Grizzly G0453W, G0454ZW, G0453ZW, G0454W Owner's Manual

Download

Page 1

MODEL G0453W, G0453ZW,

G0454W, G0454ZW

15" & 20" PLANERS

OWNER'S MANUAL

(For models manufactured since 08/16)

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#WK17773 PRINTED IN CHINA

V3.08.16

Page 2

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement and other masonry products.

• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Page 3

Table of Contents

INTRODUCTION ............................................... 2

Contact Info.................................................... 2

Machine Description ...................................... 2

Manual Accuracy ........................................... 2

Identification ................................................... 3

Controls & Components ................................. 4

Internal Components...................................... 5

Machine Data Sheet ...................................... 6

SECTION 1: SAFETY ....................................... 8

Safety Instructions for Machinery .................. 8

Additional Safety for Planers ....................... 10

SECTION 2: POWER SUPPLY ...................... 11

SECTION 3: SETUP ....................................... 13

Needed for Setup ......................................... 13

Unpacking .................................................... 13

Inventory ...................................................... 14

Cleanup ........................................................ 15

Site Considerations ...................................... 16

Lifting & Placing ........................................... 17

Assembly ..................................................... 18

Dust Collection ............................................. 20

Checking Gearbox Oil Level ........................ 20

Test Run ...................................................... 21

Recommended Adjustments ........................ 21

SECTION 4: OPERATIONS ........................... 22

Operation Overview ..................................... 22

Workpiece Inspection................................... 23

Wood Types ................................................. 23

Planing Tips ................................................. 24

Cutting Problems ......................................... 24

Depth of Cut ................................................. 25

Bed Roller Height ......................................... 26

Setting Feed Rate ........................................ 27

Adjusting/Replacing Knives ......................... 27

Rotating/Replacing Cutterhead Inserts ........ 29

SECTION 7: SERVICE ................................... 37

Troubleshooting ........................................... 37

Tensioning/Replacing V-Belts ...................... 40

Tensioning Table Height Chain ................... 41

Feed Rollers, Chip Breaker & Pressure Bar

Heights ......................................................... 42

Adjusting Roller Spring Tension .................. 45

Positioning Chip Deflector ........................... 46

Calibrating Table Height Scale .................... 46

Anti-Kickback Fingers .................................. 47

Pulley Alignment .......................................... 47

SECTION 8: WIRING ...................................... 48

Wiring Safety Instructions ............................ 48

Wiring Diagram (G0453W/G0454W) ........... 49

Electrical Components

(G0453W/G0454W) ..................................... 50

Wiring Diagram (G0453ZW/G0454ZW) ....... 51

Electrical Components

(G0453ZW/G0454ZW) ................................. 52

SECTION 9: PARTS ....................................... 53

Headstock (G0453W & G0453ZW) ............. 53

Table (G0453W & G0453ZW) ..................... 55

Base (G0453W & G0453ZW) ...................... 56

Gearbox (G0453W & G0453ZW)................. 57

Feed Gearing (G0453W & G0453ZW) ........ 58

Cabinet (G0453W & G0453ZW) .................. 59

Labels (G0453W & G0453ZW) .................... 61

Headstock (G0454W & G0454ZW) ............. 62

Table (G0454W & G0454ZW) ..................... 64

Base (G0454W & G0454ZW) ...................... 65

Gearbox (G0454W & G0454ZW)................. 66

Feed Gearing (G0454W & G0454ZW) ........ 67

Cabinet (G0454W & G0454ZW) .................. 68

Labels (G0454W & G0454ZW) .................... 70

WARRANTY & RETURNS ............................. 73

SECTION 5: ACCESSORIES ......................... 30

SECTION 6: MAINTENANCE ......................... 34

Schedule ...................................................... 34

Cleaning & Protecting .................................. 34

Lubrication ................................................... 34

Page 4

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the

serial number

machine ID label. This will help us help you faster.

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Email: manuals@grizzly.com

We are proud to provide a high-quality owner’s manual with your new machine!

instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that

you receive is

slightly different than shown in the manual

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something

check our

website for an updated version. W

current

manuals and

on our web-

site at

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the

from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

INTRODUCTION

Contact Info

and manufacture date from the

Grizzly Technical Support

1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663

Email: techsupport@grizzly.com

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Manual Accuracy

made every effort to be exact with the

sometimes the machine

e post

manual updates for free

www.grizzly.com.

Manufacture Date and Serial Number

Machine Description

Models G0453W and G0453ZW are 3 HP, 15" planers with the following differences:

• Model G0453W has a 3-knife cutterhead and a magnetic ON/OFF switch mounted to the headstock.

• Model G0453ZW has a spiral cutterhead and a pedestal-mounted control panel.

Models G0454W and G0454ZW are 5 HP, 20" planers with the following differences:

• Model G0454W has a 4-knife cutterhead, and a magnetic ON/OFF switch mounted to the headstock.

• Model G0454ZW has a spiral cutterhead and a pedestal-mounted control panel.

Manufacture Date

Serial Number

-2-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 5

Identification

To reduce your risk of serious injury, read this entire manual BEFORE

Become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual.

Control Panel for

Magnetic Switch

(G0453ZW &

G0454ZW)

Front

Extension

Wing

Magnetic ON/OFF Switch

(G0453W & G0454W)

Bed Rollers

Return Rollers

Table

Height

Handwheel

Table Locks

Gearbox

Rear

Extension

Wing

Feed Rate

Control Knob

Mobile-Base

Foot Pedal

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Lifting

Bars

(2 of 4)

Cabinet

Access

Panel

using machine.

-3-

Page 6

Controls &

To reduce your risk of serious injury, read this entire manual BEFORE

Components

using machine.

Refer to Figures 1–3 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest of the manual and stay safe when operating this machine.

C. Feed Rate Control Knob: Selects 20 FPM

feed rate when pushed in and 16 FPM feed rate when pulled out.

D. Table Locks: Secure table height

position when tightened.

E. Control Panel for Magnetic Switch: Green

START button turns motor ON when pressed. Red Emergency STOP button turns motor OFF when pressed; for safety purposes, this button will remain depressed and prevent restarting until reset. Reset by rotating clockwise until it pops out.

F. Depth Limiter: Limits depth of cut to a maxi-

mum of

⁄8" at full width.

G0453W

G0454ZW

Figure 1. Table elevation and feed controls.

A. Magnetic ON/OFF Switch: Green start but-

ton turns motor ON when pressed. Red Emergency Stop button turns motor OFF when pressed; for safety purposes, this button will remain depressed and prevent restarting until reset. Reset by rotating clockwise until it pops out.

B. Table Height Handwheel: Raises and low-

ers table to accommodate different workpiece thicknesses. One complete revolution moves the table approximately

-4-

⁄16".

Figure 2. Return rollers and dust port.

G. Return Rollers: Assist sliding workpiece

back to operator following planing operation.

H. Dust Port: Connects to a dust collection

system to extract shavings and dust during operation.

Figure 3. Mobile-base foot pedal.

I. Mobile-Base Foot Pedal: When engaged,

lifts machine onto casters for repositioning. When disengaged, allows machine to rest firmly on floor during operations.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 7

Internal Components

Front Rear

A. Anti-Kickback Fingers: Provide additional

safety for the operator.

B. Serrated Infeed Roller: Pulls the workpiece

toward the cutterhead.

C. Chip Breaker: Breaks off chips created by

the cutterhead to prevent tear out and diverts the chips to the dust port.

D. Chip Deflector: Directs chips into the dust

hood.

E. Cutterhead: Holds the knives/indexable car-

bide inserts that remove material from the workpiece.

Workpiece

Figure 4. Workpiece path and major planing components (side cutaway view).

F. Pressure Bar: Stabilizes the workpiece as it

leaves the cutterhead and assists in deflecting wood particles toward the dust hood (G0454W & G0454ZW only).

G. Outfeed Roller: Pulls the workpiece through

the planer.

H. Table Rollers: Provide upward pressure on

the workpiece, enabling the feed rollers to pull the workpiece along.

I. Planer Table: Provides a smooth and level

path for the workpiece as it moves through the planer.

Like all machinery there is potential danger when operating this machine. Accidents are frequently caused by lack of familiarity or failure to pay attention. Use this machine with respect and caution to decrease the risk of operator injury. If normal safety precautions are overlooked or ignored, serious personal injury may occur.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-5-

Page 8

Machine Data Sheet

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0453W/ZW–G0454W/ZW PLANERS

Model Number G0453W G0453ZW G0454W G0454ZW

Product Dimensions

Weight

Width (side-to-side) x Depth (front-to-back) x Height

Foot Print (Length x Width) 19" x 23

Shipping Dimensions

Type Wood Crate

Weight 585 lbs. 602 lbs. 853 lbs. 877 lbs.

Width (side-to-side) x Depth (front-to-back) x Height

Electrical

Power Requirement 240V, Single-Phase, 60 Hz

Full-Load Current Rating 12A 20A

Minimum Circuit Size 20A 30A

Connection Type Cord & Plug

Power Cord Included Yes

Power Cord Length 6 ft.

Power Cord Gauge 12 AWG

Plug Included Yes

Included Plug Type 6-20 L6-30

Switch Type Magnetic Switch w/Overload Protection

Motor

Type TEFC Capacitor-Start Induction

Horsepower 3 HP 5 HP

Phase Single-Phase

Amps 12A 20A

Speed 3450 RPM

Power Transfer Belt Drive

Bearings Sealed & Permanently Lubricated

Manufacturer Specifications

Country of Origin China

Warranty 1 Year

Approx. Assembly & Setup Time 1 Hour

Serial Number Location ID Label

ISO 9001 Factory Yes

Certified by NRTL Yes

514 lbs. 525 lbs 768 lbs. 779 lbs.

⁄2" x 42" x 44" 38" x 42" x 44" 391⁄2" x 56 1⁄2" x 45" 44" x 56 1⁄2" x 45"

⁄2" 23" x 29"

33" x 25" x 48" 37" x 25" x 48" 38" x 30" x 48" 43" x 30" x 48"

-6-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 9

Model Number G0453W G0453ZW G0454W G0454ZW

Main Specifications

Planer Size 15 in. 20 in.

Max. Cut Width 15 in. 20 in.

Max. Stock Thickness 8 in.

Min. Stock Thickness

Min. Stock Length 6

⁄2 in. 71⁄2 in.

Number of Cuts Per Inch 104, 56 104, 83

Number of Cuts Per Minute 15,000 20,000

Cutterhead Speed 5000 RPM

Planing Feed Rate 16, 20 FPM

Max. Cut Depth Planing Full Width

Max. Cut Depth Planing 6-Inch Wide Board

⁄32 in.

Dust Port Size 4 in. 5 in.

Cutterhead Info

Cutterhead Type 3-Knife Spiral 4-Knife Spiral

Cutterhead Diameter 3 in. 3

Number of Knives 3 N/A 4 N/A

Knife Type

HSS, Single-Sided,

Solid

N/A

Knife Length 15 in. N/A 20 in. N/A

Knife Width 1 in. N/A 1 in. N/A

Knife Thickness

⁄8 in. N/A

Knife Adjustment Jack Screws N/A Jack Screws N/A

Number of Spirals N/A 4 N/A 4

Number of Indexable Cutters N/A 72 N/A 96

Cutter Insert Type N/A Indexable Carbide N/A Indexable Carbide

Cutter Insert Length N/A 14 mm N/A 14 mm

Cutter Insert Width N/A 14 mm N/A 14 mm

Cutter Insert Thickness N/A 2 mm N/A 2 mm

Table Info

Table Movement 8 in.

Table Bed Length 41

⁄4 in. 561⁄2 in.

Table Bed Width 16 in. 21 in.

Table Bed Thickness 2

Floor-to-Table Height 25–32

⁄4 in. 253⁄8–333⁄4 in.

Construction

Table Precision-Ground Cast Iron

Body Cast Iron

Stand Steel

Cutterhead Assembly Steel

Infeed Roller Serrated Steel

Outfeed Roller Rubber

Paint Type/Finish Powder Coated

⁄16 in.

⁄8 in.

HSS, Single-Sided,

Solid

⁄8 in. N/A

⁄8 in.

⁄4 in.

⁄16 in.

N/A

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-7-

Page 10

SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

This symbol is used to alert the user to useful information about

NOTICE

proper operation of the machine.

Safety Instructions for Machinery

OWNER’S MANUAL. Read and understand this

owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. nect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

Always discon-

-8-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 11

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-9-

Page 12

Additional Safety for Planers

Wood chips fly

Amputation, serious cuts, entanglement, or death can occur from contact with rotating cutterhead or other moving parts! Flying chips can cause blindness or eye injuries. Workpieces or knives thrown by cutterhead can strike nearby operator or bystanders with deadly force. To reduce the risk of these hazards, operator and bystanders MUST completely heed hazards and warnings below.

KICKBACK. Know how to reduce the risk of kick-

back and kickback-related injuries. “Kickback” occurs during the operation when the workpiece is ejected from the machine at a high rate of speed. Kickback is commonly caused by poor workpiece selection, unsafe feeding techniques, or improper machine setup/maintenance. Kickback injuries typically occur as follows: (1) operator/bystanders are struck by the workpiece, resulting in impact injuries (i.e., blindness, broken bones, bruises, death); (2) operator’s hands are pulled into blade, resulting in amputation or severe lacerations.

AVOID CONTACT WITH MOVING PARTS. Never remove guards/covers or reach inside the planer during operation or while connected to power. You could be seriously injured if you accidentally touch the spinning cutterhead or get entangled in moving parts. If a workpiece becomes stuck or sawdust removal is necessary, turn planer OFF and disconnect power before clearing.

DULL/DAMAGED KNIVES/INSERTS. Only use sharp, undamaged knives/inserts. Dull or damaged knives/inserts increase the risk of kickback.

INSPECTING STOCK. To reduce the risk of kickback injuries or machine damage, thoroughly inspect and prepare the workpiece before cutting. Verify workpiece is free of nails, staples, loose knots or foreign material. Workpieces with minor warping should be jointed first or planed with the cupped side facing the table.

PLANING CORRECT MATERIAL. Only plane natural wood stock with this planer. DO NOT plane MDF, OSB, plywood, laminates or other synthetic materials that can break up inside the planer and be ejected towards the operator.

LOOKING INSIDE PLANER.

around inside the planer at a high rate of speed during operation. To avoid injury from flying material, DO NOT look inside planer during operation.

CUTTING LIMITATIONS. To reduce the risk of kickback hazards or damage to the machine, do not exceed the maximum depth of cut or minimum board length and thickness found in the Data

Sheet. Only feed one board at a time.

INFEED ROLLER CLEARANCE. The infeed

roller is designed to pull material into the spinning cutterhead. To reduce the risk of entanglement, keep hands, clothing, jewelry, and long hair away from the infeed roller during operation.

FEED WORKPIECE PROPERLY. To reduce the risk of kickback, never start planer with workpiece touching cutterhead. Allow cutterhead to reach full speed before feeding, and do not change feed speed during cutting operation.

WORKPIECE SUPPORT. To reduce the risk of kickback, always make sure workpiece can move completely across table without rocking or tipping. Use auxiliary support stands for long stock.

BODY PLACEMENT. Stand to one side of planer during the entire operation to avoid getting hit if kickback occurs.

GRAIN DIRECTION. Planing across the grain is hard on the planer and may cause kickback. Plane in the same direction or at a slight angle with the wood grain.

-10 -

SECURE KNIVES/INSERTS. Loose knives or improperly set inserts can become dangerous projectiles or cause machine damage. Always verify knives/inserts are secure and properly adjusted before operation.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 13

SECTION 2: POWER SUPPLY

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

Electrocution, fire, or equipment damage may occur if machine is not correctly grounded and connected to the power

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result— especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

For your own safety and protection of

Note: Circuit requirements in this manual apply to

a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

Availability

supply.

Full-Load Current Rating

Circuit Information

property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

G0453W/G0453ZW

Full-Load Current Rating ................... 12 Amps

G0454W/G0454ZW

Full-Load Current Rating ................... 20 Amps

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

G0453W/G0453ZW Circuit Requirements

Nominal Voltage .........20 8V, 22 0V, 23 0V, 24 0V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 20 Amps

Plug/Receptacle ............................. NEMA 6-20

G0454W/G0454ZW Circuit Requirements

Nominal Voltage .........20 8V, 22 0V, 23 0V, 24 0V

Cycle .......................................................... 60 Hz

Phase ........................................... Single-Phase

Power Supply Circuit ......................... 30 Amps

Plug/Receptacle ...........................NEMA L6-30

-11-

Page 14

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

We do not recommend using an extension cord with this machine. cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

No adapter should be used with plug. If

Serious injury could occur if you connect

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug. Only insert plug into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances. DO NOT modify the provided plug!

machine to power before completing setup process. DO NOT connect to power until instructed later in this manual.

Grounding Requirements

plug does not fit available receptacle, or if machine must be reconnected for use on a different type of circuit, reconnection must be performed by an electrician or qualified service personnel, and it must comply with all local codes and ordinances.

G0453W/

G0453ZW

Current Carrying Prongs

6-20 PLUG

GROUNDED

6-20 RECEPTACLE

Grounding Prong

Figure 5. Typical 6-20 plug and receptacle.

