purchaser's personal use, without the express written permission of Grid Connect, Inc. Grid
Connect, Inc. has made every effort to provide complete details about the product in this manual, but
makes no warranty of any kind with regard to this material, including, but not limited to, the implied
warranties of merchantability or fitness for a particular purpose. In no event shall Grid Connect, Inc.
be liable for any incidental, special, indirect, or consequential damages whatsoever included but not
limited to lost profits arising out of errors or omissions in this manual or the information contained
herein.
Grid Connect, Inc. products are not designed, intended, authorized or warranted for use as
components in systems intended for surgical implant into the body, or in other applications intended
to support or sustain life, or in any other application in which the failure of a Grid Connect, Inc.
product could create a situation where personal injury, death, or severe property or environmental
damage may occur. Grid Connect, Inc. reserves the right to discontinue or make changes to its
products at any time without notice.
Grid Connect and the Grid Connect logo, and combinations thereof are registered trademarks of Grid
Connect, Inc. DSTni is a trademark of Lantronix, Inc. All other product names, company names,
logos or other designations mentioned herein are trademarks of their respective owners.
Wi232 and NETUSB are trademarks of Grid Connect, Inc. XPort is a trademark of Lantronix.
Ethernet is a trademark of XEROX Corporation. UNIX is a registered trademark of The Open
Group. Windows 95, Windows 98, Windows 2000, Windows NT, and Windows XP are trademarks
of Microsoft Corp. Netscape is a trademark of Netscape Communications Corporation.
Grid Connect
1630 W. Diehl Road
Naperville, IL 60563, USA
Phone: 630.245.1445
Operation of this equipment in a residential area is likely to cause interference in which case the
user, at his or her own expense, will be required to take whatever measures may be required to
correct the interference.
Attention: This product has been designed to comply with the limits for a Class B digital
device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment
generates, uses, and can radiate radio frequency energy, and if not installed and used in
accordance with this guide, may cause harmful interference to radio communications.
Changes or modifications to this device not explicitly approved by Grid Connect will void the user's
authority to operate this device.
The information in this guide may change without notice. The manufacturer assumes no
responsibility for any errors that may appear in this guide.
Date Rev. Author Comments
04/19/05 A GR Preliminary Release
08/12/05 B GR Firmware upgrade to 6.0.0.1
07/17/06 C GR Upgrade to 6.2.0.2 and WiPort G
10/05/06 D GR Upgrade to 6.3.0.0. and Web Manager 1.5.0.0
01/14/08 E GR Add mounting holes to board, add DTR/DSR option.
ii Wi232/WiUSB User Guide
Warranty
Grid Connect warrants each product to be free from defects in material and workmanship for a
period of ONE YEAR after the date of shipment. During this period, if a customer is unable to
resolve a product problem with Grid Connect Technical Support, a Return Material Authorization
(RMA) will be issued. Following receipt of a RMA number, the customer shall return the product to
Grid Connect, freight prepaid. Upon verification of warranty, Grid Connect will -- at its option -repair or replace the product and return it to the customer freight prepaid. If the product is not under
warranty, the customer may have Grid Connect repair the unit on a fee basis or return it. No services
are handled at the customer's site under this warranty. This warranty is voided if the customer uses
the product in an unauthorized or improper way, or in an environment for which it was not designed.
Grid Connect warrants the media containing software and technical information to be free from
defects and warrants that the software will operate substantially for a period of 60 DAYS after the
date of shipment.
In no event will Grid Connect be responsible to the user in contract, in tort (including negligence),
strict liability or otherwise for any special, indirect, incidental or consequential damage or loss of
equipment, plant or power system, cost of capital, loss of profits or revenues, cost of replacement
power, additional expenses in the use of existing software, hardware, equipment or facilities, or
claims against the user by its employees or customers resulting from the use of the information,
recommendations, descriptions and safety notations supplied by Grid Connect. Grid Connect liability
is limited (at its election) to:
1) refund of buyer's purchase price for such affected products (without interest)
2) repair or replacement of such products, provided that the buyer follows the above procedures.
