Grizzly G0495X User guide

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REF PART # DES CRIP TION REF PART # DES CRIP TION

78V2 P0495X078V2 GUARD COVER V2.07. 24

READ THIS FIRST

Model G0495X

***IMPORTANT UPDATE***

For Machines Mfd. Since 07/24

and Owner's Manual Revised 03/22

For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com

The following changes were recently made since the owner's manual was printed:

• Parts changed.

Aside from this information, all other content in the owner's manual applies and MUST be read and understood for your own safety. IMPORTANT: Keep this update with the owner's manual for future reference.

For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.

Revised Parts

45-4V2

85V2

1V2 P0495X001V2 HANDWHEEL V2.07. 24 85V2 P0495X085V2 CAP V2.07.24 6V2 P0495X006V2 FENCE BRACKET V2.07.24 98V4 P0495X098V4 BASE V4.07. 24 10V2 P0495X010V2 TABLE BRACKET V2.07.24 114V2 P0495X114V2 FRONT COVER V2.07.24 22V2 P0495X022V2 FENCE HINGE V2.07.24 118V2 P0495X118V2 REAR ACCESS PLATE V2.07. 24 42V3 P0495X042V3 FENCE V3.07. 24 119V3 P0495X119V3 CONTROL PANEL COVER V3.07.24 45 P0495X045 HELICAL CUTTERHEAD ASSEMBLY 121V2 P0495X121V2 SWITCH BRACKET ASSEMBLY V2.07. 24 45-4V2 P0495X045-4V2 LEFT BEARING SUPPORT BLOCK V2.07. 24 128V3 P0495X128V3 STAND V3.07. 24 45-7V2 P0495X045-7V2 RIGHT BEARING SUPPORT BLOCK V2.07. 24 144V2 P0495X144V2 RIGHT DUST PLATE V2.07.24 46V2 P0495X046V2 OUTFEED TABLE V2.07. 24 145V2 P0495X145V2 LEFT DUST PLATE V2.07. 24 55V3 P0495X055V3 RABBETING TABLE V3.07. 24 168V3-2 P0495X168V3-2 DRO PLATE V2.07.24 61V3 P0495X061V3 INFEED TABLE V3.07. 24 168V3-15 P0495X168V3-15 COVER V2.07. 24

45-7V2

114V2

46V2

98V4

145V2

144V2

42V3

55V3

6V2

1V2

10V2

22V2

61V3

118V2

128V3

78V2

168V3-15

119V3

168V3-2

121V2

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#KS23272 PRINTED IN TAIWAN

(Replaces Page 55 in Owner's Manual)

REF P ART # DES CRIP TI ON REF PART # DESCRI PTION

208 P0495X208 GRIZZLY NAMEPLATE-LARGE

Labels & Cosmetics

201

211

210

200V3

209

218 218

202V2

212V2

216

217

206

219

203

204

205

208

207

200V3 P0495X200V3 MACHINE ID LABEL V3.07.24 209 P0495X209 MODEL NUMBER LABEL 201 P0495X201 CUTTERHE AD G UARD LABE L 210 P0495X210 SAFETY GLASSES LABEL 202V2 P0495X202V2 FENCE/CUTTERHEAD LABEL V2.06.22 211 P0495X211 HEARING/RESPIRATOR LABEL 203 P0495X203 ELECTRICITY LABEL 212V2 P0495X212V2 TOUCH-UP PAINT, GRIZZLY BLACK V2.07.24 204 P0495X204 DISCONNECT POWER LABEL 216 P0495X216 DO NOT OPEN COVER LABEL 205 P0495X205 READ MANUAL LABEL 217 P0495X217 BATTERY INSTALL LABEL 206 P0495X206 TOUCH-UP PAINT, GRIZZLY GREEN 218 P0495X218 CUTTERHEAD WA RNI NG LA BE L 207 P0495X207 EXTREME SERIES PLATE 219 P0495X219 CONTROL PANEL LABEL

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

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G0495X Update (Mfd. Since 07/24)

READ THIS FIRST

Model G0495X

***IMPORTANT UPDATE***

For Machines Mfd. Since 05/24

and Owner's Manual Revised 03/22

For questions or help with this product contact Tech Support at (570) 546-9663 or techsupport@grizzly.com

The following changes were recently made since the owner's manual was printed:

• Parts changed.

For questions or help, contact our Tech Support at (570) 546-9663 or techsupport@grizzly.com.

Revised Table Parts Revised Base Parts

72V4

84V3

REF P ART # DE SCRIP TION

72V4 P0495X072V4 SENSOR MOUNT BLOCK V4.05.24 84V3 P0495X084V3 CAP SCREW M6-1 X 12 V3.05.24

168V3

168V2-6

168V2-8

168V2-6

168V2-7

168V2-5

REF PART # DESCRI PTIO N

168V2-5 P0495X168V2-5 BUTTON HD CAP SCR M3-.5 X 15 168V2-6 P0495X168V2-6 FLAT WASHER 3MM 168V2-7 P0495X168V2-7 BALL BEARING 606ZZ 168V2-8 P0495X168V2-8 BUSHING 168V2-11 P0495X168V2-11 LOCK NUT M3-.5 168V3 P0495X168V3 DRO ASSEMBLY V3.05.24 168V3-12 P0495X168V3-12 BALL BEARING HOUSING

168V3-12

168V2-11

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#LW23167 PRINTED IN TAIWAN

MODEL G0495X

8" X 83" JOINTER

w/DIGITAL HEIGHT READOUT

OWNER'S MANUAL

(For models manufactured since 06/22)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#BL10436 PRINTED IN TAIWAN

***Keep for Future Reference***

V7. 0 3 .22

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Manual Accuracy Identification Controls & Components Machine Data Sheet

SECTION 1: SAFETY

Safety Instructions for Machinery Additional Safety Instructions for Jointers

SECTION 2: POWER SUPPLY

SECTION 3: SETUP

Needed for Setup Unpacking Inventory Site Considerations Assembly Anchoring to Floor Dust Collection Digital Readout Batteries Test Run Recommended Adjustments

.................................................... 12

...................................................... 13

..................................................... 16

...................................................... 19

........................................... 2

................................................... 3

................................. 4

...................................... 5

....................................... 7

.................. 7

..... 9

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....................................... 12

......................................... 12

...................................... 15

....................................... 17

............................................. 18

............................. 18

........................ 20

SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Schedule Cleaning Unpainted Cast Iron Lubrication

SECTION 7: SERVICE

Troubleshooting Checking/Adjusting Table Parallelism Replacing Carbide Inserts Setting Infeed Table Calibrating Infeed Table Setting Outfeed Table Height Checking/Adjusting Cutterhead Guard Setting Fence Stops Adjusting/Replacing V-Belt Pulley Alignment

SECTION 8: WIRING

Wiring Safety Instructions Electrical Components Wiring Diagram

...................................................... 32

....................................................... 32

..................................... 32

................................................... 32

................................... 33

........................................... 33

..................................... 39

.................................... 42

.......................................... 45

...................................... 46

............................................ 48

......................... 30

......................... 32

........................... 38

............................... 39

...................... 40

.......................... 44

............................ 46

................................. 47

......... 35

........ 41

SECTION 4: OPERATIONS

Basic Jointer Controls Digital Readout

Stock Inspection & Requirements................ 23

Squaring Stock............................................. 24

Surface Planing............................................ 25

Edge Jointing

Bevel Cutting................................................ 27

Rabbet Cutting

............................................ 22

............................................... 26

............................................. 28

........................... 21

.................................. 21

SECTION 9: PARTS

Fence Base Table Stand Labels & Cosmetics

WARRANTY & RETURNS

........................................................... 49

............................................................. 50

............................................................ 52

............................................................ 53

....................................... 49

..................................... 55

............................. 57

INTRODUCTION

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

serial number

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

Contact Info

and manufacture date from the

Grizzly Technical Support

1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

manufacture date and

Manufacture Date

Serial Number

-2-

Model G0495X (Mfd. Since 06/22)

Identification

Figure 1. G0495X identification.

A. Outfeed Table B. Fence C. Rabbeting Extension D. Cutterhead Guard E. Fence Tilt Handle F. Control Panel with Digital Readout G. Depth Scale H. Infeed Table

I. Fence Adjustment Wheel J. Fence Lock K. Tilt Lock L. Digital Sensor M. Infeed Depth Stops N. Infeed Handwheel O. Outfeed Handwheel P. Outfeed Depth Stops

I J K

For Your Own Safety Read Instruction Manual Before Operating Jointer

a) Wear eye protection. b) Always keep cutterhead and drive guards in place and in proper operating condition. If

removed, ALWAYS replace cutterhead guard immediately after rabbeting operations. c) Never make cuts deeper than 1⁄8" per pass. d) Always use hold-down or push blocks when jointing material narrower than 3" or planing

material thinner than 3". e) Never perform jointing, planing, or rabbeting cuts on pieces shorter than 10" in length.

Model G0495X (Mfd. Since 06/22)

-3-

Controls & Components

A. POWER Light

STOP Button

START Button

Battery Compartment

Figure 2. Control panel and digital readout features.

C D

Digital Display

E. F. ON/OFF HOLD TO CAL BUTTON Button G. ABS/INC H. MM/IN

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Model G0495X (Mfd. Since 06/22)

Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0495X 8" X 83" HELICAL CUTTERHEAD JOINTER

WITH EXCLUSIVE DIGITAL HEIGHT READOUT

Product Dimensions:

Weight.............................................................................................................................................................. 596 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 83 x 24-1/2 x 44 in.

Footprint (Length x Width)..................................................................................................................... 45-3/4 x 15 in.

Shipping Dimensions:

Type.......................................................................................................................................................... Wood Crate

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 672 lbs.

Length x Width x Height....................................................................................................................... 87 x 28 x 43 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 230V, Single-Phase, 60 Hz

Full-Load Current Rating........................................................................................................................................ 12A

Minimum Circuit Size.............................................................................................................................................. 20A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 6 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................................ 6-20

Switch Type............................................................................................ Control Panel w/Magnetic Switch Protection

MODEL G0495X 8" X 83" JOINTER

W/DIGITAL HEIGHT READOUT

Motors:

Main

Horsepower................................................................................................................................................ 3 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 12A

Speed................................................................................................................................................ 3450 RPM

Type................................................................................................................. TEFC Capacitor-Start Induction

Power Transfer ............................................................................................................................... V-Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

Centrifugal Switch/Contacts Type......................................................................................................... External

Main Specifications:

Main Specifications

Jointer Size.................................................................................................................................................. 8 in.

Bevel Jointing............................................................................................................................. 0 – 45 deg. L/R

Maximum Width of Cut................................................................................................................................ 8 in.

Maximum Depth of Cut............................................................................................................................. 1/8 in.

Minimum Workpiece Length...................................................................................................................... 10 in.

Minimum Workpiece Thickness................................................................................................................ 1/2 in.

Maximum Rabbeting Depth...................................................................................................................... 1/2 in.

