Grizzly G0454ZX User guide

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MODEL G0453ZX/G0454ZX

15" & 20" PLANER

w/SPIRAL CUTTERHEAD

OWNER'S MANUAL

(For models manufactured since 01/24)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#MNLW22721 PRINTED IN CHINA

***Keep for Future Reference***

V2.02.24

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

INTRODUCTION ............................................... 2

Contact Info Manual Accuracy Identification Controls & Components Internal Components Machine Data Sheet (G0453ZX) Machine Data Sheet (G0454ZX)

SECTION 1: SAFETY

Safety Instructions for Machinery Additional Safety for Planers

SECTION 2: POWER SUPPLY

SECTION 3: SETUP

Needed for Setup Unpacking Inventory Cleanup Site Considerations Lifting & Placing Assembly Dust Collection Checking Gearbox Oil Level Test Run Recommended Adjustments

SECTION 4: OPERATIONS

Operation Overview Workpiece Inspection Wood Types Planing Tips Cutting Problems Depth of Cut Setting Feed Rate Bed Roller Height Rotating/Replacing Cutterhead Inserts

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SECTION 7: SERVICE

Troubleshooting Tensioning/Replacing V-Belts Feed Rollers, Chip Breaker & Pressure Bar Heights Adjusting Feed Roller Spring Tension Positioning Chip Deflector Calibrating Table Height Scale Tensioning Table Height Chain Aligning Pulleys Adjusting Table Parallelism

Tensioning Drive Chain.................................. 49

SECTION 8: WIRING

Wiring Safety Instructions G0453ZX Wiring Diagram G0453ZX Electrical Components G0454ZX Wiring Diagram G0454ZX Electrical Components

SECTION 9: PARTS

G0453ZX Headstock G0453ZX Table G0453ZX Columns G0453ZX Gearbox G0453ZX Stand G0453ZX Labels & Cosmetics G0454ZX Headstock G0454ZX Table G0454ZX Columns G0454ZX Gearbox G0454ZX Stand G0454ZX Labels & Cosmetics (Front) G0454ZX Labels & Cosmetics (Top)

WARRANTY & RETURNS

......................................................... 41

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SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Schedule Cleaning & Protecting Lubrication Checking Anti-Kickback Fingers

...................................................... 33

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We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

from the

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

serial number

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

INTRODUCTION

Contact Info

and manufacture date

Grizzly Technical Support

1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

manufacture date and

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

Manufacture Date

Serial Number

-2-

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

To reduce your risk of serious injury, read this entire manual BEFORE

Identification

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.

Control Panel for

Magnetic Switch

Belt

Cover

Return Roller

Foot Pedal

(1 of 2)

Height Scale

Table

Cast-Iron

Extension Wing

(1 of 2)

Gearbox

Table Height

Handwheel

Dust

Hood

Feed Rate

Control Knob

G0454ZX Shown

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Table Lock

(1 of 2)

using machine.

Lifting Bars

(2 of 4)

-3-

Controls &

To reduce your risk of serious injury, read this entire manual BEFORE

E. Table Lock (1 of 2): Secures table height

position.

Components

using machine.

Refer to the following figures and descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and minimize your risk of injury when operating this machine.

Operation Controls

F. Depth Limiter: Limits depth of cut to a maxi-

mum of

⁄16" at full width.

Control Panel (G0453ZX)

H IG

Figure 2. G0453ZX control panel.

G. POWER Switch: Turns incoming power ON

and OFF. Remove orange key to disable switch.

START Button: Starts cutterhead and feed

rollers.

Figure 1. Operational controls.

A. Return Rollers: Assist sliding workpiece

back to feed side of planer after planing pass.

B. Dust Port: Connects to a dust collection

system to extract shavings and dust during operation.

Table Height Handwheel: Raises and low-

ers table to accommodate different workpiece thicknesses. One complete revolution moves the table approximately

⁄16".

STOP Button: Stops cutterhead and feed

rollers.

Control Panel (G0454ZX)

K LJ

Figure 3. G0454ZX control panel.

J. POWER Switch: Turns incoming power ON

and OFF.

START Button: Starts cutterhead and feed

rollers.

Feed Rate Control Knob: Pull out to select

high speed; push in to select low speed.

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STOP Button: Disables power to motor

when pressed. Twist clockwise to reset.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Internal Components

A. Anti-Kickback Fingers: Provide additional

safety for operator.

Serrated Infeed Roller: Pulls workpiece

toward cutterhead.

C. Chip Breaker: Breaks off chips created by

cutterhead to prevent tearout, and diverts chips to dust port.

Workpiece

Figure 4. Workpiece path and major planing components (side cutaway view).

. Pressure Bar (G0454ZX Only): Stabilizes

workpiece as it leaves cutterhead and assists in deflecting wood particles toward dust hood.

. Outfeed Roller: Pulls workpiece through

planer.

. Table Rollers: Provide a rolling surface to

enable feed rollers to pull workpiece along.

D. Cutterhead: Holds indexable carbide inserts

that remove material from workpiece.

. Chip Deflector: Directs chips into dust hood.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

. Planer Table: Provides a smooth and level

path for workpiece as it moves through planer.

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Machine Data Sheet (G0453ZX)

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0453ZX 15" PLANER WITH SPIRAL CUTTERHEAD

Product Dimensions:

Weight.............................................................................................................................................................. 602 lbs.

Width (side-to-side) x Depth (front-to-back) x Height............................................................... 37 x 42-1/2 x 45-1/2 in.

Footprint (Length x Width)............................................................................................................................ 27 x 22 in.

Shipping Dimensions:

Type.......................................................................................................................................................... Wood Crate

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 669 lbs.

Length x Width x Height....................................................................................................................... 37 x 30 x 51 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz

Full-Load Current Rating........................................................................................................................................ 17A

Minimum Circuit Size.............................................................................................................................................. 20A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length.............................................................................................................................................. 90 in.

Power Cord Gauge......................................................................................................................................... 12 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type................................................................................................................................................ 6-20

Switch Type............................................................................................ Control Panel w/Magnetic Switch Protection

Motors:

Main

Horsepower............................................................................................................................................. 3.7 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 17A

Speed................................................................................................................................................ 3400 RPM

Type................................................................................................................. TEFC Capacitor-Start Induction

Power Transfer ............................................................................................................................................ Belt

Bearings..................................................................................................... Shielded & Permanently Lubricated

Centrifugal Switch/Contacts Type......................................................................................................... External

Main Specifications:

Main Specifications

Planer Size................................................................................................................................................ 15 in.

Max. Cut Width.......................................................................................................................................... 15 in.

Min. Stock Length........................................................................................................................................ 8 in.

Min. Stock Thickness.............................................................................................................................. 3/16 in.

Max. Stock Thickness.................................................................................................................................. 8 in.

Number of Cuts Per Inch........................................................................................................................ 100, 58

Number of Cuts Per Minute..................................................................................................................... 19,200

Cutterhead Speed............................................................................................................................. 4800 RPM

Planing Feed Rate........................................................................................................................... 16, 28 FPM

Max. Cut Depth Planing Full Width......................................................................................................... 1/16 in.

Max. Cut Depth Planing 6-Inch Wide Board............................................................................................. 1/8 in.

-6-

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Cutterhead Info

Cutterhead Type........................................................................................................................................ Spiral

Cutterhead Diameter .................................................................................................................................. 3 in.

Number of Cutter Rows.................................................................................................................................... 4

Number of Indexable Cutters.......................................................................................................................... 74

Cutter Insert Type.................................................................................................................. Indexable Carbide

Cutter Insert Size Length.......................................................................................................................... 14mm

Cutter Insert Size Width............................................................................................................................ 14mm

Cutter Insert Size Thickness....................................................................................................................... 2mm

Table Info

Table/Headstock Movement........................................................................................................................ 8 in.

Table Bed Size Length.............................................................................................................................. 20 in.

Table Bed Size Width................................................................................................................................ 15 in.

Table Bed Size Thickness..................................................................................................................... 1-3/4 in.

Number of Bed Rollers..................................................................................................................................... 2

Floor-to-Table Height.......................................................................................................................... 28 - 36 in.

Table Wings Size Length..................................................................................................................... 11-1/4 in.

Table Wings Size Width...................................................................................................................... 15-1/2 in.

Construction

Table....................................................................................................................... Precision-Ground Cast Iron

Body..................................................................................................................................................... Cast Iron

Stand.......................................................................................................................................................... Steel

Cutterhead Assembly................................................................................................................................. Steel

Infeed Roller................................................................................................................................ Serrated Steel

Outfeed Roller......................................................................................................................................... Rubber

Paint Type/Finish....................................................................................................................... Powder Coated

Other

Table/Headstock Locks................................................................................................................................ Yes

Measurement Scale....................................................................................................................... Inch & Metric

Number of Dust Ports....................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 4 in.

Mobile Base............................................................................................................................................. Built-In

Other Specifications:

Country of Origin ................................................................................................................................................ China

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time ........................................................................................................ 30 Minutes

Serial Number Location .................................................................................................................................. ID Label

ISO 9001 Factory .................................................................................................................................................. Yes

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes

Features:

Spiral Cutterhead w/74 Indexable Carbide Inserts Triple-V Belt Drive Board Return Rollers Heavy-Duty Cast-Iron Handwheel Depth Adjustment Inch and Metric Measuring Scale Chip Breaker Two Adjustable Bed Rollers Two-Speed Automatic Board Feed Four-Column Support w/Two Positive Table Locks 4" Dust Port Built-In, Easy-to-Use Mobile Base

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

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Machine Data Sheet (G0454ZX)

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0454ZX 20" PLANER WITH SPIRAL CUTTERHEAD

Product Dimensions:

Weight.............................................................................................................................................................. 812 lbs.

Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 44 x 56 x 45 in.

Footprint (Length x Width)............................................................................................................... 23-1/2 x 29-1/2 in.

Shipping Dimensions:

Type.......................................................................................................................................................... Wood Crate

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 942 lbs.

Length x Width x Height....................................................................................................................... 44 x 33 x 51 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz

Full-Load Current Rating........................................................................................................................................ 22A

Minimum Circuit Size.............................................................................................................................................. 30A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length.............................................................................................................................................. 98 in.

Power Cord Gauge......................................................................................................................................... 12 AWG

Plug Included.......................................................................................................................................................... Yes

Included Plug Type.............................................................................................................................................. L6-30

Switch Type............................................................................................ Control Panel w/Magnetic Switch Protection

Motors:

Main

Horsepower................................................................................................................................................ 5 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 22A

Speed................................................................................................................................................ 3450 RPM

Type................................................................................................................. TEFC Capacitor-Start Induction

Power Transfer ............................................................................................................................................ Belt

Bearings..................................................................................................... Shielded & Permanently Lubricated

Centrifugal Switch/Contacts Type......................................................................................................... External

Main Specifications:

Main Specifications

Planer Size................................................................................................................................................ 20 in.

Max. Cut Width.......................................................................................................................................... 20 in.

Min. Stock Length........................................................................................................................................ 8 in.

Min. Stock Thickness.............................................................................................................................. 3/16 in.

Max. Stock Thickness.................................................................................................................................. 8 in.

Number of Cuts Per Inch........................................................................................................................ 108, 81

Number of Cuts Per Minute..................................................................................................................... 19,608

Cutterhead Speed............................................................................................................................. 4902 RPM

Planing Feed Rate........................................................................................................................... 15, 20 FPM

Max. Cut Depth Planing Full Width......................................................................................................... 1/16 in.

Max. Cut Depth Planing 6-Inch Wide Board............................................................................................. 1/8 in.

-8-

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Cutterhead Info

Enamel Finish

Cutterhead Type........................................................................................................................................ Spiral

Cutterhead Diameter .......................................................................................................................... 3-3/16 in.

Number of Cutter Rows.................................................................................................................................... 4

Number of Indexable Cutters.......................................................................................................................... 98

Cutter Insert Type.................................................................................................................. Indexable Carbide

Cutter Insert Size Length.......................................................................................................................... 14mm

Cutter Insert Size Width............................................................................................................................ 14mm

Cutter Insert Size Thickness....................................................................................................................... 2mm

Table Info

Table/Headstock Movement.................................................................................................................. 8-3/4 in.

Table Bed Size Length........................................................................................................................ 25-1/2 in.

Table Bed Size Width.......................................................................................................................... 20-7/8 in.

Table Bed Size Thickness..................................................................................................................... 2-3/8 in.

Number of Bed Rollers..................................................................................................................................... 2

Floor-to-Table Height............................................................................................................. 26-1/2 - 35-1/4 in.

Table Wings Size Length................................................................................................................... 15-1/16 in.

Table Wings Size Width...................................................................................................................... 21-1/4 in.

Construction

Table....................................................................................................................... Precision-Ground Cast Iron

Body..................................................................................................................................................... Cast Iron

Stand.......................................................................................................................................................... Steel

Cutterhead Assembly................................................................................................................................. Steel

Infeed Roller................................................................................................................................ Serrated Steel

Outfeed Roller................................................................................................................... Rubber-Coated Steel

Paint Type/Finish.................................................................................................................................... Enamel

Other

Table/Headstock Locks................................................................................................................................ Yes

Measurement Scale....................................................................................................................... Inch & Metric

Number of Dust Ports....................................................................................................................................... 1

Dust Port Size.............................................................................................................................................. 5 in.

Mobile Base............................................................................................................................................. Built-In

Other Specifications:

Country of Origin ................................................................................................................................................ China

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time .............................................................................................................. 1 Hour

Serial Number Location .................................................................................................................................. ID Label

ISO 9001 Factory .................................................................................................................................................. Yes

Certified by a Nationally Recognized Testing Laboratory (NRTL) ......................................................................... Yes

Features:

Spiral Cutterhead with 98 Indexable Carbide Inserts Triple V-Belt Drive Board Return Rollers Heavy-Duty Cast-Iron Handwheel Depth Adjustment Inch and Metric Measuring Scale Control Panel w/Magnetic Switch Protection Precision-Ground Cast-Iron Table and Extension Wings Chip Breaker, Pressure Bar, and Anti-Kickback Fingers Two Adjustable Bed Rollers Two-Speed Automatic Board Feed Four-Column Support with Two Positive Table Locks 5" Dust Port Built-In, Easy-to-Use Mobile Base

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

-9-

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

Alerts the user to useful information about proper operation of the

NOTICE

machine to avoid machine damage.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

-10-

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

may damage the wires inside. Do not handle

WEARING PROPER APPAREL. Do not wear loose clothing, gloves, neckties, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult

this owner’s manual or the manufacturer for rec-

ommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord

cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

-11-

Additional Safety for Planers

Amputation, serious cuts, entanglement, or death can occur from contact with rotating cutterhead or other moving parts! Flying chips can cause eye injuries or blindness. Workpieces or knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed hazards and warnings below.

KICKBACK. Know how to reduce risk of kickback

and kickback-related injuries. “Kickback” occurs during operation when the workpiece is ejected back through infeed side of machine at a high rate of speed. Kickback is commonly caused by poor workpiece selection, unsafe feeding techniques, or improper machine setup/maintenance. Kickback injuries typically occur as follows: (1) operator/bystanders are struck by workpiece, resulting in impact injuries (i.e., blindness, broken

bones, bruises, death); (2) operator’s hands are

pulled into blade from outfeed side, resulting in amputation or severe lacerations.

AVOID CONTACT WITH MOVING PARTS. Never remove guards/covers or reach inside planer during operation or while connected to power. You could be seriously injured if you accidentally touch spinning cutterhead or get entangled in moving parts. If a workpiece becomes stuck or sawdust removal is necessary, turn planer OFF, allow cutterhead to stop, disconnect power before clearing.