There are no understandings, agreements, representations or warranties, expressed or implied,
including warranties of merchantability or fitness for a particular purpose, other than those
specifically set out above or by any existing contract between the parties. The contents of this
document shall not become part of or modify any prior or existing agreement, commitment or
relationship.
Wi232 is a wireless embedded device server that provides serial-to-wireless network connectivity. Wi232
allows virtually any RS232 serial device or equipment to be remotely accessed, controlled, monitored or
shared on an 802.11b wireless network.
The Wi232 functions independently of a PC, providing a fully integrated solution that combines a processor,
memory, 802.11b transceiver, Ethernet port, and a high-speed serial port into a single compact module. It
includes an operating system, an embedded Web server, full TCP/IP protocol stack and WEP/WPA security.
In addition, the Wi232 supports numerous other network communication protocols, including ARP, UDP,
TCP, ICMP, Telnet, AutoIP, DHCP, HTTP, SNMP, and SMTP.
For designers who wish to customize the user interface by employing common and familiar tools, the Wi232
serves applets to a Web browser, resulting in interactive Web pages. This customization of HTML Web
pages and configuration screens tailors the Wi232 to fit unique requirements.
The Wi232 device server has the following capabilities:
• Communication between TCP and UDP to serial.
• Wireless interface (802.11b or Ethernet interface.
• Upgradeable firmware.
• SNMP monitoring.
• Connects devices through a TCP or UDP data channel to computers or to another de vice server.
• Contains a web server allowing presentation of custom content and easy configuration through the
browser.
Some of the devices are:
• ATM Machines
• CNC Controllers
• Data Collection Devices
• Universal Power Supply (UPS) Management Units
• Telecommunications Equipment
• Data Display Devices
• Security Alarms and Access Control Devices
• Handheld Instruments
• Fire Control Panels
• Time/Attendance Clocks and Terminals
• Virtually any RS-232 serial device
Wi232/WiUSB User Guide 1-1
1.1 Additional Documentation
The following guides are available on the product CD.
Title Description File Name
Wi232/WIUSB
User Guide
Device Installer
User Guide
Quick Start Guide
Comm Port
Redirector Guide
Web Enable User
Guide
GPIO Interface
Guide
UDP Configuration
Guide
Tech Notes
This manual in PDF format. Wi232_UM_800300_x.pdf
Information about installing and using
Dev_Inst_UG_800233_x.pdf
Device Installer Utility.
Quick steps to get the Wi232 up and
QuickStart_800234_x.pdf
running fast.
Provides information on using the
Redirector_UG_800235_x.pdf
Windows based utility to create a
virtual com port.
Explains the steps to get your device
Web_Enabling_UG_800236_x.pdf
Web enabled.
Introduction to the GPIO interface and
GPIO_800237_x.pdf
a demo program.
How to use UDP to configure the unit.
UDPconfig_800238_x.pdf
How to acquire and use setup records
to configure a unit.
Additional information to aid in using
Tech_Notes_800239_x.pdf
the Wi232/WIUSB.
1-2 Wi232/WiUSB User Guide
1.2 Application Examples
The Wi232 has a serial port, an Ethernet port and an 802.11b transceiver. You can enable either the Ethernet
port or the Wireless LAN. The serial port connects to the serial communication port of your device. The
wireless transceiver connects to another wireless device or to an Access Point (AP) connecting to a network
through an Ethernet link.
This section includes four typical scenarios for using the Wi232.
Figure 1 - Serial Tunneling Example
Ethernet
Personal Computer (PC)
Wireless LaptopWi232
POS Device
A PC connected to an Access Point via an Ethernet connection and a laptop with a wireless connection to
the Access Point LAN access the Wi232 as though they are directly connected to it. The combination of the
Wi232, a PC, and Redirector software allows the PC to directly communicate to the Wi232’s serial devices,
providing wireless serial tunneling.
Figure 2 - Ad-Hoc Network Example
Wireless Laptop
POS Devi ce
Wi232
In the above example, the Access Point is not present. The laptop makes a direct wireless connection with
the Wi232 to manage serial devices. Without an AP, it is a peer-to peer relationship.
