Grindmaster Corporation
800 Series Coffee Grinders
Operation and Instruction Manual
for
Models 810, 835, 875 and 890
Table of Contents
Installation ....................................................2
Operating Instructions ..............................2-3
Grind Adjustment ..........................................3
Shear Disc Replacement..............................4
Cleaning Instructions ....................................4
Lubrication ....................................................4
Troubleshooting Guide ................................5
Exploded View ..........................................6-7
Wiring Diagrams ..........................................8
Grindmaster Corporation
4003 Collins Lane
Louisville, Kentucky 40245 USA
(800) 695-4500 (USA & Canada only)
(502) 425-4776
FAX: (502) 425-4664
www.grindmaster.com
© Grindmaster Corporation, 1995
PRINTED IN USA
0105 FORM# GR-380-13
Part# 83427
Prior authorization must be obtained from
Grindmaster Corporation for all warranty claims.
Model 890
Page 2 Grindmaster Corporation 800 Series Coffee Grinders
Installation Instructions
1. Please read this manual before operating the grinder.
2. Carefully remove grinder from carton.
3. Place grinder in position on shelf, counter or other flat surface.
4. Plug grinder into standard electric outlet. Avoid using an extension cord.
5. Grind a small amount of whole bean coffee following operating instructions as described in this manual.
6. If there is any problem, consult the Troubleshooting Guide in this manual, (also on back of grinder.)
7. If you still cannot correct a problem, call Grindmaster’s Service Department for help, (800) 568-5715 M-F
8 AM - 6 PM EST
.
Operating Instructions
Your new coffee grinder is easy to operate and maintain. Before you place it in service, please have all personnel
familiarize themselves with these instructions; then see that this manual is kept in a convenient place where it will
always be available for ready reference.
How to Operate
1. Turn the selector knob to the desired grind setting.
2. Fill the hopper with the desired type and amount of whole bean coffee. Close the lid.
3. Place the bag underneath the spout.
4. Press the start button. *810 model - Press the grinder switch to the ON position.
5. The grinder will automatically stop when the bag is removed.**
* 810 model - Once coffee is ground, press the grinder switch to the OFF position or grinder will
continuously run.
** On models 835 and 875 the STOP button may be pressed after the grinder has completed grinding.
6. Remove bag from coffee spout once coffee is ground.
Grinds
Before shipment, your grinder is adjusted to accurately grind for each brewing method indicated. The Grinding
Burrs are made of an extremely hard and wear resistant alloy. From time to time grind adjustments (see Grind
Adjustment section in this manual) may be necessary as the burrs wear. If the grind runs coarser than expected
after normal adjustment and the grind time has increased , the burrs may have excess wear and should be
replaced. The burrs are warranted for (3) years or 30,000 pounds of coffee. Ask for a copy of our complete
Warranty for details. New burrs should always be installed as a pair, never one or the other, as they are accurately ground and lapped in pairs.
Circuit Breaker
This grinder is equipped with a circuit breaker to protect the motor from overloading. When the circuit breaker
operates, the reset button will pop out approximately 1/4" which then cuts off power to the grinder. The reset
button is located on the front panel of the Model 810, 835 and 875. To reset the circuit breaker, push in the
reset button. You will hear a click as it resets. If the grinder does not operate after resetting the circuit breaker,
there may be an obstruction in the grinding mechanism that is stalling the motor. Turn the grind selector knob
all the way to the left. Try restarting the grinder. If the circuit breaker “trips” again, the obstruction was not able
to pass. In this case, the Grinder Head should be cleaned out as described in the Shear Disc Replacement section of this manual.
Current
It is essential that full voltage and amperage always be available as it takes full power to grind coffee. NEVER
connect to an overloaded line or a two or three way plug, otherwise serious damage to the motor will occur. DO
NOT USE AN EXTENSION CORD.
Grindmaster Corporation 800 Series Coffee Grinders Page 3
Protection
The grinder is equipped with both a circuit breaker and a shear disc release to protect the motor and burrs
if a foreign object, such as a nail or rock, gets into the the coffee.
