WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
(FOR MODELS MANUFACTURED SINCE 5/11) #TRCREWPCBL7423 PRINTED IN CHINA
This manual provides critical safety instructions on the proper setup,
operation, maintenance, and service of this machine/tool. Save this
document, refer to it often, and use it to instruct other operators.
Failure to read, understand and follow the instructions in this manual
may result in fire or serious personal injury—including amputation,
electrocution, or death.
The owner of this machine/tool is solely responsible for its safe use.
This responsibility includes but is not limited to proper installation in
a safe environment, personnel training and usage authorization,
proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool
integrity, and the usage of personal protective equipment.
The manufacturer will not be held liable for injury or property damage
from negligence, improper training, machine modifications or misuse.
Some dust created by power sanding, sawing, grinding, drilling, and
other construction activities contains chemicals known to the State
of California to cause cancer, birth defects or other reproductive
harm. Some examples of these chemicals are:
• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals:
Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter
out microscopic particles.
We are proud to offer this manual with your new
machine! We've made every effort to be exact
with the instructions, specifications, drawings,
and photographs of the machine we used when
writing this manual. However, sometimes we still
make
Also, owing to our policy of continuous improvement, your machine may not exactly match the
manual. If you find this to be the case, and the dif-
ference between the manual and machine leaves
you in doubt,
manual update or call technical support for help.
Before calling, find the manufacture date of your
machine by looking at the date stamped into the
machine ID label (see below). This will help us
determine if the manual version you received
matches the manufacture date of your machine.
For your convenience, we
-
uals and
on our website
at
model
of
as soon as they are complete.
We stand behind our machines. If you have
any questions or need help, use the information
below to contact us. Before contacting, please get
the serial number and manufacture date of your
machine. This will help us help you faster.
We want your feedback on this manual. What did
you like about it? Where could it be improved?
Please take a few minutes to give us feedback.
Email: manuals@grizzly.com
Manual Accuracy
an occasional mistake.
www.grizzly.com. Any updates to your
machine will be reflected in these documents
check our website for the latest
Manufacture Date
of Your Machine
post all available man
manual updates for free
Contact Info
Grizzly Technical Support
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Email: techsupport@grizzly.com
Grizzly Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
-2-
Model G0458 (Mfg. Since 5/11)
Identification
E
A
B
F
C
D
Figure 1. Main controls/components of the sander.
A. Circuit Breaker
B. ON/OFF Switch w/Lockout Key
C. Feed Speed Scale
D. Variable Speed Feed Rate Knob
E. Return Roller
F. Table Height Adjustment Handwheel
G. Feed Belt
H. Dust Port
G
H
Model G0458 (Mfg. Since 5/11)
-3-
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 35 x 24 x 50 in.
Footprint (Length x Width)............................................................................................................................ 35 x 17 in.
Length x Width x Height....................................................................................................................... 25 x 33 x 33 in.
Must Ship Upright................................................................................................................................................... Yes
Electrical:
Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz
Full-Load Current Rating........................................................................................................................................ 15A
Power Cord Included.............................................................................................................................................. Yes
Power Cord Length.......................................................................................................................................... 6-1/2 ft.
Power Cord Gauge......................................................................................................................................... 14 AWG
Recommended Power Cord................................................................................................................................... N/A
Included Plug Type................................................................................................................................................ 5-15
Voltage Conversion Kit........................................................................................................................................... N/A
Horsepower............................................................................................................................................. 1.5 HP
Power Transfer ............................................................................................................................... V-Belt Drive
No Of Sanding Heads....................................................................................................................................... 1
Maximum Board Width.............................................................................................................................. 36 in.
Minimum Board Width................................................................................................................................. 1 in.
Maximum Board Thickness................................................................................................................... 4-1/2 in.
Minimum Board Thickness....................................................................................................................... 1/8 in.
Minimum Board Length................................................................................................................................ 6 in.
Sandpaper Length..................................................................................................................................... 82 in.
Sandpaper Width......................................................................................................................................... 3 in.
Floor To Table Height......................................................................................................................... 35 - 40 in.
Sanding Belt Tension.................................................................................................................. Spring Loaded
Conveyor Belt Length.......................................................................................................................... 44-1/2 in.
Conveyor Belt Width.................................................................................................................................. 18 in.
Belt Roller Size...................................................................................................................................... 1-1/2 in.
No Of Dust Ports.............................................................................................................................................. 1
Dust Port Size........................................................................................................................................ 2-1/2 in.