Number of Cuts Per Minute..................................................................................................................... 28,000

Model G0495X (Mfd. Since 06/22)

-5-

Fence Information

Fence Length............................................................................................................................................. 38 in.

Fence Width.......................................................................................................................................... 1-1/2 in.

Fence Height......................................................................................................................................... 4-3/4 in.

Fence Stops............................................................................................................................. 45, 90, 135 deg.

Cutterhead Information

Cutterhead Type...................................................................................................................................... Helical

Cutterhead Diameter........................................................................................................................... 3-1/16 in.

Number of Cutter Rows.................................................................................................................................... 4

Number of Indexable Cutters.......................................................................................................................... 36

Cutterhead Speed............................................................................................................................. 7000 RPM

Cutter Insert Information

Cutter Insert Type.................................................................................................................. Indexable Carbide

Cutter Insert Length................................................................................................................................. 15 mm

Cutter Insert Width................................................................................................................................... 15 mm

Cutter Insert Thickness........................................................................................................................... 2.5 mm

Table Information

Table Length.............................................................................................................................................. 83 in.

Table Width.................................................................................................................................................. 8 in.

Table Thickness.................................................................................................................................. 3-5/16 in.

Floor to Table Height................................................................................................................................. 31 in.

Table Adjustment Type..................................................................................................................... Handwheel

Table Movement Type.................................................................................................................. Parallelogram

Construction

Base..................................................................................................................................................... Cast Iron

Body Assembly.................................................................................................................................... Cast Iron

Cabinet.................................................................................................................................... Pre-formed Steel

Fence Assembly.................................................................................................................................. Cast Iron

Guard.......................................................................................................................................... Die Cast Metal

Table....................................................................................................................... Precision Ground Cast Iron

Paint Type/Finish....................................................................................................................... Powder Coated

Other Information

Number of Dust Ports....................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 4 in.

Other Specifications:

Country of Origin .............................................................................................................................................. Taiwan

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ........................................................................................................ 45 Minutes

Serial Number Location ................................................................................................................... Machine ID Label

ISO 9001 Factory .................................................................................................................................................. Yes

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes

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Model G0495X (Mfd. Since 06/22)

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

Alerts the user to useful information about proper operation of the

NOTICE

machine to avoid machine damage.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

Model G0495X (Mfd. Since 06/22)

-7-

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

-8-

Model G0495X (Mfd. Since 06/22)

Additional Safety Instructions for Jointers

Serious cuts, amputation, entanglement, or death can occur from contact with rotating cutterhead or other moving components! Flying chips from cutting operations can cause eye injuries or blindness. Workpieces or inserts/knives thrown by cutterhead (kickback) can strike nearby operator or bystanders with deadly force. To reduce the risk of serious personal injury from these hazards, operator and bystanders MUST completely heed the hazards and warnings below.

KICKBACK. Occurs when workpiece is ejected

from machine at a high rate of speed. Kickback injuries occur from getting struck by workpiece or hands being pulled into cutterhead. To reduce the risk of kickback, only use proper workpieces, safe feeding techniques, and proper machine setup or maintenance.

GUARD REMOVAL. Operating jointer without guards unnecessarily exposes operator to knives/ inserts and other hazardous moving parts. Except when rabbeting, never operate jointer or allow it to be connected to power if any guards are removed. Turn jointer OFF and disconnect power before clearing any shavings or sawdust from around cutterhead. After rabbeting or maintenance is complete, immediately replace all guards and ensure they are properly installed/adjusted before resuming regular operations.

DULL OR DAMAGED KNIVES/INSERTS. Dull or damaged knives/inserts increase risk of kickback and cause poor workpiece finish. Only use sharp, undamaged knives/inserts.

OUTFEED TABLE ALIGNMENT. Setting outfeed table too high can cause workpiece to hit table or get stuck while feeding. Setting outfeed table too low may cause workpiece to rock or shift while feeding. Both of these results will increase risk of kickback. Always keep outfeed table even with knives/inserts at highest point during rotation.

INSPECTING STOCK. Impact injuries or kickback may result from using improper workpieces. Thoroughly inspect and prepare workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or other foreign material. Always joint warped workpieces with cupped side facing down.

MAXIMUM CUTTING DEPTH. To reduce risk of kickback, never cut deeper than

⁄8" per pass.

GRAIN DIRECTION. Jointing against the grain or end grain can increase risk of kickback. It also requires more cutting force, which produces chatter or excessive chip out. Always joint or surface plane WITH the grain.

CUTTING LIMITATIONS. Cutting workpieces that do not meet minimum dimension requirements can result in kickback or accidental contact with cutterhead. Never perform jointing, planing, or rabbeting cuts on pieces smaller than specified in machine data sheet.

PUSH BLOCKS. Push blocks reduce risk of accidental cutterhead contact with hands. Always use push blocks when planing materials less than 3" high or wide. Never pass your hands directly over cutterhead without a push block.

WORKPIECE SUPPORT. Poor workpiece support or loss of workpiece control while feeding will increase risk of kickback or accidental contact with cutterhead. Support workpiece with fence continuously during operation. Support long stock with auxiliary tables if necessary.

FEED WORKPIECE PROPERLY. Kickback or accidental cutterhead contact may result if workpiece is fed into cutterhead the wrong way. Allow cutterhead to reach full speed before feeding. Never start jointer with workpiece touching cutterhead. Always feed workpiece from infeed side to outfeed side without stopping until cut is complete. Never move workpiece backwards while feeding.

SECURE KNIVES/INSERTS. Loose knives or improperly set inserts can be thrown from cutterhead with dangerous force. Always verify knives/ inserts are secure and properly adjusted before operation. Straight knives should never project more than

⁄8" (0.125 ") from cutterhead body.

Model G0495X (Mfd. Since 06/22)

-9-

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

or equipment damage may occur if machine is not properly grounded and connected to power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Availability

Electrocution, fire, shock,

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Full-Load Current Rating ................... 12 Amps

-10 -

Circuit Requirements

Nominal Voltage ........................................220V

..........................................................60 Hz

Cycle Phase Power Supply Circuit Plug/Receptacle

........................................... Single-Phase

......................... 20 Amps

............................. NEMA 6-20

Model G0495X (Mfd. Since 06/22)

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!

No adapter should be used with plug. If plug does not fit available receptacle, or if

process. DO NOT connect to power until

GROUNDED

6-20 RECEPTACLE

Current Carrying Prongs

6-20 PLUG

Serious injury could occur if you connect machine to power before completing setup

instructed later in this manual.

Grounding Pin

Figure 3. Typical 6-20 plug and receptacle.

machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.

Model G0495X (Mfd. Since 06/22)

Extension Cords

If you must use an extension

Minimum Gauge Size ...........................12 AWG

Maximum Length (Shorter is Better).......50 ft.

-11-

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT:

you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

The following items are needed, but not included, for the setup/assembly of this machine.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

Description Qty

• Safety Glasses (for each person) ............... 1

• Straightedge 4' (or longer) .......................... 1

• Dust Collection System .............................. 1

• 4" Dust Hose (length as needed) ............... 1

• 4" Hose Clamp ........................................... 1

• Forklift, Hoist, or Boom Crane .................... 1

• Lifting Straps (1000 lb. Capacity Min.) ....... 2

Unpacking

HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.

If items are damaged

call us immediately at (570) 546-9663.

Save all packaging materials until

-12-

Model G0495X (Mfd. Since 06/22)

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Box 1 (Figures 4–5) Qty

A. Jointer Assembly (not shown) .................... 1

B. Hex Wrench 3mm ....................................... 1

C. Hex Wrench 4mm ....................................... 1

Hex Wrench 5mm ....................................... 1

Hex Wrench 6mm ....................................... 1

F. Hex Wrench 8mm ....................................... 1

G. Open End Wrench 12/14mm ...................... 1

H. Open End Wrench 14/17mm ...................... 1

I. Phillips Head Screwdriver........................... 1

Push Blocks ................................................ 2

K. T-Handle T-25 Torx Driver ......................... 2

Inserts 15 x 15 x 2.5 ................................... 5

Flat Head Torx Screws #10-32 ................. 10

AAA Batteries (not shown) ......................... 2

Figure 4. Tools inventory.

Figure 5. Helical cutterhead hardware.

Box 2 (Figure 6) Qty

O. Cutterhead Guard Assembly ...................... 1

Model G0495X (Mfd. Since 06/22)

Figure 6. Cutterhead guard assembly.

-13-

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Many cleaning solvents

work in a well-ventilated

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Av oid using these products to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

are toxic if inhaled. Only

area.

NOTICE

Avoid harsh solvents like acetone or brake parts cleaner that may damage painted surfaces. Always test on a small, inconspicuous location first.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from the non-painted parts of the machine during clean up.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality metal protectant to prevent rust.

-14-

Model G0495X (Mfd. Since 06/22)

Site Considerations

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Machine Data Sheet for the weight

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or apply a lockout/tagout device, if required.

Lighting

83"

Lighting around the machine must be adequate enough that operations can be performed safely.

24½"

Model G0495X (Mfd. Since 06/22)

Figure 7. Minimum working clearances.

-15-

Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to

and gather

all

To ensure the assembly process

goes smoothly, first clean any

covered or coated in heavy-duty rust preventative (if applicable).

its parts. To reduce this

listed items.

Needed for Setup

parts that are

HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of

risk, use a forklift (or other lifting equipment) rated for weight of this machine.

To assemble jointer:

Unbolt jointer from pallet.

2. Wrap lifting straps around lifting rods, as

shown in Figure 8.

Lifting Rods

Figure 8. Model G0495X supported evenly by

two lifting straps.

3. With lifting straps positioned evenly, lift jointer

off of pallet and place it in desired location.

The Model G0495X requires the use of lifting equipment such as a forklift, engine hoist, or boom crane. Each piece of lifting equipment must be rated for at least 850 lbs. to support dynamic loads that may be applied while lifting. DO NOT try to lift the machine by hand. DO NOT attempt to lift or move jointer without necessary assistance from other people.

Review the Power Supply section (see Page then prepare a permanent location for the jointer.

NOTE: Do not destroy cardboard box or wood shipping crate and packaging until after Test Run.

10),

Verify outfeed table height is set correctly

with inserts at top dead center (TDC) (refer to Setting Outfeed Table Height on and all inserts are securely tightened in cutterhead.

Set fence to 90° and move it all the way back.

. Remove pre-installed button head cap screw

and flat washer from bottom of cutterhead guard shaft (see Figure 9); then loosen shaft lock and insert shaft into mounting hole, positioned so guard rests against fence.

Cutterhead Guard

Page 40)

Fence

-16 -

Shaft Lock

Figure 9. Cutterhead guard installed.

Model G0495X (Mfd. Since 06/22)

Anchoring machinery to the floor prevents tipping or shifting and reduces vibration that may occur during operation, resulting in a machine that runs slightly quieter and feels more solid.

If the machine will be installed in a commercial or workplace setting, or if it is permanently connected (hardwired) to the power supply, local codes may require that it be anchored to the floor.

If not required by any local codes, fastening the machine to the floor is an optional step. If you choose not to do this with your machine, we recommend placing it on machine mounts, as these provide an easy method for leveling and they have vibration-absorbing pads.