PLANING CORRECT MATERIAL. Only plane natural wood stock with this planer. DO NOT plane MDF, OSB, plywood, laminates or other synthetic materials that can break up inside the planer and be ejected towards the operator.

LOOKING INSIDE PLANER. Wood chips fly around inside the planer at a high rate of speed during operation. To avoid injury from flying material, DO NOT look inside planer during operation.

CUTTING LIMITATIONS. To reduce the risk of kickback hazards or damage to the machine, do not exceed the maximum depth of cut or minimum board length and thickness found in the Data

Sheet. Only feed one board at a time.

INFEED ROLLER CLEARANCE. The infeed

roller is designed to pull material into the spinning cutterhead. To reduce the risk of entanglement, keep hands, clothing, jewelry, and long hair away from the infeed roller during operation.

DULL/DAMAGED KNIVES/INSERTS. Only use sharp, undamaged knives/inserts. Dull or damaged knives/inserts increase the risk of kickback.

INSPECTING STOCK. To reduce the risk of kickback injuries or machine damage, thoroughly inspect and prepare the workpiece before cutting. Verify workpiece is free of nails, staples, loose knots, or foreign material. Workpieces with minor warping should be jointed first or planed with the cupped side facing the table.

BODY PLACEMENT. Stand to one side of planer during entire operation to avoid getting hit if kickback occurs.

GRAIN DIRECTION. Planing across grain is hard on planer and may cause kickback. Plane in same direction or at a slight angle with wood grain.

-12-

FEED WORKPIECE PROPERLY. To reduce the risk of kickback, never start planer with workpiece touching cutterhead. Allow cutterhead to reach full speed before feeding, and do not change feed speed during cutting operation.

WORKPIECE SUPPORT. To reduce the risk of kickback, always make sure workpiece can move completely across table without rocking or tipping. Use auxiliary support stands for long stock.

SECURE KNIVES/INSERTS. Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage. Always verify knives/inserts are secure and properly adjusted before operation.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

or equipment damage may occur if machine is not properly grounded and connected to power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with

Availability

Electrocution, fire, shock,

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

G0453ZX

Full-Load Current Rating at 220V ..... 17 Amps

G0454ZX

Full-Load Current Rating at 220V ..... 22 Amps

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Grounding Requirements

-13-

We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

No adapter should be used with plug. If

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

G0453ZX Circuit Requirements

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

G0454ZX Circuit Requirements

Nominal Voltage .........208V, 22 0V, 23 0V, 24 0V

..........................................................60 Hz

Cycle Phase Power Supply Circuit Plug/Receptacle

........................................... Single-Phase

......................... 20 Amps

............................. NEMA 6-20

GROUNDED

6-20 RECEPTACLE

Current Carrying Prongs

6-20 PLUG

Nominal Voltage

..........................................................60 Hz

Cycle Phase

........................................... Single-Phase

Power Supply Circuit Plug/Receptacle

Grounding Prong

.........20 8V, 2 20V, 230V, 240V

......................... 30 Amps

...........................NEMA L6-30

L6-30 GROUNDED

LOCKING

RECEPTACLE

is Hooked

L6-30

LOCKING

PLUG

Grounding Pin

Figure 5. Typical 6-20 plug and receptacle.

plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.

-14-

Current Carrying Prongs

Figure 6. Typical L6-30 plug and receptacle.

Extension Cords

Minimum Gauge Size ........................... 10 AWG

Maximum Length (Shorter is Better)

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

.......50 ft.

SECTION 3: SETUP

The following items are needed, but not included, for the setup/assembly of this machine.

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

HEAVY LIF T! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk, get help from other people and use a forklift (or other lifting equipment) rated for weight of this machine.

Description Qty

• Straightedge 12" ......................................... 1

• Assistant ..................................................... 1

• Safety Glasses (for each person) ............... 1

• Solvent/Cleaner .......................... As Needed

• Shop Rags .................................. As Nedded

• Disposable Gloves ..................... As Needed

• Lifting Straps

Rated for at least 1,000 lbs. (G0453ZX) ....... 2

Rated for at least 1,200 lbs. (G0454ZX) ....... 2

• Lifting Equipment

Rated for at least 1,000 lbs. (G0453ZX) .... 1

Rated for at least 1,200 lbs. (G0454ZX) .... 1

• 4" Dust Hose (G0453ZX) ........................... 1

• 4" Hose Clamp (G0453ZX) ........................ 1

• 5" Dust Hose (G0454ZX) ........................... 1

• 5" Hose Clamp (G0454ZX) ........................ 1

• ISO 320 Gear Oil ........................ As Needed

• Phillips Head Screwdriver #2 ..................... 1

• Hex Wrenches 16mm ................................. 2

• Wrench or Socket 13mm ............................ 1

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Unpacking

If items are damaged

call us immediately at (570) 546-9663.

-15-

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Box 1 (Figure 7) Qty

A. Planer (Not Shown) .................................... 1

Extension Wings ........................................ 2

Handwheel ................................................. 1

Handwheel Handle .................................... 1

Dust Hood .................................................. 1

Foot Pedal .................................................. 1

Hex Bolts M8-1.25 x 30 (Wings) ................. 6

Set Screws M8-1.25 x 20 (Wings) .............. 6

Lock Washers 8mm (Wings) ...................... 6

Flat Washers 8mm (Wings) ........................ 6

Hex Nut M12-1.75 (Handwheel) .................. 1

Flat Washer 12mm (Handwheel) ................ 1

Hex Bolt M8-1.25 x 50 (Foot Pedal) ........... 1

Flat Washer 8mm (Foot Pedal) .................. 1

Hex Bolts M10-1.5 x 55 (Foot Pedal) .......... 2

Flat Washers 10mm (Foot Pedal) ............... 4

Q. Hex Nuts M10-1.5 (Foot Pedal) .................. 2

Flat Head Torx Screws M6-1 x 15 .............. 3

Flange Bolts M6-1 x 12 (Dust Hood) .......... 6

Indexable Carbide Inserts 14 x 14 x 2mm .. 3

Torx Bits T-20 ............................................. 2

Hex Wrenches 3, 4, 5, 6mm ................. 1 Ea.

Open-End Wrenches

8/10, 12/14, 17/19mm ............................ 1 Ea.

T-Handle Torx Wrenches T-20 ................... 2

E F

I J K L

O P R

S T U V

Figure 7. Box inventory.

-16-

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Cleanup

parts of the

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufac-

turer’s instructions with any cleaning product you

use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Many cleaning solvents

work in a well-ventilated

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avo id using these products to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

are toxic if inhaled. Only

area.

NOTICE

Avoid harsh solvents like acetone or brake parts cleaner that may damage painted surfaces. Always test on a small, inconspicuous location first.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from the non-painted machine during clean up.

Order online at

www.grizzly.com

Call 1-800-523-4777

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality metal protectant to prevent rust.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Figure 8. T23692 Orange Power Degreaser.

-17-

Site Considerations

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks,

Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave enough space around machine to disconnect power supply or

Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Machine Data Sheet for the weight

or bumps.

Electrical Installation

Model G0453ZX

X = 42½" Y = 37"

Model G0454ZX

X = 56" Y = 44"

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

apply a lockout/tagout device, if required.

Lighting

Wall

Min. 30"

for Maintenance

Feed Direction

-18-

Figure 9. Minimum working clearances.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

= Electrical Connection

Lifting & Placing

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to

and gather

all

To ensure the assembly process

goes smoothly, first clean any

covered or coated in heavy-duty rust preventative (if applicable).

Assembly

The Models G0453ZX/G0454ZX require the use of lifting equipment such as a forklift, engine hoist, or boom crane. DO NOT attempt to lift or move the planer without the necessary assistance of other people. Each piece of lifting equipment must be rated for at least 1,000 lbs. (G0453ZX)/1200 lbs. (G0454ZX) to support dynamic loads that may be applied while lifting.

The cabinet stand of the planer is equipped with four lifting bars that pull out in order to lift and place the planer as shown in Figure 10 using a forklift or lifting slings.

Needed for Setup

listed items.

parts that are

To assemble machine:

Unbolt planer from pallet and move to desired

location.

Attach each extension wing to planer table

with (3) M8-1.25 x 30 hex bolts, 8mm lock washers, and 8mm flat washers, as shown in

Figure 11. Hand-tighten for now.

3. Thread (3) M8-1.25 x 20 set screws into each

extension wing (see Figure 11).

x 3

Lifting

Bar

(1 of 4)

Figure 10. Example of lifting planer with a

forklift.

Tip: When positioning the lift forks, place shop rags or cardboard between the forks and the cabinet stand to avoid scratching the paint.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

x 3

Figure 11. Extension wings installed.

Using a straightedge as a guide, rotate set

screws installed in Step 3 until extension wings are level and flush with planer table.

Note: Rest straightedge flat on table surface,

not on table rollers.

-19-

5. Line up notch in handwheel bore with pre-

installed key, slide handwheel onto shaft, and secure with M12-1.75 hex nut and 12mm flat washer (see Figure 12).

Thread handle into rim of handwheel and

tighten to secure (see Figure 12).

Handwheel

Handle

Figure 12. Handwheel components installed.

Remove front cabinet cover (see Figure 14).

Position foot pedal mount over crosspiece at

front of machine base (see Figure 14).

Secure foot pedal from front to back using (2)

10.

M10-1.5 x 55 hex bolts, (4) 10mm flat washers, and (2) M10-1.5 hex nuts (see Figure

14).

Secure foot pedal from top to bottom using

11.

(1) M8-1.25 x 50 hex bolt and 8mm flat washer (see Figure 14).

Crosspiece

Attach dust hood to planer with (6) M6-1 x 12

flange bolts (see Figure 13).

x 6

Figure 13. Dust hood installed.

x 2

Figure 14. Foot pedal installed.

-20-

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Dust Collection

Checking Gearbox

Oil Level

This machine creates a lot of wood chips/ dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust-collection system.

Minimum CFM at Dust Port:

• G0453ZX: 400 CFM

• G0454ZX: 600 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

Before starting your machine for the first time, check the gearbox oil level. The proper oil level is just even with the bottom of the fill plug hole. The gearbox uses ISO 320 gear oil. DO NOT mix oil types.

Note: For easier access to the fill plug, remove chain drive cover (see Figure 16).

To check gearbox oil level:

Remove gearbox fill plug (see Figure 16).

Chain Drive

Cover

Fill Plug

To connect dust collection system to machine:

Fit dust hose over dust port, as shown in

1. Figure 15, and secure in place with a hose

clamp.

Tug hose to make sure it does not come off.

Note: A tight fit is necessary for proper

performance.

Figure 16. Location of gearbox fill plug.

2. Dip short end of a clean 6mm hex wrench

inside fill hole, and then remove it.

— If the end of the hex wrench is coated

with oil, then the gearbox oil level is okay. Replace the fill plug and continue setup.

— If the end of the hex wrench is not coated

with oil, then you need to add more oil. Refer to Gearbox Oil on Page 35 for instructions on how to do this.

Note: We recommend that you replace the gear- box oil after the first 20 hours of operation. This is a normal break-in procedure and will help maximize the service life of the machine by flushing away any particles from the break-in and manufacturing process.

Figure 15. Dust hose attached to dust port.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

-21-

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

table in the

SERVICE section of this manual can help.

DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine

ed results that can lead to serious injury,

Serious injury or death can result from

Troubleshooting

The Test Run consists of verifying the following:

1) The motor powers up and runs correctly, and

2) the machine disabling safety feature functions

properly.

using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

G0454X Only: Push STOP button in.

Connect machine to power supply.

5. Move POWER switch to ON position

6. G0454X Only: Twist STOP button clockwise

until it springs out (see Figure 17). This resets switch so machine can start.

Figure 17. Resetting switch.

Press green START button to turn machine

ON. Verify motor starts up and runs smoothly without any unusual problems or noises.

Press STOP button to turn machine OFF.

may result in malfunction or unexpect-

death, or machine/property damage.

To test run machine:

Clear all setup tools and loose objects away

from machine.

Move POWER switch to OFF position.

-22-

G0453X Only: Remove switch disabling key,

9. as shown in Figure 18.

Figure 18. Removing switch key from paddle

switch.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Try to start machine with START button. The

10.

machine should not start.

Recommended

— If machine does not start, machine dis-

abling feature is working correctly. Congratulations! Test Run is complete.

— If machine does start, immediately stop

machine. The machine disabling feature is not working correctly. This safety feature must work properly before proceeding with regular operations. Call Tech Support for help.

Adjustments

The adjustments listed below have been performed at the factory. However, because of the many variables involved with shipping, we recommend that you verify the adjustments to ensure the best possible results from your new machine.

Step-by-step instructions for these adjustments can be found in the SERVICE section starting on

Page 37.

Factory adjustments that should be verified:

• V-belt tension (Page 40).

• Table height scale calibration (Page 45).

• Pulley alignment (Page 46).

After approximately 16 hours of operation, V-belt will stretch and seat into pulley grooves and need to be properly tensioned to avoid severely reducing life of V-belt. Refer to Tensioning/Replacing V-Belt on Page 40 for detailed instructions.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

-23-

SECTION 4: OPERATIONS

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the

discussed

later in this manual

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual,

training from experienced machine operators, and do additional research outside of this manual by reading "how-to" books, trade magazines, or websites.

To reduce your risk of serious injury, read this entire manual BEFORE

ing loss can occur while operating this

Operation Overview

machine controls/components

are easier to understand.

seek additional

using machine.

To complete a typical operation, the operator does the following:

Examines workpiece to make sure it is suit-

able for planing.

Puts on safety glasses or face shield, a respi-

rator, and hearing protection.

Places workpiece on table with flat side

down and correctly adjusts table height for workpiece thickness and depth of cut.

— If workpiece is bowed, operator surface

planes workpiece on a jointer until one side is flat. Doing so ensures that it sits solidly on planer table during operation.

When all safety precautions have been taken,

turns planer ON.

Stands to one side of planer path to reduce

risk of kickback injuries, then feeds workpiece into planer until infeed roller grabs it.

Eye injuries, respiratory problems, or hear-

tool. Wear personal protective equipment to reduce your risk from these hazards.

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

-24-

Note: Infeed and outfeed rollers control

feed rate of workpiece as it passes through planer. Operator should not push or pull on workpiece.

— If cut is too deep and bogs down planer,

operator immediately reduces depth of cut.

Once workpiece is clear of outfeed roller and

stops moving, operator removes workpiece from outfeed table and measures workpiece thickness. If further planing is required, operator raises table slightly (approximately

⁄2 turn of table height handwheel), then feeds

workpiece into front of planer again.

Operator continues process until desired

thickness is achieved, then turns machine OFF.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

⁄4 to

Some workpieces are not safe to use or may require modification before they are. Before cut-

ting,

•

This machine is only intended for workpieces of natural wood fiber Attempting to use workpieces of any other material that may break apart during operation could lead to serious personal injury and

•

Inspect lumber for defects

mbedded

gravel, etc,). If you have any question about

use it. Remember, wood stacked on a concrete floor can have small pieces of stone or concrete

• Large/Loose Knots: Loose knots can

become dislodged during operation. Large knots can cause kickback and machine dam-

workpieces that do not have

• Wet or "Green" Stock:

wood with a high water content. Wood with more than 20% moisture content or wood exposed to excessive moisture (such as rain or snow),

poorly and cause excessive wear to

. Excess moisture can also has-

and/or

•

Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and often unpredictable when being cut. DO NOT

•

Workpieces with slight cupping can be safely supported if the cupped side is facing the table. On the contrary, a workpiece supported on the bowed side will rock during operation and could cause severe injury from kickback.

The species of wood, as well as its condition, greatly affects the depth of cut the planer can effectively take with each pass.

