Page 1
3
⁄4 HP SHAPER
MODEL G0510
INSTRUCTION MANUAL
COPYRIGHT © NOVEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
ONLINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE
CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE. CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVI-
OUS VERSIONS ARE NOT AVAILABLE ONLINE.
Page 2
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause
cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement, and
other masonry products.
• Arsenic and chromium from chemically treated
lumber.
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to filter out microscopic particles.
Page 3
Table Of Contents
PAGE
1. SAFETY ....................................................................................................................................2
SAFETY RULES FOR ALL TOOLS................................................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR SHAPERS................................................4
2. INTRODUCTION........................................................................................................................5
3. CIRCUIT REQUIREMENTS ......................................................................................................6
110V OPERATION ............................................................................................................6
GROUNDING ....................................................................................................................7
EXTENSION CORDS ........................................................................................................7
4. IDENTIFICATION ......................................................................................................................8
CONTROLS & FEATURES................................................................................................8
5. SET UP ......................................................................................................................................9
UNPACKING......................................................................................................................9
PIECE INVENTORY ..........................................................................................................9
HARDWARE RECOGNITION CHART ............................................................................10
CLEAN UP ......................................................................................................................11
SITE CONSIDERATIONS................................................................................................11
STAND ASSEMBLY ..................................................................................................12-13
FENCE ASSEMBLY ........................................................................................................13
SAFETY GUARD ............................................................................................................14
TEST RUN ......................................................................................................................14
6. OPERATIONS..........................................................................................................................15
ROTATION ......................................................................................................................15
CUTTER INSTALLATION ................................................................................................16
SPINDLE HEIGHT ..........................................................................................................16
FENCE ADJUSTMENT....................................................................................................17
STRAIGHT SHAPING......................................................................................................18
PARTIAL FACE REMOVAL ............................................................................................19
PERIMETER CUTTING ..................................................................................................19
RUB COLLARS................................................................................................................20
IRREGULAR SHAPING..............................................................................................21-22
PATTERN WORK ......................................................................................................22-23
SHAPER ACCESSORIES ..............................................................................................23
7. MAINTENANCE ......................................................................................................................24
GENERAL ........................................................................................................................24
LUBRICATION ................................................................................................................24
TABLE..............................................................................................................................24
SCHEDULE......................................................................................................................25
V-BELT TENSION............................................................................................................25
MAINTENANCE LOG ......................................................................................................26
8. SERVICE ADJUSTMENTS ......................................................................................................27
PULLEY ALIGNMENT ....................................................................................................27
SPINDLE BEARINGS ................................................................................................27-28
TRUING THE FENCE......................................................................................................28
9. REFERENCE INFO ..................................................................................................................29
MACHINE DATA ..............................................................................................................30
WIRING DIAGRAM ..........................................................................................................31
PARTS BREAKDOWN AND PARTS LISTS ..............................................................32-33
WARRANTY AND RETURNS..........................................................................................34
Page 4
G0510 3⁄4 HP Shaper
-2-
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept at a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
7. NEVER FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not
designed.
1. KEEP GUARDS IN PLACE and in working
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered
areas and benches invite accidents.
4. NEVER USE IN DANGEROUS ENVIRONMENT. Do not use power tools in
damp or wet locations, or where any flammable or noxious fumes may exist. Keep
work area well lighted.
Safety Instructions For Power Tools
SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD
result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY
result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words which are intended to convey the level
of importance of the safety messages. The progression of symbols is described below.
Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.
NOTICE
Page 5
G0510 3⁄4 HP Shaper
-3-
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause
a drop in line voltage resulting in loss of
power and overheating. Your extension
cord must also contain a ground wire and
plug pin. Always repair or replace extension cords if they become damaged.
Minimum Gauge for Extension Cords
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear
is recommended. Wear protective hair covering to contain long hair.
11. ALWAYS USE SAFETY GLASSES. Also
use face or dust mask if cutting operation
is dusty. Everyday eyeglasses only have
impact resistant lenses, they are NOT
safety glasses.
12. SECURE WORK. Use clamps or a vise to
hold work when practical. It’s safer than
using your hand and frees both hands to
operate tool.
13. NEVER OVERREACH. Keep proper foot-
ing and balance at all times.
LENGTH
AMP RATING 25ft 50ft 100ft
0-6 18
16 16
7-10 18
16 14
11-12 16
16 14
Safety Instructions For Power Tools
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
15. DISCONNECT TOOLS before servicing
and changing accessories, such as blades,
bits, cutters, and the like.
16. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in off
position before plugging in. Also, the magnetic switch on this machine may start if the
switch gets bumped hard enough.
17. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recommended accessories. The use of improper
accessories may cause risk of injury.
18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, binding of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
20. NEVER USE UNDER THE INFLUENCE of
alcohol or drugs, or when tired.
21. NEVER ALLOW UNSUPERVISED OR
UNTRAINED PERSONNEL TO OPERATE THE MACHINE. Make sure any
instructions you give in regards to the operation of the machine are approved, correct,
safe, and clearly understood.
Page 6
G0510 3⁄4 HP Shaper
-4-
Additional Safety Instructions For The Shaper
1. DO NOT PLACE YOUR HANDS WITHIN
6 INCHES of the cutters. Never pass your
hands directly over or in front of the cutter.
As one hand approaches the 6-inch radius
point, move it in an arc motion away from
the cutter to the outfeed side and reposition that hand more than 6 inches beyond
the cutter.
2. DO NOT SHAPE STOCK SHORTER
THAN 6 INCHES without special fixtures
or jigs. Where practical, shape longer
stock and cut to size.
3. BLIND CUT WHENEVER POSSIBLE.
This keeps the cutter on the underside of
the workpiece and provides a distance
guard for the operator.
4. ALWAYS ROTATE THE SPINDLE BY
HAND, with the machine unplugged, to
test any new setup to ensure proper cutter
clearance before starting the machine.
5. WHEN SHAPING CONTOURED WORK
and using a rub collar, DO NOT start out at
a corner. See the rub collar section further
on in the manual. The danger of kick-back
is increased when the stock has knots,
holes, or foreign objects in it. Warped
stock should be run through a jointer
before you run it through a shaper.
6. KEEP ANY UNUSED PORTION OF THE
CUTTER BELOW THE TABLE SURFACE.
7. NEVER ATTEMPT TO REMOVE TOO
MUCH MATERIAL IN ONE PASS. Several
light passes are safer and give a cleaner
finish.
8. THE USE OF PUSH STICKS AS SAFETY
DEVICES in some applications is smart; in
others it can be quite dangerous. If the
push stick comes in contact with the cutter
on the end grain, it can fly out of your hand
like a bullet—potentially causing serious
injury. We recommend using some type of
fixture, jig, or hold-down device as a safer
alternative. Use a guard, or other type of
protective device at all times.
9. ALWAYS FEED AGAINST THE ROTATION OF THE CUTTER.
10. USE OVERHEAD GUARD WHEN FENCE
IS NOT IN PLACE.
11. NEVER OPERATE THE SHAPER WITHOUT THE SECOND LOCKING NUT IN
PLACE over the spindle nut.
Like all power tools, there is danger associated with the Model G0510 Shaper.
