Grifco U-Drive GUDK-RSO-H053M, GUD-MK-07, GSB-600, U-Drive GUDK-RSO-H073M, GUD-H053M Instruction Manual

...
Chamberlain Australia Pty Ltd PO Box 1446, Lane Cove NSW 1595, Australia Phone toll free 1800 474 326
D-M-RSO-040A 06/11/18
Chamberlain New Zealand Ltd PO Box 100-221 North Shore 0745, New Zealand Phone toll free 0800 653 667
THIS OPERATOR IS TO BE INSTALLED AND SERVICED BY A TRAINED TECHNICIAN ONLY
Compatible with GLMe2 eDrive +2.0 Wall Control
INSTRUCTION MANUAL
U-Drive
Operator for Non Spring-Balanced
Roller Shutters
www.grifco.com.au www.grifco.co.nz
2
WARNING:
Important safety instructions
It is important for the safety of persons to follow all instructions.
SAVE these instructions
WARNING
CAUTION
WARNING
This commercial door operator has been designed and tested to offer safe service provided it is installed, operated, maintained and tested in strict accordance with the instructions and warnings contained in this manual.
Mechanical
Electrical
When you see these Safety Symbols and Signal Words on the following pages, they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them. The hazard may come from something mechanical or from electric shock.
When you see this Signal Word on the following pages, it will alert you to the possibility of damage to your commercial door and/or the commercial door operator if you do not comply with the cautionary statements that accompany it.
THESE ARE IMPORTANT SAFETY INSTRUCTIONS. FOLLOW ALL INSTRUCTIONS AS INCORRECT
INSTALLATION CAN LEAD TO SEVERE INJURY OR DEATH
Keep commercial door maintained. Sticking or binding doors must be repaired. Commercial doors, brackets and their hardware are under extreme tension and can cause serious personal injury. Do not attempt to loosen, move or adjust them. Call for commercial door service.
Where applicable, permanently fasten all supplied labels adjacent to the wall control as a convenient reference and reminder of safe operating procedures.
Disengage all existing commercial door locks to avoid damage to commercial door. Install the control (or any additional push buttons) in a location where the commercial door is visible during operation . Do not allow children to operate push button(s) or remote control(s). Serious personal injury from a closing commercial door may result from misuse of the opener.
Activate opener only when the door is in full view, free of obstructions and opener is properly adjusted. No one should enter or leave the building while the door is in motion.
An electrician must disconnect electric power to the commercial door opener and control before making repairs or removing covers.
The actuating member of a biased-off switch is to be located within direct sight of the door but away from moving parts. Unless it is key operated, it is to be installed at a minimum height of 1500mm and not accessible to the public.
Make sure that people who install, maintain or operate the door follow these instructions. Keep these instructions in a safe place so that you can refer to them quickly when you need to.
This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.
If the opener is installed at a height less than 2.5 meters from floor level or any other level from which the unit can be accessed (eg mezzanine) the installer is responsible to fit guards to the opener to prevent access to the chain drive.
Ensure that the temperature range marked on the operator is suitable for the location. Ensure that entrapment due to the opening movement of the of the driven part is avoided.
Unbalanced roller shutter doors require a Suitable Anti­Drop device to catch the door in the event a a failure of the drive system., such as the GRIFCO GSB-600.
Do not wear rings, watches or loose clothing while installing or servicing a commercial door opener.
To avoid serious personal injury from entanglement, remove all ropes connected to the commercial door before installing the door control.
Installation and wiring must be in compliance with your local building and electrical codes. Connect the power supply cord only to properly earthed mains if applicable.
Moisture and water can destroy the electronic components. Make sure under all circumstances that water moisture or storage moisture cannot penetrate the electronics. The same applies for openings and cable entries.
After the installation a final test of the full function of the system and the full function of the safety devices must be done.
When operating a biased-off switch, make sure that other persons are kept away.
The opener cannot be used with a driven part incorporating a wicket door (unless the opener cannot be operated with the wicket door open).
Motor may become hot during operation. Appropriate clearance and/or shielding should be supplied by the installer to ensure any cabling, wiring and/or other items cannot come in contact with the motor. If temperature rise exceeds 50°C all fixed wiring insulation must be protected, for example, by insulating sleeving having an appropriate temperature rating.
3
SAFETY INSTRUCTIONS ............................................................................................. 2
TYPICAL INSTALLATION ............................................................................................. 4
SPECIFICATIONS ..................................................................................................... 5-9
Specifications Table ..................................................................................................................... 5
Dimensions ................................................................................................................................... 6
Contents .......................................................................................................................................7
Selection Guide ........................................................................................................................ 8-9
INSTALLATION ..................................................................................................... 10-17
Install Wall Brackets ...................................................................................................................10
Install Door Drum .......................................................................................................................10
Install Flange Bearing ................................................................................................................10
Install Safety Brake Angle .......................................................................................................... 11
Install Safety Brake ....................................................................................................................11
Select Mounting Configuration .................................................................................................. 12
Select In-Board or Out-Board Mounting Configuration ........................................................... 13
Install Operator Mounting Plate ................................................................................................13
Mount Operator to Wall Bracket ...............................................................................................14
Install Sprocket...........................................................................................................................14
Install Drive Chain ......................................................................................................................15
Electrical Installation ............................................................................................................ 16-17
COMMISSIONING ................................................................................................. 18-19
Setting Limits .............................................................................................................................. 18
Manual Setting of Door Position ...............................................................................................19
MAINTENANCE ......................................................................................................... 20
TROUBLESHOOTING ............................................................................................ 21-22
CHAMBERLAIN LIMITED WARRANTY ....................................................................... 24
TABLE OF CONTENTS
The U-Drive can be operated with a standard GLMe2 Series controller, or one of our standard reversing starters. The mechanical limit system and high torque output make this an ideal solution for high-cycle non spring-balanced roller shutters and grilles.
