GrillMaster 720-0894A User Manual

19000479A0

LP Gas Grill page 1-31 PARRILLA A GAS PROPANO pagina 3264 GRIL AU GAZ DE PÉTROLE LIQUÉFIÉ page65-95

WARNING

To reduce the risk of fire, burn hazard or other injury, read the manual carefully and completely before using your grill.

WARNING FOR OUTDOOR USE ONLY.

WARNING

This grill is not intended to be installed in or on recreational vehicles and/or boats.

Example only: SERIAL #__________MFG. DATE___________PURCHASE DATE:_______________

Questions, problems, missing parts? Before returning to your retailer, call our customer service department at 1-800-913-8999 in USA, 8 a.m. - 5 p.m., PST, Monday - Friday

MODEL / MODÈLE / MODELO # 720-0894A

Warranty-----------------------------------------------Safety Precautions-------------------------------Lighting Instructions---------------------------Package Content List----------------------------Hardware Contents---------------------------------Preparation-------------------------------------------Parts Diagram --------------------------------------Parts List----------------------------------------------Assembly Instructions---------------------------

Cooking Instruction----------------------------------

Cooking Chart----------------------------------------Cleaning and Maintenance-------------------------Troubleshooting--------------------------------------

Table of Contents

2 3 6 8 10 10 11 12 13 28

30 31

Warranty

LIMITED WARRANTY

One Year Limited Warranty

When installed, operated and maintained according to all supplied instructions, if this appliance fails due to a defect of purchase, call 1-800913-8999 to arrange for free repair or replacement if repair is unavailable. For one year from the date of purchase, any burner that rust through will be replaced free of charge. After the first year from the date of purchase, you

are responsible for the labor cost to have it installed.

All warranty coverage excludes igniter batteries and grill part paint loss, discoloration or surface rusting, which are either expendable parts that can wear out from normal use within the warranty period, or are conditions that can be the result of normal use, accident or improper maintenance. All warranty coverage is void if this product is ever used while providing commercial services or if rented to another person.

This warranty covers ONLY defects in material And workmanship. Manufacturer will NOT pay for:

1.Expendable items that can wear out from normal use within the warranty

period, including but not limited to batteries, light bulbs and surface coatings

or finishes.

2. A service technician to instruct the user in correct product installation, operation or maintenance.

3. A service technician to clean or maintain this product.

4. Damage to or failure of this product if it is not installed, operated or maintained according to the all instructions supplied with the product.

5.Damage to or failure of this product resulting from accident, abuse, misuse or use for other than its intended purpose.

6. Damage to or failure of this product caused by the use of detergents, cleaners, chemicals or utensils other than those recommended in all instructions supplied with the product.

7. Damage to or failure of parts or systems resulting from unauthorized modifications made to this product.

Disclaimer of implied warranties; limitation of remedies

Customer’s sole and exclusive remedy under this limited warranty shall be

product repair as provided herein. Implied warranties, including warranties of merchantability or fitness for a particular purpose, are limited to one year or the shortest period allowed by law. Manufacturer shall not be liable for incidental or consequential damages. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, or limitation on the duration of implied warranties of merchantability or fitness,

so these exclusions or limitations may not apply to you.

This warranty applies only while this appliance is used in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Keep this manual for future reference. Conserve el presente manual para consultas futuras. Conserver ce manuel à titre de référence ultérieure.

State of California Proposition 65 Warnings: WARNING: This product contains one or

more chemicals known to the State of California to cause cancer.

WARNING: This product contains one or more chemicals known to the State of California to cause birth defects or other

reproductive harm.

In the State of Massachusetts, the following installation instructions apply:

 Installations and repairs must be

performed by a qualified or licensed contractor, plumber, or gasfitter qualified or licensed by the State of Massachusetts.

 If using a ball valve, it shall be a T-handle type.

 A flexible gas connector, when used, must not exceed 3 feet.

WARNING

Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

WARNING

Your grill will get very hot. Never lean over the

cooking area while using your grill. Do not touch cooking surfaces, grill housing, lid or any other grill parts while the grill is in operation, or until the gas grill has cooled down after use.

Failure to comply with these instructions may

result in serious bodily injury.

WARNING

1. Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance.

2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.

DANGER If you smell gas:

1. Shut off gas to the appliance.

2. Extinguish any open flame.

3. Open lid.

4. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.