Accidents are frequently caused by lack of
familiarity or failure to pay attention. Use
this tool with respect and caution to lessen
the possibility of operator injury. If normal
safety precautions are overlooked or
ignored, serious personal injury may occur.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious personal injury, damage to equipment or poor
work results.
Page 7
G0510 3⁄4 HP Shaper
-5-
SECTION 2: INTRODUCTION
We are proud to offer the Grizzly Model G0510
Shaper. The Model G0510 is part of a growing
Grizzly family of fine woodworking machinery.
When used according to the guidelines set forth in
this manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzly’s commitment to customer satisfaction.
The Model G0510 is intended for home use. This
shaper incorporates a
3
⁄4 HP, 110V, single-phase
motor with full forward/reverse capabilities. It also
operates at either 8900 RPM for maximum versatility.
A number of shaper cutters for the Model G0510
are available through Grizzly. Please refer to the
Grizzly catalog or our website at www.grizzly.com
for more details.
We are also pleased to provide this manual with
the Model G0510. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It represents our effort to produce the best documentation possible. If you have any comments regarding this manual, please write to us at the address
below:
Grizzly Industrial, Inc.
C
/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
Most important, we stand behind our machines. If
you have any service questions or parts requests,
please call or write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
Web Site: http://www.grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0510 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at
www.grizzly.com
. Any updates to your machine
will be reflected in these manuals as soon as they
are complete. Visit our site often to check for the
latest updates to this manual!
Read the manual before
assembly and operation.
Become familiar with
the machine and its
operation before beginning any work. Serious
personal injury may
result if safety or operational information is not
understood or followed.
Page 8
G0510 3⁄4 HP Shaper
-6-
SECTION 3: CIRCUIT REQUIREMENTS
110V Operation
The Model G0510 Shaper motor is prewired to
operate at 110V and includes a 110V plug similar
to the illustration in Figure 1.
Under normal 110V use, the motor draws approximately 10 amps. We recommend a 15 amp circuit
breaker or a 15 amp slow-blow fuse.
We recommend using a dedicated circuit, (i.e.,
the Model G0510 should provide the only draw
from that circuit). If frequent circuit failures occur
when using the shaper, contact our Service
Department or your local electrical contractor.
Figure 1. Typical 110V 3-prong plug and outlet.
NOTICE
The Model G0510 cannot be rewired for
220V operation! Attempting to do this will
void the warranty and will ruin the machine.
Page 9
G0510 3⁄4 HP Shaper
-7-
Grounding
In the event of a malfunction or breakdown,
grounding provides electric current a path of least
resistance to reduce the risk of electric shock.
This tool is equipped with an electric cord having
an equipment grounding conductor. Improper
connections of the electrical-grounding conductor
can result in the risk of electric shock. The conductor with green or green and yellow striped
insulation is the electrical grounding conductor. If
repair or replacement of the electric cord or plug
is necessary, do not connect the equipment
grounding conductor to a live terminal.
We have covered some basic electrical
requirements for the safe operation of your
machine. These requirements are not necessarily comprehensive. You must be sure
that your particular electrical configuration
complies with local and state codes. Ensure
compliance by checking with your local
municipality or a licensed electrician.
If you find it necessary to use an extension
cord with this machine:
• Only use a cord that is rated for hard service
(Grade S).
• Only use a cord that contains a grounding
prong.
• Use at least a 18 gauge cord if the cord is 25
feet long or less.
• Use at least a 16 gauge cord if the cord is
between 26-50 feet.
• Use at least a 14 gauge cord if the cord is
between 51-100 feet.
Extension Cords
This machine must have a ground prong in
the plug to help ensure that it is grounded.
DO NOT remove the ground prong from plug
to fit into a two-pronged outlet! If the plug
will not fit the outlet, have the proper outlet
installed by a qualified electrician.
Electrocution or fire may
result if this machine is
not grounded correctly.
Verify that any existing
electrical outlet and circuit
you intend to plug into is
actually grounded. DO
NOT use the machine if it
is not grounded.
Check with a qualified electrician or one of our
service personnel if the grounding instructions are
not completely understood, or if you are in doubt
as to whether the tool is properly grounded.
Page 10
G0510 3⁄4 HP Shaper
-8-
SECTION 4: IDENTIFICATION
Controls & Features
To help you understand the set up and operation
instructions, we recommend that you become
familiar with the basic features of your new
shaper.
Please match up the list below with the letters in
Figures 2 and 3 to identify the shaper controls
and features.
A. Cutterhead Guard
B. Fence
C. Starting Pin
D. Spindle
E. Spindle Elevation Handle
F. ON/OFF Switch
G. Spindle Elevation Lock
H. Miter Gauge
I. Fence Lock
J. Fence Adjustment Knob
K. Forward/Reverse Switch
Figure 2. Model G0510 front view controls and
features.
Figure 3. Model G0510 rear view controls and
features.
A
B
C
D
F
G
I
J
H
E
K
Page 11
G0510 3⁄4 HP Shaper
-9-
SECTION 5: SET-UP
Unpacking
The Model G0510 3⁄4 HP Shaper is shipped from
the manufacturer in a carefully packed carton. If
you discover the machine is damaged after you
have signed for delivery, and the truck and driver
are gone, you will need to file a freight claim with
the carrier. Save the container and all packing
materials for possible inspection by the carrier or
its agent. Without the packing materials, filing a
freight claim can be difficult. If you need assis-
tance determining whether you need to file a
freight claim, or with the procedure to file one,
please contact our Customer Service.
Piece Inventory
After all the parts have been removed from the
carton, you should have:
• Shaper Unit
• Miter Gauge
• Fence Boards
• Safety Guard
• Stand (4pcs)
• Adjustable Fence (3pcs)
• Hardware
–Rubber Feet ..........................................4
–Hex Bolt M6-1.0 x 12 ............................4
–Hex Nut M6-1.0......................................4
–Flat Washer
3
⁄8" ....................................20
–Carriage Bolt M8-1.25 x 20..................16
–Hex Nut M8-1.25..................................20
–Slot Head Screws ..................................4
–Flat Washer
5
⁄16" ....................................4
In the event that any non-proprietary parts are
missing (e.g. a nut or a washer), we would be glad
to replace them, or for the sake of expediency,
replacements can be obtained at your local hardware store.
When you are completely satisfied with the condition of your shipment, you should inventory its
parts.
NOTICE
A full parts list and breakdown can be found
towards the end of this manual. For easier
assembly, or to identify missing parts,
please refer to the detailed illustrations at
the end of the manual.
The Model G0510 weighs
approximately 155 lbs.
DO NOT over-exert yourself while unpacking or
moving your machine—
get assistance or use a
fork lift.
Page 12
G0510 3⁄4 HP Shaper-10-
Hardware Recognition Chart
Use this chart to match up hardware
pieces during the assembly process!
