GRIZZLY G0504 User guide

16" HORIZONTAL

RESAW BANDSAW

MODEL G0504

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#506303624 PRINTED IN TAIWAN

ONLINE MANUAL DISCLAIMER

THE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE MACHINE

CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS

MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PRE-

VIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table Of Contents

SECTION 1: SAFETY ........................................................................................................................3

Safety Instructions for Power Tools ............................................................................................3

Additional Safety Instructions for Bandsaws ..............................................................................5

Additional Safety Instructions for Hydraulics ..............................................................................6

SECTION 2: GENERAL INFORMATION..........................................................................................7

Commentary................................................................................................................................7

SECTION 3: CIRCUIT REQUIREMENTS ........................................................................................8

220V 3-Phase ............................................................................................................................8

440V 3-Phase ............................................................................................................................9

Grounding..................................................................................................................................10

Extension Cords........................................................................................................................10

Converting to 440V ..................................................................................................................10

SECTION 4: MACHINE FEATURES ..............................................................................................12

Main Features ..........................................................................................................................12

Control Panel ............................................................................................................................14

SECTION 5: SET UP ......................................................................................................................15

About this Section ....................................................................................................................15

Unpacking ................................................................................................................................15

Piece Inventory ........................................................................................................................15

Hardware Recognition Chart ....................................................................................................16

Clean Up ..................................................................................................................................17

Site Considerations ..................................................................................................................17

Removing Resaw from Crate Pallet..........................................................................................18

Mounting Resaw to the Floor....................................................................................................19

Installing & Tensioning Blade....................................................................................................19

Adjusting Blade Guides ............................................................................................................21

Connecting to Dust Collector ....................................................................................................23

Connecting to Power Source ....................................................................................................23

Test Run....................................................................................................................................24

SECTION 6: OPERATIONS............................................................................................................25

Operation Safety ......................................................................................................................25

Stock Preparation......................................................................................................................25

Conveyor Controls ....................................................................................................................26

Setting Blade Height ................................................................................................................27

Calibrating Digital Display ........................................................................................................27

Setting Blade Memory Function................................................................................................28

Resawing ..................................................................................................................................28

Blade Information ......................................................................................................................29

SECTION 7: MAINTENANCE ........................................................................................................31

Cleaning ....................................................................................................................................31

Miscellaneous............................................................................................................................31

V-Belts ......................................................................................................................................31

Bearings ....................................................................................................................................31

Greasing....................................................................................................................................32

Hydraulic Fluid Schedule ..........................................................................................................33

Hydraulic System Minor Service ..............................................................................................33

Hydraulic System Major Service ..............................................................................................35

Maintenance Log ......................................................................................................................36

SECTION 8: SERVICE ADJUSTMENTS........................................................................................37

About Service............................................................................................................................37

Adjusting Lower Blade Guides..................................................................................................37

Adjusting V-Belt Tension ..........................................................................................................38

Replacing V-Belts......................................................................................................................39

Adjusting Main Conveyor Table ................................................................................................40

Tracking Conveyors ..................................................................................................................41

Replacing Conveyors ................................................................................................................42

Blade Tracking and Wheel Alignment ......................................................................................44

Service Log ..............................................................................................................................47

SECTION 9: REFERENCE INFO....................................................................................................48

Aftermarket Accessories ..........................................................................................................48

Machine Data Sheet ..............................................................................................................49

Parts Breakdown and Parts List................................................................................................50

Troubleshooting ........................................................................................................................70

Wiring Diagrams........................................................................................................................71

Warranty and Returns ..............................................................................................................74

G0504 16" Horizontal Resaw Bandsaw -3-

5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be

kept at a safe distance from work area.

6. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches, or by removing starter keys.

7. DO NOT FORCE TOOL. It will do the job

better and safer at the rate for which it was designed.

8. USE RIGHT TOOL. DO NOT force tool or

attachment to do a job for which it was not designed.

1. KEEP GUARDS IN PLACE and in working

order.

