GRIGGIO GC 95/1, GC 95/2RRT, GC 110/1, GC 95/2RR, GC 110/2RRT Instructions Manual

GC

?5/1

l

GC

95/2RR

r

GC

95/2RRT

GC

110/1

WIDE

TNSTRUCTIONS

-

GC

BELT

1'10/2RR

r

SANDING

GC

110/2RRT

MACHINE

SPARE

PARTS

7\

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GRIGGIO

WOODW.ORKING

((

MACHINERY

Vio Co'

'lel.049/9200920 f,ìtp:l¡*w..griggio.com

Brion,

FoxO49l920l433

Reschigliono

1

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40

ITALY

(PD)

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Table

Contents:

of

General

1.

1.1.

1.2-

1.3.

1.4.

'1.5.

'1.6.

1.7.

1.8.

1.9.

WarrantY

Application

General

Machine

ldentification

Applicable

Specifications.........

Possible Standard

1.10.

Technical

2.

2.1.

2.2.

3.

3.1.

3.2.

3.3.

4.

4.1

4.2

4.3.

Emergency

Description

Safety

Safety Safety

Safety,rulesformaintenance..""

lnstallation

Transportation

Unpacking Placement

4.4.

4.5.

4.6.

4.7.

4.8.

4.9.

5.

Power Connecting Connecting Working Operators

Machine

5.1.

5.2.

5.3.

Adjustingthe

5.4.

5.5.

Adjusting

5.6.

Operation

6.

6.1.

6.2.

6.2.1

6-2.2

6.3.

6.4.

6.5.

6.6.

6.7.

6.8.

6.9

Maintenance

7.

Cleaning

8.

8.1

1.

8.1

lnformation...'......-..

Operating

of

safety

application

machine

Customequipment.'......'....'

description

information....'.........

rules rules

.............

lnstalling

Replacing Replacing

Controlling Centering

Contro-l

Calibration

Zero Changing

Automatic

Manualwheel

Starting

Stopping

Catinraäng

Calibrating,

Automatic

Maintenance

Conveyor

the

connection..-.....

conditions...'

adjustments.........."'

of the

Panel'......

setting......'-

the

information..'.'.."""

..........'

of the

documentation..-....

machine..'.""""

configurations.""""

machine

equþrnent

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and

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of

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machine.

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height

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lifting

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description

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and

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of the machine.....

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the

belt....

machine

5 5 5

6

7

7 7

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0

1

.......

0

1

.

8.1.2.

8.1.3.

8.1.4.

8.1.5.

8.1.5.1.

8.1.5.2.

8.1.6.

8.1.7_

8.2.

8.3.

8.4.

8.5.

9.

Remedies

9:1.

9.2.

1A.

Tightening Gearbox Greasing

Belts

lnspection

Replacing

Storing

sanding

lnspection

Moving

Laying

Liquidating

the

up

Dangerous

of

Possible

Quality

defects

of

work

Spare parts.

the

chain

of loading

bolts

on

the table

and

adjustment

the belts

belts

of

emergency

machjne..........

the

machine

the

machine

situations

defects

deterioration

of table

and table

lift...........

....

........

and

for

an

extended

.............

1if.t.........

|ift........

of belts.

safety

devices

period.

..23 ..23

..24 ..24

..25 ,.25 ,,25

.25

.26 .26 .27

.28

4

f .

General

lnformation

a)

I .1 .

The

product

Warrantv

product

shall

b) Warranty

material

or

c) Warranty

operation

during

transport

d) Should the

consequential

e) File

f)

g)

Model

Serial Number

all warranty

may be

Warranty

warranty

A duly

performed

completed

has

been tested

maintain declared

applies

workmanship

doesn't

instructions,

machine

shall

repair.

to

apply to

or forces of nature.

darnages

claims dJrect$

by any

be extended

Warranty Card

priorto

properties

all defects

defects

unauthorized intrusion,

be installed

injuries.

or

professional

by

shipment.

preventing

caused

improperly,

with

the

repair

the time

must

accompany

The manufacturer

while

the warranty

the use

of

by improper

or force

we shall

manufacturer.

shop.

for

which

the

a submitted

Manufacturcls

remains

product

the

haridling,

major,

not

Repairs

such

be responsible

product

warranty

seal

warants

in force.

due

disregard

as

outside

remained

claim.

and

signature

that

the

to faulty

of

damage

for

any

warranty

under

Date of sale:

1.2. Application

Tlris manual has

delivered

environment

information for

for a safe and

The

manual is

for

easy orientation.