#
10
Lock
Nut
Wing
Nut
S
A
W
D
I
A
R
E
H
M
E
T
⁄8''
E
R
5
1
⁄4''
Thumb
Screw
Phillips
Head
5
⁄16''
3
⁄8''
7
Cap
Screw
⁄16''
Screw
Carriage
Bolt
Hex
1
⁄2''
Setscrew
5
⁄8''
Head
Bolt
Lock
Washer
MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE
4mm
6mm
5mm
10mm
8mm
15mm
20mm
Washer
1
⁄4''
3
⁄8''
1
⁄2''
5
⁄8''
25mm
10mm
30mm
35mm
40mm
45mm
12mm
LINES ARE 1MM APART
50mm
55mm
60mm
⁄16'' INCH APART
1
65mm
16mm
70mm
75mm
LINES ARE
Countersunk
Phillips
Head
Screw
Flange
Bolt
Phillips
Head
Hex
Bolt
Hex
Nut
5
⁄16''
7
⁄16''
9
⁄16''
3
⁄4''
7
⁄8''
1''
11⁄4''
1
⁄2''
1
3
⁄4''
1
2
1
⁄4''
2
1
⁄2''
2
3
⁄4''
2
3
Slotted
Screw
A
S
H
W
D
I
A
R
9
⁄16''
M
E
T
E
R
E
Button
Head
D
I
A
A
H
S
W
R
E
M
E
T
⁄2''
E
R
1
Screw
Phillips
Head
Sheet
Metal
Screw
D
I
A
R
12mm
D
I
A
D
I
A
M
M
E
T
E
R
D
I
A
R
M
E
H
E
S
T
E
A
R
W
M
4mm
E
T
E
R
D
I
A
R
M
E
E
H
T
S
E
A
R
W
6mm
E
T
E
R
A
S
S
W
H
A
S
A
E
H
E
W
E
H
W
R
10mm
R
8mm
WASHERS ARE MEASURED BY THE INSIDE DIAMETER
D
I
A
R
W
H
S
A
M
E
T
7
⁄16''
E
R
D
I
R
A
M
E
W
H
S
E
3
T
⁄8''
E
R
D
I
A
R
M
E
E
5
T
⁄16''
E
A
R
W
D
I
A
R
M
E
H
E
1
S
⁄4''
T
A
E
R
W
D
I
R
A
E
M
H
E
S
T
A
E
R
W
#
10
E
H
S
A
Page 13
G0510 3⁄4 HP Shaper
-11-
Clean Up
The unpainted surfaces are coated with a waxy oil
to protect them from corrosion during shipment.
Remove this protective coating with a solvent
cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. To clean thoroughly,
some parts may need to be removed. For opti-
mum performance from your machine, make
sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlorine-
based solvents as they may damage painted surfaces should they come in contact. Always follow
the manufacturer’s instructions when using any
type of cleaning product.
Do not use gasoline or
other petroleum-based
solvents to clean with.
They have low flash
points which make them
extremely flammable. A
risk of explosion and
burning exists if these
products are used.
Do not smoke while using
solvents. A risk of explosion or fire exists and may
result in serious personal
injury.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingested.
Always work in well-ventilated areas far from
potential ignition sources
when dealing with solvents. Use care when disposing of waste rags and
towels to be sure they do
not create fire or environmental hazards.
Site Considerations
FLOOR LOAD
Your new shaper represents a moderate weight
load in a small sized footprint. Most shop floors
will be adequate for the weight of this machine;
however, some floors may require additional support. Contact an architect or structural engineer if
you have any question about the ability of your
floor to handle the weight.
WORKING CLEARANCES
Working clearances can be thought of as the distances between machines and obstacles that
allow safe operation of every machine without limitation. Consider existing and anticipated machine
needs, size of material to be processed through
each machine, and space for auxiliary stands or
work tables. Also consider the relative position of
each machine for efficient material handling. Be
sure to allow yourself sufficient room to safely run
your machines in any foreseeable operation.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminate
shadow and prevent eye strain. Electrical circuits
should be dedicated or large enough to handle
combined motor amp loads. Outlets should be
located near each machine so power or extension
cords are not obstructing high-traffic areas. Be
sure to observe local electrical codes for proper
installation of new lighting, outlets or circuits.
Make your shop “child
safe.” Ensure that your
workplace is inaccessible to
children by closing and
locking all entrances when
you are away. DO NOT allow
unsupervised children or
visitors in the shop at any
time.
Page 14
G0510 3⁄4 HP Shaper
-12-
Stand Assembly
Wear safety glasses during the entire assembly
process. Failure to comply may result in serious
personal injury.
Some metal parts may
have sharp edges on
them after they are
formed. Please examine
the edges of all metal
parts before handling
them. Failure to do so
could result in injury.
Disconnect power from
the machine when performing any maintenance, assembly or
adjustments. Failure to
do this may result in serious personal injury.
!
Figure 5. Rubber foot assembly order.
Figure 6. Attaching rubber feet to stand
assembly.
Figure 4. Attaching cross bars to stand side.
3. Attach the 4 rubber feet to the bottom of the
side panels with the M6-1.0x12 hex bolts,
M6-1.0 hex nuts and
3
/8" flat washers provid-
ed. See Figures 5 and 6.
The Model G0510 Shaper features an A-frame
stand.
To assemble the stand:
1. Lay one stand side on the ground and attach
the cross bars with the M8 carriage bolts,
3
⁄8"
washers, and M8 hex nuts as shown in
Figure 4. DO NOT fully tighten the nuts and
bolts at this time.
2. Attach the second stand side to the assem-
bly. Note—At this point, the assembly will be
somewhat wobbly. Have an assistant hold
the assembly in place while you attach the
nuts and bolts.
Page 15
G0510 3⁄4 HP Shaper
-13-
Fence Assembly
6. Have an assistant help you turn the shaper
unit rightside-up.
7. Level the shaper with a carpenter’s level,
then tighten all of the assembly bolts on the
stand.
NOTE: Sheet steel will often “spring” after it has
been fabricated at the factory, occasionally making it difficult to line up precisely with other parts
without a bit of effort. Do not be surprised if the
stand requires a bit of “persuasion” to fit together.
On the other hand, if the parts just do not seem to
work together, try switching parts around (such as
crossbars). If that does not work, call our service
department and we will help you remedy the situation.
Figure 7. Attaching stand to shaper unit.
The Model G0510 Shaper comes with a two-piece
adjustable fence. The wood fence pieces included
with the Model G0510 are pre-drilled and counterbored to allow the slotted mounting screws to
rest below the wood surface once they are tightened. Note—Most woodworkers like to replace
the wood pieces on the fence with wider and
thicker boards. This gives the user greater stability and a larger bearing surface.
The following procedure will ensure that the
fence is parallel with itself and square with the
table:
1. Ensure that the bolts on each side are tight
and adequately countersunk.
2. To align the wood fences, adjust one or both
fence halves so they are in close alignment.
Micro-adjust and check the alignment with a
good straightedge.
3. If the boards are not coplanar with each
other, resurface the wooden fences as one
unit. You can perform this operation on a jointer.
NOTICE
If you resurface your fence faces, make
sure the fence mounting bolt holes are
countersunk deep enough so the jointer
knives will not come in contact with the
heads of the bolts!
4. Once you are satisfied that the fence is co-
planar, mount the fence assembly on the
shaper table. The mounting studs are already
attached to the table. All you will need to do
is remove the nuts, place the fence assembly
on the studs and retighten the nuts.
4. Place the shaper table upside down on two
sturdy blocks that are at least 3
1
⁄2" off the
ground as shown in Figure 7. Make sure the
spindle DOES NOT touch the ground or the
weight of the shaper may damage the spindle.
