QUICK INSTALLATION GUIDE
(For more details reference Installation Instruction Sheet 42052-116-01)
(Cat 1494V-DS30, 1494V-DSX30, 1494V-DS60, 1494V-DSX60, 1494V-DS100, 1494V-DSX100 --Series D)
ATTENTION: To prevent electrical shock, disconnect from power source before installing or servicing. Follow NFPA 70E requirements. Install in
suitable enclosure. Keep free from contaminants.
Disconnect Switch Installation (Right hand installation shown. For left hand installation follow similar procedure.)
1
Use template A to locate handle holes on mounting plate.
Overlay template "B" over "A".
5
Mount disconnect switch.
7
4
E
L
O
H
E
L
D
N
A
H
P
O
T
O
T
E
H
T
URE
SURE
SH
OF
U
EA
DE
M
FL
IDE
D
S
L
ENCLOS
INSI
RE
IN
F
O
HO
T
P O
O
T
NCLOSU
F E
O
AN
H
OM
TAPE
T
T
O
B
A
3
Disconnect Handle Installation
2
Install gasket.
1
2
OP
SURE
ENCLOS
T
SH
U
DE
FL
O
T
D
L
E
INSI
RE
H
O
HO
T
T
URE
OF
NCLOSU
F E
O
TT
O
B
E
L
HO
LE
D
EA
M
IDE
S
IN
F
P O
O
T
A
"
6
1
/
1
P
-
O
3
T
"
4
/
1
-
2
"
4
/
1
-
2
r
s
o
f
le
s
o
e
l
SH
H
ho
h
E
LU
g
"
4
tc
F
D
n
i
O
6
i
/
w
T
t
D
SI
E
E
R
H
R
T
SU
F
SU
M
O
O
EA
h
E
d
L
M
c
D
C
t
I
an
S
h
EN
N
s p
I
O
nc
Swi
F
w
u
O
re
p
c
r
s
te
OP
n
T
te
i
-t
Ce
p
"
4
ta
/
1
-
5
A
B
11
6
"
1
E
6
s
L
1
n
N
1
/
I
R
)
1
E
O
u
1
ith
-
(4
O
H
o
SU
4
T
w
ll
i
r
ed
LO
d
d
C
vi
EN
ro
F
T
T
O
B
1
Center punch and
drill (4) 11/64" holes
for thread forming
(TAP-TITE) screws
23-37 lb-in
provided with switch.
Install handle and spring bracket.
2 3
30-40 lb-in
Install defeater lever.
Cutting Connecting Rod
3
Measure working depth of enclosure.
1
Mounting
Plate
Enclosure
Working Depth
(Inside Flange
of Enclosure to
Mounting Plate)
Connecting Rod Installation
4
Verify that disconnect switch and handle are in "OFF"
1
position. (Switch blades will be visible)
7-11 lb-in
Measure, mark and
2
Remove burrs
3
cut connecting rod.
N
/8"
1
N minus 3-
Verify if rod is nearly
4
touching bottom
of bolt head.
3
(If not, rotate rod up to
5 full turns)
Rotate connecting rod into
drive bar (10) full turns.
Connecting
Rod
6
5
2
Hitch Pin
Drive Bar
7
ATTENTION
6
CHECK FOR PROPER
OPERATION
5
Primary Link
Enclosure depth
8 in. or less
8a
8b
Enclosure depth
greater than 8 in.
Trailer Fuse Block Installation
5
Go to Installation Instruction Sheet 42052-116-01.
42052-136-01 (2)
Printed in U.S.A.