Grizzly G0510Z User Manual

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MODEL G0510Z

1 HP SHAPER

OWNER'S MANUAL

(For models manufactured since 10/16)

WARNING : NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#TR6235 PRINTED IN CHINA

V3 .12.17

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Controls & Components ................................. 4

SECTION 1: SAFETY ....................................... 7

Safety Instructions for Machinery .................. 7

Additional Safety for Shapers ........................ 9

SECTION 2: POWER SUPPLY ...................... 10

SECTION 3: SETUP ....................................... 12

Needed for Setup ......................................... 12

Unpacking .................................................... 12

Inventory ...................................................... 13

Hardware Recognition Chart ....................... 14

Cleanup ........................................................ 15

Site Considerations ...................................... 16

Assembly ..................................................... 17

Preparing Spindle for Test Run ................... 19

Test Run ...................................................... 19

SECTION 4: OPERATIONS ........................... 20

Operation Overview ..................................... 20

Shaper Cutters or Router Bits ..................... 21

Installing Cutters .......................................... 21

Installing Router Bits .................................... 22

Changing Rotation ....................................... 22

Adjusting Spindle Height .............................. 23

Fence Adjustments ...................................... 23

Straight Shaping .......................................... 24

Partial Face Removal .................................. 25

Perimeter Cutting ......................................... 26

Rub Collars .................................................. 26

Irregular Shaping ......................................... 27

Pattern Work ................................................ 29

SECTION 5: ACCESSORIES ......................... 30

SECTION 6: MAINTENANCE ......................... 31

Schedule ...................................................... 31

Lubrication ................................................... 31

Cleaning & Protecting .................................. 31

SECTION 7: SERVICE ................................... 32

Troubleshooting ........................................... 32

Router Table Conversion ............................. 34

Shaper Conversion ...................................... 35

Fence Board Alignment ............................... 36

Truing the Fence .......................................... 36

Replacing the Spindle Cartridge Assembly . 37

SECTION 8: WIRING ...................................... 38

Wiring Safety Instructions ............................ 38

Electrical Components & Wiring .................. 39

SECTION 9: PARTS ....................................... 40

WARRANTY & RETURNS ............................. 45

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the

Grizzly Technical Support

1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

Manufacture Date and Serial Number

Manufacture Date

Serial Number

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Model G0510Z (Mfd. Since 10/16)

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.

A. ON/OFF Switch B. Spindle Elevation Lever C. Fence D. Spindle E. Cutterhead Guard

F. Spindle Elevation Lock Knob G. Fence Offset Knob H. Fence Offset Lock Lever I. Fence Lock Knob (1 of 2) J. FOR/REV Switch

For Your Own Safety Read Instruction Manual Before Operating Shaper

a) Wear eye protection. b) Always keep cutterhead guard in place and in proper operating condition. c) Be sure keyed washer is directly under spindle nut and spindle nut is tight d) Feed workpiece AGAINST rotation of cutter. e) Keep fingers away from revolving cutter–use fixtures when necessary. f) Do not use awkward hand positions.

Model G0510Z (Mfd. Since 10/16)

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Controls &

To reduce your risk of serious injury, read this entire manual BEFORE

Components

Fence Offset

Lock Lever

Fence Offset

Knob

Fence

Pivot Knob

(1 of 2)

using machine.

Refer to the following figures and descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine.

Work Area Controls

Fence

Spindle Elevation Lever

Figure 1. Work area components (front).

Cutterhead

Guard

FOR/REV

Switch

Figure 2. Work area components (rear).

Forward/Reverse (FOR/REV) Switch: Changes

spindle direction for specific work applications. Switch is located on motor junction box.

Fence Offset Knob: Adjusts fence alignment.

Fence Offset Lock Lever: Locks fence align-

ment setting.

Fence Pivot Knobs: Tighten to lock fence position on table. Loosen to allow entire fence assembly to pivot around cutterhead opening.

Starting Pin

Location

(1 of 2)

Fence: Each fence is independently adjustable side-to-side, front to back, removable for freehand shaping, and made of wood for tighter tolerances with cutterhead.

Cutterhead Guard: Adjusts to protect user from chips thrown by cutterhead and allows for a clear view of the workpiece cutting area.

Spindle Elevation Lever: Raises and lowers cutter to desired height.

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ON/OFF

Buttons

Spindle

Elevation

Lock

Figure 3. Work area components (lower).

Starting Pin (see Page 27): Supports workpiece

during beginning of freehand cuts until workpiece contacts rub collar.

Spindle Elevation Lock: Locks spindle and bit height adjustments.

ON/OFF Buttons: Turn machine ON and OFF.

Model G0510Z (Mfd. Since 10/16)

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0510Z 1 HP SHAPER

Product Dimensions:

Weight.............................................................................................................................................................. 167 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 27 x 23 x 40-1/4 in.

Footprint (Length x Width)............................................................................................................... 16-5/8 x 18-7/8 in.

Shipping Dimensions:

Type..................................................................................................................................................... Cardboard Box

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 172 lbs.

Length x Width x Height....................................................................................................................... 26 x 20 x 23 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 120V, Single-Phase, 60 Hz

Full-Load Current Rating........................................................................................................................................ 13A

Minimum Circuit Size.............................................................................................................................................. 15A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................................ 5-15

Switch Type.................................................................................................................... Push Button ON/OFF Switch

Motors:

Main

Horsepower................................................................................................................................................ 1 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 13A

Speed................................................................................................................................................ 3450 RPM

Type................................................................................................................. TEFC Capacitor-Start Induction

Power Transfer .................................................................................................................................. Belt Drive

Bearings........................................................................................................ Sealed & Permanently Lubricated

Main Specifications:

Operation Info

Max. Cutter Height................................................................................................................................. 2-5/8 in.

Max. Cutter Diameter............................................................................................................................ 2-7/8 in.

Spindle Sizes............................................................................................................................................ 1/2 in.

Spindle Lengths........................................................................................................................................... 3 in.

Exposed Spindle Length........................................................................................................................ 2-7/8 in.

Spindle Cap. Under the Nut................................................................................................................... 2-3/8 in.

Spindle Speeds.............................................................................................................................. 13,200 RPM

Spindle Travel........................................................................................................................................... 7/8 in.

Spindle Openings.................................................................................................................... 1-3/8, 1-3/4, 3 in.

Model G0510Z (Mfd. Since 10/16)

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Table Info

Number of Table Inserts................................................................................................................................... 1

Table Insert Sizes I.D.................................................................................................................. 1-3/8, 1-3/4 in.

Table Insert Sizes O.D................................................................................................................................. 3 in.

Table Counterbore Diameter....................................................................................................................... 3 in.

Table Counterbore Depth......................................................................................................................... 3/8 in.

Table Size Length................................................................................................................................ 17-3/4 in.

Table Size Width................................................................................................................................. 15-5/8 in.

Table Size Thickness............................................................................................................................ 1-1/8 in.

Floor to Table Height........................................................................................................................... 34-1/4 in.

Table Fence Length................................................................................................................................... 26 in.

Table Fence Width.................................................................................................................................... 1/2 in.

Table Fence Height............................................................................................................................... 2-3/4 in.

Miter Gauge Info

Miter Angle................................................................................................................................. 0 – 60 deg. L/R

Miter Gauge Slot Type.................................................................................................................... Straight Slot

Miter Gauge Slot Width............................................................................................................................. 3/4 in.

Miter Gauge Slot Height......................................................................................................................... 7/16 in.