Grill Installation Codes

The installation must conform with local codes or, in the absence of local codes, with either the national fuel gas code, ANSI Z 223.1/NFPA S4, Natural gas and propane installation code, CSA B149.1, or propane storage and

handling code, B149.2, or the standard for Recreational

vehicles, ANSI A 119.2, and CSA Z240 RV series recreational vehicle code, as applicable. LP gas grill models are designed for use with a standard 20 lb. Liquid Propane Gas tank, not included with grill. Never connect your gas grill to an LP gas tank that exceeds this capacity.

Precautions

A tank of approximately 12 inches in diameter by 18-1/2 inches high is the maximum size LP gas tank to use.

You must use an OPD gas tank which offers an Overfill Prevention Device.

This safety feature prevents the tank from being overfilled which can cause malfunction of the LP gas tank, pressure regulator and/or grill.

The LP gas tank must be constructed and marked in accordance with specifications of the U.S. Dept. of Transportation (DOT). In Canada, the LP gas tank must meet the National Standard of Canada ,CAN/CSA-B339 , Cylinders , spheres and Tubes for Transportation of Dangerous Goods and Commission .

1. The LP gas tank must have a shutoff valve, terminating in an LP gas supply tank valve outlet, that is compatible with a Type 1 tank connection device. The LP gas tank must also have a safety relief device that has a direct connection with the vapor space of the tank.

2. The tank supply system must be arranged for vapor withdraw.

3. The LP gas tank used must have a collar to protect the tank valve.

Proper Placement and Clearance of Grill

Never use your gas grill in a garage, porch, shed, breezeway

or any other enclosed area. Your gas grill is to be used outdoors only, at least 24 inches from the back and side of any combustible surface. Your gas grill should not be used under overhead combustible construction . Do not obstruct the flow of ventilation air around the gas grill housing.

• Do not install this outdoor gas grill in or on recreational vehicles or boats

• Keep outdoor gas grill area clear and free from combustible

materials, gasoline and other flammable vapors and liquids

• Do not obstruct the flow of combustion and ventilation air. Check for this each time prior to using grill.

• Never connect an unregulated LP gas tank to your gas grill. The gas pressure regulator assembly supplied with your gas

grill is adjusted to have an outlet pressure of 11” water column

(W.C.) for connection to an LP gas tank.

• Only use the pressure regulator and the hose assembly supplied with your gas grill. Replacement pressure regulators

and hose assemblies must be those specified in this manual.

• Have your LP gas tank filled by a reputable propane gas dealer and visually inspected and re-qualified at each filling.

• Do not store a spare LP gas tank under or near this appliance.

• Never fill the tank beyond 80 percent full . If this

information is not followed exactly a fire causing death

or serious injury may occur.

• Always keep LP gas tanks in an upright position.

• Do not store or use gasoline or other flammable vapors

and liquids in the vicinity of this gas grill.

• Do not subject the LP gas tank to excessive heat.

• Never store an LP gas tank indoors. If you store your

gas grill in the garage or other indoor location, always disconnect the LP gas tank first and store it safely outside.

• Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

• LP gas tanks must be stored outdoors in a wellventilated area and out of reach of children. Disconnected LP gas tanks must not be stored in a building, garage or any other enclosed area.

• When your gas grill is not in use the gas must be turned off at the LP gas tank.

• The pressure regulator and hose assembly must be inspected before each use of the grill. If there is

excessive abrasion or wear or if the hose is cut, it must

be replaced prior to the grill being used again.

• Keep the gas pressure regulator hose away from hot grill surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect the hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call 1-800-913-8999 for a replacement hose.

• Never light your gas grill with the lid closed or before checking to ensure the burner tubes are fully seated

over the gas valve orifices.

• Never allow children to operate your grill.

Always keep the LP cylinder at 90° (upright) orientation to provide vapor withdraw.

WARNING

A strong gas smell, or the hissing sound of gas indicates a serious problem with your gas grill or the LP gas tank. Failure to immediately follow the steps listed below could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

• Shut off gas supply to the gas grill.

• Turn the control knobs to OFF position.

• Put out any flame with a proper fire extinguisher.

• Open Grill Lid.

• Get away from the LP gas tank.

• Do not try to fix the problem yourself.

• If odor continues or you have a fire you can not

extinguish, call your fire department. Do not call near the LP gas tank because your telephone is a form of electrical device and could create a spark resulting in fire and/or explosion.

NOTE: The normal flow of gas through the pressure regulator and hose assembly can create a humming

noise. A low volume of noise is perfectly normal and

will not interfere with operation of the grill. If humming noise is loud and excessive you may need to purge air from the gas line or reset the pressure regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill. For help with this procedure

refer to page 7, Item 4 of “If Grill Still Fails To Light”,

or call the Grill Information Center at 1-800-913-8999.

