Gripe Rite GR309EDV Operating Manual And Parts List

OPERATING MANUAL AND PARTS LIST
MODEL GR309EDV ELECTRIC COMPRESSOR
www.grip-rite.com
Table of Contents..........................................................................1
Safety Symbols .............................................................................2
Safety Instructions........................................................................3
Specifications................................................................................5
Compressor Description ..............................................................6
Compressor Parts Description.....................................................7
Set Up............................................................................................. 8
Operation.......................................................................................9
Maintenance ................................................................................10
GR309EDV Compressor Schematic ......................................... 11
GR309EDV Compressor Parts List - Tank/Frame.....................12
GR309EDV Compressor Schematic - Pump .............................14
GR309EDV Compressor Parts List - Pump............................... 15
Troubleshooting..........................................................................16
Storage......................................................................................... 19
Warranty.......................................................................................20
WARNING
This manual contains important safety and operating instructions that must be followed. You must read and understand this manual before operating this compressor. Failure to follow all instructions can result in serious injury to operator and bystanders, or damage to compressor and attachments.
1
SAFETY SYMBOLS
The safety symbols used on the compressor’s safety labels and in this manual provide an important visual reminder of basic safety rules, and the hazards that may arise if all safety and operating instructions are not followed. Make sure you understand the meaning of each of these symbols, and protect yourself and others by obeying all safety and operating instructions on warning labels and in this manual.
SYMBOL DESCRIPTION
SAFETY ALERT SYMBOL
Calls attention to important safety information and provides an alert to potential safety hazards.
HOT SURFACE HAZARD
Hot surfaces can cause serious burn injury if touched. Let unit cool before handling.
MOVING PARTS/ENTANGLEMENT HAZARD
Contact with moving parts can cause serious injury. Keep guards and protective covers in place.
INHALATION HAZARD
Compressed air can contain carbon monoxide or other harmful gases. Do not use compressor to provide air for breathing.
BURST HAZARD
Over-pressurization caused by tampering with controls can cause serious injury or death from explosion.
SHOCK HAZARD
Contact with live electrical components can cause shock, serious injury, or death from electrocution. Use a properly grounded power source.
EXPLOSION HAZARD
Electrical sparks from unit can ignite flammable liquids and vapors. Use compressor in a well ventilated area free from explosive vapors.
FIRE HAZARD
Keep compressor 20’ feet away from spray area when spraying flammable materials. Operate unit away from obstructions that could block ventilation.
HIGH PRESSURE AIR HAZARD
Release of pressurized air can cause serious injury if directed against body. Never use air pressure higher than recommended for tool or accessory.
2
SAFETY INSTRUCTIONS
WEAR ANSI Z87.1 (In Canada, CSA Z94.3-99) APPROVED EYE PROTECTION - Always
wear approved eye protection equipment that provides both front and side eye protection when operating or servicing the compressor.
DO NOT EXCEED MAXIMUM RECOMMENDED OPERATING PRESSURE OF AIR-POWERED TOOLS OR OTHER EQUIPMENT BEING USED - Spray guns and other low
to medium pressure equipment can burst, causing serious injury to user and bystanders. Read and follow all manufacturers' pressure recommendations before connecting tools, sprayers, or other equipment to compressor. Use extreme care when using the compressor with tires, inner tubes, and other inflatables, as excessive pressure or rapid inflation can cause these items to burst.
DO NOT OPERATE IF FLAMMABLE VAPORS ARE PRESENT - The electric motor and pressure switch may produce sparks, which can ignite flammable vapors and cause fire or explosion. Flammable vapors from gasoline, solvents, adhesives, and other chemicals may drift some distance from the source, or build up in low areas. Operate the compressor only in well-ventilated areas that are free of flammable vapors.
DO NOT TOUCH COMPRESSOR MOTOR, HEAD, OR TUBING WHEN UNIT IS OPERATING - Normal compressor operation will cause tubing and other components to
become extremely hot. Contact with hot parts can cause serious burns. Allow unit to cool before handling or performing service.
NEVER DIRECT COMPRESSED AIR AT ANY BODY PARTS - Compressed air can penetrate skin, or force dirt and debris into eyes, causing serious injury. Never place hands or body parts over the air discharge opening of a pressurized nozzle or fitting. Use care when connecting and disconnecting air hose to attachments, pneumatic tools, and other air-powered devices.