Construction

Table....................................................................................................................... Precision-Ground Cast Iron

Base....................................................................................................................................... Pre-Formed Steel

Body Assembly.................................................................................................................................... Cast Iron

Fence................................................................................................................................ Cast Iron with Wood

Miter Gauge............................................................................................................................................. Plastic

Guard....................................................................................................................................................... Plastic

Spindle Bearings........................................................................................ Shielded & Permanently Lubricated

Paint Type/Finish....................................................................................................................... Powder Coated

Other

Mobile Base........................................................................................................................................... D2260A

Other Specifications:

Country of Origin ................................................................................................................................................ China

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ...................................................................................................... 1-1/2 Hours

Serial Number Location .................................................................................................................. ID Label on Stand

ISO 9001 Factory .................................................................................................................................................... No

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes

Features:

Includes Miter Gauge and Starting Pins Precision-Ground Cast-Iron Table Green Powder-Coat Paint Split Cast-Iron Fence Assembly, Independently Adjustable, with Wood Faces for Offset Profile Shaping Shielded and Permanently Lubricated Spindle Bearings Includes 1/4" and 1/2" Router Bit Adapter Push Button On/Off Switch Reversing Switch Cast-Iron Body Construction Preformed Steel Stand

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Model G0510Z (Mfd. Since 10/16)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

Model G0510Z (Mfd. Since 10/16)

-7-

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

-8-

Model G0510Z (Mfd. Since 10/16)

Additional Safety for Shapers

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutter. Cutters or other parts improperly secured to spindle can fly off and strike nearby operators with great force. Flying debris can cause eye injuries or blindness. To minimize risk of getting hurt or killed, anyone operating shaper MUST completely heed hazards and warnings below.

AVOIDING CUTTER CONTACT: Keep unused

portion of cutter below table. Use smallest table insert possible. Adjust fences and guards as close as practical to cutter, or use a zero-clearance fence or box guard. Always keep some type of

guard or other protective device between your hands and cutter at all times!

PROTECT HANDS/FINGERS: While feeding workpiece, avoid awkward hand positions. Never pass hands directly over, or in front of, cutter. As one hand approaches a 6-inch radius point from cutter, move it in an arc motion away from cutter, and reposition it on the outfeed side.

FEEDING WORKPIECE: To reduce risk of accidental cutterhead contact, always use push blocks or some type of fixture, jig, or hold-down device to safely feed workpiece while cutting. Use an outfeed support table if shaping long workpieces to ensure proper support throughout entire cutting procedure. ALWAYS feed workpiece AGAINST rotation of cutter. NEVER start shaper with workpiece contacting cutter!

CUTTING DEPTH: Never attempt to remove too much material in one pass. Doing this increases risk of workpiece kickback. Instead, make several light passes—this is a safer way to cut and it leaves a cleaner finish.

SMALL WORKPIECES: There is a high risk of accidental cutter contact with small workpieces, because they are closer to cutter and more difficult to control. To reduce your risk, only feed small workpieces using jigs or holding fixtures that allow your hands to stay safely away from cutter. When possible, shape longer stock and cut to size.

SAFE CUTTER CLEARANCES: Operator or bystanders may be hit by flying debris if cutter contacts fence, guard, or table insert upon startup. Always ensure any new cutter setup has proper cutter rotational clearance before startup.

SAFE CUTTER INSTALLATION: Improperly secured knives/inserts, cutters, or rub collars may become dangerous projectiles if they come loose. Always ensure keyed washer is directly under spindle nut and spindle nut is tight. If spindle does not use a keyed washer, always use two spindle nuts together, and ensure BOTH are tight. Never use cutters/bits rated for an RPM lower than spindle speed.

AVOIDING CLIMB CUTS: Feeding workpiece in same direction of cutter rotation is a “climb cut.” Climb cutting can aggressively pull workpiece— and hands—into cutter. Always first verify direction of cutter rotation before starting, and always feed workpiece AGAINST cutter rotation.

WORKPIECE CONDITION: Shaping a workpiece with knots, holes, or foreign objects increases risk of kickback and cutter damage/breakage. Thoroughly inspect and prepare workpiece before shaping. Always “square up” a workpiece before shaping or flatten workpiece edges with a jointer or planer. Rough, warped, or wet workpieces increase risk of kickback.

CUTTER POSITIONING: Whenever possible, make shaping cuts with cutter on underside of workpiece to reduce operator exposure to cutter.

Model G0510Z (Mfd. Since 10/16)

SAFETY GUARDS. To reduce risk of unintentional contact with cutter, always ensure included cutter guard, or a properly dimensioned box guard, or some other type of guard is installed and correctly positioned before operation.

CONTOUR SHAPING: To reduce risk of unintentional cutter contact while freehand shaping or using a rub collar as a guide, always use an overhead or “ring” type guard. To reduce kickback risk, always use starting pin or pivot board when starting the cut. NEVER start shaping at a corner!

-9-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

or equipment damage may occur if machine is not properly grounded and connected to power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

process. DO NOT connect to power until

Availability

Electrocution, fire, shock,

Serious injury could occur if you connect machine to power before completing setup

instructed later in this manual.

110V Circuit Requirements

Nominal Voltage .................... 110V, 115V, 120V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 15 Amps

supply.

Full-Load Current Rating

Full-Load Current Rating at 110V ...... 13 Amps

-10 -

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Model G0510Z (Mfd. Since 10/16)

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Grounding & Plug Requirements

it will not fit the outlet, have a qualified electrician install the proper outlet with a

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!

GROUNDED

5-15 RECEPTACLE

Grounding Prong

5-15 PLUG

Extension Cords

If you must use an extension

Neutral Hot

Figure 4. Typical 5-15 plug and receptacle.

SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if

verified ground.

Model G0510Z (Mfd. Since 10/16)

Minimum Gauge Size ...........................12 AWG

Maximum Length (Shorter is Better).......50 ft.

-11-

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT:

you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Keep children and pets away from plastic bags or packing materials shipped with this

get help from other people

The following items are needed, but not included, for the setup/assembly of this machine.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

Description Qty

• Precision Level ........................................... 1

• Safety Glasses (for each person) ............... 1

• Solvent/Cleaner .......................................... 1

• Shop Rags .................................................. 1

• Brass Hammer ........................................... 1

• Lifting Straps (Rated for at least 750 lbs.) . . 2

• Lifting Equipment

(Rated for at least 750 lbs.) ........................ 1

• Another Person .......................................... 1

HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,

and use a forklift (or other lifting equipment) rated for weight of this machine.

Unpacking

If items are damaged

call us immediately at (570) 546-9663.

Save all packaging materials until

SUFFOCATION HAZARD!

machine. Discard immediately.

-12-

Model G0510Z (Mfd. Since 10/16)

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Inventory (Figures 5–6): Qty

A. Shaper Assembly ....................................... 1

B. Stand Sides w/Feet .................................... 2

C. Safety Guard Mounting Post ...................... 1

D. Fence Assembly ......................................... 1

E. Fence Faces ............................................... 2

F. Miter Bar w/Handle ..................................... 1

G. Stand Cross Braces ................................... 2

H. Miter Gauge ................................................ 1

I. Router Bit Collet J. Router Bit Collet

K. Safety Guard .............................................. 1

L. Flat Wrench 27mm ..................................... 1

M. Safety Guard Attachment Bar .................... 1

N. Table Insert 1 O. Stand Hardware Bag

—Carriage Bolts —Flat Washers —Hex Nuts

P. Fence/Guard Hardware Bag

—Star Knobs M8-1.25 ................................ 2

—Fender Washers 8mm ............................ 2

—Hex Bolts M8-1.25 x 12........................... 2

—Phillips Head Screws M8-1.25 x 20 ........ 4

—Flat Washers 8mm ................................. 6

—Phillips Head Screws M4-.7 x 10 ............ 2

—Hex Nuts M4-.7 ....................................... 2

Q. Router Table Spacer Kit

—Spacers

—Hex Bolts M12-1.75 x 40 ......................... 5

—Hex Bolts M12-1.75 x 30 ......................... 2

—Lock Washers 12mm .............................. 7

R. Combo Wrench 8/10mm (not shown) ......... 1

S. Combo Wrench 12/14mm (not shown) ....... 1

T. Combo Wrench 27/30mm (not shown) ....... 1

⁄2 " ................................... 1

⁄4" .................................... 1

⁄4" ......................................... 1

⁄16"-18 x 1⁄2 " ................... 16

⁄8" ................................... 16

⁄16"-18 ................................... 16

⁄2 " ............................................. 7

Figure 5. Shaper assembly.