G0454W/

G0454ZW

Grounding Prong

Current Carrying Prongs

Figure 6. Typical L6-30 plug and receptacle.

-12-

L6-30 GROUNDED

LOCKING

RECEPTACLE

is Hooked

L6-30

LOCKING

PLUG

Extension Cords

If you must use an extension

Minimum Gauge Size ...........................12 AWG

Maximum Length (Shorter is Better).......50 ft.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 15

SECTION 3: SETUP

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage.

please

IMPORTANT:

you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original pack-

aging to file a freight claim. It is also extremely helpful if you need to return your machine later.

Keep children and pets away from plastic bags or packing materials shipped with this

get help from other people

The following items are needed, but not included, for the setup/assembly of this machine.

Needed for Setup

This machine presents serious injury hazards to untrained users. Read through this entire manual to become familiar with the controls and operations before starting the machine!

Wear safety glasses during the entire setup process!

HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,

Description Qty

• Additional People ....................................... 1

• Safety Glasses ........................ 1 Per Person

• Forklift (rated for at least 1000 lbs.) ............ 1

• Cleaner/Degreaser (Page 15) .... As Needed

• Disposable Shop Rags ............... As Needed

• Phillips Screwdriver #2 ............................... 1

• Wrench or Socket 12mm ............................ 1

• Hex Wrenches 3, 4, 5, 6, 8mm ............1 Ea.

• Straightedge 4' ........................................... 1

• Dust Collection System .............................. 1

• 4" Dust Hose w/Clamps (G0453W/ZW) ..... 1

• 5" Dust Hose w/Clamps (G0454W/ZW) ..... 1

Unpacking

and use a forklift (or other lifting equipment) rated for weight of this machine.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

If items are damaged

call us immediately at (570) 546-9663.

Save all packaging materials until

SUFFOCATION HAZARD!

machine. Discard immediately.

-13-

Page 16

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Box Inventory (Figure 7) Qty

A. Planer (Not Shown) .................................... 1

B. Extension Wings ........................................ 2

C. Return Roller (15" Models Only) ................. 1

D. Dust Hood .................................................. 1

E. Handwheel ................................................. 1

F. Handwheel Handle ..................................... 1

G. Foot Pedal Caster Assembly ...................... 1

H. Feed Rate "T" Knob M8-1.25 ..................... 1

I. Hex Wrenches 3, 4, 5, 6mm .................1 Ea.

J. Hex Wrench 8mm (20" Models Only) ......... 1

K. Rubber Foot Assemblies ............................ 2

L. Cap Screws M8-1.25 x 60 (Rear Wheels) . . 2

Lock Washers 8mm (Rear Wheels) ........... 2

M. Cap Screws M8-1.25 x 50 (Foot Pedal) ..... 3

Flat Washers 8mm (Foot Pedal) ................ 6

Lock Washers 8mm (Foot Pedal) ............... 3

Hex Nuts M8-1.25 (Foot Pedal) .................. 3

N. Rear Wheels ............................................... 2

O. Table Lock Star Knobs (15" Models Only) . . 2

Figure 8. Knife-setting jig for straight-knife

Figure 7. Box inventory.

planers.

Included w/Straight-Knife Planers (Figure 8)

P. Knife-Setting Jig ......................................... 1

Included w/Spiral Cutter Planers (Figure 9)

Q. Spare Cutterhead Inserts ........................... 5

Torx Screws T-20 M6-1 x 15 ....................... 5

R. L-Handle Torx Wrench T-20 ....................... 1

S. T-Handle Torx Wrench T-20 ....................... 1

-14-

Figure 9. Spare cutterhead inserts and Torx

wrenches for spiral cutterhead planers.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 17

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer’s instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags

• Cleaner/degreaser (WD•40 works well)

• Safety glasses & disposable gloves

• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

Many cleaning solvents

work in a well-ventilated

Avoid chlorine-based solvents, such as

Cleanup

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. A v oi d using these products to clean machinery.

Put on safety glasses.

Coat the rust preventative with a liberal

amount of cleaner/degreaser, then let it soak for 5–10 minutes.

Wipe off the surfaces. If your cleaner/degreas-

er is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.

Repeat Steps 2–3 as necessary until clean,

then coat all unpainted surfaces with a quality metal protectant to prevent rust.

are toxic if inhaled. Only

area.

NOTICE

acetone or brake parts cleaner, that may damage painted surfaces.

T23692—Orange Power Degreaser

A great product for removing the waxy shipping grease from the non-painted parts of the machine during clean up.

Figure 10. T23692 Orange Power Degreaser.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-15-

Page 18

Site Considerations

Weight Load

Refer to the of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual.

See below for required space allocation.

Physical Environment

Extreme conditions for this type of machinery are

Place this machine near an existing power source.

other hazards. Make sure to leave enough space

Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Machine Data Sheet for the weight

Model G0453W

X = 42" Y = 33

Model G0453ZW

X = 42" Y = 38"

Model G0454W

X = 56 Y = 39

Model G0454ZW

X = 56 Y = 44"

Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

⁄2"

Port

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions.

generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or

around machine to disconnect power supply or apply a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely.

Wall

Feed DirectionDust

Min. 30"

for Maintenance

= Electrical Connection Illustration Not To Scale

Figure 11. Minimum working clearances.

-16 -

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 19

Lifting & Placing

get help from other people

HEAVY LIFT! Straining or crushing injury may occur from improperly lifting machine or some of its parts. To reduce this risk,

and use a forklift (or other lifting equipment) rated for weight of this machine.

The planer is equipped with four lifting bars that extend in order to lift and place the planer, as shown in Figure 12.

When installing rear wheels and front feet in Steps 2 & 3, machine MUST be fully supported by forklift to prevent machine from falling, causing serious crushing injury or death. If machine can not be sufficiently supported during the next two steps, we recommend temporarily setting machine on supports such as 4 x 4 blocks to raise it off the ground.

2. While machine is elevated, install rear wheels

using (2) M8-1.25 X 60 cap screws and (2) 8mm lock washers (see Figure 13).

The rear wheels and front feet mount to the bottom of the machine. Therefore, the best time to assemble these components is while the machine is elevated safely by the forklift.

To lift and place machine:

1. Use forklift to lift machine off pallet (see Figure 12).

Tip: When positioning lift forks, place shop

rags or cardboard between forks and cabinet stand to avoid scratching paint.

Lifting

Bar

(1 of 4)

x 2

Rear Wheel

(1 of 2)

Figure 13. Rear wheels installed with machine

elevated by forklift.

3. Install both front feet (see Figure 14).

Figure 12. Lifting planer with forklift.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Front Foot

(1 of 2)

Figure 14. Front feet installed with machine

elevated by forklift.

4. Set machine down in suitable location.

-17-

Page 20

Assembly

To assemble planer:

1. G0453W & G0453ZW: Attach each table

extension wing to planer table with (2) preinstalled M8-1.25 x 25 cap screws, 8mm lock washers, and 8mm flat washers,. Do not fully tighten cap screws at this time.

G0454W & G0454ZW: Attach each table

extension wing to planer table with (4) preinstalled M10-1.5 x 25 cap screws, 10mm lock washers, and 10mm flat washers (see Figure 15). Do not fully tighten cap screws at this time.

Adjustment Set Screws

(1 of 2)

3. G0453W & G0453ZW Only: Remove one pre-installed hex nut from each table locking rod, then install table lock star knobs on locking rods (see Figure 16).

Note: Pre-installed hex nuts on table locking

rods are for shipping purposes only and may be discarded after removal.

Table Lock Star Knobs

Figure 16. Table lock star knobs installed.

Adjustment

Cap Screws

Figure 15. Front extension wing installed

(Model G0454ZW shown).

2. Using a straightedge as a guide, and table adjustment set screws and cap screws for leveling control, position extension wings even with table and fully tighten cap screws from Step 1.

Note: Be aware that bed rollers will give you

a false reading with your straightedge if they are raised above table. Move them down or work around them when leveling extension wings (refer to Bed Roller Height on Page 26 for more information).

4. Thread handwheel handle into handwheel (see Figure 17).

5. Thread feed rate knob onto feed rate shaft (see Figure 17).

6. Secure handwheel on shaft with pre-installed M5-.8 x 16 cap screw and 5mm flat washer (see Figure 17).

Feed Rate

Knob

Handwheel

Handle

Figure 17. Handwheel and T-knob installed.

-18-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 21

7. Attach top and bottom of dust hood to planer with (6) pre-installed M6-1 x 12 flange bolts (see Figure 18).

3 of 6

Figure 18. Dust hood attached

(Model G0453W shown).

8. G0453W & G0454W Only: Mount magnetic switch assembly to side of headstock with (2) pre-installed M6-1 x 12 flange bolts (see

Figure 19).

9. G0453W & G0453ZW Only: Remove two

pre-installed cap screws and rear return roller bracket shown in Figure 20. Mount rear return roller between brackets, then re-install cap screws.

Note: Models G0453W & G0453ZW ship

with the rear return roller as separate inventory because for these models, the return roller blocks access to the dust hood fasteners. Therefore, with these models, the rear return roller must be installed AFTER the dust hood.

Rear Return

x 2

Roller

Figure 19. Magnetic switch installed

(Models G0453W and G0454W).

Bracket

Figure 20. Return roller bar installed.

10. Attach foot-pedal caster assembly to bot-

tom of machine using (3) M8-1.25 x 50 cap screws, (3) 8mm lock washers, (6) 8mm flat washers, and (3) M8-1.25 hex nuts (see Figure 21).

x 3

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Figure 21. Attaching foot-pedal caster assembly

to bottom of machine.

-19 -

Page 22

Dust Collection

Checking Gearbox

Oil Level

This machine creates substantial amounts of dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust collection system.

Recommended CFM at Dust Port

• G0453W & G0453ZW .................400 CFM

• G0454W & G0454ZW .................625 CFM

Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

Before starting your machine for the first time, make sure the gearbox has oil. The proper oil level is just even with the bottom of the fill plug hole. The gearbox uses ISO 320, SAE 140 gear oil, or SAE 85W–140 multi-weight gear oil. DO NOT mix oil types.

Note: Although it is not necessary to remove the drive chain cover to access the fill plug (see Figure 23), it is more convenient to do so. To remove the cover, remove the seven cap screws that secure it to the planer.

To check gearbox oil level:

1. Use a 14mm wrench or socket to remove

gearbox fill plug (see Figure 23).

To connect the machine to a dust collection system, fit a 4" dust hose (G0453W & G0453ZW), or a 5" dust hose (G0454W & G0454ZW) over the dust port, and secure in place with a hose clamp (see Figure 22). Tug the hose to make sure it does not come off.

Note: A tight fit is necessary for proper performance.

Figure 22. Dust hose connected to dust port.

Fill Plug

Figure 23. Drive chain cover removed to access

gearbox fill plug.

2. Dip the short end of a clean 6mm hex wrench inside fill hole, and then remove it.

— If the end of the hex wrench is coated

with oil, then the gearbox oil level is okay. Replace the fill plug and continue setup.

— If the end of the hex wrench is not coated

with oil, then you need to add more oil. Refer to Gearbox Oil on Page 36 for instructions on how to do this.

Note: We recommend that you replace the gear- box oil after the first 20 hours of operation. This is a normal break-in procedure and will help maximize the service life of the machine by flushing away any particles from the break-in and manufacturing process.

-20-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 23

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The

table in the

SERVICE section of this manual can help.

setup instructions have been performed. Operating an improperly set up machine

Serious injury or death can result from

5. Press START button to turn machine ON.

Verify motor starts up and runs smoothly without any unusual problems or noises.

6. Press STOP button to turn machine OFF.

7. WITHOUT resetting STOP button, try to start

machine by pressing the START button. The machine should not start.

Troubleshooting

using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

DO NOT start machine until all preceding

may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage.

To test run machine:

1. Clear all setup tools and loose objects away

from machine.

— If the machine does not start, the STOP

button safety feature is working correctly. Congratulations! Test Run is complete.

— If the machine does start (with the STOP

button pushed in), immediately disconnect power to the machine. The STOP button safety feature is not working correctly and must be replaced before further using the machine. Call Tech Support for help.

After approximately 16 hours of operation, V-belts will stretch and seat into pulley grooves and need to be properly tensioned to avoid severely reducing life of V-belts. Refer to Tensioning/Replacing V-Belts on Page 40 for detailed instructions.

Recommended

Adjustments

2. Push STOP button in.

3. Connect machine to power supply.

4. Twist STOP button clockwise until it springs

out (see Figure 24). This resets the switch so the machine can start.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Figure 24. Resetting the switch.

The adjustments listed below have been performed at the factory. However, because of the many variables involved with shipping, we recommend that you at verify the adjustments to ensure the best possible results from your new machine.

Step-by-step instructions for these adjustments can be found in the SERVICE section starting on

Page 37.

Factory adjustments that should be verified:

• Check V-belt tension (Page 40).

• Calibrating table height scale (Page 46).

• Pulley alignment (Page 47).

-21-

Page 24

SECTION 4: OPERATIONS

The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation, so the

discussed later

in this manual

Due to the generic nature of this overview, it is not intended to be an instructional guide. To learn more about specific operations, read this entire manual and rienced research outside of this manual by reading "howto" books, trade magazines, or websites.

To reduce your risk of serious injury, read this entire manual BEFORE

ing loss can occur while operating this

Operation Overview

To complete a typical operation, the operator does the following:

1. Examines workpiece to make sure it is suit-

able for planing.

machine controls/components

are easier to understand.

seek additional training from expe-

machine operators, and do additional

using machine.

Eye injuries, respiratory problems, or hear-

tool. Wear personal protective equipment to reduce your risk from these hazards.

2. Puts on safety glasses or face shield, a respi-

rator, and ear protection.

3. Places workpiece on table with flat side down and correctly adjusts table height for workpiece thickness and depth of cut.

— If workpiece is bowed, operator surface

planes workpiece on a jointer until one side is flat. Doing so ensures that it sits solidly on planer table during operation.

4. When all safety precautions have been taken, turns planer ON.

5. Stands to one side of planer path to reduce risk of kickback injuries, then feeds workpiece into planer until infeed roller grabs it.

Note: Infeed and outfeed rollers control feed

rate of workpiece as it passes through planer. Operator does not push or pull on workpiece.

— If cut is too deep and bogs down planer,

operator immediately reduces depth of cut.

If you are not experienced with this type of machine, WE STRONGLY RECOMMEND that you seek additional training outside of this manual. Read books/magazines or get formal training before beginning any projects. Regardless of the content in this section, Grizzly Industrial will not be held liable for accidents caused by lack of training.

-22-

6. Once workpiece is clear of outfeed roller and stops moving, operator removes workpiece from outfeed table and measures workpiece thickness. If further planing is required, operator raises table slightly, such as of table height handwheel (approximately

⁄4 to 1⁄2 turn of the handwheel), then feeds

workpiece into front of planer again.

7. Operator continues process until desired thickness is achieved, then turns machine OFF.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

⁄2-turn

Page 25

Workpiece Inspection

Some workpieces are not safe to use or may require modification before they are. Before cut-

ting, inspect all workpieces for the following:

• Material Type: This machine is only intended for workpieces of natural wood fiber Attempting to use workpieces of any other material that may break apart during operation could lead to serious personal injury and property damage.

• Foreign Objects: Inspect lumber for defects and foreign objects (nails, staples, imbedded gravel, etc,). If you have any question about the quality of your lumber, DO NOT use it. Remember, wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the surface.

• Large/Loose Knots: Loose knots can become dislodged during operation. Large knots can cause kickback and machine damage. Always use workpieces that do not have large/loose knots.

• Wet or "Green" Stock: Avoid using wood with a high water content. Wood with more than 20% moisture content or wood exposed to excessive moisture (such as rain or snow), will cut poorly and cause excessive wear to the machine. Excess moisture can also hasten rust and corrosion of the machine and/or individual components.

• Excessive Warping: Workpieces with excessive cupping, bowing, or twisting are dangerous to cut because they are unstable and often unpredictable when being cut. DO NOT use workpieces with these characteristics!

• Minor Cupping: Workpieces with slight cupping can be safely supported if the cupped side is facing the table. On the contrary, a workpiece supported on the bowed side will rock during operation and could cause severe injury from kickback.

Wood Types

The species of wood, as well as its condition, greatly affects the depth of cut the planer can effectively take with each pass.

The chart in the figure below shows the Janka Hardness Rating for a number of commonly used species. The larger the number, the harder the workpiece, and the less material should be removed in any one pass for good results.

Note: The Janka Hardness Rating is expressed in pounds of force required to embed a 0.444" steel ball into the surface of the wood to a depth equal to half the ball's diameter.

Janka

Species

Ebony 3220

Red Mahogany 2697

Rosewood 178 0

Red Pine 1630

Sugar Maple 1450

White Oak 1360

White Ash 1320

American Beech 1300

Red Oak 129 0

Black Walnut 1010

Teak 1000

Black Cherry 950

Cedar 900

Sycamore 770

Douglas Fir 660

Chestnut 540

Hemlock 500

White Pine 420

Basswood 410

Eastern White Pine 380

Balsa 100

Figure 25. Janka Hardness Rating for some

common wood species.

