Grizzly G0477 User Manual

MODEL G0477
15" PLANER/MOULDER
OWNER'S MANUAL
COPYRIGHT © APRIL, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED SEPTEMBER, 2014 (ST)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JK8066 PRINTED IN CHINA
This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and compre­hension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints.
Crystalline silica from bricks, cement and other masonry products.
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equip­ment, such as those dust masks that are specially designed to filter out microscopic particles.
Table of Contents
INTRODUCTION ............................................................................................................................... 2
Manual Accuracy ........................................................................................................................ 2
Contact Info ................................................................................................................................ 2
Machine Data Sheet ................................................................................................................... 3
Identification ............................................................................................................................... 5
SECTION 1: SAFETY ....................................................................................................................... 6
Safety Instructions for Machinery ............................................................................................... 6
Additional Safety for Planer/Moulders ........................................................................................ 8
SECTION 2: POWER SUPPLY ........................................................................................................ 9
SECTION 3: SET UP ...................................................................................................................... 11
Items Needed for Set Up ......................................................................................................... 11
Unpacking ................................................................................................................................ 11
Inventory ................................................................................................................................... 12
Clean Up .................................................................................................................................. 13
Site Considerations .................................................................................................................. 13
Stand Assembly ....................................................................................................................... 14
Mounting Planer/Moulder on Stand.......................................................................................... 15
Dust Chute and Bag ................................................................................................................ 15
Crank Handle ........................................................................................................................... 16
Test Run ................................................................................................................................... 16
SECTION 4: OPERATIONS ........................................................................................................... 17
Operation Safety ...................................................................................................................... 17
Safety Switch Key .................................................................................................................... 17
Basic Operation ........................................................................................................................ 17
Operation Tips .......................................................................................................................... 18
Feed Speed .............................................................................................................................. 18
Headstock Height Adjustment .................................................................................................. 19
Preset Thickness Settings ........................................................................................................ 19
Roller Height Adjustment ......................................................................................................... 20
Moulding Knives ....................................................................................................................... 21
Setting Up Moulding Fence Guide ........................................................................................... 22
Adjusting Moulding Guide Fence ............................................................................................. 22
Edge Moulding ......................................................................................................................... 22
SECTION 5: ACCESSORIES ......................................................................................................... 24
SECTION 6: MAINTENANCE......................................................................................................... 25
Schedule .................................................................................................................................. 25
Cleaning ................................................................................................................................... 25
Anti-Kickback Fingers............................................................................................................... 25
Unpainted Metal ....................................................................................................................... 25
Lubrication ................................................................................................................................ 25
SECTION 7: SERVICE ................................................................................................................... 26
Troubleshooting Guide ............................................................................................................. 26
Changing Planing Knives ......................................................................................................... 28
Changing Belts ......................................................................................................................... 29
Chain Tension and Headstock Leveling .................................................................................. 29
Changing Motor Brushes ......................................................................................................... 30
Electrical Components ............................................................................................................. 31
Wiring Diagram......................................................................................................................... 32
G0477 Body Breakdown .......................................................................................................... 33
G0477 Table and Base Breakdown ......................................................................................... 34
G0477 Gearbox Breakdown ..................................................................................................... 35
G0477 Stand Breakdown ......................................................................................................... 36
G0477 Labels ........................................................................................................................... 37
Parts List .................................................................................................................................. 38
WARRANTY AND RETURNS ........................................................................................................ 45
INTRODUCTION
We stand behind our machines. If you have any questions or need help, use the information below to contact us. Before contacting, please get the serial number and manufacture date of your machine. This will help us help you faster.
We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
We are proud to offer this manual with your new machine! We've made every effort to be exact with the instructions, specifications, drawings, and photographs of the machine we used when writing this manual. However, sometimes we still make
Also, owing to our policy of continuous improve­ment, your machine may not exactly match the
manual. If you find this to be the case, and the dif-
ference between the manual and machine leaves you in doubt, manual update or call technical support for help.
Before calling, find the manufacture date of your machine by looking at the date stamped into the machine ID label (see below). This will help us determine if the manual version you received matches the manufacture date of your machine.
For your convenience, we
-
uals and
on our website
at
model of as soon as they are complete.