Figure 6. Shaper inventory components.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Model G0510Z (Mfd. Since 10/16)

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Hardware Recognition Chart

USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS.

Flat Head Cap Screw

-14-

5mm

Model G0510Z (Mfd. Since 10/16)

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo id using these products to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality metal protectant to prevent rust.

are toxic if inhaled. Only

area.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from the non-painted parts of the machine during clean up.

Figure 7. T23692 Orange Power Degreaser.

Model G0510Z (Mfd. Since 10/16)

-15-

Site Considerations

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Machine Data Sheet for the weight

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or apply a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely.

= Electrical Connection

Figure 8. Minimum working clearances.

-16 -

23"

27"

Model G0510Z (Mfd. Since 10/16)

Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to all goes smoothly, first clean any ered or coated in heavy-duty rust preventative (if applicable).

Needed for Setup and gather

listed items. To ensure the assembly process

parts that are cov-

Note: Sheet steel will often “spring” after it has been fabricated at the factory, occasionally making it difficult to line up precisely with other parts. Do not be surprised if the stand requires a bit of “persuasion” to fit together. On the other hand, if the parts just do not seem to work together, try switching parts around (such as cross braces).

To assemble the shaper:

1. Lay one stand side on the ground and attach

the two cross braces with four of the carriage bolts, washers, and hex nuts as shown in

Figure 9. DO NOT fully tighten the nuts and bolts at this time.

Figure 10. Stand fully assembled.

3. Place the shaper table upside down on the

two 4x4 blocks, as shown in Figure 11. Make sure the spindle DOES NOT touch the ground or the weight of the shaper may damage the spindle.

4. Place the stand assembly on the shaper and attach it with the remaining eight carriage bolts, washers and hex nuts, as shown in

Figure 11.

Figure 9. Attaching cross braces to stand side.

2. Attach the remaining stand side to the other

end of the cross braces in the same manner as step 1. The stand assembly should now look like Figure 10.

Model G0510Z (Mfd. Since 10/16)

Figure 11. Attaching stand to shaper unit.

5. Have an assistant help you turn the shaper

unit rightside-up.

6. Level the shaper, then tighten all of the assembly bolts on the stand.

-17-

7. Place the fence assembly over the studs that are already mounted to the shaper table.

8. Use the large diameter flat washers and star knobs to tighten the fence assembly to the table.

9. Mount the fence faces to the fence assembly with the Phillips head screws and flat washers, as shown in Figure 12.

Note: Make sure that the Phillips head

screws are beyond the outer surface of the fence faces.

12. Insert the mounting post into the bracket that is bolted to the back of the shaper table, and tighten the star knob to lock the mounting post in place.

13. Secure the attachment bar to the mounting post with the hex bolts.

14. Attach the safety guard with the Phillips head screws and hex nuts. The completed assembly of the safety guard should now look like

Figure 13.

Figure 12. Mounting fence faces to fence

assembly.

10. Place the straightedge against the fence faces and align them as close as possible.

11. Inspect the entire length of both fences for gaps that indicate the fences are not in a straight line with each other.

—If the fences are straight, then no further

adjustments are necessary.

—If the fences are not straight, then they

should be resurfaced on a jointer as one unit. Refer to Truing the Fence on Page

36 for instructions on how to do this.

Figure 13. Safety guard components correctly

assembled on shaper.

The guard protects the operator from inadvertent contact with the cutter which could cause serious personal injury. DO NOT operate the shaper with the guard removed. Always replace the guard before operation if it has been removed for machine service or maintenance.

-18-

Model G0510Z (Mfd. Since 10/16)

Preparing Spindle

DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine

ed results that can lead to serious injury,

for Test Run

To ensure your safety during the test run, make sure the spindle nut and rub collars are tight, or just completely remove the spindle nut and rub collars. If these items are loose during the Te st Run, they could fly off and strike operator or bystanders with great force.

To prepare the spindle for the test run:

1. Place a wrench on the spindle flats at the top

of the spindle.

2. Place a wrench on the drawbar nut located underneath the table (Figure 14) and make sure the spindle is tight.

Test Run

Once assembly is complete, and your assembled shaper looks like Figure 15, you are ready to test run the machine.

Spindle

Flats

Spindle

Nut

Rub

Collars

Drawbar

Nut

Figure 14. Checking spindle to make sure it is

tight (pulley guard removed for clarity).

3. Remove the spindle nut and all the installed rub collars.

may result in malfunction or unexpect-

death, or machine/property damage.

Figure 15. Model G0510Z assembled and ready

for a test run.

To test run machine:

1. Clear all setup tools away from machine.

2. Connect machine to power supply.

3. Turn FOR/REV direction switch located on

motor to FOR setting. Turn machine ON. Verify motor operation, and then turn machine OFF.

4. Switch motor direction to REV, and turn machine ON.

Motor should run smoothly and without vibra-

tion or unusual problems or noises in both directions.

Correct any strange or unusual nois-

es before operating machine further (see Troubleshooting on Page 32). Always disconnect machine from power when investigating or correcting problems. If problems persist, call Tech Support for help.

Model G0510Z (Mfd. Since 10/16)

Congratulations! The Test Run is now complete. Continue to Operations section.

-19 -

SECTION 4: OPERATIONS

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the

discussed later

in this manual

Due to the generic nature of this overview, it is

not

more about specific operations, manual and rienced research outside of this manual by reading "howto" books, trade magazines, or websites.

To reduce your risk of serious injury, read this entire manual BEFORE

To reduce risk of eye injury from flying

Operation Overview

To complete a typical shaping operation, the operator does the following:

1. Examines workpiece to make sure it is suit-

able for shaping.

machine controls/components

are easier to understand.

intended to be an instructional guide. To learn

read this entire

seek additional training from expe-

machine operators, and do additional

using machine.

chips or lung damage from breathing dust, always wear safety glasses and a respirator when operating this machine.

2. Chooses, installs, and adjusts shaper cutter

or router bit to desired height.

3. Adjusts fence to desired position then locks it in place.

4. Checks outfeed side of machine for proper fence support and to make sure workpiece can safely pass through cutter/bit without interference.

5. Removes any clothing, apparel, or jewelry that may become entangled in shaper.

6. Puts on safety glasses, respirator, and hearing protection.

7. Turns machine ON.

8. Verifies cutter rotation and feed direction.

9. Feeds workpiece through the cut while main-

taining firm pressure on workpiece against both table and fence, while always keeping hands and fingers out of the cutting path.

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

-20-

10. Turns machine OFF.

Model G0510Z (Mfd. Since 10/16)

Shaper Cutters or

Router Bits

Installing Cutters

Shaper Cutters

Pros—Shaper cutters are larger, more durable and generally last longer than router bits. If you plan on cutting many linear feet of a certain profile, then shaper cutters are the best choice.

Cons—Shaper cutters are more expensive than router bits and are generally larger, which makes them less compatible for small projects.

The Model G0510Z is ready to use shaper cutters when shipped. If you plan on using shaper cutters with your shaper, read Installing Cutters on this page.

Router Bits

Pros—Router bits are much cheaper than shaper cutters and come in a wider range of profiles and sizes. If you plan on making smaller projects that do not require many linear feet of cutting, then router bits are the best choice.

Cons—Router bits are not as durable as shaper cutters, and because of their small size, they lend themselves better to the faster speeds of a router.

If you plan to use router bits in your shaper, you must first convert the shaper to a router table. Refer to the Router Table Conversion instructions on Page 34 to learn how to do this.