Hardness

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-23-

Page 26

Planing Tips

Cutting Problems

• Inspect your lumber for twisting or cupping,

and surface one face on a jointer if necessary before planing workpiece.

• Scrape off all glue when planing glued-up panels. Dried glue can quickly dull knives/ inserts.

• DO NOT plane more than one piece at a time.

• Never remove more than the recommended amount of material on each pass. Only remove a small amount of material on each pass when planing wide or dense stock.

• Support the workpiece on both ends. Get assistance from another person if you are planing long lumber, or use roller stands to support the workpiece.

• Measure the workpiece thickness with cali- pers to get exact results.

• Carefully inspect all stock to make sure it is free of large knots or foreign objects that may damage your knives/inserts, cause kickback, or be ejected from the planer.

Below is a list of wood characteristics you may encounter when planing. The following descriptions of defects will give you some possible answers to problems you may encounter while planing different materials. Possible solutions follow the descriptions.

Chipped Grain

Problem: Usually a result of cutting against the

grain, planing lumber with knots or excessive amount of cross grain, or using dull knives/inserts.

Note: Some amount of chipping is normal with highly figured wood.

Solution: Decrease the depth of cut. Reduce the feed rate. Inspect your lumber and determine if its grain pattern is causing the problem. If the lumber does not show substantial crossgrain, inspect

your knives/inserts.

Fuzzy Grain

Problem: Usually caused by surfacing lumber

with too high of a moisture content. Sometimes fuzzy grain is an unavoidable characteristic of some woods, such as basswood. Fuzzy grain can also be caused by dull knives/inserts.

• When possible, plane equal amounts on each side of the board to reduce the chance of twisting or cupping.

• Use the entire width of the planer to wear knives/inserts evenly. With narrow workpieces, alternate between far left, far right, and the middle of the table. Your knives/inserts will remain sharp much longer.

• To avoid "chip marks," always plane WITH the grain direction of the wood. Never plain cross-grain or end-grain.

• Plane ONLY natural wood fiber. Do not plane wood composites or other materials that could break up in the planer and cause operator injury or damage to planer.

• Always true cupped or warped stock on a jointer before planing.

-24-

Solution: Check the lumber with a moisture meter. If moisture is greater than 20%, sticker the lumber and allow it to dry. Otherwise, inspect the knife/insert condition.

Snipe

Problem: Occurs when board ends have more

material removed than the rest of the board. Usually caused when the workpiece is not properly supported as it goes through the machine. In many cases, however, a small amount of snipe is inevitable.

Solution: Hold workpiece up slightly as it leaves the outfeed end of the planer. The best way to deal with snipe is by planing lumber longer than your intended work length and then cutting off the excess after planing is completed.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 27

Pitch & Glue Build-up

Problem: Glue and resin buildup on the rollers

and cutterhead will cause overheating by decreasing cutting sharpness while increasing drag in the feed mechanism. The result can include scorched lumber, uneven knife/insert marks, and chatter.

Solution: Clean the rollers and cutterhead.

Chip Marks or Indentations

Problem: Chip indentation or chip bruising is the

result of wood chips not being thrown away from the cutterhead and out of the machine. Instead they are carried around the cutterhead, deposited on the planed surface and crushed by the outfeed roller. Some of the causes of chip indentation are:

Depth of Cut

Table Movement per Handwheel Revolution

One Full Revolution ........................................

The depth of cut on a planer means the amount of material that is removed from the top of the workpiece as it passes underneath the cutterhead.

The depth of cut is set by adjusting the distance of the table below the cutterhead. This distance is the thickness of the workpiece minus the depth of cut. The planing depth of cut is controlled by using the table height handwheel on the right side of the machine. Rotating the handwheel clockwise raises the table.

⁄16"

• Wood chips/sawdust not being properly expelled from the cutterhead.

• The type of lumber being planed. Certain species have a tendency to chip bruise.

• A high moisture content (over 20%) or sur- face moisture (refer to Page 23).

• Dull knives.

• Excessive depth of cut.

Solution:

• Use a proper dust collection system; adjust

chip deflector in or out as necessary.

• Lumber must be completely dry, preferably kiln-dried (KD). Air-dried (AD) lumber must be seasoned properly and have no surface moisture. DO NOT surface partially-air-dried (PAD) lumber.

Although the correct depth of cut varies according to wood hardness and workpiece width, we recommend the maximum depth of cut (per pass) be no more than give better end results and put less stress on the planer than trying to take off too much material in a single pass.

The depth of cut can be referenced directly from the inch/millimeter scale on the front of the planer, as shown in Figure 26. The range of material thickness that can be planed is

Note: The scale functions as a general guide only, and is not intended for low-tolerance, precision results.

⁄16". A series of light cuts will

⁄16"–8".

Table

Height

Handwheel

• Make sure planer knives/inserts are sharp.

• Reduce depth of cut.

Rippled Cut

Problem: Regularly spaced indentations across

face of workpiece are caused by excessive outfeed roller pressure or excessive feed rate.

Solution: Reduce outfeed roller pressure; reduce feed rate.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Depth of Cut

Indicator &

Scale

Figure 26. Depth of cut indicator and scale.

-25-

Page 28

Bed Roller Height

Bed Roller Height Range ..............0.002"–0.020"

Tools Needed Qty

Hex Wrench 4mm (G0453W/G0453ZW) ........... 1

Hex Wrench 3mm (G0454W/G0454ZW) ........... 1

Hex Wrench 6mm .............................................. 1

Rotacator ........................................................... 1

The correct height of the bed rollers will vary, depending on the type of material you intend to plane. However, as a general rule, keep the bed roller height within 0.002"–0.020" above the table surface, as illustrated in Figure 27.

Table

Roller

Figure 27. Recommended bed roller height

above the table surface.

When planing rough stock, set the rollers high to keep the lumber from dragging along the bed. When planing milled lumber, set the rollers low to help minimize snipe.

0.002"–0.020"

To adjust bed rollers:

1. DISCONNECT MACHINE FROM POWER!

2. Completely lower table to give yourself

enough room to work.

3. Loosen set screws (see Figure 28) above each of four roller adjustment cams (there are two on each side of planer).

Set Screws

Adjustment

Cams

Figure 28. Bed roller height controls.

To ensure accurate results and make the adjustment process quicker and easier, we recommend using a Rotacator (refer to Page 30) to gauge the bed roller height from the table surface. If a Rotacator is not available, a straightedge and feeler gauges can be used, but care must be taken to achieve accurate results.

NOTICE

Bed rollers that are not adjusted to the correct height or out of alignment with each other can cause poor finishes, inconsistent planing thickness, and other undesirable results.

4. Rotate eccentric adjustment cams to raise

or lower bed rollers to desired height above table surface.

5. Verify both sides of each roller are at the same height, then re-tighten set screws to secure in place.

6. Re-check roller heights to make sure they did not change while being secured.

— If roller heights are not correct, repeat this

procedure until they are.

-26-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 29

Setting Feed Rate

The infeed and outfeed rollers move the workpiece through the planer while keeping it flat and providing a consistent rate of movement. The speed that these rollers move the workpiece through the planer is the feed rate.

Adjusting/Replacing

Knives (G0453W &

G0454W)

Generally, low feed rates are used for dimensioning passes, while higher feed rates are used for finishing passes.

Figure 29 illustrates the three different positions of the feed rate control knob:

• Push knob in to use high feed rate of 20 FPM.

• Pull the knob out to use the low feed rate of 16 FPM.

• Move knob to center position to place gearbox in neutral.

20 FPM

16 FPM

To reduce risk of shock or accidental startup, always disconnect machine from power before adjustments, maintenance, or service.

Cutterhead knives are extremely sharp. Accidental contact with knives can result in severe cuts. Take great caution whenever working with or around cutterhead knives. Wear heavy leather gloves to reduce risk of severe cuts.

To maintain accurate and consistent planing results, we do not recommend sharpening knives yourself. Instead, just replace dull knives or have them professionally sharpened.

Neutral

Figure 29. Feed rate control knob positions.

NOTICE

Only change the feed rate when the planer is running, but DO NOT attempt to change the feed rate during any cutting operations or damage to the gearbox will result.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Setting the height of the knives correctly is crucial to the proper operation of your planer and is very important in keeping the knives sharp. If one knife protrudes higher than the others, it will do the majority of the work, dull much faster, and produce poor cutting results.

The knife gauge that is included with the Model G0453W/G0454W is designed to set the knives

0.059" higher than the cutterhead surface.

Note: If you need to replace or sharpen a knife, you can remove the knife from the cutterhead during Step 4 of the following procedure. Thoroughly clean out any debris from the knife slots before replacing the knives.

Replacement knives are available through Grizzly (refer to Page 31 for options).

-27-

Page 30

Tools Needed Qty

Phillips Screwdriver ........................................... 1

Open-End Wrench 12, 13mm ......................1 Ea.

Hex Wrench 3mm .............................................. 1

Knife-Setting Jig ................................................ 1

To adjust height of knives:

1. DISCONNECT MACHINE FROM POWER!

2. Remove rear dust hood and top cover to

expose cutterhead.

3. Remove belt cover, then rotate cutterhead pulley to give you good access to one of the knives.

5. Insert hex wrench into jack screws through access holes in cutterhead (see Figure 32). Rotate jack screws to raise or lower knife until it barely touches center pad of knife-setting jig with all legs of jig still firmly on cutterhead, then snug gib bolts enough to hold knife in place.

Jack Screw

Access Holes

Loosen Tighten

Knife

Jack Screw

Gib

Spring

Gib Bolt

Figure 30. G0453W/G0454W cutterhead

components.

4. Loosen cutterhead gib bolts until knife is completely loose, then position knife-setting jig over knife so that knife edge is directly under center pad, as shown in Figure 31.

Center

Pad

Knife

Gauge

Figure 32. G0453W & G0454W jack screw

access hole in cutterhead.

6. Slightly tighten gib bolts, starting at middle and working your way to ends by alternating left and right, as illustrated in Figure 33.

Figure 33. Gib bolt tightening sequence.

7. Repeat Step 6, tightening gib bolts a little

more.

8. Repeat Step 6, tightening gib bolts all the way.

9. Repeat Steps 4–8 for remaining knives.

Gib

Bolt

Figure 31. Knife-setting jig correctly positioned

over knife.

-28-

Knife

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 31

Rotating/Replacing

Cutterhead Inserts

4. Remove any sawdust or debris from head of

insert, Torx screw, and surrounding area (see

Figure 35).

(G0453ZW &

G0454ZW)

The spiral cutterhead is equipped with indexable carbide inserts that can be rotated to reveal any one of their four cutting edges. If one edge of the insert becomes dull or damaged, simply rotate it 90° to reveal a fresh cutting edge, as shown in

Figure 34.

Figure 34. Insert rotating sequence.

Tools Needed Qty

Phillips Screwdriver #2 ...................................... 1

Hex Wrench 5mm .............................................. 1

Torque Wrench .................................................. 1

T-20 Torx Bit ...................................................... 1

To rotate or replace a spiral cutterhead insert:

1. DISCONNECT MACHINE FROM POWER!

Torx Screw

Cutterhead

Insert

Figure 35. Location of cutterhead inserts and

Torx screws.

5. Remove Torx screw and insert, then clean all dust and debris from both parts and pocket they were removed from.

Note: Proper cleaning of insert, Torx screw,

and cutterhead pocket is critical to achieving a smooth finish. Dirt or dust trapped between insert and cutterhead will raise insert, and make marks on your workpiece when planing.

Tip: Use low-pressure compressed air or

a vacuum nozzle to clean out cutterhead pocket.

6. Replace insert so that a fresh cutting edge faces outward.

2. Remove dust hood, top cover, and belt cover.

3. Put on heavy leather gloves to protect your

fingers and hands.

The carbide inserts are very sharp and can quickly cut your hands. ALWAYS use caution and heavy leather gloves when handling these parts to reduce the risk of personal injury.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

— If all four insert cutting edges have been

used, replace insert with a new one. Always position insert reference dot in same position when installing a new insert to aid in rotational sequencing.

7. Lubricate Torx screw threads with a very small amount of light machine oil, wipe excess off, and torque screw to 50–55 inch/ pounds.

Note: If too much oil is applied to the threads,

excess oil will attempt to squeeze out of the threaded hole and raise insert during installation, bringing it out of height alignment.

-29-

Page 32

ACCESSORIES

Installing unapproved accessories may

order online at www.grizzly.com or call 1-800-523-4777

SECTION 5: ACCESSORIES

cause machine to malfunction, resulting in serious personal injury or machine damage. To reduce this risk, only install accessories recommended for this machine by Grizzly.

NOTICE

Refer to our website or latest catalog for additional recommended accessories.

G1738—Rotacator™ Precision Planer Tool

The Rotacator is a dial indicator on a magnetic base, designed for quickly and accurately setting the critical tolerances needed when making planer adjustments. Perfect for adjusting infeed/ outfeed rollers, pressure bars, chip breakers, and bed rollers. Also a great setup tool for other machines! Accurate to 0.001". Indicator rotates 360°

G2790—Universal Knife Grinder

This dry-type Knife Grinder with high-quality castiron construction, and large knife holding capacity (will sharpen up to 20" planer/jointer knives) makes this grinder an excellent investment. Features a heavy-duty adjustable from 20° to 70°, and adjustable-height, 120-grit grinding wheel.

Figure 37. G2790 Universal Knife Grinder.

For G0453ZW/G0454ZW: H7319 —Indexable Carbide Inserts, 10 Pack

These Indexable Carbide Inserts are designed for use in spiral cutterhead systems and made to last up to 10 times longer than a set of HSS steel inserts. Made of solid carbide. Size: 14 x 14 x 2mm.

⁄2 HP, 110V motor, knife-holding angle

Figure 36. G1738 Rotacator™ Precision Planer

Tool.

Figure 38. H7319 Indexable Carbide Inserts.

-30-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 33

order online at www.grizzly.com or call 1-800-523-4777

G6701—HSS Replacement Knives for Model G0453W, Set of 3 G6702—HSS Replacement Knives for Model G0454W, Set of 4

Basic Eye Protection

T20501—Face Shield Crown Protector 4" T20502—Face Shield Crown Protector 7" T20503—Face Shield Window T20451—“Kirova” Clear Safety Glasses T20452—“Kirova” Anti-Reflective S. Glasses H7194—Bifocal Safety Glasses 1.5 H7195—Bifocal Safety Glasses 2.0 H7196—Bifocal Safety Glasses 2.5

T20502

Figure 39. Grizzly planer blades.

G5858—Dispoz-A-Blade® Knife Inserts 15" HSS (Set of 3) H2262—Dispoz-A-Blade® Knife Inserts 20" HSS (Set of 4)

Install a Dispoz-A-Blade® Knife system in your new planer and save up to 70% on knife replacements for the life of your machine. Each knife insert is double-edged, so you get two knives in one, and is indexed so that all knife inserts can be installed at the same height in just minutes. Yes, that means you can throw away the knife gauge!

T20452

T20503

H7194

Figure 41. Assortment of basic eye protection.

G8982—Roller Table

Use this versatile roller table wherever you need extra workpiece support. Features all-steel welded construction and measures 19" wide x 65" long. Comes with 9 ball-bearing rollers and has four independently adjustable legs for any leveling requirement. Adjustable in height from 26 3⁄8" to 44 1⁄8".

T20451

Figure 40. Dispoz-A-Blade® Holder and Knife.

Figure 42. G8982 Roller Table.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-31-

Page 34

T26979—3-in-1 Workpiece Support Stand

order online at www.grizzly.com or call 1-800-523-4777

This 3-in-1 Workpiece Support Stand features a rotating head with steel roller topped with 8 rolling balls. The heavy-duty steel frame has four outrigger legs for stability and an adjustable foot for uneven floors. Height adjusts from 27 1⁄2" to 43" and supports up to 250 lbs. It even folds up for easy storage!

H4978—Deluxe Earmuffs - 27dB H4979—Twin Cup Hearing Protector - 29dB T20446—Classic Earplugs, 200-pair - 31dB

Protect yourself comfortably with a pair of cushioned earmuffs. Especially important if you or employees operate for hours at a time.

H4978

T20446

H4979

Figure 45. Hearing protection.

Figure 43. T26979 3-in-1 Workpiece Support

Stand.

G2857—Thickness Gauge

Measure thicknesses and diameters quickly with this handy gauge. Wonderful for thickness planers, wood lathes, and other shop measurements. Measures from 1⁄16" to 2" in 1⁄32" increments. Made in the U.S.A.

H7978—Fractional Digital Caliper

Large LCD readout converts to decimal inch, fractional inch, and millimeters with the push of a button. Measure internal, external dimensions, depth, steps and differential measurements. Features thumb roll and stainless steel construction. Range: 0–6", 0–150mm. Resolution: 0.0005",

0.01mm,

⁄128".

Figure 46. H7978 Fractional Digital Caliper.

Figure 44. G2857 Thickness Gauge.