2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to

see that keys and adjusting wrenches are removed from tool before turning on.

3. KEEP WORK AREA CLEAN. Cluttered

areas and benches invite accidents.

4. DO NOT USE IN DANGEROUS ENVIRONMENT. DO NOT use power tools in

damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.

For Your Own Safety, Read Instruction

Manual Before Operating this Equipment

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about proper operation of the equipment.

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

NOTICE

Safety Instructions for Power Tools

SECTION 1: SAFETY

-4- G0504 16" Horizontal Resaw Bandsaw

9. USE PROPER EXTENSION CORD. Make

sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.

Minimum Gauge for Extension Cords

10. WEAR PROPER APPAREL. DO NOT

wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Also

use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

12. SECURE WORK.Use clamps or a vise to hold

work when practical. It is safer than using your hand and frees both hands to operate tool.

13. DO NOT OVERREACH. Keep proper foot-

ing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

Safety Instructions for Power Tools

15. USE RECOMMENDED ACCESSORIES.

Consult the instruction manual for recommended accessories. The use of improper accessories may cause risk of injury.

16. REDUCE THE RISK OF UNINTENTIONAL STARTING. On machines with mag-

netic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before reconnecting.

17. MANY WOODWORKING TOOLS CAN “KICKBACK” THE WORKPIECE toward

the operator if not handled properly. Know what conditions can create “kickback” and know how to avoid them. Read the manual accompanying the machine thoroughly.

18. CHECK DAMAGED PARTS. Before fur-

ther use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. DO NOT

leave tool until it comes to a complete stop.

20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alert-

ness is required at all times when running a machine.

21. NEVER ALLOW UNSUPERVISED OR UNTRAINED PERSONNEL TO OPERATE THE MACHINE. Make sure any

instructions you give in regards to the operation of the machine are approved, correct, safe, and clearly understood.

LENGTH

AMP RATING 25ft 50ft 100ft

0-6 16 16 16

7-10 16 16 14 11-12 16 16 14 13-16 14 12 12 17-20 12 12 10 21-30 10 10 No

G0504 16" Horizontal Resaw Bandsaw -5-

Additional Safety Instructions for Bandsaws

9. THIS MACHINE IS NOT DESIGNED TO CUT METAL or other material except

wood.

10. DO NOT MANUALLY STOP OR SLOW BLADE after turning the saw off. Allow it to

come to a complete stop before you leave it unattended.

11. ALL INSPECTIONS, ADJUSTMENTS, AND MAINTENANCE MUST BE DONE WITH THE POWER OFF and the circuit

breaker shut off. Wait for all moving parts to come to a complete stop.

12. HABITS – GOOD AND BAD – ARE HARD TO BREAK. Develop good habits

in your shop and safety will become second-nature to you.

13. IF AT ANY TIME YOU ARE EXPERIENC-

ING DIFFICULTIES PERFORMING THE INTENDED OPERATION, STOP USING THE BANDSAW! Then contact our service

department or ask a qualified expert how the operation should be performed.

14. MAKE SURE BLADE IS PROPERLY

TENSIONED BEFORE OPERATING MACHINE.

15. KEEP LOOSE CLOTHING AND LONG

HAIR AWAY FROM MOVING CONVEYORS!

1. DO NOT OPERATE WITH DULL OR BADLY WORN BLADES. Dull blades

require more demand on the motor and are less likely to cut precisely. Inspect blades before each use.

2. NEVER POSITION FINGERS OR THUMBS IN LINE WITH THE CUT.

Serious personal injury could occur.

3. DO NOT OPERATE THIS BANDSAW WITHOUT WHEEL GUARDS, PULLEY GUARDS, AND BLADE GUARDS IN PLACE.

4. WHEN REPLACING BLADES, make sure

the teeth face toward the front of the saw.

5. CUTS SHOULD ALWAYS BE FULLY SUPPORTED against the side of the con-

veyor table and by the pressure rollers.

