Grillboss GBC1449G User Manual
Outdoor LP Gas Barbecue Grill
WARNING
FOR YOUR SAFETY:
OWNER’S MANUAL
Model No. GBC1449G
For Outdoor Use Only
(outside any enclosure)
WARNING
FOR YOUR SAFETY:
1. Improper installation, adjustment, alteration,
service or maintenance can cause injury or
property damage.
2. Read the installation, operation, and
maintenance instructions thoroughly before
installing or servicing this equipment.
3. Failure to follow these instructions could
result in fire or explosion, which could cause
property damage, personal injury, or death.
4. This instruction manual contains important
information necessary for the proper
assembly and safe use of the appliance.
5. Read and follow all warnings and
instructions before assembling and using
the appliance.
6. Follow all warnings and instructions when
using the appliance.
7. Keep this manual for future reference.
DANGER
If you smell gas -
1. Shut off gas to appliance.
2. Extinguish any open flame.
3. Open lid.
4. If odor continues, keep away from the
appliance and immediately call your gas
supplier or your fire department.
WARNING
FOR YOUR SAFETY:
1. Do not store or use gasoline or other
flammable liquids or vapors in the vicinity of
this or any other appliance.
2. An LP cylinder not connected for use shall
not be stored in the vicinity of this or any
other appliance.
DANGER
Never operate this appliance unattended.
Table of Contents
Important Safeguards ...........................................Page 2
Expanded View & Hardware .......................................... 4
Assembly Instructions............................................... 5
Installing LP Gas Tank............................................... 9
Inserting and Securing LP Gas Tank................................... 9
Connecting LP Gas Tank ........................................... 9
Disconnecting LP Gas Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Operating Instructions.............................................. 10
Checking for Leaks .............................................. 10
Operating Main Burners .......................................... 10
Operating Side Burner............................................ 11
Cleaning and Care ................................................ 11
Product Registration ............................................... 11
Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Limited Warranty ................................................. 12
Troubleshooting .................................................. 13
The use and installation must conform with local codes or, in the absence of local
codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas
and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code,
B149.2, or the Standard for Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA
Z240 RV Series, Recreational Vehicle Code, as applicable.
THIS INSTRUCTION BOOKLET CONTAINS IMPORTANT SAFETY INFORMATION. PLEASE
READ AND KEEP FOR FUTURE REFERENCE.
If you are assembling this unit for someone else, give this manual to him or her to
read and save for future reference.
California Proposition 65: Combustion by-products produced when using this product
contain chemicals known to the State of California to cause cancer, birth defects, and
other reproductive harm.
California Proposition 65: Wash your hands after handling this product.
Made from 75% Bagasse
(environmentally friendly sugar
cane pulp by-product)
Manufactured in China for: Blue Rhino Global Sourcing, Inc.
Winston-Salem, NC 27105 USA • 1.800.762.1142 • BlueRhino.com
© Blue Rhino Global Sourcing, Inc.
Grill Boss
®
is a Registered Trademark of Blue Rhino Global Sourcing, Inc. GBC1449G-OM-102 ES
2
Outdoor LP Gas Barbecue Grill
Model No. GBC1449G
Important Safeguards
W DANGER: Failure to follow the dangers, warnings and cautions in this manual may result in serious bodily injury or death, or in a fire or an explosion causing damage
to property.
W WARNINGS:
W This grill is for outdoor use only, and should not be used in a building,
garage or any other enclosed area.
W A fire causing serious injury or damage to property may occur if the
above is not followed exactly.
W Do NOT operate, light or use this appliance within ten feet (3.05 m) of
walls, structures or buildings.
W For residential use only. This grill is NOT for commercial use.
W This grill is not intended for and should never be used as a heater. TOXIC
fumes can accumulate and cause asphyxiation.
W This grill is safety certified for use in the United States and/or Canada
only. Do NOT modify for use in any other location. Modification will
result in a safety hazard and will void your warranty.
W This grill is for use with liquid propane (LP) gas only. The conversion to
or attempted use of natural gas in this LP gas grill is dangerous, may
cause bodily harm and will void your warranty.
W LP gas characteristics:
a. LP gas is flammable and hazardous if handled improperly. Become
aware of the characteristics before using any LP gas product.
b. LP gas is explosive under pressure, heavier than air, and settles/
pools in low areas.
c. LP gas in its natural state has no odor. For your safety, an odorant is
added that smells like rotten cabbage.
W Never attempt to attach this grill to the self-contained LP gas system of
a camper trailer, motor home or house.
W Never use charcoal, lighter fluid, lava rocks, gasoline, kerosene or
alcohol with this product.