This manual details the mechanical installation of the U-Drive system and safety brake. For all other electrical connections please refer to the respective controller’s manual.
4
TYPICAL INSTALLATION
INSTALLATION OF GUDK-RSO-H073M SHOWN
5
SPECIFICATIONS
* Note: Door size indication only based on standard door weights and dimensions, it remains the responsibility of the installer to confirm maximum drum torque and system mass before installation.
GUD-H053M GUD-MK-05
GUD-H073M GUD-MK-07
Peak Opener Torque 180 Nm 260 Nm
Peak Drum Torque 600 Nm 600 Nm
Max Bracket capacity (Pair) 574 kg 800 Kg
Power 0.5 Hp 0.75 Hp
Full Load Current 1.8 A 2 A
Volts (AC) 415 V 415V
Phase 3 3
Max safety brake speed 16 rpm 16 rpm
Output shaft speed 14 rpm 14 rpm
Limits 2 x N/C Micro Switch 2 x N/C Micro Switch
Rated Load 110N.m @ RUN TIME = 7.6min 183N.m @ RUN TIME = 10min
Drive Sprocket supplied 25T 12B 25T 12B
6
SPECIFICATIONS
GUD-H053M / GUD-H073M
GUD-MK-05
GSB-600 FLANGE BEARING
GUD-MK-07
554
104
104
322
130 99.5
180 MIN
180 320
292 MAX
120
10
150 150 150
70
20
180 MIN
180 320
292 MAX
120
10
150 150 150
70
20
180 MIN
90 270
236 MAX
150 150
20
35
80
8
110
200
250
40
12
43.3
220
46
40
19
112
112
40
19
112
112
7
SPECIFICATIONS
CONTENTS
GUD-H053M
A. Motor and gearbox assy with limits and output shaft B. 25T sprocket C. Operator mounting plate D. Drive chain 12B (Not shown) E. Operator fastener kit (Not shown) F. Manual (Not shown)
GUD-H073M
A. Motor and gearbox assy with limits and output shaft B. 25T sprocket C. Operator mounting plate D. Drive chain 12B (Not shown) E. Operator fastener kit (Not shown) F. Manual (Not shown)
GUDK-RSO-H073M - COMPLETE CONTENTS
GUDK-RSO-H053M - COMPLETE CONTENTS
GUD-MK-05
A. Wall bracket LH B. Wall bracket RH C. Safety brake angle D. Flange bearing E. Flange bearing fastener kit (Not shown) F. Safety brake fastener kit (Not shown) G. Wall bracket fastener kit (Not shown)
GSB-600
Safety Brake
GSB-600
Safety Brake
GUD-MK-07
A. Wall angle x 2 B. Wall bracket x 2 C. Safety brake angle D. Flange Bearing E. Flange Bearing Fastener kit (Not shown) F. Safety Brake Fastener kit (Not shown) G. Wall Bracket Fastener kit (Not shown)
A.
A.
B.
B.
C.
C.
C.
C.
A.
A.
B.
B.
D.
D.
8
SELECTION GUIDE 60% DUTY
Door Height (Drum Axis to Floor)
2.5m 3m 3.5m 4m 4.5m 5m 5.5m 6m
Door Width
Drum Sprocket Teeth
Drum Speed Rpm
Drum Sprocket Teeth
Drum Speed Rpm
Drum Sprocket Teeth
Drum Speed Rpm
Drum Sprocket Teeth
Drum Speed Rpm
Drum Sprocket Teeth
Drum Speed Rpm
Drum Sprocket Teeth
Drum Speed Rpm
Drum Sprocket Teeth
Drum Speed Rpm
Drum Sprocket Teeth
Drum Speed Rpm
3m 35 10.0 35 10.0 35 10.0 35 10.0 35 10.0 35 10.0 36 9.7 40 8.8
3.5m 35 10.0 35 10.0 35 10.0 35 10.0 40 8.8 37 9.5 42 8.3 46 7.6
4m 35 10.0 35 10.0 35 10.0 40 8.8 37 9.5 42 8.3 47 7.4 54 6.5
4.5m 35 10.0 35 10.0 40 8.8 37 9.5 42 8.3 47 7.4 N/A N/A N/A N/A
5m 35 10.0 38 9.2 44 8.0 41 8.5 46 7.6 N/A N/A N/A N/A N/A N/A
5.5m 35 10.0 41 8.5 39 9.0 45 7.8 N/A N/A N/A N/A N/A N/A N/A N/A
6m 38 9.2 45 7.8 43 8.1 50 7.0 N/A N/A N/A N/A N/A N/A N/A N/A
6.5m 41 8.5 50 7.0 46 7.6 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
7m 44 8.0 43 8.1 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
7.5m 38 9.2 46 7.6 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
8m 41 8.5 50 7.0 N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A
60% DUTY GUD-H053M
GUD-MK-05
GUD-H073M
GUD-MK-07
Drum Diameter 168 mm 168 mm
Curtain Mass 14 kg/m2 14 kg/m2
Max System Mass 574 KG 800 KG
Max Door Size 20 m2 24 m2
Max Torque 180 Nm 220 Nm
Max Cycle Time 60s 60s
Loading...
+ 16 hidden pages