The chart in the figure below shows the Janka Hardness Rating for a number of commonly used species. The larger the number, the harder the workpiece, and the less material should be removed in any one pass for good results.

Note: The Janka Hardness Rating is expressed in pounds of force required to embed a 0.444" steel ball into the surface of the wood to a depth equal to half the ball's diameter.

Balsa 100

workpiece inspection

Workpiece Inspection

inspect all workpieces for the following:

Material Type:

property damage.

Foreign Objects: and foreign objects (nails, staples, e

the quality of your lumber, DO NOT

pressed into the surface.

age. Always use large/loose knots.

will cut the machine ten rust and corrosion of the machine individual components.

Excessive Warping:

use workpieces with these characteristics!

Minor Cupping:

Avoid using

Wood Types

Janka

Species

Ebony 3220

Red Mahogany 2697

Rosewood 1780

Red Pine 1630

Sugar Maple 1450

White Oak 1360

White Ash 1320

American Beech 1300

Red Oak 1290

Black Walnut 1010

Teak 1000

Black Cherry 950

Cedar 900

Sycamore 770

Douglas Fir 660

Chestnut 540

Hemlock 500

White Pine 420

Basswood 410

Eastern White Pine 380

Figure 19. Janka Hardness Rating for some

common wood species.

Hardness

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

-25-

• Inspect your lumber for twisting or cupping,

and surface one face on a jointer if necessary

•

panels. Dried glue can quickly dull knives/

•

amount of material on each pass. Only remove a small amount of material on each

•

assistance from another person if you are planing long lumber, or use roller stands to

•

• Carefully inspect all stock to make sure it is free of large knots or foreign objects that may damage your knives/inserts, cause kickback,

• When possible, plane equal amounts on each side of the board to reduce the chance

•

knives/inserts evenly. With narrow workpieces, alternate between far left, far right, and the middle of the table. Your knives/inserts

•

the grain direction of the wood. Never plane

• Plane ONLY natural wood fiber. Do not plane wood composites or other materials that could break up in the planer and cause oper-

• Always true cupped or warped stock on a jointer before planing.

Below is a list of wood characteristics you may encounter when planing. The following descriptions of defects will give you some possible answers to problems you may encounter while planing different materials. Possible solutions follow the descriptions.

Chipped Grain

Problem: Usually a result of cutting against the

grain, planing lumber with knots or excessive amount of cross grain, or using dull knives/inserts.

Note: Some amount of chipping is normal with highly figured wood.

Solution: Decrease the depth of cut. Reduce the feed rate. Inspect your lumber and determine if its grain pattern is causing the problem. If the lumber does not show substantial crossgrain, inspect

your knives/inserts.

Fuzzy Grain

Problem: Usually caused by surfacing lumber

with too high of a moisture content. Sometimes fuzzy grain is an unavoidable characteristic of some woods, such as basswood. Fuzzy grain can also be caused by dull knives/inserts.

Solution: Check the lumber with a moisture meter. If moisture is greater than 20%, sticker the lumber and allow it to dry. Otherwise, inspect the knife/insert condition.

Snipe

Problem: Occurs when board ends have more

material removed than the rest of the board. Usually caused when the workpiece is not properly supported as it goes through the machine. In many cases, however, a small amount of snipe is inevitable.

Solution: Hold workpiece up slightly as it leaves the outfeed end of the planer. The best way to deal with snipe is by planing lumber longer than your intended work length and then cutting off the excess after planing is completed.

Planing Tips

Planing Tips Cutting Problems

before planing workpiece.

Scrape off all glue when planing glued-up

inserts.

DO NOT plane more than one piece at a time.

Never plane multiple pieces side by side.

Never remove more than the recommended

pass when planing wide or dense stock.

Support the workpiece on both ends. Get

support the workpiece.

Measure the workpiece thickness with cali-

pers to get exact results.

or be ejected from the planer.

of twisting or cupping.

Use the entire width of the planer to wear

will remain sharp much longer.

To avoid "chip marks," always plane WITH

cross-grain or end-grain.

ator injury or damage to planer.

-26-

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Pitch & Glue Build-up

Problem: Glue and resin buildup on the rollers

and cutterhead will cause overheating by decreasing cutting sharpness while increasing drag in the feed mechanism. The result can include scorched lumber, uneven knife/insert marks, and chatter.

Solution:

Clean the rollers and cutterhead.

Chip Marks or Indentations

Problem: Chip indentation or chip bruising is the

result of wood chips not being thrown away from the cutterhead and out of the machine. Instead they are carried around the cutterhead, deposited on the planed surface and crushed by the outfeed roller. Some of the causes of chip indentation are:

• Wood chips/sawdust not being properly

•

Solution:

•

kiln-dried (KD). Air-dried (AD) lumber must be seasoned properly and have no surface moisture. DO NOT surface partially-air-dried

•

expelled from the cutterhead.

Depth of Cut

Table Movement per Handwheel Revolution

One Full Revolution

Material Thickness Range

Minimum–Maximum Stock Thickness

The depth of cut on a planer means the amount of material that is removed from the top of the workpiece as it passes underneath the cutterhead.

The depth of cut is set by adjusting the distance of the table below the cutterhead. This distance is the thickness of the workpiece minus the depth of cut. The planing depth of cut is controlled by using the table height handwheel on the right side of the machine. Rotating the handwheel clockwise raises the table.

........................................1⁄16 "

......3⁄16 "–8"

The type of lumber being planed. Certain

species have a tendency to chip bruise.

A high moisture content (over 20%) or surface

moisture (refer to Workpiece Inspection).

Dull knives/inserts.

Excessive depth of cut.

Use a proper dust-collection system; adjust

chip deflector in or out as necessary.

Lumber must be completely dry, preferably

(PAD) lumber.

Make sure planer knives/inserts are sharp.

Reduce depth of cut.

Although the correct depth of cut varies according to wood hardness and workpiece width, we recommend the maximum depth of cut (per pass) be no more than give better end results and put less stress on the planer than trying to take off too much material in a single pass.

The depth of cut can be referenced directly from the inch/millimeter scale on the front of the planer, as shown below.

Note: The scale functions as a general guide only, and is not intended for low-tolerance, precision results.

⁄16 ". A series of light cuts will

Table

Height

Handwheel

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Depth of Cut

Indicator &

Scale

Figure 20. Depth of cut indicator and scale.

-27-

Setting Feed Rate

The infeed and outfeed rollers move the workpiece through the planer while keeping it flat and providing a consistent rate of movement. The speed that these rollers move the workpiece through the planer is the feed rate.

Generally, low feed rates are used for finishing passes, while higher feed rates are used for dimensioning passes.

The figure below illustrates the three different positions of the feed rate control knob:

• Push knob in to use high feed rate.

• Pull the knob out to use the low feed rate.

• Move knob to center position to place gearbox in neutral.

Bed Roller Height

G0453ZX

Low Feed Rate High Feed Rate

G0454ZX

Low Feed Rate High Feed Rate

........................................16 FPM

.......................................28 FPM

........................................15 FPM

.......................................20 FPM

Bed Roller Height Range ..............0.002"–0.020"

The correct height of the bed rollers will vary, depending on the type of material you intend to plane. However, as a general rule, keep the bed roller height within 0.002"–0.020" above the table surface, as illustrated in Figure 22.

Table

Roller

Figure 22. Recommended bed roller height

above the table surface.

0.002"–0.020"

High

Low

Figure 21. Feed rate control knob positions.

Neutral

When planing rough stock, set the rollers high to keep the lumber from dragging along the bed. When planing milled lumber, set the rollers low to help minimize snipe.

To ensure accurate results and make the adjustment process quicker and easier, we recommend using a Rotacator (refer to Accessories on Page

31) to gauge the bed roller height from the table surface. If a Rotacator is not available, a straightedge and feeler gauges can be used, but care must be taken to achieve accurate results.

NOTICE

Bed rollers that are not adjusted to the correct height or out of alignment with each other can cause poor finishes, inconsistent planing thickness, and other undesirable results.

Only change the feed rate when the planer is running, but DO NOT attempt to change the feed rate during any cutting operations or damage to the gearbox will result.

-28-

NOTICE

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Tools Needed Qty

Hex Wrench 3mm .............................................. 1

Wrench or Socket 12mm (G0453ZX) Wrench or Socket 14mm (G0454ZX) Rotacator (Optional)

.......................................... 1

................ 1

Rotating/Replacing

Cutterhead Inserts

To adjust bed roller height:

DISCONNECT MACHINE FROM POWER!

2. Lower table all the way down to give yourself

room to work.

Loosen set screws above each of four roller

adjustment cams—two on each side (see Figure 23).

Set Screws

Adjustment Cams

(2 of 4)

The spiral cutterhead is equipped with indexable carbide inserts that can be rotated to reveal any one of their four cutting edges. If one edge of the insert becomes dull or damaged, simply rotate it 90° to reveal a fresh cutting edge, as shown in

Figure 24.

Figure 24. Insert rotating sequence.

Items Needed Qty

Wrench or Socket 10mm ................................... 1

Torque Wrench T-20 Heavy Leather Gloves

Light Machine Oil............................... As Needed

To rotate or replace a cutterhead insert:

.......................................... 1

.................................. 1 Pr.

Figure 23. Bed roller height controls.

Rotate eccentric adjustment cams to raise

or lower bed rollers to desired height above table surface.

Verify both sides of each roller are at the

same height, then tighten set screws to secure.

IMPORTANT: Bed rollers must be parallel

with table.

Double check roller heights to make sure

they did not change while being secured.

— If roller heights are not correct, repeat this

procedure until they are.

DISCONNECT MACHINE FROM POWER!

2. Remove top cover and belt cover.

3. Put on heavy leather gloves to protect your

fingers and hands.

The carbide inserts are very sharp and can quickly cut your hands. ALWAYS use caution and heavy leather gloves when handling these parts to reduce the risk of personal injury.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

-29-

Remove any sawdust or debris from head of

insert, Torx screw, and surrounding area (see Figure 25).

Torx

Screw

Cutterhead

Insert

Figure 25. Cutterhead inserts and Torx screws

(chip deflector removed for better clarity).

5. Remove Torx screw and insert, then clean all

dust and debris from both parts and pocket they were removed from.

Rotate insert 90° and install so that a fresh

cutting edge faces outward (see Figure 24 on Page 29).

— When all four insert cutting edges have

been used, replace insert with a new one. Always position insert reference dot in same position when installing a new insert to aid in rotational sequencing.

Lubricate Torx screw threads with a very

small amount of light machine oil, wipe excess off, and torque screw to 50–55 inch/ pounds.

Note: If too much oil is applied to the threads,

excess oil will attempt to squeeze out of the threaded hole and raise insert during installation, bringing it out of height alignment.

Note: Proper cleaning of insert, Torx screw,

and cutterhead pocket is critical to achieving a smooth finish. Dirt or dust trapped between insert and cutterhead will raise insert, and make marks on your workpiece when planing.

Tip: Use low-pressure compressed air or

a vacuum nozzle to clean out cutterhead pocket.

-30-

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

ACCESSORIES

Installing unapproved accessories may

order online at www.grizzly.com or call 1-800-523-4777

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

W1218A—Rotacator™ Precision Planer Tool

The Rotacator is a dial indicator on a magnetic base, designed for quickly and accurately setting the critical tolerances needed when making planer adjustments. Perfect for adjusting infeed/ outfeed rollers, pressure bars, chip breakers, and bed rollers. Also a great setup tool for other machines! Accurate to 0.001". Indicator rotates 360°.

H7319—Indexable Carbide Inserts, 10-Pk.

These replacement carbide inserts measure 14 x 14 x 2mm and come in a 10-pack. Great to have on hand.

Figure 27. H7319 Carbide Inserts, 10 Pk.

Recommended Metal Protectants

G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT

11 Oz. Spray

Figure 26. W1218A Rotacator™ Precision

Planer Tool.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Figure 28. Recommended products for protect-

ing unpainted cast iron/steel parts on machinery.

-31-

G0862—3 HP Portable Cyclone Dust Collector

The capstone of our line of affordable, high-quality cyclones, the G0862 features a 3 HP motor, a whopping 1941 CFM of airflow capacity, and a 45-gallon collection capacity. It's packed with features like a quick-release collection drum, latching system, high-efficiency, two-stage separation driven by a 16" aluminum impeller, durable powder coated finish, and a heavy-duty steel frame and housing.

T2 8172—14" x 39" Heavy-Duty Roller Table T28369—14" x 78" Heavy-Duty Roller Table T2 837 0—14" x 118" Heavy-Duty Roller Table

Increase material handling and processing efficiency with one or more of these Heavy-Duty Roller Tables. Ideal for easily positioning material for cross cutting or cutting to length using a chop saw or metal cutting bandsaw. Simply place a roller table on one or both sides of your saw and production time is automatically improved!

Figure 29. Model G0862 3 HP Portable Cyclone

Dust Collector.

Figure 30. Heavy-duty roller tables.

-32-

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

SECTION 6: MAINTENANCE

To reduce risk of shock or accidental startup, always disconnect machine from

Cleaning &

Protecting

power before adjustments, maintenance, or service.

Schedule

For optimum performance from this machine, this maintenance schedule must be strictly followed.

Ongoing

To minimize your risk of injury and maintain proper machine operation, shut down the machine immediately if you ever observe any of the items below, and fix the problem before continuing operations:

• Clean machine and protect unpainted castiron surfaces.

• Lubricate feed roller bushings (Page 34).

• Tighten loose mounting bolts.

• Check/sharpen/replace damaged or worn inserts (Page 29).

Check/repair/replace worn or damaged wires.

•

Resolve any other unsafe condition.

•

Cleaning the Model G0453ZX/G0454ZX is relatively easy. Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.

Protect the unpainted cast iron table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep the table rust-free with regular applications of products like SLIPIT 31 for more details).

(see Page

Lubrication

NOTICE

Failure to follow reasonable lubrication practices as instructed in this manual for your machine could lead to premature failure of components and void the warranty.

Every 40 Hours of Operation:

• Clean cutterhead and inspect inserts (Page

29).

• Lubricate table columns and leadscrews (Page 36).

• Inspect/clean anti-kickback fingers (Page 36).

Every 160 Hours of Operation:

• Check/tension/replace V-belts (Page 40).

• Clean/vacuum dust buildup from inside cabinet and off motor.

• Lubricate table height chain and sprockets (Page 34).

• Lubricate drive chain and sprockets (Page 35).

Yearly:

• Change gearbox oil (Page 35).

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

This planer features bearings that are lubricated and sealed at the factory. These bearing do not require any further attention unless they need to be replaced. If a bearing fails, your planer will probably develop a noticeable rumble or vibration, which will increase when the machine is under a load. The bearings are standard sizes and can be replaced through Grizzly.

Follow the maintenance schedule on this page and the procedures beginning on Page 34 to properly lubricate the other planer components, which are essential for long life and trouble-free operation of the planer.

-33-

Suggested Lubricants

SB1365—South Bend Way Oil-ISO 68

Engineered for the high pressure exerted on horizontal or vertical ways and slides. Protects against rust and corrosion. Ensures stick-free, smooth motion which maximizes finishes and

extends the life of your machine. Won’t gum up!

12 oz. AMGA#2 (ISO 68 Equivalent).

Items Needed Qty

Hex Wrench 6mm .............................................. 1

Wrench or Socket 10mm Phillips Head Screwdriver #2 Drain Pan Shop Rags

........................................................... 1

......................................... As Needed

................................... 1

............................ 1

Feed Roller Bushings

Oil Type ................ SB1365 or ISO 68 Equivalent

Oil Amount

Frequency................ Every 8 Hours of Operation

The infeed and outfeed rollers rotate inside bushing blocks on both ends of the rollers. Add 2–3 drops of ISO 68 machine oil to the center hole of the four feed roller tension adjustment bolts on top of the headstock, as shown in Figure 33.

