Grillstream GSCL45R, GSCL45BLSS, GSCL45G User Manual
WARNING! FOR YOUR SAFETY, FOR OUTDOOR USE ONLY
Please read these instructions carefully and ensure that your barbecue is properly installed, assembled,
maintained and serviced in accordance with these instructions.
Failure to follow these instructions may result in serious injury and/or damage to property.
Necessary Tools
Please check the pack contents before attempting to assemble this product. A full checklist of components is
given in this leaflet. If any components are missing, please contact the retailer from whom you bought this
product.
This product takes approximately 50 MINUTES to assemble with 2 PEOPLE
The fittings pack contains SMALL ITEMS which should be KEPT AWAY FROM YOUNG CHILDREN.
Read this leaflet in full before commencing assembly
.
GSCL45R / GSCL45G / GSCL45BLSS
Grillstream Classic 4 Burner Roaster with Cabinet
and Side Burner
GSCL45R / GSCL45G / GSCL45BLSS
Page 2
Contents
Warning Information
Location of your BBQ
Connecting to the gas cylinder
The hose and regulator assembly
Testing for leaks
Gas cylinder safety
What is Butane/Propane
Are all gas bottle gases the same
How is it different from natural gas
Lighting your BBQ
Using your BBQ
Maintenance of your BBQ
Troubleshooting
Exploded Diagram
Parts list for GSCL45R
Parts list for GSCL45G
Assembly instructions
Leak Test
Page 3
Page 3
Page 3
Page 3-4
Page 4
Page 4
Page 4
Page 4
Page 4
Page 4-5
Page 5-6
Page 6-7
Page 7
Page 8
Page 9
Page 11
Parts list for GSCL45BLSS Page 12
Fittings list Page 13
Page 14-28
Page 29
LOCATION OF YOUR BBQ
IMPORTANT - BBQS MUST BE INSTALLED IN ACCORDANCE WITH
THE MANUFACTURER’S INSTALLATION INSTRUCTIONS, LOCAL
GAS FITTING REGULATIONS AND MUNICIPAL BUILDING CODES.
Think carefully when deciding on a location where you are to use your
bbq. The bbq must not be installed under or on any combustible
material and must be a level surface.
Minimum clearance from any combustible materials on ALL sides is
430mm (18”). Minimum clearance from any combustible material from
the TOP of the bbq is 1000mm (39”). (Fig. 1)
- Not to be used in garages, porches, breezeways, sheds, or other
enclosed areas
- Not to be used on recreational vehicles
- Do not obstruct flow of combustion and vetilation air around the bbq
430mm
Minimum
430mm
Minimum
430mm
Minimum
430mm
Minimum
1000mm Minimum
CONNECTING THE GAS CYLINDER
There are two different types of gas that can be used on your gas bbq
depending on where you live, that being either butane or propane gas.
Both are supplied in gas cylinders. The connection between the gas
cylinder and the bbq is made with a regulator. (Fig. 2)
It is important that you use the correct regulator for the particular type
of gas you purchase. See your local gas dealer for information on
purchasing the correct regulator. Never operate this bbq without a gas
regulator.
THE HOSE AND REGULATOR ASSEMBLY (Fig. 3)
- Must be suitable for liquefied petroleum gas (LPG)
- Must withstand the above pressures
- Must not exceed 1000mm (39”) in length
- The bbq is supplied with a 1/4” BSP LHT adaptor and screw on hose
that is suitable for direct connection of a suitable regulator
- Before connecting inspect the hose, its fittings and rubber seals. If
there is any sign of cracking, splitting or wear, have the hose
replaced
- While in use, keep the hose unobstructed and free of kinks and
twisting
(Fig. 1)
(Fig. 2)
(Fig. 3)
NOTE:Hose and Regulator
picture for reference only.
The following gas supply pressures are a guide only:
For DK FI NO NL SE HR SI IS
Butane - 30 millibars
Propane - 30 millibars
For GB IE BE FR GR IT ES LU PT CH CZ
Butane - 28 millibars
Propane - 37 millibars
For DE AT
Butane - 50 millibars
Propane - 50 millibars
FOR AUSTRALIA
Propane - 2.75 kPa
Universal LPG - 2.75 kPa
1 3 B/P (30)
1 3 + (28 - 30/37)
1 3 B/P (50)
EE
LV
Page 3
GSCL45R / GSCL45G / GSCL45BLSS
WARNING INFORMATION
- Read this Operating Manual before use
- Ensure there is adequate clearance away from flammable materials
- This bbq is only to be used outdoors
- Do not allow children to operate the bbq
- Accessible parts may be very hot, keep children away
- Any modification of this bbq may be dangerous
- Do not move this bbq during use
- When you have finished cooking, turn off the gas cylinder before you
turn off the BBQ controls to ensure any gas in the pipeline is used up.
