Grill Mate Pr5000 Owner's Manual
OWNER’S MANUAL
Outdoor LP Gas Barbecue Grill
Model No. PR 5000
WARNING
FOR YOUR SAFETY:
For Outdoor Use Only
(outside any enclosure)
WARNING
FOR YOUR SAFETY:
1. Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage.
Read the installation, operation, and
2.
maintenance instructions thoroughly before
installing or servicing this equipment.
Failure to follow these instructions could
3.
result in fire or explosion, which could
cause property damage, personal injury, or
death.
Table of Contents
Important Safeguards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Installling LP Gas Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Insert LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Secure LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Connect LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operating Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Checking for Leaks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operating Main Burners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Operating Side Burner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Cleaning and Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Product Registration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Exploded View & Hardware . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Appendix A
Save these instructions for future reference.
If you are assembling this unit for someone else,
give this manual to him or her to read and save
for future reference.
The use and installation of this product must conform to local codes. In absence of local
codes, use the National Fuel Gas Code, ANSI Z223.1/NFPA 54, CAN/CGA-B149.1, Natural
Gas and Propane Installation Code.
Manufactured in China for:
S.R. Potten Ltd
1645, 50th Avenue
Lachine, Québec, Canada H8T 3C8
PR 5000-OM-100 EF
WARNING
FOR YOUR SAFETY
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. Open lid.
If odor continues, immediately call your gas supplier or your fire
4.
department.
1. Do not store spare LP cylinder within 10 feet (3.05 m) of this
appliance.
Do not store or use gasoline or other liquids with flammable vapors
2.
within 25 feet (7.62 m) of this or any other appliance.
An LP cylinder not connected for use shall not be stored in the
3.
vicinity of this or any other appliance.
Safety First
DANGERS and Cautions
1. This grill is for outdoor use only, and shall not be used in a building,
garage, or any other enclosed area.
2.
This grill is NOT for commercial use.
3. This grill is for use with liquid propane (LP) gas only. The conversion
to or attempted use of natural gas in this LP gas grill is dangerous and
will void your warranty.
4.
LP gas Characteristics:
a. LP gas is flammable and hazardous if handled improperly. Become
aware of the characteristics before using any LP gas product.
b. LP gas is explosive under pressure, heavier than air, and settles and
pools in low areas.
LP gas in its natural state has no odor. For your safety, an odorant is
c.
added that smells like rotten cabbage.
d. Contact with LP gas can cause freeze burns to skin.
5. LP gas tank needed to operate. Only tanks marked “propane” may be
used.
The LP gas supply tank must be constructed and marked in accordance
6.
with the Specifications for LP gas Cylinders of the U.S. Department of
Transportation (DOT) or the National Standard of Canada, CAN/CSA-
B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous
Goods; and Commission.
7. LP gas tank must be arranged for vapor withdrawal.
8. The LP gas tank must have a listed overfilling prevention device (OPD).
9.
Only use 20-pound cylinders equipped with a cylinder connection
device compatible with the connection for outdoor cooking appliances.
10. The LP gas tank must have a tank collar to protect the tank valve.
11. Never use an LP gas tank with a damaged body, valve, collar, or
footing.
Dented or rusted LP gas tanks may be hazardous and should be
12.
checked by your LP gas supplier prior to use.
The LP gas tank should not be dropped or handled roughly.
13.
14. Tanks must be stored outdoors out of the reach of children and must
not be stored in a building, garage, or any other enclosed area. Your
tank must never be stored where temperatures can reach over 125°F.
15.
Never keep a filled LP gas tank in a hot car or car trunk. Heat will
cause the gas pressure to increase, which may open the relief valve
and allow gas to escape.
16. Never attempt to attach this grill to the self-contained LP gas system
of a camper trailer, motor home, or house.
The use of alcohol, or prescription or non-prescription drugs may
17.
impair the consumer’s ability to properly assemble or safely operate
the appliance.
Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene, or
18.
alcohol with this product.
Your grill has been checked at all factory connections for leaks.
19.
Recheck all connections, as movement in shipping can loosen
connections.
Check for leaks even if your unit was assembled for you by someone
20.
else.
Do not operate if gas leak is present. Gas leaks may cause a fire or
21.
explosion.
You must follow all leak-checking procedures before operating. To
22.
prevent fire or explosion hazard when testing for a leak:
Always perform leak test before lighting the grill and each time the
a.
tank is connected for use.
No smoking. Do not use or permit sources of ignition in the area
b.
while conducting a leak test.
Outdoor LP Gas Barbecue Grill Model No. PR 5000
Conduct the leak test outdoors in a well-ventilated area.
c.
d. Do not use matches, lighters, or a flame to check for leaks.
e. Do not use grill until any and all leaks are corrected.
If you are unable to stop a leak, disconnect the LP gas supply. Call
a gas appliance serviceman or your local LP gas supplier.
23.
Do not store or use gasoline or other flammable liquids or vapors
within 25 feet (7.62 m) of this appliance.
Do not use in an explosive atmosphere. Keep grill area clear and free
24.
from combustible materials, gasoline and other flammable vapors and
liquids.