6. DO NOT BACK WORKPIECE AWAY from

the blade while the saw is running. If you need to back the work out, stop the bandsaw and wait for the blade to stop. DO NOT twist or put excessive stress on blade while backing work away.

7. BLADE SHOULD BE RUNNING AT FULL SPEED before beginning a cut.

8. ALWAYS FEED STOCK EVENLY AND SMOOTHLY. DO NOT change conveyor

speeds during a cut.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

Like all machines there is danger associated with the Model G0504. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

-6- G0504 16" Horizontal Resaw Bandsaw

Additional Safety Instructions for Hydraulics

4. STOP THE MACHINE IF YOU NOTICE A HYDRAULIC LEAK. Allowing the

machine to continue running with a leak may increase the hazard of the situation.

5. DEPRESSURIZE THE HYDRAULIC SYSTEM BEFORE ATTEMPTING TO ADJUST ANY HYDRAULIC LINES OR FITTINGS. Stop the resaw, open the con-

veyor speed valves, and make sure the pressure gauge reads 0 PSI.

6. DEPRESSURIZE THE HYDRAULIC SYSTEM BEFORE ATTEMPTING ANY MAINTENANCE OR SERVICE. Stop the

resaw, open the conveyor speed valves, and make sure the pressure gauge reads 0 PSI.

7. REGULARLY INSPECT AND PERFORM THE PROPER MAINTENANCE ON THE HYDRAULIC SYSTEM. A well-

maintained hydraulic system will have much fewer problems and hazards than a neglected system.

8. MAKE SURE ANY HYDRAULIC SYSTEM MAINTENANCE IS PERFORMED IN A CLEAN AND DUST-FREE WORK AREA. Remove any sawdust, grime or

water from hydraulic system openings or components before maintenance. Always use lint-free rags when wiping components.

9. ONLY USE HIGH PRESSURE HYDRAULIC HOSE AND STEEL HYDRAULIC FITTINGS WHEN REPLACING COMPONENTS IN THE HYDRAULIC SYSTEM. DO NOT use

brass or aluminum.

1. BE FAMILIAR WITH THE HAZARDS OF HYDRAULIC INJECTION INJURIES.

• Leaking hydraulic fluid may have

enough pressure to penetrate skin. Never use your hands to check for suspected hydraulic leaks.

• Hydraulic fluid that is injected into

skin is a medical emergency that may cause infection, disability, amputation or death.

• The average injection injury may

be a small wound that has barely broken the skin. DO NOT be fooled by this type of injury. Immediately get to an emergency medical facility!

•Minimizing the time between the

injury and when the injected material is removed is critical to minimizing the seriousness of the injury.

2. USE A PIECE OF CARDBOARD TO CHECK FOR SUSPECTED HYDRAULIC LEAKS. Pressurized hydraulic fluid may

cause injection injuries and can be extremely hot. Never use your hands to check for suspected hydraulic leaks.

3. PROTECT YOUR EYES AROUND HYDRAULIC SYSTEMS. Safety glasses

may not always protect your eyes from hot, pressurized fluid. The best way to protect yourself is to stay away from leaks until you can depressurize the system.

G0504 16" Horizontal Resaw Bandsaw -7-

Grizzly Industrial, Inc. is proud to offer the Model G0504 16" Horizontal Resaw Bandsaw. This resaw bandsaw is part of Grizzly’s growing family of fine woodworking machinery. When used according to the guidelines stated in this manual, you can expect years of trouble-free, enjoyable operation, and proof of Grizzly’s commitment to customer satisfaction.

We are also pleased to provide this manual for the Model G0504. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It represents our latest effort to produce the best documentation possible.

If you have any comments or criticisms that you feel we should address in our next printing, please write to us at:

Grizzly Industrial, Inc.

⁄O Technical Documentation

P.O. Box 2069

Bellingham, WA 98227

Most important, we stand behind our machines. We have excellent regional service departments at your disposal should the need arise.

If you have any service questions or parts requests, please call or write to us at the location listed below.