CAUTION: Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction which could result in a fire in and around burner tubes. This type of fire is known as “FLASH-BACK” and can

cause serious damage to your grill and create an unsafe

operating condition for the user.

Although an obstructed burner tube is not the only cause of

“FLASH-BACK”, it is the most common cause.

To reduce the chance of “FLASH-BACK”, you must clean

the burner tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended

period of time.

See Cleaning Burner Tubes and Ports on page # 30.

Visually check the burner flames prior to each use. The flames should look like picture, if they do not, refer to the cleaning burner tubes and ports, see page 30 of this manual.

CAUTION: Beware of Flash-Back Burner Flame Check

1. Make a 50/50 (soap/water) mild soap solution.

2. Turn the control knobs to full OFF position; then turn gas ON at

supply tank.

3. Apply the soap solution with a clean brush to all gas connections. See below. If growing bubbles appear in the solution the connections are not properly sealed. Check each fitting and tighten or repair as necessary.

4. If you have a gas connection leak you cannot repair, turn gas OFF at supply tank, disconnect fuel line from your grill and call 1-800-913-8999 or your gas supplier for repair assistance.

5. Also apply soapy solution to the tank seams. See below. If growing bubbles appear, shut tank OFF and do not use or move it! Contact an LP gas supplier or your fire department for assistance.

Gas Connection Leak Check

Gas Tank Leak Check

Checking for LP gas leaks

Never test for leaks with a flame. Prior to first use, at the beginning of each season, or every time your LP gas tank is changed, you must check for gas leaks.

WARNING

Failure to open grill lid during the lighting procedure could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

USING THE SIDE BURNER:

Inspect the gas supply hose prior to turning the gas

“ON”. If there is evidence of cuts, wear or abrasion, it

must be replaced prior to use. Do not use the side burner if the odor of gas is present. WARNING: Always

keep your face and body as far away from the burner as possible when lighting.

Grill Lighting Instruction

LIGHTING INSTRUCTIONS FOR SIDE BURNER

1. Make sure the lid is open.

2. Push and slowly turn the Side Burner knob to /HIGH at the same time, press and hold electronic ignition button to light the burner. Once the burner is lit, release the electronic ignition button and knob.

3. If burner does not light within 5 seconds, turn the knob to OFF position and repeat the lighting procedure.

4. If burner fails to light after step 3, turn the knob to OFF position, wait 5 minutes, then repeat the lighting procedure

or light by match.

3. Be sure all gas connections are securely tightened.

4. Turn on gas supply.

5. Open the grill main lid.

6. Push and turn any main burner control knob to /HIGH, at the same time, press and hold electronic ignition button to light the burner. Once the burner is lit, release the electronic ignition button and knob.

7. If the burner does not light after 5 seconds, turn knob to OFF. Turn gas OFF at LP tank and wait 5 minutes for gas to clear. Then turn gas ON at tank and repeat step 6.

8. If burner still does not light, see Match Lighting section

and If Grill Still Fails to Light section on following page.

9. To light additional burners, turn burner knob(s) to /HIGH . Push and hold electronic ignition button to light burner. Adjust knob(s) to desired setting.

Grill Lighting Instructions for Main Burners

1. Do not smoke while lighting grill or checking gas supply connections.

2. Be sure that LP gas tank is sufficiently full.

WARNING

Never lean over the grill cooking area while lighting

your gas grill. Keep your face and body a safe

distance (at least 18 inches) from the cooking grid

surface when lighting your grill by match.

If Grill Still Fails To Light

1. Check gas supply and connections for leaks. Check that all wire connections are secure.

2. Repeat basic lighting procedure. If your grill still fails to operate, turn the gas off at source, turn the control knobs to OFF, then check the following:

• Misalignment of burner tubes over orifices Correction: Reposition burner tubes over orifices.

• Plugged orifice Correction: Remove burners from grill, carefully lift each burner up and away from gas valve orifice. Remove the orifice from gas valve and gently clear any obstruction with a fine wire. Then reinstall all orifices, burners, and cooking components.

3. If an obstruction is suspected in grill burner valves, please call for repair service at 1-800-913-8999.

4. If the grill still does not light you may need to purge air from the gas line or reset the pressure regulator excess gas flow device. Note: This procedure should be done every time a new LP gas tank is connected to your grill.

To purge air from your gas line and/or reset the pressure regulator excess gas flow device:

• Turn all control knobs to the OFF position.