Lag shield anchors with lag screws (see below) are a popular way to anchor machinery to a concrete floor, because the anchors sit flush with the floor surface, making it easy to unbolt and move the machine later, if needed. However, anytime local codes apply, you MUST follow the anchoring methodology specified by the code.

7. Position guard height as low as possible with-

out dragging on infeed table/rabbeting ledge (approximately en shaft lock to secure setting, then install button head cap screw and flat washer.

The cutterhead guard is a critical safety feature of this jointer. You MUST verify its operation before using the jointer! Failure to properly install this guard will greatly increase risk of serious personal injury.

8. Verify proper operation of cutterhead guard

by setting fence to 90°, moving fence to rear of table, then pulling cutterhead guard back and letting it go. It should spring back over cutterhead and contact fence without dragging across outfeed table.

— If cutterhead guard does not spring back

over cutterhead and contact fence, or if it drags across outfeed table, then it must be adjusted (refer to Checking/Adjusting Cutterhead Guard on instructions).

⁄16" above infeed table), tight-

Page 41 for

Anchoring to Floor

Anchoring to Concrete Floors

Model G0495X (Mfd. Since 06/22)

Lag Screw

Flat Washer

Machine Base

Concrete

Figure 10. Popular method for anchoring

machinery to a concrete floor.

Lag Shield Anchor

Drilled Hole

-17-

Dust Collection

Digital Readout

Batteries

DO NOT operate the Model G0495X without an adequate dust collection system. This jointer creates substantial amounts of wood dust while operating. Failure to use a dust collection system can result in short and long-term respiratory illness.

Recommended CFM at Dust Port: 400 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

To connect the machine to a dust collector:

You must install two AAA batteries in the battery compartment for the digital readout to function.

To install AAA batteries in the control panel:

Remove the access panel on the battery

holder cover (see Figure 12).

Battery

Compartment

Fit a 4" dust hose that is connected to a dust

collector over the dust port, as shown in Figure 11, and secure in place with a hose clamp.

Figure 11. Dust hose attached to dust port.

2. Tug the hose to make sure it does not come

off.

Note: A tight fit is necessary for proper

performance.

Access Panel

Figure 12. Location of digital readout battery

compartment.

Install the included AAA batteries, then re-

install the cover.

-18-

Model G0495X (Mfd. Since 06/22)

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

table in the

SERVICE section of this manual can help.

setup instructions have been performed. Operating an improperly set up machine

Serious injury or death can result from

Troubleshooting

using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

To test run the machine:

1. Clear all setup tools away from machine.

2. Connect the machine to the power source.

The power light will illuminate.

—If the light does not illuminate, check the

power connection.

Push the STOP button in, then twist it clock-

wise so it pops out. When the STOP button pops out, the switch is reset and ready for operation (see Figure 13).

DO NOT start machine until all preceding

may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage.

Figure 13. Resetting the STOP button.

Model G0495X (Mfd. Since 06/22)

-19-

4. Verify that the machine is operating correctly

by pushing the START button.

Recommended

—When operating correctly, the machine

runs smoothly with little or no vibration or rubbing noises.

— Investigate and correct strange or unusual

noises or vibrations before operating the machine further. Always disconnect the machine from power when investigating or correcting potential problems.

Press the STOP button to stop the machine.

6. WITHOUT resetting the switch, press the

START button. The machine should not start.

—If the machine does not start, the STOP

button safety feature is working correctly. The test run is complete.

—If the machine does start (with the STOP

button pushed in), immediately disconnect power to the machine. The STOP button safety feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

Adjustments

For your convenience, the adjustments listed below have been performed at the factory and no further setup is required to operate your machine.

However, because of the many variables involved with shipping, we recommend that you at least verify the following adjustments to ensure the best possible results from your new machine.

Step-by-step instructions for these adjustments can be found in SECTION 7: SERVICE.

Factory adjustments that should be verified:

1. Table Parallelism (Page 35).

Infeed Table Calibration (Page 39).

3. Outfeed Table Adjustment (Page 40).

Fence Stop Settings (Page 42).

Verify V-Belt Tension Adjustment (Page 44).

-20-

Model G0495X (Mfd. Since 06/22)

SECTION 4: OPERATIONS

To reduce your risk of serious injury, read this entire manual BEFORE

To reduce risk of eye injury from flying

Basic Jointer

Controls

using machine.

chips or lung damage from breathing dust, always wear safety glasses and a respirator when operating this machine.

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

This section covers the basic controls used during routine operations.

START Button: Starts motor only if the STOP button is popped out.

STOP Button: Disables the START button. Enable the START button by twisting the STOP button until it pops out.

POWER Light: Indicates machine is correctly plugged into the power source.

STOP Button

POWER

Light

START

Button

Model G0495X (Mfd. Since 06/22)

Figure 14. START/STOP button locations.

-21-

Table Movement: To move the infeed or outfeed tables, loosen the table locks (see Figure 15), move the tables with the infeed or outfeed handwheels (see Figure 14), then tighten the table locks.

Outfeed Handwheel

Infeed

Handwheel

Fence Tilting: The tilt lock (see Figure 17) secures the fence at any position in the available range. The stop block locks the fence for 90° cuts. Two positive stops stop the fence at 45° inward and 45° outward for common bevel cuts. Even when the fence is resting against the positive stops, the tilt lock must be tightened before cutting. Also, the stop block must be disengaged for 45° outward bevel cuts.

Outfeed

Table Lock

Figure 15. Table control locations.

Fence Movement: The fence has a lock that

keeps it in position (see Figure 16). To move the fence, loosen the lock and turn the fence adjustment wheel to slide the fence where needed, then retighten the lock.

Adjustment

Wheel

Fence

Lock

Infeed

Table Lock

45° Inward Stop

Stop Block

Tilt Lock

Figure 17. Tilt lock and stop block locations.

90° Stop

45° Outward

Stop

Digital Readout

MM/IN

-22-

Figure 16. Fence lock location.

ABS/INC

ON/OFF

HOLD TO CAL

Figure 18. Digital readout.

MM/ IN: Toggles between inch and metric

measurements.

Model G0495X (Mfd. Since 06/22)

ABS/INC: Toggles between absolute and incre-

With Grain

Against Grain

CORRECT

INCORRECT

Follow these rules when choosing and jointing stock:

• DO NOT joint or surface plane stock that

Injury to the

occur if a knot becomes dislodged during the

• DO NOT joint or surface plane against the

• Jointing and surface planing with the

grain produces a better finish and is safer

Cutting with the grain is described as feeding the stock on the jointer so the grain points down and toward you as viewed

If the grain changes direction along the edge of the board, decrease the cutting depth and make additional passes.

mental modes. Absolute mode shows the total depth of cut in relation to an absolute zero point. Incremental mode shows how much the table has moved up or down in relation to an arbitrarily chosen zero point. To select incremental mode, press the ABS/INC button until INC is displayed. To return to absolute mode, press the ABS/INC button again.

Stock Inspection &

Requirements

For example, to use absolute and incremental modes:

Press ABS/INC button to display ABS.

2. Press HOLD TO CAL button. This sets an

absolute zero point.

. To move infeed table down, press + and -

buttons until display reads 0.125".

Press ABS/INC button to toggle to incremental

mode, press HOLD TO CAL button to set arbitrary zero point, then move infeed table up -0.010".

Press ABS/INC button to toggle back to

absolute mode. The screen displays 0.115", the total depth of cut relative to absolute zero point set in Step 2.

ON/OFF and HOLD TO CAL: Push to turn digital readout ON and OFF. Push and hold 3–5 seconds to enter calibration mode. Push to reset display to 0.000 in incremental mode. Follow Step 2 in the previous example to reset display to 0.000 in absolute mode.

To use calibration modes:

contains large or loose knots.

operator or damage to the workpiece can

cutting operation.

grain direction. Cutting against the grain increases the likelihood of kickback, as well as tear-out on the workpiece.

for the operator.

on the edge of the stock (see Figure below).

Note:

Press ABS/INC button to enter absolute

mode.

. Raise or lower infeed table to desired cutting

depth.

Press ABS/INC button to enter incremental

mode.

Press HOLD TO CAL button to reset digital

readout to 0.000.

Model G0495X (Mfd. Since 06/22)

Figure 19. Proper grain alignment with the

cutterhead.

• Only process natural wood fiber through your jointer. Your jointer is designed to cut only natural wood stock. This machine is NOT designed to cut metal, glass, stone, tile, products with lead-based paint, or products that contain asbestos—cutting these materials with a jointer may lead to injury.

-23-

• Scrape all glue off the workpiece before

jointing. Glue deposits on the workpiece,

• Remove foreign objects from the work-

• Make sure all stock is sufficiently dried

on the cutters and poor cutting results. Excess

Squaring stock involves four steps performed

—Concave face of

hard or soft, will gum up the cutterhead and produce poor results.

piece. Make sure that any stock you process with the jointer is clean and free of dirt, nails, staples, tiny rocks or any other foreign objects that could damage the cutterhead. These particles could also cause a spark as they strike the cutterhead and create a fire hazard.

IMPORTANT: Wood stacked on a concrete or dirt surface can have small pieces of concrete or stone pressed into the surface.

before jointing. Wood with a moisture content over 20% will cause unnecessary wear

Squaring Stock

Squaring stock means making it flat and parallel along both length and width, and making the length and width perpendicular to one another.

The purpose of squaring stock is to prepare it for accurate cuts and construction later on.

A properly "squared up" workpiece is essential for tasks such as accurate table saw cuts, glueups/laminations, cutting accurate bevels on a bandsaw, and many other applications where one surface of a workpiece is used to reference another.

Items Needed Qty

Jointer ................................................................ 1

Planer Table Saw

................................................................ 1

.......................................................... 1

12" Min.

1" Min.

/2" Min.

12" Min.

Figure 20. Minimum stock dimensions for jointer.

/2" Min.

1" Min.

in the order below:

1. Surface Plane on Jointer

workpiece is surface planed flat with jointer.

-24-

Model G0495X (Mfd. Since 06/22)

2. Surface Plane on a Thickness Planer—

Opposite face of workpiece is surface planed

flat with a thickness planer.

3. Edge Joint on Jointer—Concave edge of

4. Rip Cut on a Table Saw—Jointed edge

Failure to use push blocks when surface

ing rotating cutterhead, which will cause serious personal injury. ALWAYS use push

The purpose of surface planing (see example

Figures

face on a piece of stock to prepare it for thickness planing on a planer.

Previously Surface

Planed Face

workpiece is jointed flat with jointer.

Surface Planing

below) on the jointer is to make one flat

planing could result in your hands contact-

blocks when surface planing on jointer!

of workpiece is placed against a table saw fence and opposite edge cut off.

Previously

Jointed

Edge

Removed

Surface

Figure 21. Example photo of a surface planing

operation.