The G0510Z operates at 13,200 RPM, and the provided spindle is designed for cutters. Always check the rated speed for any cutter before installing it. If the shaper is faster than the rated speed of the cutter, then the cutter may fly apart during operation and cause injury. Do not use cutters rated for speeds

lower than the spindle!

Tools Needed: Qty

Open-End Wrench 23mm.................................. 1

Open-End Wrench 8mm.................................... 1

To install shaper cutter:

1. DISCONNECT MACHINE FROM POWER!

2. Place a spacer or collar (if needed) at base of

spindle to support cut at desired height.

3. Place cutter on spindle and make sure cutter rotation direction is correct.

4. Place an appropriate spacer or collar (if needed) above cutter (refer to Page 26 for more information).

5. Place spindle washer on top of spacers/cutter, and thread on spindle nut (see Page 19).

6. Tighten spindle nut while holding spindle stationary with an 8mm wrench on spindle flats for leverage, as shown in Figure 16.

⁄2" bore

Model G0510Z (Mfd. Since 10/16)

Figure 16. Tightening spindle lock nut.

-21-

Installing Router Bits

Changing Rotation

In order to use router bits, you must first convert the shaper to a router table. Refer to the Router Table Conversion instructions on Page 36 to learn how to do this. The Model G0510Z comes

⁄2 " and 1⁄4" router bit collets for use with router

with bit shanks of the same size.

Always check the rated speed for any router bit before installing it. If the shaper is faster than the rated speed of the cutter, then the cutter may fly apart during operation and cause injury.

Do not use router bits rated for speeds lower than the spindle!

Tools Needed: Qty

Spindle Wrench 26mm ...................................... 1

Open-End Wrench 30mm ................................. 1

To install router bit:

Always check the direction of the cutter rotation before any shaping operation.

The G0510Z is equipped with a FOR/REV (forward and reverse) switch, as shown in Figure 18. In most cases, the shaper should be run in the FOR direction. If you are using router bits, always run the shaper in the FOR direction. Router bits are not designed to run backwards.

In some instances, it will be necessary to flip the cutter over and reverse the cutter rotation.

Whenever possible, mount the cutter so the stock is milled on the bottom side (the side away from the operator). This does a better job and it is safer for the operator. Refer to Rub Collars, Page 26.

1. DISCONNECT MACHINE FROM POWER!

2. Loosen collet nut and insert router bit all the way (see Figure 17).

3. Use spindle elevation lever (see Figure 17)

to raise spindle and gain access to spindle flats beneath table.

4. Hold spindle flats with spindle wrench, and tighten collet nut, as shown in Figure 17.

Hold 26mm

Spindle

Flats w/Flat

Wrench Here

Tighten

Collet Nut

Figure 18. FOR/REV switch.

-22-

Figure 17. Tightening collet nut.

Model G0510Z (Mfd. Since 10/16)

Adjusting Spindle

Height

The spindle height is adjustable to allow for precision positioning of cutter/bit exposure from the table surface.

After making adjustments, it is extremely important to always lock the spindle in place before operating the shaper. Otherwise, the spindle position can easily shift, causing inconsistent cutting results from workpiece to workpiece.

Fence Adjustments

Each side of the fence is independently adjustable to compensate for different cutting thicknesses and special shaping applications. One turn of the adjustment knob (see Figure 21) moves the split fence approximately material from the whole face of your workpiece, the outfeed fence should be adjusted to the proper offset to provide support for the workpiece as it passes over the cutter.

To adjust the fence for straight shaping:

/64" (.040"). When removing

To adjust cutter height:

1. Loosen spindle elevation lock shown in Figure 19.

Spindle

Elevation

Lock

Figure 19. Spindle elevation lock knob.

2. Move spindle up or down with elevation

adjustment lever, shown in Figure 20, until desired spindle height is obtained.

1. Loosen the lock handle (see Figure 21).

Fence Offset

Knob

Fence Offset

Lock Lever

Figure 21. Controls for fence adjustments.

2. Adjust the infeed fence so the cutter will

remove the desired amount of stock.

3. A test piece can help determine the best setting. Select the wood for the test piece that most closely resembles your actual workpiece.

Spindle Elevation Lever

Figure 20. Spindle elevation lever.

3. Lock spindle into position with lock knob.

Model G0510Z (Mfd. Since 10/16)

Note: To help determine the best setting,

select wood for a test piece that most closely resembles your actual workpiece.

4. Lock the infeed fence in position with the locking handle to prepare to make a test cut.

-23-

The fence may not always be perfectly parallel to miter slot; therefore, using miter gauge can cause binding and possible kickback of workpiece towards operator. DO NOT use miter gauge to feed material along fence face when straight shaping. Use a push stick and hold-downs to keep workpiece in position.

Straight Shaping

Attempting to operate the shaper without proper knowledge of the machine could cause serious injury or death! Read through the entire manual carefully before attempting to make any cuts with your shaper.

5. Turn the shaper ON and advance a 36" or

longer test sample of the desired cut about 8'', then stop. Swing the test piece away from the cutter and turn the machine OFF.

6. When the cutter comes to a complete stop, adjust the outfeed fence to support the new profiled edge. Lock the outfeed fence into position and retest. See Figures 22–23 for improper and proper outfeed fence positioning.

Figure 22. Improper outfeed fence adjustment.

When shaping straight stock, use the fence assembly. Refer to Fence Board Alignment on Page 36 for information on aligning fences. Grizzly offers hold-down accessories, or shopmade hold-downs can also be used to help guide workpiece.

To shape straight stock:

1. Install an appropriate cutter onto spindle.

2. Check the cutter rotation.

3. Adjust the spindle height for the desired cut.

4. Lock spindle height into position with the

spindle elevation lock.

5. Position the fences for your desired depth-ofcut.

6. Position the hold-down or other safety device (see Figures 24–25), and put on safety glasses and dust mask/respirator.

Figure 23. Proper outfeed fence adjustment.

-24-

Figure 24. Safety boards and push stick in use.

Model G0510Z (Mfd. Since 10/16)

Always use cutterhead guard, and only use a miter gauge to shape end of your workpiece.

Figure 25. Anti-kickback board buddies in use.

(Guard removed for clarity—ALWAYS use the

guard!)

Partial Face Removal

To partially remove stock face:

1. DISCONNECT MACHINE FROM POWER!

2. Adjust the infeed fence to the approximate

desired depth of cut, and lock the infeed fence in place.

3. Use a straightedge to adjust the outfeed fence to the same plane as the infeed fence, and lock the outfeed fence in place.

4. Set the right and left wood faces to barely clear the cutter (see Figure 27). This allows the maximum support possible for the workpiece while passing the cutter.

Note: Remember to tighten the wood fence

faces before starting the shaper.

Fence

7. To test your setup, run a scrap piece of stock through the shaper using your left hand to support the workpiece against the fence and your right hand to feed, as shown in Figure

26. Switch hands for clockwise rotation.

Figure 26.

8. Confirm the sample stock has been shaped

properly, make any final adjustments, and run the workpiece through the shaper.

Feeding a scrap piece into the shaper

to test the setup.

Workpiece

Figure 27. Lateral fence alignment.

5. Run a test piece through the shaper.

Direction Of Feed

Model G0510Z (Mfd. Since 10/16)

Figure 28. Partial feed fence adjustment.

-25-

Perimeter Cutting

Rub Collars

When a workpiece requires all sides to receive a shaped profile, it is important to begin with the end grain sides before cutting the long grain side. As a cutter approaches the edge of end grain, a small amount of tear-out will commonly occur. By running end grain edges first, the tear-out is removed when the long grain cuts are completed.

Completing cuts in multiple passes (when possible) rather than one heavy cut, will often produce cleaner results and can prolong cutter life.

To cut an edge around the workpiece perimeter:

1. Cut the workpiece sides (1 & 2) with the end grain first (see Figure 29).

2. Cut the sides (3 & 4) with the grain last to

make parallel with sides in previous step, or in sequence, as shown in Figure 29.

