Grieve Corporation S7999 Installation Manual
S7999 ControLinks™
Display Module
PRODUCT DATA
•
Operating Status:
— Source of demand/control.
— Actuator positions.
— Hold status.
— Total cycles.
— Total hours of operation.
— Run time.
• Fault history of six most recent faults.
— Fault code.
— Fault message.
— Cycles at time of fault.
APPLICATION
The S7999 ControLinks ™ Display Mo dule (DM) pr ovides loca l
or remote annunciat ion of s ystem op eration, fault informatio n,
diagnostic information, actuator settings and configuration
settings of the ControLinks™ System.
FEATURES
•
Communication interface capability to the
ControLinks™ System.
•
Dependable, long-term operation provided by
microcomputer technology.
•
Local or remote system annunciation provided
by a 2-row by 20-column display.
• Diagnostic information:
— Input/Output status.
— Demand/control input and position.
— Fuel selection.
— Fuel position.
• Motor settings:
— Light-off position of fuel, air and FGR.
— purge position of fuel, air and FGR.
— Programmed stop position of fuel, air and FGR.
• Configuration settings:
— Low Fire Hold input (XmA).
— FGR Purge position.
— Manual potentiometer limit enabled/disabled.
— R7999 hardware/software revision.
— Display Module (DM) software revision.
Contents
Application ........................................................................ 1
Features ........................................................................... 1
Specifications ................................................................... 2
Ordering Information ........................................................ 2
Installation ........................................................................ 3
Wiring ............................................................................... 4
Display Module Operation ................................................ 5
Troubleshooting ................................................................ 10
® U.S. Registered Trademark
Copyright © 2001 Honeywell • All Rights Reserved
65- 0262
S7999 CONTROLINKS™ DISPLAY MODULE
SPECIFICATIONS
Electrical Ratings:
Voltage and Frequency: 13 Vdc peak full wave rectified
(+20/-15%).
Power Dissipation: 7W maximum.
VA Consumption: 2 VA maximum.
Terminal Ratings:
Power: 13 Vdc peak full wave rectified.
Earth Ground.
Environmental Ratings:
Ambient Temperature Ranges:
Operating: -40°F (-40°C) to +140°F (+60°C).
Storage: -60°F (-51°C) to +150°F (+66°C).
Humidity: 85 percent relative humidity continuous,
noncondensing.
Vibration: 0.5G enviro nment.
Mechanical:
Dimensions: See Fig. 1.
Weight: 4 ounces (124 grams), unpacked.
Display:
40 character (2 rows by 20 columns).
Approvals:
Underwriters Laboratories Inc.: Component Recognized.
IRI: Acceptable.
Federal Communicati ons Commi ssio n:
Part 15, Class B emissions.
EN60730: For compliance with remote DM mounting
requirements, provide electrical insulation separation by
insulation using d oub le or re info rce d i ns ula tio n. Do thi s b y:
Optically isolat ing the communication or re mote reset lines
from the control cabinet, or provide physical separation
from the communicati on or remote dis play cov er asse mbly
(part number 204718A) or other suitable enclosure that
meets the IP40 class of protection.
Accessories:
203541 ControlBus 5-wire Electrical Connector.
203765 Remote Display Mounting Bracket.
204718A NEMA 4 Cover Assembly for S7999 DM.
204718B NEMA 1 Cover Assembly for S7999 DM.
205321B Remote Display Flush Mount Kit.
203968A DM Remote Power Supply.
ControLinks™
2-3/4
(69)
SCROLL
15/
32
(12)
1-15/16
(49)
29/32
(23)
5/32 (4)
19/32
(15)
4-27/32 (123)
4-3/32 (104)
1-1/4
(32)
7/16 (11)
2-7/16 (62)
3-7/8 (99)
1-1/32
(26)
13/
32
(11)
5/32
(4)
1/2
(13)
5/16
(8)
2-1/32
(52)
5/15
(8)
Fig. 1. Approximate dimensions of
S7999 ControLinks™ DM in in. (mm).
29/32
(23)
M20041
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the
TRADELINE® Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or
phone:
1.
Your local Home and Building Control Sales Office (check white pages of your phone directory).
2.
Home and Building Control Customer Relations
Honeywell, 1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386
In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Scarborough, Ontario M1V 4Z9.
International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,
Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
65-0262 2
S7999 CONTROLINKS™ DISPLAY MODULE
INSTALLATION
WARNING
Electrical Shock Hazard.
Can cause serious injury or death.
Disconnect the power supply before beginning
installation to prevent electrical shock and equipment
damage. More than one power supply disconnect can
be involved.
When Installing This Product…
1.
Read these instructions carefully. Failure to follow
them could damage the product or cause a hazardous
condition.
2.
Check the ratings given in the instructions and marked
on the product to make sure the product is suitable for
your application.
3.
Installer must be a trained, experienced, flame
safeguard service technician.
4.
After installation is complete, check out the product
operation as provided in these instructions.
5.
Be sure wiring complies with all applicable codes,
ordinances and regulations.
6.
See Fig. 5, 6 and 7 for S7999 unique wiring
connections.
