Grinnell G-FIRE 579 General Description Manual

Page 1
G-FIRE Figure 579 Grooved Rigid Coupling 2 Inch to 8 Inch (DN50 to DN200)
Worldwide
Contacts
www.tyco-fire.com
General Description
The GRINNELL G-FIRE Figure 579 Grooved Rigid Couplings provide a rigid joint by firmly gripping along the full circumference of the pipe grooves. Figure 579 couplings are a dependable method of joining pipe and are an eco­nomical alternative to welding, thread­ing, or using flanges.
Figure 579 couplings are rated at pres­sures up to 365 psi (25,2 bar) depend­ing on pipe size and wall thickness when used in fire protection service applications. Refer to Table A.
NOTICE
The GRINNELL G-FIRE Figure 579 Grooved Rigid Coupling described herein must be installed and main­tained in compliance with this docu­ment, as well as with the applicable standards of the Approval agency, in addition to the standards of any other authorities having jurisdiction. Failure to do so may result in serious personal injury or impair the performance of these devices.
Never remove any piping component nor correct or modify any piping defi­ciencies without first de-pressurizing and draining the system. Failure to do so may result in serious personal injury, property damage, and/or impaired device performance.
It is the designer’s responsibility to select products suitable for the intended service and to ensure that pressure ratings and performance data are not exceeded. Material and gasket selection should be verified to be compatible for the specific applica­tion. Always read and understand the installation instructions.
IMPORTANT
The owner is responsible for main­taining their mechanical system and devices in proper operating condi­tion. Contact the installing contrac­tor or device manufacturer with any questions.
Technical Data
Approvals
UL and ULC Listed FM Approved
Refer to Table A for details.
Sizes
2 in. to 8 in. (DN50 to DN200)
Housing
Ductile iron conforming to ASTM A536, Grade 65-45-12
Finish
• Orange non-lead paint
• Red non-lead paint
•
Hot-dipped, Galvanized conforming to ASTM A153
Bolt/Nut
• ANSI: Carbon Steel oval neck track head bolts are heat-treated and conform to the physical properties of ASTM A183 Grade 2 and SAE J429 Grade 5 with a minimum tensile strength of 110,000 psi.
Carbon Steel heavy hex nuts con­form to the physical properties of ASTM A183 Grade 2 and SAE J995 Grade 5. Bolts and nuts are zinc­electroplated conforming to ASTM B633.
• Metric:
Carbon Steel oval neck track head bolts (Gold color coded) are heat­treated and conform to the physical properties of ASTM F568M with a minimum tensile strength of 760 MPa.
Carbon Steel heavy hex nuts con­form to the physical properties of ASTM A563M Class 9. Bolts and nuts are zinc-electroplated conform­ing to ASTM B633.
For Fire Pr otection p ressure r ating,
listin g, and approval informa tion, cont act
your GRINNELL Representative.
Gaskets
• Pre-lubricated Grade “A” EPDM, Violet color code,
-30°F to 150°F (-34°C to 66°C)
For dry and freezer systems, lubrica­tion is required. Refer to Installation Manual IH-1000FP for details.
For proper gasket selection, refer to Technical Data Sheet TFP1895.
Page 1 of 6 FEBRUARY 2019 TFP1856
Page 2
TFP1856
D
OPEN CLOSED
Page 2 of 6
Pipe Size
Nominal
ANSI
Inches
DN
2
50
O.D.
Inches
(mm)
2.375 (60,3)
2 1/2652.875
(73,0)
76 .1
65
80
100
139.7 125
16 5.1
150
150
200
Note:
a. M aximum ava ilable gap between pipe ends. Mi nimum gap = 0.120 in. (3,05 m m) b. Ma ximum Pre ssure and End Load are tot al from all loads based on standa rd weight ste el pipe.
Pressure ratings and end load s may diffe r for other pi pe materia ls and/or wal l thickne ss. Contact your GRIN NELL Repre sentative. c. M ax End Gap is for cut grooved standa rd weight pipe. d. Gold color coded metric bolts and nuts are available upon request.
3.000 (76 ,1)
3
3.500 (88,9)
4
4.500
(114, 3)
5.500
(139,7)
6.500
(165 ,1)
6
6.625
(168 ,3)
8
8.625
(219 ,1)
Max.b
Pressures
psi
(bar)
365
(25,2)
365
(25,2)
350
(24,1)
365
(25,2)
365
(25,2)
300
(20,7 )
300
(20,7 )
365
(25,2)
365
(25,2)
Max.b
End
Load
Lbs. (kN)
1617
( 7,19 )
2370
(10,54)
2474
(11,0 0 )
3512
(15,62)
5805
(25,82)
7127
(31,70)
9955
(44,28)
12582
(55,97)
21326
(94,86)
Max.