-32-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 35

order online at www.grizzly.com or call 1-800-523-4777

G5562—SLIPIT® 1 Qt. Gel G5563—SLIPIT® 12 Oz. Spray G2871—Boeshield® T-9 12 Oz. Spray G2870—Boeshield® T-9 4 Oz. Spray H3788—G96® Gun Treatment 12 Oz. Spray H3789—G96® Gun Treatment 4.5 Oz. Spray

Figure 47. Recommended products for

protecting unpainted cast iron/steel parts on

machinery.

D4206—Clear Flexible Hose 4" x 10' W1034—Heavy-Duty Clear Flex Hose 4" x 10' W1015—Y-Fitting 4" x 4" x 4" W1017—90° Elbow 4" W1019—Hose Coupler (Splice) 4" W1317—Wire Hose Clamp 4" W1007—Plastic Blast Gate 4" W1053—Anti-Static Grounding Kit

We've hand picked a selection of commonly used dust collection components for machines with 4" dust ports.

SB1365—South Bend Way Oil-ISO 68

Engineered for the high pressure exerted on horizontal or vertical ways and slides. Protects against rust and corrosion. Ensures stick-free, smooth motion which maximizes finishes and extends the life of your machine. Won’t gum up! 12 oz. AMGA#2 (ISO 68 Equivalent)

Figure 49. SB1365 Way Oil.

G1028Z2—1 1⁄2 HP Dust Collector

Specifications:

• Motor: 1

⁄2 HP, 120V/240V, prewired 120V,

single-phase

• Air suction capacity: 1300 CFM

• Static Pressure: 9"

• Inlet: 6" diameter with two 4" “Y” openings

• Impeller: 12

⁄4" Cast aluminum

• Bag capacity: 5.7 Cubic feet

• Portable base size: 21

• Bag Size: 19

⁄2" x 33"

⁄2" x 33 1⁄2"

• Height with bags inflated: 78"

• CSA Certified

D4206

D4216

D4256

W1053

W1017

W1007

Figure 48. Dust collection accessories.

W1317

Figure 50. G1028Z2 Dust Collector.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-33-

Page 36

SECTION 6: MAINTENANCE

accidental startup, always disconnect machine from

Cleaning &

To reduce risk of shock or

power before adjustments, maintenance, or service.

Schedule

For optimum performance from your machine, follow this maintenance schedule and refer to any specific instructions given in this section.

Note: This maintenance schedule is based on average daily usage. Adjust the maintenance schedule to match your usage, to keep your planer running smoothly, and to protect your investment.

Every 8 Hours of Operation:

• Clean machine and protect unpainted castiron.

• Lubricate feed rollers bushings (Page 35).

• Tighten loose mounting bolts.

• Check/sharpen/replace damaged or worn knives (Page 27).

• Check/repair/replace worn or damaged wires.

• Resolve any other unsafe condition.

Protecting

Vacuum excess wood chips and sawdust, and wipe off the remaining dust with a dry cloth. If any resin has built up, use a resin dissolving cleaner to remove it.

Protect the unpainted cast iron table by wiping it clean after every use—this ensures moisture from wood dust does not remain on bare metal surfaces. Keep the table rust-free with regular applications of products like G96 SLIPIT details).

, or Boeshield® T-9 (see Page 33 for more

Gun Treatment,

Lubrication

NOTICE

Failure to follow reasonable lubrication practices as instructed in this manual for your machine could lead to premature failure of components and void the warranty.

Every 40 Hours of Operation:

• Clean cutterhead and check knife height

(Page 27).

• Lubricate table columns and leadscrews (Page 35).

Every 160 Hours of Operation:

• Check/tension/replace V-belts (Page 40).

• Clean/vacuum dust buildup from inside cabinet and off motor.

• Lubricate table height worm gear (Page 35).

• Lubricate table height chain and sprockets (Page 35).

• Lubricate drive chain and sprockets (Page 36).

Yearly:

• Change gearbox oil (Page 36).

-34-

Your planer features bearings that are lubricated and sealed at the factory. These bearing do not require any further attention unless they need to be replaced. If a bearing fails, your planer will probably develop a noticeable rumble or vibration, which will increase when the machine is under a load. The bearings are standard sizes and can be replaced through Grizzly.

Follow the maintenance schedule on this page and the procedures beginning on Page 35 to properly lubricate the other planer components, which are essential for long life and trouble-free operation of your planer.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 37

Feed Roller Bushings

Oil Type ................SB1365 or ISO 68 Equivalent

Oil Amount ...........................................2–3 Drops

Frequency ................ Every 8 Hours of Operation

The infeed and outfeed rollers rotate inside bushing blocks on both ends of the rollers. Add 2–3 drops of ISO 68 machine oil to the center hole of the four feed roller tension adjustment bolts on top of the head casting, as shown in Figure 51.

Lubricate

Here

Table Height Worm Gear

Grease Type ..........................NLGI#2 Equivalent

Frequency ............ Every 160 Hours of Operation

Remove the three cap screws that secure the worm gear housing (see Figure 53), then lift the housing and handwheel assembly off the machine. Clean away any debris from the housing and gears, then brush on a moderate amount of multi-purpose grease to the gear teeth.

Worm Gear

Housing

Cap Screws

(1 of 3)

Figure 51. Lubrication of feed roller bushings.

Columns & Leadscrews

Oil Type ................SB1365 or ISO 68 Equivalent

Oil Amount ............................................Thin Coat

Grease Type ..........................NLGI#2 Equivalent

Frequency .............. Every 40 Hours of Operation

The table rides on the columns and is moved by the rotation of the leadscrews inside the columns. Loosen the dust sleeve (see Figure 52) to access the columns and leadscrews. Apply a thin coat of ISO 68 machine oil to the outside surface of the columns and brush on a light application of multipurpose grease to the leadscrew threads. Move the table up and down to distribute the lubricant.

Figure 53. Location of the table height worm

gear housing.

Table Height Chain & Sprockets

Grease Type ..........................NLGI#2 Equivalent

Frequency ............ Every 160 Hours of Operation

The table leadscrews are synchronized by the table height chain and sprockets located underneath the planer base (see Figure 54). Use shop rags and mineral spirits to clean away debris and grime, then brush on a light coat of multi-purpose grease to the chain and sprockets.

Column Dust

Figure 52. Location of column dust sleeve.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Sleeve

Figure 54. Table height chain and sprockets as

viewed from underneath the base.

-35-

Page 38

Drive Chain & Sprockets

Grease Type ..........................NLGI#2 Equivalent

Frequency ............ Every 160 Hours of Operation

The infeed and outfeed rollers receive the transferred power from the cutterhead through the drive chain system on the right side of the machine, as shown in Figure 55.

Remove the table height handwheel and the safety covers attached to the inside of the drive chain cover, then remove the cover to access these parts.

Gearbox Oil

Oil Type ................ISO 320 or SAE 140 Gear Oil

Oil Amount .................................................20 Oz.

Frequency .......After First 20 Hours, Then Yearly

Note: SAE 85W-140 multi-weight gear oil may also be used. DO NOT mix oil types!

Use shop rags and mineral spirits to clean away any debris and grime, then brush on a light coat of multi-purpose grease to the chain and sprockets.

Figure 55. Location of drive chains and

sprockets.

Although it is not necessary to remove the drive chain cover to access the fill and drain plugs, it is more convenient to do so (see Figures 56–57). Replace the gearbox oil with ISO 320 or equivalent oil until it just reaches the fill plug.

Drain Plug

Figure 56. Gearbox drain plug.

-36-

Fill Plug

Figure 57. Gearbox fill plug.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 39

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you need replacement parts or additional help with a procedure, call our Technical Support.

gather the serial number and manufacture date of your machine before calling.

SECTION 7: SERVICE

Troubleshooting

Motor & Electrical

Symptom Possible Cause Possible Solution

Machine does not start or a breaker trips.

Machine stalls or is underpowered.

Machine has vibration or noisy operation.

1. Emergency stop button depressed/at fault.

2. Incorrect power supply voltage or circuit size.

3. Thermal overload relay has tripped.

4. Power supply circuit breaker tripped or fuse blown.

5. Motor wires connected incorrectly.

6. Wiring open/has high resistance.

7. Power switch at fault.

8. Centrifugal switch at fault.

9. Start capacitor at fault.

10. Thermal overload relay at fault.

11. Contactor not energized; at fault.

12. Motor at fault.

1. Machine undersized for task.

2. Workpiece not suitable for machine.

3. Motor overheated, causing thermal overload to trip.

4. Belt(s) slipping; oil/grease on belt(s).

5. Dull knives/inserts.

6. Dust collection problem causing internal components to clog up with shavings.

7. Motor wired incorrectly.

8. Centrifugal switch at fault.

9. Run capacitor at fault.

10. Pulley slipping on shaft.

11. Contactor not energized/has poor contacts.

12. Motor bearings at fault.

1. Motor or component loose.

2. V-belt(s) worn,loose, or slapping cover.

3. Pulley loose.

4. Bed rollers protruding unevenly.

5. Plastic chip deﬂector hitting knives.

6. Motor fan rubbing on fan cover.

1. Rotate button head to reset. Replace.

2. Ensure correct power supply voltage and circuit size.

3. Reset; contact Tech Support if relay frequently trips.

4. Ensure circuit is sized correctly and free of shorts. Reset circuit breaker or replace fuse.

5. Correct motor wiring connections.

6. Check/ﬁx broken, disconnected, or corroded wires.

7. Replace switch.

8. Adjust/replace centrifugal switch if available.

9. Test/replace.

10. Replace.

11. Test all legs for power/replace.

12. Test/repair/replace.

1. Reduce feed rate/depth of cut.

2. Only cut wood/ensure moisture is below 20%.

3. Allow motor to cool, reset overload if necessary, and reduce depth of cut.

4. Clean/tension/replace belt(s); align pulleys (Page 40).

5. Sharpen/replace knives, or replace inserts (Page 27).

6. Clear blockages in dust chute/ducting, ensure dust collector is operating efﬁciently.

7. Wire motor correctly.

8. Adjust/replace centrifugal switch if available.

9. Test/repair/replace.

10. Tighten loose pulley; replace pulley/shaft if damaged.

11. Test all legs for power/replace.

12. Test/repair/replace.

1. Inspect/tighten loose bolts/nuts; replace damaged components.

2. Tension/replace belts as a matched set (Page 40).

3. Re-align/replace shaft, pulley set screw, and key.

4. Adjust bed rollers (Page 42).

5. Adjust chip deﬂector; replace if necessary.

6. Fix/replace fan cover; replace loose/damaged fan.

Note: Please

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-37-

Page 40

Motor & Electrical (Continued)

Symptom Possible Cause Possible Solution

Machine has vibration or noisy operation.

7. Knives/gibs at fault.

8. Motor bearings at fault.

9. Cutterhead bearings at fault.

7. Sharpen/replace knives; set knife alignment/height correctly (Page 27).

8. Test by rotating shaft; rotational grinding/loose shaft requires bearing replacement.

9. Replace bearing(s).

Machine Operation

Symptom Possible Cause Possible Solution

Excessive snipe (gouge in end of board that is uneven with rest of cut).

Note: A small amount of snipe is inevitable with all types of planers. The key is minimizing it as much as possible.

Workpiece stops/ slows in middle of cut.

Chipping (consistent pattern).

Chipping/indentation in workpiece surface (inconsistent pattern).

Fuzzy grain. 1. Wood may have high moisture content or

Long lines or ridges that run along length of board.

1. One or both of bed rollers are set too high.

2. Outfeed extension slopes down or is not level with main table.

3. Chipbreaker/pressure bar set too low.

4. Workpiece is not supported as it leaves planer.

5. Some snipe is inevitable.

1. Taking too heavy of a cut.

2. One or both of bed rollers are set too low or too high.

3. Chipbreaker or pressure bar set too low.

4. Feed rollers set too low or too high.

5. Pitch and glue build up on planer components.

1. Knots or conﬂicting grain direction in wood.

2. Taking too deep of a cut.

3. Feeding workpiece too fast.

4. Mis-adjusted chipbreaker.

5. Nicked or chipped knife/insert.

1. Chips aren't being properly expelled from cutterhead.

2. Chip breaker not set correctly.

surface wetness.

2. Dull knives/inserts.

1. Nicked or chipped knife/inserts. 1. Replace knives (Page 27) or have them

1. Lower bed rollers (Page 42).

2. Shim outfeed extension wing level with main table.

3. Raise height of chipbreaker or pressure bar (Page 42).

4. Hold workpiece up slightly as it leaves outfeed end of planer.

5. Plane lumber longer than your intended workpiece length, then cut off excess after planing complete.

1. Take a lighter cut.

2. Lower/raise bed rollers (Page 42).

3. Raise height of chipbreaker or pressure bar (Page 42).

4. Lower/raise feed rollers (Page 42).

5. Clean internal cutterhead components with a pitch/ resin dissolving solvent.

1. Inspect workpiece for knots and grain direction; only use clean stock, and cut WITH the grain.

2. Take a smaller depth of cut. (Reduce cutting depth when planing hard woods.)

3. Slow down feed rate.

4. Adjust both sides of chipbreaker to correct height.

5. Replace affected knife (Page 27), or have it sharpened; rotate/replace insert (Page 29).

1. Use a proper dust collection system.

2. Correctly adjust chip breaker (Page 42).

1. Check moisture content is below 20% and allow to dry if moisture is too high.

2. Replace knives (Page 27) or have them professionally sharpened; rotate/replace inserts (Page 29).

professionally sharpened; rotate/replace inserts (Page 29).

-38-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 41

Machine Operation (Continued)

Symptom Possible Cause Possible Solution

Uneven cutting` marks, wavy surface, or chatter marks across face of board.

Glossy surface. 1. Knives/inserts are dull.

If workpiece twists in machine.

1. Feeding workpiece too fast.

2. Chipbreaker or pressure bar set unevenly or not low enough.

3. Knives not installed evenly/inserts not properly installed.

4. Worn cutterhead bearings.

2. Feeding workpiece too slow.

3. Cutting depth too shallow.

1. Pressure bar set unevenly.

2. Feed rollers not parallel with table.

1. Slow down feed rate.

2. Adjust height of chipbreaker or pressure bar (Page 42).

3. Adjust knives with knife gauge (Page 27); remove inserts, properly clean mounting pocket and reinstall (Page 29).

4. Replace cutterhead bearings.

1. Replace knives (Page 27) or have them professionally sharpened; rotate/replace inserts (Page 29).

2. Increase feed rate.

3. Increase depth of cut.

1. Adjust height of pressure bar (Page 42).

2. Adjust feed rollers (Page 42).

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-39-

Page 42

Tensioning/

Replacing V-Belts

Tools Needed Qty

Phillips Screwdriver ........................................... 1

Open-End Wrench 18mm .................................. 1

To tension/replace V-belts:

1. DISCONNECT MACHINE FROM POWER!

After approximately 16 hours of operation, V-belts will stretch and seat into pulley grooves and need to be properly tensioned to avoid severely reducing life of V-belts.

Three V-belts transfer power from the motor to the cutterhead, and then to the infeed and outfeed rollers with the use of the drive chain system. To ensure efficient transfer of power to these systems, make sure the V-belts are always properly tensioned and in good condition.

If the V-belts are worn, cracked, or damaged, replace them. Always replace the V-belts with a matched set of three, or belt tension may not be even among the belts, causing premature belt failure.

V-belts and pulleys will be hot after operation. Allow them to cool before handling.

2. Remove V-belt cover from left side of machine

to expose belts, as shown in Figure 58.

Note: A collection of black belt dust at the

bottom of the belt cover is normal during the life of the belts.

Cutterhead

Pulley

Motor

Pulley

Figure 58. Belt cover removed to expose V-belts

and pulleys.

V-Belts

3. Remove front cabinet cover to access motor, as shown in Figure 59.

Motor Mount

Hex Nuts

Figure 59. Front cabinet cover removed to

access motor.

-40-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 43

4. If V-belts need to be replaced, raise motor to release belt tension (see next step for instructions), roll them off pulleys, then replace with a matched set of 3.

Tensioning Table

Height Chain

5. To adjust V-belt tension, loosen both top motor mount hex nuts (see Figure 59 on Page 40), then adjust bottom hex nuts to

raise or lower motor.

Note: V-belts are correctly tensioned when

there is approximately moderate pressure is applied to them midway between pulleys, as illustrated in Figure 60.

Approximately

⁄4" Deflection

⁄4" deflection when

Cutterhead

Pulley

Motor

Pulley

The table height chain transfers movement from the elevation handwheel to the columns that control table height. The chain drive can be adjusted to remove slack if the chain stretches over time or is loosened during table leveling procedures.

Tools Needed Qty

Phillips Screwdriver #2 ...................................... 1

Hex Wrench 6mm .............................................. 1

To adjust table height chain tension:

1. DISCONNECT MACHINE FROM POWER!

2. Remove front and rear cabinet covers to access table height to chain (see Figure 61).

3. Loosen cap screws, then push idler sprocket

against chain with moderate pressure. While maintaining pressure on idler sprocket, retighten cap screws (see Figure 61).

Figure 60. Belt deflection when V-belts are

correctly tensioned.

6. After V-belts are correctly tensioned, tighten top motor mount hex nuts, then re-install cabinet cover and belt cover.

Idler

Sprocket

Cap Screws

Figure 61. Table height chain adjustment

(shown without stand for purpose of illustration).