W Your grill has been checked at all factory connections for leaks.
Recheck all connections as described in the “Operating Instructions”
section, as shipping can loosen connections.
W Check for leaks even if your unit was assembled for you by someone
else.
W Do NOT operate if a gas leak is present. Gas leaks may cause a fire or
explosion.
W You must follow all instructions in “Checking for Leaks” section before
operating. To prevent fire or explosion hazard when testing for a leak:
a. Always perform a leak test before lighting the grill and each time
the cylinder is connected for use.
b. No smoking. Do NOT use or permit sources of ignition in the area
while conducting a leak test.
c. Conduct the leak test outdoors in a well-ventilated area.
d. Contact with LP gas can cause freeze burns to skin.
W Apartment dwellers: Check with management to learn the requirements
and fire codes for using a LP gas grill in your apartment complex.
If allowed, use outside on the ground floor with a ten foot (3.05 m)
clearance from any structure. Do NOT use on or under balconies.
W LP gas cylinder needed to operate. Only cylinders marked “propane”
may be used.
W The LP gas cylinder must be constructed and marked in accordance
with the Specifications for LP-gas Cylinders of the U.S. Department
of Transportation (D.O.T.) or the National Standard of Canada, CAN/
CSA-B339, Cylinders, Spheres and Tubes for the Transportation of
Dangerous Goods; and Commission.
W LP gas cylinder must be arranged for vapor withdrawal.
W The LP gas cylinder must have a listed overfilling prevention device
(OPD).
W Only use LP gas cylinders equipped with a cylinder connection device
compatible with the connection for outdoor cooking appliances.
W The LP gas cylinder must have a cylinder collar to protect the cylinder
valve.
W Never use a LP gas cylinder with a damaged body, valve, collar or
footing.
W Dented or rusted LP gas cylinders may be hazardous and should be
checked by your LP gas supplier prior to use.
d. Do NOT use matches, lighters, or a flame to check for leaks.
e. The use of alcohol, prescription or non-prescription drugs may
impair the consumer’s ability to properly assemble or safely operate
the appliance.
f. Strong odors, colds, sinus congestion, etc. may prevent the
detection of propane. Use caution and common sense when testing
for leaks.
g. Do NOT use grill until any and all leaks are corrected.
If you are unable to stop a leak, disconnect the LP gas supply. Call a
gas appliance serviceman or your local LP gas supplier.
W This grill is designed to operate at an inlet pressure of: 11 inches water
column.
W Do NOT store or use gasoline or other flammable liquids or vapors
within 25 feet (7.62 m) of this appliance.
W Do NOT use in an explosive atmosphere. Keep grill area clear and free
from combustible materials, gasoline and other flammable vapors and
liquids.
W Minimum clearance from sides and back of unit to combustible
construction is 36 inches (91.4 cm). Do NOT use this appliance under
any type of overhang or roof.
W It is essential to keep the grill’s valve compartment, burners and
circulating air passages clean.
W Inspect grill before each use.
W The LP gas cylinder should not be dropped or handled roughly.
W LP gas cylinders must be stored outdoors out of the reach of children
and must not be stored in a building, garage or any other enclosed area.
Your cylinder must never be stored where temperatures can reach over
125°F.
W Do NOT insert any tool or foreign object into the valve outlet or safety
relief valve. You may damage the valve and cause a leak. Leaking
propane may result in an explosion, fire, severe personal injury or death.
W Do NOT block holes in sides or back of grill.
W Never keep an LP gas cylinder in a hot car or trunk. Heat will cause the
gas pressure to increase, which may open the relief valve and allow gas
to escape.
W Place dust cap on cylinder valve outlet whenever the cylinder is not in
use. Only install the type of dust cap on the cylinder valve outlet that is
provided with the cylinder valve. Other types of caps or plugs may result
in leakage of propane.
W If grill is not in use, the gas must be turned off at the supply cylinder
and disconnected.
W Do NOT store a spare LP gas cylinder under or near this appliance.
W Do NOT alter grill in any manner. Any alteration will void your warranty.
W Do NOT use the grill unless it is COMPLETELY assembled and all parts
are securely fastened and tightened.
W Do NOT build this model of grill in any built-in or slide-in construction.
Ignoring this warning could cause a fire or an explosion that can
damage property and cause serious bodily injury or death.
W This grill should be thoroughly cleaned and inspected on a regular
basis.
W Clean and inspect the hose before each use of the appliance. If there
is evidence of abrasion, wear, cuts or leaks, the hose must be replaced
prior to operation.
W Use only the regulator and hose assembly provided. Use only the
replacement regulator and hose assembly specified by Blue Rhino
Global Sourcing, Inc.
