Grizzly G0510Z User Manual

MODEL G0510Z

1 HP SHAPER

OWNER'S MANUAL

(For models manufactured since 10/16)

WARNING : NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR6235 PRINTED IN CHINA

V3 .12.17

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Controls & Components ................................. 4

SECTION 1: SAFETY ....................................... 7

Safety Instructions for Machinery .................. 7

Additional Safety for Shapers ........................ 9

SECTION 2: POWER SUPPLY ...................... 10

SECTION 3: SETUP ....................................... 12

Needed for Setup ......................................... 12

Unpacking .................................................... 12

Inventory ...................................................... 13

Hardware Recognition Chart ....................... 14

Cleanup ........................................................ 15

Site Considerations ...................................... 16

Assembly ..................................................... 17

Preparing Spindle for Test Run ................... 19

Test Run ...................................................... 19

SECTION 4: OPERATIONS ........................... 20

Operation Overview ..................................... 20

Shaper Cutters or Router Bits ..................... 21

Installing Cutters .......................................... 21

Installing Router Bits .................................... 22

Changing Rotation ....................................... 22

Adjusting Spindle Height .............................. 23

Fence Adjustments ...................................... 23

Straight Shaping .......................................... 24

Partial Face Removal .................................. 25

Perimeter Cutting ......................................... 26

Rub Collars .................................................. 26

Irregular Shaping ......................................... 27

Pattern Work ................................................ 29

SECTION 5: ACCESSORIES ......................... 30

SECTION 6: MAINTENANCE ......................... 31

Schedule ...................................................... 31

Lubrication ................................................... 31

Cleaning & Protecting .................................. 31

SECTION 7: SERVICE ................................... 32

Troubleshooting ........................................... 32

Router Table Conversion ............................. 34

Shaper Conversion ...................................... 35

Fence Board Alignment ............................... 36

Truing the Fence .......................................... 36

Replacing the Spindle Cartridge Assembly . 37

SECTION 8: WIRING ...................................... 38

Wiring Safety Instructions ............................ 38

Electrical Components & Wiring .................. 39

SECTION 9: PARTS ....................................... 40

WARRANTY & RETURNS ............................. 45

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the

Grizzly Technical Support

1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

Manufacture Date and Serial Number

Manufacture Date

Serial Number

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Model G0510Z (Mfd. Since 10/16)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.

A. ON/OFF Switch B. Spindle Elevation Lever C. Fence D. Spindle E. Cutterhead Guard

F. Spindle Elevation Lock Knob G. Fence Offset Knob H. Fence Offset Lock Lever I. Fence Lock Knob (1 of 2) J. FOR/REV Switch

For Your Own Safety Read Instruction Manual Before Operating Shaper

a) Wear eye protection. b) Always keep cutterhead guard in place and in proper operating condition. c) Be sure keyed washer is directly under spindle nut and spindle nut is tight d) Feed workpiece AGAINST rotation of cutter. e) Keep fingers away from revolving cutter–use fixtures when necessary. f) Do not use awkward hand positions.

Model G0510Z (Mfd. Since 10/16)

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Controls &

To reduce your risk of serious injury, read this entire manual BEFORE

Components

Fence Offset

Lock Lever

Fence Offset

Knob

Fence

Pivot Knob

(1 of 2)

using machine.

Refer to the following figures and descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine.

Work Area Controls

Fence

Spindle Elevation Lever

Figure 1. Work area components (front).

Cutterhead

Guard

FOR/REV

Switch

Figure 2. Work area components (rear).

Forward/Reverse (FOR/REV) Switch: Changes

spindle direction for specific work applications. Switch is located on motor junction box.

Fence Offset Knob: Adjusts fence alignment.

Fence Offset Lock Lever: Locks fence align-

ment setting.

Fence Pivot Knobs: Tighten to lock fence position on table. Loosen to allow entire fence assembly to pivot around cutterhead opening.

Starting Pin

Location

(1 of 2)

Fence: Each fence is independently adjustable side-to-side, front to back, removable for freehand shaping, and made of wood for tighter tolerances with cutterhead.