Manual Accuracy
an occasional mistake.
www.grizzly.com. Any updates to your
machine will be reflected in these documents
check our website for the latest
Manufacture Date
of Your Machine
post all available man
manual updates for free
Contact Info
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
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Model G0477 15" Planer/Moulder
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0477 15" PLANER / MOULDER
Product Dimensions:
Weight.............................................................................................................................................................. 168 lbs.
Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 31 x 41 x 57-3/4 in.
Footprint (Length x Width)..................................................................................................................... 31 x 25-1/3 in.
Shipping Dimensions:
Type..................................................................................................................................................... Cardboard Box
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 181 lbs.
Length x Width x Height....................................................................................................................... 23 x 36 x 27 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz
Prewired Voltage.................................................................................................................................................. 110V
Full-Load Current Rating........................................................................................................................................ 12A
Minimum Circuit Size.............................................................................................................................................. 15A
Connection Type....................................................................................................................................... Cord & Plug
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length................................................................................................................................................. 7 ft.
Power Cord Gauge......................................................................................................................................... 14 AWG
Plug Included.......................................................................................................................................................... Yes
Switch Type.................................................................................................. Paddle Safety Switch w/Removable Key
Motors:
Main
Type..................................................................................................................................................... Universal
Horsepower............................................................................................................................................. 2.5 HP
Phase............................................................................................................................................ Single-Phase
Amps............................................................................................................................................................ 12A
Speed............................................................................................................................................. 16,500 RPM
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings..................................................................................................... Shielded & Permanently Lubricated
Model G0477 15" Planer/Moulder
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Main Specifications:
Operation Info
Max. Cut Width.......................................................................................................................................... 15 in.
Max. Cut Height........................................................................................................................................... 6 in.
Min. Stock Length..................................................................................................................................... 17 in.
Min. Stock Thickness................................................................................................................................ 1/8 in.
Max. Stock Thickness.................................................................................................................................. 6 in.
No. of Cuts Per Inch................................................................................................................................. 42, 83
No. of Cuts Per Minute............................................................................................................................ 11,000
Cutterhead Speed............................................................................................................................. 5500 RPM
Planing Feed Rate........................................................................................................................... 11, 22 FPM
Moulding Feed Rate............................................................................................................................... 11 FPM
Max. Cut Depth Planing Full Width......................................................................................................... 1/16 in.
Max. Cut Depth Planing 6 Inch Wide Board........................................................................................... 3/32 in.
Max. Profile Depth Moulding..................................................................................................................... 7/8 in.
Max. Profile Width Moulding................................................................................................................ 4-9/16 in.
Cutterhead Info
Cutterhead Type...................................................................................................................................... 2 Knife
Cutterhead Dia.................................................................................................................................. 3-15/64 in.
No. of Knives.................................................................................................................................................... 2
Knife Type........................................................................................................................... Double Edged HSS
Knife Size Length................................................................................................................................ 15-1/2 in.
Knife Size Width....................................................................................................................................... 5/8 in.
Knife Size Thickness.............................................................................................................................. 5/64 in.
Knife Adjustment.......................................................................................................................... Clamp Blocks
Table Info
Table Movement.......................................................................................................................................... 6 in.
Table Bed Size Length.............................................................................................................................. 16 in.
Table Bed Size Width................................................................................................................................ 15 in.
Table Bed Size Thickness.................................................................................................................... 11/32 in.
Floor To Table Height................................................................................................................................ 34 in.
Roller Ext Table Size Length..................................................................................................................... 15 in.
Roller Ext Table Size Width................................................................................................................. 11-1/3 in.
Construction
Table........................................................................................................................................... Stainless Steel
Body................................................................................................................................................... Aluminum
Stand.......................................................................................................................................................... Steel
Cutterhead Assembly................................................................................................................................. Steel
Infeed Roller........................................................................................................................................... Rubber
Outfeed Roller......................................................................................................................................... Rubber
Paint........................................................................................................................................... Powder Coated
Other
Measurement Scale....................................................................................................................... Inch & Metric
No. of Dust Ports.............................................................................................................................................. 1
Dust Port Size........................................................................................................................................ 2-1/2 in.
Mobile Base........................................................................................................................................... D2058A
Other Specifications:
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time .............................................................................................................. 1 Hour
Serial Number Location ........................................................................................................ ID Label on Left Housing
ISO 9001 Factory .................................................................................................................................................... No
CSA Certified .......................................................................................................................................................... No
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Model G0477 15" Planer/Moulder
Identification
C
B
A
D
E
F
H
G
I
Figure 1. G0477 Component and Control Identification.