Please read it

reference.

Some

model, since

The manufacturer

incorporated in Operations and

writing.

goods.

and

correct

economical

organized in

carefully

information

the

new models.

applications not

of Operatinq

been

Manual includes

compiled by the

lt contains basic

manner in

and safe

before

and drawings

reviews the Manual

which the machine

service. Furthermore,

operation

Chapters

you

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information for all

listed

Manual

manufacturer

infiormation

during

the

pertaining

start

using

be applicable specifically

continuously

here require

qualified

for

of the

equipment

operators.

should

it includes

planned

to details

service life

particular

of

machine,

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manufactured models.

updates

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and is

lt

be used,

the text

of the

subþct

and file

to

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it with

prior

part

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describes

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including

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regulations

machine.

matters,

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modifications

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all

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to

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that following regulation.

the

consequence.

recommends

to,

serious

5

injury

proceed

to

Should

or death to the

exclusively

the regulation

according

operator

be not

may

be

d

Warning

machine

environmental, or economical

that improper

may

cause

procedures

injury, machine

or application

damages.

of

the

breakdown,

Gnnara

1.3.

The machine Safety, horuever,

Non-adherence

yourself

The use

mind Be extra Prior

Prior

readiness. Prior

befrore

For

main

General

precept.

From

has

as

well

at

all

to starting

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to maintenance

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switching

switch

cleanliness

experience

etc., ate

working"

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international

Always

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button

tie

use

work

start

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Non-adherence

to the machine.

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depends

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safety elements.

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of

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we found that

often

causes of injuries.

your

up

your

up

safety

goggles with

too small

the

machine, unless

sleeves,

free

rules.

or eye

or too

demanding

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due considerations

cause minor injuries

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guaran-tee

degree on

outmost

you.

safety regulations

represents

ready

read carefulty

and

for

any work

check

up, make

for set-up

off cornpressed

machine and the floor

personal

Therefiore,

remove

flowing hair,

protectors.

large

all safiety

pieces.

certain risks

the Operating Manual.

all safety

sure the

or dismantling of

air, and lock.,

items

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necktie

and wear work shoes

elements have been

during

and/or damage

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safety and

represents danger of injury

optimal

that

performance.

have

to be kept in

work.

elements in their functíonal

machine

around is an important

like rings,

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a complete stop

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7

1.7.

Specificati

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Speed

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intake

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3.3.

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injury or damage to

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strength

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11

4.2.

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check

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rules

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as

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machine

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-

Open

piece.

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directions,

4.5.

Guide

wires

conductor

switch,

travel

conductors

Attention,

the

to

push

in

the

lnstallinq

must

the

side

supporting

a

water

using

Power

cable

terminals

to

on

do

connection

Powe Prior

the

and

opposite

r

may

to

power

conductors

through

PE.

Close

the

button

terminals

not

replace

the

machine

perfectly

be

door

and

pads

level

on

maximum

be

connected

connecting

supply

the

L1,

L2

and L3,

the door of

"Start',,

direction,

L1 aL2.

the blue

level;

underneath

the

required

attach

table of

care.

the machine,

corresponds

dia

meter

opening in

the blue

the electric

and start

switch main

or the

accuracy

supplied

the

bolts

the

machine,

by

a skitled

make

to

data

the

power

upper

satisff

conductor

the

loading

switch

yellow-gr.een

of

bolts

to

person

sure

shown

inputto

part

box,

switch

conveyor.

off, disconneet

conductors!

:

operations

bushings

and

level

that

voltage

on

the label,

the

motors

of

the machine,

to N,

and the

power

on,

Should

is

not

in

the

machine

and

switch

power,

guaranteed

bottom

frequency

and

yellow-green

the

and

cross-

in

that

fusing

connect

the

main

conveyor

change

both

of

12

Connectinq

4.6.

essed

air

n-õ

It;ff

Connect

secure

Admit

control

manometer

it with

compressed air

of the

4.7.