KEEP FLAMMABLE SPRAYS AWAY FROM SPARKS AND OTHER SOURCES OF IGNITION - Spraying flammable liquids such as oil-base paints, sealers, and finishes near
sparks, open flame, and other sources of ignition such as pilot lights, appliances, water heaters, furnaces, etc. can result in explosion and fire. Turn off all pilot lights, and avoid using electrical appliances, heaters, torches, and other equipment that may produce sparks or flame. Keep compressor as far away from spraying area as possible by using an air hose of sufficient length to prevent spray mist from being ignited by electrical sparks from compressor operation.
DO NOT OPERATE IN THE RAIN OR IN WET AREAS - Operating an electric compressor in wet conditions can result in severe shock or electrocution. Operate only in dry conditions, using a properly grounded power outlet that conforms to local and national electrical code requirements. An outlet with ground-fault circuit interrupter (GFCI) protection is recommended for use outdoors or in garages, and may be required by local electrical codes.
3
SAFETY INSTRUCTIONS
DO NOT TAMPER WITH COMPRESSOR PRESSURE SWITCH SETTINGS - The pressure
switch settings set at the factory provide the maximum safe operating pressure recommended for this compressor. Altering these settings can result in over-pressurization, risk of tank, hose, and pneumatic equipment failure, and serious injury to operator and bystanders.
USE AIR HOSE RATED FOR 150 PSI OR GREATER - Air hose must be rated to safely handle maximum compressor pressure. Air hose that does not meet minimum pressure requirements can rupture, releasing high pressure air. Replace a cracked or leaking air hose immediately to prevent serious injury from contact with high pressure air streams.
SHUT OFF COMPRESSOR AND RELIEVE TANK PRESSURE BEFORE SERVICING UNIT – Never perform service or maintenance on any part of the compressor while the unit is running or tanks are pressurized. Open tank drains slowly to allow air to escape, and keep clear of air stream.
DO NOT MODIFY COMPRESSOR – Altering the compressor in any way may create a serious safety hazard, and result in serious injury to operator and bystanders. If compressor does not work properly, stop using unit immediately. Return unit to an authorized service center for repairs if problem cannot be remedied by following troubleshooting instructions in this manual.
DO NOT USE COMPRESSED AIR FROM THE UNIT FOR BREATHING PURPOSES - Air produced by this compressor may contain poisonous exhaust gases from the engine, and is not suitable for breathing purposes.
DO NOT LEAVE COMPRESSOR RUNNING UNATTENDED - Shut compressor off when done, and disconnect air hoses to prevent unauthorized use of compressor. Drain air tanks if unit is to be stored or transported.
CONNECT COMPRESSOR POWER CORD ONLY TO A PROPERLY GROUNDED POWER OUTLET USING AN APPROVED 3-PRONG GROUNDED EXTENSION CORD - Using an
improperly grounded outlet or extension cord can result in shock or electrocution. Electrical wiring, outlets, extension cords, and current protection devices such as fuses and circuit breakers must meet local electrical and safety codes, as well the requirements of the National Electrical Code. A ground-fault circuit interrupter (GFCI) device may be required for compressor use outdoors, in garages, and in damp locations.
USE AN EXTENSION CORD THAT IS PROPERLY SIZED - Using an undersize cord can result in overheating of cord and short-circuiting, resulting in fire and damage to property. Use a UL-listed extension cord rated to safely handle the power requirements of the compressor.
Cord Length Wire Gauge Size Up to 25 ft. 12 ga. Up to 100 ft. 10 ga. Up to 150 ft. 8 ga. Up to 250 ft. 6 ga.
4
SPECIFICATIONS
DESCRIPTION SPECIFICATIONS
Horsepower Running/Peak 1.5/3.0
Motor 115/230V 1 Ph 17/8.5 A
Capacity Tanks 2 Air Storage Capacity 9 Gallons Maximum Air Pressure 135 PSI CFM 7.2 cfm @ 100 PSI
Pressure Switch Settings Pressure Switch - ON 100 PSII Pressure Switch - OFF 130 PSI
Compressor Pump Cylinders 2 Compression Stage 1
Motor
Lubrication Splash Oil Type Non-detergent Mineral Oil SAE 10W - 30W ISO 32 - 100 Crankcase Aluminum Bearings Ball Cylinders Cast Iron Valves Stainless Steel Head Aluminum Filter Canister
Dimensions Weight 140 Lbs. Shipping Weight 162 Lbs. Size ( L X W X H) 46" X 19" X 24"
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COMPRESSOR DESCRIPTION
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