Rub collars are used when shaping curved or irregular workpieces, such as arched doors or round table tops, and to limit the depth of your cut. When using a solid rub collar, do not use excessive pressure when running your workpiece through the shaper. Otherwise, a groove may burn into your pattern and be transferred to your workpiece. Instead, take several passes, using lighter pressure against the rub collar.

There are two types of rub collars—solid and ball-bearing. While the Model G0510Z comes with solid rub collars, Grizzly carries an extensive line of ball bearing rub collars as upgrades. See

Accessories on Page 30.

Use rub collars in any of the following positions:

1. Rub collar below cutter: When the rub col- lar is placed below the cutter (see Figure

30), cut progress can be observed. However,

any unintentional movement may lift the workpiece into the cutter, damaging your work and creating a dangerous situation. We

DO NOT recommend using a rub collar in this position.

Direction of Feed

Figure 29. Starting perimeter cutting with the

end grain cut.

Not

Recommended!

Rub Collar

Rub

Below

Collar

Cutter

Figure 30. Cutting with rub collar below cutter.

-26-

Model G0510Z (Mfd. Since 10/16)

2. Rub collar above cutter: The cut cannot be seen during operation when the rub collar is above the cutter (see Figure 31). However, this offers some advantages—the stock is not affected by slight variations in thickness and accidental lifting will not damage the workpiece. Simply correct any change in height by repeating the operation.

Rub Collar

Above

Above Cutter

Irregular Shaping

Freehand shaping greatly increases chance that operator may lose control of workpiece; therefore, use a starting pin to increase control while freehand shaping. Loss of control could result in loss of fingers or other serious personal injury.

Irregular or freehand shaping takes a high degree of skill and dexterity. The fence assembly is not used in irregular shaping, so rub collars must be used. Refer to Rub Collars on Page 26 for details.

Figure 31. Cutting with rub collar above cutter.

3. Rub collar between two cutters: Using

a rub collar between two cutters offers the distinct advantage of performing two cuts at once or eliminating the need to change cutters for two different operations (see Figure

32). Notice that part of your workpiece edge remains uncut and rides along the rub collar.

Rub Collar

Rub

Between

Collar

Cutters

Figure 32. Using rub collar between cutters.

When doing freehand work, a starting pin must be used! The purpose of the starting pin

is to support the workpiece during the beginning of the cut. Your shaper is supplied with a starting pin that can be placed in one of the holes located in the shaper table. The work should be placed in the starting position, using the starting pin for support as illustrated in Figure 33.

Figure 33. Always feed against cutter rotation.

Model G0510Z (Mfd. Since 10/16)

-27-

Next, carefully swing the workpiece into the cutter while holding it firmly against the starting pin. After the cut has been started, the workpiece should be swung away from the starting pin and supported just by the rub collar, as shown by the broken line positions in Figure 33.

Note: Always feed against the rotation of the cutter.

Tools Needed: Qty

Open-End Wrench 8mm.................................... 1

Using a Starting Pin

1. DISCONNECT MACHINE FROM POWER!

Using a Starting Block

Sometimes the starting pin will not be in the most advantageous position. To remedy this situation, firmly clamp a board in the desired position to act as a starting block (see Figure 34). Some type of pivot point must be used.

Clamp

Pattern w/

Hand-Holds

2. Remove fence assembly by removing fence pivot knobs and flat washers and lifting fence free.

3. Use wrench to remove threaded fence pivot bolts.

4. Choose an appropriate cutter for your application and lock it in place.

5. Check cutter rotation.

6. Adjust spindle height to align your workpiece

to cutter.

7. Insert a starting pin into table surface, using pin location that best supports your workpiece.

8. Use some type of hold-down fixture and guard when doing freehand work.

9. To test your setup, run a scrap piece of wood stock through shaper using your left hand to support workpiece against starting pin and your right hand to feed. Keep firm pressure on your workpiece so it runs tight to rub collar. Feed against cutter rotation only.

Starting

Block

Figure 34. Starting fixture in place for jig.

The purpose of the starting block is to support the workpiece during the beginning of the cut. The workpiece is typically placed in the starting position, using the starting fixture for support, then swung into the cutter while holding the workpiece firmly against the starting fixture. After the cut has been started, the work is swung away from the starting fixture and is supported only by the rub collar. Always feed AGAINST the rotation of

the cutter and do not start cuts at corners in order to avoid kickback or grain tear-out.

When using a solid rub collar, do not use excessive pressure when running your workpiece through the shaper. Otherwise, a groove may burn into your pattern and be transferred to your workpiece. Instead, take several passes, using lighter pressure against the rub collar. If you find this to be a consistent problem, you may consider using ball bearing rub collars instead of solid collars. See Accessories on Page 30.

Incorrectly feeding stock—feeding WITH rotation of cutter—creates potentially uncontrollable feed situation that may pull stock from your hands. Follow instructions at all times or serious personal injury can occur.

-28-

Model G0510Z (Mfd. Since 10/16)

Pattern Work

Things to consider when making a pattern or fixture:

When using a pattern, a rub collar or ball bearing can be positioned either above, below, or between cutters.

The pattern is usually used when the entire edge is to be shaped or when many duplicate pieces are needed. Pattern work is particularly useful when rough cutting irregular shapes oversize and then shaping the edge in a simple two-step operation. A pattern, when attached to a workpiece by adding toggle clamps, hand-holds, or other safety devices, make a fixture. Figure 35 shows proper setup of pattern and bearing rub collar.

You have greater flexibility when choosing the correct diameter rub collar for pattern work than for non-pattern work. If you look at Figure 35, you will notice that the position of the pattern determines the depth of cut. In other words, your pattern size is dependent upon the inter-relationship of the rub collar cutting diameter, and the desired amount of material removed. Changing either the cutter or the rub collar will change the amount of material removed. Planning ahead, you can best decide which rub collars are best suited for your application.

Always perform test cuts on scrap stock to ensure pattern works as required.

• Use a material that will smoothly follow rub collar, ball bearing or fence.

• Secure workpiece to a pattern (on sides that will not be cut) with toggle clamps, or fasten with wood screws.

• Make your fixture stable! Use proven meth- ods and materials, and attach hand-holds for operator comfort and safety.

• Ensure clamps and hidden screws do not come into contact with cutter.

• Design your fixture so that all cutting occurs beneath workpiece.

• Always consider rub collar diameter for cor- rect depth-of-cut when designing your pattern.

• Make sure your workpiece rests flat on work table, not on work fixture.

• Remember, there are tremendous cutting forces involved. Fixtures must be solid and stable, and any workpiece must be firmly secured.

Rub

Template

Workpiece

Figure 35. The position of the pattern on the

workpiece and bearing size determines the

depth of cut.

Model G0510Z (Mfd. Since 10/16)

Collar

Use care in designing and making fixtures. Clamps and screws cannot touch the cutter, and the fixtures must be stable in use, with the workpiece resting on the shaper table, not on the fixture. The workpiece must be fixed securely to the jig.

-29-

SECTION 5: ACCESSORIES

Installing unapproved accessories may

order online at www.grizzly.com or call 1-800-523-4777

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

Basic Eye Protection

T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5

T23878—The Missing Shop Manual: Shaper

The tool information you need at your fingertips. In Missing Shop Manual: Shaper, woodworkers will find out how to best utilize this essential workshop tool, and how to get the most for their money by getting the most from their equipment. From carving decorative contours in wood to cutting perfect joints, woodworkers will discover the techniques and tips they need to maximize their shaper's performance. Filled with clear diagrams and instructions, this concise, pocket-sized portable manual is ideal for quick reference in the workshop.

T20502

T20452

T20503

H7194

Figure 36. Assortment of basic eye protection.

T20451

Figure 37. T23878 Shaper book.