End Gap
Inches
(mm)
0.32 (8,1)
0.32 (8,1)
0.32 (8,1)
0.32 (8,1)
0.32 (8,1)
0.32 (8,1)
0.32 (8,1)
0.32 (8,1)
0.34 (8,6)
a, c
A (Open) Inches
(mm)
3.92
(99,6)
4.48
(113, 8 )
4.53
(115,1)
5.10
(129,5)
6.20
(1 57,5 )
7.63
(193,9)
8.67
(220,2)
8.85
(224,8)
11. 62
(29 5,1)
Nominal Dimensions Coupling Bolts
A
(
Closed Inches
(mm)
3.41
(86,5)
3.97
(100,7)
4.09
(103,9)
4.57
(116, 0 )
5.67
(143,9)
7.14
(181, 3)
8.14
(206,6)
8.26
(209,8)
10.77
(273,5)
)
(
B Radius Inches
(mm)
2.94
(74,7)
3.19
(81,1)
3.24
(82,2)
3.45
(87, 7 )
4.32
(109,7)
4.92
(125,0)
5.39
(1 37,0 )
5.50
(139,6)
7.06
(179,4)
)
(
C Radius Inches
(mm)
3.36
(85,2)
3.54
(90,0)
3.59
(91,2)
3.79
(96,2)
4.71
(119, 6)
5.18
(131,5)
5.60
(142,2)
5.65
(143,6)
7. 29
(185 ,2)
)
(
Radius Inches
(123,3)
(125,2)
(164,9)
D
(mm)
2.40
(60,8)
2.64
(67, 2 )
2.69
(68,3)
3.18
(80,7)
3.70
(93,9)
4.37
(111,1)
4.85
4.93
6.49
)
E
Inches
(mm)
2.05
(51,9)
2.05
(51,9)
2.05
(51,9)
2.05
(51,9)
2.05
(51,9)
2.05
(51,9)
2.05
(51,9)
2.05
(51,9)
2.59
(65,8)
Qty.
1
1
1
1
1
1
1
1
1
Sized
Inches
(mm)
3/8 x 2-3/4
(M10 x 70)
3/8 x 2 3/4
(M10 x 70)
3/8 x 2 3/4
(M10 x 70)
3/8 x 2 3/4
(M10 x 70)
1/2 x 3 1/2
(M12 x 89)
1/2 x 3 1/2
(M12 x 89)
1/2 x 3 1/2
(M12 x 89)
1/2 x 3 1/2
(M12 x 89)
5/8 x 4 1/8
(M16 x 105)
Approx.
Weight
Lbs.
(kg)
1.9
(0,9)
2.1
(1,0 )
2.2
(1,0 )
2.8
(1,3)
4.0
(1,8)
5.9
(2,7)
6.7
(3,0)
6.7
(3,0)
14. 2 (6,4)
A
E
B
C
FIGURE 1
G-FIRE FIGURE 579 GROOVED RIGID COUPLING, 2 INCH TO 8 INCH (DN50 TO DN200)
NOMINAL DIMENSIONS
Page 3
Pipe Sizesc
Nominal ANSI Inches
(O.D. mm)
2 (60,3)
2-1/2 (73,0); 3 (88,9); 4 (114,3)
6 (168,3); 8 (219,1)
a
Pipe O.D.c
mm
76 ,1
ISO 4200 Type D, E, and F
139,7
16 5,1
Note:
a. Fo r 8 in. (219,1 mm) size, minimum allowed pip e wall thickn ess is 0.188 in. (4,77 mm). b. Se e Agency web site for Lis ting/Appr ovals of spec ialty pipe:
UL websi te - see Onlin e Certi cation Dir ectory, ww w.ul.com FM Global website - www.approvalguide.com
c. A ll couplin gs approve d for dry pip e systems
TABLE A
LISTED/APPROVED PRESSURE RATINGS
Pressure Rating
Pipe
Schedule
b
UL ULC FM
10
40
10
40
10
40
Pipe
Specification
b
365
(25,2)
365
(25,2)
350
(24,1)
365
(25,2)
300
(20,7 )
365
(25,2)
ISO 4200 Type F
ISO 4200 Type E
ISO 4200 Type D
EN 10255 Heavy —
EN 10255 Medium
EN 10255 Heavy —
EN 10255 Medium —
EN 10255 Heavy —
EN 10255 Medium
TFP1856
Page 3 of 6
psi
(bar)
365
(25,2)
365
(25,2)
350
(24,1)
365
(25,2)
300
(20,7 )
365
(25,2)
Pressure Rating
UL FM
300
(20,7 )
300
(20,7 )
300
(20,7 )
300
(20,7 )
300
(20,7 )
300
(20,7 )
365
(25,2)
365
(25,2)
365
(25,2)
365
(25,2)
300
(20,7 )
365
(25,2)
psi
(bar)
350
(24,1)
300
(20,7 )
—
300
(20,7 )
300
(20,7 )
300
(20,7 )
300
(20,7 )
300
(20,7 )
300
(20,7 )
300
(20,7 )
Page 4
TFP1856
Page 4 of 6
Installation
GRINNELL G-FIRE Figure 579 Grooved Rigid Coupling must be installed in accordance with this section.