- Parts sealed by the manufacturer or their agent must not be
manipulated by the user
- BBQ specifications can be found on the data label attached on the
side panel of the bbq frame
- Do not store or use petrol or other flammable vapours and liquids
near the bbq
- Do not store empty or full spare gas cylinders under or near the bbq
- Keep the gas hose and any electrical cord away from hot surfaces
- Avoid unnecessary twisting of the gas hose
- Visually inspect hose prior to each use for cuts, cracks, excessive
wear or other damage
- The hose must be replaced if damaged and when National Conditions
require it
- Never light the bbq with the hood or lid closed
- Never lean over the cooking surface whilst lighting the bbq
- Use bbq tools with heat proof handles or good quality insulated oven
mitts when operating bbq
- Never alter or modify the regulator or gas supply assembly
WHAT IS PROPANE / BUTANE?
It is a fuel gas compressed until it turns to liquid, then stored in a bottle or
cylinder under pressure for easy transport.
ARE ALL GAS BOTTLE GASES THE SAME?
No. The LPG that cars use is known as auto LPG. It is different to
propane/butane, which is used in household gas appliances. This guide
only deals with propane/butane.
HOW IS IT DIFFERENT FROM NATURAL GAS?
Propane and butane are similar to natural gas. They are colorless,
non-poisonous and do not pollute when burnt. There is one important
difference, propane and butane are heavier than air, if they escape they
don’t float away. The gas collects and forms gas pools at ground level
or at the bottom of your appliance.
LIGHTING YOUR BBQ
JET FLAME IGNITION SYSTEM
Upon turning any burner control knob you will hear an audible
“click”. This is known as a Jet Flame Ignition System.
Jet Flame Ignition to ALL burners
- Before starting - ALL burner control knobs must be in the off
position
- Flat lids and roasting hoods must be OPEN before lighting
- Turn on the gas cylinder
- Push in and turn Any Knob in an anti-clockwise
direction to the hi position or until a click is heard. This will trigger
a spark to light the burner.
- If burner does not light immediately, turn the gas control knob to the
off position and wait five minutes for any accumulated gas to clear
out of the bbq before repeating procedure.
SECURING THE HOSE AND REGULATOR ASSEMBLY
Type A) Screw on hose connection (Fig. 4)
- The bbq’s manifold connection is 1/4” Male Thread BSP
- The connection between the hose and regulator and the bbq should
be tightened with a spanner. Take care not to over tighten the joints
TESTING FOR LEAKS - DO THIS BEFORE USING YOUR BBQ
NOTE - DO NOT test for gas leaks with an open flame. If
you smell gas, turn off at the source.
Before first use and periodically during the season, or whenever a
gas cylinder is changed, you must check for gas leaks.
Do so by:
- Turn on the gas cylinder
- Turn all gas valves on the bbq to the off position
- Brush a soap solution of one part liquid detergent and one part water
to all gas connections
- The presence of bubbles indicates a leak. Tighten or repair as
necessary
- Under no circumstances should a naked flame be used to check for
leaks
- If a gas odour is present and no leaks can be found, do not use the
bbq. Turn the gas off at the source, disconnect the hose and
immediately contact your bbq dealer or place of purchase for
assistance
GAS CYLINDER SAFETY
- Always change over a gas cylinder away from any possible source
of ignition in a well ventilated area
- Do not smoke whilst handling gas cylinders
- Never store gas cylinder indoors
- Store away from direct heat in a well ventilated area
- The gas cylinder is position on a flat surface
- Always keep the gas cylinder in an upright position
- Close cylinder valve when bbq is not in use and, if available, use a
sealing plug to prevent possible leaks
- Do not subject gas cylinder to excessive heat
- Do not tamper with any fitting attached to any gas cylinder. Have it
taken to the manufacturer or an authorized testing station
- When the cylinder runs out of gas, have it refilled or swapped at an
authorized testing station. They will fill the cylinder to no more than
80% of its capacity. This allows the gas to expand with temperatures
- Have the cylinder inspected EVERY 10 YEARS at an authorized
testing station. The date of every inspection is imprinted onto the
cylinder itself
N.B. LEFT HAND THREAD CONNECTION OF HOSE TO ADAPTOR
(Fig. 4)
Page 4
GSCL45R / GSCL45G / GSCL45BLSS
LIGHTING YOUR BBQ (cont.)