5. Place the stand assembly on the shaper and
attach it with the M8 carriage bolts,
3
⁄8" wash-
ers, and M8 hex nuts as shown in Figure 7.
Page 16
G0510 3⁄4 HP Shaper
-14-
Safety Guard
Assembly
The guard protects the operator from inadvertent contact with the cutter which could
cause serious personal injury. DO NOT
operate the shaper with the guard removed.
Always replace the guard before operation if
it has been removed for machine service or
maintenance.
The Model G0510 features a clear acrylic safety
guard that is designed to deflect wood chips away
from the operator.
To attach the guard:
1. Slip the support rod into the hole in the brack-
et that is bolted to the back of the shaper
table. See Figure 8.
Figure 8. Support rod attached to bracket.
2. Adjust the height of the safety guard.
3. Lock the bracket knob to keep the safety
guard in place.
Once assembly is complete, you are ready to test
run the machine.
Test Run
DO NOT attempt to investigate or adjust the
machine while it is running. Wait until the
machine is turned off, unplugged and all
working parts have come to a complete stop
before you do anything!
Turn on the power supply at the main panel.
Press the START button. Make sure that your finger is poised on the STOP button, just in case
there is a problem. The shaper should run
smoothly, with little or no vibration or rubbing noises. Strange or unnatural noises should be investigated and corrected before operating the
machine further.
If the shaper seems to be running correctly, check
the directional switch. The spindle should be
rotating in a counterclockwise direction when the
switch is in the FORWARD position. Run the
Model G0510 for a short time to ensure that the
moving parts are working properly with no excessive vibration. If any problem develops, correct it
before attempting to use the machine.
If you cannot locate the source of unusual noises,
feel free to contact our service department for
help.
Page 17
G0510 3⁄4 HP Shaper
-15-
Always wear a dust mask
when operating this
shaper. Using this
machine produces sawdust that may cause
short and long-term respiratory illness.
SECTION 6: OPERATIONS
Wear safety glasses during the entire operation
process. Failure to comply may result in serious
personal injury.
Disconnect power from
the machine when performing any maintenance, assembly or
adjustments. Failure to
do this may result in serious personal injury.
!
Keep loose clothing out
of the way of machinery
and keep hair pulled
back during operations.
NOTICE
The following section was designed to give
instructions on the basic operations of this
shaper. However, it is in no way comprehensive of every shaper application. WE
STRONGLY RECOMMEND that you read
books, trade magazines, or get formal training to maximize the potential of your shaper.
Figure 9. FWD/REV switch.
Rotation
Your shaper is equipped with a FWD/REV (forward and reverse) switch. See Figure 9. In many
instances, it will be necessary to flip the cutter
over and reverse the cutter rotation. Whenever
possible, mount the cutter so the board is milled
on the bottom side (the side away from the operator). This does a better job and it is safer for the
operator.
Always check the direction of the cutter rotation before any shaping operation.
Page 18
G0510 3⁄4 HP Shaper
-16-
Cutter Installation
Your shaper operates at 8900 RPM. Always use
1
/2” shaper cutters and never attempt to use router
bits!
To install a shaper cutter:
1. Disconnect the shaper from the power
source!
2. Place an appropriate spacer or collar (if
needed) at the base of the spindle for support.
3. Place the cutter on the spindle. Make sure
the rotation is correct for your application.
4. Use spacers or collars as needed for your
particular application.
5. Place the spindle washer on top of the spacers/cutter, and thread on the locknut.
6. Tighten the nuts while holding the spindle
stationary. Use a wrench on the notches at
the top of the spindle for leverage. See
Figure 10.
Spindle Height
To adjust the cutter height:
1. Loosen the spindle lock shown in Figure 11.
2. Move the spindle up or down with the eleva-
tion adjustment handle, shown in Figure 12,
until the desired position is obtained.
3. Lock the spindle into position.
Figure 12. Spindle elevation adjustment handle.
Figure 11. Spindle height lock knob.
Figure 10. Tightening spindle lock nut.
Page 19
G0510 3⁄4 HP Shaper
-17-
Figure 13. Fence adjustments.
Read through the entire manual carefully
before attempting to make any cuts with
your shaper. Otherwise, serious personal
injury could occur.
Lock Handle
Adjustment Knob
Fence Adjustments
The fence is a two-piece adjusting system. Each
fence is independently adjustable to compensate
for different cutting thicknesses and special shaping applications. See Figure 13. One turn of the
knob moves the split fence approximately
3
/64"
(.040"). When removing material from the whole
face of your workpiece, the outfeed fence should
be adjusted to the proper offset to provide support
for the workpiece as it passes over the cutter.
To adjust the fence for straight shaping:
1. Loosen the lock handle.
2. Adjust the infeed fence by turning the knurled
adjustment knobs, so the cutter will remove
the desired amount of stock.
3. A test piece can help determine the best set-
ting. Select the wood for the test piece that
most closely resembles the actual workpiece.
4. Lock the infeed fence in position with the
locking handle to prepare to make a test cut.
5. Turn the shaper ON and advance a 36" or
longer test sample of the desired cut about
8'', then stop. Swing the test piece away from
the cutter and turn the machine OFF.
6. When the cutter comes to a complete stop,
adjust the outfeed fence to support the new
profiled edge. Lock the outfeed fence into
position and retest. See Figure 14 and
Figure 15 for improper and proper outfeed
fence positioning.
The miter gauge should not be used to feed
material along the fence face when straight
shaping. Use a push stick and hold-downs
to keep the workpiece in position. The fence
may not always be perfectly parallel to the
miter slot; therefore, using the miter gauge
can cause binding and possible kickback of
the workpiece towards the operator. Serious
personal injury could occur if this happens.
Figure 14. Improper fence adjustment.
Figure 15. Proper fence adjustment.
Page 20
Straight Shaping
G0510 3⁄4 HP Shaper
-18-
When shaping straight stock, use the fence
assembly. See the fence adjustment section for
information on aligning fences.
To shape a piece of straight stock:
1. Select the appropriate cutter and lock it onto
the spindle.
2. Check cutter rotation.
3. Adjust the spindle height to align the work-
piece to the cutter. See the spindle height
section for details.
4. Lock the spindle height into position.
5. Position the fences for your desired depth of
cut. See the fence adjustment section for
details.
6. Use a hold-down, or other safety device (see
Figures 16 and 17), and put on your safety
glasses and dust mask.
7. Make a sample cut on a scrap piece of wood
to check your adjustments.
8. If everything is correct, run your stock
through the shaper using your left hand to
support the workpiece against the fence and
your right hand to feed (if the rotation is counterclockwise) as shown in Figure 18. Switch
hands for clockwise rotation. Note—Only use
the miter gauge to shape the ends of your
workpiece.
Figure 16. Safety boards and push stick in use.
Figure 17. Anti-kickback board buddies in use.
(Guard removed for clarity—ALWAYS use the
guard!)
Figure 18. Feeding workpiece into shaper, wear-
ing safety glasses and dust mask.
Page 21
G0510 3⁄4 HP Shaper
-19-
Partial Face Removal Perimeter Cutting
Figure 19. Partial feed fence adjustment.