...........................................2–3 Drops

Figure 31. SB1365 Way Oil.

T26419—NLGI#2 Syn-O-Gen Synthetic Grease

Formulated with 100% pure synthesized hydrocarbon basestocks that are compounded with special thickeners and additives to make Syn-O-Gen non-melt, tacky, and water resistant. Extremely low pour point, extremely high temperature oxidation, and thermal stability produce a grease that is unmatched in performance.

Figure 32. T26419 Syn-O-Gen Synthetic

Grease.

Lubricate Here

Figure 33. Lubrication locations for feed roller

bushings.

Table Height Chain & Sprockets

Grease Type ........ T26419 or NLGI#2 Equivalent

Frequency............ Every 160 Hours of Operation

The table leadscrews are synchronized by the table height chain and sprockets located underneath the planer base (see Figure 34). Use shop rags and mineral spirits to clean away debris and grime, then brush a light coat of multi-purpose grease onto the chain and sprockets.

-34-

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Sprockets

(2 of 5)

Table Height Chain

Figure 34. Example of table height chain and

sprockets (viewed from underneath base).

Fill Plug

Figure 36. Location of gearbox fill plug.

Gearbox Oil

Oil Type .............. T28042 or ISO 320 Equivalent

Oil Amount

Frequency....... After First 20 Hours, Then Yearly

Although it is not necessary to remove the chain drive cover to access the fill and drain plugs, it is more convenient to do so (see Figures 35–36). Replace the gearbox oil with ISO 320 or equivalent oil until it just reaches the fill plug.

.................................................20 Oz.

Drive Chain & Sprockets

Grease Type ........ T26419 or NLGI#2 Equivalent

Frequency............ Every 160 Hours of Operation

The infeed and outfeed rollers receive the transferred power from the cutterhead through the drive chain system on the right side of the machine, as shown in Figure 37. Remove the drive chain cover to access these parts.

Use shop rags and mineral spirits to clean away any debris and grime, then brush a light coat of multi-purpose grease on the chain and sprockets.

Drain Plug

Figure 35. Location of gearbox drain plug.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Figure 37. Location of drive chains and

sprockets.

-35-

The anti-kickback fingers are an important safety feature of your planer. The fingers hang from a rod suspended across the head casting and in front of the infeed roller, as shown. This design allows the workpiece to easily enter the planer but reduces the risk of kickback by digging into the workpiece if it moves backward.

Check the anti-kickback fingers regularly to ensure they swing freely and easily. If the fingers do not swing freely and easily, first clean them with a wood-resin solvent, then inspect them for damage. If any of the fingers are damaged, the device must be replaced before using the machine.

Do not apply oil or other lubricants to the anti-kickback fingers that will attract dust and restrict free movement of the fingers.

Proper operation of anti-kickback fingers

DO NOT operate planer if anti-kickback

Columns & Leadscrews

Oil Type ................ SB1365 or ISO 68 Equivalent

Oil Amount Grease Type

Frequency.............. Every 40 Hours of Operation

The table rides on the columns and is moved by the rotation of the leadscrews inside the columns. Loosen the dust sleeve (see Figure 38) to access the columns and leadscrews. Apply a thin coat of ISO 68 machine oil to the outside surface of the columns and brush on a light application of multipurpose grease to the leadscrew threads. Move the table up and down to distribute the lubricant.

Column

............................................Thin Coat

........ T26419 or NLGI#2 Equivalent

Leadscrew

Checking Anti-

Kickback Fingers

Figure 38. Location of column and leadscrew.

-36-

Anti-Kickback Fingers

Figure 39. Anti-kickback fingers.

is critical for safe operation of this planer.

fingers are not operating correctly. Failure to heed this warning could result in serious personal injury.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Review the troubleshooting procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support.

the

serial number and manufacture date of your machine before calling.

Service

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start, or power supply breaker immediately trips after startup.

Machine stalls or is underpowered.

1. POWER switch in OFF position.

2. STOP button depressed/at fault (G0454ZX only).

3. Switch disabling key removed (G0453ZX only).

4. Machine circuit breaker tripped or at fault (G0454ZX only).

5. Incorrect power supply voltage or circuit size.

6. Power supply circuit breaker tripped or fuse blown.

7. Motor wires connected incorrectly.

8. Thermal overload relay has tripped/at fault.

9. Start capacitor at fault.

10. Centrifugal switch adjustment/contact points at fault.

11. Contactor not energized/at fault.

12. Wiring broken, disconnected, or corroded.

13. START button at fault.

14. Transformer at fault (G0454ZX only).

15. Motor or motor bearings at fault.

1. Workpiece material unsuitable for machine.

2. Gearbox at fault.

3. Machine undersized for task.

4. Belt(s) slipping/pulleys misaligned.

5. Motor wires connected incorrectly.

6. Pulley/sprocket slipping on shaft.

7. Motor overheated, tripping circuit breaker (G0454ZX only).

8. Run capacitor at fault.

9. Extension cord too long.

10. Contactor not energized/at fault.

11. Centrifugal switch/contact points at fault.

12. Motor or motor bearings at fault.

1. Move POWER switch to ON position.

2. Rotate STOP button head to reset. Replace if at fault

(G0454ZX only).

3. Install switch disabling key (G0453ZX only).

4. Reset circuit breaker (G0454ZX only).

5. Ensure correct power supply voltage and circuit size.

6. Ensure circuit is free of shorts. Reset circuit breaker or replace fuse.

7. Correct motor wiring connections (Page 53).

8. Reset. Adjust or replace if at fault.

9. Test/replace if at fault.

10. Adjust centrifugal switch/clean contact points. Replace either if at fault.

11. Test all legs for power; replace if necessary.

12. Fix broken wires or disconnected/corroded connections (Page 53).

13. Replace button.

14. Inspect transformer; replace if at fault (G0454ZX only).

15. Replace motor.

1. Only cut wood/ensure moisture is below 20% (Page

25).

2. Select appropriate gear ratio (Page 28); replace broken or slipping gears.

3. Reduce feed rate (Page 28) or depth of cut (Page 27).

4. Clean/tension/replace belt(s) (Page 40); ensure pulleys are aligned (Page 46).

5. Correct motor wiring connections (Page 53).

6. Tighten/replace loose pulley/shaft.

7. Clean motor, let cool, and reduce workload. Reset breaker (G0454ZX only).

8. Test/repair/replace.

9. Move machine closer to power; use shorter cord.

10. Test all legs for power; repair/replace if at fault.

11. Adjust centrifugal switch/clean contact points. Replace either if at fault.

12. Replace motor.

Note: Please gather

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

-37-

Motor & Electrical (Cont.)

Symptom Possible Cause Possible Solution

Machine has vibration or noisy operation.

1. Motor or component loose.

2. Mobile stand feet not adjusted properly.

3. V-belt(s) worn, loose, pulleys misaligned or belt slapping cover.

4. Insert(s) at fault.

5. Pulley loose.

6. Motor mount loose/broken.

7. Motor fan rubbing on fan cover.

8. Bed rollers protruding unevenly.

9. Cutterhead bearings at fault.

10. Centrifugal switch needs adjustment/at fault.

11. Motor bearings at fault.

12. Plastic chip deector hitting inserts.

1. Replace damaged or missing bolts/nuts or tighten if loose.

2. Adjust stand feet to stabilize machine.

3. Inspect/replace belts with a new matched set (Page

40). Re-align pulleys if necessary (Page 46).

4. Rotate/replace insert(s) (Page 29).

5. Secure pulley on shaft (Page 46).

6. Tighten/replace.

7. Fix/replace fan cover; replace loose/damaged fan.

8. Adjust bed rollers (Page 28).

9. Replace bearing(s)/re-align cutterhead.

10. Adjust/replace if at fault.

11. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

12. Replace chip deector and re-align (Page 45).

Operation

Symptom Possible Cause Possible Solution

Excessive snipe (gouge in end of board that is uneven with rest of cut).

Note: A small

amount of snipe is inevitable with all types of planers— the key is to minimize it.

Workpiece stops/slows in middle of cut.

Chipping (consistent pattern).

1. One or both bed rollers set too high.

2. Outfeed extension slopes down or not level with main table.

3. Chip breaker/pressure bar set too high.

4. Table extension wings (or aftermarket support table) not aligned with main table.

5. Workpiece not supported as it leaves planer.

6. Some snipe is inevitable.

1. Excessive depth of cut.

2. One or both of bed rollers are set too low or too high.

3. Chip breaker/pressure bar set too low.

4. Feed rollers set too low or too high.

5. Pitch and glue buildup on planer components.

1. Knots or conicting grain direction in wood.

2. Excessive depth of cut.

3. Feeding workpiece too fast.

4. Mis-adjusted chip breaker/pressure bar.

5. Nicked, chipped, or dull insert.

1. Lower bed rollers (Page 28).

2. Shim outfeed extension wing level with main table.

3. Lower height of chip breaker/pressure bar (Page 41).

4. Adjust rear extension wing set screws to align

extension wing with main table (Page 19).

5. Hold workpiece up slightly as it leaves outfeed end of planer.

6. Plane lumber longer than your intended workpiece length, then cut off excess after planing complete.

1. Reduce depth of cut (Page 27). (Reduce cutting depth when planing hard woods.)

2. Lower/raise bed rollers (Page 28).

3. Raise height of chip breaker/pressure bar (Page 41).

4. Lower/raise feed rollers (Page 41).

5. Clean internal cutterhead components with pitch/resin dissolving solvent.

1. Inspect workpiece for knots and grain direction; only use clean stock, and cut WITH the grain (Page 26).

2. Reduce depth of cut (Page 27). (Reduce cutting depth when planing hard woods.)

3. Reduce feed rate (Page 28).

4. Adjust height of chip breaker/pressure bar (Page 41).

5. Rotate/replace insert (Page 29).

-38-

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Operation (Cont.)

Symptom Possible Cause Possible Solution

Chipping/ indentation in workpiece surface (inconsistent pattern).

Fuzzy grain.

Long lines or ridges that run along length of board.

Uneven cutting marks, wavy surface, or chatter marks across face of board.

Glossy surface. 1. Dull insert(s).

Workpiece twists in machine.

Infeed/outfeed rollers not rotating.

Vibration when running or cutting.

Fine serration on workpiece. Note: A certain

amount of serration is inevitable with steel outfeed rollers.

1. Chips aren't being properly expelled from cutterhead.

2. Chip breaker not set correctly.

1. Wood may have high moisture content or surface wetness.

2. Dull insert(s).

1. Nicked or chipped insert(s). 1. Rotate/replace insert(s) (Page 29).

1. Feeding workpiece too fast.

2. Chip breaker/pressure bar set unevenly or not low enough.

3. Insert(s) not properly installed.

4. Worn cutterhead bearings.

2. Feeding workpiece too slow.

3. Cutting depth too shallow.

1. Pressure bar set unevenly (G0454ZX only).

2. Feed rollers not parallel with table.

1. Chain and sprockets are worn, misadjusted, disconnected, or broken.

1. Loose/damaged insert(s).

2. Damaged V-belt(s).

3. Worn cutterhead bearings.

4. Loose/damaged cutterhead.

1. Excessive outfeed roller spring pressure. 1. Reduce outfeed roller spring pressure (Page 44).

1. Use proper dust collection system.

2. Correctly adjust chip breaker (Page 41).

1. Check moisture content is below 20% and allow to dry

if moisture is too high (Page 25).

2. Rotate/replace insert(s) (Page 29).

1. Reduce feed rate (Page 28).

2. Adjust height of chip breaker/pressure bar (Page 41).

3. Remove insert(s), properly clean mounting pocket and

re-install (Page 29).

4. Check/replace cutterhead bearings.

1. Rotate/replace insert(s) (Page 29).

2. Increase feed rate (Page 28).

3. Increase depth of cut (Page 27).

1. Adjust height of pressure bar (Page 41) (G0454ZX only).

2. Adjust feed rollers (Page 44).

1. Adjust chain and sprockets (Page 49); replace if necessary.

1. Tighten/replace insert(s) (Page 29).

2. Replace (Page 40).

3. Check/replace cutterhead bearings.

4. Tighten/replace cutterhead.

(However, if reduced too much, workpiece may stop in middle of cut).

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

-39-

Tensioning/

Remove belt cover to expose belts and pul-

2. leys, as shown in Figure 40.

Replacing V-Belts

After approximately 16 hours of operation, V-belts will stretch and seat into pulley grooves and need to be properly tensioned to avoid severely reducing life of V-belts.

Three V-belts transfer power from the motor to the cutterhead, and then to the infeed and outfeed rollers with the use of the drive chain system. To ensure efficient transfer of power to these systems, make sure the V-belts are always properly tensioned and in good condition.

If the V-belts are worn, cracked, or damaged, replace them. Always replace the V-belts at the same time with a matched set of three, or belt tension may not be even between the belts, causing premature belt failure or weakened power transfer.

Note: A collection of black belt dust at the

bottom of the belt cover is normal during the life of the belts.

Belts

Figure 40. Location of V-belts and pulleys.

Pulleys

V-belts and pulleys will be hot after operation. Allow them to cool before handling.

Tools Needed Qty

Hex Wrenches 4, 13mm .............................. 1 Ea.

Wrench or Socket 13mm Open-End Wrenches 18mm

To tension/replace V-belts:

DISCONNECT MACHINE FROM POWER!

................................... 1

.............................. 2

3. Remove front cabinet cover to access motor mount hex nuts (see Figure 41).

Motor Mount

Hex Nuts

Figure 41. Location of motor mount.

-40-

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

4. If V-belts need to be replaced, raise motor

to release belt tension, roll them off pulleys, then replace them as a matched set of three.

To adjust V-belt tension, loosen top motor

mount hex nuts (see Figure 41 on Page 40), then adjust bottom hex nuts to raise or lower motor.

Note: V-belts are correctly tensioned when

there is approximately moderate pressure is applied to them midway between pulleys, as illustrated in Figure 42.

⁄4" deflection when

Feed Rollers, Chip

Breaker & Pressure

Bar Heights

It is essential that the feed rollers, chip breaker, and pressure bar are set at the correct distance below the cutterhead inserts at BDC (bottom dead center) to ensure that the workpiece moves through the planer evenly and the correct distance from the cutterhead inserts.

Cutterhead

Pulley

Approximately

⁄4" Deflection

Motor Pulley

Figure 42. Correct amount of belt deflection.

When V-belts are correctly tensioned, make

sure motor mount hex nuts are tight, then install cabinet cover and belt cover.

To ensure accurate results and make the adjustment process quicker and easier, we recommend using a Rotacator for these adjustments (refer to Page 31).

If a Rotacator is not available, a 6' 2x4 cut into two even sized pieces and a feeler gauge set can be used, but care must be taken when jointing the wood to achieve accurate results and ensure both boards are the exact same height.

Dist. Below Cutterhead at BDC (Figure 43)

A. Infeed Roller ....................................... 0.040"

B. Chip Breaker ......................................0.040"

C. Pressure Bar (G0454ZX Only) ...........0.008"

D. Outfeed Roller .................................... 0.020"

Chip

Breaker

BDC

(Bottom Dead Center)

Pressure

Bar

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

A & B

Infeed

Roller

Figure 43. Planer component recommended

clearances (illustration is not to scale).

Outfeed

Roller

-41-

Using a Rotacator

6. Move feed speed knob to neutral position to

7. Keeping Rotacator dial at "0", position it

under right-hand side of infeed roller and find BDC of a knife/insert edge by rocking infeed roller back and forth.