• Turn off the gas at the tank valve.

• Disconnect pressure regulator from LP gas tank.

• Let unit stand for 5 minutes.

• Reconnect pressure regulator to the LP gas tank.

• Turn the tank valve on slowly until ¼ to ½ open.

• Open the grill lid.

• Push and turn any control knob to .

• Turn control knobs to until all the burners are lit

• You may start to use the grill

5. If all checks or corrections have been made and you still have questions about operating your gas grill, call the Grill

Information Center at 1-800-913-8999

WARNING

Should a “FLASH-BACK” fire occur in/or around the burner tubes, follow the instructions below. Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death, or property damage.

• Shut off gas supply to the gas grill.

• Turn the control knobs to OFF position.

• Put out any flame with a proper fire extinguisher.

• Open grill lid.

• Once the grill has cooled down, clean the burner tubes

and burners according to the cleaning instructions found on page 30.

•If the burner will not light after several attempts then the burner

can be match lit, before using the match allow 5 minutes for any accumulated gas to dissipate.

•Clip a paper match on one end of the lighting rod.

•Light match.

•Hold lighting rod and insert lighted match right next to the

burner ports or ceramic file.

•Push and turn the designated control knob to /HIGH.

•Burner should ignite immediately.

Match light

Cart Caster insert2PCS

Bottom Panel-1pc

Firebox Assembly-1pc

Cart Leg, Front Left-1pc.

Cart Leg, Back Left-1pc.

Cart Leg, Front Right-1pc.

Cart Leg, Back Right-

1pc.

Triangle Bracket, Right1pc.

Triangle Bracket, Left1pc

Side Burner Shelf Control Panel-1pc.

Side Burner Shelf-1PC Left Side Control Panel-

1pc.

Left Side Shelf -1pc.

Grease Cup Bracket-2pcs

Grease Cup Baffle-

1pc

Package Parts List

Grease Tray-1pc

Grease cup-1pc

Warming rack-1pc

Flame Tamer-3pcs

Cooking Grid-2pcs

Front Panel-2pcs

Wheel-2pcs

Side Tube Buner-1pc Side Burner Control

Knob-1pc

Cart Frame, Top-2pcs

Tank Bolt-1pc

Side burner cooking grod-1 piece

Bottom panel bracket-1pc Battery-1pc

Before beginning assembly, make sure all parts are present. Compare parts with package contents list and diagram above. If any part is missing or damaged, do not attempt to assemble the product. Contact Grill Information Center at 1-800-913-8999 or replacement of missing parts.

•Tools required for Assembly.

Phillips Screwdriver (not included) and Wrench (not included)·

• Note: The left and right sides of the grill are on your left and right as you face the front of the grill.

Phillips Screwdriver Wrench

Preparation

Hardware Pack Contents

Item Description Specification Quantity

Screw

Nut

Flat Washer

1/4"

6pcs

Flat Washer

4pcs

screw

5/32'' x 8mm, black

6pcs

1/4'' x 12mm, black

5/32'' x 10mm, black

2pcs

5/16"

6pcs

32pcs

8pcs

5/32'' x 10mm, 430 SS

5/16"

2pcs

W1/ 4"x12mm螺钉

5/ 32"x10mm螺钉

W1/ 4"x12mm螺钉

黑色达可罗

5/ 32"x10mm螺钉

黑色达可罗

W1/ 4"x12mm螺钉

黑色达可罗

5/ 32"x10mm螺钉

5/ 32" x10mm螺钉 SUS430

5/ 16" 螺母

W1/ 4"x12mm螺钉

黑色达可罗

5/ 32"x10mm螺钉

黑色达可罗

5/ 32"x10mm螺钉 SUS430

5/ 16" 螺母

W1/ 4"x12mm螺钉

黑色达可罗

5/ 16" 垫片

5/ 32"x10mm螺钉

黑色达可罗

W1/ 4"x12mm螺钉

黑色达可罗

5/ 16" 垫片

5/ 32"x10mm螺钉

黑色达可罗 5/ 32"x10mm螺钉

镀白锌

5/ 16"螺母

M4 垫片镀白锌

5/ 32"x8mm螺钉

W1/4"x12mm螺钉

黑色达可罗

5/ 16" 垫片

5/ 32" x10mm螺钉

黑色达可罗 5/ 32" x10mm螺钉

镀白锌

5/ 16" 螺母

M4 垫片镀白锌

5/ 32"x10mm螺钉 SUS430

5/ 16" 螺母

W1/4"x12mm螺钉

黑色达可罗

5/ 16" 垫片

5/ 32"x10mm螺钉

黑色达可罗

Exploded View

Parts List

No. Part No. PART (Description) Warranty Qty No. Part No. PART (Description) Warranty