Other Specifications:
Country Of Origin ............................................................................................................................................... China
Warranty ........................................................................................................................................................... 1 Year
Approximate Assembly & Setup Time ...................................................................................................... 1-1/2 Hours
Serial Number Location .................................................................................................................................. ID Label
ISO 9001 Factory .................................................................................................................................................... No
CSA Certified .......................................................................................................................................................... No
Features:
Spring-Loaded Sanding Belt Tension
Sandpaper Conveyor Belt
2-1/2" Dust Port
Variable Speed Conveyor
V-Belt Motor Drive
4" Aluminum Sanding Drum
Green and Putty Powder Coated Paint
Stand Alone Dust Collection with Dust Bag
Stationary Drum Headstock
Board Return Roller
Safety Switch
Easy Access for Sandpaper Changes
Model G0458 (Mfg. Since 5/11)
-5-
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating This Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures. Always use common sense and good judgment.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
NOTICE
OWNER’S MANUAL. Read and understand this
owner’s manual BEFORE using machine.
TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed.
Only allow trained/supervised people to use this
machine. When machine is not being used, disconnect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!
DANGEROUS ENVIRONMENTS. Do not use
machinery in areas that are wet, cluttered, or have
poor lighting. Operating machinery in these areas
greatly increases the risk of accidents and injury.
MENTAL ALERTNESS REQUIRED. Full mental
alertness is required for safe operation of machinery. Never operate under the influence of drugs or
alcohol, when tired, or when distracted.
proper operation of the machine.
ELECTRICAL EQUIPMENT INJURY RISKS. You
can be shocked, burned, or killed by touching live
electrical components or improperly grounded
machinery. To reduce this risk, only allow qualified
service personnel to do electrical installation or
repair work, and always disconnect power before
accessing or exposing electrical equipment.
DISCONNECT POWER FIRST.
nect machine from power supply BEFORE making
adjustments, changing tooling, or servicing machine.
This prevents an injury risk from unintended startup
or contact with live electrical components.
EYE PROTECTION. Always wear ANSI-approved
safety glasses or a face shield when operating or
observing machinery to reduce the risk of eye
injury or blindness from flying particles. Everyday
eyeglasses are not approved safety glasses.
in the path of the workpiece at the outfeed end
when feeding your stock. Never sand more than
one piece of stock at a time. Do not jam the
workpiece into the machine during operation.
Firmly grasp the workpiece in both hands and
ease it into the machine using light pressure.
MINIMUM STOCK DIMENSIONS. Do not sand
any stock thinner than
shorter than 6". Do not sand thin stock by using a
“dummy” board under your workpiece.
CLOTHING. Do not wear loose clothing while
operating this machine. Roll up or button sleeves
at the cuff.
HAND PROTECTION. Do not place hands near,
or in contact with, sanding drums during operation. Do not allow fingers to get pinched between
board and conveyor belt during operation. This
may pull the operator’s hand into the machine and
cause serious injury!
1
⁄8", narrower than 1⁄8", or
DUST COLLECTION SYSTEM. Never operate
the sander without an adequate dust collection
system in place and running.
UNAT TEND ED OPER ATION . Never leave the
machine running unattended.
REPLACING SANDING PAPER. Replace sanding paper when it becomes worn.
EXPERIENCING DIFFICULTIES. Any problem,
with the exception of conveyor belt tracking that is
concerned with any moving parts or accessories,
must be investigated and corrected with the power
disconnected, and after all moving parts have
come to a complete stop.
MAINTENANCE AND ADJUSTMENTS. Never
attempt to adjust conveyor belt tracking when the
sanding drums are engaged. Perform machine
inspections and maintenance service promptly
when called for. Disconnect power before performing maintenance or adjustments on the sander.
INSPECTING WORKPIECES. Always inspect
workpiece for nails, staples, knots, and other
imperfections that could be dislodged and thrown
from the machine during sanding operations.
Like all machines there is danger associated
with this machine. Accidents are frequently
caused by lack of familiarity or failure to pay
attention. Use this machine with respect
and caution to lessen the possibility of
operator injury. If normal safety precautions
are overlooked or ignored, serious personal
injury may occur.
RESPIRATOR AND SAFETY GLASSES. Always
wear a respirator and safety glasses while operating the machine. Dust and chips are created when
sanding. Some debris will be ejected, becoming
hazards to the eyes and lungs.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious personal injury, damage to equipment, or poor
work results.