Wi232/WiUSB User Guide 1-3
t
Figure 3 - Serial Tunneling Infrastructure
Etherne
NET232
Serial to Ethernet
Adapter
Wi232
Wireless
Serial to Ethernet
POS Device
Adapter
POS Device
In the above example, the Wi232 communicates with another device server via the Access Point. The
NET232 device server, in this example, is connected via an Ethernet connection to the Access Point. As
such, the Wi232 and the device server communicate directly and can transfer information between their
serial devices. This configuration is called Infrastructure mode.
Figure 4 - Direct Wi232 to Wi232 Connection
Wi232
Wireless
Serial to Ethernet
Adapters
POS Device
POS Device
In the above example, two Wi232s have established an Ad-Hoc peer-to-peer relationship. They
communicate directly to each other’s serial devices without a PC or an Access Point.
Note: How do you set up the units for point-to-point? See Application Note, Wi232 Serial Tunnel, GC-800-302.
1.3 Protocol Support
The Wi232 uses the Internet Protocol (IP) for network communications and the Transmission Control
Protocol (TCP) to assure that no data is lost or duplicated, and that everything sent to the connection arrives
correctly at the target.
Other supported protocols include:
• ARP, UDP, TCP, ICMP, Telnet, TFTP, AutoIP, DHCP, HTTP, and SNMP for network
communications and management.
• TCP, UDP, and Telnet for connections to the serial port.
• TFTP for firmware and web page updates.
• IP for addressing, routing, and data block handling over the network.
• User Datagram Protocol (UDP) for typical datagram applications in which devices interact with
other devices without maintaining a point-to-point connection.
1-4 Wi232/WiUSB User Guide
1.4 Serial RS232 Interface
The table below lists the RS232 signals for the Wi232. The RS232 interface is a 9-pin Male D-style
connector (DB9M), configured as a DTE device. DCE configured devices are also available on special
order.
Table 1 - RS232 Signals
Wi232 Signal Direction DTE DB-9 Male
Pin #
DCE DB-9
Female Pin #
Data Out (TXD) Out 3 2
Data In (RXD) In 2 3
Ground 5 5
RTS In 8 7
CTS Out 7 8
DTR Use J5 to
4 6
jumper 4-6
DSR Use J5 to
6 4
jumper 4-6
Note: J5 is used to jumper cable pins 4 to 6, which ties DTR to DSR. To locate J5, open the case by removing the two
screws. Use the drawing below to locate the jumper.
J5
J5 is used to ti e D S R
to DTR. Used only with
a wired cable. Signals
are NOT available on the
option header.
+
Wi232/WiUSB User Guide 1-5
1.5 USB Interface
The table below lists the USB signals for the WiUSB. The USB cable is a Type A Male connector.
Table 2 - USB Signals
Pin # Description
1 - RED VBUS
2 - WHITE D-
3 - GREEN D+
4 - BLACK GND (Ground)
1.6 Power Supply
The Wi232 can use any DC power source from 9VDC to 24VDC. A typical power cube sent with the unit is
a 9VDC, 500 mA, 8W power cube. However, there are other units that can be used as long as they are in the
range of 9-24VDC and supply the proper wattage.
The Wi232 power adapter is a 2.1mm, positive center power jack. The jack is equivalent to a CUI Inc. PJ002A power jack.
You can also order the Wi232 with a Phoenix right angle power connector. The unit is supplied with a
mating Phoenix terminal block plug.
1-6 Wi232/WiUSB User Guide
1.7 Ethernet Interface
1.7.1 LEDs
The device contains the following LEDs:
Power
LAN Activity
Antenna
Jack
Activity
Link
1.8 OEM Board Mounting
If you order the Wi232 as an OEM board, you can mount the board to your device and connect the signal
wires using the following drawings.
1.8.1 Mounting Holes
The following drawing shows the mounting holes for the Wi232 OEM board. If the power jack is removed,
one of the holes can be used for mounting the board.
125mil (3.175mm)
+
130mil (3.302mm)
Can be used if the power
jack is not installed.