9. Repeat Steps 7–8 on left side of infeed roller.

10. Re-check both sides of infeed roller and, if

necessary, make further adjustments until infeed roller height from side-to-side is 0.040" below BDC of cutterhead knife/insert, then

11. Keeping same "0" reference on Rotacator

for outfeed roller, but adjust it until it is 0.020" below BDC of cutterhead knife/insert.

8. Loosen jam nuts and use set screws on each

side of feed roller as shown to adjust height of infeed roller bushing block until Rotacator dial shows 0.040", which is the recommended distance for infeed roller below cutterhead.

Items Needed Qty

Hex Wrenches 3, 6mm ................................1 Ea.

Wrenches or Sockets 10, 13mm Rotacator

........................................................... 1

.................1 Ea.

To use a Rotacator:

DISCONNECT MACHINE FROM POWER!

2. Ensure all inserts are properly installed (refer

to Rotating/Replacing Cutterhead Inserts on Page 29 for detailed instructions).

Lower table at least 4" below headstock, then

lock it in position.

Remove dust hood, top cover, belt cover, and

drive chain cover.

Using your Rotacator, find bottom dead cen-

ter (BDC) of any insert edge by slowly rocking cutterhead pulley back and forth, then set Rotacator dial to "0" (see Figure 44).

Roller

Bushing

Block

Jam Nut

& Set Screw

Figure 45. Infeed roller bushing block and height

adjustment controls.

Figure 44. Example of using a Rotacator to find

BDC.

allow infeed roller to freely rotate.

retighten both jam nuts.

dial from Step 5, repeat Steps 7–10

-42-

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

12. Use same zero reference on Rotacator dial from Step 5, perform similar steps as described above to adjust height of chip breaker to its recommended specification given at beginning of this subsection. Adjustment controls are shown in Figure 46.

Using Wood Blocks

Items Needed Qty

Hex Wrenches 3, 6mm ................................1 Ea.

Wrenches or Sockets 10, 13mm 2x4 6' Long Feeler Gauge Set

To use wood blocks:

Build wood blocks by cutting a straight 6-foot-

long 2x4 in half.

Note: Having wood blocks at an even height

is critical to accuracy of your overall adjustments. For best results, make 2x4 square with jointer and table saw before cutting it in half.

........................................................ 1

.............................................. 1

.................1 Ea.

Adjustment Jam Nut

& Set Screw

Figure 46. Example of adjusting chip breaker

height.

13.

G0454ZX Only: Repeat Step 12 for pressure

bar height adjustment. Adjustment controls are shown in Figure 47.

Adjustment Jam Nut

& Set Screw

DISCONNECT MACHINE FROM POWER!

3. Lower bed rollers below table surface (refer

to Bed Roller Height on Page 28 for detailed instructions).

Place wood blocks along sides of table, as

4. illustrated in Figure 48.

36"

Figure 47. Example of adjusting pressure bar

height.

14. Install belt cover, top cover, drive chain cover,

and dust hood.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Figure 48. Wood blocks properly positioned on

the planer table.

-43-

5. Remove dust hood, top cover, belt cover, and

The infeed and outfeed rollers keep the workpiece moving through the planer. Springs exert downward pressure on the feed rollers while allowing them to raise with an uneven workpiece surface. Proper spring tension is crucial to keep the workpiece moving through the planer during operation.

The ideal feed-roller spring tension varies depending upon the type of wood you plane. When adjusting spring tension, keep the following in mind:

• If you are planing milled lumber with a consistent surface, use less spring tension to

• If you are planing rough lumber with inconsistent surfaces, use greater spring tension

• If the workpiece consistently stops feeding during operation, the spring tension may need to be increased.

To adjust feed-roller spring tension:

2. Rotate tension screws (shown below)

to increase tension or counter-

clockwise to decrease tension.

drive chain cover.

Adjusting Feed

Raise table until wood blocks get close to

cutterhead.

Use belt to rotate cutterhead, and continue

raising table until blocks just barely touch cutterhead insert at its lowest point of rotation (BDC), then lock table in place.

Note: Upward pressure of wood blocks will

hold infeed and outfeed rollers, chip breaker, and pressure bar at same level as insert at BDC.

Loosen jam nuts and set screws on each side

8. of infeed roller (see Figure 49).

9. Using a feeler gauge, adjust set screw so

it is 0.040" from roller bushing block (see Figure 49), then tighten jam nut. Repeat on other side of infeed roller.

Roller Spring Tension

reduce the risk of marring the workpiece.

to keep the stock moving through the planer.

Roller

Bushing

Block

Figure 49. Example of feeler gauge location for

adjusting infeed roller height when using wood

blocks (one of two locations shown).

Repeat Steps 8–9 with outfeed roller, only

10.

adjust the gaps to 0.020".

11.

Install belt cover, top cover, and drive chain

cover.

& Set Screw

Insert Feeler

Gauge Here

Jam Nut

Tool Needed Qty

Hex Wrench 6mm .............................................. 1

DISCONNECT MACHINE FROM POWER!

clockwise

Tension Screws

-44-

Figure 50. Location of roller spring tension

adjustment screws.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Adjusting

When properly distanced from the cutterhead, the chip deflector directs the chips into the dust hood, and keeps them from falling onto the outfeed roller and being pressed into the workpiece.

To adjust chip deflector gap:

3. Use cutterhead pulley to rotate cutterhead

until a knife/insert reaches closest distance

, then measure distance between knife/insert and chip deflector.

Calibrating Table

Chip Deflector

Chip Deflector Gap Setting

Tools Needed Qty

Wrenches or Sockets 10, 13mm .................1 Ea.

DISCONNECT MACHINE FROM POWER!

Remove dust hood, top cover, and belt cover.

to chip deflector (see Figure below)

..................1⁄16''–1⁄8''

Height Scale

Although correctly set at the factory, the table height scale can be adjusted for accuracy if nec essar y.

Items Needed Qty

Phillips Head Screwdriver #2 ............................ 1

Scrap Piece of Stock Calipers

To calibrate table height scale:

Plane a scrap piece of stock until it is flat and

Note: Turn board over between each pass.

Use calipers to measure board thickness.

3. If there is a discrepancy between board

............................................................. 1

of even thickness along its length.

thickness and reading on table height scale, loosen screws shown in Figure 52, adjust scale as necessary, then tighten screws.

......................................... 1

Chip

Deflector

Figure 51. Example of chip deflector and

mounting hardware.

4. If distance measured in Step 3 is not equal to

correct chip deflector gap setting, then loosen flange bolts (see Figure 51) that secure chip deflector and adjust gap to correct setting.

Re-tighten flange bolts, then replace belt

cover, top cover, and dust port.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

x 2

Figure 52. Location of adjustment screws for

table height scale.

-45-

Tensioning Table

Checking/Aligning

Height Chain

The table height chain transfers movement from the table height handwheel to the columns that control table height. The chain drive can be adjusted to remove slack if the chain stretches over time or is loosened during table leveling procedures.

Tools Needed Qty

Hex Wrenches 4, 6mm ................................1 Ea.

To tension table height chain:

DISCONNECT MACHINE FROM POWER!

2. Remove motor access panel to access table

height chain (see Figure 53).

Loosen two chain tension cap screws (see

3. Figure 53), then push idler sprocket against

chain with moderate pressure to eliminate slack in chain. While maintaining pressure on idler sprocket, tighten cap screws.

Pulleys

Proper pulley alignment prevents premature V-belt wear and unnecessary load on the motor. The pulleys are properly aligned when they are coplanar (in the same plane and parallel to each other).

Tools Needed Qty

Straightedge 3' .................................................. 1

Hex Wrenches 4, 6mm Wrench or Socket 13mm

To check/align pulleys:

DISCONNECT MACHINE FROM POWER!

2. Remove both cabinet covers and belt cover,

then use straightedge to check pulley alignment, as shown in Figure 54.

................................ 1 Ea.

................................... 1

Idler

Sprocket

Figure 53. Example of table height chain.

4. Clean and lubricate chain and sprockets

(refer to Table Height Chain & Sprockets on Page 34 for detailed instructions), then install motor access panel.

NOTICE

DO NOT let chain fall off sprockets. It can be very difficult to return chain to its proper location on sprockets without changing table adjustments.

-46-

Figure 54. Example of checking pulley alignment.

— If pulleys are parallel and in the same

plane, no adjustment is necessary. Install belt cover and cabinet cover.

— If pulleys are not parallel or in the same

plane, loosen four motor mount hex nuts, then rotate motor on its mount until they are parallel.

Re-check pulleys and repeat Step 2.

When you are satisfied with pulley alignment,

tighten all fasteners, and replace belt cover and cabinet covers.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Adjusting Table

Parallelism

Maximum Allowable Tolerances:

Cutterhead/Table Side-to-Side Head Casting/Table Front/Back

Tab le parallelism is critical to the operation of the machine. As such, it is essential that the table is parallel with the cutterhead (within 0.002") from side-to-side, as illustrated in Figure 55.

.................. 0.002"

................ 0.020"

Table Parallelism Inspection

The easiest way to determine if your table has a parallelism problem is to plane a workpiece and measure the thickness in multiple locations. If the workpiece is tapered from left-to-right or from front-to-back, then parallelism may be a problem.

Use your Rotacator to inspect the table parallelism. If you do not have a Rotacator, a wood block and feeler gauges may be used, but extra care must be taken to ensure accuracy. If the table is not within the maximum allowable tolerances, it must be adjusted.

SIDE-TO-SIDE

(Front View)

Cutterhead

Parallel Parallel

Table

Cutterhead

NOT Parallel NOT Parallel

Table

Figure 55. Side-to-side parallelism of table and

cutterhead.

How the table sits in relation to the head casting from front-to-back is also important (see Figure

56). Because the feed rollers, pressure bar, and

chip breaker will be adjusted off the table position, the tolerances on the front-to-back positioning are not as critical as the cutterhead/table side-to-side positioning. Therefore, the maximum allowable tolerance for the front-to-back parallelism is not more than 0.020".

FRONT-TO-BACK

(Side View)

Table Parallelism Adjustments

The table is adjusted by turning the chain sprockets underneath the table for movements over

0.008" or by adjusting how the table is mounted on the columns for movements under 0.008".

NOTICE

When making adjustments, tighten fasteners after each step to ensure the accuracy of your tests. When adjusting the chain sprockets, keep in mind that if the chain becomes too loose, it will fall off of all the sprockets, and returning it to its proper location can be extremely difficult.

Tools Needed Qty

Hex Wrenches 4, 6mm ................................1 Ea.

To adjust table parallelism:

1. DISCONNECT MACHINE FROM POWER!

Remove cabinet panel and locate chain

underneath table.

Head

Parallel Parallel

Table

Head

NOT Parallel NOT Parallel

Table

Figure 56. Front-to-back parallelism of table and

cutterhead.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

-47-

3. Loosen lock screws and idler sprocket (see Figure 57).

Idler

Sprocket

7. Repeat Steps 4–6 with each sprocket that

needs to be adjusted until table-to-cutterhead clearance is within 0.008" from one side to the other.

8. Make sure chain is properly fitted on sprock-

ets, then tighten idler sprocket and cap screws.

If necessary, micro-adjust table position by

loosening cap screws shown in Figure 58 and raising or lowering table until it is properly aligned with cutterhead.

Figure 57. Location of idler sprocket and lock

screws.

4. Move chain away from sprocket you want to adjust so only that sprocket can be rotated independent of chain.

Note: If left side of table is too high, then

left two sprockets will need to be adjusted. Each tooth on sprocket represents 0.008" of vertical movement as cogs are turned. Make sure, as you turn sprockets, to keep an accurate tooth count to ensure table is adjusted equally.

Mark location of one tooth of sprocket that

you are adjusting.

Carefully rotate sprocket (clockwise to raise

table; counterclockwise to lower table) just enough to position next tooth at marked location, then fit chain around sprocket again.

Note: This process may require adjusting

columns on both left and right hand sides until you find the correct combination.

x 4

Figure 58. Location of table micro-adjustment

screws (one side shown only).

-48-

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Tensioning

Drive Chain

The drive chain system transfers power from the cutterhead to the infeed and outfeed rollers. The chain drive can be adjusted to remove slack if the chain stretches over time.

Tools Needed Qty

Hex Wrench 6mm .............................................. 1

Wrenches or Sockets 10, 12mm

To tension drive chain:

DISCONNECT MACHINE FROM POWER!

2. Remove drive chain cover to access drive

chain components.

..................1 Ea.

3. Loosen lock bolt (see Figure 59) that secures

idler bracket to gearbox, then push idler wheel against chain with moderate pressure to eliminate slack in chain. While maintaining pressure on idler wheel, tighten hex bolt.

Idler

Bracket

Idler

Wheel

Lock Bolt

Figure 59. Drive chain adjustment.

Clean and lubricate chain and sprockets

4. (refer to Drive Chain & Sprockets on Page

35), then install drive chain cover.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

-49-

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available.

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

SECTION 8: WIRING

Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You can view these pages in color at www.grizzly.com.

-50-

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

G0453ZX Wiring Diagram

Ground

220 VAC

6-20 PLUG

Ground

220

VAC

Hot

Control Panel Box

To Magnetic Switch To Magnetic Switch

SA1

POWER SWITCH

KEDU HY18N 20A

Power Supply

CB-10

START BUTTON

NHD NLB22-F10GI

SB2

PL-BA9

GND

CB-10

STOP BUTTON

NHD NLB22-F11RI

PL-BA9

SB1

CB-01

Magnetic Switch

Run

Capacitor

70uF

450VAC

Start

Capacitor

300uF

300VAC

2 1

1L1 5L3 13NO

3L2

Contactor

54 62

2T1 6T3

NHD C-25D

4T2

220V

14NO

OL Relay

NHD NTH-32

2T1 6T34T2

96 95

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

220V Motor

READ ELECTRICAL SAFETY

ON PAGE 50!

-51-

G0453ZX Electrical Components

Figure 60. Control panel wiring.

-52-

Figure 61. Motor wiring.

READ ELECTRICAL SAFETY

ON PAGE 50!

Figure 62. Magnetic switch wiring.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Ground

wiring diagram

G0454ZX Wiring Diagram

Control Box

Power Supply

220 VAC

L6-30 PLUG

Circuit

Breaker

CHNT

NB-1-63 C1

QF1 QF2

13 12 11 10

Transformer

JUCHE JCY-63

220/24V

20 21

Circuit

Breaker

CHNT

NB-163 C1

Ground

Hot

1L1

2T1

TRIP IND.

TEST RCA

97 NO

2T1

Ground

Contactor

Electrical Box

3L2

5L3

KM1

13NO

220V

4T2

21NC

22NC 14NO

6T34T2

TECO Relay

RHU-10M

96 NC

6T3

TECO CU-38

98 NO 95 NC97 NO 96 NC

98 NO 95 NC

To Electrical Box

Ground

4 2

To Electrical Box

PL-BA9

CB-10

CB-01

PL-BA9

CB-10

N1 L1

NHD NLB22-F10GA

Centrifugal

DINGTAIMEI

RECS-240P

120A/3s 230V

START BUTTON

SB2

Switch

POWER SWITCH

NHD NCS-P5P298D101

SA1

13NO

21NC

22NC

14NO

STOP BUTTON

NHD NLB22-R11RA

Run

Capacitor

70uF

450VAC

SB1

1 2 3 4 5 6

U2U2

Start

Capacitor

600uF

250VAC

220V Motor

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

READ ELECTRICAL SAFETY

ON PAGE 50!

-53-

G0454ZX Electrical Components

-54-

Figure 63. Electrical box wiring.

READ ELECTRICAL SAFETY

ON PAGE 50!