Model G0495X (Mfd. Since 06/22)

-25-

To surface plane on jointer:

1. Stock Inspection &

" per pass

To ensure workpiece remains

stable during cut, concave sides of workpiece

from cutterhead during the entire cut. Instead

safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks

When squaring up stock, cut opposite

side of workpiece with a planer instead of the

NOTICE

Edge jointing (see example Figures below) produces a flat and true surface along the side of a workpiece by removing uneven areas.

essential step for

or rough stock and when preparing a workpiece for joinery or finishing.

If you are not experienced with a jointer, set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.

Inspect stock to ensure it is safe and suitable

for the operation (see Requirements section).

Set infeed table height to desired cutting depth for each pass.

Edge Jointing

It is

squaring up warped

IMPORTANT: To minimize risk of kickback, do not exceed a cutting depth of when surface planing.

Set fence to 90˚.

Start jointer.

Place workpiece firmly against fence and

infeed table.

IMPORTANT:

must face toward table and fence.

Feed workpiece completely across cutter-

head while keeping it firmly against fence and tables during the entire cut.

IMPORTANT: Keep hands at least 4" away

of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and

⁄8

Removed

Surface

Figure 22. Example photo of an edge jointing

operation.

whenever practical to further reduce risk of accidental hand contact with cutterhead.

Repeat Step 6 until entire surface is flat.

Tip:

jointer to ensure boths sides are parallel.

-26-

Model G0495X (Mfd. Since 06/22)

To edge joint on jointer:

Stock Inspection &

Surface

To minimize risk of kickback,

To ensure workpiece remains

of workpiece

from cutterhead during the entire cut. Instead

safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks

When squaring up stock, cut opposite edge of workpiece with a table saw instead of the jointer—otherwise, both edges of workpiece will not be parallel with each other.

If you are not experienced with a jointer,

Bevel cuts (see example Figures below) can be made by setting the fence at the desired angle and feeding the workpiece firmly along the fence face, with the bottom inside corner firmly against the table. The cutting process typically requires multiple passes or cuts to bevel the entire edge of a workpiece.

set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.

Inspect stock to ensure it is safe and suitable

for the operation (see Requirements section).

NOTICE

Bevel Cutting

Surface plane workpiece (see

Planing section).

Set infeed table height to desired cutting depth for each pass.

CAUTION:

do not exceed a cutting depth of

Set fence to 90°.

Start jointer.

Place workpiece firmly against fence and

infeed table with concave side facing down.

CAUTION:

stable during cut, concave sides must face toward table and fence.

Feed workpiece completely across cutter-

head while keeping it firmly against fence and tables during the entire cut.

CAUTION: Keep hands at least 4" away

⁄8" per pass

Removed

Surface

of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and

whenever practical to further reduce risk of accidental hand contact with cutterhead.

Repeat Step 6 until the entire edge is flat.

Tip:

Model G0495X (Mfd. Since 06/22)

Figure 23. Example photo of fence set up for a

bevel cut of 45°.

-27-

To bevel cut on jointer:

1. Stock Inspection &

Surface

Edge Jointing

4. Set infeed table height to cutting depth

Cutting depth for bevel cuts is

, depending on

When your leading hand gets

keep

your hands safe, DO NOT let them get closer

you are satisfied with the results.

If you are not experienced with a jointer,

A rabbet cut removes a portion of a workpiece edge, so it fits together with an opposing, equally sized rabbet cut on another workpiece ple joining two workpieces that is simple, yet strong.

This jointer can be used to make high-quality rabbet cuts, but there are some situations—whether it size or rabbet cutting width/depth—when it will not be safe or appropriate for making the rabbet cut on this jointer. In these cases, you need to use another tool or method for rabbet cutting that will be a safer alternative.

A table saw, router, or even a hand saw. As with any type of cutting operation, always consider your safety first and use good judgement

Typically, rabbet cutting with a jointer requires the cutterhead guard to be removed first, so the workpiece can slide along the rabbeting ledge during the cut. However, it is possible to make rabbet cuts with workpieces up to 1

without removing the cutterhead guard. This is done by performing the rabbet cut with the workpiece on end (similar to when you are edge jointing).

set depth of cut to 0", and practice feeding workpiece across tables as described. This will help you prepare for actual operations.

Inspect stock to ensure it is safe and suitable

for the operation (see Requirements section).

NOTICE

Rabbet Cutting

(see exam-

Figure below). This is a classic method of

Removed

Surface

Surface plane workpiece (see

Planing section).

Edge joint workpiece (see

section).

desired for each pass.

CAUTION:

typically between hardness and width of stock.

Set fence tilt to desired angle of cut.

Place workpiece against fence and infeed

Start jointer.

With a push block in your leading hand, press

Repeat cutting process, as necessary, until

-28-

table with concave side face down.

workpiece against table and fence with firm pressure, and feed workpiece over cutterhead with a push block in your trailing hand.

CAUTION:

within 4" of the cutterhead, lift it up and over cutterhead, and place push block on portion of the workpiece once it is 4" past cutterhead Now, focus your pressure on outfeed end of the workpiece while feeding, and repeat same action with your trailing hand when it gets within 4" of cutterhead. To help

than 4" from moving cutterhead at any time during operation!

⁄16" and 1⁄8"

Rabbet Joints

is due to an excessively large/small workpiece

rabbet cut can alternatively be made using a

" thick

Model G0495X (Mfd. Since 06/22)

To rabbet cut on jointer:

Inspect stock to ensure it is safe and suitable

Stock Inspection &

Surface

Edge Jointing

5. Remove cutterhead guard if necessary to per-

form operation (see Figures below.)

6. Set fence to 90° and near front of jointer,

To ensure workpiece remains

of workpiece

from cutterhead during the entire cut. Instead

safely reposition it on the outfeed side to continue supporting workpiece. Use push blocks

Step 3.

When cutterhead guard is removed,

essary exposure to cutterhead, always

for the operation (see Requirements section).

so amount of exposed cutterhead in front of fence matches size of desired rabbet.

Start jointer.

Surface plane workpiece (see

Planing section).

Edge joint workpiece (see

section).

Set infeed table height to desired cutting depth for each pass.

CAUTION: For safety reasons, cutting

depth should never exceed

⁄8" per pass.

Guard Installed

Place workpiece firmly against fence and

infeed table with concave side facing down.

CAUTION:

stable during cut, concave sides must face toward table and fence.

Feed workpiece completely across cutter-

head while keeping it firmly against fence and tables during entire cut.

CAUTION: Keep hands at least 4" away

of allowing a hand to pass directly over cutterhead, lift it up and over cutterhead, and

whenever practical to further reduce risk of accidental hand contact with cutterhead.

. Repeat Step 7 until rabbet is cut to depth.

. Re-install cutterhead guard if removed in

Guard Removed

Figure 24. Examples of typical rabbet cutting

operations.

Model G0495X (Mfd. Since 06/22)

attempting any other cut besides a rabbet directly exposes operator to moving cutterhead. To minimize risk of injury and unnec-

keep cutterhead guard installed when possible, and ALWAYS immediately replace it after performing rabbet cuts.

-29-

ACCESSORIES

Installing unapproved accessories may

order online at www.grizzly.com or call 1-800-523-4777

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

D4206—Clear Flexible Hose 4" x 10' D4256—45° Elbow 4" D4216—Black Flexible Hose 4" x 10' W1034—Heavy-Duty Clear Flex Hose 4" x 10' D2107—Hose Hanger 4 1⁄4" W1015—Y-Fitting 4" x 4" x 4" W1017—90° Elbow 4" W1019—Hose Coupler (Splice) 4" W1317—Wire Hose Clamp 4" W1007—Plastic Blast Gate 4" W1053—Anti-Static Grounding Kit

We've hand picked a selection of commonly used dust collection components for machines with 4" dust ports.

Basic Eye Protection

T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20456—DAKURA Safety Glasses, Black/Clear T28175—R3 SAFETY Stealth Safety Glasses

T20502

T20503

T20451 T20456

Figure 25. Assortment of basic eye protection.

T28175

D4206

D4256

W1053

W1007

W1317

Figure 26. Dust collection accessories.

H9893—10 pk. Carbide Inserts 15 x 15 x 2.5mm

D4216

W1017

Figure 27. H9893 Replacement Carbide Inserts.

-30-

Model G0495X (Mfd. Since 06/22)

order online at www.grizzly.com or call 1-800-523-4777

H2499—Small Half-Mask Respirator H3631—Medium Half-Mask Respirator H3632—Large Half-Mask Respirator H3635—Cartridge Filter Pair P100

Wood dust has been linked to nasal cancer and severe respiratory illnesses. If you work around dust everyday, a half-mask respirator can be a lifesaver. Also compatible with safety glasses!

G0862—3 HP Portable Cyclone Dust Collector

The capstone of our new line of affordable, highquality cyclones, the G0862 features a 3 HP motor, a whopping 1941 CFM of airflow capacity, and a 45-gallon collection capacity. It's packed with features like a quick-release collection drum, latching system, high-efficiency, two-stage separation driven by a 16" aluminum impeller, durable powder coated finish, and a heavy-duty steel frame and housing.

Figure 28. Half-mask respirator with disposable

cartridge filters.

Recommended Metal Protectants

G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT G2870—Boeshield G2871—Boeshield H3788—G96 H3789—G96

12 Oz. Spray

T-9 4 Oz. Spray

Gun Treatment 12 Oz. Spray

Gun Treatment 4.5 Oz. Spray

T-9 12 Oz. Spray

Figure 30. Model G0862 3 HP Portable Cyclone

Dust Collector.

T23246—The Missing Shop Manual: Jointer

Dedicated to providing integral information about woodworking tools and techniques that other manuals overlook, the books in this series contain safety facts, explanations about basic project setup, and tips for maximizing tool performance.

Figure 29. Recommended products for protecting unpainted cast iron/steel part on machinery.

Figure 31. Instructional reference book.

Model G0495X (Mfd. Since 06/22)

-31-

SECTION 6: MAINTENANCE

Unpainted Cast Iron

To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service.

Schedule

Protect the unpainted cast iron surfaces on the table by wiping the table clean after every use— this ensures moisture from wood dust does not remain on bare metal surfaces. Keep tables rust-free with regular applications of products like

Gun Treatment, SLIPIT®, or Boeshield® T-9.

G96

For optimum performance from this machine, this maintenance schedule must be strictly followed.

Ongoing

To maintain a low risk of injury and proper machine operation, if you ever observe any of the items below, shut down the machine immediately and fix the problem before continuing operations:

• Loose mounting bolts.

• Dust or debris on and around machine.

Dull or damaged cutterhead inserts.

•

Unprotected cast-iron surfaces.

•

Worn or damaged wires.

•

Any other unsafe condition.

•

Monthly Check

• Clean and lubricate fence pivot points.

• V-belt tension, damage, or wear.

• Clean/vacuum dust buildup from inside stand and off of motor.

• Replace batteries in control panel and digital sensor as needed.

Lubrication

Since all bearings on the G0495X are sealed and permanently lubricated, simply leave them alone until they need to be replaced. DO NOT lubricate them.

Below is a list of components that require periodic lubrication. Be careful not to over-lubricate these components. Large amounts of lubricant will attract sawdust, causing the metal components to gum up and bind.