Cutterhead Guard: Adjusts to protect user from chips thrown by cutterhead and allows for a clear view of the workpiece cutting area.

Spindle Elevation Lever: Raises and lowers cutter to desired height.

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ON/OFF

Buttons

Spindle

Elevation

Lock

Figure 3. Work area components (lower).

Starting Pin (see Page 27): Supports workpiece

during beginning of freehand cuts until workpiece contacts rub collar.

Spindle Elevation Lock: Locks spindle and bit height adjustments.

ON/OFF Buttons: Turn machine ON and OFF.

Model G0510Z (Mfd. Since 10/16)

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0510Z 1 HP SHAPER

Product Dimensions:

Weight.............................................................................................................................................................. 167 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 27 x 23 x 40-1/4 in.

Footprint (Length x Width)............................................................................................................... 16-5/8 x 18-7/8 in.

Shipping Dimensions:

Type..................................................................................................................................................... Cardboard Box

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 172 lbs.

Length x Width x Height....................................................................................................................... 26 x 20 x 23 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 120V, Single-Phase, 60 Hz

Full-Load Current Rating........................................................................................................................................ 13A

Minimum Circuit Size.............................................................................................................................................. 15A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................................ 5-15

Switch Type.................................................................................................................... Push Button ON/OFF Switch

Motors:

Main

Horsepower................................................................................................................................................ 1 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 13A

Speed................................................................................................................................................ 3450 RPM

Type................................................................................................................. TEFC Capacitor-Start Induction

Power Transfer .................................................................................................................................. Belt Drive

Bearings........................................................................................................ Sealed & Permanently Lubricated

Main Specifications:

Operation Info

Max. Cutter Height................................................................................................................................. 2-5/8 in.

Max. Cutter Diameter............................................................................................................................ 2-7/8 in.

Spindle Sizes............................................................................................................................................ 1/2 in.

Spindle Lengths........................................................................................................................................... 3 in.

Exposed Spindle Length........................................................................................................................ 2-7/8 in.

Spindle Cap. Under the Nut................................................................................................................... 2-3/8 in.

Spindle Speeds.............................................................................................................................. 13,200 RPM

Spindle Travel........................................................................................................................................... 7/8 in.

Spindle Openings.................................................................................................................... 1-3/8, 1-3/4, 3 in.

Model G0510Z (Mfd. Since 10/16)

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Table Info

Number of Table Inserts................................................................................................................................... 1

Table Insert Sizes I.D.................................................................................................................. 1-3/8, 1-3/4 in.

Table Insert Sizes O.D................................................................................................................................. 3 in.

Table Counterbore Diameter....................................................................................................................... 3 in.

Table Counterbore Depth......................................................................................................................... 3/8 in.

Table Size Length................................................................................................................................ 17-3/4 in.

Table Size Width................................................................................................................................. 15-5/8 in.

Table Size Thickness............................................................................................................................ 1-1/8 in.

Floor to Table Height........................................................................................................................... 34-1/4 in.

Table Fence Length................................................................................................................................... 26 in.

Table Fence Width.................................................................................................................................... 1/2 in.

Table Fence Height............................................................................................................................... 2-3/4 in.

Miter Gauge Info

Miter Angle................................................................................................................................. 0 – 60 deg. L/R

Miter Gauge Slot Type.................................................................................................................... Straight Slot

Miter Gauge Slot Width............................................................................................................................. 3/4 in.

Miter Gauge Slot Height......................................................................................................................... 7/16 in.

Construction

Table....................................................................................................................... Precision-Ground Cast Iron

Base....................................................................................................................................... Pre-Formed Steel

Body Assembly.................................................................................................................................... Cast Iron

Fence................................................................................................................................ Cast Iron with Wood

Miter Gauge............................................................................................................................................. Plastic

Guard....................................................................................................................................................... Plastic

Spindle Bearings........................................................................................ Shielded & Permanently Lubricated

Paint Type/Finish....................................................................................................................... Powder Coated

Other

Mobile Base........................................................................................................................................... D2260A

Other Specifications:

Country of Origin ................................................................................................................................................ China