Weather
The S7999 is not designed to be weather tight. If installed
outdoors, the S7999 must be protected by an approved
weather-tight enclosure such as the 204718A or 204718C
NEMA 4 Enclosure listed in Accessories.
Remote Mounting DM
The DM can be mounted either on the face of a panel door or
on other remote locatio ns. See Fig. 2. When moun ting the D M
on the face of a door panel, closely follow these instructions:
IMPORTANT
1. This equipment generates, uses and can radiate
radio frequency energ y and, if not ins talle d and use d
in accordance with the instructions, can cause
interference to radio communications. It has been
tested and found to comp ly with the limi ts for a Class
B computing device of Part 15 of FCC rul es which
are designed to provided reasonable protection
against such interference when operated in a
commercial environment. Operation of this
equipment in a residential area can cause
interference, in which case, users, at their own
expense, can be required to take whatever
measures are required to correct this interference.
2. This digital apparatus does not exceed t he Class B
limits for radio noise for digital apparatus set out in
the Radio Interference Regulations of the Canadian
Department of Communications.
Humidity
Install the S7999 where the relative humidity never reaches
the saturation point. The S7999 ControLinks™ is designed to
operate in a maximum 85% RH continuous, noncondensing,
moisture environment.
Vibration
Do not install the S7999 whe re it c an be subje cted to vib ration
in excess of 0.5G continuous maximum vibration.
Fig. 2. Panel mounting of a display module.
1.
Select the location on th e doo r pan el fo r flus h m oun tin g.
2.
Pay attention to the insertion di me ns ion s of th e tw o DM
screws, two interlocking ears, and the two plug-in
connections to allow for sufficient clearance.
3.
Use the DM or Data Control Bus Modul e™ as a templa te
(Fig. 16) and mark the two screw locations, interlocking
ear locations and the two plug-in connector locations.
4.
Drill the pilot holes for the mounting screws.
5.
Cut holes in the d oor pa nel for the interlocking ea rs and
the two plug-in conn ectors.
6.
Mount the DM, securing it with the tw o s cre ws prov id ed
in the DM bag assembly.
Use the 203765 Remote Display Mounting Bracket when
mounting the DM on a wall or remote location:
1.
Use the 203765 Remote Displa y Mou nting Bra cket as a
template to mark the four screw locations.
2.
Drill the pilot holes for the four mounting screws.
3.
Mount the 203765 Remo te Display M ounting Bracket b y
securing the four no. 6 screws (M3.5 x 0.6).
See Fig. 3.
4.
Mount the DM by aligning the tw o int erlo ck in g ears with
the two mating slots on the remote mounting bracket.
5.
Insert the two interlocking ears into the two m ating sl ots.
6.
Push on the lower corners of the DM to secure it to the
remote mounting bracket.
7.
Make sure the DM is firmly in place.
3 65-0262
S7999 CONTROLINKS™ DISPLAY MODULE
Fig. 3. Remote mounting of a Display Module using
a 203765 Remote Display Mounting Bracket.
WIRING
WARNING
Electrical Shock Hazard.
Can cause serious injury or death.
To prevent electrical shock and equipment damage,
disconnect the power suppl y from the main disc onnect
before beginning installation. More than one
disconnect can be involved.
1.
Refer to Fig.4, 5 and 6 for proper wiring.
2.
Make sure all wiring complies with all applicable
electrical codes, ordinances and regulations.
3.
For recommended wire size and type, see Table 1.
4.
For Recommended grounding practices, see Table 2.
5.
For DM: The DM is powered from a low voltage,
energy-limited source. It can be mounted outside of a
control panel if it is protected from mechanical damage.
NOTE: A 13 Vdc power supply must be used any time the
DM is used.
Table 1. Recommended Wire Size and Part Number.
Application Recommended Wire Size Recommended Part Number
Display Module 22 AWG two -w ire t wisted pair with ground or fi ve -wire. Belden 8723 shielded cable or equivalent.
13 Vdc full wave rectified
transformer power input.
18 AWG wi re in su lated for voltages and tem pe ratu r es
for given application.
TTW60C, THW75C, THHN90C.
Table 2. Recommended Grounding Practices.
Ground Type Recommended Practice
Signal ground (DM) Use the shield of the signal wire to ground the device to the signal ground terminal of each device.
Connect the shield at both ends of the daisy chain to ground.
6.
Recommended wire routing :
a. Display Module:
S7999
(1) Do not route the Display Module wiring in
conduits that carry line voltage circuits.
(2) Avoid routing the Display Module wiring close to
ignition transformer leadwires.
(3) Route the Display Module wiring outs id e of
conduit if properl y supported and protecte d fro m
damage.
7.
Maximum wire lengths:
a. DM: The maximum length interconnecting wire is
4000 ft (1219m).
8.
Install all electrical connectors.
9.
Restore power to the panel.
ABC (std)
1
ABC
123
R7999
1 POWER SUPPLY. PROVIDE DISCONNECT MEANS
AND OVERLOAD PROTECTION AS REQUIRED. M17923
+ 13 vdc
2
3
54
L1
(HOT)
L2
1
Fig. 4. Wiring the display module.
65-0262 4
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