Check that and life of

the 3/8" hose to the

clamp.

a

reduction valve

to 6

bar. Push

Connectinq

It is absolutely

forbidden use

94l9lEC directive

We recommend

system is not

The openings of

Hoses

The

leading

Workinc

4.8.

machine is intended to

-

temperature between

air

relative humidity between

working elements

from

- elevation

- dusty

environment

pneumatic

and open

s

openinç

the

condítions

above

sea

ther:e

is no condensed

input

frontal

on

valve

the

n

necessary

rnachine

and

connect

to

activated.

tothe

operated

be

+5'C

30%

to

level

woodworking

in

pipes.

The reliabitity

elements

water or dirt

would

be

in the

jeopardized.

valve in the upper section of the machine,

input

valve

panel

closed.

by turning the

and by turning

to connect

lever vertically.

it adjust

suction

the

pressure

system.

without suction. Suction system .must

have

minimal capacifywritten

it so that the machine

have a diameter of 120 mm.

suction

in

and

and 90Vo, with no condensation

1000 m

system

covered areas under

+40'C

shops

must be

in

chapter

cannot

clamped

following

be started

conditions

Pull

1.7.

and

the

on the

lt is

fill

if the

The machine and its operation

Transportation and storage

temperature

may be up to

at

70"C).

4.9. Operators

/'('\

\.o-l

1J

Operators

sexes.

have

-25

no adverse effect

+50"C

to

must be older than 18

(for

on the environment.

a short time

of less

years,

than 24 hours,

and

rnay be of both

13

5.

Machine

adiustments

5.1.

Replacinq

Æ>

3

the sandino

ilff

:,ir"fäg#',i

By

unit, Rernove Replace

the belt

4

\tvatch

edge

trnsert

body

By

Every

5

working

6

dust.

of

Store

their

belt

J:,ï:""oins

pushing

turning

move

of the working

pulling

the belts.

deterioration

crank

it towards you,

the

with

must

that

of the

support

button

time

unit and

clean

the betts

button

belt.

new

turn

the

belt

foot

you

also

as

bert'

3

release

handte

sanding

in

the

is

close

must

3

not

and

tþhten

unit.

tighten

replace the

internal

the

optical

described

and

to extend

protective

use

the

belt.

ccw

release

and remove.

belt,

The

same

to the

touch

crank

the

belt.

the

belt

side

sensor

in

Ghapter

their

the

arrows

direction

center

any

of the

handle

Close

clean

of the

that

service

toves'

s

foot

of the

on

the

as

of the

end to firm

the

door.

the

area

belts

contrors

of

g.1.6.

life.

working

inside

the

rollers.

rofler.

switches.

up

of

colTected

oscilation

prevent

to

of

The

the

5.2.

The

machine

pressíng

By

Loosen lnsert Tighten

By

another pad

putling

Replacine

may

button

the

rose, grasp

the

rose.

out

button

the

provided

be

3

release

3

pad

the

tighten

with

belt

the

a stiff

tension.

by

the ball,

belt.

ora

and

semi-stiff

pull

it

out.

pad.

Replace

as follows

14

5.3.

Adiustinq

the heiqht

of workinq

rollers

when a new sanding

must Measure

follows:

4

-

5

ln

must

o

it

by loosening bolt

5.4. Controlli¡

be adjusted.

thickness

the

To

move the

Value

roller

preset

time, the rubberized

n,0"

without

by the

be reset. check

q

and adiustinq

indicator

on the

scale

the

belt

manufacturer.

6 and

u

belt is

of

belts

ccw,

represents

touches

surface

thís

set-up

resetting

íllation

Oscillations

pneumatic

Should

protected

sides

oscillating no.

not

pneumatic

piston

regutators

pneumatic

installed,

and

adjust

loosen

rose

the

of the

regularly

the

the sensor

by

of the

belt is

l,

or if the lift

sufficient,

movement

cylinders.

position

the

of

this value

and

4

belt

thickness

loading

roller

and

indicator.

of the

system

turn

of

conveyor.

wears

if necessary,

s

andinq

belt

are

and

its

fail,

end stop.switches

belt. The

done

of

by moving

cylinder.

may be

no. 3

at

by

the

eccentric

The

the

centering

eccentric

the

adjusted

sanding

on

scale

the

lower

0

mm,

This

value

off

and

the

readjust

belt.

controlled

optical

the

sensor.

system

on

device

holder

speed

by flow

input

to

rollers

s as

rose.

i.e.,

the

,,0,,

by a

both

of

the

device

of

the

of the

the

is

rs

Attention -

The

adjustment

shop

do this adjustment.

adjust

the

of oscillations

Z

eccentric

15

devices

requires

only with

some

experience.

the

machi,ne

Let

stopped.