4. Clean and lubricate chain and sprockets (refer to Table Height Chain & Sprockets on Page 35 for detailed instructions), then re-install front and rear cabinet covers.

NOTICE

DO NOT let chain fall off sprockets. It can be very difficult to return chain to its proper location on sprockets without changing table adjustments.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-41-

Page 44

Feed Rollers, Chip

Breaker & Pressure

Bar Heights

Using a Rotacator

Tools Needed Qty

Phillip's Screwdriver ........................................... 1

Hex Wrenches 2.5, 3mm .............................1 Ea.

Open-End Wrench or Socket 8, 10mm .......1 Ea.

Rotacator (see Page 30) ................................... 1

It is essential that the feed rollers, chip breaker, and pressure bar are set at the correct distance below the cutterhead knives/inserts at BDC (bottom dead center) to ensure that the workpiece moves through the planer evenly and the correct distance from the cutterhead knives/inserts.

To ensure accurate results and make the adjustment process quicker and easier, we recommend using a Rotacator for these adjustments (refer to Page 30).

If a Rotacator is not available, a 6' 2x4 cut into two even sized pieces and a feeler gauge set can be used, but care must be taken when jointing the wood to achieve accurate results.

Dist. Below Knife/Insert at BDC (Figure 62)

A. Infeed Roller ....................................... 0.020"

B. Chip Breaker....................................... 0.020"

C. Pressure Bar (20" Models Only) .........0.008"

D. Outfeed Roller ....................................0.040"

To use a rotacator:

1. DISCONNECT MACHINE FROM POWER!

2. Make sure knives are set to correct height (refer to Adjusting/Replacing Knives on Page 27 for detailed instructions). If machine

is spiral cutterhead, make sure all inserts are properly installed (refer to Rotating/ Replacing Cutterhead Inserts on Page 29 for detailed instructions).

3. Lower table at least 4" below head casting, then lock it in place.

4. Remove dust hood, top cover, belt cover, and drive chain cover.

5. Using your Rotacator, find bottom dead center (BDC) of any knife/insert edge by slowly rocking cutterhead pulley back and forth, then set Rotacator dial to "0" (see Figure 63).

Chip

Breaker

A & B

Figure 62. Planer component recommended

clearances (illustration is not to scale).

(Bottom Dead Center)

Infeed

Roller

BDC

Outfeed

Roller

Pressure

Bar

Figure 63. Example of using a Rotacator to find

BDC.

6. Move feed speed knob to neutral position to allow infeed roller to freely rotate.

7. Keeping Rotacator dial at "0", position it under right-hand side of infeed roller and find BDC of a serrated edge by rocking infeed roller back and forth.

-42-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 45

8. Loosen jam nuts and use set screws on each side of feed roller (see Figure 64) to adjust height of infeed roller bushing block until Rotacator dial shows 0.020", which is the recommended distance for infeed roller below cutterhead.

Roller

Bushing

Block

Jam Nut

& Set Screw

Figure 64. Infeed roller bushing block and height

adjustment controls.

9. Repeat Steps 7–8 on left-hand side of infeed roller.

10. Re-check both sides of infeed roller and, if necessary, make further adjustments until infeed roller height from side-to-side is 0.020" below BDC of cutterhead knife/insert, then re-tighten both jam nuts.

12. Using same "0" reference on Rotacator dial from Step 5, perform similar steps as described above to adjust height of chip breaker to its recommended specification given at beginning of this subsection. The adjustment controls are shown in Figure 65.

Adjustment Jam Nut

& Set Screw

Figure 65. Example of adjusting the chip breaker

height.

13. Model G0454W & G0454ZW Only: Repeat Step 12 for pressure bar height adjustment. The adjustment controls are shown in Figure

66.

11. Keeping same "0" reference on Rotacator

dial from Step 5, repeat Steps 7–10 for outfeed roller, but adjust it until it is 0.040" below BDC of cutterhead knife/insert.

Adjustment Jam Nut

& Set Screw

Figure 66. Example of adjusting the pressure

bar height.

14. Re-install belt cover, top cover, drive chain cover, and dust hood.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-43-

Page 46

Using Wood Blocks

Tools Needed Qty

Phillips Screwdriver #2 ...................................... 1

Hex Wrench 3mm .............................................. 1

Open-End Wrench or Socket 10mm ................. 1

2x4 6' Long ........................................................ 1

Feeler Gauge Set .............................................. 1

To use wood blocks:

6. Remove dust hood, top cover, belt cover, and

drive chain cover.

7. Raise table until wood blocks get close to cutterhead.

8. Use belt to rotate cutterhead and continue raising table until blocks just barely touch cutterhead knife/insert at its lowest point of rotation (BDC).

1. Build wood blocks by cutting a straight 6-foot- long 2x4 in half.

Note: Having the wood blocks at an even

height is critical to the accuracy of your overall adjustments. For best results, make the 2x4 square with a jointer and table saw before cutting it in half.

2. Make sure knives are set to correct height (refer to Adjusting/Replacing Knives on

Page 27 for detailed instructions).

3. DISCONNECT MACHINE FROM POWER!

4. Lower bed rollers below table surface (refer

to Bed Roller Height on Page 26 for detailed instructions).

5. Place wood blocks along sides of table, as illustrated in Figure 67.

9. Lock table in place. Upward pressure of wood blocks will be holding infeed and outfeed rollers, chip breaker, and pressure bar at same level as knife/insert at BDC.

10. Loosen jam nuts and set screws on each side of infeed roller (see Figure 68).

11. Using a feeler gauge, adjust set screw so it is

0.020" from roller bushing block (see Figure

68), then tighten jam nut. Repeat on other side of infeed roller.

Roller

Bushing

Block

Insert Feeler

Gauge Here

36"

Figure 67. Wood blocks properly positioned on

the planer table.

-44-

Jam Nut

& Set Screw

Figure 68. Feeler gauge location for adjusting

infeed roller height when using wood blocks.

12. Repeat Steps 10–11 with outfeed roller, only adjust the gaps to 0.040".

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 47

13. Loosen jam nuts and set screws on each side of chip breaker (see Figure 69).

Adjusting Roller

14. Using a feeler gauge, adjust set screw so it is

0.020" from cross bar (see Figure 69), then tighten jam nut. Repeat on other side of chip breaker.

Jam Nut &

Set Screw

Insert Feeler

Gauge Here

Cross Bar

Figure 69. Feeler gauge location for adjusting

chip breaker height when using wood blocks.

Spring Tension

The infeed and outfeed rollers keep the workpiece moving through the planer. There are springs that exert downward pressure on the rollers while still allowing them to raise with an uneven workpiece surface. Proper roller spring tension is crucial to keep the workpiece moving through the planer during operation.

Roller spring tension will vary depending upon the type of wood you are planing. When adjusting the roller spring tension keep the following in mind:

• If you are planing milled lumber with a relatively consistent surface, use less spring tension.

• If you are planing rough lumber with inconsistent surfaces, use greater spring tension to keep the stock moving through the planer.

15. Repeat Steps 13–14 for pressure bar height adjustment, but adjust the gap to 0.008" (see Figure 70).

Jam Nut & Set Screw

Insert Feeler

Gauge Here

Figure 70. Feeler gauge location for adjusting

pressure bar height when using wood blocks.

16. Re-install belt cover, top cover, drive chain cover, and dust hood.

• If the workpiece consistently stops feeding during operation, the roller spring tension may need to be increased.

Tools Needed Qty

Hex Wrench 6mm .............................................. 1

To adjust roller spring tension:

1. DISCONNECT MACHINE FROM POWER!

2. Rotate tension screws clockwise to increase

tension, and counterclockwise to decrease tension (see Figure 71).

Tension

Screws

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Figure 71. Roller spring tension adjustment

screws.

-45-

Page 48

Positioning Chip

Calibrating Table

Deflector

Chip Deflector Gap Setting .............................1⁄4"

When properly distanced from the cutterhead, the chip deflector directs the chips into the dust hood, and keeps them from falling onto the outfeed roller and being pressed into the workpiece.

Tools Needed Qty

Phillips Screwdriver #2 ...................................... 1

Fine Ruler or Calipers ....................................... 1

To adjust chip deflector gap:

1. DISCONNECT MACHINE FROM POWER!

2. Remove dust hood, top cover, and belt cover.

3. Use cutterhead pulley to rotate cutterhead

until a knife/insert reaches closest distance to chip deflector (see Figure 72), then measure distance between knife/insert and chip deflector.

Height Scale

Although correctly set at the factory, the table height scale can be adjusted for accuracy if it becomes necessary.

Tools Needed Qty

Hex Wrench 4mm .............................................. 1

Scrap Piece of Stock ......................................... 1

Calipers ............................................................. 1

To re-position scale:

1. Plane a scrap piece of stock until it is flat and

of even thickness along its length.

Note: Turn board over between each pass.

2. Use calipers to measure board thickness.

3. If there is a discrepancy between board thick-

ness and reading on table height scale, loosen both screws shown in Figure 73, adjust scale in relation to pointer, then re-tighten screws.

Chip Deflector

Flange Screws

(1 of 3)

Figure 72. Chip deflector and securing flange

bolts.

4. If distance measured in Step 3 is not equal

5. Re-tighten flange screws, then replace belt

⁄4", then loosen flange screws that secure

to chip deflector and adjust gap to

cover, top cover, and dust hood.

⁄4".

Screws

Scale

& Pointer

Figure 73. Location of table height scale.

-46-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 49

Anti-Kickback

Fingers

The anti-kickback fingers are an important safety feature of your planer. The fingers hang from a rod suspended across the head casting and in front of the infeed roller, as shown in Figure 74. This design allows the workpiece to easily enter the planer but reduces the risk of kickback by digging into the workpiece if it moves backward.

Pulley Alignment

Proper pulley alignment prevents premature V-belt wear and unnecessary load on the motor. The pulleys are properly aligned when they are parallel and in the same plane as each other.

Tools Needed Qty

Straightedge 3' .................................................. 1

Hex Wrench 6mm .............................................. 1

Open-End Wrench or Socket 13mm ................. 1

To check/re-align pulleys:

Anti-Kickback Fingers

Figure 74. Anti-kickback fingers.

Check the anti-kickback fingers regularly to ensure they swing freely and easily. If the fingers do not swing freely and easily, first clean them with a wood resin solvent, then inspect them for damage. If any of the fingers are damaged, the device must be replaced before using the machine.

Do not apply oil or other lubricants to the antikickback fingers that will attract dust and restrict free movement of the fingers.

Proper operation of anti-kickback fingers is critical for safe operation of this planer. DO NOT operate planer if anti-kickback fingers are not operating correctly. Failure to heed this warning could result in serious personal injury.

1. DISCONNECT MACHINE FROM POWER!

2. Remove both cabinet covers and belt cover,

then use straightedge to check pulley alignment, as shown in Figure 75.

Figure 75. Checking pulley alignment.

— If pulleys are not in same plane, loosen

cap screw or hex bolt that secures pulley to shaft, adjust pulleys in or out until they are in plane, then re-tighten cap screws.

— If pulleys are not parallel, loosen four

motor mount hex nuts, shift motor on its mount until pulleys are parallel, then retighten motor mount hex nuts.

3. Re-check pulleys and repeat Step 2 if necessary.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

4. When your are satisfied with pulley alignment, re-tighten all fasteners, then replace belt cover and cabinet covers.

-47-

Page 50

These pages are current at the time of printing. However, in the spirit of improvement, we may make changes to the electrical systems of future machines. Compare the manufacture date of your machine to the one

number and manufacture date of your

machine before calling. This information can be found on the main machine label.

machine

SECTION 8: WIRING

stated in this manual, and study this section carefully.

If there are differences between your machine and what is shown in this section, call Technical Support at (570) 546-9663 for assistance BEFORE making any changes to the wiring on your machine. An updated wiring diagram may be available. Note: Please gather the serial

Wiring Safety Instructions

SHOCK HAZARD. Working on wiring that is con-

nected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, or death. Disconnect the power from the machine before servicing electrical components!

MODIFICATIONS. Modifying the wiring beyond what is shown in the diagram may lead to unpredictable results, including serious injury or fire. This includes the installation of unapproved aftermarket parts.

WIRE CONNECTIONS. All connections must be tight to prevent wires from loosening during machine operation. Double-check all wires disconnected or connected during any wiring task to ensure tight connections.

CIRCUIT REQUIREMENTS. You MUST follow the requirements at the beginning of this manual when connecting your machine to a power source.

WIRE/COMPONENT DAMAGE. Damaged wires or components increase the risk of serious personal injury, fire, or machine damage. If you notice that any wires or components are damaged while performing a wiring task, replace those wires or components.

MOTOR WIRING. The motor wiring shown in these diagrams is current at the time of printing but may not match your machine. If you find this to be the case, use the wiring diagram inside the motor junction box.

CAPACITORS/INVERTERS. Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source. To reduce the risk of being shocked, wait at least this long before working on capacitors.

EXPERIENCING DIFFICULTIES. If you are experiencing difficulties understanding the information included in this section, contact our Technical Support at (570) 546-9663.

The photos and diagrams included in this section are best viewed in color. You

can view these pages in color at www.grizzly.com.

-48-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 51

Wiring Diagram (G0453W/G0454W)

Magnetic ON/OFF Switch

Hot

1L1

3L2

Contactor

NHD

C-18D 22A

220V

5L3

13NO

G0454W

Ground

Hot

NEMA L6-30 Plug

Hot

G0453W

G0454W

14NO

4T2

2T1

OL Relay

2T1

NTH-21

4T2

6T3

OFF

6T3

G0453W

Hot

Ground

NEMA 6-20 Plug

G0454W

G0453W

Motor

GND

Start Capacitor

(G0454W)

JKD CD60

400 MFD

250VAC

Start Capacitor

(G0453W)

JKD CD60

300 MFD

250VAC

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Run Capacitor

(G0454W)

JKD CBB60

50MFD

450VAC

Run Capacitor

(G0453W)

JKD CBB60

40MFD

450VAC

READ ELECTRICAL SAFETY

ON PAGE 48!

-49-

Page 52

Electrical Components (G0453W/G0454W)

Start

Capacitor

Motor

Run Capacitor

Figure 76. G0453W motor and component

location.

Motor Junction

Box

Run

Capacitor

Motor

Magnetic

Switch

Figure 78. G0454W motor and component

location.

Motor Junction

Box

Start

Capacitor

Figure 77. G0453W magnetic switch with cover

removed.

-50-

READ ELECTRICAL SAFETY

ON PAGE 48!

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 53

Wiring Diagram (G0453ZW/G0454ZW)

G0453ZW

21.5

G0454ZW

21.5

1L1

2T1

TRIP IND.

21.5

TEST RCA

97 NO

2T1

3L2

Contactor

TECO CU-18

220V

TECO Relay

RHU-10/21.5K1

98 NO 95 NC

4T2

6T34T2

5L3

13NO 21NC

22NC

14NO

96 NC

6T3

13NO

21NC

14NO

Start Button

GND

Stop

Button

Pedestal-Mounted

ON/OFF Switch

(Viewed from behind)

Hot

G0453ZW

Hot

Ground

NEMA 6-20 Plug

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

GND

Motor

G0454ZW

Start Capacitor

(G0454ZW)

JKD CD60

400MFD

250VAC

Run Capacitor

(G0454ZW)

JKD CBB60

50MFD

450VAC

READ ELECTRICAL SAFETY

Hot

Ground

Hot

NEMA L6-30 Plug

ON PAGE 48!

Start Capacitor

(G0453ZW)

JKD CD60

300MFD 250VAC

Run Capacitor

(G0453ZW)

JKD CBB60

40MFD

450VAC

-51-

Page 54

Electrical Components (G0453ZW/G0454ZW)

Start

Capacitor

Run Capacitor

Figure 79. G0453ZW motor and component

location.

Stop/Reset

Button

Motor Junction

Box

Start

Button

Run

Capacitor

Motor

Magnetic

Switch

Figure 81. G0454ZW motor and component

location.

Motor Junction

Box

Start

Capacitor

Figure 80. Pedestal-mounted control panel with

cover removed.

-52-

READ ELECTRICAL SAFETY

ON PAGE 48!

Figure 82. Magnetic switch mounted inside

motor cabinet.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 55

SECTION 9: PARTS

We do our best to stock replacement parts when possible, but we cannot guarantee that all parts shown are available for purchase. Call (800) 523-4777 or visit www.grizzly.com/parts to check for availability.

Headstock (G0453W & G0453ZW)

G0453ZW Mag Switch Parts.)