A. Infeed/Outfeed Roller Height Adjuster B. ON/OFF Switch C. Circuit Breaker Reset Button D. Return Rollers E. Headstock Height Hand Crank F. Cutterhead Lock G. Tool Storage H. Depth-of-cut Gauge I. Preset Depth Gauge
Model G0477 15" Planer/Moulder
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of impor­tance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
proper operation of the machine.
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained oper­ators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, dis­connect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machin­ery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.
ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.
DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are not approved safety glasses.
Always discon-
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Model G0477 15" Planer/Moulder

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or coverlong hair. Wearnon-slipfootwear to avoid accidentalslips,whichcould causelossofwork­piececontrol.
hAzARdOus dusT. Dust created while using machinery may cause cancer, birth defects, or long-term respiratory damage. Be aware ofdust hazardsassociatedwitheachworkpiecematerial, andalwayswearaNIOSH-approvedrespiratorto reduceyourrisk.
hEARING PROTECTION. Always wear hear­ing protection when operating or observing loud machinery. Extended exposure to this noise withouthearing protectioncan cause permanent hearingloss.
REMOVE AdJusTING TOOLs. Tools left on machinery can become dangerous projectiles uponstartup.Neverleavechuckkeys,wrenches, or any other tools on machine. Always verify removalbeforestarting!
INTENdEd usAGE. Only use machine for its intendedpurposeandnevermakemodifications not approved by Grizzly. Modifying machine or using it differently than intended may result in malfunctionormechanicalfailurethatcanleadto seriouspersonalinjuryordeath!
AWKWARd POsITIONs. Keep proper footing andbalanceatalltimeswhenoperatingmachine. Donotoverreach!Avoidawkwardhandpositions that make workpiece control difficult or increase the
riskofaccidentalinjury.
ChILdREN & BYsTANdERs. Keepchildrenand bystandersatasafedistancefromtheworkarea. Stopusingmachineiftheybecomeadistraction.
FORCING MAChINERY.Donotforcemachine. Itwill do the job safer and better at the rate for whichitwasdesigned.
NEVER sTANd ON MAChINE. Serious injury may occur if machine is tipped or if the cutting toolisunintentionallycontacted.
sTABLE MAChINE. Unexpectedmovementdur­ing operation greatly increases risk of injury or lossofcontrol. Beforestarting,verifymachineis stableandmobilebase(ifused)islocked.
usE RECOMMENdEd ACCEssORIEs.Consult thisowner’smanualorthemanufacturerforrec­ommended accessories. Using improper acces­sorieswillincreasetheriskofseriousinjury.
uNATTENdEd OPERATION. To reduce the risk of accidental injury, turn machine off and ensure all moving parts completely stop before walking away. Never leave machine running whileunattended.
MAINTAIN WITh CARE.Followallmaintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is leadingtoseriouspersonalinjuryordeath.
ChECK dAMAGEd PARTs. Regularly inspect machine for any condition that may affect safe operation.Immediatelyrepairorreplacedamaged ormis-adjustedpartsbeforeoperatingmachine.
MAINTAIN POWER CORds. When disconnect­ing cord-connected machines from power, grab andpulltheplug—NOTthecord.Pullingthecord may damage the wires inside. Do not handle cord/plugwithwethands.Avoidcorddamageby keepingitawayfromheatedsurfaces,hightraffic areas,harshchemicals,andwet/damplocations.
 improperly maintained could malfunction,
GuARds & COVERs.Guardsandcoversreduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged,andworkingcorrectly.
Model G0477 15" Planer/Moulder
EXPERIENCING dIFFICuLTIEs. If at any time youexperiencedifficultiesperformingtheintend­edoperation,stopusingthemachine!Contactour TechnicalSupportat(570)546-9663.
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Additional Safety for Planer/Moulders
1. INSTRUCTION MANUAL. This machine
presents significant safety hazards to untrained users. Read/understand this entire manual before starting the planer.
2. REACHING INSIDE PLANER/MOULDER. Never reach inside planer or remove covers when the planer is connected to power.
3. INFEED CLEARANCE SAFETY. The infeed roller is designed to pull material into the cutterhead. Always keep hands, clothing, and long hair away from the infeed roller dur­ing operation to prevent serious injury.