01 0894A-001 Main Lid 1 1 28 0894A-028 Bezel

02 0894A-002 Main Lid Screw 1 2 29 0894A-029 Control Knob

03 0894A-003 Temperature Gauge 1 1 30 0894A-030 Side Burner Lid Hinge Rod

04 0894A-005 Logo 1 1 31 0894A-031

Side Burner Lid Hinge Rod Pin

05 0894A-006 Hood Buffer A 1 2 32 0894A-032 Side Burner Lid

06 0894A-006 Main Lid Handle 1 1 33 0894A-033 Side Burner Cooking Grid

07 0894A-007 Side Shelf 1 1 34 0894A-034 Side Burner Bowl Assembly 1 1

08 0894A-008 Side Shelf control panel 1 1 35 0894A-035 Side Burner Igniter Wire

09 0894A-009 Warming Rack 1 1 36 0894A-036 Grease cup 1 1

10 0894A-010 Cooking Grid w/Hole 1 2 37 0894A-037 Grease Tray Assembly

11 0894A-011 Flame Tamer 1 3 38 0894A-038 Side Burner Control Panel

12 0894A-012 R pin A 1 3 39 0894A-039 Side Burner Pipe

1 1

13 0894A-013 Main Burner 1 3 40 0894A-040 Cart Frame 1 2

14 0894A-014 Main Burner Igniter Wire A 1 1 41 0894A-041 Cart Leg Rear, Left

1 1

15 0894A-015 Main Burner Igniter Wire B 1 1 42 0894A-042 Cart Leg Front, Left

1 1

16 0894A-016

Main Burner Igniter Wire C

1 43 0894A-043 Cart Leg Rear, Right

1 1

17 0894A-017 Hood Buffer B

2 44 0894A-044 Cart Leg Front, Right

1 1

18 0894A-018

Main Burner Bowl Assembly

Non-

replaceable

45 0894A-045 Wheel Screw Assembly

1 2

19 0894A-019 Main Gas Valve

3 46

0894A-046 Bottom Panel, LP

1 1

20 0894A-020 Main Manifold

1 47 0894A-047 Wheel

1 2

21 0894A-021 Side Burner Flex Gas Line

1 48 0894A-048 Lighting Rod

1 1

22 0894A-022 Side Burner Gas Valve

1 49 0894A-049 Cart Caster Insert

1 2

23 0894A-023 Side Manifold

1 50 0894A-050 Tank Bolt

1 1

24 0894A-024 Regulator, LP

1 51 0894A-051 Triangle Bracket, Right

1 1

25 0894A-025 Control panel

1 52 0894A-052 Triangle Bracket, Left

1 1

26 0894A-026 Igniter module heat shield

1 53 0894A-053 Front Panel

1 2

27 0894A-027 Pulse Ignite Module

Assembly Instructions

If you are missing hardware or have damaged parts after unpacking grill, call 1-800-913-8999 for replacements.

To order replacement parts after using grill, call: 1-800-913-8999.

To make sure you obtain the correct replacement parts for your Grillmaster gas grill, please refer to the part numbers in the part list.

Important: Use only parts listed above. When ordering parts, providing the following information:

1. Model #

2. Serial # (found inside the front panel of your grill)

3. Part Number (see PART# in chart)

4. Part Description

5. Quantity of parts needed

1. Cart Caster and Cart Assembly

a) Cart Caster Insert (A) into the Cart Leg, Front Left (D)

and Cart Leg, Back Left (E). As shown in Fig. 1.

b) Loosen, but do not remove the screws that are pre-

assembled on the Cart Leg, Back Left (D) and Cart Leg, Front Left (E). Attach Cart Leg, Back Left (D) and Cart Leg, Front Left (E) to Cart Frame (Y), by aligning the holes on

the Cart Frame (Y). Tighten the screws that were loosened

above. As shown in Fig. 2.

Fig. 1.

Fig. 2.

c) Attach the front and rear cart beam triangle bracket

by using four 1/4"x12mm black screws (AA) which in the hardware pack. As shown in Fig. 3.

d) Loosen, but do not remove the screws that are pre-

assembled on the Cart Leg, Front Right (F )and Cart Leg, Back Right (G). Attach Cart Leg, Front Right (F) and Cart Leg, Back Right (G) to Cart Frame (Y), by aligning the holes on the Cart Frame. Tighten the screws that were loosened above. As shown in Fig.

e) Attach the front and rear cart beam triangle bracket by

using four 1/4"x12mm black screws (AA) which in the hardware pack. As shown in Fig. 5.