Fence: Place one or two drops of light machine oil on the fence pivot points (see Figure 32) as needed.

Cleaning

Cleaning the Model G0495X is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it. Treat all unpainted cast iron and steel with a non-staining lubricant after cleaning.

-32-

Figure 32. Fence lubrication locations.

Gears: Use a small brush to apply multi-purpose

grease to the worm gear shafts and gears.

Model G0495X (Mfd. Since 06/22)

SECTION 7: SERVICE

Review the troubleshooting procedures in this section if a problem develops with your machine. If you need

the

serial number and manufacture date of your machine before calling.

replacement parts or additional help with a procedure, call our Technical Support. Note: Please gather

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start or a breaker trips.

Machine stalls or is underpowered.

Machine has vibration or noisy operation.

1. Emergency stop push-button is engaged/ faulty.

2. Wiring is open/has high resistance.

3. Motor START button or STOP switch is at fault.

4. Fuse has blown.

5. Power supply switched OFF or is at fault.

6. Start capacitor is at fault.

7. Thermal overload relay has tripped.

8. Wall fuse/circuit breaker is blown/tripped.

9. Contactor not getting energized/has burnt contacts.

10. Motor is at fault.

1. Feed rate/cutting speed too fast for task.

2. Workpiece material is not suitable for this machine.

3. Belt slipping.

4. Motor connection is wired incorrectly.

5. Motor bearings are at fault.

6. Contactor not getting energized or has poor contacts.

7. Motor has overheated.

8. Motor is at fault.

1. Motor or component is loose.

2. Inserts are at fault.

3. V-belt worn or loose.

4. Pulley is loose.

5. Motor mount loose/broken.

1. Rotate clockwise slightly until it pops out/replace it.

2. Check for broken wires or disconnected/corroded connections, and repair/replace as necessary.

3. Replace faulty START OR STOP switch.

4. Correct short/replace fuse on control panel.

5. Ensure power supply is switched on; ensure power supply has the correct voltage.

6. Test/replace if faulty.

7. Turn cut-out dial to increase working amps and push the reset pin. Replace if tripped multiple times. Reduce workload on machine or test and replace motor. If motor is OK, replace relay.

8. Ensure circuit size is suitable for this machine; correct for short. Reset/replace fuse or breaker.

9. Test for power on all legs and contactor operation. Replace unit if faulty.

10. Test/repair/replace.

1. Decrease feed rate/cutting speed.

2. Only cut wood products; make sure moisture content is below 20% and there are no foreign materials in the workpiece.

3. Replace bad belt, align pulleys, and re-tension.

4. Correct motor wiring connections.

5. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

6. Test for power on all legs and contactor operation. Replace if faulty.

7. Clean off motor, let cool, and reduce workload.

8. Test/repair/replace.

1. Inspect/replace stripped or damaged bolts/nuts, and re-tighten with thread locking fluid.

2. Rotate or replace inserts causing problem.

3. Inspect/replace belt with a new one (refer to Page

44).

4. Realign/replace shaft, pulley, setscrew, and key as required.

5. Tighten/replace.

Model G0495X (Mfd. Since 06/22)

-33-

Motor & Electrical Cont.

Symptom Possible Cause Possible Solution

Machine has vibration or noisy operation.

6. Machine is incorrectly mounted or sits unevenly.

7. Motor fan is rubbing on fan cover.

8. Motor bearings are at fault.

9. Cutterhead bearings at fault.

6. Tighten/replace anchor studs in floor; relocate/shim machine.

7. Replace dented fan cover; replace loose/damaged fan.

8. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

9. Replace bearing(s)/re-align cutterhead.

Machine Operation

Tables are hard to adjust.

Excessive snipe (gouge in the end of the board that is uneven with the rest of the cut).

Workpiece stops in the middle of the cut.

Chipping.

Fuzzy Grain.

Long lines or ridges that run along the length of the board

Uneven insert marks, wa v y surface, chatter marks across board face.

Board edge is concave or convex after jointing.

1. Table lock is engaged or partially engaged.

2. Table stops blocking movement.

1. Outfeed table is set too low.

2. Operator pushing down on end of workpiece.

1. Outfeed table is set too high. 1. Align outfeed table with cutterhead insert at top dead

1. Knots or conflicting grain direction in wood.

2. Nicked or chipped insert.

3. Feeding workpiece too fast.

4. Taking too deep of a cut.

1. Wood may have high moisture content or surface wetness.

2. Dull inserts.

1. Nicked or chipped insert. 1. Rotate insert to expose sharp edge; replace insert

1. Feeding workpiece too fast. 1. Slow down the feed rate.

1. Board not held with even pressure on infeed and outfeed table during cut.

2. Board started too uneven.

3. Board has excessive bow or twist along its length.

4. Insufficient number of passes.

1. Completely loosen the table lock.

2. Loosen/reset table positive stops.

1. Align outfeed table with cutterhead insert at top dead

center (Page 40).

2. Reduce/eliminate downward pressure on that end of workpiece.

center (Page 40).

1. Inspect workpiece for knots and grain (Page 26); only use clean stock.

2. Rotate insert to expose sharp edge; replace insert (Page 38).

3. Slow down the feed rate.

4. Take a smaller depth of cut. (Always reduce cutting depth when surface planing or working with hard woods.)

1. Check moisture content and allow to dry if moisture is too high.

2. Replace inserts (Page 38).

(Page 38).

1. Hold board with even pressure as it moves over the cutterhead.

2. Take partial cuts to remove the extreme high spots before doing a full pass.

3. Surface plane one face so there is a good surface to position against the fence.

4. It may take 3 to 5 passes to achieve a perfect edge, depending on the starting condition of the board and the depth of cut.

-34-

Model G0495X (Mfd. Since 06/22)

Checking/Adjusting

Table Parallelism

If the tables are not parallel with the cutterhead or each other, then poor cutting results and kickback can occur.

Tools Needed Qty

Straightedge ...................................................... 1

Wrench or Socket 12mm Wrench or Socket 32mm Adjustable Wrench 10" Hex Wrench 4mm Duct Tape Electrical Parts Cleaner

.......................................................... 1

.............................................. 1

Checking Outfeed Table

1. DISCONNECT JOINTER FROM POWER!

2. Put on leather gloves.

3. Remove the cutterhead guard and the fence.

.................................. 1

................................... 1

...................................... 1

..................................... 1

5. Place the straightedge on the outfeed table

so it hangs over the cutterhead, then lower the outfeed table until the straightedge just touches the cutterhead body, as shown in Figure 34 (rotate the cutterhead if necessary).

Straightedge

Outfeed Table

Figure 34. Adjusting outfeed table even with

cutterhead body.

Place the straightedge in the positions shown

in Figure 35. In each position, the straightedge should touch the cutterhead body and sit flat on the outfeed table.

4. Loosen the outfeed table lock located at the

front of the machine, then loosen the jam nuts and positive stop bolts located under the outfeed table (see Figure 33).

Stop Bolts

Jam Nut

Figure 33. Outfeed table positive stop bolts.

Black Lines Represent Straightedge Positions From Overhead View

Figure 35. Straightedge positions for verifying if

outfeed table is parallel with cutterhead.

—If the straightedge touches the cutterhead

and sits flat across the outfeed table in each position, then the outfeed table is already parallel with the cutterhead. Check the infeed table to make sure that it is parallel with the outfeed table.

—If the straightedge does not touch the

cutterhead and sit flat on the outfeed table in any of the positions, then the outfeed table is not parallel with the cutterhead. Correct the outfeed table parallelism, then correct the infeed table parallelism.

Model G0495X (Mfd. Since 06/22)

-35-

Checking Infeed Table

Black Lines Represent

1. Follow all the steps for checking the outfeed

table parallelism to first make sure that the outfeed table is parallel with the cutterhead.

Raise the outfeed table higher than the

cutterhead.

Loosen the infeed table jam nuts and positive

stop bolts shown in Figure 36.

Stop Bolts

Jam Nut

Figure 36. Infeed table positive stop bolts.

Place the straightedge halfway across the

infeed table and halfway over the outfeed table, and adjust the infeed table even with the outfeed table, as shown in Figure 37.

Straightedge

Jam Nut

Straightedge Positions from Overhead View

Figure 38. Straightedge positions for checking

infeed/outfeed table parallelism.

—If the straightedge sits flat against both

the infeed and outfeed table in each of the positions, then the tables are parallel. Set both table heights (Pages 39 & 40) and replace the cutterhead guard.

—If the straightedge does not sit flat against

both the infeed and outfeed table in any of the positions, then follow the Adjusting

Table Parallelism instructions.

Adjusting Table Parallelism

For safe and proper cutting results, the tables must be parallel to the cutterhead. Adjusting them to be parallel is a task of precision and patience, and may take up to one hour to complete. Luckily, this is considered a permanent adjustment and should not need to be repeated for the life of the machine.

Outfeed Table Infeed Table

Figure 37. Infeed and outfeed tables set evenly.

Place the straightedge in the positions shown

in Figure 38. In each position, the straightedge should sit flat against both the outfeed table and the infeed table.

-36-

Due to the complex nature of this task, we recommend that you double check the current table positions to make sure that they really need to be adjusted before starting.

The tables have four eccentric bushings under each corner that allow the tables to be adjusted parallel. These eccentric bushings are locked in place by set screws and adjust when rotated.

The correct order for adjusting the table parallelism is to first adjust the outfeed table parallel with the cutterhead to within 0.010"-0.012", then adjust the infeed table parallel with the outfeed table.

When setting the outfeed table, all measurements must be made from the cutterhead body—not the inserts.

Model G0495X (Mfd. Since 06/22)

IMPORTANT: The steps below are intended to be performed in succession with the steps involved in checking the outfeed table. Do not continue until you have followed those steps.

To adjust the table parallelism:

Place the straightedge on the outfeed table

so it hangs over the cutterhead, then lower the outfeed table until the straightedge just touches the cutterhead body, as shown in Figure 34 (rotate the cutterhead if necessary).

Remove the screw cover (see Figure 39)

covering each set screw on the outfeed table.

Note: It may help to clean the screw covers

with electrical parts cleaner. Push duct tape firmly against the cover, then pull straight up.

Set Screw

(Out of View)

Figure 40. Front eccentric bushings.

Screw Cover

Figure 39. Screw cover and set screw location.

3. Loosen each set screw (see Figure 39) two

turns.

Place the straightedge in one of the positions

shown in Figure 35, and adjust the table by turning the eccentric bushings (Figures 40 &

41) as needed with an adjustable wrench so that the straightedge touches the cutterhead while lying flat across the outfeed table. Repeat this step with each of the remaining straightedge positions as many times as necessary until the outfeed table is parallel with the cutterhead to within 0.010"-0.012".

Figure 41. Rear eccentric bushings.

Tighten the set screws and replace the screw

covers on the outfeed table.

Remove each of the four screw covers on

the infeed table, and loosen the set screws underneath.

Place the straightedge halfway across the

infeed table and halfway over the outfeed table, then adjust the infeed table even with the outfeed table, as shown in Figure 37.