79-1

79 (G0453W Only. See

Cabinet breakdown for

79-3

79-2

79-1

79-6

79-4

79-5

71 72

G0453W

Only

G0453ZW

Only

21A (G0453W Only)

85-2

85-1

G0453ZW

Only

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-53-

Page 56

Headstock (G0453W & G0453ZW) Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

2 P0453W002 REVOLVING HANDLE 80L, M10-1.5 X 18 50 P0453W050 KEY 5 X 5 X 15 3 P0453W003 HANDWHEEL TYPE-14 200D X 12B-K X M10-1.5 51 P0453W051 SET SCREW M8-1.25 X 12 4 P0453W004 SPACER 52 P0453W052 PULLEY SPACER 5 P0453W005 INT RETAINING RING 32MM 53 P0453W053 HEX NUT M8-1.25 6 P0453W006 BALL BEARING 6201ZZ 54 P0453W054 LOCK WASHER 8MM 7 P0453W007 WORM GEAR 55 P0453W055 FLAT WASHER 8MM 8 P0453W008 WORM HOUSING 56 P0453W056 STANDOFF-HEX M8-1.25 X 10, M8-1.25 X 14 9 P0453W009 CAP SCREW M5-.8 X 16 57 P0453W057 CUTTERHEAD 15" 3-KNIFE (G0453W) 10 P0453W010 FENDER WASHER 5MM 58 P0453W058 KEY 8 X 7 X 45 (G0453W) 11 P0453W011 KEY 4 X 4 X 16 59 P0453W059 BALL BEARING 6205ZZ 12 P0453W012 CAP SCREW M6-1 X 55 60 P0453W060 DEPTH-OF-CUT SCALE 13 P0453W013 RETURN ROLLER BRACKET 61 P0453W061 SET SCREW M5-.8 X 16 14 P0453W014 RETURN ROLLER 62 P0453W062 HEX NUT M5-.8 15 P0453W015 CAP SCREW M6-1 X 16 63 P0453W063 COMPRESSION SPRING 3.75 X 18.5 X 65 16 P0453W016 UPPER COVER 64 P0453W064 BUSHING BLOCK 17 P0453W017 FLANGE BOLT M6-1 X 12 65 P0453W065 OUTFEED ROLLER 18 P0453W018 UPPER COVER GASKET 66 P0453W066 BUSHING BLOCK PLATE 19 P0453W019 DUST HOOD 4" 67 P0453W067 UPPER SHAFT 20 P0453W020 EXT RETAINING RING 10MM (G0453W) 68 P0453W068 MIDDLE SHAFT 21A P0453W021A KNIFE-SETTING JIG (G0453W) 69 P0453W069 CHIP BREAKER 21 P0453W021 KNIFE-SETTING JIG FOOT (G0453W) 70 P0453W070 CAP SCREW M8-1.25 X 20 22 P0453W022 KNIFE-SETTING JIG SHAFT (G0453W) 71 P0453W071 HEX NUT M6-1 23 P0453W023 CAP SCREW M6-1 X 20 72 P0453W072 SET SCREW M6-1 X 16 24 P0453W024 GEARBOX COVER 73 P0453W073 MOTOR PULLEY 25 P0453W025 REAR GEARBOX COVER PLATE (R) 74 P0453W074 INFEED ROLLER 26 P0453W026 CHIP DEFLECTOR PLATE 75 P0453W075 SHAFT 27 P0453W027 OIL PORT M24-3 X 20 76 P0453W076 ANTI-KICKBACK FINGER 28 P0453W028 HEAD CASTING (G0453W) 77 P0453W077 SPACER 28 P0453ZW028 HEAD CASTING (G0453ZW) 79 P0453W079 MAG SWITCH ASSY NDH MS1-18D (G0453W) 29 P0453W029 SET SCREW M10-1.5 X 12 79-1 P0453W079-1 MAG SWITCH BOX (G0453W) 30 P0453W030 REAR BELT COVER 79-2 P0453W079-2 CONTACTOR NHD C-12D 220V (G0453W) 31 P0453W031 SET SCREW M6-1 X 8 79-3 P0453W079-3 OL RELAY NHD NTH-17 14-17A (G0453W) 32 P0453W032 CUTTERHEAD PULLEY 79-4 P0453W079-4 PLASTIC SCREW 12 X 22MM (G0453W) 33 P0453W033 FLAT WASHER 8 X 28 X 2.5MM 79-5 P0453W079-5 TAP SCREW M5 X 20 (G0453W) 34 P0453W034 HEX BOLT M8-1.25 X 20 79-6 P0453W079-6 AUXILIARY CONTACT BLOCK (G0453W) 35 P0453W035 V-BELT M58 3L580 81 P0453W081 SWITCH BOX MOUNTING BRACKET (G0453W) 36 P0453W036 BELT COVER 82 P0453W082 HEX NUT M5-.8 (G0453W) 37 P0453W037 KNURLED KNOB 26L, M8-1.25 (PLASTIC) 83 P0453W083 STRAIN RELIEF TYPE-3 M20-1.5 38 P0453W038 PLATE SPRING 84 P0453W084 POWER CORD 12G 3W 72" 6-20P 39 P0453W039 GIB (G0453W) 85 P0453ZW085 SPIRAL CUTTERHEAD 15" 3-ROW (G0453ZW) 40 P0453W040 GIB SCREW M8-1.25 X 10 (G0453W) 85-1 P0453ZW085-1 FLAT HD TORX T20 M6-1 X 15 (G0453ZW) 41 P0453W041 PLANER KNIVES 15" X 1" X 1/8" 3-PK (G0453W) 85-2 P0453ZW085-2 CARBIDE INSERT 14 X 14 X 2 (G0453ZW) 42 P0453W042 FLAT HD CAP SCR M5-.8 X 10 (G0453W) 86 P0453ZW086 L-HANDLE TORX DRIVE T-20 (G0453ZW) 43 P0453W043 CAP SCREW M6-1 X 10 87 P0453W087 HEX WRENCH 6MM 44 P0453W044 REAR GEARBOX COVER PLATE (L) 88 P0453W088 HEX WRENCH 5MM 45 P0453W045 CAP SCREW M5-.8 X 10 89 P0453W089 HEX WRENCH 4MM 46 P0453W046 FLAT WASHER 5MM 90 P0453W090 HEX WRENCH 3MM 47 P0453W047 SCALE BRACKET 91 P0453ZW091 T-HANDLE TORX DRIVE T-20 (G0453ZW) 48 P0453W048 DEPTH LIMITER 92 P0453ZW092 KEY 8 X 7 X 45 (G0453ZW) 49 P0453W049 FLAT HD SCR M5-.8 X 10

-54-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 57

Table (G0453W & G0453ZW)

110

113

112

109

114

115

108

111

114

105

112

117

116

106

107

110

118

106

105

104

103

102

101

120

119

107

113

REF PART # DESCRIPTION REF PART # DESCRIPTION

101 P0453W101 MAIN TABLE 111 P0453W111 SET SCREW M8-1.25 X 12 102 P0453W102 POINTER 112 P0453W112 LOCKING ROD 103 P0453W103 FLAT WASHER 5MM 113 P0453W113 LOCK SLEEVE 104 P0453W104 CAP SCREW M5-.8 X 10 114 P0453W114 BALL BEARING 6201ZZ 105 P0453W105 GIB 115 P0453W115 BED ROLLER 106 P0453W106 STAR KNOB M12-1.75, 60 DIA X 103L 116 P0453W116 LOCK WASHER 6MM 107 P0453W107 ECCENTRIC SHAFT 117 P0453W117 CAP SCREW M6-1 X 20 108 P0453W108 SET SCREW M6-1 X 16 118 P0453W118 FLAT WASHER 8MM 109 P0453W109 CAP SCREW M6-1 X 16 119 P0453W119 LOCK WASHER 8MM 110 P0453W110 TABLE EXTENSION WING 120 P0453W120 CAP SCREW M8-1.25 X 25

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-55-

Page 58

Base (G0453W & G0453ZW)

211

212

205

204

203

205

227

204

203

222

223

205

202

201

230

229

204

228

204

227

226

225

224

213

214

215

208

209

220

210

216

217

218

219

206

223

214

207

221

211

REF PART # DESCRIPTION REF PART # DESCRIPTION

201 P0453W201 BASE 216 P0453W216 BALL BEARING 6002ZZ 202 P0453W202 SCALE COLUMN 217 P0453W217 INT RETAINING RING 32MM 203 P0453W203 COLUMN 218 P0453W218 SPACER 12.5 X 19 X 4MM 204 P0453W204 LEADSCREW NUT 219 P0453W219 GEAR 10T 205 P0453W205 SECONDARY LEADSCREW 220 P0453W220 FENDER WASHER 6MM 206 P0453W206 EXT RETAINING RING 20MM 221 P0453W221 CAP SCREW M5-.8 X 12 207 P0453W207 HEX NUT M8-1.25 222 P0453W222 CAP SCREW M8-1.25 X 40 208 P0453W208 CHAIN TENSION BRACKET 223 P0453W223 FLAT WASHER 8MM 209 P0453W209 GEAR SHAFT 224 P0453W224 LIFTING BAR 210 P0453W210 GEAR 10T 225 P0453W225 SET SCREW M8-1.25 X 16 211 P0453W211 EXT RETAINING RING 12MM 226 P0453W226 PRIMARY LEADSCREW 212 P0453W212 CHAIN 081-1 X 134 227 P0453W227 KEY 4 X 4 X 12 213 P0453W213 FENDER WASHER 8MM 228 P0453W228 BALL BEARING 6201ZZ 214 P0453W214 LOCK WASHER 8MM 229 P0453W229 BUSHING 215 P0453W215 CAP SCREW M8-1.25 X 20 230 P0453W230 GEAR 20T

-56-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 59

Gearbox (G0453W & G0453ZW)

328

327

325

301

302

326

333

308

309

307

306

311

303

308

304

308

310

308

318

332

314

307

313

323

305

320

317

312

322

332

319

308

303

316

A B

321

334

324

315

330

329

REF PART # DESCRIPTION REF PART # DESCRIPTION

301 P0453W301 GEARBOX 318 P0453W318 GEARBOX COVER GASKET 302 P0453W302 OIL SEAL 25 X 40 X 7 319 P0453W319 GEARBOX COVER 303 P0453W303 BALL BEARING 6204ZZ 320 P0453W320 KEY 5 X 5 X 40 304 P0453W304 GEAR 15T 321 P0453W321 STEEL BALL 6MM 305 P0453W305 CAP SCREW M6-1 X 25 LH 322 P0453W322 COMPRESSION SPRING 0.5 X 5 X 20.2 306 P0453W306 FENDER WASHER 6MM 323 P0453W323 SHAFT 307 P0453W307 FLANGE BOLT M6-1 X 12 324 P0453W324 OIL SEAL 25 X 47 X 7 308 P0453W308 BALL BEARING 6201-OPEN 325 P0453W325 LOCK WASHER 8MM 309 P0453W309 GEAR 47T 326 P0453W326 CAP SCREW M8-1.25 X 45 310 P0453W310 GEARED SHAFT 18T 327 P0453W327 DRAIN PLUG M12-1.25 X 16 311 P0453W311 KEY 5 X 5 X 12 328 P0453W328 CAP SCREW M6-1 X 25 312 P0453W312 GEAR 71T 329 P0453W329 SHIFTING FORK 313 P0453W313 KEY 5 X 5 X 10 330 P0453W330 SHIFTING SHAFT 314 P0453W314 COMBO GEAR 22T/18T 332 P0453W332 LOCK WASHER 6MM 315 P0453W315 O-RING 11.8 X 2.65 333 P0453W333 O-RING 9 X 1.8 316 P0453W316 FLAT WASHER 6MM 334 P0453W334 ROLL PIN 5 X 25 317 P0453W317 COMBO GEAR 92T/96T

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-57-

Page 60

Feed Gearing (G0453W & G0453ZW)

412

401

412

402

403

420

402

408

403

419

409

402

405

418

417

421

413

422

406

411

402

404

405

415

423

410

416

407

414

424

425

REF PART # DESCRIPTION REF PART # DESCRIPTION

401 P0453W401 SPROCKET 32T 414 P0453W414 EXTENSION SPRING 1 X 8 X 26.5 402 P0453W402 FENDER WASHER 6MM 415 P0453W415 SPRING BRACKET 403 P0453W403 CAP SCREW M6-1 X 16 416 P0453W416 SPACER 8 X 28 X 3MM 404 P0453W404 FLAT WASHER 10MM 417 P0453W417 CHAIN 06B-1 X 64 405 P0453W405 CHAIN TENSIONER 418 P0453W418 SHAFT 406 P0453W406 CHAIN TENSIONER SHAFT 419 P0453W419 SPACER 16 X 25 X 2MM 407 P0453W407 CHAIN TENSIONER BRACKET (UPPER) 420 P0453W420 EXT RETAINING RING 15MM 408 P0453W408 CHAIN 06B-1 X 48 421 P0453W421 CAP SCREW M6-1 X 40 409 P0453W409 SPROCKET 13T 422 P0453W422 LOCK WASHER 6MM 410 P0453W410 SHOULDER BOLT M8-1.25 X 16, 12 X 3.5 423 P0453W423 CHAIN TENSIONER BRACKET (LOWER) 411 P0453W411 CAP SCREW M6-1 X 10 424 P0453W424 HEX NUT M8-1.25 412 P0453W412 KEY 5 X 5 X 15 425 P0453W425 T-KNOB M8-1.25, 70 DIA X 48L 413 P0453W413 DOUBLE-STRAND SPROCKET 32T

-58-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 61

Cabinet (G0453W & G0453ZW)

509

578

535

579

580

583

591

584

537

581

504V2-1

504V2-4

504V2-7

503

536

582

562

587

588

591

586

504V2-2

504V2-5

504V2-8

590

589

539

504V2-2

504V2-6

502

538

531

527

534

532

530

501

533

504V2-3

504V2-9

504V2-10

510

527

528

509

529

506

511

528

505

527

526

509

511

522

524

545-2

510

525

513

511

519

520

521

523

545-1

506

516

517

545-4

504V2

514

513

512

508

507

512

513

514

515

518

503

G0453ZW

Only

585

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

545 (G0453ZW Only)

545-1

545-3

545-5

-59-

Page 62

Cabinet (G0453W & G0453ZW) Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

501 P0453W501 STAND (G0453W) 526 P0453W526 FOOT PEDAL CASTER BASE 501 P0453ZW501 STAND (G0453ZW) 527 P0453W527 INT RETAINING RING 35MM 502 P0453W502 BACK COVER 528 P0453W528 BALL BEARING 6202ZZ 503 P0453W503 PHLP HD SCR M6-1 X 16 529 P0453W529 WHEEL SLEEVE 504V2 P0453W504V2 MOTOR 3HP 240V 1-PH V2.04.16 530 P0453W530 CAP SCREW M10-1.5 X 70 504V2-1 P0453W504V2-1 MOTOR FAN COVER 531 P0453W531 LOCKING WHEEL 504V2-2 P0453W504V2-2 CAPACITOR COVER 532 P0453W532 CAP SCREW M8-1.25 X 100 504V2-3 P0453W504V2-3 MOTOR JUNCTION BOX 533 P0453W533 RUBBER FOOT 504V2-4 P0453W504V2-4 MOTOR FAN 534 P0453W534 HEX NUT M10-1.5 504V2-5 P0453W504V2-5 S CAPACITOR 300M 250V 1-7/8 X 3-3/4 535 P0453W535 REAR WHEEL 504V2-6 P0453W504V2-6 R CAPACITOR 40M 450V 1-7/8 X 3-3/4 536 P0453W536 REAR WHEEL BUSHING 504V2-7 P0453W504V2-7 CONTACT PLATE 537 P0453W537 CAP SCREW M8-1.25 X 60 504V2-8 P0453W504V2-8 CENTRIFUGAL SWITCH 538 P0453W538 STRAIN RELIEF TYPE-3 M20-1.5 504V2-9 P0453W504V2-9 BALL BEARING 6205ZZ (FRONT) 539 P0453W539 MOTOR CORD 12G 3W 48" 504V2-10 P0453W504V2-10 BALL BEARING 6205ZZ (REAR) 545 P0453ZW545 MAG SWITCH ASSY TECO HUP-11 505 P0453W505 KEY 8 X 7 X 40 545-1 P0453ZW545-1 MAG SWITCH BOX 506 P0453W506 CAP SCREW M6-1 X 16 545-2 P0453ZW545-2 CONTACTOR TECO CU-11 220V 507 P0453W507 MOTOR MOUNT PLATE 545-3 P0453ZW545-3 OL RELAY TECO RHU-10/1 11.3-16A 508 P0453W508 LOCK COLLAR 545-4 P0453ZW545-4 STRAIN RELIEF TYPE-3 M22-1.5 509 P0453W509 LOCK WASHER 8MM 545-5 P0453ZW545-5 MOTOR CORD 12G 3W 48" 510 P0453W510 HEX NUT M8-1.25 562 P0453ZW562 HEX NUT M5-.8 511 P0453W511 FLAT WASHER 8MM 578 P0453ZW578 PHLP HD SCR M5-.8 X 10 512 P0453W512 PLATE CONNECTING ROD 579 P0453ZW579 EXT TOOTH WASHER 5MM 513 P0453W513 FLAT WASHER 12MM 580 P0453ZW580 FLAT WASHER 5MM 514 P0453W514 HEX NUT M12-1.75 581 P0453ZW581 LOCK WASHER 5MM 515 P0453W515 ELEVATION BOLT M12-1.75 X 105 582 P0453ZW582 CONTROL PANEL BOX 516 P0453W516 FENDER WASHER 8MM 583 P0453ZW583 STRAIN RELIEF TYPE-3 M20-1.5 517 P0453W517 HEX BOLT M8-1.25 X 45 584 P0453ZW584 FLANGE BOLT M8-1.25 X 16 518 P0453W518 FRONT COVER 585 P0453ZW585 SWITCH CORD 20G 5W 70" 519 P0453W519 E-CLIP 9MM 586 P0453ZW586 CONTROL PANEL PEDESTAL ARM 520 P0453W520 WHEEL SHAFT 587 P0453ZW587 CONTROL PANEL 521 P0453W521 PEDAL BRACKET 588 P0453ZW588 PHLP HD SCR M4-.7 X 8 522 P0453W522 LOCK NUT M8-1.25 589 P0453ZW589 STOP BUTTON GLY37 22MM 523 P0453W523 CAP SCREW M8-1.25 X 50 590 P0453ZW590 START BUTTON GLY37 22MM 524 P0453W524 FOOT PEDAL 591 P0453ZW591 FLANGE BOLT M6-1 X 12 525 P0453W525 LOCK NUT M10-1.5

-60-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 63

Planer Generic Labels A

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

64 x 60mm

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

64 x 60mm

67 x 21mm

G0453W, G0453ZW,

G0454W, G0454ZW Machine Labels B

(6/12/15)

• 1:1 Sizing (Labels are actual size)

• Labels must be made of oil-resistant material

Grizzly Planer Generic Labels

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

50 x 84mm

67 x 32mm

50 x 84mm

To reduce risk of death or serious injury, read manual BEFORE using machine.