Service

a

5.5.

The

working

taut' The

panel'

pressure

Pull

Adiusfino tha sa

unit

is

equipped

tightening

the

is

indicated

force

valve pin,

on

manometer.

may

ndi

n

with

a

be adjusted

adjust

required

d

tt

bel

pneumatic

Adjust

pressure

ns

ton

cylinder,

by

the

reduction

pressure,

lo

which

and

4

-

valve

push

5

bars.

keeps

on machine

it

back

the

sanding

fiontal

locked.

belt

The

5.6. Centerinq

Check

are,

side

pulleys.

sideways.

occasionally,

the

conveyor

of

material

Start

F./-

lJgHif

lf

the

machine

a{ust

lrlext

standard

it

manually.

-6.

Operation

6.1 .

Control

chapter

and

are

whether

must

entry

loading

Do

not

to

over

":ï,ii:ï$1"?;å5g;

has

automatic

of the

panel

describes

custom

the loadino

guiding

be centered

the machine.

at

the lowest

tighten

all

instalted.

the belt

centering

mach ine

control elements

You

convevor

pulteys

by

Center

speed

in

turning

the

and

not

to decrease

;#i::i'"î,*E:î3ji^.j'Jåffi

of

the

installed

rnay

not

the

lower

bolts

belt

so

watch

loading

find

them

part

on

the face that it whether

its

service life.

conveyor,

on

the

all

on

of the

doesn't

machine.

of

the

it is

your

table

the

touch

belt is

not

machine.

are

turning.

table

from

the

not-sliãinf,

onu"vo'

necessary

Some

are

-the

guiding

to

not

lf

EMP

START

-

Main

-

Emergency

stops. restart

switch.

Switches

push-button.

The

button is locked

the machine

the

on

and

with

in its

button

off

electrical

the

depressed

must

be

power.

button

turned in

depressed

position

automatically.

the

machine

direction

of

To

the

arow

-

Push-button

are

deactivated

button

activated

-

Ammeter

l

-

The

lowers

lights

Star-delta

the

,nstart*.

and the

up white when

and the electric motor's

indicates the

switch starts

peak

current during

As

long

as

all

pneumatic

depressed.

current flowing

loop

brake

the

main motor.

starting

emergency

is

under

and limiting

sufficient

All other'control

is off.

through the motor.

Starting

pressure,

elements

with

this switch

switches

the

are

16

-Push-button,,start,ostartsthemainelectricmotor,ifthemachinehas

equipped

rá'iJårt"

s*iiór'.

replaces

lt

above-mentioned

the

"rtotnät'

I

_

ËTlTllo"tton

,nstop,,

stops

working

ail

units

when

-LoadingGonveyorspeedswitchallowsturningonandselectionof

loading

sPeed

depressed.

Jã

E

\

too

I

E

table

- Push'button

- Push-button

-Electroniccl-isplayshowsthepresetthicknessofworkedmaterial

,,UP"

,,Down",

when

pressed'

when

the

pressed'

moves

the

up'

table

down

-Timingrelayscontrolsthepadinautomaticmode,anda]lowsforthe

extension'

äi;;ñ';nt

ót

*t"

moment

of

.Switch.,Manual-Automatic,,selectsthemodeofthepneumatically

controlled

,

position

-

position

-

Ë:iil,:i',,Aurornatic,, the

timing

Pad'

n,0"

,,Manuãi"

starting

relaysñust

pad is

the

-

position

be

not

- The

-

The

the

of

adjusted

in

working

p"O-

"XãtìOt

extends

pad

*åtáüál

beforehand'

position.

the

to

automaticalrv

leading

its

and

lower

in

edge'

working

rine

with

The

inPut

I

1

Main

-

- Sanding

compressed

belt

air

tension

unit

17

R

RT

-

Move

-

lnside

pad

press

force

of

pad

(for

pneumatic

or

segmented

pad)

lf

-

it

with Push +

Pr¡sh

Push

6.2, 6,2.1.

should

set

Push +

Cati

Zero

be

necessary

the

tabre

to.zero-degr""r

and

set

a

numeric,value

and

the

esc

-

set

button

to quit

buttons

tio

nof

table

settinq

to

reset

buttont-"ìrrl"'n"9u:ly,

you

that

tò

rÇËt.

to

memlize

the

,"rái

rááã.