Wi232/WiUSB User Guide 1-7
125mil (3.175mm)
1.8.2 Header Connector
The header solder pads are located on the bottom layer of the board. The following drawing shows the
location of the pads. Note the part number and source for the connector header and receptacle. Use .250”
standoffs for proper spacing.
HEADER FOR SIGNALS
AND POWER IF BOARD
IS MOUNTED WITH
STANDOF FS.
Pin 2
Pin 1
BOTTOM LAYER
Connector Header
10-Pos, 2mm
Vert SMD
Mfg# 87759-1050
Digi-Key: WM18652-ND
(Part for Wi232)
Connector Receptacle
10-Pos, 2mm V ert PC Board
Mfg# 79107-7004
Digi-Key: WM18676-ND
(Circuit Board Part)
The pads are wired according to the following table.
The dimensions for the mounting holes are shown in the following drawing.
0.450
2.000
A=125mil (3.175mm) Large Pads
B=130mil (3.302mm) Small Pad
also used for one terminal of the
power jack.
0.125
1-8 Wi232/WiUSB User Guide
B
0.275
2.075
A
A
A
2.925
3.400
1.925
1.150
A
0.150
1.9 Product CD
The product CD sent with the Wi232/WIUSB contains Device Installer software, ComPort Redirector,
SetZone Utility, USB Device Drivers, Application Notes and technical documents.
The CD contains Virtual COM Port Drivers for the NETUSB device.
Wi232/WiUSB User Guide 1-9
1.10 Technical Specifications
Table 4 - Technical Specs
Category Description
CPU
Firmware Upgradeable via TFTP and serial port
Reset Circuit Reset In is low active. (Software reset only)
Serial Interface RS232. Baudrate software selectable (300 to 921600)
USB USB Type A Male connector. USB Specification 2.0 Compliant, Full Speed (12Mbps).
Serial Line Formats 7 or 8 data bits, 1-2 Stop bits, Parity: odd, even, none
Flow Control XON/XOFF (software), CTS/RTS (hardware), None
Network Interface Wireless 802.11b, 802.11g and 10/100 Ethernet
Compatibility Ethernet: Version 2.0/IEEE 802.3
Protocols Supported ARP, UDP, TCP, Telnet, ICMP, SNMP, DHCP, BOOTP, Auto IP, TFTP, SMTP, and
Data Rates With
Automatic Fallback
Medial Access Control CSMA/CA with ACK
Distance Up to 328 feet indoors
Modulation OFDM, DSSS, CCK, DQPSK, DBPSK, 64 QAM, 16 QAM
Transmitter 2.412 – 2.484 GHz, 14dBm +1.5 dBm/-1.0 dBm
Receive Level -10dBm (with PER < 8%)
Average Power
Consumption
Power Input 9VDC to 24VDC.
LEDs RJ45 Jack: GRN: Ethernet Act, YEL: Link.
Management Internal web server, Device Installer Software, Serial login, Telnet login
Security Password protection, Locking features, 64/128 bit WEP, WPA, 802.11i/WPA2
Internal Web Server Serves static web pages and Java applets. Storage capacity: 1.2MB or 19 pages of 64K
Dimensions 2.42”w x 3.80”h x 1.025”d (See the wi232_wall_plate.pdf drawing on the CD)
Weight 5.4oz (with antenna)
Material Case: Flame Retardant
Temperature Operating range: -40°C to +70°C, Storage range: -40°C to +85°C (-40°F to 185°F)
Relative Humidity Operating: 5% to 95% non-condensing
Warranty 1-year limited warranty
Included Software Windows™ 98/NT/2000/XP based Device Installer configuration software, Windows™
EMI Compliance
DSTni-EX 186 CPU, 256 KB zero wait state SRAM
2048KB Flash, 16KB Boot ROM
Baud rates: 300bps to 921.6Kbps.
512 Byte Receive Buffer, 512 Byte Transmit Buffer.
Virtual COM Port Device Drivers for Win 98/2000/XP, Win CE, Linux 2.40
9VDC, 500 mA, 8W External Adapter Included. 120VAC (USA) or 100-240VAC
Universal with adapters.