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

Figure 64. Control box wiring.

Figure 65. Motor junction box wiring.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

READ ELECTRICAL SAFETY

ON PAGE 50!

-55-

SECTION 9: PARTS

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

G0453ZX Headstock

114

112

105

111

104

101 102

108

125

107

100

124

110

118

53-1

119

53-2

30 36

107

121

106

120

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

126

122

103

123

-56-

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G0453ZX Headstock Parts List

REF P ART # DES CRIPTI ON REF PART # DES CRIPTI ON

1 P0453ZX001 REVOLVING HANDLE 22 X 106, M10-1.5 X 16 67 P0453ZX067 HEAD CASTING 2 P0453ZX002 HEX NUT M12-1.75 68 P0453ZX068 OUTFEED ROLLER 3 P0453ZX003 FLAT WASHER 12MM 69 P0453ZX069 KEY 5 X 5 X 16 5 P0453ZX005 HANDWHEEL 197D X 12B-K X M10-1.5 70 P0453ZX070 COMPRESSION SPRING 3.5 X 19 X 69MM 6 P0453ZX006 HANDWHEEL BUSHING 71 P0453ZX071 OILER SET SCREW M22-1.5 X 20 7 P0453ZX007 INT RETAINING RING 32MM 72 P0453ZX072 ROLLER BUSHING BLOCK 8 P0453ZX008 BALL BEARING 6201-2RS 73 P0453ZX073 PLATE 9 P0453ZX009 KEY 4 X 4 X 20 74 P0453ZX074 HEX BOLT M8-1.25 X 20 10 P0453ZX010 WORM GEAR 75 P0453ZX075 SET SCREW M6-1 X 20 11 P0453ZX011 WORM GEAR HOUSING 76 P0453ZX076 HEX NUT M6-1 12 P0453ZX012 CAP SCREW M5-.8 X 50 77 P0453ZX077 CHIP BREAKER SHAFT 13 P0453ZX013 RETURN ROLLER 78 P0453ZX078 SET SCREW M6-1 X 16 14 P0453ZX014 ROLLER STAND 79 P0453ZX079 CHIP BREAKER 15 P0453ZX015 CAP SCREW M5-.8 X 12 80 P0453ZX080 SET SCREW M6-1 X 20 19 P0453ZX019 DUST HOOD 4“ 81 P0453ZX081 HEX NUT M6-1 20 P0453ZX020 FLANGE BOLT M6-1 X 12 83 P0453ZX083 LOCKING ROD 21 P0453ZX021 TOP COVER 84 P0453ZX084 FLAT WASHER 12MM 22 P0453ZX022 FLANGE BOLT M6-1 X 12 85 P0453ZX085 HEX BOLT M8-1.25 X 16 23 P0453ZX023 FOAM PIECE 89 P0453ZX089 E-CLIP 15MM 24 P0453ZX024 CHAIN DRIVE COVER 90 P0453ZX090 ANTI-KICKBACK SHAFT COLLAR 26 P0453ZX026 CAP SCREW M8-1.25 X 50 91 P0453ZX091 ANTI-KICKBACK FINGER 27 P0453ZX027 ROLL PIN 6 X 20 92 P0453ZX092 ANTI-KICKBACK FINGER SHAFT 28 P0453ZX028 SAFETY HATCH 1 93 P0453ZX093 SET SCREW M8-1.25 X 12 29 P0453ZX029 SAFETY HATCH 2 94 P0453ZX094 HEX BOLT M6-1 X 16 30 P0453ZX030 FLANGE BOLT M6-1 X 12 95 P0453ZX095 FLAT WASHER 6MM 31 P0453ZX031 IDLER PULLEY/BRACKET ASSEMBLY 96 P0453ZX096 INFEED ROLLER SPROCKET 32 P0453ZX032 IDLER MOUNTING SHAFT 97 P0453ZX097 CHAIN 06B-1-63 33 P0453ZX033 IDLER BRACKET COLLAR 98 P0453ZX098 KEY 5 X 5 X 16 34 P0453ZX034 EXTENSION SPRING 1.2 X 8 X 39.4MM 99 P0453ZX099 INFEED ROLLER 35 P0453ZX035 HANGER 100 P0453ZX100 FLAT WASHER 6MM 36 P0453ZX036 BUTTON HD CAP SCR M6-1 X 12 101 P0453ZX101 HEX BOLT M6-1 X 12 37 P0453ZX037 CHIP DEFLECTOR 102 P0453ZX102 CUTTERHEAD PULLEY 38 P0453ZX038 FLANGE BOLT M6-1 X 12 103 P0453ZX103 MOTOR PULLEY

42 P0453ZX042 HOLD-DOWN PLATE FRONT 104 P0453ZX104 FLAT WASHER 8MM 43 P0453ZX043 FLANGE BOLT M6-1 X 12 105 P0453ZX105 HEX BOLT M8-1.25 X 25 53 P0453ZX053 SPIRAL CUTTERHEAD 15" 106 P0453ZX106 BELT GUARD 53-1 P0453ZX053-1 53-2 P0453ZX053-2 FLAT HD TORX T20 SCR M6-1 X 15 108 P0453ZX108 STANDOFF-HEX MF M8-1.25 X 10, 80 54 P0453ZX054 KEY 8 X 7 X 32 110 P0453ZX110 FLAT HD SCR M6-1 X 12 55 P0453ZX055 BALL BEARING 6205-2RS 111 P0453ZX111 V-BELT SPZ1540 COGGED 56 P0453ZX056 HEX BOLT M6-1 X 16 112 P0453ZX112 BELT COVER 57 P0453ZX057 FLAT WASHER 6MM 114 P0453ZX114 KNOB M8-1.25, 7-LOBE, D41 58 P0453ZX058 OUTFEED ROLLER SPROCKET 118 P0453ZX118 DRIVE BIT TORX T20 59 P0453ZX059 SCALE 119 P0453ZX119 L-WRENCH TORX T20 60 P0453ZX060 FLAT WASHER 6MM 120 P0453ZX120 HEX NUT M12-1.75 61 P0453ZX061 PHLP HD SCR M6-1 X 12 121 P0453ZX121 FLAT WASHER 8MM 62 P0453ZX062 POINTER 122 P0453ZX122 FLAT WASHER 8MM 63 P0453ZX063 FLAT WASHER 6MM 123 P0453ZX123 HEX BOLT M8-1.25 X 16 64 P0453ZX064 PHLP HD SCR M6-1 X 12 124 P0453ZX124 SET SCREW M10-1.5 X 12 65 P0453ZX065 DEPTH LIMITER 125 P0453ZX125 SET SCREW M6-1 X 8 66 P0453ZX066 FLAT HD SCR M5-.8 X 12 126 P0453ZX126 SET SCREW M8-1.25 X 12

INDEXABLE INSERT 14 X 14 X 2

107 P0453ZX107 FLANGE BOLT M6-1 X 10

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

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-57-

G0453ZX Table

213

209

207

208

204

203

205

210

202

207

214

206

201

204

206

208

212

211

REF PART # DES CRIPTIO N RE F P ART # DES CRIPTION

201 P0453ZX201 MAIN TABLE 208 P0453ZX208 LOCK BAR 202 P0453ZX202 ROLLER 209 P0453ZX209 KNOB M12-1.75, 7-LOBE, D72 203 P0453ZX203 BALL BEARING 6201-2RS 210 P0453ZX210 EXTENSION WING 204 P0453ZX204 ECCENTRIC SHAFT 211 P0453ZX211 LOCK WASHER 8MM 205 P0453ZX205 SET SCREW M6-1 X 12 212 P0453ZX212 FLAT WASHER 8MM 206 P0453ZX206 GIB 213 P0453ZX213 HEX BOLT M8-1.25 X 30 207 P0453ZX207 WEDGE DOG 214 P0453ZX214 SET SCREW M8-1.25 X 20

-58-

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Model G0453ZX/G0454ZX (Mfd. Since 01/24)

313

333

318

313

G0453ZX Columns

311

305

330

316

309

315

314

313

311

320

310

306

307

319

321

322

305

326

324

305

323

327

325

329

308

302

304

328

303

301

317

312

320

REF P ART # DESCRIPTIO N RE F PART # DES CRIPTION

301 P0453ZX301 BASE 317 P0453ZX317 KEY 4 X 4 X 12 302 P0453ZX302 HEX BOLT M12-1.75 X 40 318 P0453ZX318 EXT RETAINING RING 12MM 303 P0453ZX303 HEX NUT M12-1.75 319 P0453ZX319 SPROCKET 10T 304 P0453ZX304 FLAT WASHER 12MM 320 P0453ZX320 KEY 5 X 5 X 16 305 P0453ZX305 COLUMN SECONDARY 321 P0453ZX321 FLAT WASHER 10MM 306 P0453ZX306 BALL BEARING 6202-2RS 322 P0453ZX322 HEX NUT M10-1.5 307 P0453ZX307 INT RETAINING RING 42MM 323 P0453ZX323 IDLER BRACKET 308 P0453ZX308 COLUMN PRIMARY 324 P0453ZX324 EXT RETAINING RING 15MM 309 P0453ZX309 INT RETAINING RING 40MM 325 P0453ZX325 HEX BOLT M8-1.25 X 20 310 P0453ZX310 SET SCREW M10-1.5 X 12 326 P0453ZX326 IDLER SPROCKET 311 P0453ZX311 LEADSCREW SECONDARY 327 P0453ZX327 FLAT WASHER 8MM 312 P0453ZX312 LEADSCREW PRIMARY 328 P0453ZX328 LIFTING BAR 313 P0453ZX313 LEADSCREW NUT 329 P0453ZX329 EXT RETAINING RING 15MM

314 P0453ZX314 CAP SCREW M6-1 X 16 330 P0453ZX330 COLUMN SEAL 315 P0453ZX315 BUSHING 14 X 40 X 20MM 333 P0453ZX333 CHAIN 081-1 134 LINKS 316 P0453ZX316 GEAR 24T

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

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-59-

G0453ZX Gearbox

438

432

431

433

429

428

430

440

427

421

422

441

442

409

420

410

425

408

417

411

415

426

413

424

409

439

412

418

423

434

413

401

414

416

419

435

436

402

437

407

405

404

403

406

REF P ART # DESCRIP TION REF P ART # DESCRIP TION

401 P0453ZX401 GEARBOX COVER 422 P0453ZX422 FLAT WASHER 6MM 402 P0453ZX402 CAP SCREW M6-1 X 25 423 P0453ZX423 COMPRESSION SPRING 1.2 X 4.7 X 10 403 P0453ZX403 COLUMN SPROCKET 424 P0453ZX424 STEEL BALL 4MM 404 P0453ZX404 FENDER WASHER 8MM 425 P0453ZX425 COMBO GEAR 71/79T 405 P0453ZX405 HEX BOLT M8-1.25 X 16 426 P0453ZX426 KEY 5 X 5 X 50 406 P0453ZX406 CHAIN 06B-1 49 LINKS 427 P0453ZX427 GEAR BOX COVER GASKET 407 P0453ZX407 KNOB M10-1.5, D32, BALL 428 P0453ZX428 GEARBOX 408 P0453ZX408 GEAR SHAFT 18T 429 P0453ZX429 CAP SCREW M8-1.25 X 50 409 P0453ZX409 BALL BEARING 6201-2RS 430 P0453ZX430 OIL PLUG R 1/4-19 410 P0453ZX410 GEAR 46T 431 P0453ZX431 FLANGE COVER 411 P0453ZX411 KEY 5 X 5 X 12 432 P0453ZX432 FLAT HD SCR M5-.8 X 12 412 P0453ZX412 COMBO GEAR SHAFT 14/22T 433 P0453ZX433 OIL SEAL 25 X 40 X 7 413 P0453ZX413 BALL BEARING 6201-2RS 434 P0453ZX434 DOWEL PIN 5 X 10 414 P0453ZX414 GEAR 72T 435 P0453ZX435 SHIFT FORK 415 P0453ZX415 KEY 5 X 5 X 12 436 P0453ZX436 HANDLE SHAFT 416 P0453ZX416 OIL SEAL 20 X 35 X 7 437 P0453ZX437 O-RING 9 X 1.8 417 P0453ZX417 SHAFT 438 P0453ZX438 FLANGE BOLT M6-1 X 12 418 P0453ZX418 BALL BEARING 6204-2RS 439 P0453ZX439 KEY 5 X 5 X 12 419 P0453ZX419 EXT RETAINING RING 20MM 440 P0453ZX440 BALL BEARING 6204-2RS 420 P0453ZX420 BALL BEARING 6201-2RS 441 P0453ZX441 GEAR 14T 421 P0453ZX421 PHLP HD SCR M6-1 X 8 442 P0453ZX442 CAP SCREW M6-1 X 20

-60-

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Model G0453ZX/G0454ZX (Mfd. Since 01/24)