6.2.2.

pushing

By

to

inches

message.

-

and

button

vice

for

3

versa.

seconds,

rnches

üHilt#:ifr3:.Iîl".."ttomaticallv

mirimerres

ff:iirrt;in

lifti

nqr

the

erectronic

by

means

must

change.

the

vafue.

the

unit

counting

read

of

a

checking

tú

Ji+i;y

of

measurement

is

shown

the prosrammins

is

set

automaticaty,

-ô

ut

out

wiil

o¡r

a

mode,

act

rure

reo

after

as

forows:

show

e

is

changed

l"o-;n"r,t

if

no

switching

an

intermittent

from

to

buttons

ZER'

mi¡imetres

the

mm/inch

are pushed

the

dispfay

6.3.

-

9lop

-

slide

-

Place

-Adjust

zero

towards

the

Auto

the

loading

the

tabre

materiar

the

in

the

"-"

material

maÍi

õrigr,flvló;er

onlne

intendeo

"+"

indicate

when

;""Tii"fush-button

CD

¡r¡

IP :qry.pment

table

amount

the

incor¡ect

setting

conveyor

tabre

matàr¡*irinËr,

direction

amount

engaged.

,!p-',

ino

to

the

of

table

due

carcuration

of

the

than

"nJ.r¡0"

indicate

of

Rnan.

and

the

off

thickness

finishing.

ta

provides

rt

to

incorrect

le

of

eriminates

of

position.

the

thickness

ii

Ët*;;ää"rrr¡ng

on.the.."i"

distance

ni;o;Ú'Jãå-pr"v

table

;t";å

will

for

automatic

workeã:

r"árrr"rent

the

inienà"0

of

materiar

ov'fl.,"

stop

crank

the

shows

automaticaltyr

materiar

incorrect

finish,

feerers.

handle.

material,

the

positioning

and

the

intenoeo

manuar

of

and

real

in

set-up

the

materiar,

or

inaccurate

Values

below

thickness

the

of

the

from

zero

of

correct

of

18

6.4.

Manual

wheel

Serves

wheel

the

ccw and

Attention!

The

wheel

in the

machine-

6.5.

Prior

to

starting

M

Switch

Depress

are ready

cil'cuits

whether

in

the

locked.

position.

D_epress push-button

display,

Start

when

continu,ally

equipped Start loading

accurate

observe

Do

not

may

be

Startin

the

push-buton

are

sufficient

correct

The

or

working

the

with

engagement

display.

the

adjust

used

q

machine

S1ÀRT

main

and

not

switches

use

current

in

in thefirst

while

also

the

mach

switch

the

break is off.

connected

pressure

air

position,

automatic

units

the

automatic starter,

switch

-

drops

position.

1"r

of

the required

working.

for releasing

check the

area

E

+

"Or'ì".

to

,,Start"

the side

"star-delta"

,UP"

engagement.

lo

or second

the

-

because

is

door

or

,,Down"

"Star-delta"

position.

2nd

lt

is

press

the table

around

I

push-button

If

present

there

speed.

push-button

the

of a

is

"Loading

and

lt

only

closed,

to

table

position.

should

for

n

eglec-ted

lights

disconnected

in

the loop,

and

conveyor

adjust

1tt

is not

table

position

possible

for easier

green

the

To

lift

the

material

unwanted

up

vuhite.

doesn't

light

safety

the

sandiñg

emergency

épeed"

elevation

and

after

to operate

start-up.

button

"start".

the

table

become

objects

Control;

up,

.''ú¡tcn.

belts

buttons

must

according

a

few

the

lf

the

machine

turn

wedged

circuits

the

control

Check

are

be

seconds

machine

tight

in

the

not

,,0f,

to

is

6.6.