To get a new manual, call (800) 523-4777 or go to www.grizzly.com.

INJURY/SHOCK

HAZARD! Disconnect power before adjustments, maintenance, or service.

36 x 32mm

64 x 60mm

INJURY HAZARD!

To reduce the risk of serious personal injury, do not remove this cover while the machine is running or connected to power. Always disconnect power before servicing.

WARNING!

EYE/EAR/LUNG

INJURY HAZARD!

Always wear safety glasses, ear protection, and respirator when using this machine.

121 x 13mm

67 x 21mm

(12.24.15)

Only shift gearbox when

planer is running.

Neutral

20 FPM

Add SAE 30 oil every 24 hours of operation.

NOTICE

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

INJURY/SHOCK

HAZARD! Disconnect power before adjustments, maintenance, or service.

(12.24.15)

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

Grizzly Planer Generic Labels

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

50 x 84mm

67 x 32mm

50 x 84mm

To reduce risk of death or serious injury, read manual BEFORE using machine.

To get a new manual, call (800) 523-4777 or go to www.grizzly.com.

INJURY/SHOCK

HAZARD! Disconnect power before adjustments, maintenance, or service.

36 x 32mm

INJURY HAZARD!

To reduce the risk of serious personal injury, do not remove this cover while the machine is running or connected to power. Always disconnect power before servicing.

WARNING!

EYE/EAR/LUNG

INJURY HAZARD!

Always wear safety glasses, ear protection, and respirator when using this machine.

(12.24.15)

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

50 x 84mm

INJURY/SHOCK

HAZARD! Disconnect power before adjustments, maintenance, or service.

Grizzly Planer

Generic Labels

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

To reduce risk of death or serious injury, read manual BEFORE using machine.

To get a new manual, call (800) 523-4777 or go to www.grizzly.com.

INJURY/SHOCK

HAZARD! Disconnect power before adjustments, maintenance, or service.

(12.24.15)

Labels marked *** have changed since last sending.

Grizzly Planer Generic Labels

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

50 x 84mm

To reduce risk of death or serious injury, read manual BEFORE using machine.

To get a new manual, call (800) 523-4777 or go to www.grizzly.com.

INJURY/SHOCK

HAZARD! Disconnect power before adjustments, maintenance, or service.

WARNING!

EYE/EAR/LUNG

INJURY HAZARD!

Always wear safety glasses, ear protection, and respirator when using this machine.

(12.24.15)

601

REF

615

Motor: 3 HP, 240V, Single-Phase, 60 Hz, 12A Cutterhead: Spiral w/Indexable Inserts Replacement Inserts: H7319 (10 Pack) Number of Inserts: 72 Cutterhead Speed: 5000 RPM Cutterhead Diameter: 3" Feed Rates: 16 & 20 FPM Maximum Depth of Cut Per Pass: 1/8" Minimum Stock Thickness: 3/16" Minimum Stock Length: 6" Maximum Cutting Width: 15" Maximum Cutting Height: 8" Weight: 525 lbs.

Mfd. for Grizzly in China

613

Labels (G0453W & G0453ZW)

MODEL G0453ZW

15" SPIRAL CUTTERHEAD

Specifications

Date

S/N

To reduce risk of death or serious injury, read manual BEFORE using machine.

To get a new manual, call (800) 523-4777 or go to www.grizzly.com.

PLANER

WARNING!

To reduce the risk of serious injury when using this machine:

1. Read and understand owner’s manual before operating.

2. Always wear approved safety glasses and respirator.

3. Disconnect power before changing inserts, removing machine components, or doing maintenance, service, or adjustments.

4. Only plug power cord into a grounded outlet.

5. Do not wear loose clothing, gloves, jewelry, or other items that

can get entangled. Tie back long hair and roll up sleeves.

6. Ensure machine is correctly setup before starting.

7. Never cut deeper than 1/8" on a single pass.

8. Never plane material smaller than 8" long, 3/4" wide, or 3/16" thick.

9. Do not allow hands or clothing to get pulled into cutting area while feeding workpiece.

10. Stand clear of board ends during cutting operation.

11. Do not plane boards with cracks, loose knots, or other defects.

12. Inserts are sharp! Use extreme caution when changing/adjusting.

13. Never reach into cutting area during machine operation.

14. Do not operate when tired or under influence of drugs or alcohol.

15. Do not expose to rain or use in wet locations.

16. Prevent unauthorized use by children or untrained users;

restrict access or disable machine when unattended.

Add SAE 30 oil every 24 hours of operation.

STOP

START

612

NOTICE

614

INJURY/SHOCK

HAZARD! Disconnect power before adjustments, maintenance, or service.

602

INJURY HAZARD!

To reduce the risk of serious personal injury, do not remove this cover while the machine is running or connected to power. Always disconnect power before servicing.

603

GEARBOX MUST

BE FILLED WITH OIL!

REFER TO

OWNER’S MANUAL

Requires 80W-90W

or Equivalent

Gear Oil.

Only shift gearbox when

planer is running.

20 FPM

605

Neutral

604

606

16 FPM

607

WARNING!

EYE/EAR/LUNG

INJURY HAZARD!

Always wear safety glasses, ear protection, and respirator when using this machine.

610

G0453W

609

REF PART # DESCRIPTION

601V2 P0453W601V2 MACHINE ID LABEL (G0453W) V2.08.16 609 P0453W609 MODEL NUMBER LABEL (G0453W) 601V2 P0453W601V2 MACHINE ID LABEL (G0453W) V2.08.16 610 P0453W610 INVENTORY COMPONENTS SHIPPING NOTICE TAG 602 P0453W602 DISCONNECT POWER LABEL 611 P0453W611 EYE/EAR/LUNG INJURY HAZARD LABEL 603 P0453W603 BELT COVER LABEL 612 P0453W612 ELECTRICITY LABEL

604 P0453W604 GRIZZLY.COM LABEL 613 P0453ZW613 CONTROL PANEL LABEL (G0453ZW) 605 P0453W605 HANDWHEEL ROTATION LABEL 614 P0453W614 CHECK OIL NOTICE LABEL 606 P0453W606 FEED SELECTOR LABEL 615 P0453W615 READ MANUAL LABEL 607 P0453W607 STOP CHECK OIL TAG 616 P0453W616 GRIZZLY GREEN TOUCH-UP PAINT 608 P0453W608 GRIZZLY NAMEPLATE 617 P0453W617 GRIZZLY BEIGE TOUCH-UP PAINT 609 P0453W609 MODEL NUMBER LABEL (G0453W)

Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes off or becomes unreadable, the owner of this machine MUST replace it in the original location before resuming operations. For replacements, contact (800) 523-4777 or www.grizzly.com.

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

611

616

617

608

PART # DESCRIPTION

-61-

Page 64

G0454ZW Mag Switch Parts.)

Headstock (G0454W & G0454ZW)

83-1

83 (G0454W Only. See

Cabinet breakdown for

83-3

83-2

83-1

83-6

83-4

83-5

35 18

18 34

G0454ZW

Only

G0454W

Only

89-1

89-2

21A

(G0454W

Only)

-62-

G0454ZW

Only

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 65

Headstock (G0454W & G0454ZW) Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

2 P0454W002 REVOLVING HANDLE 80L, M10-1.5 X 18 52 P0454W052 KEY 8 X 7 X 35 (G0454W) 3 P0454W003 HANDWHEEL TYPE-14 200D X 12B-K X M10-1.5 53 P0454W053 CAP SCREW M6-1 X 10 4 P0454W004 SPACER 54 P0454W054 REAR GEARBOX COVER PLATE (L) 5 P0454W005 INT RETAINING RING 32MM 55 P0454W055 FLAT WASHER 5MM 6 P0454W006 BALL BEARING 6201ZZ 56 P0454W056 CAP SCREW M5-.8 X 10 7 P0454W007 WORM GEAR 57 P0454W057 DEPTH-OF-CUT SCALE 8 P0454W008 WORM HOUSING 58 P0454W058 DEPTH LIMITER 9 P0454W009 CAP SCREW M5-.8 X 16 59 P0454W059 FLAT HD SCR M5-.8 X 10 10 P0454W010 FENDER WASHER 5MM 60 P0454W060 KEY 5 X 5 X 15 11 P0454W011 KEY 4 X 4 X 16 61 P0454W061 SET SCREW M8-1.25 X 8 12 P0454W012 CAP SCREW M6-1 X 55 62 P0454W062 OUTFEED ROLLER 13 P0454W013 RETURN ROLLER BRACKET 63 P0454W063 COMPRESSION SPRING 4 X 18.5 X 73 14 P0454W014 RETURN ROLLER 64 P0454W064 FLAT HD CAP SCR M5-.8 X 12 (G0454W) 15 P0454W015 CAP SCREW M6-1 X 16 65 P0454W065 CUTTERHEAD 20" 4-KNIFE (G0454W) 16 P0454W016 UPPER COVER GASKET (FRONT) 66 P0454W066 BALL BEARING 6206ZZ 17 P0454W017 UPPER COVER 67 P0454W067 SPACER 18 P0454W018 FLANGE BOLT M6-1 X 12 68 P0454W068 ANTI-KICKBACK SHAFT 19 P0454W019 UPPER COVER GASKET (REAR) 69 P0454W069 ANTI-KICKBACK FINGER 20 P0454W020 DUST HOOD 5" 70 P0454W070 E-CLIP 15MM 21 P0454W021 KNIFE-SETTING JIG FOOT (G0454W) 71 P0454W071 LOCKING ROD BRACKET 21A P0454W021A KNIFE-SETTING JIG (G0454W) 72 P0454W072 BUSHING BLOCK 22 P0454W022 KNIFE-SETTING JIG SHAFT (G0454W) 73 P0454W073 HEX NUT M5-.8 23 P0454W023 EXT RETAINING RING 10MM (G0454W) 74 P0454W074 SET SCREW M5-.8 X 16 24 P0454W024 CAP SCREW M6-1 X 20 75 P0454W075 PRESSURE PLATE 25 P0454W025 GEARBOX COVER 76 P0454W076 LOCKING ROD 26 P0454W026 REAR GEARBOX COVER PLATE (R) 77 P0454W077 CHIP BREAKER 27 P0454W027 SET SCREW M6-1 X 8 78 P0454W078 MOTOR PULLEY 28 P0454W028 CHIP DEFLECTOR PLATE 79 P0454W079 INFEED ROLLER 29 P0454W029 SPRING PLATE 80 P0454W080 BUSHING BLOCK PLATE 30 P0454W030 OIL PORT M22-1.5 X 20 81 P0454W081 CAP SCREW M8-1.25 X 20 31 P0454W031 SET SCREW M6-1 X 16 83 P0454W083 MAG SWITCH ASSY NDH MS1-18D (G0454W) 32 P0454W032 HEAD CASTING (G0454W) 83-1 P0454W083-1 MAG SWITCH BOX (G0454W) 32 P0454ZW032 HEAD CASTING (G0454ZW) 83-2 P0454W083-2 CONTACTOR NHD C-18D 220V (G0454W) 33 P0454W033 SET SCREW M10-1.5 X 12 83-3 P0454W083-3 OL RELAY NHD NTH-21 21-25A (G0454W) 34 P0454W034 CUTTERHEAD PULLEY 83-4 P0454W083-4 PLASTIC SCREW 12 X 22MM (G0454W) 35 P0454W035 REAR BELT COVER 83-5 P0454W083-5 TAP SCREW M5 X 20 (G0454W) 36 P0454W036 FLAT WASHER 8 X 28 X 2.5MM 83-6 P0454W083-6 AUXILIARY CONTACT BLOCK (G0454W) 37 P0454W037 HEX BOLT M8-1.25 X 20 85 P0454W085 SWITCH BOX MOUNTING BRACKET (G0454W) 38 P0454W038 STANDOFF-HEX M8-1.25 X 10, M8-1.25 X 14 86 P0454W086 HEX NUT M5-.8 (G0454W) 39 P0454W039 V-BELT M58 3L580 87 P0454W087 STRAIN RELIEF TYPE-3 M20-1.5 40 P0454W040 BELT COVER 88 P0454W088 POWER CORD 12G 3W 72" L6-30P 41 P0454W041 KNURLED KNOB 26L, M8-1.25 (PLASTIC) 89 P0454ZW089 SPIRAL CUTTERHEAD 20" 4-ROW (G0454ZW) 42 P0454W042 PLATE SPRING 89-1 P0454ZW089-1 FLAT HD TORX T20 M6-1 X 15 (G0454ZW) 43 P0454W043 SET SCREW M6-1 X 20 89-2 P0454ZW089-2 CARBIDE INSERT 14 X 14 X 2 (G0454ZW) 44 P0454W044 HEX NUT M6-1 90 P0454ZW090 L-HANDLE TORX DRIVE T-20 (G0454ZW) 45 P0454W045 ADJUSTING SHAFT 91 P0454W091 HEX WRENCH 6MM 46 P0454W046 HEX NUT M8-1.25 92 P0454W092 HEX WRENCH 5MM 47 P0454W047 LOCK WASHER 8MM 93 P0454W093 HEX WRENCH 4MM 48 P0454W048 FLAT WASHER 8MM 94 P0454W094 HEX WRENCH 3MM 49 P0454W049 PLANER KNIVES 20" X 1" X 1/8" 3-PK (G0454W) 95 P0454ZW095 T-HANDLE TORX DRIVE T-20 (G0454ZW) 50 P0454W050 GIB SCREW M8-1.25 X 10 (G0454W) 96 P0454ZW096 KEY 8 X 7 X 45 (G0454ZW) 51 P0454W051 GIB (G0454W) 97 P0454ZW097 HEX WRENCH 8MM

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-63-

Page 66

Table (G0454W & G0454ZW)

109

108

106

115

114

116

113

112

111

110

105

104

103

107

102

101

114

117

118

119

REF PART # DESCRIPTION REF PART # DESCRIPTION

101 P0454W101 MAIN TABLE 111 P0454W111 SET SCREW M6-1 X 12 102 P0454W102 FLAT WASHER 5MM 112 P0454W112 SET SCREW M6-1 X 16 103 P0454W103 CAP SCREW M5-.8 X 10 113 P0454W113 CAP SCREW M6-1 X 16 104 P0454W104 BED ROLLER 114 P0454W114 TABLE EXTENSION WING 105 P0454W105 BALL BEARING 6201ZZ 115 P0454W115 LOCK SLEEVE 106 P0454W106 ECCENTRIC SHAFT 116 P0454W116 CAP SCREW M8-1.25 X 20 107 P0454W107 POINTER 117 P0454W117 FLAT WASHER 10MM 108 P0454W108 STAR KNOB M12-1.75, 60 DIA X 70L 118 P0454W118 LOCK WASHER 10MM 109 P0454W109 GIB 119 P0454W119 CAP SCREW M10-1.5 X 25 110 P0454W110 LOCKING ROD

-64-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 67

207

223

Base (G0454W & G0454ZW)

207

203

204

229

212

211

209

208

207

205

224

202

213

214

216

217

218

205

222

221

201

219

220

226

225

213

214

216

217

205

218

230

231

210

206

228

227

231

215

225

226

REF PART # DESCRIPTION REF PART # DESCRIPTION

201 P0454W201 BASE 217 P0454W217 FLAT WASHER 10MM 202 P0454W202 SET SCREW M10-1.5 X 12 218 P0454W218 HEX NUT M10-1.5 203 P0454W203 COLUMN 219 P0454W219 FLAT WASHER 8MM 204 P0454W204 SCALE COLUMN 220 P0454W220 HEX BOLT M8-1.25 X 20 205 P0454W205 SECONDARY LEADSCREW 221 P0454W221 CHAIN TENSION BRACKET 206 P0454W206 PRIMARY LEADSCREW 222 P0454W222 SPROCKET 10T 207 P0454W207 LEADSCREW NUT 223 P0454W223 EXT RETAINING RING 15MM 208 P0454W208 BUSHING 224 P0454W224 CHAIN 08A X 166 209 P0454W209 INT RETAINING RING 38MM 225 P0454W225 LIFTING BAR 210 P0454W210 KEY 4 X 4 X 12 226 P0454W226 EXT RETAINING RING 22MM 211 P0454W211 GEAR 20T 227 P0454W227 DUST BOOT FLANGE CUFF 212 P0454W212 EXT RETAINING RING 12MM 228 P0454W228 CAP SCREW M4-.7 X 10 213 P0454W213 BALL BEARING 6202ZZ 229 P0454W229 DUST BOOT 214 P0454W214 INT RETAINING RING 35MM 230 P0454W230 HEX BOLT M12-1.75 X 40 215 P0454W215 HEX NUT M12-1.75 231 P0454W231 FLAT WASHER 12MM 216 P0454W216 SPROCKET 10T