G0453ZX Cabinet

561

559

558

573

557

562

574

568

566

569

576

578

563

580

565

501

502

503

550-3

550-1

550-5

550

507

550-2

550-4

577

518

505

520

519

521

517-4

517-6

513

517-2

517-3

512

504

517-1

517

506

508

517-9 517-7

517-12

509

579

517-5

517-8

517-9

517-10

517-11

510 511

515 516

514

556

581

585

525

527

582

583 584

586 587

526

524

523

524

529-6

529-10

529-5

529-7

529-4

529-8

529-13

529-11

529

529-14

529-3

554

528

503

529-12

529-2

529-1

529-9

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

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-61-

G0453ZX Cabinet Parts List

REF PART # DES CRIPTION RE F PART # DES CRIPTI ON

501 P0453ZX501 CABINET 529-4 P0453ZX529-4 HEX BOLT M8-1.25 X 50 502 P0453ZX502 CABINET COVER REAR 529-5 P0453ZX529-5 FLAT WASHER 8MM 503 P0453ZX503 PHLP HD SCR M6-1 X 20 529-6 P0453ZX529-6 HEX NUT M8-1.25 504 P0453ZX504 MOTOR MOUNT PLATE 529-7 P0453ZX529-7 HEX NUT M10-1.5 505 P0453ZX505 SET SCREW M6-1 X 10 529-8 P0453ZX529-8 FLAT WASHER 10MM 506 P0453ZX506 PLATE CONNECTING ROD 1 529-9 P0453ZX529-9 HEX BOLT M8-1.25 X 100 507 P0453ZX507 SET SCREW M8-1.25 X 12 529-10 P0453ZX529-10 FLAT WASHER 8MM 508 P0453ZX508 PLATE CONNECTING ROD 2 529-11 P0453ZX529-11 CASTER 2-9/16" 509 P0453ZX509 HEX BOLT M10-1.5 X 80 529-12 P0453ZX529-12 HEX BOLT M10-1.5 X 55 510 P0453ZX510 FLAT WASHER 10MM 529-13 P0453ZX529-13 PEDAL BRACKET 511 P0453ZX511 HEX NUT M10-1.5 529-14 P0453ZX529-14 PEDAL 512 P0453ZX512 LOCK COLLAR 550 P0453ZX550 MAG SWITCH NHD MS-25D1G7N212P 220V 513 P0453ZX513 SET SCREW M6-1 X 10 550-1 P0453ZX550-1 CONTACTOR NHD C-25D 220V 514 P0453ZX514 ADJUSTMENT BOLT M12-1.75 X 111 550-2 P0453ZX550-2 OL RELAY NHD NTH-32 17-21A 515 P0453ZX515 HEX NUT M12-1.75 550-3 P0453ZX550-3 FRONT COVER 516 P0453ZX516 FLAT WASHER 12MM 550-4 P0453ZX550-4 REAR COVER 517 P0453ZX517 MOTOR 3.7HP 220V 1-PH 550-5 P0453ZX550-5 AUX CONTACTOR NHD CA1-D11 517-1 P0453ZX517-1 FAN COVER 554 P0453ZX554 CABINET COVER FRONT 517-2 P0453ZX517-2 MOTOR FAN 556 P0453ZX556 HEX BOLT M8-1.25 X 20 517-3 P0453ZX517-3 S CAPACITOR 300M 300V 2-1/4 x 3-3/4 557 P0453ZX557 CONTROL PANEL PEDESTAL 517-4 P0453ZX517-4 R CAPACITOR 70M 450V 2 x 3-1/2 558 P0453ZX558 FLANGE BOLT M6-1 X 16 517-5 P0453ZX517-5 JUNCTION BOX 559 P0453ZX559 HEX BOLT M6-1 X 12 517-6 P0453ZX517-6 CONTACT PLATE 561 P0453ZX561 CONTROL PANEL BOX 517-7 P0453ZX517-7 JUNCTION BOX COVER 562 P0453ZX562 CONTROL PANEL 517-8 P0453ZX517-8 TERMINAL BAR 6P 563 P0453ZX563 START BUTTON NLB22-F10GI 517-9 P0453ZX517-9 TAP SCREW M4 X 16 565 P0453ZX565 STOP BUTTON NLB22-F11RI 517-10 P0453ZX517-10 BALL BEARING 6205ZZ 566 P0453ZX566 PHLP HD SCR M4-.7 X 8 517-11 P0453ZX517-11 BALL BEARING 6203ZZ 568 P0453ZX568 PADDLE SWITCH KEDU HY18N 20A 517-12 P0453ZX517-12 CENTRIFUGAL SWITCH 569 P0453ZX569 CARRIAGE BOLT M4-.7 X 8 518 P0453ZX518 KEY 8 X 7 X 40 573 P0453ZX573 STRAIN RELIEF TYPE-3 M20-1.5 519 P0453ZX519 FLAT WASHER 8MM 574 P0453ZX574 POWER CORD 12G 3W 98" 6-20P 520 P0453ZX520 HEX NUT M8-1.25 576 P0453ZX576 CONTROL CORD 18G 5W 59" 521 P0453ZX521 HEX BOLT M8-1.25 X 40 577 P0453ZX577 MOTOR CORD 12G 3W 31" 523 P0453ZX523 HEX NUT M8-1.25 578 P0453ZX578 GROUNDING PLATE 4-M4 524 P0453ZX524 FLAT WASHER 8MM 579 P0453ZX579 SLEEVE 525 P0453ZX525 SLEEVE 580 P0453ZX580 PHLP HD SCR M3.5 X 6 526 P0453ZX526 WHEEL 13 X 76 X 30MM 581 P0453ZX581 HEX WRENCH 3MM 527 P0453ZX527 HEX BOLT M8-1.25 X 65 582 P0453ZX582 HEX WRENCH 4MM 528 P0453ZX528 ADJUSTABLE FOOT M10-1.5 X 45 583 P0453ZX583 HEX WRENCH 5MM 529 P0453ZX529 PEDAL ASSEMBLY 584 P0453ZX584 HEX WRENCH 6MM 529-1 P0453ZX529-1 EXT RETAINING RING 13MM 585 P0453ZX585 WRENCH 8 X 10MM OPEN-ENDS 529-2 P0453ZX529-2 FLAT WASHER 14 X 30 X 3MM 586 P0453ZX586 WRENCH 12 X 14MM OPEN-ENDS 529-3 P0453ZX529-3 CAPTIVE PIN 13MM 587 P0453ZX587 WRENCH 17 X 19MM OPEN-ENDS

-62-

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Model G0453ZX/G0454ZX (Mfd. Since 01/24)

601

G0453ZX Labels & Cosmetics

602

603

615

612

POWER

START

610

614

604

STOP

605

613

606

611

607

608

609

REF PART # DE S CRIPTION REF PART # DE S CRIPTION

601 P0453ZX601 MACHINE ID LABEL 609 P0453ZX609 MODEL NUMBER LABEL 602 P0453ZX602 LUBRICATION NOTICE LABEL 610 P0453ZX610 GRIZZLY NAMEPLATE-SMALL 603 P0453ZX603 COMBO WARNING LABEL 611 P0453ZX611 TOUCH-UP PAINT, GRIZZLY BEIGE 604 P0453ZX604 HANDWHEEL DIRECTION LABEL 612 P0453ZX612 INJURY HAZARD LABEL 605 P0453ZX605 GEARBOX NOTICE LABEL 613 P0453ZX613 ELECTRICITY LABEL 606 P0453ZX606 CHECK OIL HANGING TAG 614 P0453ZX614 CONTROL PANEL LABEL 607 P0453ZX607 TOUCH-UP PAINT, GRIZZLY GREEEN 615 P0453ZX615 SHIPPING NOTICE TAG 608 P0453ZX608 GRIZZLY.COM LABEL

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

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-63-

114

112

111

123

122

105

108

104

103

G0454ZX Headstock

101

107

121

100

109

102

110

106

124

73 74

41 40

120

118

119

53-1

53-2

REF PART # DES CRIPTIO N REF PART # DESCRI PTION

1 P0454ZX001 REVOLVING HANDLE 22 X 106, M10-1.5 X 16 8 P0454ZX008 BALL BEARING 6201-2RS 2 P0454ZX002 HEX NUT M12-1.75 9 P0454ZX009 KEY 4 X 4 X 20 3 P0454ZX003 FLAT WASHER 12MM 10 P0454ZX010 WORM GEAR 5 P0454ZX005 HANDWHEEL 197D X 12B-K X M10-1.5 11 P0454ZX011 WORM HOUSI NG 6 P0454ZX006 HANDWHEE L BUSHI NG 12 P0454ZX012 CAP SCREW M6-1 X 60 7 P0454ZX007 I NT RE TAI NI NG RING 32MM 13 P0454ZX013 RETURN ROLLE R

-64-

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Model G0453ZX/G0454ZX (Mfd. Since 01/24)

REF PART # DESCRI P TION RE F P ART # DE SCRIP TI ON

G0454ZX Headstock Parts List (Cont.)

14 P0454ZX014 ROLLER STAND 71 P0454ZX071 OILER SET SCREW 22-1.5 X 20 15 P0454ZX015 CAP SCREW M6-1 X 16 72 P0454ZX072 ROLLER BUSHING BLOCK 19 P0454ZX019 DUS T HOOD 5" 73 P0454ZX073 PLATE 20 P0454ZX020 FLANGE BOLT M6-1 X 12 74 P0454ZX074 HEX BOLT M8-1.25 X 20 21 P0454ZX021 TOP COVER 75 P0454ZX075 SET SCREW M6-1 X 20 22 P0454ZX022 FLANGE BOLT M6-1 X 12 76 P0454ZX076 HEX NUT M6- 1 23 P0454ZX023 FOAM PIECE 77 P0454ZX077 CHIP BREAKER SHAFT 24 P0454ZX024 CHA I N DRIVE CO VER 78 P0454ZX078 SET SCREW M6-1 X 16 26 P0454ZX026 CAP SCREW M8-1.25 X 40 79 P0454ZX079 CHIP BREAKER 27 P0454ZX027 ROLL PIN 6 X 20 80 P0454ZX080 SET SCREW M6-1 X 20 28 P0454ZX028 S AFETY HATCH 1 81 P0454ZX081 HEX NUT M6-1 29 P0454ZX029 S AFETY HATCH 2 82 P0454ZX082 PRESSURE BAR BRACKET 30 P0454ZX030 FLANGE BOLT M6-1 X 12 83 P0454ZX083 LOCKING ROD 31 P0454ZX031 I DLER PULLEY/BRACKET ASSEMBLY 84 P0454ZX084 FLAT WASHER 8MM 32 P0454ZX032 I DLER MOUNTI NG SHAFT 85 P0454ZX085 HEX NUT M12-1.75 33 P0454ZX033 I DLER BRACKET COLLAR 86 P0454ZX086 PRESSURE BAR 34 P0454ZX034 EXTENSION SPRING 1.2 X 8 X 39.4MM 87 P0454ZX087 HEX BOLT M8-1.25 X 20 35 P0454ZX035 HANGER 88 P0454ZX088 LOCK WASHER 8MM 36 P0454ZX036 B UTTON HD CAP SCR M6-1 X 10 89 P0454ZX089 E-CLIP 15MM 37 P0454ZX037 CHI P DEFLECTOR 90 P0454ZX090 ANTI-KICKBACK SHAFT COLLAR 38 P0454ZX038 HEX BOLT M6-1 X 16 91 P0454ZX091 ANTI-KICKBACK FI NGER 39 P0454ZX039 FL AT WASHER 6MM 92 P0454ZX092 ANTI-KICKBACK FINGER SHAFT 40 P0454ZX040 HOLD DOWN PLATE REAR 93 P0454ZX093 SET SCREW M8-1.25 X 12 41 P0454ZX041 FLANGE BOLT M6-1 X 12 94 P0454ZX094 HEX BOLT M6-1 X 16 42 P0454ZX042 HO LD DOWN PLATE FRO NT 95 P0454ZX095 FLAT WASHER 6MM 43 P0454ZX043 FLANGE BOLT M6-1 X 12 96 P0454ZX096 INFEED ROLLER SPROCKET 44 P0454ZX044 CUTTE RHEAD PULLEY ADJ USTI NG SHAFT 97 P0454ZX097 CHAIN 06B-1 X 49 67 LINKS 45 P0454ZX045 SET SCREW M6-1 X 12 98 P0454ZX098 KEY 5 X 5 X 22 46 P0454ZX046 SET SCREW M6-1 X 20 99 P0454ZX099 I NFEED ROLLER 47 P0454ZX047 HE X NUT M6-1 100 P0454ZX100 FL AT WASHER 6MM 53 P0454ZX053 SPI RAL CUTTERHEAD 20" 101 P0454ZX101 HEX BOLT M6-1 X 12 53-1 P0454ZX053-1 FLAT HD TORX M6-1 X 15 102 P0454ZX102 CUTTERHEAD PULL EY 53-2 P0454ZX053-2 INDEXABLE INSERT 14 X 14 X 2 103 P0454ZX103 MOTOR PULLEY 54 P0454ZX054 KEY 8 X 7 X 40 104 P0454ZX104 FLAT WAS HER 8MM 55 P0454ZX055 BALL BEARING 6206-2RS 105 P0454ZX105 CAP SCREW M8-1.25 X 25 56 P0454ZX056 HEX BOLT M6-1 X 16 106 P0454ZX106 BELT GUARD 57 P0454ZX057 FL AT WASHER 6MM 107 P0454ZX107 FLANGE BOLT M6-1 X 10 58 P0454ZX058 OUTFEED ROLLER SPROCKET 108 P0454ZX108 STANDOFF-HEX MM M8-1.25 X 10, 90 59 P0454ZX059 SCALE 109 P0454ZX109 FLAT WASHER 8MM 60 P0454ZX060 FL AT WASHER 6MM 110 P0454ZX110 HEX NUT M8-1 . 25 61 P0454ZX061 B UTTON HD CAP SCR M6-1 X 12 111 P0454ZX111 V-BELT XPZ1524 COGGED 62 P0454ZX062 POI NTER 112 P0454ZX112 BELT COVER 63 P0454ZX063 FL AT WASHER 6MM 114 P0454ZX114 KNOB M8-1.25, 7-LOBE, D41 64 P0454ZX064 B UTTON HD CAP SCR M6-1 X 12 118 P0454ZX118 DRI VE BI T TORX T20 65 P0454ZX065 DE PTH LIMI TE R 119 P0454ZX119 L- WRENCH TORX T20 66 P0454ZX066 FLAT HD CAP SCR M5-.8 X 12 120 P0454ZX120 HEX BOLT M8-1.25 X 16 67 P0454ZX067 HE AD CASTI NG 121 P0454ZX121 LOCK WASHER 12MM 68 P0454ZX068 OUTFEED ROLLER 122 P0454ZX122 COLLAR 69 P0454ZX069 KEY 5 X 5 X 22 123 P0454ZX123 FLAT HD CAP SCR M10-1.5 X 25 70 P0454ZX070 COMPRESSI ON SPRING 3.5 X 19 X 69MM 124 P0454ZX124 SET SCREW M10-1.5 X 12

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

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-65-

213

G0454ZX Table

REF PART # DES CRIPTIO N RE F P ART # DES CRIPTION

206

210

208

201

211

212

214

205

207

210

208

209

207

202

209

204

203

201 P0454ZX201 MAIN TABLE 208 P0454ZX208 LOCK BAR 202 P0454ZX202 ROLLER 209 P0454ZX209 KNOB M12-1. 75,7-LOBE, D72 203 P0454ZX203 BALL BEARING 6201-2RS 210 P0454ZX210 E XTENS I ON WI NG 204 P0454ZX204 ECCENTRI C S HAFT 211 P0454ZX211 LOCK WASHER 8MM 205 P0454ZX205 SET SCREW M6-1 X 12 212 P0454ZX212 FLAT WASHER 8MM 206 P0454ZX206 GIB 213 P0454ZX213 HEX BOLT M8-1.25 X 30 207 P0454ZX207 WEDGE DOG 214 P0454ZX214 SET SCREW M8-1.25 X 16

-66-

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Model G0453ZX/G0454ZX (Mfd. Since 01/24)

G0454ZX Columns

REF PART # DES CRIPTIO N RE F P ART # DES CRIPTION

320

313

311

310

301

306

319

307

305

321

322

311

313

326

305

323

324

305

329

327

325

333

329

306

307

319

321

328

313

311

308

302

303

318

316

309

315

314

313

317

312

320

332

331

304

301 P0454ZX301 BASE 317 P0454ZX317 KEY 4 X 4 X 12 302 P0454ZX302 HEX BOLT M12-1.75 X 60 318 P0454ZX318 EXT RETAI NI NG RI NG 12MM 303 P0454ZX303 HEX NUT M12-1.75 319 P0454ZX319 SPROCKET 10T 304 P0454ZX304 FLAT WASHER 12MM 320 P0454ZX320 KEY 5 X 5 X 16 305 P0454ZX305 COLUMN SECO NDARY 321 P0454ZX321 FLAT WASHER 10MM 306 P0454ZX306 BALL BEARING 6202-2RS 322 P0454ZX322 HE X NUT M10 -1.5 307 P0454ZX307 INT RETAI NI NG RI NG 35MM 323 P0454ZX323 BRACKET 308 P0454ZX308 COLUMN PRI MARY 324 P0454ZX324 EXT RE TAI NI NG RI NG 15MM 309 P0454ZX309 INT RETAI NI NG RI NG 38MM 325 P0454ZX325 HEX BOLT M8-1.25 X 25 310 P0454ZX310 SET SCREW M10-1.5 X 12 326 P0454ZX326 IDLER SPROCKET 311 P0454ZX311 LEADSCREW SECONDARY 327 P0454ZX327 FLAT WAS HER 8MM 312 P0454ZX312 LEADSCRE W PRI MARY 328 P0454ZX328 LIFTING BAR 313 P0454ZX313 LEADSCRE W NUT 329 P0454ZX329 E XT RETAI NI NG RI NG 21MM 314 P0454ZX314 CAP SCREW M8-1.25 X 20 331 P0454ZX331 BUTTO N HD CAP S CR M6-1 X 8 315 P0454ZX315 BUSHING 14 X 38 X 20MM 332 P0454ZX332 LEADSCREW COVER 316 P0454ZX316 GEAR 24T 333 P0454ZX333 CHAIN 08A-1 166 LINKS