To sûop

To

stop

delay

lf the

,,Stop"

Stoppinq

the

machi-ne

completely

in

the Star

machine

(not

the

the mac

shift

the

position.

has

the automatic

emergency

ine

speed

machine switch

stop

gear

to

starter

push-button).

position

phase

Star-delta,

19

,,0"

shift

Star-delta

depress

to

only

positiorì

the

red

"0"

without

push-button

Always

switch

wait

position

to

for

the

"Off',

machine

"Loading

and

to cotrre to

conveyor

a

complete

speed"

stop,

to

,,ô,,.

and

then

switch

the

main

6.7. calibratinq

3

o

and

4

5

6

sândins

-

lnstall

grain,

-

lnsert

-

Tighten

-

Switch

-

Measure

required

-

Turn

-

Start

-

Start the loading

-

Make

insert

- Check

up

-

Make

pad position

the

through

pad

position

The

of solid

sanding

on

foot

belt

main

position.

hand.le

the woking

pencil

a

it ínto

that

until it

pencil

a

eheck

machine

wood

belt

the

working

and

fix

with

pulling

by

switch

thickness

6

and

extend

unit.

conveyor.

mark

the

machine.

the

mark

disappears.

mark

by

handle

that

the

untilthe

is ready

on

suitable

unit.

lever.

button

and

of

on

disappeared.

on the

mark

for

push

material

pad

the surface

just

6,

and

disappeared.

disappears.

calibrating

the

RT machine

the operation,

3.

button',Start".

and

move

to

calibrated

position.

top

of

il're

lf

not,

surface;

after

the rnaterial

tf

and finishing

such

the

material

move

not,

lower

table

the

lower

passed

work.

as

and

table

the

60

to

6.8.

Galibratino-

a

andino. an

4

5

6

sandino on

- lnstall

working

operation,

z

4

5

E

twin-cylinder

trþle-cylinder.

-

Measure

sanding

by

value

higher keep

material.

and lift

turning

-

lnsert

he

-

Tighten

button

the RRT ma

sanding

unit

such

or 150

thickness

belt

on each

turning

handle

on scale

value

on

the eylinder

Loosen

the

handle 6

pad

a

handle.

and

the belts

3, and

close

chine.

belts

suitable

as

80

4

5.

Set

the

other

away

crank

pad

as well

higher.

fix

the

by

the door.

on

for

grain

of

unit,

set

a

slightly

unit

from

handle,

unit by

pulling

the

on

the

and

this

the

a a

to

by

switch

Measure

Start

Make

Check

disappears.

the

a

that

unit

pencil

main

switch

on, and

materialthickness

and the

mark

the mark

conveyor.

on

the materialsurface

disappeared. If

push-button

and move

20

the table

not

move

,,start"

and insert

(white

into

the required

the table

líght

appears).

position.

into the machine.

higher up

until the mark

At

sanding.

Slide

on the

Check

mark Lower

surface,

the

lf

machine

not,

this

the

disappears.

lower

time,

cylinder

just

that

the

and

pad

the other

of

calibrated

the

mark disappeared.

position

check

pad position

the

surface,

by handle

that the

working units

unit

and

mark

in

steps

are

into

its

working position,

inseft

lf

6

disappeared

into

the

not,

slide

make

,

until

prepare.d

a

the

make a pencil

machine.

the

cylinder

pencil

mark

for

mark

after

the material

has

calibrating, pre-sanding,

in

steps

on

the

disappeared.

lower

just

pre-sanded

þassed

mark

until

the

through

and

6.9..

ln

a custom

telescoping

-

Ø¡ $ò)

El

-

Automatic

Open

by

the locked

ATTENTI_ON,

Ðo

machine

door.

Switch

Turn

start

Remove

Open

Observe retracts

the

wirlth

the input

half.

Close

electrical

key

timing

version,

pad

the

not

the the the

the

in relation

sand

the

and

relays

controt

the machine

in

relation

door

of

switch.

only an

allow

switch

loading

protective

the

edge is

box

leave

other

is

running.

main

switch

of

conveyor

side

door

rnoment

of

the test

side

pad.

the

past

door

door and reset

it in

prevent

to

of the

may

to the

the electrical

working modê

coverfrom

and ask

to

piece

a safe

position

experienced

persons

Prevent

on and

when

the

Correct

a half

and

to be

at a spee'd,

a helper

the

position

timing

of its

correct

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GRIGGIO GC 95/1, GC 95/2RRT, GC 110/1, GC 95/2RR, GC 110/2RRT Instructions Manual

Specifications and Main Features

Frequently Asked Questions

User Manual