Grind Adjustment
Tools required: Large blade and medium Phillips head screwdrivers
In order to adjust the grind, follow these steps (Refer to
figure A):
1. Remove all coffee from the hopper.
2. Set selector knob to the finest setting (Espresso or Turkish)
depending on the model.
3. Loosen both knob retainer screws in selector knob one turn only.
4. While pressing the bag switch, located behind the spout, press the
START button so that the grinder will run during adjustment.
810 model - Press the ON or START button so that the grinder will
run during adjustment.
5. With the grinder still running, turn the adjusting screw in the center of the selector
knob slowly to the right until a slight clicking noise is heard. Immediately turn the adjusting screw to the left
one grind setting. This is the finest grind obtainable.
6. Tighten both of the knob retainer screws. Once the ESPRESSO grind has been set (Turkish for Model 835,
875, 890), the other grind settings will automatically set correctly.
7. Press the STOP or OFF button.
IMPORTANT: Always be sure the grinding burrs are not touching while the machine is running on the
ESPRESSO/TURKISH setting. Otherwise serious damage to the motor may result.
Shear Disc Replacement
If the motor should run and no coffee is dispensed, the shear disc release may have operated. Should this
occur, perform the following operations in the sequence given (Refer to Figure B on page 4).
Note: See appropriate Exploded View for part numbers.
Tools Required: Flat Blade Screwdriver and Pliers
1. Unplug machine.
2. Remove all of the coffee beans from the hopper.
3. Remove the Grind Cap by taking out the 2 Cap Screws.
4. Pull out the Revolving Burr and Feedworm Assembly. Clean out the Grind Head, removing all coffee
particles from inside the Grind Head and the Grind Cap so that it can be reset properly.
5. Check that no obstruction has been caught on the surface of the teeth of either burr. Remove the Shear
Cap and broken pieces of the Shear Disc. You are now ready to reassemble the grinder mechanism.
6. Slide the Revolving Burr and Feedworm Assembly onto the Drive Shaft. Insert the shear drive so that the
Motor Shaft tongue engages into the shear drive notch.
7. Insert a new Shear Disc by aligning the slot in the Shear Drive with the slot in the hub of the feedworm.
8. Replace the Shear Cap and Grind Cap. Make certain that the Grind Cap is screwed on tight and is seated
properly, not cocked, against the head. Without a proper seat, a proper grind cannot be obtained.
9. Your grinder is now ready to grind.
Figure A
Page 4 Grindmaster Corporation 800 Series Coffee Grinders
Cleaning Instructions
The outside of machine can be cleaned with a damp cloth or common household polishing wax. See
Shear Disc Replacement section in this manual for instructions on assembling and disassembling the grinder
parts. All parts that are in contact with food must be washed with warm soapy water, rinsed,
sanitized and air-dried. Note: The person cleaning the parts should do so with clean hands. Before reassembling, wipe the motor shaft with 2 or 3 drops of common household cooking oil in the area of the feedworm
engagement to make the assembly easier.
Lubrication
All bearings have been oiled for life. No further oiling is necessary.
Figure B
GRIND CAP (ASSEMBLED)
SCREW, 5/16 X 1” LG
SHEAR DRIVE
FEEDWORM & ROTARY BURR
GRIND HEAD
SHEAR DISC
SHEAR COVER
SCREW, 5/16-18 X 1"LG
GRIND CAP (ASSEMBLED)
SHEAR COVER
FEEDWORM & ROTARY BURR
GRIND HEAD
ROLL PIN
Model 890
SHEAR COVER
GRIND HEAD
FEEDWORM & ROTARY BURR
GRIND CAP (ASSEMBLED)
SCREW, 5/16-18 X 1” LG
ROLL PIN
GRIND CAP (ASSEMBLED)
GRIND HEAD
FEEDWORM & ROTARY BURR
ROLL PIN
SCREW, 5/16-18 X 1"LG
SHEAR COVER
Grindmaster Corporation 800 Series Coffee Grinders Page 5
Grinder will not start when
START button is pushed
.
Grinder runs or hums but no
coffee is dispensed.