25.
Keep all combustible items and surfaces at least 21 inches (53 cm)
away from the grill at all times. DO NOT use this grill or any gas
product under any overhead or near any unprotected combustible
constructions.
26.
It is essential to keep the grill’s valve compartment, burners, and
circulating air passages clean. Inspect grill before each use.
Do not alter grill in any manner.
27.
28. Do not use the grill unless it is COMPLETELY assembled and all parts
are securely fastened and tightened.
29. This grill should be thoroughly cleaned and inspected on a regular
basis. Clean and inspect the hose before each use of the appliance. If
there is evidence of abrasion, wear, cuts, or leaks, the hose must be
replaced prior to the appliance being put into operation.
30.
Use only the regulator and hose assembly provided. The replacement
regulator and hose assembly shall be that specified by the
manufacturer.
31. Use only S.R. Potten Ltd authorized parts. The use of any use of any
part that is NOT factory authorized can be dangerous and will void
your warranty. Contact 1.800.667.7313.
32. Do not use this appliance without reading “Operating Instructions” in
this manual.
Do not touch metal parts of grill until it has completely cooled (about
33.
45 min.) to avoid burns, unless you are wearing protective gear (pot
holders, gloves, BBQ mittens, etc.).
34. When cooking, fire extinguishing materials shall be readily accessible.
In the event of an oil grease fire, do not attempt to extinguish with
water. Use type BC dry chemical fire extinguisher or smother with
dirt, sand or baking soda.
35. Do not install or use in or on boats or recreational vehicles.
36. Do not use grill in high winds.
37.
Never lean over the grill when lighting.
38. Do not leave a lit grill unattended, especially keep children and pets
away from grill at all times.
39. Do not attempt to move grill when in use. Allow the grill to cool
before moving or storing.
Storage of grill indoors is permissible only if the tank is disconnected,
40.
removed from the grill and properly stored outdoors.
Always open grill lid carefully and slowly as heat and steam trapped
41.
within grill can severely burn you.
Do not attempt to disconnect the gas regulator from the tank or any
42.
gas fitting while the grill is in use.
Always place your grill on a hard non-combustible, level surface. An
43.
asphalt or blacktop surface may not be acceptable for this purpose.
Do not use on wooden decks.
44.
45. Move gas hoses as far away as possible from hot surfaces and
dripping hot grease.
46. Keep all electrical cords away from a hot grill.
47.
Do not use grill for indoor cooking or heating. TOXIC fumes can
accumulate and cause asphyxiation.
After a period of storage and/or nonuse, check for leaks, burner
48.
obstructions and inspect for any abrasion, wear, cuts to the hose.
Failure to open lid while igniting the grill’s burners, or not waiting 5
49.
minutes to allow the gas to clear if the grill does not light, may result
in an explosive flame-up.
50. If grill is not in use, the gas must be turned off at the supply tank.
51. Never operate grill without heat plates installed.
52.
Always use a meat thermometer to ensure food is cooked to a safe
temperature.
53. Do not store a spare LP gas tank under or near this appliance.
54. Never fill the tank beyond 80 percent full.
55. Deaths, serious injury or damage to property may occur if the above is
not followed exactly.
Contact 1.800.667.7313 for assistance. Do not return to place of purchase.
page no.
3
Assembly Instructions
DO NOT RETURN PRODUCT TO STORE.
For assistance call 1.800.667.7313 toll free. Please have your owner’s manual and serial
number available for reference.
For Easiest Assembly:
• To avoid losing any small components or hardware, assemble your product on a hard level
surface that does not have cracks or openings.
Clear an area large enough to layout all components and hardware.
•
• When applicable, tighten all hardware connections by hand first. Once the step is
completed, go back and fully tighten all hardware.
Follow all steps in order to properly assemble your product.
•
Step
Assemble left cart frame
Attach left front and rear leg to frame support using 4 sets of large screws (B), lock
washers (F), and washers (E).
1
Step
3
Assemble cart
A. Attach back frame support to left and right legs using 3 sets of large screws (B),
lock washers (F), and washers (E).
Attach front bottom panel to left and right legs using 2 sets of large screws (B),
B.
lock washers (F), and washers (E).
Step
Assemble right cart frame
A. Attach right front and rear legs to LP tank support using 4 sets of large screws
(B), lock washers (F), and washers (E).
Step
4
Note: image is shown
from front.
Assemble cart 2
A. Attach front top panel and LP tank heat resistant plate to left and right legs using
3 sets of large screws (B), lock washers (F), and washers (E).
Secure front bottom panel to front top panel using 2 sets of large screws (B), lock
B.
washers (F), washers (E), and wing nuts (C).
2
B. Insert axle into LP tank support.
C. Insert rubber spacers (G) and wheels onto axle. Secure using 2 nuts (D).
D. Place hub caps onto wheels.
Step
5
Note: image is shown
from back.
Attach frame braces and LP tank support wire
A. Insert frame braces into slots on left and right cart frames.
B. Attach LP tank support wire to right cart frame using 2 wing nuts (C).
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