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

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-67-

430

440

424

420

G0454ZX Gearbox

416

417

438

418

419

435

436

425

423

426

439

427

437

401

402

434

403

404

405

406

407

428

421

402

422

413

414

443

409

432

431

413

412

415

408

411

410

433

429

409

442

441

REF PART # DESCRI P TION REF PART # DESCRIP TI ON

401 P0454ZX401 GEARBOX COVER 423 P0454ZX423 COMPRESSI ON SPRING 1.2 X 4.7 X 10 402 P0454ZX402 CAP SCREW M6-1 X 25 424 P0454ZX424 STEEL BALL 4.7MM 403 P0454ZX403 COLUMN SPROCKET 425 P0454ZX425 COMBO GEAR 75/79T 404 P0454ZX404 FLAT WASHER 8 MM 426 P0454ZX426 KEY 5 X 5 X 50 405 P0454ZX405 HEX BOLT M8-1.25 X 16 427 P0454ZX427 GEARBOX COVER GASKET 406 P0454ZX406 CHAI N 06B-1 51 LINKS 428 P0454ZX428 GEARBOX 407 P0454ZX407 KNOB M10-1. 5, D32, BALL 429 P0454ZX429 CAP SCREW M8-1.25 X 50 408 P0454ZX408 GEAR SHAFT 18T 430 P0454ZX430 OIL PLUG R 1/4-19 409 P0454ZX409 BALL BEARING 6201-2RS 431 P0454ZX431 FLANGE COVER 410 P0454ZX410 GEAR 46T 432 P0454ZX432 FLAT HD CAP SCR M5-.8 X 12 411 P0454ZX411 KEY 5 X 5 X 12 433 P0454ZX433 OIL SEAL 25 X 40 X 7 412 P0454ZX412 COMBO GEAR SHAFT 18/14T 434 P0454ZX434 DOWEL PIN 5 X 10 413 P0454ZX413 BALL BEARING 6201-2RS 435 P0454ZX435 SHI FT FO RK 414 P0454ZX414 GEAR 72T 436 P0454ZX436 HANDLE SHAFT 415 P0454ZX415 KEY 5 X 5 X 12 437 P0454ZX437 O-RING 9 X 1.8 416 P0454ZX416 OIL SEAL 20 X 35 X 7 438 P0454ZX438 FLANGE BOLT M6-1 X 12 417 P0454ZX417 SHAFT 439 P0454ZX439 KEY 5 X 5 X 16 418 P0454ZX418 BALL BEARING 6204-2RS 440 P0454ZX440 BALL BEARING 6204-2RS 419 P0454ZX419 EXT RETAI NI NG RI NG 20 MM 441 P0454ZX441 GEAR 14T 420 P0454ZX420 BALL BEARING 6201-2RS 442 P0454ZX442 CAP SCREW M6-1 X 20 421 P0454ZX421 BUTTON HD CAP SCR M6 -1 X 1 0 443 P0454ZX443 FLAT WASHER 6 X 10 X 1MM COPPER 422 P0454ZX422 FLAT WASHER 6 MM

-68-

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Model G0453ZX/G0454ZX (Mfd. Since 01/24)

G0454ZX Stand

573

561

559

558

573

557

575

556

574

576

560

566

524

578

568

503

501

526

572

563

569

562

565

510

502

509

550-6

579

522

572

570

550-1

572

575

507

571

550-2

550-3

573

550-4

550

579

572

560

551

573

550-5

576

518

505

577

504

517-4

519

521

508

520

519

517-1

517-2

517-3

513

512

517-6

517

515

517-5

517-8

517-9

517-7

517-9

516

506

514

529-1

529-3

529-4

529-5

529-2

529-6

529-7

527

529-14

529-8

525

529-13

529-10

523

529-12

510

511

529-11

555

528

554

529

529-9

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

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-69-

G0454ZX Stand Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

501 P0454ZX501 STAND ASSEMBLY 529-5 P0454ZX529-5 FLAT WASHER 8MM 502 P0454ZX502 CABINET COVER REAR 529-6 P0454ZX529-6 HEX NUT M8-1.25 503 P0454ZX503 FLAT HD CAP SCR M6-1 X 20 529-7 P0454ZX529-7 HEX NUT M10-1.5 504 P0454ZX504 MOTOR MOUNT PLATE 529-8 P0454ZX529-8 FLAT WASHER 10MM 505 P0454ZX505 SET SCREW M6-1 X 12 529-9 P0454ZX529-9 HEX BOLT M8-1.25 X 100 506 P0454ZX506 CONNECTING ROD 529-10 P0454ZX529-10 FLAT WASHER 8MM 507 P0454ZX507 SET SCREW M8-1.25 X 12 529-11 P0454ZX529-11 CASTER WHEEL 2-9/16" 508 P0454ZX508 CONNECTING ROD 529-12 P0454ZX529-12 HEX BOLT M10-1.5 X 55 509 P0454ZX509 HEX BOLT M10-1.5 X 80 529-13 P0454ZX529-13 BRACKET 510 P0454ZX510 FLAT WASHER 10MM 529-14 P0454ZX529-14 PEDAL 511 P0454ZX511 HEX NUT M10-1.5 550 P0454ZX550 ELECTRICAL BOX ASSEMBLY 512 P0454ZX512 LOCK COLLAR 550-1 P0454ZX550-1 BREAKER CHINT N 513 P0454ZX513 SET SCREW M6-1 X 8 550-2 P0454ZX550-2 CONTACTOR TECO CU-38 220V 514 P0454ZX514 ADJUSTMENT BOLT M12-1.75 X 111 550-3 P0454ZX550-3 TRANSFORMER JUCHE 220/24V 63VA 515 P0454ZX515 HEX NUT M12-1.75 550-4 P0454ZX550-4 OL RELAY TECO RHU-10M 21-25A 516 P0454ZX516 FLAT WASHER 12MM 550-5 P0454ZX550-5 DIN RAIL 35 X 140 517 P0454ZX517 MOTOR 5HP 220V 1-PH 550-6 P0454ZX550-6 GROUNDING PLATE 517-1 P0454ZX517-1 MOTOR FAN COVER 551 P0454ZX551 PHLP HD SCR M6-1 X 12 517-2 P0454ZX517-2 MOTOR FAN 554 P0454ZX554 CABINET COVER FRONT 517-3 P0454ZX517-3 R CAPACITOR 70M 450V 2 X 3-9/16 555 P0454ZX555 FLAT HD CAP SCR M6-1 X 20 517-4 P0454ZX517-4 S CAPACITOR 600M 250V 2 X 3-11/16 556 P0454ZX556 HEX BOLT M8-1.25 X 20 517-5 P0454ZX517-5 J UNCTION BOX 557 P0454ZX557 SUPPORT ARM 517-6 P0454ZX517-6 CENTRIFUGAL SWITCH 120A/3S 558 P0454ZX558 HEX BOLT M 517-7 P0454ZX517-7 J UNCTION BOX COVER 559 P0454ZX559 HEX BOLT M6-1 X 16 517-8 P0454ZX517-8 TERMINAL BAR 6P 560 P0454ZX560 STRAIN RELIEF TYPE-3 M20-1.5 517-9 P0454ZX517-9 TAP SCREW M4 X 16 561 P0454ZX561 CONTROL BOX 518 P0454ZX518 KEY 8 X 7 X 40 562 P0454ZX562 CONTROL PANEL 519 P0454ZX519 FLAT WASHER 8MM 563 P0454ZX563 START BUTTON NHD AC24V 520 P0454ZX520 HEX NUT M8-1.25 565 P0454ZX565 STOP BUTTON NHD AC24V 521 P0454ZX521 HEX BOLT M8-1.25 X 45 566 P0454ZX566 PHLP HD SCR M4-.7 X 8 522 P0454ZX522 CABLE SLEEVE 19MM 568 P0454ZX568 POWER SWITCH NHD 2P 220V 523 P0454ZX523 HEX NUT M8-1.25 569 P0454ZX569 CARRIAGE BOLT M4-.7 X 20 524 P0454ZX524 FLAT WASHER 8MM 570 P0454ZX570 STEEL PLATE 525 P0454ZX525 SLEEVE 571 P0454ZX571 ELECTRICAL BOX COVER 526 P0454ZX526 WHEEL 3" 572 P0454ZX572 PHLP HD SCR M4-.7 X 8 527 P0454ZX527 HEX BOLT M8-1.25 X 65 573 P0454ZX573 S 528 P0454ZX528 FOOT RUBBER 574 P0454ZX574 POWER CORD 3W 12G 98" L6-30P 529 P0454ZX529 PEDAL ASSEMBLY 575 P0454ZX575 CORD 3W 12G 102" 529-1 P0454ZX529-1 EXT RETAINING RING 13MM 576 P0454ZX576 CONTROL CORD 5W 18G 98" 529-2 P0454ZX529-2 FLAT WASHER 14MM 577 P0454ZX577 MOTOR CORD 3W 12G 35" 529-3 P0454ZX529-3 SHAFT 13MM 578 P0454ZX578 GROUNDING PLATE 529-4 P0454ZX529-4 HEX BOLT M8-1.25 X 50 579 P0454ZX579 HEX NUT M6-1

TRAIN REL

B1-63 2P1A

6-1 X

IEF TYPE-3 M22-1.5

/1P1A

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Scan QR code to visit our Parts Store.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

G0454ZX

602

G0454ZX Labels & Cosmetics (Front)

REF PART # DES CRIPTIO N RE F P ART # DES CRIPTION

POWER

For shipping purposes, some inventory components are packed inside cabinet. Remove cabinet panels to access these components.

START

601

612

611

STOP

WARNING!

INJURY HAZARD!

To reduce risk of shortand long-term injury, wear safety glasses, hearing protection, and a respirator when using this machine.

WARNING!

To reduce risk of death or serious injury, read manual BEFORE using machine. To get a new manual, call (800) 523-4777 or go to www.grizzly.com.

INJURY/SHOCK

HAZARD! Disconnect power before adjustments, maintenance, or service.

CHECK OIL

LEVEL BEFORE USING!

REFER TO

OWNER’S MANUAL

FOR OIL TYPE AND

AMOUNT.

603

604

Only shift gearbox when planer is running.

20 FPM

Neutral

605

15 FPM

606

607

610

grizzly.com

608

609

601 P0454ZX601 CONTROL PANEL LABEL 607 P0454ZX607 TO UCH-UP PAI NT, GRIZZLY B EI GE 602 P0454ZX602 COMBO WARNING LABEL 608 P0454ZX608 GRIZZLY.COM LABEL 603 P0454ZX603 CHECK OIL HANG TAG 609 P0454ZX609 MODEL NUMBER LABEL 604 P0454ZX604 DIRECTION LABEL 610 P0454ZX610 GRIZZLY NAME PLATE 605 P0454ZX605 NOTICE LABEL 611 P0454ZX611 SHIPPI NG HANG TAG 606 P0454ZX606 TOUCH-UP PA I NT, GRI ZZLY G REEN 612 P0454ZX612 ELECTRICITY LABEL

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

BUY PARTS ONLI NE AT GRIZZLY.COM!

Scan QR code to visit our Parts Store.

-71-

615

G0454ZX Labels & Cosmetics (Top)

Specifications

Power Supply: 220V, 1-Ph, 60 Hz, 25A Motor: 5 HP, 220V, 1-Ph, 60 Hz Short Circuit Current Rating: 31A Full-Load Current Rating: 22A Carbide Insert Size: 14 x 14 x 2mm Cutterhead: 4 Spirals, 98 Inserts Minimum Stock Thickness: 3/16" Maximum Stock Thickness: 8" Maximum Width of Cut: 20" Maximum Depth of Cut: 1/8" Minimum Stock Length: 8" Cuts Per Minute: 19,608 Feed Rate: 15, 20 FPM Weight: 812 lbs.

Date

Mfd. for Grizzly in China

S/N

Grizzly Industrial, Inc., PO Box 2069

Bellingham, WA 98227, USA

MODEL G0454ZX

20" PLANER WITH

SPIRAL CUTTERHEAD

To reduce the risk of serious injury when using this machine:

1. Read and understand owner’s manual before operating.

2. Always wear approved safety glasses, hearing protection, and respirator.

3. Disconnect power before changing blades, removing parts, or doing maintenance, service, or adjustments.

4. Only plug power cord into a grounded outlet.

5. Do not wear loose clothing, gloves, jewelry, or other items that

can get entangled. Tie back long hair and roll up sleeves.

6. Ensure machine is correctly set up before starting.

7. Do not plane two boards of varying thickness at the same time.

8. Never plane material smaller than 8" long, 3/4" wide, or 3/16" thick.

9. Do not allow hands or clothing to get pulled into cutting area while feeding workpiece.

10. Stand clear of board ends during cutting operation.

11. Do not plane boards with cracks, loose knots, or other defects.

12. Inserts are sharp! Use extreme caution when changing/adjusting.

13. Never reach into cutting area while machine is running.

14. Keep fingers clear of pinch point between stock and table.

15. Do not operate when tired or under influence of drugs or alcohol.

16. Do not expose to rain or use in wet locations.

17. Prevent unauthorized use by children or untrained users;

restrict access or disable machine when unattended.

WARNING!

613V2

614

INJURY HAZARD!

To reduce the risk of serious personal injury, do not remove this cover while the machine is running or connected to power. Always disconnect power before servicing.

SAE 30 lubricating oil must be added to the

NOTICE

lubrication ports every 24 hours of operation.

616

REF PART # DESCRIP TI ON REF P ART # DESCRIP TION

613V2 P0454ZX613V2 MACHINE ID LABEL V2.02.24 615 P0454ZX615 ELECTRICITY LABEL 614 P0454ZX614 INJURY HAZARD LABEL 616 P0454ZX616 LUBRICATING NOTICE LABEL

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BUY PARTS ONLI NE AT GRIZZLY.COM!

Scan QR code to visit our Parts Store.

Model G0453ZX/G0454ZX (Mfd. Since 01/24)

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

In the event you need to use this warranty, contact us by mail or phone and give us all the details. We will

then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of

the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

For further information about the

scan the QR

code below

to be automatically directed to our warranty page.

warranty, visit https://www.grizzly.com/forms/warranty or

WARRANTY

Grizzly G0454ZX User guide

Specifications and Main Features

Frequently Asked Questions

User Manual

INTRODUCTION

Contact Info

Manual Accuracy

Identification

Internal Components

Machine Data Sheet (G0453ZX)

Machine Data Sheet (G0454ZX)

SECTION 1: SAFETY

Safety Instructions for Machinery

Additional Safety for Planers

SECTION 2: POWER SUPPLY

SECTION 3: SETUP

Needed for Setup

Unpacking

Inventory

Cleanup

Site Considerations

Lifting & Placing

Assembly

Dust Collection

Test Run

SECTION 4: OPERATIONS

Operation Overview

workpiece inspection

Wood Types

Planing Tips

Planing Tips Cutting Problems

Depth of Cut

Setting Feed Rate

Bed Roller Height

SECTION 5: ACCESSORIES

SECTION 6: MAINTENANCE

Schedule

Lubrication

SECTION 7: SERVICE

Troubleshooting

SECTION 8: WIRING

Wiring Safety Instructions

G0453ZX Wiring Diagram

G0453ZX Electrical Components

G0454ZX Wiring Diagram

G0454ZX Electrical Components

SECTION 9: PARTS

G0453ZX Headstock

G0453ZX Table

G0453ZX Columns

G0453ZX Gearbox

G0453ZX Labels & Cosmetics

G0454ZX Headstock

G0454ZX Table

G0454ZX Columns

G0454ZX Gearbox

G0454ZX Stand

G0454ZX Labels & Cosmetics (Front)

G0454ZX Labels & Cosmetics (Top)

WARRANTY & RETURNS