Excessive amount of chaff
flying about.
Circuit breaker continuously
trips.
• Bag not under spout.
• Plug not in outlet properly.
• No power to outlet.
• Circuit breaker has tripped
• Shear disc is broken.
• Obstruction in opening to
grinding chamber.
• Defective chaff mixer spring.
• Outlet not properly grounded.
• Static electricity.
• Insufficient current due to use
of extension cord.
• Insufficient current due to
overloaded line.
• Grind setting needs adjustment.
• Place bag underneath spout.
• Install plug in outlet.
• Check outlet with lamp or radio to
verify outlet has power.
• Reset circuit breaker by pushing in
reset button until you hear a click.
• Replace shear disc. See Shear
Disc Replacement section or
instructions on back of grinder.
• Unplug Unit. Empty beans out of
hopper and clear obstruction. See
Shear Disc Replacement section
for disassembly and assembly
instructions.
• If bent, broken, or missing, replace
spring.
• If stuck open with coffee, clean out
coffee to free spring.
• Check power cord end and outlet
for proper ground.
• Tighten all nuts, bolts and screws
and verify wall outlet is grounded.
• Plug unit directly into outlet. Do not
use extension cord.
• Designate single line for grinder.
Do not use multi-outlet box.
• Adjust grind to coarser setting.
See Grind Adjustment section.
If you still need help, call our Service Department, at (800) 695-4500 (USA & Canada only)
or (502) 425-4776 (Monday through Friday 8am-6pm EST) or an authorized service center
in your area. Please have the model and serial number ready so that accurate information
can be given.
Prior authorization must be obtained from Grindmaster Corporation’s Technical Services
Department for all warranty claims.
Troubleshooting Guide
The following procedures must be performed by a qualified service technician.
PROBLEM POSSIBLE CAUSE SOLUTION
Page 6 Grindmaster Corporation 800 Series Coffee Grinders
800 Series Exploded View
57
4
57
5
6
7
57
57
8
9
10
11
12
13
14
15
16
20
21
19
18
17
20
22
23
26
27
25
28
57
29
30
30
32
33
31
34
41
39
40
42
61
57
65
64
57
69
68
70
67
67
72
74
73
62
75
76
60
59
57
58
55
45
47
48
52
51
44
35
36
43
53
57
57
57
54
37
38
46
57
3
835 SERIES BAG SWITCH
800 SERIES SANITATION TOP AND LID
810 TALL LOWER FRONT
PART NUMBERS INDICATED BY AN ASTERISK (*) ARE
PAINTED COMPONENTS AND COLOR MUST BE SPECIFIED
WHEN ORDERING.
KIT NO: 83726K KIT NO: 83426K KIT NO: 83299K
*
*
*
*
*
**
NOTE: REFER TO THE PART NUMBER SHEET ON
THE FOLLOWING PAGE WHEN ORDERING.
33
30
89
30
32
31
31
29
21
19
34
36
18
26
35
MODEL 890
87
24
24
57
61
57
80
62
81
70
69
49
82
83
44
84
88
79
START
STOP
78
61
79
5
57
10
23
27
25
28
57
29
30
30
32
33
31
PART NUMBERS INDICATED BY AN ASTERISK (*) ARE
PAINTED COMPONENTS AND COLOR MUST BE SPECIFIED
WHEN ORDERING.
*
NOTE: REFER TO THE PART NUMBER SHEET ON
THE FOLLOWING PAGE WHEN ORDERING.