Straightedge

Outfeed Table

Infeed Table

Note: Setting the outfeed table parallel to the

cutterhead within 0.010"-0.012" will produce high quality results. Going lower than this number will produce minimal gain.

Model G0495X (Mfd. Since 06/22)

Figure 42. Infeed and outfeed tables adjusted

even.

-37-

8. Place the straightedge in one of the positions shown in Figure 38, and adjust the eccentric bushings under the infeed table so the straightedge lies flat against both tables. Repeat this step with each of the remaining straightedge positions as many times as necessary until the infeed table is parallel with the outfeed table.

In addition, each insert has a reference dot on one corner. As the insert is rotated, the reference dot location can be used as an indicator of which edges are used and which are new. When the reference dot revolves back around to its starting position, the insert should be replaced.

To rotate or change a carbide insert:

Tighten the set screws and replace the cov-

ers on the infeed table.

Set the outfeed table height (refer to Setting

10. Outfeed Table on Page 40).

Re-install the cutterhead guard and fence.

11.

Replacing Carbide

Inserts

Tools Needed: Qty

T-Handle Wrench w/T-25 Torx Bit ..................... 1

The cutterhead is equipped with 36 indexable carbide inserts. Each insert can be rotated to reveal any one of its four cutting edges. Therefore, if one cutting edge becomes dull or damaged, simply rotate it 90˚ to reveal a fresh cutting edge (see Figure 43).

Reference Dot

1. DISCONNECT JOINTER FROM POWER!

2. Remove any sawdust from the head of the

carbide insert Torx screw.

3. Remove the Torx screw and carbide insert.

Clean all dust and dirt off the insert and the

cutterhead pocket from which the insert was removed, and replace the insert so a fresh, sharp edge is facing outward.

Note: Proper cleaning is critical to achieving

a smooth finish. Dirt or dust trapped between the insert and cutterhead will slightly raise the insert, and make noticeable marks on your workpieces the next time you cut.

Lubricate the Torx screw threads with a

light machine oil, wipe the excess oil off the threads, and torque the Torx screw to 48-50 inch/pounds.

Note: Excess oil may squeeze between the

insert and cutterhead or in the screw hole, thereby lifting the insert or screw slightly and affecting workpiece finishes.

-38-

Figure 43. Insert rotating sequence.

Model G0495X (Mfd. Since 06/22)

Setting Infeed Table

The infeed table on the Model G0495X has positive stop bolts that, when properly set up, allow the operator to quickly adjust the infeed table between finish/final cuts and shaping/heavy cuts.

Calibrating Infeed

Table

The depth scale on the infeed table can be calibrated or "zeroed" if it is not correct.

We recommend setting the minimum depth of cut

⁄32" and the maximum depth of cut to 1⁄8" for

to most operations. DO NOT exceed

pass on this machine or the risk of kickback and serious injury will be greatly increased!

Each positive stop bolt (Figure 44) controls the top or bottom range of the table movement. The jam nuts lock the positive stop bolts in position so they won't move during operation.

Top Height

Jam Nut Jam Nut

⁄8" cut per

Bottom

Height

Tools Needed Qty

Straightedge ...................................................... 1

Wrench 12mm

To calibrate the depth scale:

Set the outfeed table height as described in

1. Setting Outfeed Table Height on Page 40.

Move the cutterhead guard out of the way.

3. Place a straightedge across the infeed and

outfeed tables.

4. Adjust the infeed table until it is level with the outfeed table, as illustrated in Figure 45.

................................................... 1

Straightedge

InfeedOutfeed

Figure 44. Infeed table positive stop bolts.

Model G0495X (Mfd. Since 06/22)

Figure 45. Infeed table adjusted even with

outfeed table.

-39-

Setting Outfeed

— If your outfeed table is correctly set, no

adjustments are necessary.

Table Height

The outfeed table height MUST be level with the carbide inserts when they are at top-dead-center. If the outfeed table is set too low, the workpiece will be tapered from front to back. If the outfeed table is set too high, the workpiece will hit the edge of the outfeed table during operation, increasing the chance of kickback.

To set the outfeed table height:

1. DISCONNECT JOINTER FROM POWER!

2. Move the cutterhead guard out of the way or

remove it, and remove the V-belt guard.

Place a straightedge on the outfeed table

so it extends over the cutterhead and rotate the cutterhead pulley until one of the carbide inserts is at top-dead-center (TDC), as shown in Figure 46.

— If the insert lifts the straightedge off the

table or the table is below the straightedge, loosen the outfeed table lock and outfeed table positive stop bolts and jam nuts (see Figure 1, Page 3) and adjust the outfeed table height with the handwheel until the straightedge just touches a insert at its highest point of rotation.

Tip: Some advanced woodworkers have found that they can virtually eliminate snipe by setting the outfeed table in the following manner: Repeat Steps 1-4 using a freshly exposed insert. Then lower the outfeed table slightly so the insert lifts the straightedge off the table. Place a ruler next to the straightedge and rotate the cutterhead, watching how far the carbide insert pulls the straightedge. Adjust the outfeed table and recheck until the straightedge only moves

5. Lock the outfeed table, lock the outfeed

⁄32".

table positive stop bolts, and re-install the cutterhead guard and V-belt guards.

Top Dead

Center

Figure 46. Cutterhead insert at top-dead-center.

4. When correctly set, the carbide insert will just

touch the straightedge when the insert is at its highest point of rotation (see Figure 47).

Straightedge

Outfeed Infeed

Figure 47. Using a straightedge to align outfeed

table height with insert at TDC.

Verify proper operation of cutterhead guard

(refer to Checking/Adjusting Cutterhead

Guard on Page 41 for instructions).

-40-

Model G0495X (Mfd. Since 06/22)

Checking/Adjusting

To check/adjust cutterhead guard for proper operation:

Cutterhead Guard

Adjusting Cutterhead Guard

The cutterhead guard is a critical safety feature of this jointer. You MUST install and verify its operation before using the jointer! Failure to properly install this guard will greatly increase the risk of serious personal injury.

The cutterhead guard is designed to reduce the risk of accidental contact with hands or fingers with the spinning cutterhead. When properly installed and functioning correctly, the guard automatically rotates clear of the cutterhead during the cutting operation and then springs back over the cutterhead as soon as the operation is complete.

In order to function as intended, the guard must be installed as low as possible over the infeed table without actually touching it (approximately

⁄16" above infeed table), and it must have enough spring tension at the mounting shaft to quickly reposition itself against the fence after it is rotated away from the cutterhead and released. Before performing rabbeting operations, adjust guard height to just clear outfeed table.

DISCONNECT MACHINE FROM POWER!

2. Set fence to 90° and move it all the way back,

then pull cutterhead guard (see and let it go.

— If cutterhead guard springs back over

cutterhead, contacts fence, and does not drag across infeed table, then it is properly adjusted.

— If cutterhead guard does not spring back

over cutterhead, does not contact fence, or drags across infeed table, then proceed to Step 3.

Loosen shaft lock (see Figure 48). Move

guard so it is resting against fence, and above infeed table.

Cutterhead Guard

Figure 48)

Shaft Lock

⁄16"

Model G0495X (Mfd. Since 06/22)

Figure 48. Cutterhead guard components.

Holding guard height in place, tighten shaft

lock to secure setting.

Repeat Step 2 and, if necessary, repeat

5. Steps 3–4 until cutterhead guard is properly

adjusted.

-41-

Setting Fence Stops

The fence stops simplify the task of adjusting the fence to 45˚ inward, 90˚, and 45˚ outward (135˚).

Tools Needed Qty

45° Square ........................................................ 1

90° Square Sliding Bevel Wrench 12mm Wrench 24mm Phillips Screwdriver

To set the 45˚ inward fence stop:

........................................................ 1

...................................................... 1

................................................... 1

........................................... 1

Using a 45˚ square, adjust the fence to the

45˚ inward position, as shown in Figure 50.

Figure 50. Example of adjusting fence 45˚

inward.

1. Remove the fence assembly from the jointer,

remove the Phillips head screws from the plate shown in Figure 49 under the fence carriage. The plate must be removed to access the adjustment nuts.

Screws

Plate

Adjustment Nuts

Figure 49. Removing plate to access inward

fence stop.

2. Re-install the fence assembly on the jointer.

4. Loosen the jam nut shown in Figure 51.

Shaft Bracket

Fence Stop Nut

Figure 51. 45˚ inward fence stop jam nut.

5. Adjust the 45˚ inward fence stop nut until

it makes contact with the back of the shaft bracket.

6. Retighten the jam nut loosened in Step 4.

7. Remove the fence assembly, re-install the

plate with the screws removed in Step 1, then re-install the fence assembly.

Jam Nut

-42-

Model G0495X (Mfd. Since 06/22)

To set the 90˚ fence stop:

To set the 45˚ outward fence stop:

Using a 90˚ square, adjust the fence to the

1. 90˚ position, as shown in Figure 52.

Figure 52. Adjusting fence to 90˚.

2. Flip the 90˚ stop block into the position shown

in Figure 53

Using a sliding bevel adjusted to 135˚, adjust

the fence to the 135˚ (45˚ outward) position, as shown in Figure 54.

Figure 54. Adjusting fence 45˚ outward.

2. Loosen the jam nut on the 45˚ outward fence

stop bolt (see Figure 55).

Fence Stop Bolt

Stop Block

Jam Nut

Figure 53. 90˚ stop block engaged.

3. Loosen the jam nut on the 90˚ fence stop bolt (see Figure 53).

4. Adjust the 90˚ fence stop bolt until it makes

contact with the 90˚ stop block.

5. Retighten the jam nut loosened in Step 3.

Fence Stop Bolt

Jam Nut

Figure 55. 45˚ outward fence stop jam nut.

Adjust the 45˚ outward fence stop bolt until it

makes contact with the back of the fence.

Retighten the jam nut loosened in Step 2.

Model G0495X (Mfd. Since 06/22)

-43-

Adjusting/Replacing

V-Belt

V-belt removal and replacement involves removing the V-belt, rolling it off of the pulleys, replacing it with a new belt, then retensioning it.

To adjust/replace the V-belt:

DISCONNECT JOINTER FROM POWER!

Lift the motor up, slide the V-belt off of the

motor and cutterhead pulleys, and replace it with a new one.

5. Lower the motor and adjust the V-belt ten-

sion with the tension rod fasteners so there is approximately pushed with moderate pressure, as shown in Figure 57.

/2" deflection when the belt is

2. Remove the rear access panel and V-belt guard.

Using a 17mm wrench, loosen the fasteners

on the tension rod shown in Figure 56.

Tension Rod

Fasteners

Figure 56. Fasteners needed to be loosened for

V-belt replacement.

Pulley

Deflection

⁄2 "

Pulley

Figure 57. Checking V-belt tension.

Replace the rear access panel and the V-belt

guard.

-44-

Model G0495X (Mfd. Since 06/22)

Pulley Alignment

Pulley alignment is another important factor in power transmission and belt life. The pulleys should be parallel to each other and in the same plane (coplaner) for optimum performance.