W Use only Blue Rhino Global Sourcing, Inc. factory-authorized parts. The
use of any part that is not factory-authorized can be dangerous and will
void your warranty.
W Do NOT operate this appliance without reading “Operating Instructions”
in this manual.
W Never fill the cylinder beyond 80 percent full.
W Do NOT touch metal parts of grill until they have completely cooled
(about 45 min.) to avoid burns, unless you are wearing protective gear
(pot holders, gloves, BBQ mittens, etc.).
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com /
1.800.762.1142
3
W Do NOT install or use in or on boats or recreational vehicles.
W When cooking, fire extinguishing materials should be readily accessible.
In the event of an oil/grease fire, do NOT attempt to extinguish with
water. Use type BC dry chemical fire extinguisher or smother with dirt,
sand or baking soda.
W Do NOT use grill in high winds.
W Never lean over the grill when lighting.
W Do NOT leave a lit grill unattended. Keep children and pets away from
grill at all times.
W Do NOT leave grill unattended while preheating or burning off food
residue on high. If grill has not been cleaned, a grease fire can occur
that may damage the product.
W Do NOT place empty cooking vessels on the appliance while in
operation.
W Use caution when placing anything on the grill while the appliance is in
operation.
W Do NOT attempt to move grill when in use. Allow the grill to cool before
moving or storing.
W LP gas cylinder must be properly disconnected and removed prior to
moving this grill.
W Always place your grill on a hard, non-combustible, level surface. An
asphalt or blacktop surface may not be acceptable for this purpose.
W Move gas hoses as far away as possible from hot surfaces and dripping
hot grease.
W Keep all electrical cords away from a hot grill.
W After a period of storage and/or nonuse, check for leaks, burner
obstructions and inspect for any abrasion, wear or cuts to the hose.
W Failure to open lid while igniting the grill’s burners, or not waiting 5
minutes to allow the gas to clear if the grill does not light, may result in
an explosive flame-up.
W Never operate grill without its heat plates installed.
W Always use a meat thermometer to ensure food is cooked to a safe
temperature.
W Use protective gloves when assembling this product.
W Do NOT force parts together as this can result in personal injury or
damage to the product.
W Never cover entire cooking area with aluminum foil.
W Deaths, serious injury or damage to property may occur if the above is
not followed exactly.
W Storage of grill indoors is permissible only if the cylinder is
disconnected, removed from the grill and properly stored outdoors.
W Always open grill lid carefully and slowly as heat and steam trapped
within grill can cause severe burns.
W Do NOT attempt to disconnect the gas regulator from the cylinder or any
gas fitting while the grill is in use.
4
Outdoor LP Gas Barbecue Grill
Model No. GBC1449G
Parts List
1
Lid Handle
2
Temperature Gauge
3
Warming Rack
4
Cooking Grid (3)
5
Lid*
6
Side Burner Grid
7
Side Burner
8
Right Side Shelf
9
Heat Plate (4)
10
Burner (4)*
11
Grill Body Assembly*
Control Knob
12
Bezel (5)*
55-22-326
55-24-043
55-23-026
55-24-326
55-24-327
55-10-047
55-23-029
55-24-328
55-10-156
55-23-031
55-24-329
55-09-006
Expanded View
4
4
15
3
5
1
2
4
9
6
10
11
7
8
12
13
Control Knob (5)
Regulator/Hose
14
Assembly*
15
Left Side Shelf
16
Right Cart Frame
17
Grease Cup
18
Grease Tray
19
Lighting Hook
20
Left Cart Frame
21
Wheel (2)
22
Axle
LP Gas Tank Retainer
23
Wire
Rear Cart Frame
24
Support
Cart Frame Support
25
Wire (2)
55-09-007
55-23-033
55-24-330
55-23-035
55-11-018
55-23-036
55-07-331
55-23-038
55-07-363
55-23-039
55-23-040
55-23-041
55-23-042
26
20
17
25
18
24
13
28
21
16
19
14
21
23
22
27
26
Foot (2)
27
Upper Front Panel
28
Lower Front Panel
* Pre-assembled
Hardware
A
B
C
D
Screw
Screw
Bolt
Wing Bolt
55-23-043
55-24-331
55-24-332
ST4.8x10 Nickel Plated Phillips Truss Head
M4x10 Nickel Plated Phillips Truss Head
M6x16 Nickel Plated Phillips Hex Head
M6x10 Nickel Plated
2 pcs
4 pcs
26 pcs
1 pc
Tools Required for Assembly (Included)
#2 Phillips Head Screwdriver 1 pc
M10-M6 Wrench 2 pcs
E
F
G
H
I
Nut
Wing Nut
Wing Nut
Washer
Lock Washer
M10 Nickel Plated
M5 Nickel Plated
M6 Nickel Plated
ø6.4 Nickel Plated
ø6.5 Nickel Plated
2 pcs
2 pcs
2 pcs
6 pcs
6 pcs
Recipes
BlueRhino.com/recipes
Assembly Instructions
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com /
1.800.762.1142
5
1
DO NOT RETURN TO PLACE OF PURCHASE.