- The lo position is obtained by turning the knob fully anti-clockwise
- Adjusting the control knob to your heat requirements allows you to
control the flame
- If ignition cannot be achieved see section: If bbq fails to operate
properly
IMPORTANT - It is important that all control valves, and the gas
cylinder are turned off after use.
USING YOUR BBQ
GRILL AND FLAME TAMER PLACEMENT
- The flame tamer should be placed underneath the grill
Order of how things go into the barbecue:
1. Channel inserted into front of frame with end of channel going
through hole. (Fig 8)
2. Grillstream Grills always go to the left hand sides.
3. Griddles are always on the right.
NOTE:
a. Ensure that your grills incline from front to back to the fat
collecting channel at the front of the barbecue.
b. There may be a slight movement in the grill bars while cooking, this
is normal and will not affect the way the Grillstream system works.
(Fig. 6)
(Fig.8)
2 X GRILLSTREAM
1/3 SOLID PLATE
RIGHT HAND SIDE
(Fig.10)
Grillstream Grills fit directly on top of each other - do not offset them.
Page 5
OFF
LOW
HI
GSCL45R / GSCL45G / GSCL45BLSS
PREHEATING
Light the burners as previously directed, turn to hi and allow the bbq
to preheat for 2-5 minutes. Adjust control to desired optimum cooking
temperature, the hood must be closed while doing this.
EXCEEDING 250 Degrees CAN DAMAGE THE BBQ AND VOID YOUR
WARRANTY
PREPARE THE COOKING SURFACE
It is preferable to apply a light coat of cooking oil using a long handled
brush to the cooking surface prior to lighting each time. The oil will keep
the food from sticking to the cooking surface.
Note: The heat distribution plates disperses the heat from the burners.
This results in a uniform heat zone beneath the cooking grill.
COOKING WITH THE ROASTING HOOD DOWN
When using the bbq with the hood closed, use the two outside burners
only and position the grill over the centre burners, remove griddle.This
allows for good air circulation within the bbq. Check cooking progress
periodically. Exceeding 250 C can damage the bbq and void your
warranty.
MAINTENANCE OF YOUR BBQ
PROTECTION
Keep your bbq beneath a weather cover and out of the rain. Proper
care and maintenance will keep your bbq in top operating condition
and prolong its life.
CLEANING THE COOKING SURFACES
Allow your bbq to continue burning for 5 minutes after cooking has
ceased, which will burn off excess fats and juices etc. that may block
the flame ports of the burners. To keep your bbq ready for the next time,
turn the burners to off then take a long handled brush and brush the
cooking surface to remove excess oils and food scraps. Be careful as
surfaces are hot. Protect your hands by using an oven mitt to hold the
brush.
Allow to cool before washing in a warm soapy solution. Ensure that
any dried fat/food deposits are cleaned off both the top and bottom
grills after EVERY cooking session to allow fat to stream away
efficiently on your next cooking session. To clean the Grills effectivly
use the Grillstream cleaning brush which has been specially designed
to quickly and effectivly cleay your Grillstream Grills. Rinse off with
clean water and dry before returning to bbq.
CLEANING THE FLAME TAMERS
Periodically wash in a warm soapy solution. Use a wire brush to remove
stubborn burnt on cooking residue if necessary. Dry thoroughly before
re-installing to the bbq body.
CLEANING THE BBQ BODY
The body of the bbq should be cleaned regularly dependant on the use
and type of food cooked. Use warm soapy solution.
CLEANING THE DRIP TRAY/FAT COLLECTION CUP
- IMPORTANT - the drip tray, Fat Channel and fat collector should be
cleaned on a regular basis. If this is ignored, a build up of fats and greases
may cause a fire in the bbq
- Please check the level of waste fat in the fat collection cup regularly
while cooking to ensure it does not overflow and dispose of the waste
fat responsibly.