33
30
89
30
32
31
31
29
21
19
34
36
18
26
35
MODEL 890
87
24
79
Model 890 & 865
Grindmaster Corporation 800 Series Coffee Grinders Page 7
K
Item # Description
w
2 Washer, #8 internal tooth
*3 Top, 800 series sanitation*
*4 Lid, 800 series sanitation*
5 Screw, #8 x 1/4 ph truss hd
*6 Lid, bifold hinge*
*7 Top, bifold lid*
8 Hopper 83356
9 Finger Guard
10 Gasket, Hopper
11 Screw, #8-32, x 3/8" slotted ov
12 Plate, knob retainer
13 Knob, grind select
14 Pointer, knob
15 Screw, #6-32 x 1/4"
16 Plate, detent
17 Screw, #8-32 x 1/4"
18 Screw, grind adjust
19 Bearing, grind adjust
20 Screw, 5/16-18 x 1" lg.
21 Grind cap
22 Plunger, detent
23 Spring, detent
24 Knob, lid
*25 Front panel* 83316* 83301* 83316* 83301* 83383 83363* 83363* 83381 83363* 83301B
26 Cover, shear
27 Disc, shear
28 Drive, shear
29 Feedworm
30 Burr set
31 Screw, #10-32 x 5/16"
32 Tension spring
33 Thrust collar
34 Grind head
35 Motor, 1/2hp 115VAC 60 Hz
36 Nut, 1/4-20 cage
37 Screw, chaff spring
38 Chaff spring
39 Spout
40
Screw, #8-32 x 3/8" lg
41 Spout flap
42 Screw, spout flap
43 Motor shelf
44 Bolt, 1/4-20 x 1
45 Capacitor, 115 VAC 60 Hz
46 Screw, 8-32 x 3/8"
47 Relay, 115 VAC
48 Screw, 8-32 x 1/4"
49 Timer, 115VAC 90 sec. 86449
50
Screw, #8-32 x 1 1/4 lg 86791
53
Circuit breaker, 10 amp for 115vac
*54 Casing, grocery* 70553* 83332* 83387 83731* 83362* 83374K 83362* 70553
55
Power cord, standard 115vac
56 Strain relief, standard cord
57 Screw, #10 x 1/2"
58 Base* 83321 83384 82053* 83321* 83384 83321* 83321*
59
Tidy tray cover
60 Tidy tray drawer
61 Lower front 83299 82054
62 Switch, micro
64 Hole plug
65 Screw, #8 x 3/8"
66 Washer, #10
67 Hook, bag 83722
68
Nut, 8-32 locking 86810
69
Bag actuator
70 Bracket, switch
72 Insulator, switch
73 Screw, 6-32 x 1
74 Nut, 6-32 hex
75 Switch, start 70449 70445 70449 70445
76
Switch, stop 83327 83327
78
Platform, bag 85252
79
Pin, roll 86832
80
Screw, 4-40 x 5/8" sl bd hd
81 Nut, 4-40 hex
82 Clip, casing hook 82056
83
Bracket, counter hook 82055
84
Harness, wiring 120 vac 83341 83333 83341
86
Harness, bag switch
87 Ring, snap 86429 86429
88
Washer 82039
89
Feedworm spring
810 810A 810 TALL 835 835 BRASS 870 875 875 BRASS 890 865
83332*
83305* 83726 82014K
Grocery Grinder Part Numbers for the Following Models Belo
86822 - all models
83451RK and 83451BK - all models
83450RK and 83450BK - all models
86875 - all models
83308* 83308* 83308*
83361 82025
84171S 84172 86435
07009-02 86806
84154 82026
88033 83734 82019
88704RK and 88704BK - all models
83356 88280
83382RK & BK 83382RK & BK
83324 - all models
88211 - all models
86914 - all models
82024 - all models
82022 - all models
88027 - all models
86866 - all models
86224 - all models
82023K 86434
86110 - all models
86887 - all models
82021 86439
83318 - all models
83443 - all models
86223 - all models
86355 - all models
86123 83437
86154
85188 86468
85281WK 86430
86812 - all models
86118 86438
86304 86428
86419 86436
86864 - all models
86807 - all models
83334 - all models
86872 - all models
86144 - all models
86874 - all models
07046-02 - all models
83230
86993
85303
86618 - all models
86222 - all models
86071 - all models
83302*
82030 - all models
83322 83322
83323 83323
85321 88711
83737
86930
86826 - all models
83725
85322
85323
86805
86827
83327 88057
83735 83738
82029
8805670445
86928
86929
82039
W0611546
86432
Page 8 Grindmaster Corporation 800 Series Coffee Grinders
Wiring Diagrams for 120 Volt 60Hz Units
Loading...