If the face of the workpiece will only be partially removed, observe the following steps:
1. Adjust the infeed fence to approximately the
desired depth of cut, and lock the infeed
fence in place.
2. Use a straightedge to adjust the outfeed
fence to the same plane as the infeed fence,
and lock the outfeed fence in place.
3. Set the right and left wood faces to barely
clear the cutter. This allows the maximum
support possible for the workpiece while
passing the cutter. Remember to tighten
down the wood facing before starting the
shaper.
4. Run a test piece through the shaper. See
Figure 19.
Figure 20. Cut sides with end grain first.
If an edge around the perimeter of a workpiece
is to be cut, observe these steps:
1. Cut the sides with end grain first.
2. Cut the sides with the grain last, or in the
sequence shown in Figure 20.
Page 22
G0510 3⁄4 HP Shaper
-20-
Rub Collars
Rub collars are used when shaping curved or
irregular workpieces, such as arched doors or
round table tops, and to limit the depth of your cut.
There are two types of rub collars—solid and ballbearing. While the Model G0510 comes with solid
rub collars, we carry an extensive line of ball bearing rub collars as upgrades. See the current
Grizzly catalog or www.grizzly.com
for listings.
Rub collars may be used in any of the following positions:
1. Rub collar below the cutter: When the rub
collar is placed below the cutter, See Figure
21, the progress of the cut can be observed.
However, any unintentional movement may
lift the workpiece into the cutter, damaging
your work and creating a dangerous situation. We DO NOT recommend using the rub
collar in this position.
Figure 21. Cutting with rub collar below cutter.
2. Above the cutter: When the rub collar is used
above the cutter, the cut cannot be seen. See
Figure 22. This offers some advantage—the
stock is not affected by slight variations in
thickness and accidental lifting will not damage the workpiece. Simply correct any
change in height by repeating the operation.
3. Between two cutters: Using a rub collar
between two cutters has the distinct advantage of performing two cuts at once or eliminating the need to change cutters for two
different operations. Figure 23. Notice that
part of the edge is left uncut. The uncut portion rides on the rub collar.
Figure 22. Cutting with rub collar above cutter.
Figure 23. Using rub collar between cutters.
Page 23
G0510 3⁄4 HP Shaper
-21-
Freehand shaping greatly increases the
chance that the operator may lose control of
the workpiece; therefore, use a starting pin
to increase control while freehand shaping.
Loss of control could result in loss of fingers or other serious personal injury.
Irregular Shaping
Irregular or freehand shaping takes a high degree
of skill and dexterity. The fence assembly is not
used in irregular shaping, so rub collars must be
used. See the rub collar section for details. Also,
unless your jig is designed to touch the rub collar
before contacting the blade, a starting fixture must
be used to begin your cut.
When doing freehand work, a starting pin
must be used. The purpose of the starting pin is
to support the workpiece during the beginning of
the cut. Your shaper is supplied with a starting pin
that can be placed in one of the holes located in
the shaper table. The work should be placed in
the starting position, using the starting pin for support as illustrated in Figure 24.
Next, swing the work into the cutter while holding
the workpiece firmly against the starting pin. After
the cut has been started, the work should be
swung away from the starting pin and is supported just by the rub collar, as shown by the broken
line positions in Figure 24.
ALWAYS FEED AGAINST THE ROTATION OF
THE CUTTER.
Figure 24. Always feed against cutter rotation.
Incorrectly feeding stock—feeding WITH the
rotation of the cutter—creates a potentially
uncontrollable feed situation may pull stock
from your hands. Follow the above instruction all the time or serious personal injury
can occur.
For irregular shaping:
1. Remove the fence assembly.
2. Choose the appropriate cutter for your appli-
cation and lock it in place.
3. Check the rotation of the cutter.
4. Adjust the spindle height to align your work-
piece to the cutter.
5. Insert a starting pin into the table surface,
using the pin location that best supports your
work.
6. Use some type of hold-down fixture and
guard when doing freehand work.
7. Make a sample cut on a piece of scrap wood.
8. If everything is correct, feed your workpiece
along the cutter, using firm pressure to keep
your work against the rub collar. Feed
AGAINST the cutter rotation only.
Page 24
G0510 3⁄4 HP Shaper
-22-
Sometimes the starting pin will not be in the most
advantageous position. To remedy this situation,
firmly clamp a board in the desired position to act
as a starting fixture. See Figure 25. Some type of
pivot point must be used.
Figure 25. Starting fixture in place for jig.
The purpose of the starting fixture is to support
the workpiece during the beginning of the cut. The
workpiece is typically placed in the starting position, using the starting fixture for support, then
swung into the cutter while holding the workpiece
firmly against the starting fixture. After the cut has
been started, the work is swung away from the
starting fixture and is supported only by the rub
collar. Always feed AGAINST the rotation of
the cutter and do not start cuts at corners.
When using a solid rub collar, do not use excessive pressure when running your workpiece
through the shaper. Otherwise, a groove may
burn into your pattern and be transferred to your
workpiece. Instead, take several passes, using
lighter pressure against the rub collar. If you find
this to be a consistent problem, you may consider
using ball bearing rub collars instead of solid collars.
Figure 26. Rub collar determines depth of cut.
Pattern
Rub Collar
Pattern Work
When using a pattern, the rub collar can be positioned either above, below, or between cutters.
The pattern is usually used when the entire edge
is to be shaped or when many duplicate pieces
are needed. Pattern work is particularly useful
when rough cutting irregular shapes oversize and
then shaping the edge in a simple two-step operation. A pattern can be incorporated into a fixture
by way of adding toggle clamps, hand holds, or
other safety devices.
You have greater flexibility when choosing the
correct diameter rub collar for pattern work than
for non-pattern work. If you look at Figure 26, you
will notice that the position of the pattern determines the depth of cut. In other words, your pattern size is dependent upon the inter-relationship
of cutting circle, the desired amount of material
removed and the rub collar size. The cutting circle
is the given in the equation, while the pattern and
the rub collar size are the variables. Changing
one or both of these will change the amount of
material removed. Planning ahead, you can best
decide which rub collars are best suited for your
application.
Page 25
G0510 3⁄4 HP Shaper
-23-
Shaper Accessories
Many experienced shaper users regularly use
proven shop-made fences and safety guards to
augment their shaping operations.
Here are some basic accessories and their
uses:
• Zero Clearance Fence — A shop-made
fence with an opening only as large as the
cutter, so that only the part of the cutter
being used is exposed.
• Box Fence — A shop-made box that com-
pletely surrounds the cutter. A one-piece
fence is attached that allows only the thickness of the board to pass underneath, thereby completely shielding the operator from
exposure to the spinning cutter. A clear plexiglass window on top of the box allows the
operator to view the workpiece during cutting.
Because of the wide range of fences and guards
that can be built in the shop, explaining their construction is beyond the scope of this manual. We
strongly recommend that you read shaper books,
trade magazines, or get formal training to learn
more about these.
When making a pattern, jig, or fixture, here are
a few things to consider:
1. Use a material that will smoothly follow the
rub collar or fence.
2. Secure your workpiece (on the three sides
that will not be cut) with toggle clamps, or fasten the workpiece to the jig with wood
screws.
3. Make the jig stable, using proven methods
and materials, and fasten the hand holds for
operator comfort and safety.