General Instructions
Always read and understand the instructions. Never remove any piping component without verifying that the system is depressurized and drained.
The Figure 579 Grooved Rigid Cou­pling with additional lubrication is rec­ommended for applications below 40°F (4°C).
The installation is based on pipe grooved in accordance with Standard Cut Groove or Roll Groove Specifica­tions. Refer to Technical Data Sheet TFP1898 for additional information.
Step 1.
Step 2.
Step 2. Do not remove the nut from the
bolt. Open the coupling by extending the coupling segments out to the extent allowed by the bolt and nut.
Step 3.
Step 4.
Step 4. Slide the other pipe end into
the gasket/coupling ensuring that it makes contact with the center stop of the gasket (Ref. Figure 2). Both pipes should be aligned vertically and hori­zontally. Verify that the housing is over the gasket and that the housing keys are aligned with the pipe grooves.
Step 5.
Step 1. Inspect exterior groove and
ends of the pipe to verify all burrs, loose debris, dirt, chips, paint and any other foreign material such as grease are removed. Pipe end sealing sur­faces must be free from sharp edges, projections, indentations, and/or other defects.
Grade “A” gaskets are supplied with a pre-lubricant and do not require addi­tional lubrication for applications above 40°F (4°C).
NOTE: Additional lubrication must be used in dry pipe and freezer applica­tions. A silicone based lubricant is recommended.
To prevent deterioration of the gasket material a petroleum lubricant should not be used on Grade “A” “EPDM”.
CAUTION
Removal of the nut from the bolt may result in the coupling segments sepa­rating at the hinges and the coupling disengaging from the pipe. Use caution to avoid equipment damage and/or personal injury.
Step 3. Push the gasket/coupling onto one end of the pipe until the center­stop of the gasket is in contact with the end of the pipe (Ref. Figure 2).
NOTE: The gasket center-stop should not ride up onto the gasket sealing surface (Ref. Figure 2).
CAUTION
Do not leave coupling unattended on a single pipe end as it may disengage from the pipe. Failure to do so may result in equipment damage and/or personal injury.
FIGURE 2
FIGURE 579 CENTER-STOP
GASKET POSITION
Step 5. Tighten nut to the recom­mended bolt torque (Ref. Table B). Visually inspect the coupling to ensure that the housing keys are engaged into the pipe grooves.
NOTICE
The 2 in. to 8 in. (DN50 to DN200) cou­plings have an intended gap of up to 1/16 in. (1,60 mm) at the bolt pad to allow for positive rigid gripping onto the pipe.
Bolt-torque information is supplied as a guideline and may be used when setting the torque on power impact wrenches. Refer to the manufacturer’s instructions for settings.
Bolt lengthens require the use of deep or extra-deep-well sockets. Sockets inner depth information is supplied for reference only. (Ref. Figure 4) For spe­cific socket recommendations, contact Technical Services.
Page 5
TFP1856
A
D
OD
FLARE
DEPTH
Page 5 of 6
Nominal
Pipe Size
ANSI
Inches
DN
2
50
2-1/ 2
65
76 ,1m m
(65)
3
80
4
100
139,7mm
(125)
16 5,1mm
(150 )
6
150
8
200
O.D.