-8-
Model G0458 (Mfg. Since 5/11)
SECTION 2: POWER SUPPLY
Before installing the machine, consider the availability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocution,
fire, or equipment damage, installation work and
electrical wiring must be done by an electrican or
qualified service personnel in accordance with all
applicable codes and standards.
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid overloading the machine during operation and make
sure it is connected to a power supply circuit that
meets the requirements in the following section.
For your own safety and protection of
Note: The circuit requirements listed in this manual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where multiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power supply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
This machine is prewired to operate on a 110V
power supply circuit that has a verified ground and
meets the following requirements:
Availability
supply.
Full-Load Current Rating
Circuit Requirements
Nominal Voltage ...............................110V/120V
Power Supply Circuit ......................... 20 Amps
property, consult an electrician if you are
unsure about wiring practices or electrical
codes in your area.
Full-Load Current Rating at 110V ...... 15 Amps
Model G0458 (Mfg. Since 5/11)
-9-
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is necessary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
Check with a qualified electrician or service personnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with
a new one.
We do not recommend using an extension cord
with this machine.
cord, only use it if absolutely necessary and only
on a temporary basis.
Extension cords cause voltage drop, which may
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
contain a ground wire, match the required plug
and receptacle, and meet the following requirements:
Grounding & Plug Requirements
Serious injury could occur if you connect
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
This machine is equipped with a power cord that
has an equipment-grounding wire and a grounding plug (similar to the figure below). The plug
must only be inserted into a matching receptacle
(outlet) that is properly installed and grounded in
accordance with all local codes and ordinances.
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
verified ground.
-10 -
SHOCK HAZARD!
Model G0458 (Mfg. Since 5/11)
SECTION 3: SETUP
Your machine was carefully packaged for safe
transportation. Remove the packaging materials
from around your machine and inspect it. If you
discover any damage, please call us immediately
at (570) 546-9663
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condition of your shipment, inventory the contents.
Keep children and pets away
from plastic bags or packing
materials shipped with this
Needed for Setup
This machine presents
serious injury hazards
to untrained users. Read
through this entire manual to become familiar with
the controls and operations before starting the
machine!
Wear safety glasses during the entire set up process!
The following are needed to complete the setup
process, but are not included with your machine:
Description Qty
• Safety Glasses (for each person) ................1
The Model G0458 is a
heavy machine. DO NOT
over-exert yourself while
unpacking or moving
your machine—get assistance.
Unpacking
for advice.
SUFFOCATION HAZARD!
machine. Discard immediately.
Model G0458 (Mfg. Since 5/11)
-11-
Inventory
The following is a list of items shipped with your
machine. Before beginning setup, lay these items
out and inventory them.
If any non-proprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
F
B
E
G
H
Box 1: (Figures 3 & 4) Qty
A. Drum Sander .............................................. 1
— Carriage Bolt M8-1.25 x 15 .................. 24
— Serrated Flange Nut M8-1.25 .............. 24
— Combination Wrench 8/12mm ............... 1
— Hex Wrenches 4, 5, 6mm ................ 1 ea
I
Figure 3. Box Contents.
B. Dust Bag ..................................................... 1
C. Dust Hose Clamp ....................................... 1
D. Dust Port .................................................... 1
E. Stand Legs ................................................. 4
F. Bottom Long Brackets ................................ 2
G. Top Long Brackets ..................................... 2
H. Bottom Short Brackets ............................... 2
I. Top Short Brackets ..................................... 2
NOTICE
If you cannot find an item on this list, carefully check around/inside the machine and
packaging materials. Often, these items get
lost in packaging materials while unpacking or they are pre-installed at the factory.
-12-
Model G0458 (Mfg. Since 5/11)
Site Considerations
Weight Load
Physical Environment
Place this machine near an existing power source.
Shadows, glare, or strobe effects that may distract
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the maintenance and service described in this manual.
See below for required space allocation.
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
The physical environment where the machine is
operated is important for safe operation and longevity of machine components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20–95% (non-condensing); or the
environment is subject to vibration, shocks, or
bumps.
Electrical Installation
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals,
or other hazards. Make sure to leave access to
a means of disconnecting the power source or
engaging a lockout/tagout device, if required.
Lighting
Lighting around the machine must be adequate
enough that operations can be performed safely.
or impede the operator must be eliminated.
Dust Port
Model G0458 (Mfg. Since 5/11)
110V
24"
35"
Figure 5. Minimum working clearances.
-13-
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