Each pulley can be adjusted by loosening the motor mount fasteners, sliding the motor in or out, and retightening the fasteners to lock the motor pulley in place.

Tools Needed: Qty

Wrench or Socket 17mm ................................... 1

To align the pulleys:

DISCONNECT JOINTER FROM POWER!

2. Remove the rear access cover, V-belt guard

and the fence assembly.

Place a straightedge against both pulleys

(see Figure 58) and check to make sure that they are aligned and that the V-belt is straight up and down (see Figure 59).

Cutterhead

Pulley

Alignment

Motor

Pulley

Figure 59. Pulleys aligned.

— If the pulleys are aligned, go to Step 8.

— If the pulleys are NOT aligned, perform

Steps 4–8.

Loosen the motor mount fasteners shown in

4. Figure 60.

Straightedge

Figure 58. Checking belt alignment.

Fasteners

Figure 60. Motor mount fasteners.

5. Shift the motor horizontally as needed to

align the motor pulley with the cutterhead pulley.

Tighten the motor mount fasteners. The

V-belt should be parallel and aligned as shown in Figure 59.

Re-install the fence assembly, rear access

panel, and V-belt guard.

Model G0495X (Mfd. Since 06/22)

-45-

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

-46-

Model G0495X (Mfd. Since 06/22)

Electrical Components

Figure 62. Capacitor wiring.

Figure 61. Magnetic switch wiring.

Model G0495X (Mfd. Since 06/22)

READ ELECTRICAL SAFETY

ON PAGE 46!

-47-

Wiring Diagram

Hot

230

VAC

Hot

6-20 Plug

MAGNETIC

SWITCH

See Figure 61

Ground

L1/1

L2/3

SDE MA-18

T2/4

T1/2 T3/6 NO14

1/2

3/4

CONTROL PANEL (viewed from behind)

X1 X2

POWER

L3/5

5/6

NO13

NC 21

NC 22

RA-20

22 21

STOP

14 2213

Ground

AMP

RESET

OFF

13 14

START

DIGITAL

READOUT

(2 AAA Batteries)

SENSOR

1.5V,

357/303

Battery

The motor wiring shown here is current at the time of printing, but it may not match your machine. Always use the wiring diagram inside the motor junction box.

-48-

Motor

See Figure 62

400MFD 125VAC

Start Capacitor

Run Capacitor

70uF 250VAC

Motor Junction Box

READ ELECTRICAL SAFETY

ON PAGE 46 !

Ground

Figure 63. Junction box wiring.

Model G0495X (Mfd. Since 06/22)

REF PART # DES CRIPTIO N REF PART # DESCRIP TI ON

SECTION 9: PARTS

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

Fence

42V2

1 P0495X001 HANDWHEEL 25 P0495X025 HEX BOLT 5/ 16-18 X 1-1/4 2 P0495X002 SET SCREW 1/4-20 X 3/8 26 P0495X026 HEX NUT 5/16-18 3 P0495X003 EXT RETA I NING RI NG 15MM 27 P0495X027 SPECIAL BOLT 4 P0495X004 ROLL PIN 4 X 25 28 P0495X028 HEX NUT 3/8-16 5 P0495X005 GEAR SHAFT 29 P0495X029 HEX BOLT 5/ 16-18 X 1-3/4 6 P0495X006 FENCE BRACKET 30V2 P0495X030V2 CAP SCREW 1/ 4-20 X 3/4 V2.06.22 7 P0495X007 PLATE 31V2 P0495X031V2 BRACKET V2.06.22 8 P0495X008 FLAT WAS HER 6MM 32 P0495X032 HANDLE 9 P0495X009 CAP SCREW 1/4-20 X 3/8 33 P0495X033 SHAFT 10 P0495X010 TABLE BRACKET 34 P0495X034 PI V OT NUT 11 P0495X011 FL AT HD SCR M5 -. 8 X 12 35 P0495X035 COLLAR 12 P0495X012 BAR 36 P0495X036 HEX NUT 5/16-18 13 P0495X013 FL AT WAS HER 6MM 37 P0495X037 ROD 14 P0495X014 LOCKING HANDLE ASSEMBLY 38 P0495X038 HEX NUT 7/16-14 15 P0495X015 FE NDER WAS HER 13MM 39 P0495X039 STOP TAB 16 P0495X016 FE NCE LO CK NUT 40 P0495X040 ADAPTER 17 P0495X017 ROLL PIN 4 X 12 41 P0495X041 ADAPTER SCREW 18 P0495X018 STOP BLOCK 42V2 P0495X042V2 FENCE V2.06. 22 19 P0495X019 SPECIAL BOLT 5/16-18 X 3/ 8 69 P0495X069 FENCE ADJ USTMENT WHEE L HANDLE 20 P0495X020 CAP SCREW 3/8-16 X 1-1/4 139 P0495X139 BOLT 21 P0495X021 FLAT WASHER 10MM 155 P0495X155 TILT LO CK 22 P0495X022 FE NCE HI NGE 156 P0495X156 KEY 9.5 X 9.5 X 268 23 P0495X023 SPECIAL BOLT 157 P0495X157 ROLL PIN 4 x 14 24 P0495X024 HEX NUT 1/2-20

30V2

31V2

139

155

139

157

156

Model G0495X (Mfd. Since 06/22)

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-49-

Base Breakdown

168-2

Base

197

166

165

83V2

91V2

140

96V2

174

145

164

154

100

144

140

154

100

154

167

100

197

164

158

96V2

91V2

169

174

98V3

168V2

171

170

168V2-8

168V2-7

168V2-6

168V2-5

168V2-4

168V2-3

168V2-2

89 90

83V2

168V2-6

168V2-1

169

167

164

174

164

168V2-9

168V2-12

168V2-3

174

166

165

168V2-10

168V2-11

168V2-13

168V2-18

168V2-19

168V2-20

168V2-21

168V2-4

168V2-14

168V2-15

168V2-16

168V2-17

-50-

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Model G0495X (Mfd. Since 06/22)

REF P ART # DESCRIP TION REF P ART # DES CRIPTION

Base Parts List

4 P0495X004 ROLL PIN 4 X 25 167 P0495X167 FLAT WASHER 8MM 26 P0495X026 HEX NUT 5/16-18 168V2 P0495X168V2 DRO REPLACEMENT KIT V2.02. 19 77 P0495X077 KNOB 168V2-1 P0495X168V2-1 FLAT WA SHER 8 MM 78 P0495X078 GUARD COVER 168V2-2 P0495X168V2-2 DRO PLATE 79 P0495X079 DOUB LE- END STUD 168V2-3 P0495X168V2-3 FLAT WA SHER 8 MM 81 P0495X081 BALL BEARING 6000ZZ 168V2-4 P0495X168V2-4 CAP SCREW 5/16-18 X 3/ 4 82 P0495X082 PINION GEAR 168V2-5 P0495X168V2-5 BUTTON HD CA P SCR M3 -. 5 X 1 5 83V2 P0495X083V2 SHAFT V2.08.20 168V2-6 P0495X168V2-6 FLAT WAS HER 3MM 87 P0495X087 HEX BOLT 5/16-18 X 1-3/ 4 168V2-7 P0495X168V2-7 BALL BEARING 606ZZ 88 P0495X088 HEX BOLT 5/16-18 X 1 168V2-8 P0495X168V2-8 BUS HI NG 89 P0495X089 HEX BOLT 3/8-16 X 2 168V2-9 P0495X168V2-9 HEX BOLT M6-1 X 12 90 P0495X090 FLAT WASHER 10MM 168V2-10 P0495X168V2-10 FLAT WASHER 6 MM 91V2 P0495X091V2 LIFTING ROD V2.08.20 168V2-11 P0495X168V2-11 LOCK NUT M3-. 5 92 P0495X092 KNOB M4-.7, D46, 7-LOBE 168V2-12 P0495X168V2-12 BALL BEARING HOUSI NG 93 P0495X093 HANDWHEEL ASSEMBLY 168V2-13 P0495X168V2-13 DIGITAL READOUT 94 P0495X094 BALL BEARING 6002ZZ 168V2-14 P0495X168V2-14 LOCK NUT M6-1 95 P0495X095 KEY 5 X 5 X 10 168V2-15 P0495X168V2-15 COVER 96V2 P0495X096V2 SPIRAL GEAR SHAFT V2.08. 20 168V2-16 P0495X168V2-16 FLAT WA SHER 5 MM 98V3 P0495X098V3 BASE V3.08. 20 168V2-17 P0495X168V2-17 PHLP HD SCR M5-.8 X 8 100 P0495X100 FLA T WASHER 5MM 168V2-18 P0495X168V2-18 CAP SCREW M5-.8 X 12 140 P0495X140 BUS HI NG 168V2-19 P0495X168V2-19 MAGNETI C SCALE

144 P0495X144 RI GHT DUST P LATE 168V2-20 P0495X168V2-20 FL AT WAS HER 5MM 145 P0495X145 LE FT DUST PLATE 168V2-21 P0495X168V2-21 FLA T WASHE R 5MM 154 P0495X154 PHLP HD SCR 10-24 X 1/4 169 P0495X169 CAP SCREW M8-1.25 X 12 158 P0495X158 POINTER 170 P0495X170 PHLP HD SCR M4-.7 X 6 164 P0495X164 FLA T WASHER 6MM 171 P0495X171 DI AL 165 P0495X165 FLA T WASHER 5MM 174 P0495X174 B UTTON HD CAP SCR M6- 1 X 1 6 166 P0495X166 CAP SCREW 10-24 X 1/2 197 P0495X197 E XT RETA I NI NG RI NG 16MM

Model G0495X (Mfd. Since 06/22)