Inches
(mm)
2.375 (60,3)
2.875 (73,0)
3.000 (76,2)
3.500 (88,9)
4.500
(114, 3)
5.500
(139,7)
6.500
(165 ,1)
6.625
(168 ,3)
8.625
(219 ,1)
Pipe O.D.
Inches (mm)
Tolerance
+ - Actual
0.024 (0,61)
0.029 (0,74)
0.030 (0,76)
0.035 (0,89)
0.045 (1,14)
0.056
(1,4 2)
0.063
(1,6 0)
0.063
(1,6 0)
0.063
(1,6 0)
0.024 (0,61)
0.029 (0,74)
0.030
(0,76)
0.031
(0,79)
0.031
(0,79)
0.031
(0,79)
0.031
(0,79)
0.031
(0,79)
0.031
(0,79)
A
±
0.030
±
0.76mm Inches
(mm)
0.625
(15, 88)
0.625
(15, 88)
0.625
(15, 88)
0.625
(15, 88)
0.625
(15, 88)
0.625
(15, 88)
0.625
(15, 88)
0.625
(15, 88)
0.750
(19,05)
±
0.030
±
0.76mm Inches
(mm)
0.344 (8 ,74)
0.344 (8 ,74)
0.344 (8 ,74)
0.344 (8 ,74)
0.344 (8 ,74)
0.344 (8 ,74)
0.344 (8 ,74)
0.344 (8 ,74)
0.469
(11,9 1)
B
C
Groove
Diameter
Inches/mm
Tol.
+0.000
2.250
(57,1 5)
2.720
(69,09)
2.845
(72,26)
3.344
(84,94)
4.334
(110, 0 8)
5.334
(135,48)
6.330
(160,78)
6.455
(163,96)
8. 441
(214,40)
B
-0 .015 (-0,38)
-0 .018 (-0,46)
-0 .018 (-0,46)
-0 .018 (-0,46)
-0.020 (-0,51)
-0.022 (-0,56)
-0.022 (-0,56)
-0.022 (-0,56)
-0.025 (-0,64)
T
D
Nominal
Groove
Depth
Inches
(mm)
0.062 (1,6 0)
0.078 (1,98)
0.076 (1,93)
0.078 (1,98)
0.083 (2,11)
0.083 (2,11)
0.085 (2,16 )
0.085 (2,16 )
0.092
(2,34)
T
Minimum
Wall
Inches
(mm)
0.065 (1,6 5)
0.083 (2,11)
0.083 (2,11)
0.083 (2,11)
0.083 (2,11)
0.109
(2,77 )
0.109
(2,77 )
0.109
(2,77 )
0.109
(2,77 )
Maximum
Allow Flare
Diameter
Inches
(mm)
2.48
(62,99)
2.98
(75,6 9)
3.10
(78 ,74 )
3.60
(91,44 )
4.60
(116, 8 4)
5.60
(142,24)
6.60
(1 67,6 4 )
6.73
(170,94 )
8.80
(223,52)
C
MAX.
*Swage g rooves must b e factor y produce d by Wheatla nd Tube Co. and me et standa rd roll groove dimensio ns. Swage grooves are UL Li sted only. See O nline Cer tica­tions Director y at www.UL.c om for details.
FIGURE 3
STANDARD SPECIFICATION
ROLL GROOVE AND SWAGE GROOVE*
STEEL PIPE
Bolt Size
ANSI
Inches
(mm)
3/8
(M10)
1/2
(M12)
5/8
(M16)
Socket Size
ANSI
Inches
(mm)
11/ 16
(17 )
7/8
(22)
1-1/16
(27)
Inner Minimum
Socket Depth
Inches
(mm)
2.00 (51)
2.40 (61)
3.00 (76)
Bolt Torque
Range
lb-ft
(N·m)
30-40
(40- 60)
90-110
(12 0-150 )
130-160
(175-215)
INNER
MINIMUM
SOCKET
FIGURE 4
BOLT TORQUE AND SOCKET SIZE
RECOMMENDATIONS
Page 6
TFP1856
A
D
OD
Page 6 of 6
Nominal
Pipe Size
ANSI
Inches
DN
2
50
2-1/ 2
65
76 ,1m m
(65)
3
80
4
100
139,7mm
(125)
16 5,1mm
(150 )
6
150
8
200
O.D.
Inches
(mm)
2.375 (60,3)
2.875 (73,0)
3.000 (76,2)
3.500 (88,9)
4.500
(114, 3)
5.500
(139,7)
6.500
(165 ,1)
6.625
(168 ,3)
8.625
(219 ,1)
Pipe O.D.