- More frequent cleaning may be necessary as usage demands
- FAT FIRES ARE NOT COVERED BY WARRANTY
CLEANING THE BURNERS
Occasionally after long cooking sessions, excess fats, juices and
marinades can clog the burners. If so, remove the burners (see
removing burners section) for cleaning.
- Clean by washing in hot water and detergant
- Ensure that all burner ports are free from obstruction
- Rinse in water, dry and return to bbq
- Light immediately to prevent rust and corrosion
- Brush lightly with cooking oil if bbq is not used for an extended period
FIRST USE AFTER LONG PERIODS
At the start of each bbq season or before using after a long period
of time:
- Read this operation manual again thoroughly
- Check all gas valve orifices, burner tubes and connections for
obstructions
- Check that all burners are in their correct positions
- Check to see if the gas cylinder is full
- Check for gas leaks using a soapy water solution
- Set burner controls to off and connect gas supply
- Ensure all grills and hotplates are clean before use
(Fig.11)
Type A :
FIRST TIME USE OF BBQ
- Before using the bbq for the first time, it should be first wiped with a
mild soap and water solution to remove any dust
-Make sure your BBQ is on a solid level surface
- Dry cooking surface and apply a light coating of cooking oil
- Light the barbecue and leave burning for 30 minutes on the lo
position, with hood up. This is to burn off any residual oils or foreign
matter on the grills and hotplates.
FAT COLLECTION
Using the fat collection cup
(Fig.12)
Type B :
FAT COLLECTION
Using the drip tray
Page 6
GSCL45R / GSCL45G / GSCL45BLSS
TROUBLESHOOTING
IF BBQ FAILS TO OPERATE PROPERLY
- Stop, turn off gas at its source and turn all burner controls to off
- Do not smoke
- Check gas supply connections
- Repeat lighting procedure after waiting for five minutes for
accumulated gases to disperse
If bbq still fails to operate properly TURN OFF GAS AT SOURCE,
TURN BURNER CONTROLS TO OFF, wait for bbq to cool and check
the following:
a) Misalignment of burner tubes over orifices
CORRECTION: Reposition burner tube to properly sit over orifice
b) Obstruction in gas line
CORRECTION: Remove hose from bbq. Open gas supply for one
second to clear any obstruction from hose. Close off gas supply at
source and re-connect hose to bbq
c) Blocked orifice
CORRECTION: Remove burners as described above. Inspect gas
valve orifice, clear any obstruction with a fine wire. Re-install
burners over orifices and test again
IF THERE IS A LEAK
- Turn the gas cylinder off
- Ventilate the area to disperse any accumulated gas
- Check all connections
- If the leak persists, keep cylinder upright and take to an open area
- Keep skin away from any gas or liquid escaping from the cylinder
- Keep the cylinder at least 20 metres away from any sparks or ignition
sources including electrical equipment, camera flash, engines or
motors
- Disperse gas by providing maximum ventilation and spraying with a
fine water spray
IF THERE IS A FIRE
If there is a fire at the appliance
- If there is a fire at the appliance, turn the gas off at the cylinder.
- Smother the flames with a wet cloth
If there is a fire at the cylinder or you cannot get to the valve to
turn it off
- call the fire brigade
- direct a garden hose to the middle of the cylinder to keep it cool,
however do not extinguish the flame. If the gas is burning it wont
build up and explode
- Evacuate the area
A note on fire prevention:
Most fires in outdoor bbqs are caused by a build up of greases and fat,
or gas connections which have not been secured properly. Remember
to follow the manufacturer’s instructions on proper cleaning and
connection procedures.
INSECTS
Spiders and insects can occasionally spin webs or make nests in the
burner tubes.
These can obstruct gas flow which could result in a fire. This is known
as “Flashback” and can cause serious damage to the bbq and create
an unsafe operating environment.
Frequent inspection and cleaning of the burner tubes is recommended.
Care and Safety Advice
- TAKE CARE Grills are heavy
- Clean grills after each use for continued optimum performance.
- Roasting dishes can be placed on top of the grills.
- When using a rotisserie with the barbecue, always ensure that you
remove all grills, griddles and warming rack before use. Ensure the the
drip tray is lined with fat absorbent material such as fatsoak before using
the rotisserie.