Fig. 3.

Fig. 4.

Fig. 5.

2. Bottom Panel Assembly

a) Attach the tank bolt bracket under the bottom Panel (B)

by using two 1/4"x12mm black screws (AA) which in the hardware pack. As shown in Fig. 6.

b) Loose the flat washer and screw from

tank bolt (Z). As show in Fig. 7.

c) Then screw in the bottom panel bracket. As show in Fig.8.

Fig. 8.

Fig. 7.

Fig. 6.

d) Place upside down the bottom panel and attach to the Cart Leg,

Back right (G) and cart leg, Front right (F) by using four 1/4"x12mm black screw (AA) which are in the hardware pack. As show in Fig. 9.

e) Repeat step d to attach left legs to the bottom

panel making sure all screws are tight.

3. Triangle Bracket Assembly

a) Loosen, but do not remove four screws pre-assembled on

Cart Leg, Back Left (D) and Cart Leg, Back Right (G). Align the holes of the triangle brackets with the screws in the Cart Leg, Back Left (D) and Cart Leg, Back Right (G) .Then tighten the screws.

b) Attach the triangle brackets to bottom panel (B) by using

four 5/32"x10mm black screws (BB). As show in Fig.10.

Note: The flat portion of the triangle should face the rear of the grill.

Fig. 10.

Fig. 9.

4. Front Panel Assembly

a) Loosen, but do not remove the screws which are

pre-assembled on the cart legs, align the holes on

the front panel (U) with the screw in the legs, then

place the front panel (U) onto the screws in the cart legs. As shown in Fig. 11.

b) Tighten the screws that were loosened in step 4a.

Note: Flat side of the front panel (U) should face out.

5. Wheel Assembly

a) Place the wheels (V) on the axle which stable in the Cart Leg,

Front Right (F) and Cart Leg, Back Right (G)

b) Place two 5/16“ nuts (DD) and two 5/16” flat washers (EE)

which in the hardware pack to the axle and tighten the nuts. As shown in Fig. 12.

Fig. 12.

Fig. 11.

6. Firebox Assembly

NOTE: We suggest two persons lift the firebox when

assembling. Be sure to remove all packaging material during assembly.

a) Remove the Firebox Assembly (C) from the

carton and carefully place onto the grill cart .lid handle will face front and be above front panel. As shown in Fig. 13.

b) Secure the firebox to the four cart leg by using

four1/4"x12mm black screws (AA) which in the hardware pack. As shown in Fig. 14.

c) Secure the firebox left to the cart beam by using two

1/4"x12mm black screws (AA) which in the hardware pack. As shown in Fig. 15.

Fig. 15.

Fig. 14.

Fig. 13.

Loose the screw which is pre-assembled in the cart leg front , right (F).

Attach the gas hose to the fixture and fix the screw which is loosen in above step.

d) Secure the firebox right to the cart beam by

using two 1/4"x12mm black screws (AA) which in the hardware pack. As shown in Fig.

16.

e) Attach the side shelf control panel (L)to left side shelf (M)

by using three black 5/32“x8mm screws (GG), which are

in the hardware pack.

7 . Left Side Shelf Assembly

a) Loosen but do not remove the screw which is

pre-assembled on the outside firebox, left. As

shown in Fig. 17.

Fig. 17.

Fig. 16.

b) Attach the side shelf to the firebox, left. Secure

from inside firebox by using three 1/4"x12mm black screws (AA) and ¼” flat washer (HH) which are in the hardware pack. As shown in Fig. 18.

d) Align the hole on the side shelf bracket with the loosened

screw located on the outside firebox and tighten.

e) Secure the side shelf control panel and main control panel

by using two 5/32"x10mm black screws (BB) which in the

hardware pack. As show in Fig. 19.

f) Attach the side burner control panel (J) to the side

burner shelf (K) by using three 5/32"x8mm black screws (GG) which are in the hardware pack.

Fig. 19.

Fig. 18.

8. Side Burner Shelf Assembly

a) Loosen but do not remove the

screw which is pre-assembled on the outside firebox, right. As shown in Fig. 20.

b) Attach the side burner shelf to the firebox, right. Secure

from inside of the firebox by using three 1/4"x12mm black

screws (AA) and ¼” flat washer (HH) which are in the hardware pack. As shown in Fig. 21.

c) Align the hole on the side burner shelf

bracket with the loosened screw located on the outside firebox and tighten. As shown in Fig. 22.