Inches (mm)
Tolerance
+ - Actual
0.024 (0.61)
0.029 (0,74)
0.030 (0,76)
0.035 (0,89)
0.045 (1,14)
0.056
(1,4 2)
0.063
(1,6 0)
0.063
(1,6 0)
0.063
(1,6 0)
0.024 (0.61)
0.029 (0,74)
0.030 (0,76)
0.031 (0,79)
0.031 (0,79)
0.031 (0,79)
0.031 (0,79)
0.031 (0,79)
0.031 (0,79)
A
±
0.030
±
0.76mm Inches
(mm)
0.625
(15, 88)
0.625
(15, 88)
0.625
(15, 88)
0.625
(15, 88)
0.625
(15, 88)
0.625
(15, 88)
0.625
(15, 88)
0.625
(15, 88)
0.750
(19,05)
±
0.030
±
0.76mm Inches
(mm)
0.313 ( 7,95)
0.313 ( 7,95)
0.313 ( 7,95)
0.313 ( 7,95)
0.375 (9,53)
0.375 (9,53)
0.375 (9,53)
0.375 (9,53)
0.438
(11,13)
B
(110, 0 8)
(135,48)
(160,78)
(163,96)
(214,40)
B
Groove
Diameter
Inches/mm
2.250
(57,1 5)
2.720
(69,09)
2.845
(72,26)
3.344
(84,94)
4.334
5.334
6.330
6.455
8. 441
T
C
Tol.
+0.000
-0 .015 (-0,38)
-0 .018 (-0,46)
-0 .018 (-0,46)
-0 .018 (-0,46)
-0.020 (-0,51)
-0.022 (-0,56)
-0.022 (-0,56)
-0.022 (-0,56)
-0.025 (-0,64)
D
Nominal
Groove
Depth
Inches
(mm)
0.062 (1,6 0)
0.078 (1,98)
0.076 (1,93)
0.078 (1,98)
0.083 (2,11)
0.083 (2,11)
0.085 (2,16 )
0.085 (2,16 )
0.092
(2,34)
T
Minimum
Wall
Inches
(mm)
0.154 (3,91)
0.188 (4,78)
0.188 (4,78)
0.188 (4,78)
0.203 (5,16)
0.203 (5,16)
0.219 (5,56)
0.219 (5,56)
0.238 (6,05)
C
FIGURE 5
STANDARD SPECIFICATION
CUT GROOVE STEEL PIPE
Care and Maintenance
The GRINNELL G-FIRE Figure 579 Grooved Rigid Coupling must be main­tained in accordance with this section.
Before closing a fire protection system main control valve for maintenance work on the fire protection system that it controls, obtain permission to shut down the affected fire protection system from the proper authorities and notify all personnel who may be affected by this decision.
After placing a fire protection system in service, notify the proper authorities and advise those responsible for moni­toring proprietary and/or central station alarms.
The owner is responsible for the inspec­tion, testing, and maintenance of their fire protection system and devices in compliance with this document, as well as with the applicable standards of the NATIONAL FIRE PROTECTION ASSO­CIATION, such as NFPA 25, in addition to the standards of any authority having jurisdiction. Contact the installing con­tractor or product manufacturer with any questions. Any impairments must be immediately corrected.
Automatic sprinkler systems are rec­ommended to be inspected, tested, and maintained by a qualified Inspec­tion Service in accordance with local requirements and/or national codes.
Limited Warranty
For warranty terms and conditions, visit www.tyco-fire.com.
Ordering Procedure
GRINNELL Products are available glob­ally through a network of distribution centers. For the nearest distributor, visit www.tyco-fire.com. When placing an order, indicate the full product name.
Specify: G-FIRE Figure 579 Grooved Rigid Coupling, quantity, pipe size (Nominal ANSI or O.D.), finish (Orange, Red, or Galvanized), and Pre-lubricated Grade “A” EPDM gasket.
1400 Pennbroo k Parkway, Lansdale, PA 1944 6 | Telephone +1-215-362 -0700
© 2019 John son Control s. All right s reserved. A ll specifica tions and ot her informa tion shown wer e current as o f document rev ision date an d are subject t o change wit hout notice.
NATIONAL FIRE P ROTECTION ASSOCIATIO N and NFPA are register ed trademarks of N ational Fire Protec tion Associati on
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