Grizzly Industrial, Inc

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone:(570) 546-9663

Fax:(800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com

The specifications, drawings, and photographs illustrated in this manual represent the Model G0504 as supplied when the manual was prepared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. For your convenience, we always keep current Grizzly manuals available on our website at www.grizzly.com

. Any updates to your machine will be reflected in these manuals as soon as they are complete.

If you DO NOT read this entire manual before operating the machine, you will greatly increase your chances of serious personal injury. To protect yourself, read and understand this entire manual!

Commentary

SECTION 2: GENERAL INFORMATION

-8- G0504 16" Horizontal Resaw Bandsaw

A fire may occur if your particular electrical configuration does not comply with local and state codes. The best way to ensure compliance is to check with your local municipality or a licensed electrician.

Your Shop Circuit Capacity

Always check to see if the wires in your circuit are capable of handling the amperage draw from your machine, as well as any other machines that could be operating on the same circuit. If you are unsure, consult a qualified electrician.

Figure 1. A power disconnect is preferable to

high current plugs and receptacles.

Serious personal injury could occur if you connect your machine to the power source before you have completed the setup process. DO NOT connect the machine to the power source until instructed to do so.

Wiring

The Model G0504 is prewired for 220V operation.

Amperage Draw

The Model G0504 has a 25 HP main motor and a

⁄4 HP elevation motor that will draw the following

amps at 3-phase 220V:

Main Motor ............................................60 Amps

Elevation Motor ....................................1.5 Amps

Circuit Breaker Requirements

Install your bandsaw on a dedicated circuit to reduce the possibility of overloading the circuit and tripping the circuit breaker. If the circuit breaker trips and the circuit is of the correct load capacity, have the circuit inspected by qualified electrician. Never use a larger circuit breaker than stated below, or you will increase the risk of fire.

Circuit Breaker ........................................70 Amp

Minimum Cord Requirements

For 220V 3-phase operation, use the following type of cord:

Cord................................................3 pole, 4 wire

Gauge ................................................................4

220V 3-Phase

SECTION 3: CIRCUIT REQUIREMENTS

Connection Type

Because of the high amperage draw from this machine, we recommend that you hardwire it directly to your circuit breaker and install a lock-

ing shut-off lever (see Figure 1) near the

machine as a way to quickly disconnect the power. We DO NOT recommend using an extension cord with this machine.

G0504 16" Horizontal Resaw Bandsaw -9-

440V 3-Phase

Your Shop Circuit Capacity

Figure 2. A power disconnect is preferable to

high current plugs and receptacles.

Wiring

The Model G0504 is prewired for 220V 3-phase, but can be rewired to 440V operation. If you decide to rewire the Model G0504 to 440V, you

must follow the instructions on pages 10-11 that

are titled “Converting to 440V.”

Amperage Draw

The Model G0504 has a 25 HP 3-phase main motor and a

⁄4 HP 3-phase elevation motor that

will draw the following amps at 440V:

Main Motor ............................................30 Amps

Elevation Motor ..................................0.75 Amps

Circuit Breaker Requirements

Install your bandsaw on a dedicated circuit to reduce the possibility of overloading the circuit and tripping the circuit breaker. If the circuit breaker trips and the circuit is of the correct load capacity, have the circuit inspected by qualified electrician. Never use a larger circuit breaker than is stated below, or you will increase the risk of fire.

Circuit Breaker ........................................40 Amp

Minimum Cord Requirements

For 440V operation, use the following type of cord:

Cord................................................3 pole, 4 wire

Gauge ................................................................8

Connection Type

Because of the high amperage draw from this machine, we recommend that you hardwire it directly to your circuit breaker and install a lock-

ing shut-off lever (see Figure 2) near the

machine as a way to quickly disconnect the power. We DO NOT recommend using an extension cord with this machine.

-10- G0504 16" Horizontal Resaw Bandsaw

Converting the Model G0504 to 440V operation consists of 1) wiring the voltage transformer, 2) rewiring the main motor and the elevation motor, and 3) changing the main over-load relay with the relay included in the Grizzly Model G0504, 440V Conversion Kit (item #P0504919).