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ...................................................................................................... 1-1/2 Hours

Serial Number Location .................................................................................................................. ID Label on Stand

ISO 9001 Factory .................................................................................................................................................... No

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes

Features:

Includes Miter Gauge and Starting Pins Precision-Ground Cast-Iron Table Green Powder-Coat Paint Split Cast-Iron Fence Assembly, Independently Adjustable, with Wood Faces for Offset Profile Shaping Shielded and Permanently Lubricated Spindle Bearings Includes 1/4" and 1/2" Router Bit Adapter Push Button On/Off Switch Reversing Switch Cast-Iron Body Construction Preformed Steel Stand

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Model G0510Z (Mfd. Since 10/16)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

Model G0510Z (Mfd. Since 10/16)

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WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

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Model G0510Z (Mfd. Since 10/16)

Additional Safety for Shapers

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutter. Cutters or other parts improperly secured to spindle can fly off and strike nearby operators with great force. Flying debris can cause eye injuries or blindness. To minimize risk of getting hurt or killed, anyone operating shaper MUST completely heed hazards and warnings below.

AVOIDING CUTTER CONTACT: Keep unused

portion of cutter below table. Use smallest table insert possible. Adjust fences and guards as close as practical to cutter, or use a zero-clearance fence or box guard. Always keep some type of

guard or other protective device between your hands and cutter at all times!

PROTECT HANDS/FINGERS: While feeding workpiece, avoid awkward hand positions. Never pass hands directly over, or in front of, cutter. As one hand approaches a 6-inch radius point from cutter, move it in an arc motion away from cutter, and reposition it on the outfeed side.

FEEDING WORKPIECE: To reduce risk of accidental cutterhead contact, always use push blocks or some type of fixture, jig, or hold-down device to safely feed workpiece while cutting. Use an outfeed support table if shaping long workpieces to ensure proper support throughout entire cutting procedure. ALWAYS feed workpiece AGAINST rotation of cutter. NEVER start shaper with workpiece contacting cutter!

CUTTING DEPTH: Never attempt to remove too much material in one pass. Doing this increases risk of workpiece kickback. Instead, make several light passes—this is a safer way to cut and it leaves a cleaner finish.

SMALL WORKPIECES: There is a high risk of accidental cutter contact with small workpieces, because they are closer to cutter and more difficult to control. To reduce your risk, only feed small workpieces using jigs or holding fixtures that allow your hands to stay safely away from cutter. When possible, shape longer stock and cut to size.

SAFE CUTTER CLEARANCES: Operator or bystanders may be hit by flying debris if cutter contacts fence, guard, or table insert upon startup. Always ensure any new cutter setup has proper cutter rotational clearance before startup.

SAFE CUTTER INSTALLATION: Improperly secured knives/inserts, cutters, or rub collars may become dangerous projectiles if they come loose. Always ensure keyed washer is directly under spindle nut and spindle nut is tight. If spindle does not use a keyed washer, always use two spindle nuts together, and ensure BOTH are tight. Never use cutters/bits rated for an RPM lower than spindle speed.

AVOIDING CLIMB CUTS: Feeding workpiece in same direction of cutter rotation is a “climb cut.” Climb cutting can aggressively pull workpiece— and hands—into cutter. Always first verify direction of cutter rotation before starting, and always feed workpiece AGAINST cutter rotation.

WORKPIECE CONDITION: Shaping a workpiece with knots, holes, or foreign objects increases risk of kickback and cutter damage/breakage. Thoroughly inspect and prepare workpiece before shaping. Always “square up” a workpiece before shaping or flatten workpiece edges with a jointer or planer. Rough, warped, or wet workpieces increase risk of kickback.

CUTTER POSITIONING: Whenever possible, make shaping cuts with cutter on underside of workpiece to reduce operator exposure to cutter.

Model G0510Z (Mfd. Since 10/16)

SAFETY GUARDS. To reduce risk of unintentional contact with cutter, always ensure included cutter guard, or a properly dimensioned box guard, or some other type of guard is installed and correctly positioned before operation.