- For safety and optimum performance ensure that your barbecue is on
a level, solid surface.
- Empty the fat responsibly after each use.
(Fig. 15)
(Fig. 16)
(Fig. 17)
(Fig. 14)
REMOVING BURNERS
- Make sure the bbq has been switched off and has completely cooled
down
- Ensure all gas control knobs are set to the off position and the gas
cylinder has been turned off
- Lift the grill or hotplate off the bbq as shown in (Fig.14)
- Lift the fat collecting channel off the bbq as shown in (Fig.15)
- Lift the flame diffuser from position as shown in (Fig.16)
- Remove the screws located at the back of the burners.
- Lift and swing out the burner from position as shown in (Fig.17)
- Clean burners as described
- Reverse the previous procedure to re-install the burners, flame
diffuser and grill or hotplate
Page 7
GSCL45R / GSCL45G / GSCL45BLSS
Page 8
1
2
3c
4
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6
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12
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14
15
17
19
20
21
22
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24
25
26
27
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31
32
34
33
29
30
16
18
35
36
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39
38
3b
3a
GSCL45R / GSCL45G / GSCL45BLSS
40
GSCL45R
Page 9
Part Number Part Name Quantity Supplier Code
1 Thermometer 1 SP-011-AGSUN-TEMP
2 Hood 1 SP-010-CL45R-HOOD
3a Hood Handle Bar 1 SP-011-CL4-HHB
3b Hood Handle Left Casin
g
1 SP-011-CL-HHLC
3c Hood Handle Ri
g
ht Casin
g
1 SP-011-CL-HHRC
4 Side Burner Side Shelf 1 SP-100-CL-SBSH
5Ri
g
ht Side Shelf 1 SP-100-CL-RSS
6 Warmin
g
Rack 1 SP-013-CL4-WR
7 Flame Tamers 4 SP-050-AGSUN-CLFLTM
8 Cross Fire Assembl
y
1 SP-060-CL4-XF
9 Tube Burners 4 SP-050-AGSUN-CLBURN
10 Inner Control Panel 1 SP-100-CL4-ICP
11 Control Panel 1 SP-020-CL45-FSP
12 Knobs 4 SP-030-AGSUN-KNOB
13 Bezels 4 SP-030-AGSUN-BEZ
14 BBQ Frame 1 SP-010-CL45-FRAME
15 Trolle
y
Corner Brace 2 SP-100-CLD-TCB
16 Front Support Bar 1 SP-100-CL45-FXB
17 Left Side Panel 1 SP-100-CLD-LSP
18 Ri
g
ht Side Panel 1 SP-100-CLD-RSP
19 Trolle
y
Base Shelf 1 SP-100-CL45-BS
20 Ri
g
ht Front Le
g
1 SP-100-CLD-RFL
21 Ri
g
ht Back Le
g
1 SP-100-CLD-RBL
22 Left Front Le
g
1 SP-100-CLD-LFL
23 Left Back Le
g
1 SP-100-CLD-LBL
24 Caster 2 SP-081-CL-CAST
25 Left Door 1 SP-100-CL45R-LD
26 Ri
g
ht Door 1 SP-100-CL45R-RD
27 Back Panel 1 SP-100-CL45-BP
28 Side Burner Control Knob 1 SP-030-AGSUN-SBKB
29 Fat Tra
y
1 SP-070-CL4-FT
30 Fat Tra
y
Cup 1 SP-070-CL-FTCUP
31 Fat Cup 1 SP-070-FC024
32 Fat Channel 1 SP-070-CL45-OC
33 220mm Hot Plate/Griddle 1 SP-050-CL4-220GDL
34 190mm Grills 2 SP-050-CL-190GRL
35 Side Burner Lid 1 SP-100-CLD-SBL
36 Side Burner Assembl
y
1 SP-050-AGSUN-SBURN
37 Side Burner Trivet 1 SP-100-AGSUN-TVT
38 Side Burner Hose Assembl
y
1 SP-041-AGSUN-SBH
39 270mm Grills 2 SP-050-CL4-270GRL
NOTE: LEFT AND RIGHT SIDE OF BBQ ARE DESIGNATED WHILST VIEWING BBQ
FROM THE FRONT
40 Bottle Opener 1 SP-100-AGSUN-BTLOP
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