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality
metal protectant to prevent rust.

are toxic if inhaled. Only

area.

NOTICE

acetone or brake parts cleaner, that may
damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy ship­ping grease from the non-painted parts of the
machine during clean up.

Figure 8. T23692 Orange Power Degreaser.

Model G0510ZW (Mfd. Since 9/16)

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