For assistance, call 1.800.762.1142 toll-free. Please have
your Owner’s Manual and model number available for
reference.
Note: The model number is printed on a label which can be found on
the inside door, back or side of the cart assembly.
Assembly Tips:
1. Select an area where you will assemble this product. To
protect components, choose a smooth surface that’s free of
cracks or openings.
2. Spread out all parts.
3. Tighten all hardware connections by hand first. Then, before
completing each step, go back and fully tighten all hardware.
Be careful not to over-tighten. That could damage surfaces or
strip threads.
4. For best results, complete each step in the order presented.
To complete assembly you will need:
• (1) Leak detection solution (instructions on how to make the
solution are included in the “Operating Instructions” section of
this manual).
• (1) Precision-filled LP gas grill tank with Acme Type 1 external
threaded valve connection (standard grill size).
Attach Feet
2
3
Typical assembly is approximately one hour.
Attach Axle and Wheels
4
A
Attach Front Panels
x 2
E
x 2
C
x 8
6
Assembly Instructions (continued)
Outdoor LP Gas Barbecue Grill
Model No. GBC1449G
5
Attach Cart Frame Support Wires and Rear Cart Frame
Support
Attach LP Gas Tank Retainer Wire and Lighting Hook
6
7
C
Attach Thermometer
x 4
F
x 2
8
D
Attach Grill Body Assembly
x 1
C
H
x 4
x 4
I
x 4
Recipes
BlueRhino.com/recipes
Need help? 1.800.762.1142
Do not return to place of purchase.
Replacement Parts
parts.BlueRhino.com /
1.800.762.1142
7
9
Attach Left Side Shelf
Note: Leave 5 mm of bolt threads exposed.
Attach Right Side Shelf
Note: Leave 5 mm of bolt threads exposed.
10
C
Attach Side Burner Valve and Control Knob Bezel
11
x 5
C
Insert Side Burner, Side Burner Grid and Igniter Wire
12
x 5
B
x 2
B
x 2
8
Assembly Instructions (continued)
Outdoor LP Gas Barbecue Grill
Model No. GBC1449G
Attach Control Knobs
13
Attach Lid Handle
14
Insert Heat Plates and Cooking Grids
15
G
Insert Warming Rack
16
x 2
H
x 2
I
x 2
Recipes
17.9 in. / 45.5 cm
12.2 in. / 31 cm
BlueRhino.com/recipes
Insert Grease Tray and Grease Cup
Need help? 1.800.762.1142
Do not return to place of purchase.
Installing LP Gas Tank
To operate, you will need one precision-filled standard grill LP gas
tank with external valve threads.
W CAUTION: LP gas tank must be properly
disconnected and removed prior to moving this
grill.
Insert and Secure LP Gas Tank
Replacement Parts
parts.BlueRhino.com /
1.800.762.1142
9
20 lb
9 Kg
17
Place precision-filled LP gas tank upright into the notches in the right cart frame so the tank
valve is facing the gas line connection.
Secure tank by sliding the tank retainer wire over shoulder of LP gas tank.
Connecting LP Gas Tank
1. Before connecting, be sure there is no debris caught
in the head of the LP gas tank, head of the regulator
valve or in the head of the burner or burner ports.
2. Connect regulator/hose assembly to tank by turning
knob clockwise until it stops.
Disconnecting LP Gas Tank
1. Before disconnecting, make sure the LP gas tank valve
is “CLOSED.”
2. Disconnect regulator/hose assembly from LP gas tank
by turning knob counterclockwise until it is loose.
W CAUTION: LP gas tank must be properly
disconnected and removed prior to
moving this grill.
3. Place the protective cap cover on the LP tank and
store the tank outdoors in a well ventilated area out of
direct sunlight.
Getting More Propane
Need a tank of gas? One option is to try propane exchange. It’s easy, fast,
safe, and available at tens of thousands of conveniently located retail
outlets nationwide, which are typically open nights and weekends. You
can purchase a fresh, precision-filled tank or exchange your empty for a
fresh, precision-filled tank. Another option is to have your tank refilled at a
refill station. Be sure to check the hours of operation for the refill station.
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