4. BODY POSITION WHILE OPERATING. The workpiece may kick out during operation. To avoid getting hit, stand to the side of the planer during the entire operation.
5. PLANING CORRECT MATERIAL. Only plane natural wood stock with this planer/ moulder. DO NOT plane MDF, plywood, laminates, or other synthetic products.
6. GRAIN DIRECTION. Planing or moulding across the grain is hard on the planer/mould­er and may cause the workpiece to kick out. Always plane in the same direction or at a slight angle with the wood grain.
7. LOOKING INSIDE PLANER/MOULDER.
Wood chips fly around inside the planer/ moulder at a high rate of speed. DO NOT look inside the planer/moulder or remove guards/covers during operation.
8. CUTTING LIMITATIONS. The planer/mould­er may kick out a workpiece at the operator or be damaged if pushed beyond these lim­its.
3
Maximum Depth of Cut (6 in.)...........
Maximum Depth of Cut (full width) ...
1
32" ⁄16"
Minimum Board Length .....................17"
1
Minimum Board Thickness ................
8"
Maximum # of Boards at One Time ..... 1
9. CLEAN STOCK. Planing or moulding stock with nails, staples, or loose knots MAY cause debris to kick out at the operator and WILL damage your cutters when they contact the cutterhead. Always thoroughly inspect and prepare stock to avoid these hazards.
10. REMOVING JAMMED WORKPIECES. To avoid serious injury, always stop the plan­er/moulder and disconnect power before removing jammed workpieces.
11. DULL/DAMAGED CUTTERS. The planer /moulder may kick out a workpiece at the operator or give poor finish results if it is operated with dull or damaged cutters.
12. UNPLUGGING DURING ADJUSTMENTS. When connected to power, the planer/mould­er can be accidentally turned ON. Always disconnect power when servicing or adjust­ing the components of the planer/moulder.
12. WORKPIECE CLEARANCE. Always verify
workpiece has enough room to exit the plan­er/moulder before starting.
Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen the pos­sibility of operator injury. If normal safety precautions are overlooked or ignored, seri­ous personal injury may occur.
-8-
No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious per­sonal injury, damage to equipment, or poor work results.
Model G0477 15" Planer/Moulder
Before installing the machine, consider the avail­ability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrican or qualified service personnel in accordance with all applicable codes and standards.
Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power
The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.
The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.
If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid over­loading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section.
For your own safety and protection of
Note: The circuit requirements listed in this man­ual apply to a dedicated circuit—where only one machine will be running at a time. If this machine will be connected to a shared circuit where mul­tiple machines will be running at the same time, consult a qualified electrician to ensure that the circuit is properly sized for safe operation.
A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power sup­ply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements:
Circuit Recommendations
SECTION 2: POWER SUPPLY
Availability
supply.
Full-Load Current Rating
Circuit Requirements
Nominal Voltage ...............................110V/120V
Cycle ..........................................................60 Hz
Phase ........................................... Single-Phase
Minimum Circuit Size ......................... 15 Amps
property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.
Full-Load Current Rating at 110V ...............12A
Model G0477 15" Planer/Moulder
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Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is nec­essary, do not connect the equipment-grounding wire to a live (current carrying) terminal.
Check with a qualified electrician or service per­sonnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, discon­nect it from power, and immediately replace it with a new one.
We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.
Extension cords cause voltage drop, which may damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must contain a ground wire, match the required plug and receptacle, and meet the following require­ments:
Grounding & Plug Requirements
Serious injury could occur if you connect
it will not fit the outlet, have a qualified electrician install the proper outlet with a
This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.
This machine is equipped with a power cord that has an equipment-grounding wire and a ground­ing plug (similar to the figure below). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.
the machine to power before completing the setup process. DO NOT connect to power until instructed later in this manual.
GROUNDED
5-15 RECEPTACLE
Grounding Prong
5-15 PLUG
Neutral Hot
Figure 2. Typical 5-15 plug and receptacle.
Extension Cords
If you must use an extension
Minimum Gauge Size ...........................14 AWG
Maximum Length (Shorter is Better).......50 ft.
Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if
verified ground.
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SHOCK HAZARD!
Model G0477 15" Planer/Moulder
SECTION 3: SET UP
Your machine was carefully packaged for safe transportation. Remove the packaging materials from around your machine and inspect it. If you discover any damage, please call us immediately
at (570) 546-9663
Save the containers and all packing materials for possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi­tion of your shipment, inventory the contents.