4. Secure your workpiece on three sides with
toggle clamps or fasten the workpiece to the
fixture with wood screws. Make sure they do
not protrude through the workpiece.
5. Ensure that clamps and hidden screws do not
come into contact with the cutter.
6. Design your fixture so that all cutting occurs
underneath the workpiece.
7. Always consider cutting circle and rub collar
diameter for correct depth of cut when
designing your pattern.
8. Make sure the workpiece rests flat on the
table, not on the fixture.
9. Remember, there is tremendous cutting force
on the workpiece. Fixtures must be solid, stable and the workpiece must be firmly
secured.
NOTICE
Use care in designing and making fixtures.
Clamps and screws cannot touch the cutter,
and the fixtures must be stable in use,
with the workpiece resting on the shaper
table, not on the fixture. The workpiece
must be fixed securely to the jig.
Page 26
G0510 3⁄4 HP Shaper
-24-
SECTION 7: MAINTENANCE
Lubrication
The only parts on this machine that require periodic lubrication is where the spindle cartridge
rides on the elevation housing. Use a light grease
or anti-seizing compound on the ways . The frequency of lubrication depends on the amount you
use the shaper. As a habit, inspect this area at
least once a month.
Regular periodic maintenance on your Model
G0510 Shaper will ensure its optimum performance. Make a habit of inspecting your shaper
each time you use it. Check for the following conditions and repair or replace when necessary.
1. Loose mounting bolts.
2. Worn switch.
3. Worn or damaged cords and plugs.
4. Damaged V-belt.
5. Any other condition that could hamper the
safe operation of this machine.
General
Table
The table and other non-painted surfaces on the
Model G0510 should be protected against rust
and pitting. Wiping the table clean after every use
ensures that moisture from wood dust is not
allowed to trap moisture against bare metal surfaces.
Tables can be kept rust-free with regular applications of products like SLIPIT
®
or Boeshield® T-9.
For long term storage you may want to consider
products like Kleen Bore's Rust Guardit™.
Disconnect power from
the machine when performing any maintenance. Failure to do this
may result in serious personal injury.
!
Page 27
G0510 3⁄4 HP Shaper
-25-
Schedule
Regularly blow out hard to reach areas with com-
pressed air and keep the spindle clear of wood
dust and chips. Always wear a dust mask when
using compressed air this way.
For every 1 hour of use, clean and wipe down
with Boeshield™ T-9 or SLIPIT
®
:
• Table and miter gauge slide
• Fence faces
For every 5 hours of use, clean and oil:
• Offset adjustment mechanisms on fence
Once a year, replace the V-belt.
V-Belt Tension
You should be able to deflect the belt 1⁄4" with
moderate finger pressure. This may seem tight
compared to most other V-Belts, but since the belt
is small and runs fast, this much tension is necessary. The V-Belt will slip if too loose and squeal
or cause vibration if too tight. Adjust the tension if
necessary.
To adjust V-Belt tension:
1. Make sure the pulleys are properly aligned.
2. Loosen the two motor mount plate bolts and
slide the motor left or right to modify the belt
tension. Keep the pulleys aligned.
3. Tighten the motor mount plate bolts, test the
tension, and check pulleys.
4. Repeat steps 2-3 until tension is correct, and
pulleys are aligned.
Page 28
G0510 3⁄4 HP Shaper
-26-
Maintenance Performed/Notes
Approximate Hours Of Use
Maintenance Log
Date
Page 29
G0510 3⁄4 HP Shaper -27-
Pulley Alignment
SECTION 8: SERVICE ADJUSTMENTS
Improper pulley alignment sharply reduces the
effectiveness of power transmission and belt life
expectancy.
To align the pulleys:
1. Unplug shaper from the power source!
2. Remove the spindle pulley cover.
3. Visually check the alignment of the V-belt
while moving the spindle elevation through its
full range of motion. If the motor pulley is in
proper alignment with the spindle pulley, the
V-belt should never move higher or lower
than the upper and lower limits of the motor
pulley.
—If the V-belt does move higher or lower
than the upper or lower limits of the motor
pulley, then the motor pulley must be adjusted.
4. You can align the motor pulley by raising or
lowering it along the motor shaft. Loosen the
setscrews and tap into the desired position
with a dead blow hammer.
Disconnect power from
the machine when performing any service
adjustments. Failure to
do this may result in serious personal injury.
Figure 27. Spindle pulley cover mounting bolts.
Spindle Bearings
The spindle bearing housing equipped with the
Model G0510 features factory-sealed bearings. A
sealed bearing requires no lubrication during its
lifetime.
Should a bearing fail, your shaper will probably
develop a noticeable rumble, which will increase
when the machine is put under load. If allowed to
get worse, overheating of the journal containing
the bad bearing could occur. If the bad bearing is
not replaced, it will eventually seize—possibly
doing damage to other parts of the machine.
Bearings are standard sizes and can be replaced
through Grizzly.
You must remove the complete bearing housing
assembly to replace the bearings.
To remove the bearing housing assembly:
1. Unplug shaper from the power source!
2. Take off the spindle pulley cover by removing
the two mounting bolts shown in Figure 27.
3. Remove the two spindle nuts on the bottom
of the spindle as shown in Figure 28.
!
Page 30
G0510 3⁄4 HP Shaper
-28-
Truing The Fence
To ensure that the fence is parallel with itself
and square with the table:
1. Ensure that the bolts through the wood facing
on each side are tight and adequately countersunk.
2. To align the wood facing, adjust one or both
fence halves so they are in close alignment.
Micro-adjust and check the alignment with a
straightedge.
3. If the wood fences are not coplanar with each
other, resurface as one unit. You can perform
this operation on a jointer as shown in Figure
30.
4. Remove the elevation handle by unthreading
it counterclockwise.
5. Move the spindle up and down, and feel the
spindle pulley hit against the bottom of the
spindle housing bracket. Pull the spindle up
with force to knock off the spindle pulley.
6. Pull the spindle straight up and out of the
spindle housing.
7. Remove the retaining ring shown in Figure
29.
NOTICE
Make sure the screws are countersunk deep
enough so the workpiece will not come in
contact with the heads of the screws! Check
the screw depth after each pass to ensure
that the screws will not contact knives!
Figure 28. Loosening lower spindle nuts.
Figure 29. Removing bearing retaining ring.
Figure 30. Resurfacing fences on a jointer.
8. Use a press to remove the bearings from the
bracket housing. If you do not have access to
a press, take the spindle assembly and your
new bearings to a local machine shop and
have them replace the bearings for you.
9. Spindle installation is the reverse of removal.
Page 31
G0510 3⁄4 HP Shaper
-29-
The following pages contain general machine
data, parts diagrams/lists and Warranty/Return
information for your Model G0510 3/4 HP Shaper.
If you need parts or help in assembling your
machine, or if you need operational information,
we encourage you to call our Service
Department. Our trained service technicians will
be glad to help you.
If you have comments dealing specifically with
this manual, please write to our Bellingham,
Washington location using the address in Section
2: Introduction. The specifications, drawings, and
photographs illustrated in this manual represent
the Model G0510 as supplied when the manual
was prepared. However, due to Grizzly’s policy of
continuous improvement, changes may be made
at any time with no obligation on the part of
Grizzly. Whenever possible, though, we send
manual updates to all owners of a particular tool
or machine. Should you receive one, add the new
information to this manual and keep it for reference.