Fig. 22.

Fig. 21.

Fig. 20.

d) Secure the side burner control panel and main control

panel by using two 5/32"x10mm black screws(BB) which

are in the hardware pack. As show in Fig. 22

9. Side Burner Valve Installation

a) Insert the side burner valve into the Side

Burner Shelf Control Panel (J). Align the

screws on the valve with the large side of the

holes on the bezel. Slightly loosen the screws without removing the screws. Slide the screws down to the smaller holes and tighten the screws to secure. As shown in Fig. 23.

10. Side Burner Installation

a) From underneath the side burner remove two screws which

are assembled on the bottom of the side tube burner (W). As shown in Fig. 24.

b) Open side burner lid and place the Side Tube Burner

(W) through the opening. Place the Side Tube Burner (W) tube over the side burner gas valve and make sure Side Burner gas valve is inserted into side burner tube. As shown in Fig. 25.

Fig. 25.

Fig. 24.

Fig. 23.

c) Then with two screws removed in step 10a, secure

the side burner from underneath to the Side Burner Shelf (D). As shown in Fig. 26.

d) Connect ignition wire from Firebox Assembly (C)

control panel to the side burner igniter pin from underneath the Side Burner Shelf & Control Panel (J). As shown in Fig. 26.

e) Put the side burner control knob back on. As

shown in Fig.26.

Note: After completing side burner installation, make sure here has no more than a 3 mm gap between igniter pin and burner. As shown in Fig. 27.

11. Install the Grease Tray

a) Attach the grease cup bracket (N) to the grease

tray (P) by using four 5/32"x10mm 430SS (CC)

and four M4 flat washer (FF) which are in the

hardware pack. As shown in Fig. 28.

Fig. 28.

Fig. 27.

Fig. 26.

Side burner

lgniter wire

Side burner

3.2mm~3.5mm

b) Attach the grease cup baffle (O) to the grease cup

bracket (N) by using two 5/32"x10mm 430SS (CC) which are in the hardware pack. As shown in Fig. 28.

c) Install the Grease Tray (P) from the rear of the

grill by sliding the tray on the glides at the rear of the grill until centered under the cooking area. As shown in Fig. 29.

d) Install Grease box (Q) under the grease tray.

Fig. 29.

Fig. 28.

12. Position Flame Tamers and Cooking Grids

a) Place the flame tamer (S) in the firebox. Make

sure the flame tamer in within the flame tamer bracket. As shown in Fig. 30.

b) Place the Cooking Grids (T) in the firebox. As shown

in Fig. 31.

c） Place the Warming Rack (R) on brackets. As shown in Fig. 32.

d) Place the Side Burner Cooking Grid (AA) in the side burner bowl

assembly. As shown in Fig. 32.

Fig. 32.

Fig. 31.

Fig. 30.

13. Battery and Liquid Propane Tank Installation

Unscrew the electronic ignition button and place the battery into the compartment with the positive terminal (+) facing outward. Replace the ignition button after the battery has been installed.

From the front of cart, place LP Tank into the hole in bottom panel. Secure the tank in place by turning the wing nut bolt to the right.

Connecting Regulator To The LP Tank

1. LP tank must be properly secured onto grill. (Refer to assembly section.)

2. Turn all control knobs to the OFF position.

3. Turn LP tank OFF by turning OPD hand wheel clockwise to a full stop.

4. Remove the protective cap from LP tank valve. Always use

cap and strap supplied with valve.

OPD Hand Wheel

Safety Relief Valve

Strap and Cap

Type 1 outlet with thread on outside

Do not insert a POL transport plug (plastic part with external threads) into the Type 1 tank valve outlet . It will defeat the Safety Relief Valve feature.

Congratulations

Your Grillmaster gas grill is now ready for use. Before the first use and at the beginning of each season (and whenever the LP gas tank has been changed):

1. Read all safety, lighting and operating instructions.

2. Check gas valve orifices, burner tubes and burner ports for any obstructions.

3. Perform gas leak check according to instructions

found on next page of the manual.

Important

Before cooking on your grill the first time, wash cooking grids and cooking rack with warm , soapy water. Rinse and dry thoroughly. Season with

cooking oil regularly. After cooking is completed, turn

grill to HIGH setting for 3 to 5 minutes to burn off excess grease or food residue.