H5565—Custom Molding Set

Make all the custom moulding you want with this four piece mould, C1390 multi form, C1524 crown mould and C1528 cove mould. Comes complete with wooden box.

Figure 38. Model H5565 Custom Molding Set.

⁄2 " shank set. Contains: C1383 face

-30-

Model G0510Z (Mfd. Since 10/16)

SECTION 6: MAINTENANCE

accidental startup, always disconnect machine from

Cleaning &

To reduce risk of shock or

power before adjustments, maintenance, or service.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Daily Check

• Loose mounting bolts.

• Damaged shaper bits.

• Clean/lubricate table and miter gauge.

• Worn or damaged wires.

• Any other unsafe condition.

Weekly Maintenance

• Check/clean/lubricate offset adjustment on fence

Monthly Check

• V-belt tension, damage, or wear.

• Clean/vacuum dust buildup from in and around cabinet and off motor.

• Check/lubricate spindle elevation housing.

Protecting

Cleaning the Model G0510Z is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. Blow out hard-to-reach areas with compressed air, and keep the spindle clear of wood dust and chips. If any resin has built up, use a resin dissolving cleaner to remove it.

Protect the unpainted cast iron table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep the table rust-free with regular applications of products like G96 SLIPIT

G2871—Boeshield G2870—Boeshield

Perfect for unpainted cast iron surfaces, this ozone-friendly protective spray penetrates deep and really holds up against corrosive environments. Lubricates metals for months and is also safe for use on most paints, plastics, and vinyls. Developed by Boeing engineers for aircraft applications—this is the best!

, or Boeshield® T-9.

T-9 12 oz Spray

T-9 4 oz Spray

Gun Treatment,

Annually

• Replace V-belt.

Lubrication

The only parts on this machine that require periodic lubrication is where the spindle cartridge rides on the elevation housing. Use a light grease or anti-seizing compound on the ways. The frequency of lubrication depends on the amount you use the shaper. As a habit, inspect this area at least once a month.

Model G0510Z (Mfd. Since 10/16)

Figure 39. Boeshield® T-9 spray.

-31-

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support.

gather the serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start or a breaker trips.

Machine stalls or is underpowered.

Machine has vibration or noisy operation.

1. Switch disabling lock installed.

2. Power supply switched OFF or at fault.

3. Plug/receptacle at fault/wired wrong.

4. Motor connection wired wrong.

5. Wall circuit breaker tripped.

6. Wiring open/has high resistance.

7. Start capacitor at fault.

8. Spindle switch at fault.

9. Motor at fault.

1. Workpiece material not suitable for machine.

2. Fence/jig loose or misaligned.

3. Motor wired incorrectly.

4. Plug/receptacle at fault.

5. Pulley slipping on shaft.

6. Motor bearings at fault.

7. Machine undersized for task.

8. Motor overheated.

9. Spindle switch at fault.

10. Motor at fault.

1. Motor or component loose.

2. Cutter at fault.

3. Spindle at fault.

4. Pulley loose.

5. Motor mount loose/broken.

6. Machine incorrectly mounted.

7. Motor fan rubbing on fan cover.

8. Motor bearings at fault.

1. Remove switch disabling lock.

2. Ensure power supply is ON/has correct voltage.

3. Test for good contacts; correct the wiring.

4. Correct motor wiring connections (Page 39).

5. Ensure circuit size is correct/replace weak breaker.

5. Check/ﬁx broken, disconnected, or corroded wires.

7. Test/replace if faulty.

8. Replace switch.

9. Test/repair/replace.

1. Only cut wood/ensure moisture is below 20%.

2. Adjust fence/jig.

3. Wire motor correctly (Page 39).

4. Test for good contacts/correct wiring.

5. Replace loose pulley/shaft.

6. Test/repair/replace.

7. Use correct, sharp cutter; reduce feed rate/depth of cut.

8. Clean motor, let cool, and reduce workload.

9. Test/replace switch.

10. Test/repair/replace.

1. Inspect/replace damaged bolts/nuts, and re-tighten.

2. Replace damaged cutter.

3. Tighten loose spindle; replace defective spindle or spindle cartridge.

4. Realign/replace shaft, pulley, set screw, and key.

5. Tighten/replace.

6. Tighten mounting bolts; relocate/shim machine.

7. Fix/replace fan cover; replace loose/damaged fan.

8. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

Note: Please

-32-

Model G0510Z (Mfd. Since 10/16)

Symptom Possible Cause Possible Solution

Workpiece is burned when cut.

Fuzzy grain. 1. Wood may have high moisture content or

Chipping. 1. Knots or conﬂicting grain direction in wood.

Divots in the edge of the cut.

1. Dull cutter.

2. Too slow of a feed rate.

3. Pitch build-up on cutter.

4. Cutter rotating in the wrong direction.

5. Taking too deep of a cut.

surface wetness.

2. Dull cutter.

2. Nicked or chipped cutter.

3. Feeding workpiece too fast.

4. Taking too deep of a cut.

5. Cutting against the grain of the wood.

1. Inconsistent feed speed.

2. Inconsistent pressure against the fence and rub collar.

3. Fence not adjusted correctly.

1. Replace cutter or have it professionally sharpened.

2. Increase feed speed.

3. Clean cutter with a blade and bit cleaning solution.

4. Reverse the direction of the cutter rotation.

5. Make several passes of light cuts.

1. Check moisture content and allow to dry if moisture is more than 20%.

2. Replace or have cutter professionally sharpened.

1. Inspect workpiece for knots and grain direction; only use clean stock.

2. Replace the cutter, or have it professionally sharpened.

3. Slow down the feed rate.

4. Take a smaller depth of cut. (Always reduce cutting depth when working with hard woods.)

5. Cut with the grain of the wood.

1. Move smoothly or use a power feeder.

2. Apply constant pressure.

3. Adjust fence.

Model G0510Z (Mfd. Since 10/16)

-33-

Router Table

5. Gently tap the bottom of the drawbar to knock

the spindle loose.

Conversion

To use router bits with the shaper, you must convert the shaper to a router table by installing the provided table spacers and router bit collet. This process typically takes approximately 20 minutes.

Tools Needed: Qty

Router Bit Adapter ............................................. 1

Spacers

Hex Bolts M12-1.75 x 40 .................................... 5

Hex Bolts M12-1.75 x 30 .................................... 2

Lock Washers 12mm ......................................... 7

Tools Needed: Qty

Flat Wrench 26mm ............................................ 1

Open-End Wrenches 8, 14, 17mm ...........1 Each

To convert shaper for use as a router table:

1. DISCONNECT SHAPER FROM POWER

⁄2 " ........................................................ 7

SOURCE!

6. Remove the spindle/drawbar assembly from the spindle cartridge.

7. Place the desired collet into the collet nut by pushing it in until it snaps into place (see Figure 41).

Collet Nut

Collet

Figure 41. Collet snapped into collet nut.

2. Remove the spindle lock nut and any cutters

or rub collars installed on the spindle.

3. Remove table from the shaper by undoing the seven bolts that secure it in place.

4. Loosen and remove the taper nut (see Figure

40) while holding the top of the spindle with a

wrench.

Taper Nut

8. Insert the collet into the spindle cartridge and tighten the collet nut until the collet is flush with the top of the collet nut, as shown in Figure 42.

Tighten Until

Surfaces Are Flush

Figure 42. Collet flush with top of collet nut.

Figure 40. Removing taper nut from drawbar.

-34-

Model G0510Z (Mfd. Since 10/16)

9. Place the table spacers over the table mounting holes on the shaper.

10. Place the table on the spacers and secure it to the shaper with the hex bolts from the router table spacer kit (see Figure 43).

7 Spacers

5 Long Bolts

To convert the router table to a shaper:

1. DISCONNECT SHAPER FROM POWER

SOURCE!