We have included some important safety measures that are essential to this machine’s operation. While most safety measures are generally
universal, Grizzly reminds you that each workshop is different and safety rules should be considered as they apply to your specific situation.
We recommend you keep a copy of our current
catalog for complete information regarding
Grizzly's warranty and return policy. If you need
additional technical information relating to this
machine, or if you need general assistance or
replacement parts, please contact the Service
Department listed in Section 3: Introduction.
Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines, and your local
library are good places to start.
SECTION 9: REFERENCE INFO
The Model G0510 was specifically designed
for SHAPING. DO NOT modify and/or use
this machine for any other purpose.
Modifications or improper use of this tool
will void the warranty. If you are confused
about any aspect of this machine, DO NOT
use it until you have answered all your questions. Serious personal injury may occur.
Page 32
G0510 3⁄4 HP Shaper
-30-
Design Type...................................................................................................... Floor Model
Overall Dimensions:
Table ..........................................................................................................17
3
⁄4" x151⁄2"
Height (Includes Fence) ........................................................................................37
1
⁄4"
Height From Table To Floor ..................................................................................34
1
⁄4"
Width ........................................................................................................................27"
Depth ........................................................................................................................22"
Fence Boards........................................................................................2
3
⁄4" x 111⁄2" ea.
Weight (Shipping)..............................................................................................176 lbs.
Weight (in place) ..............................................................................................167 lbs.
Footprint ....................................................................................................18
7
⁄8" x 165⁄8"
Capacities:
Spindle Sizes ............................................................................................................
1
⁄2"
Spindle Lengths ......................................................................................................2
7
⁄8
"
Spindle Travel............................................................................................................
7
⁄8"
Spindle Capacity Under Nut ....................................................................................2
3
⁄8"
Table Counterbore ..................................................................................2
7
⁄8
" x
3
⁄8
Deep
Max. Cutter Diameter ..............................................................................................2
7
⁄8"
Spindle Speeds ............................................................................................8900 RPM
Spindle Bearings ..............................................Shielded, Permanently Lubricated Ball
Construction:
Table ..................................................................................................Ground Cast Iron
Fence Assembly..............................................................................................Cast Iron
Body Assembly ..............................................................................................Cast Iron
Base....................................................................................................Pre-formed Steel
Motor:
Type ............................................................................TEFC Capacitor-Start Induction
Horsepower ..........................................................................................................
3
⁄
4 HP
Phase ⁄ Voltage............................................................................Single-Phase / 110 V
Switch ..........................................................................................................Reversible
Amps..........................................................................................................................10
Cycle at RPM ............................................................................60 Hertz at 3450 RPM
Bearings ..................................................................Sealed & Permanently Lubricated
Specifications, while deemed accurate, are not guaranteed.
MODEL G0510 3⁄4 HP SHAPER
Customer Service #: (570) 326-3806 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MACHINE DATA
SHEET
Page 33
G0510 3⁄4 HP Shaper -31-
G0510 110 VOLT WIRING DIAGRAM
To Power Supply
110V
6
2
2
1
ON/OFF
FWD/REV
3
3
1
2
FR
4
5
2
Motor Wires
6
4
5
2
1 - WHITE
2 - BLACK
3 - GREEN
4 - GRAY
5 - BLUE
6 - RED
Page 34
G0510 3⁄4 HP Shaper
-32-
72
73
53
70
52
71
78-1
78-2
78-3
76
60
62
58
68
69
74
75
59
50
65
66
51
116
115
112
77
108
56
99
98
63
57
100
61
67
64
97
101
23
106
105
104
102
49
103
48
21
42
43
79
46
45
22
44
47
35
3429
27
14
19
20
13
28
94
30
36
37
16
26
17
41
38
31
39
32
33
25
24
15
79
18
96
109
110
93
80
81
111
82
83
84
90
91
92
74A
85
86
87
89
113
88
114
12
11
116
10
8
7
9
95
107
6
5
4
3
2
1
Page 35
G0510 3⁄4 HP Shaper
-33-
1 P0510003 SIDE PANEL
2 P0510002 TIE BAR
3 PB02M HEX BOLT M6-1.0 X 12
4 P0510004 RUBBER FOOT
5 PW02 FLAT WASHER 3/8"
6 PN01M HEX NUT M6-1.0
7 PW02 FLAT WASHER 3/8"
8 PN03M HEX NUT M8-1.25
9 PCB06M CARRIAGE BOLT M8-1.25 X 12
10 P0510010 SHELF
11 PN03M HEX NUT M8-1.25
12 PW02 FLAT WASHER 3/8"
13 PB06M HEX BOLT M8-1.25 X 12
14 P0510014 TABLE SUPPORT
15 P0510015 SPINDLE PULLEY GUARD
16 PW02 FLAT WASHER 3/8"
17 PB03M HEX BOLT M8-1.25 X 16
18 P0510018 TABLE LEG
19 PW01 FLAT WASHER 1/2"
20 PB25M HEX BOLT M12-1.75 X 25
21 PW02 FLAT WASHER 3/8"
22 PB06M HEX BOLT M8-1.25 X 12
23 P0510023 BELT GUARD
24 P0510024 WORKING TABLE
25 P0510025 TABLE INSERT
26 P0510026 TAPER PIN
27 P0510027 CLAMP STUD
28 PW07 FLAT WASHER 5/16"
29 PWN03 WING NUT 5/16"-18
30 P0510030 FENCE BODY RIGHT
31 P0510031 WOODEN FENCE
32 PW06 FLAT WASHER 1/4"
33 P0510033 SLOT HEAD SCREW
34 PW07 FLAT WASHER 5/16"
35 PN03M HEX NUT M8-1.25
36 PW01 FLAT WASHER 1/2"
37 P0510037 COIL SPRING
38 P0510038 SPRING COLLAR
39 P0510039 LOCK HANDLE
41 PS14M PHIL HD SCREW M6-1.0 X 12
42 P0510042 HALF COLLAR
43 PSB26M CAP SCREW M6-1.0 X 12
44 P0510044 ADJUSTING SCREW STUD
45 P0510045 HAND KNOB