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-51-

Table

REF PART # DESCRI PTI O N REF PART # DE S CRI P TI ON

70V2

196

64V2

68 66

76 43

45-5

45-6

45-4

45-7

45-2

45-3

55V2

196

45-8

45-10

45-1

49V2

51V2

52V2

71V2

45-9

188

127

54V2

64V2

186V2

187

68 66

72V3

61V2

180

181

184

175 176

177

178

179

133

84V2

9 P0495X009 C AP SC REW 1/4- 20 X 3/8 61V2 P0495X061V2 INF EED TABLE V2.02.19

43 P0495X043 SET SC REW 5/16- 18 X 3/8 63 P0495X063 SHAFT

44 P0495X044 ECCENTRIC BUSHING 64V2 P0495X064V2 BRAC KET V2.02.19

45 P0495X045 H ELICAL CU TTER HEAD ASSEM BLY 65 P0495X065 SET SCR EW 5/16- 18 X 1/2

45-1 P0495X045-1 HELICAL CUTTERHEAD 8" 66 P0495X066 ROD SHAFT

45-2 P0495X045-2 CARBID E IN SER T 15 X 15 X 2.5 67 P0495X067 ROD BR AC KET

45-3 P0495X045-3 FLAT H D TORX SCR #10-32 X 1/2 68 P0495X068 CAP SCREW 1/4- 20 X 3/4

45-4 P0495X045-4 LEFT BEARING SUPPOR T BLOCK 70V2 P0495X070V2 LEFT ELEVATE BR ACKET V2.02.19

45-5 P0495X045-5 BALL BEARING 6203ZZ 71V2 P0495X071V2 RIGHT ELEVATE BR AC KET V2.02.19

45-6 P0495X045-6 KEY 5 X 5 X 30 72V3 P0495X072V3 SENSOR M OU N T BLOC K V3.02.19

45-7 P0495X045-7 RIGHT BEAR IN G SUPPORT BLOC K 76 P0495X076 SCR EW COVER

45-8 P0495X045-8 SET SC R EW M 4-.7 X 10 84V2 P0495X084V2 C AP SCR EW M6-1 X 20 V2.02.19

45-9 P0495X045-9 CUTTERHEAD PULLEY 127 P0495X127 C AP SC REW 5/16- 18 X 1- 3/4

45-10 P0495X045- 10 BALL BEAR ING 6203Z Z 133 P0495X133 PUSH BLOC K

46 P0495X046 OU TFEED TABLE 175 P0495X175 HEX WRENCH 3MM

47 P0495X047 BUSHING 176 P0495X176 HEX WRENCH 4MM

48 P0495X048 C HIP BREAKER 177 P0495X177 HEX WRENCH 5MM

49V2 P0495X049V2 BLADE GUARD V2.07.19 178 P0495X178 HEX WRENCH 6MM

50 P0495X050 R OLL PIN 6 X 28 179 P0495X179 HEX WRENCH 8MM

51V2 P0495X051V2 SHAF T V2.06.19 180 P0495X180 WRENCH 12 X 14

52V2 P0495X052V2 ROLL PIN 5 X 26 V2.06.19 181 P0495X181 WRENCH 14 X 17

53 P0495X053 EXT R ETAINING R ING 11MM 184 P0495X184 PHILLIPS SCR EW D RIVER #1

54V2 P0495X054V2 TORSION SPRING V2.06.19 186V2 P0495X186V2 T- HAN DLE T-25 TORX DRIVER V2.06.11

55V2 P0495X055V2 RABBETIN G T ABLE V2.07.19 187 P0495X187 F LAT W ASHER 6M M

56 P0495X056 F LAT W ASHER 10MM 188 P0495X188 BUTTON HD CAP SCR M6-1 X 12

57 P0495X057 H EX BOLT 3/8- 16 X 1- 1/4 196 P0495X196 R OLL PI N 4 X 10

58 P0495X058 AD J USTABLE H AN D LE 5/16- 18 x 1”, 1-1/2” L

-52-

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Model G0495X (Mfd. Since 06/22)

Stand

102V2-1

102V2-2

102V2-3

104

104 105

106 107

111

129

114

102V2-4

102V2-5

102V2-6

110

113

103

107

109

102V2-8

102V2-9

102V2-10

102V2

103

108

102V2-11

102V2-14

102V2-13

102V2-7

102V2-12 102V2-15

117

189

149V3

118

116

124

101

150

142V3

192

151

120

100

152

147V3

195

119V2

141V3

191

194

115 153

100

99 121

122

193

147-1

125-1

125-3

125-6V2

125-4

125-2

125-5

148V2

182

128V2

112

125

182

125-7

146

Model G0495X (Mfd. Since 06/22)

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-53-

REF PART # DESCRIPTION REF PART # DESCRIPTION

Stand Parts List

2 P0495X002 SET SCREW 1/4-20 X 3/8 114 P0495X114 FRONT COVER 8 P0495X008 FLAT WASHER 6MM 115 P0495X115 PHLP HD SCR M4-.7 X 8 21 P0495X021 FLAT WASHER 10MM 116 P0495X116 BUTTON HD CAP SCR M4-.7 X 12 25 P0495X025 HEX BOLT 5/16-18 X 1-1/ 4 117 P0495X117 FLAT HD SCR 1/4-20 X 3/4 26 P0495X026 HEX NUT 5/16-18 118 P0495X118 REAR ACCESS PLATE 60 P0495X060 SWITCH PLATE 119V2 P0495X119V2 CONTROL PANEL COVER V2.02.19 85 P0495X085 CAP 120 P0495X120 STRAI N RELIEF NB-2430 86 P0495X086 CAP SCREW M6-1 X 10 121 P0495X121 SWITCH BRACKET ASSEMBLY 90 P0495X090 FLAT WASHER 10MM 122 P0495X122 CAP SCREW 1/4-20 X 1/2 99 P0495X099 CAP SCREW M5-.8 X 8 124 P0495X124 STRAIN RELIEF NB-1722 100 P0495X100 FLAT WASHER 5MM 125 P0495X125 MAG SWITCH ASSY SDE 101 P0495X101 V-BELT A-51 125-1 P0495X125-1 MAG SWITCH BACK COVER 102V2 P0495X102V2 MOTOR 3HP 230V 1-PH V2.02.19 125-2 P0495X125-2 CONTACTOR SDE MA-18 102V2-1 P0495X102V2-1 MO 102V2-2 P0495X102V2-2 MOTOR FAN 125-4 P0495X125-4 MAG SWITCH FRONT COVER 102V2-3 P0495X102V2-3 S CAPACITOR COVER 125-5 P0495X125-5 NYLON SCREW M10-1.5 X 22 102V2-4 P0495X102V2-4 S CAPACITOR 400M 125V 1-1/2 X 3-1/ 2 125-6V2 P0495X125-6V2 POWER CORD 14G 3W 10' 6-20P V2.02. 19 102V2-5 P0495X102V2-5 R CAPACI TOR COVER 125-7 P0495X125-7 CONTROL PANEL CORD 16AWG X 5C 102V2-6 P0495X102V2-6 R CAPACI TOR 70M 250V 1-1/2 X 3-1/2 128V2 P0495X128V2 STAND V2.02. 19 102V2-7 P0495X102V2-7 JUNCTION BOX 129 P0495X129 PHLP HD SCR M4-.7 X 8 102V2-8 P0495X102V2-8 CENTRIFUGAL SWITCH 141V3 P0495X141V3 DIGITAL READOUT BRACKET V3.02. 19 102V2-9 P0495X102V2-9 CONTACT PLATE 142V3 P0495X142V3 CAP SCREW M5-.8 X 8 V3. 02.19 102V2-10 P0495X102V2-10 BALL BEARING 6205ZZ (FRONT) 146 P0495X146 PHLP HD SCR M5-.8 X 8 102V2-11 P0495X102V2-11 BALL BEARING 6203ZZ (REAR) 147V3 P0495X147V3 DIGI TAL READOUT ASSEMBLY V3.02.19 102V2-12 102V2-13 P0495X102V2-13 KEY 5 X 5 X 30 148V2 P0495X148V2 MOTOR CORD 14G 3W 72" V2.02.19 102V2-14 P0495X102V2-14 MOTOR PULLEY 149V3 P0495X149V3 SWITCH PLATE V3.02.19 102V2-15 P0495X102V2-15 STRAIN RELIEF PGA 13. 5-11B 150 P0495X150 LIGHT 250V 1.2W JG18 103 P0495X103 SHAFT 151 P0495X151 STOP SWITCH 104 P0495X104 HEX NUT M10-1.5 152 P0495X152 START SWITCH 105 P0495X105 ADJUSTING SHAFT 153 P0495X153 EXT TOOTH WASHER 4MM 106 P0495X106 MOTOR PLATE 182 P0495X182 STRAIN RELIEF 1/2" 107 P0495X107 FLAT WASHER 8MM 189 P0495X189 STRAIN RELIEF 1/2"-3/4" SNAP-IN ST 108 P0495X108 SET SCREW M6-1 X 8 191 P0495X191 STRAI N RELIEF 1/2"-3/4" SNAP-IN ST 109 P0495X109 COLLAR 192 P0495X192 BACKING BOARD 110 P0495X110 PHLP HD SCREW 1/4-20 X 1/2 193 P0495X193 DRO CORD 111 P0495X111 DUST CHUTE 194 P0495X194 PHLP HD SCR M3-.5 X 8 112 P0495X112 HEX 113 P0495X113 HEX NUT M5-.8

P0495X102V2-12 SE

TOR FAN COVER 125-3 P0495X125-3 OL RELAY SDE RA-20 12-18A

T SCREW 1/4-20 X 3/ 8 147-1 P0495X147-1 BATTERY AAA

/8-16 X 6 195 P0495X195 PHLP HD SCR M6-1 X 8

BOLT 3

220V

-54-

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Model G0495X (Mfd. Since 06/22)

200V2

REF PART # DE SCRIP TION REF PART # DES CRIPTI ON

212

201

Labels & Cosmetics

202V2218 218

216

217

203

206

211

204

210

205

209

200V2 P0495X200V2 MACHINE ID LABEL V2.02.19 208 P0495X208 GRIZZLY NAMEPLATE-LARGE 201 P0495X201 CUTTERHE AD GUA RD LAB EL 209 P0495X209 MODEL NUMBER LABEL 202V2 P0495X202V2 FENCE/CUTTERHEAD LABEL V2.06.22 210 P0495X210 SAFETY GLASSES LABEL 203 P0495X203 ELECTRICITY LABEL 211 P0495X211 HEARING/RESPIRATOR LABEL 204 P0495X204 DISCONNECT POWER LABEL 212 P0495X212 TOUCH- UP PAI NT, G RI ZZL Y PUTTY 205 P0495X205 READ MANUAL LABEL 216 P0495X216 DO NOT OPEN COVER LABEL 206 P0495X206 TOUCH- UP PA I NT, GRI ZZL Y GRE EN 217 P0495X217 BATTERY I NSTALL LABEL 207 P0495X207 EXTREME SERIES PLATE 218 P0495X218 CUTTERHE AD WARNI NG LABEL

207

208

Model G0495X (Mfd. Since 06/22)

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-55-

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

To you can applicable information for

take advantage of this warranty, you must register it at https://www.grizzly.com/forms/warranty, or

scan the QR code below to be automatically directed to our warranty registration page. Enter all

the product.

WARRANTY

Grizzly G0495X User guide

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

Contact Info

Manual Accuracy

Identification

Controls & Components

Machine Data Sheet

SECTION 1: SAFETY

Safety Instructions for Machinery

Additional Safety Instructions for Jointers

SECTION 2: POWER SUPPLY

SECTION 3: SETUP

Needed for Setup

Unpacking

Inventory

Site Considerations

Assembly

Anchoring to Floor

Dust Collection

Test Run

SECTION 4: OPERATIONS

Digital Readout

Squaring Stock

Surface Planing

Edge Jointing

Bevel Cutting

Rabbet Cutting

SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Unpainted Cast Iron

Schedule

Lubrication

Cleaning

SECTION 7: SERVICE

Troubleshooting

Setting Infeed Table

Setting Fence Stops

Pulley Alignment

SECTION 8: WIRING

Wiring Safety Instructions

Electrical Components

Wiring Diagram

SECTION 9: PARTS

Fence

Base

Table

Stand

Labels & Cosmetics

WARRANTY & RETURNS