2. Remove any router bits that are installed in the collet.

3. Remove table and table spacers from the shaper by undoing the seven bolts that secure the table in place.

4. Replace the table with the original mounting bolts you removed when you converted the shaper for use as a router table.

5. Insert the spindle/drawbar assembly into the spindle cartridge.

6. Thread the drawbar nut onto the bottom of the drawbar with the taper side up.

2 Short

Bolts

Figure 43.

11. Save the removed table bolts for when you

need to covert the Model G0510Z back to use as a shaper.

Installing table spacers to convert

shaper to a router table.

Shaper Conversion

Use these procedures to convert the Model G0510Z from a router table to a shaper.

The Model G0510Z can still use shaper cutters without removing the table spacers, but you may not be able to use the full profile of all cutters with the table in this position.

7. Tighten the taper nut by holding another wrench on the spindle flats, as shown in Figure 44.

Spindle Flats

Taper Nut

Figure 44. Tightening taper nut to install shaper cutter spindle (pulley guard removed for clarity).

Tools Needed: Qty

Flat Wrench 26mm ............................................ 1

Wrench 14mm ................................................... 1

Wrench/Socket 17mm ........................................ 1

Wrench 8mm ..................................................... 1

Wrench 30mm ................................................... 1

Model G0510Z (Mfd. Since 10/16)

-35-

Fence Board

Alignment

For safe and accurate shaping, the fence boards must be parallel with one another so that they properly support the workpiece through the entire cutting operation.

Tools Needed Qty

Phillips Screwdriver #2 ...................................... 1

Precision Straightedge 24" ................................ 1

Shims ................................................. As Needed

Truing the Fence

A flat and properly aligned fence creates a safer, smoother cutting operation. A damaged or worn fence should be replaced. Be sure to replace BOTH fences at the same time to ensure each is properly flattened and align correctly.

To true the fence:

1. Ensure the bolts through the wood fence

facing on each side are tight and adequately countersunk.

To make the fence boards parallel:

1. DISCONNECT MACHINE FROM POWER!

2. Make sure the fence boards are even with

each other, then place the straightedge against both fence boards, as shown in Figure 45.

Straightedge

Figure 45. Example of aligning fence boards.

2. To align the fence faces, rotate the fence

offset knob so they are in alignment. Microadjust and check alignment with a straightedge.

3. If the fences are not coplanar with each other, remove both fences and resurface as one unit. You can perform this operation on a jointer, as shown in Figure 46.

Make sure screws are countersunk deep enough so workpiece will not come in contact with heads of screws! Check screw depth after each pass to ensure that screws will not contact knives!

— If there is a gap between the straight-

edge and the fence boards, use shims as needed between the fence boards and the mounting brackets to make the boards completely parallel with each other along their entire length.

-36-

Figure 46. Resurfacing fences on a jointer.

Model G0510Z (Mfd. Since 10/16)

Replacing the Spindle

Cartridge Assembly

The spindle cartridge assembly features factorysealed bearings. A sealed bearing requires no lubrication during its lifetime.

If a bearing fails, your shaper will probably develop a noticeable rumble, which increases when the machine is put under load. If allowed to worsen, overheating of the housing containing the bad bearing could occur, which may cause the bearing to seize and possibly damage other parts of the machine.

3. Take off the spindle pulley cover by removing the two mounting bolts shown in Figure 47.

Rather than disassemble the spindle cartridge to remove the bad bearings, Grizzly offers replacement spindle cartridge assemblies (Part# P0510Z317) as whole units, which makes replacement very simple. The whole procedure can be accomplished in 15-20 minutes.

Tools Needed: Qty

Flat Wrench 26mm ............................................ 1

Wrench/Socket 19mm ....................................... 1

Wrench 14mm ................................................... 1

Wrench 8mm ..................................................... 1

Replacement Spindle Cartridge Assembly ....... 1

To replace the spindle cartridge assembly:

1. DISCONNECT SHAPER FROM POWER

SOURCE!

2. Remove the spindle and drawbar from the spindle cartridge assembly. (Remove tapered drawbar nut and tap the drawbar up to knock it loose.)

Figure 47. Spindle pulley cover mounting bolts.

4. Loosen the two motor mount bolts, slide the

motor forward, and remove the V-belt.

5. Loosen the spindle lock knob.

6. Remove the cartridge nut on the bottom of

the spindle, as shown in Figure 48, and slide the pulley off.

Model G0510Z (Mfd. Since 10/16)

Figure 48. Loosening spindle cartridge nut.

7. Hold your hand under the spindle cartridge

and remove the elevation handle by unthreading it counterclockwise. The spindle cartridge should drop into your hand.

8. Install the new cartridge assembly in the reverse order of disassembly.

-37-

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

-38-

Model G0510Z (Mfd. Since 10/16)

The motor wiring shown here is current at the time of printing, but it may not match your machine. Always use the wiring diagram

Electrical Components & Wiring

Figure 49. ON/OFF switch. Figure 50. Forward/Reverse switch.

inside the motor junction box.

FWD/REV SWITCH

Neutral

Hot

Ground

120 VAC

5-15 Plug

(As Recommended)

ON/OFF SWITCH

(viewed from behind)

1 2 3

4 5 6

2 4

MOTOR

Ground

Start

Capacitor

200MFD 125VAC

Model G0510Z (Mfd. Since 10/16)

READ ELECTRICAL SAFETY

ON PAGE 38!

-39-

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

272

274

275

254

255

256

277

280

311

281

282

290

281

292

246

211

221

270

278-3

213

221 262

258

250

265

268

269

246

278-1

SECTION 9: PARTS

246

245

244

243

247

213

215

221

213

314

251

266

318

319

276

293

291

278-2

315

291

308

317

283

284

320

316

300V2-2

300V2-4

288

263

206

257

298

299

300V2

312

300V2-1

300V2-3

300V2-6

300V2-7

300V2-8

300V2-9

285

286

287

264

267

301

300V2-5

324

242

248

219

249

231

297

221

223

238

221

306 219

304

221

303

241

313

240

289

227

214

216 220

213

294

221 211

316

201

228

230

295V3

204

202

229

219

236-1

239

226

236-4

236-2

219

217

309

224

218

296

210A

211

206

205

232

233

236

236-3

310

208

221

209

307A-2

235

231

225

234

236-6

236-5

279

207

212

307A-1

307A

237

-40-

203

321 323322

Model G0510Z (Mfd. Since 10/16)

Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

201 P0510Z201 SIDE PANEL 241 P0510Z241 HEX NUT M6-1 202 P0510Z202 TIE BAR 242 P0510Z242 HALF COLLAR 203 P0510Z203 TAPER NUT M8-1.25 243 P0510Z243 PHLP HD SCR M6-1 X 12 204 P0510Z204 RUBBER FOOT 244 P0510Z244 ADJUSTING SCREW STUD 205 P0510Z205 FLAT WASHER 4MM 245 P0510Z245 STAR KNOB 8MM, PINNED 206 P0510Z206 HEX NUT M4-.7 246 P0510Z246 ROLL PIN 3 X 20 207 P0510Z207 EXT TOOTH WASHER 5MM 247 P0510Z247 FENCE BODY LEFT 208 P0510Z208 HEX NUT M5-.8 248 P0510Z248 CLAMP STUD 209 P0510Z209 CARRIAGE BOLT 5/16-18 X 1/2 249 P0510Z249 HEX NUT M12-1.75 210A P0510Z210A SHELF V2.07.07 250 P0510Z250 MOUNTING BRACKET 211 P0510Z211 HEX NUT 5/16-18 251 P0510Z251 HEX BOLT M8-1.25 X 30 212 P0510Z212 PHLP HD SCR M5-.8 X 12 254 P0510Z254 RUB COLLAR 1/2 X 1-3/16 X 3/16 213 P0510Z213 HEX BOLT M8-1.25 X 12 255 P0510Z255 RUB COLLAR 1/2 X 1-3/16 X 1/4 214 P0510Z214 TABLE SUPPORT 256 P0510Z256 RUB COLLAR 1/2 X 1-3/16 X 3/8 215 P0510Z215 SPINDLE PULLEY GUARD 257 P0510Z257 STAR KNOB BOLT M10-1.5 X 28 216 P0510Z216 LOCK WASHER 1/2" 258 P0510Z258 GUARD MOUNTING POST 217 P0510Z217 HEX BOLT M12-1.75 X 20 262 P0510Z262 GUARD ATTACHMENT BAR 218 P0510Z218 TABLE LEG 263 P0510Z263 PHLP HD SCR M4-.7 X 12 219 P0510Z219 FLAT WASHER 1/2" 264 P0510Z264 SAFETY GUARD 220 P0510Z220 HEX BOLT M12-1.75 X 25 265 P0510Z265 HOUSING BRACKET 221 P0510Z221 FLAT WASHER 3/8" 266 P0510Z266 HEX BOLT M12-1.75 X 30 223 P0510Z223 BELT GUARD 267 P0510Z267 CLAMP SLEEVE RIGHT 224 P0510Z224 WORKING TABLE 268 P0510Z268 CLAMP SLEEVE LEFT 225 P0510Z225 TABLE INSERT 1-3/4" 269 P0510Z269 STUFF RING 226 P0510Z226 TAPER PIN 270 P0510Z270 LOCK BAR 227 P0510Z227 CLAMP STUD 272 P0510Z272 STAR KNOB 12MM, PINNED 228 P0510Z228 FLAT WASHER 5/16" 274 P0510Z274 SPINDLE NUT 229 P0510Z229 STAR KNOB (FEMALE) M8-1.25 275 P0510Z275 SAFETY WASHER 230 P0510Z230 FENCE BODY RIGHT 276 P0510Z276 SPINDLE CARTRIDGE 231 P0510Z231 FENCE 1 PC 277 P0510Z277 CUTTER SPINDLE V2.02.08 232 P0510Z232 FLAT WASHER 8MM 278-1 P0510Z278-1 ROUTER BIT COLLET NUT 233 P0510Z233 PHLP HD SCR M8-1.25 X 20 278-2 P0510Z278-2 ROUTER BIT COLLET 1/2" 234 P0510Z234 TABLE INSERT 1-3/8" 278-3 P0510Z278-3 ROUTER BIT COLLET 1/4" 235 P0510Z235 PHLP HD SCR M4-.7 X 25 279 P0510Z279 UNPLUG MACHINE LABEL 236 P0510Z236 COMPLETE MITER GAUGE 280 P0510Z280 INT RETAINING RING 47MM 236-1 P0510Z236-1 MITER BAR 281 P0510Z281 BALL BEARING 6204 236-2 P0510Z236-2 MITER GAUGE BODY 282 P0510Z282 SPINDLE HOUSING 236-3 P0510Z236-3 FLAT WASHER 6MM 283 P0510Z283 BEARING CONE 236-4 P0510Z236-4 STAR KNOB M6-1 X 16 284 P0510Z284 COIL SPRING 236-5 P0510Z236-5 POINTER 285 P0510Z285 SET SCREW M8-1.25 X 8 236-6 P0510Z236-6 PHLP HD SCR M4-.7 X 8 286 P0510Z286 SPRING COLLAR 237 P0510Z237 CARTRIDGE NUT M18-1.5 287 P0510Z287 STUD M12-1.75 X 355 238 P0510Z238 LOCK WASHER 3/8" 288 P0510Z288 DRAWBAR M8-1.25 X 130 V2.02.08 239 P0510Z239 LOCK HANDLE M12-1.75 289 P0510Z289 SLIP-ON HANDLE 12MM 240 P0510Z240 PHLP HD SCR M6-1 X 12 290 P0510Z290 BEARING SLEEVE

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

Model G0510Z (Mfd. Since 10/16)

-41-

Parts List Cont.

REF PART # DESCRIPTION REF PART # DESCRIPTION

291 P0510Z291 LOCK WASHER 12MM 306 P0510Z306 HEX BOLT M12-1.75 X 35 292 P0510Z292 SPINDLE PULLEY 307A P0510Z307A ON/OFF PADDLE SWITCH 293 P0510Z293 KEY 4 X 4 X 20 307A-1 P0510Z307A-1 SWITCH REAR COVER V2.07.07 294 P0510Z294 READ MANUAL LABEL 307A-2 P0510Z307A-2 SWITCH FRONT COVER V2.07.07 295V3 P0510Z295V3 MACHINE LABEL CSA V3.03.17 308 P0510Z308 FWD/REV SWITCH 296 P0510Z296 SAFETY GLASSES LABEL 309 P0510Z309 MOTOR CORD 297 P0510Z297 V-BELT A29 310 P0510Z310 POWER CORD 14G 298 P0510Z298 MOTOR PULLEY 311 P0510Z311 WAVY WASHER 45MM 299 P0510Z299 SET SCREW M6-1 X 10 312 P0510Z312 KEY 5 X 5 X 22 300V2 P0510Z300V2 MOTOR 1HP 120V 1-PH V2.10.16 313 P0510Z313 STRAIN RELIEF 300V2-1 P0510Z300V2-1 FAN COVER 314 P0510Z314 STRAIN RELIEF 300V2-2 P0510Z300V2-2 FAN 315 P0510Z315 FWD/REV SWITCH 300V2-3 P0510Z300V2-3 CAPACITOR 125V 200M (3" X 1") 316 P0510Z316 ELECTRICITY LABEL 300V2-4 P0510Z300V2-4 CAPACITOR COVER 317 P0510Z317 SPINDLE CARTRIDGE ASSEMBLY

300V2-5 P0510Z300V2-5 WIRING BOX 318 P0510Z318 HEX BOLT M12-1.75 X 40 300V2-6 P0510Z300V2-6 CENTRIFUGAL SWITCH 319 P0510Z319 RUB COLLAR 1/2 X 1-3/16 X 1/2 300V2-7 P0510Z300V2-7 CONTACT PLATE 320 P0510Z320 ROUTER TABLE SPACER KIT 300V2-8 P0510Z300V2-8 BALL BEARING 6204ZZ (FRONT) 321 P0510Z321 COMBO WRENCH 8/10MM 300V2-9 P0510Z300V2-9 BALL BEARING 6204ZZ (REAR) 322 P0510Z322 COMBO WRENCH 12/14MM 301 P0510Z301 HEX BOLT M8-1.25 X 35 323 P0510Z323 COMBO WRENCH 27/30MM 303 P0510Z303 HEX NUT M8-1.25 324 P0510Z324 FLAT WRENCH 27MM 304 P0510Z304 MOTOR MOUNT PLATE

-42-

Model G0510Z (Mfd. Since 10/16)

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics

3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____ 20+ Years

6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+

____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood

____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:

7. Do you think your machine represents a good value? _____ Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Grizzly G0510Z User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

Contact Info

Manual Accuracy

Identification

SECTION 1: SAFETY

Safety Instructions for Machinery

Additional Safety for Shapers

SECTION 2: POWER SUPPLY

SECTION 3: SETUP

Needed for Setup

Unpacking

Inventory

Hardware Recognition Chart

Cleanup

Site Considerations

Assembly

Test Run

SECTION 4: OPERATIONS

Operation Overview

Installing Cutters

Installing Router Bits

Changing Rotation

Fence Adjustments

Straight Shaping

Partial Face Removal

Perimeter Cutting

Rub Collars

Irregular Shaping

Pattern Work

SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Schedule

Lubrication

SECTION 7: SERVICE

Troubleshooting

Shaper Conversion

Truing the Fence

SECTION 8: WIRING

Wiring Safety Instructions

Electrical Components & Wiring

SECTION 9: PARTS

WARRANTY & RETURNS