DISCONNECTING THE LIQUID PROPANE CYLINDER Turn the grill burner valves “OFF” and make sure the

grill is cool.

Turn the Liquid Propane Cylinder valve “OFF” by turning clockwise until it stops. Detach the pressure regulator assembly from the cylinder valve by turning the quick coupling nut counterclockwise. Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.

Hold coupling nut and regulator as shown for proper connection to LP tank valve.

Nipple has to be centered into the LP tank valve.

5. Hold regulator and insert nipple into LP tank valve. Handtighten the coupling nut, holding regulator in a straight line with LP tank valve so as not to crossthread the connection.

6. Turn the coupling nut clockwise and tighten to a full stop. The regulator will seal on the back-check feature in the LP tank valve, resulting in some resistance. An additional one-half to three-quarters turn is required to complete the connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and repeat steps 5 and 6. If you are still unable to complete the

connection, do not use this regulator! Call 1-800-913-8999 for assistance.

WARNING

Do not leave the grill unattended.

Your grill will get very hot. Never lean over the

cooking area while using your grill. Do not touch cooking surfaces, grill housing. Grill Lid or any other grill parts while the grill is in operation, or until the grill has cooled down after use. Failure to comply with these instructions may result in serious bodily injury.

Burn-off

Before cooking on your gas grill for the first time, you will

want to “burn off” the grill to eliminate any odor or foreign

matter. Just ignite the burners, lower the Lid, and operate

grill on the HIGH setting for 3 to 5 minutes.

Cooking Temperatures

High setting: Only use this setting for fast warm-up,

searing steaks or chops and for burning food residue off

the grill after cooking is complete. Never use the HIGH

setting for extended cooking.

Medium to Low Settings: Most recipes specify medium

to low settings, including all smoking, rotisserie cooking

and for cooking lean cuts such as fish.

NOTE: Temperature settings will vary with the

temperature and the amount of wind outside your home.

Direct Cooking

The direct cooking method can be used with the supplied

cooking grids and food placed directly over the lit grill

Burners. The method is ideal for searing and whenever

you want meat, poultry or fish to have and open-flame

barbecued taste. Deep frying and smoking are also best

cooked in this manner because they require direct heat.

Indirect Cooking To cook indirectly, the food should be placed on the

left or right side of your grill with the burner lit on the opposite side.

Flare-ups

The fats and juices dripping from grilled food can cause flare-ups. Since flare-ups impart a favorably, distinctive taste and color to food cooked cover an open flame, they should be accepted up to a point. Nevertheless, uncontrolled flaring can result in a ruined meal.

WARNING

Do not line the bottom of the grill housing with aluminum foil, sand or any substance that will restrict the flow of grease into the grease tray. Failure to comply with these instructions could result in a fire or explosion which could cause serious bodily injury, death, or property damage.

Cooking Instructions

FOOD Weight or thickness Temperature Time Special instructions and tips

Vegetables NA Medium 8 to 20 minutes

Slice or chop vegetables and dot with butter or margarine. Wrap tightly in heavy duty foil. Grill turning occassionally.

Potatoes Whole Medium 40 to 60 minutes

Wrap individually in heavy duty foil. Cook rotating occassionally.

Meat/Steaks 1/2 to 3/4 inches High-Medium 4 to 15 minutes

Pre heat grill for 15-20 minutes then sear steaks on each side for two minutes. Next grill 3 to 5 minutes on each side or until desired doneness.

Ground Meats 1/2 to 3/4 inches Medium 8 to 15 minutes

Grill turning once when juices rise to the surface or until desired amount of doneness. Do not leave hamburgers unattended since a flare-up could occur quickly.

Ribs 1/2 or full rack Medium 20 to 40 minutes

Grill turning occassionally. During last few minutes brush with barbecue sauce, turn several times.

Hot dogs NA Medium 5 to 10 minutes

Grill turning four times. 2-4 minutes on each of four sides.

Poultry-Cut 1/4 to 1/2 pounds Low or Medium 20 to 40 minutes

Grill turning occassionally. During last few minutes brush with barbecue sauce if desired, turn several times.

Low or 1 to 1-1/2 hours

Use poultry stand and brush frequently as desired

Medium 40 to 60 minutes

Use poultry stand and brush frequently as desired

Fish 3/4 to 1 inch Medium 8 to 15 minutes

Grill turning once to desired doneness. Brush with melted butter, margarine or oil.

Poultry Whole

2 to 3 pounds

Grill Cooking Chart

+ 66 hidden pages

GrillMaster 720-0894A User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual