Grill Chef 12200 Assembly And Operating Manual

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12200
Version: 12200gb DATeD: #2016 eDiTion: 10/15er
Midas gas wagon barbecue
Assembly and Operating Manual
Failure to observe these instructions can aect or damage the device and other objects and lead to personal injury.
We therefore recommend that you read the relevant chapter of these instructions prior to assembly and be-
fore each use. Follow the steps in the order they are specied and please observe the safety warnings.
These instructions form part of the product. They should therefore always be sto-
red with the product and passed on to each subsequent user.
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Table of contents
Specications ..............................................................................................................................................3
Safety instructions ......................................................................................................................................4
Denition of terms used .......................................................................................................................4
Danger "Hot surfaces and parts" ..........................................................................................................5
Danger "Highly ammable gas" ...........................................................................................................6
Danger "Gas displaces oxygen" ............................................................................................................7
Scope of supply ...........................................................................................................................................8
Pack of xing bolts ...............................................................................................................................8
Exploded view .............................................................................................................................................9
Controls .....................................................................................................................................................10
Function ....................................................................................................................................................10
Utilisation .................................................................................................................................................11
Warranty and disclaimer ...........................................................................................................................11
Assembly ..................................................................................................................................................12
Assembly procedure ..................................................................................................................................13
Connecting and disconnecting the gas cylinder ........................................................................................20
Connecting the gas cylinder ...............................................................................................................20
Operation ..................................................................................................................................................22
Starting up the barbecue ....................................................................................................................22
Switching o the barbecue .................................................................................................................23
Cleaning ....................................................................................................................................................24
Barbecue ............................................................................................................................................24
Gas system .........................................................................................................................................24
Maintenance .............................................................................................................................................25
Environmental information and disposal measures ..................................................................................25
Troubleshooting ........................................................................................................................................26
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Technical specications
Approvals
IMQ Test number - 0051, pin/no. 51CP4447
Barbecue
Appliance category I3+ according to DIN EN 498
Overall weight approx. 20.5kg
Dimensions (L x H x W) approx. 1325 x 1125 x 610 mm
Cooking area (L x W) approx. 610 x 360mm
Gas system
Heat output 8.12 kW
Flow rate (mass ow rate) G30:590 g/h G31: 580 g/h
Gas type Liquid gas (propane)
Gas cylinder Standard 5 kg or 13 kg gas cylinder.
Gas pressure 28-30/37 mbar
Gas hose Hose (max. 1.5 m) As per DIN 4815-2
Ignition Piezo ignition
Flame regulation Innitely adjustable 0 - max.
Nozzle diameter 0.84 mm
Permissible gas cylinder size
5 kg: Ø 300mm x 390 mm 13 kg: Ø 315mm x 580mm
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Safety instructions
Denition of terms used
The following pictograms and signal words are used in these instructions to point out hazards and important information:
Safety instructions
Pictogram and signal word Note on ...
Danger
... a possible danger that can result in severe personal injury or damage to property if the stated measures are not taken.
Caution
... a possible danger that can result in damage to property if the speci­ed measures are not taken.
Application instructions
Pictogram Note on ...
... a useful function or tip.
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Danger "Hot surfaces and parts"
During operation some parts of the barbecue may become very hot, particularly those that are close to the re bowl.
Possible consequences:
• Severe burns from touching parts near the re bowl.
• Fire or smouldering re if ammable materials or substances are near the barbecue.
Precautions prior to barbecuing:
• When setting up the barbecue, make sure that
• there are not, and will not be, any ammable materials or substances nearby. Minimum distance to ammable materials or substances: 2 m overhead and 1 m to the side. Di­stance to ame-resistant materials or substances, e.g. walls: at least 0.25 m.
– the barbecue is positioned rmly on a suciently large area. Do not move it during
operation.
Precautions while barbecuing:
• Wear barbecue mittens.
• Never leave the barbecue unattended. Take particular care to ensure that children and pets are kept away from the barbecue.
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Danger "Highly ammable gas"
Liquid gas is highly ammable and explosive.
Possible consequences:
• Serious personal injury or damage to property if escaping gas ignites in an environment in which it is not controlled.
Precautions:
• Exclusively use the barbecue outdoors and ensure that the area is well-ventilated.
• Protect the gas cylinder and the gas hose from direct sunlight and other sources of heat (max. 50°C). Take particular care to ensure that the gas hose does not touch any part of the hot barbecue.
• Do not lean over the barbecue when igniting the gas ame.
• Close the valve on the gas cylinder immediately after each use (turn the valve clockwise).
• Never leave the barbecue unattended. If the ame extinguishes, relight it immediately or cut o the supply from the gas cylinder.
• When connecting the gas cylinder, make sure that there are no sources of ignition within a 5 m radius.
• Important note: to avoid the risk of spark-over, do not to light naked ames, do not smo­ke and do not actuate the switches of electric devices (appliances, lights, door bells, etc.).
• Before each use, make sure that all gas connections are sealed and intact.
• If necessary, replace the hose in order to comply with the corresponding national requi­rements.
The barbecue must not be used if the connections for the gas supply are porous or de­fective. This also applies, for example, to hoses or ttings blocked by insects, as this can produce a dangerous ashback.
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Danger "Gas displaces oxygen"
Liquid gas is heavier than oxygen. Therefore it settles on the ground and displaces the oxygen at that level.
Possible consequences:
• Suocation resulting from a lack of oxygen if the concentration of gas is allowed to rise to a certain extent.
Precautions:
• Exclusively use the barbecue outdoors in a well ventilated area and above ground (i.e. not in areas that are below ground level).
• Close the valve on the gas cylinder after each use.
• Never leave the barbecue unattended. If the ame extinguishes, relight it immediately or cut o the supply from the gas cylinder.
• Before each use, make sure that all gas connections are sealed and intact.
• If necessary, replace the hose in order to comply with the corresponding national requi­rements.
The barbecue must not be used if the connections for the gas supply are porous or de­fective.
If the barbecue is not being used for a prolonged period, cut o the supply from the gas cylinder and store properly:
– Fit the gas cylinder valve with a cap nut and safety cap. – Do not store the gas cylinder in rooms below ground level, in or near stairways,
hallways or passages and thoroughfares between buildings.
– Always store gas cylinders upright, even if they are empty!
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Pack of xing bolts
Scope of supply
Pos. Qty. Designation Pos. Qty. Designation
1 1 Warming rack 15 1 Wheel leg
2 2 Cooking grill 16 2 Leg cap
3 3 Flame tamer 17 1 Front panel
4 1 Lid handle 18 1 Wheel axle
5 1 Thermometer 19 2 Wheel
6 1 Burner unit, pre-assembled 20 2 Wheel cap
7 3 Flame regulator 21 1 Hose holder
8 1 Side shelf, left
9 1 Tool holder
10 1 Side shelf, right
11 1 Grease tray
12 1 Grease tray holder
13 2 Cross bar
14 1 Leg
2x
M6x15
1x
M6x16
26x
M10
2x
Ø6,5x18
8x
A
B C
D
E
Ø6,2
8x
F
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Exploded view
10
5
4
16
15
9
12
13
14
1
6
7
2
8
3
17
18
19
21
20
11
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7
Controls
Pos. Designation Function
7 Flame regulator Fill burner with gas to ignite (keep depressed and turn to
"large ame" setting).
G1 Pressure reducer Reduce gas pressure.
G2 Operating lever Cut-o safety device with 2 settings:
3 o'clock setting: Gas is o - connect / disconnect the pressure reducer
6 o'clock setting: Gas is on.
G3 Release button Disconnects the pressure reducer from the cylinder valve
G4 Gas bottle with bottle valve Fuel container
G5 Gas hose with hose clip Directs gas to burner.
G5
12
G1
G3
3
G2
G1
G2
G4 G4
Function
When the bottle valve (G2 at a 6 o'clock position) and the ame regulator (7) are open the gas ows through the gas hose (G5) and the adjusting element into the burner .
The heat output can be adjusted for the burners by using the ame regulator (7).
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Utilisation
Intended use
This is a gas barbecue that is intended for outdoor use. The intended use comprises the exclusive use for cooking barbecue food in compliance with all instructions in this manual.
For private use only!
Improper use
Any other use or application beyond the intended purpose is not permitted. This applies to the following types of misuse in particular:
• Do not operate the barbecue with charcoal or fuel other than liquid gas (propane).
• Do not use the barbecue as a stove with pots and pans.
• Do not use the barbecue as a heating appliance.
Do not use the barbecue to heat materials and substances other than barbecue food.
Warranty and disclaimer
The barbeque has been manufactured according to the general engineering rules - valid at the time manufacturing was started - and the requirements of EU Directive 2009/142/EC. It is certied and approved by IMQ (test number -51CP4447). The barbecue left the factory in a technically sound and safe condition.
The barbecue is subject to our warranty for a term of three years from the date of purchase. This warranty covers manufactu­ring defects and faulty parts (burners, burner covers, cooking grill, warming rack) as well as the replacement of these parts. Costs for shipping, assembly, replacement of worn parts and others are not covered by this warranty.
The warranty shall expire and any responsibility shall pass over to the executor:
• if the barbecue is not used properly.
• if the barbecue is used despite visible damage or if it is not completely assembled.
• if any technical alterations have been made to the barbecue.
• if accessories are used that are not expressly authorised for this barbecue (if in doubt please contact our customer service department).
• if original spare parts from LANDMANN GmbH & Co. Handels-KG are not used.
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Assembly
Before starting
Here are a few tips to help you assemble your barbecue quickly and successfully:
• Check that no parts are missing by placing all of the individual parts on an empty surface (we reserve the right to make minor technical alterations, such as the content of the small parts bag).
• If, despite careful factory checks, a component should be missing, please contact our customer service department (see last page). We will immediately attend to your request.
Sort small parts, as some of the screws and bolts, for example, are very similar and can be easily confused.
• For assembly you will need a medium size screwdriver and a suitable spanner (at spanner or box spanner).
• You will need a at spanner (AF17) to connect the gas cylinder.
Only use tools that are intact and suitable for the job at hand. Worn or unsuitable tools will not allow you to tighten the bolts suciently, but will damage them to the extent that they can no longer be turned.
• Always t all connecting elements (screws, bolts, nuts, etc.) as shown in the following illustrations. If you misplace a connecting element, replace it with an appropriate part. Only by doing this can you ensure that the construction is strong and safe.
• Be sure to follow the instructions in the specied order!
• Read the text for each step before carrying it out, as useful information is sometimes only provided at the end of the section.
•
Even if you are not experienced at DIY, assembly does not generally take longer than one hour.
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Assembly procedure
1.
2.
16
14
17
14
15
A
A
B C
D
E
F
4x
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3.
4.
13
13
A
A
B C
D
E
F
4x
19
C
18
20
C
D
E
F
2x
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5.
6.
4
5
6
A
F
E
D
A
B C
D
E
F
2x
D
E
F
2x
E
F
2x
F
2x
21
B
A
F
E
A
B C
D
E
F
6x
B
C
D
E
F
1x
E
F
6x
F
6x
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7.
8.
8
9
A
A
B C
D
E
F
2x
8
A
A
A
B C
D
E
F
4x
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9.
10.
A
10
A
B C
D
E
F
4x
2
3
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12
11
11.
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Connecting and disconnecting the gas cylinder
Parts and tools needed
• Gas cylinder CommonPatio Gas cylinder, ll weight 5 or 13 kg, (e.g. green Propane Gas cylinder). These are available at DIY shops or from liquid gas suppliers.
• Leak indicator You can locate any leaks in the gas system using a leak detector. This can be purchased at DIY shops or liquid gas sup­pliers. Please follow the operating instructions of the leak detector.
The following part is included in delivery. It corresponds to the standards applicable in the country to which it has been supplied by LANDMANN.
Gas hose
-approved hose as per EN 4815-2 with sucient length, allowing installation without any kinks.
Pressure regulator
Preset pressure regulator tested as per EN12864, max. 1.5 kg/h, operating pressure 28-30/37 mbar, matching the gas cylinder used. This type of pressure regulator is also commercially available.
Connecting the Gas Cylinder
Danger "Ignition of escaping gas"
Liquid gas is highly ammable and explosive.
Possible consequences:
• Serious personal injury or damage to property if escaping gas ignites in an environment in which it is not controlled.
Safety precautions:
• When connecting the gas cylinder ensure that there are no sources of ignition within a 5 m radius.
• Take special care not to light any naked ames, do not smoke or switch on electric appli­ances (devices, lights, door bells), etc. (sparkover possible).
• If necessary, replace the hose in order to comply with the corresponding national requi­rements.
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1. Select a suitable place to set up the grill. Make sure that ...
– there are not, and will not be, any ammable materials or substances nearby. Minimum distance to ammable
materials or substances: 2m above and 1m to the side; distance to ame resistant materials or substances - min
0.25 m.
– the grill is positioned rmly on a at, suciently large surface area. It must not be moved during operation.
G5
G1
3
G2
G4
1. Turn the operating lever (G2) to the 3 o'clock position and then press the pressure reducer (G1) on the valve of the gas bottle (G4) until you hear a click.
2. Check to make sure they are correctly connected by pulling the pressure reducer (G1) upwards. It should not disconnect from the bottle valve.
3. Check the connection between the pressure reducer (G1) and the gas hose (G5) and the connection bet­ween the gas hose (G5) and the setting device.
4. Open the cylinder valve (turn operating lever (G2) to a 6 o'clock position) and use a standard leak detector to make sure that all of the connections are tight.
– Please observe the instructions for the leak detection agent! Never check for leaks using a naked ame. Listening
for leaks is not a reliable method of detection either.
– If the connection is not sealed properly close the bottle valve immediately (turn operating lever (G2) to a 3 o'clock
position) and then re-tighten the connection or replace the leaking part. Repeat the leak test.
5. If you do not wish to use the barbecue immediately, close the bottle valve (turn operating lever (G2) to a 3 o'clock position).
Shut o Gas Cylinder
G1
G3
3
G2
G4
1. Close the cylinder valve (turn operating lever (G2) to a 3 o'clock position).
2. Press the release button (G3) and pull the pressure reducer (G1) upwards.
3. Store the pressure reducer (G1) with the gas hose (G5) underneath the barbecue. Make sure that the gas hose is not kinked or twisted in any way.
4. Storing the gas cylinder correctly:
– Fit the gas cylinder valve with a cap nut and safety cap. – Do not store the gas cylinder in rooms below ground level, or in or near stairways, hallways or passages and tho-
roughfares between buildings.
– Always store gas cylinders upright, even if they are empty!
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Operation
Starting up the grill
1. Check to ensure that ....
– there are not, and will not be, any ammable materials or substances nearby. Minimum distance to ammable
materials or substances: 2m above and 1m to the side; distance to ame resistant materials or substances - min
0.25 m.
– the grill is positioned rmly on a at, suciently large surface area. It must not be moved during operation.
2. Check to ensure that ....
– the grill is fully assembled and has no apparent faults. – the grill (2) are in place and that the fat catching tray (11) is tted below the re bowl.
12
G2
G1
G4
2. Turn the operating lever (G2) to the 6 o'clock position.
3. Check to make sure that the gas system is leak-proof. Otherwise, close the cylinder valve immediately (turn operating lever (G2) to a 3 o'clock position).
6. Open the lid of the re bowl and keep it open when igniting the ame.
Caution: Do not lean over the barbecue during steps 7 and 8. Keep a safe distance.
7. Press and turn the ame regulator (7) to Max
"large ame".
8. If necessary, press the ame regulatro (7) repeatedly until the burner ignites.
9. If the ame goes out, turn the ame regulator (7) to "•" (o), wait for 3 minutes and repeat steps 7 and 8.
10. The right burner section is ignited via the left burner. Press and turn the right ame regulator (7) to MAX
"large ame"
until the right side of the burner ignites.
11. Close the lid and allow the barbecue to heat up at full power.
The rst time you use the barbecue allow it to heat up for approximately 20 minutes before adding any food; this will allow the food-safe coating to harden (as is the case with any oven).
12. When the grill has heated up suciently turn the ame regulator (7) to the desired setting (size of ame).
13. You can now place your food on the grill. We recommend that you wear barbecue gloves or similar for protection against the heat.
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Switching o grill
1. Close the cylinder valve on the gas bottle (turn G1 clockwise).
2. Turn the ame regulator (7) to "•" (o).
3. Wait until all of the parts have cooled down and then clean any soiled components.
4. Close the lid.
5. If the Barbecue is not going to be used for a prolonged period:
– Disconnect the gas cylinder (see chapter "Disconnecting the gas cylinder"). – Store the grill in a dry place.
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Cleaning
Barbecue
To ensure your barbecue serves you well for many years to come, it should be cleaned after each use with washing-up liquid, a brush and a cloth - ensure that all parts have cooled down rst. It will be much harder to do this later, once the dirt has dried.
Caution "Spark plug on burner may deform"
The spark plug on the burner may deform or snap o during cleaning.
Possible consequences:
• Burner no longer ignites.
Precautions:
• Take special care when cleaning the area around the burner.
Gas system
If necessary, the gas outlet nozzle on the adjusting element (underneath the front panel) can be cleaned with a needle. All other parts through which gas ows may only be cleaned by an expert.
Never dismantle the adjusting element!
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Maintenance
The barbecue is maintenance-free. Nevertheless, you should check it at regular intervals. The intervals depend on how often it is used and the environmental conditions to which it is exposed.
Barbecue
• Make sure that all parts of the barbecue are available and assembled (visual check).
• Check to ensure that all connections are present and securely fastened. Tighten if necessary.
Gas system
The gas system needs to be checked every time a gas cylinder is connected (see chapter "Connecting and disconnecting the gas cylinder").
If necessary, replace the hose in order to comply with the corresponding national requirements.
Environmental information and disposal measures
Residual substances
DANGER: Risk of re when disposing of the hot residual substance
Only dispose of the residual substances when they have fully cooled down and only then in the designated metal containers. Observe the local regulations.
Barbecue
Pay attention to cleanliness when handling the barbecue.
To dispose of the barbecue properly, disassemble it into its individual parts. Recycle the metal and plastic components. Observe the local regulations.
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Troubleshooting
If there is a fault despite due care, this chapter may help you to resolve the fault.
Fault Cause Remedy
There is a smell of gas Leak in the gas system 1. Close the cylinder valve immediately
2. Prevent any ames or sparks (do not switch on electric devices)
3. Tighten all connections of the gas sys­tem
4. Check all components of the gas sys­tem for external damage; replace de­fective parts with original spare parts
5. Check for leaks using a leak detector
Burner does not ignite Gas cylinder is empty Replace the gas cylinder
Cylinder valve is closed Turn the cylinder valve
Nozzles of the adjusting element (underneath the front panel) are not inserted into the burner pipes
Conduct a visual check, if necessary align the nozzles and connection hoses
Distance between the spark plug and gas outlets on the burner is incorrect
Visual inspection; correct if necessary
Other gas system blocked The gas system should be cleaned by a spe-
cialist
Barbecue temperature too low Pre-heating time too short Close the lid and set the ame regulator to
max. setting.
Gas outlets on the burner are blocked
Remove blockage from burner
Deagration or bubbling noise Flashback caused by blockages in
the burner.
1. Close the cylinder valve immediately (turn G1 clockwise)
2. Wait 3 minutes and then switch the barbecue back on
3. If the problem recurs, remove burner and clean
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k a h
Landmann® GmbH & Co. Handels-KG
Am Binnenfeld 3-5 · D-27711 Osterholz-Scharmbeck
Phone: +49 (0)4791 - 308 16/59
Mon - Thu 8am to 5pm, Fri to 4pm
www.landmann.com
 
LANDMANN® Ltd.
Unit 6 · Blackstone Road · Stukeley Meadows
Huntingdon · PE29 6EF · United Kingdom
Customer Service +44 (0)14 80 - 42 17 20 · www.landmann.co.uk
U l q N
LANDMANN® Skandinavia AB
Storgatan 70 · S-568 32 Skillingaryd · Sverige
www.landmann.se
LANDMANN® POLSKA Sp. z o.o.
59-400 Jawor, ul. Kuziennicza 13b
Tel. + 48 76 870 24 61 · Fax. + 48 76 870 23 88
www.landmann.pl
H
Forgalmazó/Distributer/Distribuitor/Διανομέας/Търговец:
LANDMANN® Hungária kft.
H-2220 Vecsés. · Almáskert u.4.
Phone: +36 (0)29 555 070
Turkiye Distributoru:
LANDMANN® İstanbul Dış Mek. Ur. Tic. Ltd. Şti.
Kayışdağı Cad. No:3 D:2514 Flora Plaza
Ataşehir İstanbul · Phone: +90 (0)216 575 30 08
HERLAAR AGENTUREN EN HANDELSONDERNEMING
Phone **31 - 6 - 54 33 27 67
Fax **31 - 84 - 74 70 994
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