To convert the Model G0504 to 440V:

1. Disconnect the resaw from the power

source!

2. Open the electrical box and locate the volt-

age transformer and the fuse terminals

shown in Figure 3.

Figure 3. Inside of electrical box.

Voltage Transformer

Fuse Terminals

In the event of an electrical malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine must be equipped with an electric cord that has an equipment grounding conductor. This conductor must be grounded in accordance with all local codes and ordinances.

Improper connections of the electrical-grounding conductor can result in the risk of electric shock. Check with a qualified electrician or one of our service personnel if the grounding instructions are not completely understood, or if you are in doubt as to whether the machine is properly grounded.

Electrocution or fire could result if this machine is not grounded correctly. Make sure all electrical circuits are grounded before you connect them to the machine. DO NOT use the Model G0504 if it is not grounded.

Because of the high amperage draw from this machine, we do not recommend the use of extension cords. Instead, position your equipment near installed wiring to eliminate the need for extension cords.

Converting to 440V

Extension Cords

Grounding

3. Remove the T and R wires from the fuse ter-

minals and connect them to the terminals on the upper part of the voltage transformer, at

the location shown in Figure 4; then attach

the wires included with 440V conversion kit from the fuse terminals to the terminals on the lower part of the voltage transformer,

also as shown in Figure 4. Note—Make sure

the wires are routed through the wiring duct to properly secure them and minimize fire hazards.

G0504 16" Horizontal Resaw Bandsaw -11-

Figure 4. Wiring connections for 440V

conversion.

4. Remove the wiring caps on the main and ele-

vation motors.

5. Wire the main and elevation motors as

shown on the diagrams on the inside of each

motor wire cover. Note—The circled refer-

ences on the diagrams represent labels on the wires. Also, Figures 5 & 6 below have

been provided for your reference and are current at the time that this manual was written. However, always use the diagram on the wire cover that comes with your motor!

Figure 5. Main motor 440V wiring.

Figure 6. Elevation motor 440V wiring.

6. Replace the main relay (RH-65/55A) with the

relay from kit (RH-35/30A) and set the dial to “31.”

7. Replace any wire duct covers and motor

caps you might have removed during this procedure, and close the electrical box door.

8. Call a licensed electrician to inspect your

work before test running the machine.

A fire may occur if your conversion job does not comply with local and state codes. Ensure your wiring conversion is inspected and approved by a licensed electrician before connecting your machine to the power source.

-12- G0504 16" Horizontal Resaw Bandsaw

1. Infeed Pressure Rollers—Maintain down-

ward pressure on the board to keep it sturdy during cutting.

2. Blade Tensioner—Provides a mechanical

means for properly tightening the blade.

3. Head Elevation Motor—Responsible for

moving the head (the part of the saw that contains the wheels and blade) up or down as needed.

4. Electrical Control Box—Main area for

wiring, rewiring, and changing the fuses. Should never be opened when the machine is connected to the power source!

5. Infeed Conveyor—Moves the board through

the bandsaw blade during cutting.

6. Infeed Conveyor Speed Dial—Controls the

conveyor belt feed rate.

7. Infeed Conveyor Engagement Lever—

Allows the operator to stop and start the infeed conveyor while the blade is moving.

8. Control Panel—The part of the resaw where

the operator can control the starting and stopping of the motor, the various height changes, and the calibration of the blade height to the conveyor. The control panel also houses a load meter that allows the operator to monitor the load being placed on the resaw during operation. For more details,

see page 14.

Figure 7. Main view of machine features and controls.

Main Features

SECTION 4: MACHINE FEATURES

G0504 16" Horizontal Resaw Bandsaw -13-

9. Main Motor—Powers the saw wheels for

blade movement and drives the hydraulic pump for conveyor movement.

10. 4" Dust Port—Allows the resaw to be con-

nected to a dust collection system.