Keep children and pets away from plastic bags or packing materials shipped with this
Items Needed for
This machine presents serious injury hazards to untrained users. Read through this entire manu­al to become familiar with the controls and opera­tions before starting the machine!
Wear safety glasses dur­ing the entire setup pro­cess!
This machine and its com­ponents are very heavy. Get lifting help or use power lifting equipment such as a forklift to move heavy items.
Set Up
The following items are needed to complete the set up process, but are not included with your machine:
Description Qty
Safety Glasses (for each person) .............. 1
Hex Wrench 4mm ...................................... 1
Open-End Wrench 13mm or
Open-End Wrench 14mm .......................... 1
1
2" ................. 1
Unpacking
for advice.
Model G0477 15" Planer/Moulder
SUFFOCATION HAZARD!
machine. Discard immediately.
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Inventory
The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.
If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.
Inventory (Figure 3) Qty
A. Long Frames .............................................. 2
B. Short Frames .............................................. 2
C. Plain Legs ................................................... 2
D. Notched Legs ............................................. 2
E. Long Braces ............................................... 2
F. Short Braces .............................................. 2
G. Planer/moulder (not shown) ........................ 1
Components and Hardware (not shown)
Roller Adjustment Wrench .......................... 1
Open-End Wrench 8/10mm ........................ 1
Rubber Grip Magnets ................................. 2
Hex Wrench 4mm ....................................... 1
Dust Chute ................................................. 1
Dust Chute Adapter .................................... 1
Dust Collection Bag .................................... 1
Bag Clamp .................................................. 1
Cap Screw M6-1 x 25 ................................. 1
Button Head Cap Screw M6-1 x 25 ........... 1
Crank Handle ............................................. 1
Handle Plug ................................................ 1
Phillips Head Screw M6-1 x 25 .................. 1
Cap Screws #10-32 x 2
Flat Washers #10........................................ 2
Wing Screws
Flat Washers
Threaded Guide Inserts ........................... 12
Hex Bolts M8-1.25 x 80 (Stand) ................. 4
Flat Washers 8mm (Stand) ........................ 8
Hex Nuts M8-1.25 (Stand) .......................... 4
Carriage Bolts
Flange Nuts
1
4-20 x 11⁄4" ........................... 4
1
4" ......................................... 4
5
16 -18 x 3⁄4" (Stand) ........... 24
5
16 -18 (St and) ....................... 24
3
8" ......................... 2
NOTICE
If you cannot find an item on this list, care­fully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpack­ing or they are pre-installed at the factory.
B
A
F
E
D
Figure 3. G0477 Inventory.
The Model G0477 is a very heavy machine. Serious personal injury may occur if safe mov­ing methods are not fol­lowed. To be safe, you will need assistance when moving the ship­ping box and removing the machine from the box.
C
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Model G0477 15" Planer/Moulder
Clean Up
Site Considerations
The unpainted surfaces are coated with a waxy oil to protect them from corrosion during ship­ment. Remove this protective coating with a sol­vent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. To clean thoroughly, some parts may need to be removed. For opti-
mum performance from your machine, make sure you clean all moving parts or sliding contact surfaces that are coated. Avoid chlo-
rine-based solvents, such as acetone or brake parts cleaner, as they may damage painted sur­faces should they come in contact. Always follow the manufacturer’s instructions when using any type of cleaning product.
Gasoline and petroleum products have low flash points and could cause an explosion or fire if used to clean machinery. DO NOT use gasoline or petroleum products to clean the machinery.
Floor Load
Refer to the Machine Data Sheet for the weight and footprint specifications of your machine. Some floors may require additional reinforcement to support both the machine and operator.
Working Clearances
Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work tables or other machinery when establishing a location for your new machine. See Figure 4 for the minimum working clearances.
34.25"
41"
Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingest­ed. Lack of ventilation while using these sol­vents could cause seri­ous personal health risks or fire. Take precautions from this hazard by only using cleaning solvents in a well ventilated area.
Model G0477 15" Planer/Moulder
Figure 4. Minimum working clearances.
Unsupervised children and visitors inside your shop could cause serious per­sonal injury to themselves. Lock all entrances to the shop when you are away and DO NOT allow unsupervised children or visitors in your shop at any time!
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