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-65-

Page 68

Gearbox (G0454W & G0454ZW)

328

327

325

301

302

326

333

308

309

307

306

311

303

308

304

308

310

308

318

332

314

307

313

323

305

320

317

312

322

332

319

308

303

316

A B

321

334

324

315

330

329

REF PART # DESCRIPTION REF PART # DESCRIPTION

301 P0454W301 GEARBOX 318 P0454W318 GEARBOX COVER GASKET 302 P0454W302 OIL SEAL 25 X 40 X 7 319 P0454W319 GEARBOX COVER 303 P0454W303 BALL BEARING 6204ZZ 320 P0454W320 KEY 5 X 5 X 40 304 P0454W304 GEAR 15T 321 P0454W321 STEEL BALL 6MM 305 P0454W305 CAP SCREW M6-1 X 25 LH 322 P0454W322 COMPRESSION SPRING 0.5 X 5 X 20.2 306 P0454W306 FENDER WASHER 6MM 323 P0454W323 SHAFT 307 P0454W307 FLANGE BOLT M6-1 X 12 324 P0454W324 OIL SEAL 25 X 47 X 7 308 P0454W308 BALL BEARING 6201-OPEN 325 P0454W325 LOCK WASHER 8MM 309 P0454W309 GEAR 47T 326 P0454W326 CAP SCREW M8-1.25 X 45 310 P0454W310 GEARED SHAFT 18T 327 P0454W327 DRAIN PLUG M12-1.25 X 16 311 P0454W311 KEY 5 X 5 X 12 328 P0454W328 CAP SCREW M6-1 X 25 312 P0454W312 GEAR 71T 329 P0454W329 SHIFTING FORK 313 P0454W313 KEY 5 X 5 X 10 330 P0454W330 SHIFTING SHAFT 314 P0454W314 COMBO GEAR 22T/18T 332 P0454W332 LOCK WASHER 6MM 315 P0454W315 O-RING 11.8 X 2.65 333 P0454W333 O-RING 9 X 1.8 316 P0454W316 FLAT WASHER 6MM 334 P0454W334 ROLL PIN 5 X 25 317 P0454W317 COMBO GEAR 92T/96T

-66-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 69

Feed Gearing (G0454W & G0454ZW)

412

401

412

402

403

420

402

408

403

419

409

402

405

418

417

421

413

422

406

411

402

404

405

415

423

410

416

407

414

424

425

REF PART # DESCRIPTION REF PART # DESCRIPTION

401 P0454W401 SPROCKET 32T 414 P0454W414 EXTENSION SPRING 1 X 8 X 26.5 402 P0454W402 FENDER WASHER 6MM 415 P0454W415 SPRING BRACKET 403 P0454W403 CAP SCREW M6-1 X 16 416 P0454W416 SPACER 8 X 28 X 3MM 404 P0454W404 FLAT WASHER 10MM 417 P0454W417 CHAIN 06B-1 X 68 405 P0454W405 CHAIN TENSIONER 418 P0454W418 SHAFT 406 P0454W406 CHAIN TENSIONER SHAFT 419 P0454W419 SPACER 16 X 25 X 2MM 407 P0454W407 CHAIN TENSIONER BRACKET (UPPER) 420 P0454W420 EXT RETAINING RING 15MM 408 P0454W408 CHAIN 06B-1 X 51 421 P0454W421 CAP SCREW M6-1 X 40 409 P0454W409 SPROCKET 14T 422 P0454W422 LOCK WASHER 6MM 410 P0454W410 SHOULDER BOLT M8-1.25 X 16, 12 X 3.5 423 P0454W423 CHAIN TENSIONER BRACKET (LOWER) 411 P0454W411 CAP SCREW M6-1 X 10 424 P0454W424 HEX NUT M8-1.25 412 P0454W412 KEY 5 X 5 X 15 425 P0454W425 T-KNOB M8-1.25, 70 DIA X 48L 413 P0454W413 DOUBLE-STRAND SPROCKET 32T

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-67-

Page 70

Cabinet (G0454W & G0454ZW)

509

535

504V2-7

503

536

504V2-1

504V2-4

537

504V2-2

504V2-5

504V2-8

538

539

504V2-2

504V2-6

504V2-9

502

501

504V2-3

504V2-10

505

506

510

509

507

522

513

511

506

519

512

516

517

508

513

512

504V2

514

513

514

515

518

585

582

583

584

587

595

588

G0454ZW

Only

573

586

592

595

590

589

591

594

593

533

532

527

534

531

530

510

509

529

528

527

545 (G0454ZW Only)

511

528

527

526

524

525

521

511

523

545-2

545-1

520

503

545-1

545-3

545-4

545-5

-68-

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 71

Cabinet (G0454W & G0454ZW) Parts List

REF PART # DESCRIPTION REF PART # DESCRIPTION

501 P0454W501 STAND (G0454W) 526 P0454W526 FOOT PEDAL CASTER BASE 501 P0454ZW501 STAND (G0454ZW) 527 P0454W527 INT RETAINING RING 35MM 502 P0454W502 BACK COVER 528 P0454W528 BALL BEARING 6202ZZ 503 P0454W503 PHLP HD SCR M6-1 X 16 529 P0454W529 WHEEL SLEEVE 504V2 P0454W504V2 MOTOR 5HP 240V 1-PH V2.04.16 530 P0454W530 CAP SCREW M10-1.5 X 70 504V2-1 P0454W504V2-1 MOTOR FAN COVER 531 P0454W531 LOCKING WHEEL 504V2-2 P0454W504V2-2 CAPACITOR COVER 532 P0454W532 CAP SCREW M8-1.25 X 100 504V2-3 P0454W504V2-3 MOTOR JUNCTION BOX 533 P0454W533 RUBBER FOOT 504V2-4 P0454W504V2-4 MOTOR FAN 534 P0454W534 HEX NUT M10-1.5 504V2-5 P0454W504V2-5 S CAPACITOR 400M 250V 1-7/8 X 3-3/4 535 P0454W535 REAR WHEEL 504V2-6 P0454W504V2-6 R CAPACITOR 50M 450V 1-7/8 X 3-3/4 536 P0454W536 REAR WHEEL BUSHING 504V2-7 P0454W504V2-7 CONTACT PLATE 537 P0454W537 CAP SCREW M8-1.25 X 60 504V2-8 P0454W504V2-8 CENTRIFUGAL SWITCH 538 P0454W538 STRAIN RELIEF TYPE-3 M20-1.5 504V2-9 P0454W504V2-9 BALL BEARING 6206ZZ (FRONT) 539 P0454W539 MOTOR CORD 12G 3W 48" 504V2-10 P0454W504V2-10 BALL BEARING 6205ZZ (REAR) 545 P0454ZW545 MAG SWITCH ASSY TECO HUP-18K 505 P0454W505 KEY 8 X 7 X 40 545-1 P0454ZW545-1 MAG SWITCH BOX 506 P0454W506 CAP SCREW M6-1 X 16 545-2 P0454ZW545-2 CONTACTOR TECO CU-18 220V 507 P0454W507 MOTOR MOUNT PLATE 545-3 P0454ZW545-3 OL RELAY TECO RHU-10/1 17.5-21.5A 508 P0454W508 LOCK COLLAR 545-4 P0454ZW545-4 STRAIN RELIEF TYPE-3 M22-1.5 509 P0454W509 LOCK WASHER 8MM 545-5 P0454ZW545-5 MOTOR CORD 12G 3W 48" 510 P0454W510 HEX NUT M8-1.25 573 P0454ZW573 HEX NUT M5-.8 511 P0454W511 FLAT WASHER 8MM 582 P0454ZW582 PHLP HD SCR M5-.8 X 10 512 P0454W512 PLATE CONNECTING ROD 583 P0454ZW583 EXT TOOTH WASHER 5MM 513 P0454W513 FLAT WASHER 12MM 584 P0454ZW584 FLAT WASHER 5MM 514 P0454W514 HEX NUT M12-1.75 585 P0454ZW585 LOCK WASHER 5MM 515 P0454W515 ELEVATION BOLT M12-1.75 X 105 586 P0454ZW586 CONTROL PANEL BOX 516 P0454W516 FENDER WASHER 8MM 587 P0454ZW587 STRAIN RELIEF TYPE-3 M20-1.5 517 P0454W517 HEX BOLT M8-1.25 X 45 588 P0454ZW588 FLANGE BOLT M8-1.25 X 16 518 P0454W518 FRONT COVER 589 P0454ZW589 SWITCH CORD 20G 5W 82" 519 P0454W519 E-CLIP 9MM 590 P0454ZW590 CONTROL PANEL PEDESTAL ARM 520 P0454W520 WHEEL SHAFT 591 P0454ZW591 CONTROL PANEL 521 P0454W521 PEDAL BRACKET 592 P0454ZW592 PHLP HD SCR M4-.7 X 8 522 P0454W522 LOCK NUT M8-1.25 593 P0454ZW593 STOP BUTTON GLY37 22MM 523 P0454W523 CAP SCREW M8-1.25 X 50 594 P0454ZW594 START BUTTON GLY37 22MM 524 P0454W524 FOOT PEDAL 595 P0454ZW595 FLANGE BOLT M6-1 X 12 525 P0454W525 LOCK NUT M10-1.5

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

-69-

Page 72

Planer Generic Labels A

320 x 36mm

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

50 x 84mm

HAZARD!

64 x 60mm

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

64 x 60mm

67 x 21mm

G0453W, G0453ZW,

G0454W, G0454ZW Machine Labels B

(6/12/15)

• 1:1 Sizing (Labels are actual size)

• Labels must be made of oil-resistant material

Grizzly Planer Generic Labels

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

50 x 84mm

67 x 32mm

50 x 84mm

To reduce risk of death or serious injury, read manual BEFORE using machine.

To get a new manual, call (800) 523-4777 or go to www.grizzly.com.

INJURY/SHOCK

HAZARD! Disconnect power before adjustments, maintenance, or service.

36 x 32mm

INJURY HAZARD!

To reduce the risk of serious personal injury, do not remove this cover while the machine is running or connected to power. Always disconnect power before servicing.

WARNING!

EYE/EAR/LUNG

INJURY HAZARD!

Always wear safety glasses, ear protection, and respirator when using this machine.

121 x 13mm

(12.24.15)

Only shift gearbox when

20 FPM

Add SAE 30 oil every 24 hours of operation.

NOTICE

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

INJURY/SHOCK

HAZARD! Disconnect power before adjustments, maintenance, or service.

(12.24.15)

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

Grizzly Planer

Generic Labels

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

50 x 84mm

67 x 32mm

50 x 84mm

To reduce risk of death or serious injury, read manual BEFORE using machine.

To get a new manual, call (800) 523-4777 or go to www.grizzly.com.

INJURY/SHOCK

HAZARD! Disconnect power before adjustments, maintenance, or service.

36 x 32mm

INJURY HAZARD!

To reduce the risk of serious personal injury, do not remove this cover while the machine is running or connected to power. Always disconnect power before servicing.

WARNING!

EYE/EAR/LUNG

INJURY HAZARD!

Always wear safety glasses, ear protection, and respirator when using this machine.

(12.24.15)

Labels marked *** have changed since last sending.

Grizzly Planer

Generic Labels

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

50 x 84mm

To reduce risk of death or serious injury, read manual BEFORE using machine.

To get a new manual, call (800) 523-4777 or go to www.grizzly.com.

INJURY/SHOCK

HAZARD! Disconnect power before adjustments, maintenance, or service.

WARNING!

EYE/EAR/LUNG

INJURY HAZARD!

Always wear safety glasses, ear protection, and respirator when using this machine.

(12.24.15)

Labels marked *** have changed since last sending.

Grizzly Planer Generic Labels

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

To reduce risk of death or serious injury, read manual BEFORE using machine.

To get a new manual, call (800) 523-4777 or go to www.grizzly.com.

INJURY/SHOCK

HAZARD! Disconnect power before adjustments, maintenance, or service.

(12.24.15)

Labels marked *** have changed since last sending.

• Scale= 1:1 (unless otherwise noted)

• Labels MUST be made of chemical-resistant material

50 x 84mm

INJURY/SHOCK

HAZARD! Disconnect power before adjustments, maintenance, or service.

Labels (G0454W & G0454ZW)

REF

601

615

613

To reduce risk of death or serious injury, read manual BEFORE using machine.

To get a new manual, call (800) 523-4777 or go to www.grizzly.com.

614

STOP

NOTICE

Add SAE 30 oil every 24 hours of operation.

START

612

WARNING!

EYE/EAR/LUNG

611

INJURY HAZARD!

Always wear safety glasses, ear protection, and respirator when using this machine.

602

INJURY/SHOCK

HAZARD! Disconnect power before adjustments, maintenance, or service.

INJURY HAZARD!

To reduce the risk of serious personal injury, do not remove this cover while the machine is running or connected to power. Always disconnect power before servicing.

603

Only shift gearbox when

planer is running.

20 FPM

GEARBOX MUST

BE FILLED WITH OIL!

REFER TO

OWNER’S MANUAL

Requires 80W-90W

or Equivalent

Gear Oil.

605

Neutral

16 FPM

604

606

607

610

G0454W

609

REF PART # DESCRIPTION

601V2 P0454W601V2 MACHINE ID LABEL (G0454W) V2.08.16 609 P0454W609 MODEL NUMBER LABEL (G0454W) 601V2 P0454W601V2 MACHINE ID LABEL (G0454W) V2.08.16 610 P0454W610 INVENTORY COMPONENTS SHIPPING NOTICE TAG 602 P0454W602 DISCONNECT POWER LABEL 611 P0454W611 EYE/EAR/LUNG INJURY HAZARD LABEL 603 P0454W603 BELT COVER LABEL 612 P0454W612 ELECTRICITY LABEL 604 P0454W604 GRIZZLY.COM LABEL 613 P0454ZW613 CONTROL PANEL LABEL 605 P0454W605 HANDWHEEL ROTATION LABEL 614 P0454W614 CHECK OIL NOTICE LABEL 606 P0454W606 FEED SELECTOR LABEL 615 P0454W615 READ MANUAL LABEL 607 P0454W607 STOP CHECK OIL TAG 616 P0454W616 GRIZZLY GREEN TOUCH-UP PAINT 608 P0454W608 GRIZZLY NAMEPLATE 617 P0454W617 GRIZZLY BEIGE TOUCH-UP PAINT

609 P0454W609 MODEL NUMBER LABEL (G0454W)

-70 -

616

617

608

609

PART # DESCRIPTION

G0453W/ZW–G0454W/ZW (Mfd. Since 05/16)

Page 73

WARRANTY CARD

Name _____________________________________________________________________________

Street _____________________________________________________________________________

City _______________________ State _________________________ Zip _____________________

Phone # ____________________ Email _________________________________________________

Model # ____________________ Order # _______________________ Serial # __________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? ____ Advertisement ____ Friend ____ Catalog ____ Card Deck ____ Website ____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM ____ Family Handyman ____ Hand Loader ____ Handy ____ Home Shop Machinist ____ Journal of Light Cont. ____ Live Steam ____ Model Airplane News ____ Old House Journal ____ Popular Mechanics

3. What is your annual household income? ____ $20,000-$29,000 ____ $30,000-$39,000 ____ $40,000-$49,000 ____ $50,000-$59,000 ____ $60,000-$69,000 ____ $70,000+

CUT ALONG DOTTED LINE

4. What is your age group? ____ 20-29 ____ 30-39 ____ 40-49 ____ 50-59 ____ 60-69 ____ 70+

5. How long have you been a woodworker/metalworker? ____ 0-2 Years ____ 2-8 Years ____ 8-20 Years ____20+ Years

6. How many of your machines or tools are Grizzly? ____ 0-2 ____ 3-5 ____ 6-9 ____10+

____ Popular Science ____ Popular Woodworking ____ Precision Shooter ____ Projects in Metal ____ RC Modeler ____ Rie ____ Shop Notes ____ Shotgun News ____ Today’s Homeowner ____ Wood

____ Wooden Boat ____ Woodshop News ____ Woodsmith ____ Woodwork ____ Woodworker West ____ Woodworker’s Journal ____ Other:

7. Do you think your machine represents a good value? _____ Yes _____No

8. Would you recommend Grizzly Industrial to a friend? _____Yes _____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than 3 times. _____Yes _____No

10. Comments: _____________________________________________________________________

_________________________________________________________________________________

Page 74

FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

Page 75

WARRANTY & RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

Page 76