11. Hydraulic Pump—Creates hydraulic oil flow

which drives the conveyor motors.

12. Hydraulic Tank—Holds and cools the

hydraulic fluid for the hydraulic system.

13. Return Conveyor Speed Dial—Controls the

speed that the return conveyor belt moves.

14. Return Conveyor—Allows the person

receiving the newly cut board to return it to the operator without walking around the saw.

15. Blade Tension Gauge—Shows the current

blade tension.

Figure 8. Main view of machine features and controls.

10 11

-14- G0504 16" Horizontal Resaw Bandsaw

Control Panel

A. Memory Button—Moves blade to a preset

height change. For example, if you want to produce multiple

⁄4" boards from a 5" board,

you can set the memory to X inches (X=

⁄4" + your blade kerf). After every cut, the head will automatically move down X inches when you press the memory button. You can then repeat this procedure until the 5" board is reduced to the last

⁄4" that can be cut from

that board.

B. Display—Shows the distance from the con-

veyor belt to the blade. Also used to enter and change settings, move blade height, and program the memory function.

L K J

C. Keypad—Inputs height values.

D. POWER ON Switch—Engages power to the

control panel.

E. MOTOR START Button—Starts the main

motor, which is responsible for the blade and conveyor movement.

F. MOTOR STOP Button—Stops the main

motor, blade, and conveyors.

G. DOWN Button—Moves the head (blade)

down toward the infeed conveyor.

H. UP Button—Moves the head (blade) up

toward the infeed conveyor.

I. EMG STOP Button—Cuts power to the

main motor to stop the blade and hydraulic

pump. (Caution—It takes approximately 30

seconds for the blade to come to a complete stop.)

J. STOP Key—Stops the elevation motor from

its current movement.

K. SET Key—Calibrates the height of the blade

from the table, or can be used in combination

with the FUNC key to set the memory.

L. FUNC Key—Prepares the control panel for

special functions. Can be used in combina-

tion with the START key to manually type in

a numeric height on the keypad, or can be used in combination with the SET key to set the memory.

M. START Key—Moves the blade to the height

that is entered in the keypad. Must be used

in conjunction with the FUNC key.

N. Load Meter—Displays the current load

placed on the machine. The load meter is used to determine the appropriate conveyor feed rate for each species of wood and each blade being used.

Figure 9. Control panel close-up.

G0504 16" Horizontal Resaw Bandsaw -15-

After all the parts have been removed from the shipping crate, you should have:

• Resaw Bandsaw Machine

• Bandsaw Blade 180" x 1" x 0.035"

• Tool Box

• 10 Ton Hand Press Pump

•7 pc. Combination Wrench Set —10, 12, 13, 14, 17, 19, 21 mm

•7 pc. Hex Wrench Set —2.5, 3, 4, 5, 6, 8, 10 mm

• Phillips Head Screwdriver

• Flat Head Screwdriver

• Blade Tensioning Ratchet 21, 23 mm

• Adjustment Wrench 32 mm

• Wheel Cover Handle

• Spare Parts Hardware Bag —Cap Screw (4) M10-1.25 x 30 —Cap Screw (4) M10-1.25 x 25 —Hex Bolt (4) M12-1.5 x 40 —Hex Nut (4) M12-1.5

In the event that any non-proprietary parts are missing (e.g. nuts or washers), we would be glad to replace them, or for the sake of expediency, replacements can be obtained at your local hardware store.

The Model G0504 is shipped from the manufacturer in a carefully built crate. If you discover the machine is damaged after you have signed for

delivery, please immediately call Customer

Service at (570) 546-9663 for advice.

Save the containers and all packing materials for possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condition of your shipment, you should inventory the equipment from the shipping crate.

The purpose of this section is to guide you through the required steps to get your machine out of its crate and into operating condition.

Wear safety glasses during the entire set up process!

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Figure 10. Piece inventory from packing crate.

Piece Inventory

Unpacking

About this Section

SECTION 5: SET UP

-16- G0504 16" Horizontal Resaw Bandsaw

Hardware Recognition Chart

G0504 16" Horizontal Resaw Bandsaw -17-

1. Floor Load: The Model G0504 represents a

large weight load (3300 lbs.) in a large footprint. Most commercial floors are suitable for your machine. Some residential floors may require additional build up to support both the machine and operator.

2. Working Clearances: Consider existing and

anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your bandsaw.

3. Lighting and Outlets: Lighting should be

bright enough to eliminate shadow and prevent eye strain. Electrical circuits should be dedicated or large enough to handle amperage requirements. Outlets should be located near each machine so power or extension cords are clear of high-traffic areas. Observe local electrical codes for proper installation of new lighting, outlets, or circuits.

Unsupervised children and visitors inside your shop could cause serious personal injury to themselves. Lock all entrances to the shop when you are away and DO NOT allow unsupervised children or visitors in your shop at any time!

The unpainted surfaces are coated with a waxy oil to protect them from corrosion during shipment. Remove this protective coating with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly,

some parts may need to be removed. For opti-

mum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlo-

rine-based solvents as they may damage painted surfaces should they come in contact. Always follow the manufacturer’s instructions when using any type of cleaning product.

Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machinery. DO NOT use gasoline or petroleum products to clean the machinery.

Smoking near solvents could ignite an explosion or fire and cause serious injury. DO NOT smoke while using solvents.

Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested. Lack of ventilation while using these solvents could cause serious personal health risks or fire. Take precautions from this hazard by only using cleaning solvents in a well ventilated area.

Site ConsiderationsClean Up

-18- G0504 16" Horizontal Resaw Bandsaw

Removing Resaw

from Crate Pallet

To remove the resaw from the crate pallet:

1. Remove the lag bolts from the stand feet that

secure the resaw to the crate pallet.

2. Using a wrench, remove the pressure gauge

that is located on top of the hydraulic reser-

voir as shown in Figure 11. Note—This step

is optional, but highly recommended to avoid damaging the pressure gauge. If you do this step, plug the opening on both the fitting and the gauge to keep contamination out of the hydraulic system.

Figure 12. Lifting points for moving the resaw

with a forklift.

Figure 11. Removing pressure gauge.

3. Using a forklift, lift the resaw from the frame

location shown in Figure 12, and move it to

your predetermined location.

The Model G0504 is a heavy machine that weighs approximately 3300 lbs. Serious personal injury may occur if safe moving methods are not followed. To be safe, you will need assistance and power equipment when moving the shipping crate and removing the machine from the crate.

4. After placing the resaw, make sure that you

remove any plugs and replace the hydraulic pressure gauge before continuing to the next step!

G0504 16" Horizontal Resaw Bandsaw -19-

Blade installation can be done by one person but is easiest if done with two people.

To install the blade:

1. Put on safety glasses and heavy leather

gloves.

2. Open the wheel cover to gain access to the

wheels.

3. Hold the blade from each side, and position

it in front of the wheels so the blade teeth are facing the front of the machine, as shown in

Figure 13.

Although not required, we recommend that you mount your new resaw machine to the floor. Because this is an optional step and floor materials may vary, floor mounting hardware is not included.

Note—The instructions below are given for a typ-

ical heavy-duty shop floor made of 6" thick concrete. Also, anchor studs may be substituted for lag bolts, but they will stick out of the floor if you decide to move your machine at a later point.

To mount the resaw machine to the floor:

1. For these steps you will need:

• Hammer drill

•

⁄2" punch

•

⁄2" hammer drill bit that is at least 6" long

• Twelve (12)

⁄16

" x 3" lag shields

• Twelve (12)

⁄16" x 4" lag bolts

• Twelve (12)

⁄16" extra-wide flat washers

• Hammer

2. Put on safety glasses and a dust mask

before starting!

3. Use the mounting holes in the resaw stand

feet to act as a guide for drilling into your floor, and drill approximately 3

⁄2" deep into

the concrete floor.

4. Using compressed air and a vacuum hose,

remove the concrete dust from the newly drilled holes.

5. Using the hammer and punch, pound the lag

shields into the concrete below the stand feet and flush with the surface of the concrete.

6. Secure the resaw to the floor with the

⁄16" lag

bolts and washers.

These instructions present a serious injury hazard if done while the machine is connected to power. DO NOT connect to power until instructed!

Figure 13. Positioning blade for installation.

Installing &

Tensioning Blade

Mounting Resaw to

the Floor

OFF

-20- G0504 16" Horizontal Resaw Bandsaw

Figure 14. Blade positioned between

blade guides.

Figure 15. Blade positioned on wheel.

Figure 16. Illustration of proper blade position.

5. Position the blade on the wheels so that the

tooth gullet is approximately

⁄16" over the

edge of the wheel, as shown in Figure 15. Also, see the blade illustration in Figure 16

for more details about this concept.

4. Carefully fit the blade over each wheel, and

position it between the blade guides as

shown in Figure 14. Make sure the teeth

point toward the right-hand side of the machine, as you are facing the front.

G0504 16" Horizontal Resaw Bandsaw -21-

Each blade guide assembly consists of Guide Blocks and a Support Bearing.

The blade guides keep the blade stable during operation, so make sure they are properly adjusted before starting the bandsaw.

Adjusting Blade

Guides

These instructions present a serious injury hazard if attempted while the machine is connected to power. DO NOT connect to power until instructed!

Guide Blocks

Each guide block consists of an upper and lower ceramic block that stabilizes the blade from up/down movement during operation.

The lower block is designed to remain in a fixed position, and the upper block is designed to be adjusted during each blade change. When the machine is new, the lower block is set at the factory and should not need to be adjusted (see

Section 8: Service Adjustments for more informa-

tion about the lower guide). The upper block, however, should be adjusted every time you install a new blade or re-install an old blade.

Figure 17. Tensioning blade with tensioner.

6. Tighten the blade with the blade tensioner as

shown in Figure 17. Use the colored area on

the tension gauge as a proper tension guide for your specific blade material.

Carbon Steel ......................................Yellow

Bi-metal ............................................Orange

Note—Always adjust the pressure to the low-

est rating of each colored area and then increase tension as needed (blades stretch as they warm up).

NOTICE

Always de-tension blade after use.

OFF

-22- G0504 16" Horizontal Resaw Bandsaw

Figure 20. Support bearing components.

To adjust the support bearings:

1. Loosen the lock bolt approximately

⁄4 turn.

Note—If you loosen the lock bolt too much,

the support bearing will fall out of place.

2. Turn the adjustment shaft until the support

bearing is positioned approximately 0.016" behind the back of the blade. Use a feeler gauge or four thicknesses of a dollar bill to check this.

3. Tighten the lock bolt, and repeat with the

other support bearing.

4. Test the adjustment of the support bearings

by spinning the wheels by hand, at full blade tension, in the same direction of operation. While you are spinning the wheels, the support bearings should not turn. (The support bearings should only turn during cutting operations.)

Support Bearing

The support bearing is positioned behind the blade to brace it from pushing backwards during

a cut. Figure 20 shows the support bearing com-

ponents to clarify the adjustment instructions.

Figure 18. Guide block adjustment bolt.

Figure 19. Dollar bill between upper guide block

and blade.

2. Slide the upper guide block up, place a dol-

lar bill (as a quick gauge for 0.004" clearance) underneath the upper guide block, then let the upper guide block slide down to sandwich the dollar between the blade and

the upper guide block as shown in Figure

19.

3. Keep the dollar bill in place and tighten the

upper guide block.

4. Remove the dollar bill.

5. Repeat steps 1-4 with the blade guide on the

other side of the conveyor.

To adjust the upper guide block:

1. Loosen the guide block adjustment bolt

shown in Figure 18.

Adjustment Shaft

Lock Bolt

OFF

+ 56 hidden pages