46 PRP16M ROLL PIN 3 X 25
47 P0510047 FENCE BODY LEFT
48 P0510048 CLAMP STUD
49 PN09M HEX NUT M12-1.75
50 P0510050 MOUNTING BRACKET
51 PB26M HEX BOLT M8-1.25 X 30
52 PW02 FLAT WASHER 3/8"
53 PN03M HEX NUT M8-1.25
56 P0510056 STUD BOLT
57 P0510045 HAND KNOB
58 P0510058 HEX POST
59 PB06M HEX BOLT M8-1.25 X 12
60 PW02 FLAT WASHER 3/8"
61 PN04M HEX NUT M4-0.7
REF PART # DESCRIPTION
REF PART # DESCRIPTION
62 P0510062 HOLD DOWN BAR
63 PS02M PHIL HD SCREW M4-0.7 X 12
64 P0510064 RING GUARD
65 P0510065 HOUSING BRACKET
66 PB27M HEX BOLT M12-1.75 X 30
67 P0510067 CLAMP SLEEVE RIGHT
68 P0510068 CLAMP SLEEVE LEFT
69 P0510069 STUFF RING
70 P0510070 LOCK BAR
71 PRP02M ROLL PIN 3 X 16
72 P0510045 HAND KNOB
73 PRP02M ROLL PIN 3 X 16
74 P0510074 UPPER SPINDLE NUT
74A P0510074A LOWER SPINDLE NUT
75 P0510075 SAFETY WASHER
76 P0510076 CUTTER SPINDLE
77 P0510077 BEARING COVER
78-1 P051078-1 RUB COLLAR 1/2 X 1 X 3/8
78-2 P051078-2 RUB COLLAR 1/2 X 1 X 1/4
78-3 P051078-3 RUB COLLAR 1/2 X 1 X 3/16
79 PLABEL-26 UNPLUG MACHINE LABEL
80 PR23M INT RETAINING RING 40MM
81 P6203 BALL BEARING 6203ZZ
82 P0510082 SPINDLE HOUSING
83 P0510083 BEARING CONE
84 P0510084 COIL SPRING
85 PSS20M SETSCREW M8-1.25 X 8
86 P0510086 SPRING COLLAR
87 P0510087 STUD
88 PN06M HEX NUT M5-.08
89 P0510089 KNOB
90 P0510090 COLLAR
91 P6203 BALL BEARING P6203ZZ
92 P0510092 SPINDLE PULLEY
93 PK14M KEY 5 X 5 X 18
94 PLABEL-12 READ MANUAL LABEL
95 P0510095 ID/WARNING LABEL
96 PLABEL-11 SAFETY GLASSES LABEL
97 PVA30 V-BELT A-30
98 P0510098 MOTOR PULLEY
99 PSS04M SETSCREW M6-1.0X12
100 P0510100 MOTOR
101 P0510101 CARRIAGE BOLT
102 PW02 FLAT WASHER 3/8"
103 PN03M HEX NUT M8-1.25
104 P0510104 MOTOR MOUNT PLATE
105 PW01 FLAT WASHER 1/2"
106 PSB26M CAP SCREW M6-1.0X12
107 P0510107 ON/OFF SWITCH
108 P0510108 SWITCH BRACKET
109 P0510109 WIRE CORD
110 P0510110 WIRE CORD
111 P0510111 WAVY WASHER
112 PK01M KEY 5 X 5 X 22
113 P0510113 STRAIN RELIEF
114 P0510113 STRAIN RELIEF
115 P0510115 FWD/REV SWITCH
116 PLABEL-14 ELECTRICITY LABEL
Page 36
G0510 3⁄4 HP Shaper
-34-
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
WARRANTY AND RETURNS
117 PS19M PHLP HD SCR M5-.8 X 6
118 P0510118 POINTER
119 P0510119 KNURLED KNOB
120 P0510120 FLAT WASHER
121 P0510121 MITER GAUGE BODY
122 P0510122 MITER BAR
123 PW06M FLAT WASHER 12MM
REF PART # DESCRIPTION
REF PART # DESCRIPTION
124 PLW05M LOCK WASHER 12MM
125 PLW04M LOCK WASHER 8MM
126 PW01M FLAT WASHER 8MM
127 PS08M PHLP HD SCR M5-.0 X 12
128 PTLW02M EXT TOOTH WASHER 5MM
129 P0510129 COMPLETE MITER GAUGE
Page 37
G0510 3⁄4 HP Shaper -35-
CUT ALONG DOTTED LINE
9. How many of your woodworking machines are Grizzly? _____________
10. Which benchtop tools do you own? Check all that apply.
___1" x 42" Belt Sander ___6" - 8" Grinder
___5" - 8" Drill Press ___Mini Lathe
___8" Table Saw ___10" - 12" Thickness Planer
___8" - 10" Bandsaw ___Scroll Saw
___Disc⁄Belt Sander ___Spindle⁄Belt Sander
___Mini Jointer
___Other__________________________________________________
11. How many of the machines checked above are Grizzly? ____________
12. Which portable⁄hand held power tools do you own? Check all that apply.
___Belt Sander ___Orbital Sander
___Biscuit Joiner ___Palm Sander
___Circular Saw ___Portable Planer
___Detail Sander ___Saber Saw
___Drill⁄Driver ___Reciprocating Saw
___Miter Saw ___Router
___Other__________________________________________________
13. What machines⁄supplies would you like Grizzly Industrial to carry?
___12" Table Saw ___Radial Arm Saw
___12" Jointer ___Panel Saw
___Combination Planer⁄Jointer ___Brass Hardware
___Paint & Finishing Supplies ___Lumber
___Contractor’s Supplies
___Other__________________________________________________
14. What new accessories would you like Grizzly Industrial to carry?
___Builders Hardware ___Hand Tools
___Fasteners ___Wood Components
___Other__________________________________________________
15. What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
16. Do you think your purchase represents good value?
___Yes ___No
17. Would you recommend Grizzly Imports to a friend?
___Yes ___No
18. Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Yes ___No
19. Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
1. How did you learn about us?
___Advertisement ___Friend
___Catalog ___Card Deck
___World Wide Web
___Other__________________________________________________
2. Which of the following magazines do you subscribe to.
___American Woodworker ___Practical Homeowner
___Cabinetmaker ___Shop Notes
___Family Handyman ___Today’s Homeowner
___Fine Homebuilding ___WOOD
___Fine Woodworking ___Wooden Boat
___Home Handyman ___Woodshop News
___Journal of Light Construction ___Woodsmith
___Old House Journal ___Woodwork
___Popular Mechanics ___Woodworker
___Popular Science ___Woodworker’s Journal
___Popular Woodworking ___Workbench
___Other__________________________________________________
3. Which of the following woodworking⁄remodeling shows do you watch?
___Backyard America ___The New Yankee Workshop
___Home Time ___This Old House
___The American Woodworker ___Woodwright’s Shop
___Other__________________________________________________
4. What is your annual household income?
___$20,000-$29,999 ___$60,000-$69,999
___$30,000-$39,999 ___$70,000-$79,999
___$40,000-$49,999 ___$80,000-$89,999
___$50,000-$59,999 ___$90,000 +
5. What is your age group?
___20-29 ___50-59
___30-39 ___60-69
___40-49 ___70 +
6. How long have you been a woodworker?
___0 - 2 Years ___8 - 20 Years
___2 - 8 Years ___20+ Years
7. How would you rank your woodworking skills?
___Simple ___Advanced
___Intermediate ___Master Craftsman
8. What stationary woodworking tools do you own? Check all that apply.
___Air Compressor ___Panel Saw
___Band Saw ___Planer
___Drill Press ___Power Feeder
___Drum Sander ___Radial Arm Saw
___Dust Collector ___Shaper
___Horizontal Boring Machine ___Spindle Sander
___Jointer ___Table Saw
___Lathe ___Vacuum Veneer Press
___Mortiser ___Wide Belt Sander
___Other__________________________________________________
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL #G0510 3/4 HP Shaper Order #______________________________________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course,
all information is strictly confidential.
WARRANTY CARD
Page 38
FOLD ALONG DOTTED LINE
FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
Place
Stamp
Here
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Name_______________________________
Street_______________________________
City______________State______Zip______
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Page 39
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