CONTOUR SHAPING: To reduce risk of unintentional cutter contact while freehand shaping or using a rub collar as a guide, always use an overhead or “ring” type guard. To reduce kickback risk, always use starting pin or pivot board when starting the cut. NEVER start shaping at a corner!

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SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

or equipment damage may occur if machine is not properly grounded and connected to power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

process. DO NOT connect to power until

Availability

Electrocution, fire, shock,

Serious injury could occur if you connect machine to power before completing setup

instructed later in this manual.

110V Circuit Requirements

Nominal Voltage .................... 110V, 115V, 120V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

supply.

Full-Load Current Rating

Full-Load Current Rating at 110V ...... 13 Amps

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property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Model G0510Z (Mfd. Since 10/16)

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Grounding & Plug Requirements

it will not fit the outlet, have a qualified electrician install the proper outlet with a

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!

GROUNDED

5-15 RECEPTACLE

Grounding Prong

5-15 PLUG

Extension Cords

If you must use an extension

Neutral Hot

Figure 4. Typical 5-15 plug and receptacle.

SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if

verified ground.

Model G0510Z (Mfd. Since 10/16)

Minimum Gauge Size ...........................12 AWG

Maximum Length (Shorter is Better).......50 ft.

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SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT:

you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Keep children and pets away from plastic bags or packing materials shipped with this

get help from other people

The following items are needed, but not included, for the setup/assembly of this machine.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

Description Qty

• Precision Level ........................................... 1

• Safety Glasses (for each person) ............... 1

• Solvent/Cleaner .......................................... 1

• Shop Rags .................................................. 1

• Brass Hammer ........................................... 1

• Lifting Straps (Rated for at least 750 lbs.) . . 2

• Lifting Equipment

(Rated for at least 750 lbs.) ........................ 1

• Another Person .......................................... 1

HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,

and use a forklift (or other lifting equipment) rated for weight of this machine.

Unpacking

If items are damaged

call us immediately at (570) 546-9663.

Save all packaging materials until

SUFFOCATION HAZARD!

machine. Discard immediately.

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Model G0510Z (Mfd. Since 10/16)

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Inventory (Figures 5–6): Qty

A. Shaper Assembly ....................................... 1

B. Stand Sides w/Feet .................................... 2

C. Safety Guard Mounting Post ...................... 1

D. Fence Assembly ......................................... 1

E. Fence Faces ............................................... 2

F. Miter Bar w/Handle ..................................... 1

G. Stand Cross Braces ................................... 2

H. Miter Gauge ................................................ 1

I. Router Bit Collet J. Router Bit Collet

K. Safety Guard .............................................. 1

L. Flat Wrench 27mm ..................................... 1

M. Safety Guard Attachment Bar .................... 1

N. Table Insert 1 O. Stand Hardware Bag

—Carriage Bolts —Flat Washers —Hex Nuts

P. Fence/Guard Hardware Bag

—Star Knobs M8-1.25 ................................ 2

—Fender Washers 8mm ............................ 2

—Hex Bolts M8-1.25 x 12........................... 2

—Phillips Head Screws M8-1.25 x 20 ........ 4

—Flat Washers 8mm ................................. 6

—Phillips Head Screws M4-.7 x 10 ............ 2

—Hex Nuts M4-.7 ....................................... 2

Q. Router Table Spacer Kit

—Spacers

—Hex Bolts M12-1.75 x 40 ......................... 5

—Hex Bolts M12-1.75 x 30 ......................... 2

—Lock Washers 12mm .............................. 7

R. Combo Wrench 8/10mm (not shown) ......... 1

S. Combo Wrench 12/14mm (not shown) ....... 1

T. Combo Wrench 27/30mm (not shown) ....... 1

⁄2 " ................................... 1

⁄4" .................................... 1

⁄4" ......................................... 1

⁄16"-18 x 1⁄2 " ................... 16

⁄8" ................................... 16

⁄16"-18 ................................... 16

⁄2 " ............................................. 7

Figure 5. Shaper assembly.

Figure 6. Shaper inventory components.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Model G0510Z (Mfd. Since 10/16)

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+ 33 hidden pages