Case: GRN: Power, GRN: WLAN Activity
each. Extended range WiPort has 51 pages of 64K per page.
based Comm Port Redirector and USB device drivers.
Radiated & conducted emissions - complies with Class B limits of EN 55022:1998
Direct & Indirect ESD - complies with EN55024:1998
RF Electromagnetic Field Immunity - complies with EN55024:1998
Power Frequency Magnetic Field Immunity - complies with EN55024:1998
1-10 Wi232/WiUSB User Guide
2. Quick Start
This section describes a procedure for quickly installing the Wi232 through the serial port.
2.1 Required Information
2.1.1 Hardware Address
You need to know the unit's hardware address (also known as MAC address), which is on the manufacturers
ID label on the bottom of the unit. It is in the format: 00-20-4a-XX-XX-XX, where the XXs are unique
numbers assigned to the product.
Hardware Address: 00-20-4a- ____ - ____ - ____
2.1.2 WLAN Settings
Your Wi232 must have a unique IP address on your network. The systems administrator generally provides
the IP address and corresponding subnet mask and gateway. If you leave the IP address set to 0.0.0.0, the
Wi232 will attempt to get a DHCP address from the wireless Access Point or network server. If it cannot get
a DHCP address, it will use AutoIP to assign an IP address.
Before the Wi232 can communicate on an 802.11b wireless network, the WLAN settings must match the
wireless network. By default, the Wi232 is set to Infrastructure network mode and its wireless Network
Name (SSID) is LTRX_IBSS. You will need to change the Network Name (SSID) to the name used by
your wireless Router or Access Point.
IP Address: _____ _____ _____ _____
Subnet Mask: _____ _____ _____ _____
Gateway: _____ _____ _____ _____
WLAN SSID ________________________ (case sensitive)
WEP Enabled Y/N _________
WEP Key 64 bit or 128 bit? ________
WEP Key: ______________________________________
(Entered in HEX format (0-9 A-F) xx-xx-xx-xx-xx-xx-xx-xx-xx-xx-xx-xx-xx)
Wi232/WiUSB User Guide 2-1
2.2 Installing and Configuring the Wi232 for WAP
Complete the following steps to connect and initially configure the Wi232. Initial configuration is done
using the Serial Mode’s Setup menu. The following drawing shows a Wireless Access Point (WAP) that
links the PC and the Wi232. A Wireless Access Point generally requires a password and a security access
code to enable network access, so you should have this information before starting the configuration
process.
Figure 5 - Wi232 Connection
Ethernet
Wi232
Wireless Access Point (WAP)
COM
Personal Computer (PC)
Power
2.2.1 Wi232 Configuration - WAP
1. Connect a null modem cable to the Wi232’s serial port. (Null Modem Adapter supplied)
2. Connect the other end of the serial cable to a PC’s serial COM port.
3. On the PC, open a terminal emulation application (e.g. HyperTerminal). The default serial settings are: 9600
baud, 8 bits, not parity, 1 stop bit and no flow control(9600, 8, N, 1).
Note: The default settings are always the same for the first 5 seconds of startup.
4. Enter Setup Mode by connecting the power supply and holding down the lower case x key. (valid for 5 seconds)
5. Upon connection , the foll owing information displa ys:
MAC address 00204A8245A8
Software version V6.3.0.0. (060821)
AES library version 1.8.2.1
Press Enter for Setup Mode
Press Enter within 5 seconds to display a list of all the settings. The Change Setup menu will be displayed
at the end of the current settings list. A prompt message will be displayed at the end of the options list.
Change Setup:
0 Server
1 Channel 1
2 Channel 2
3 E-mail
4 WLAN
5 Expert
6 Security
7 Factory defaults
8 Exit without save
9 Save and exit Your choice ?
Two settings are required for the Wi232 to communicate on a wireless network:
• The Server settings: IP address, subnet mask, gateway, etc.
• The WLAN settings: topology, network name, security code, etc.
2-2 Wi232/WiUSB User Guide
6. To configure the Server settings, type 0 at the prompt and press Enter. The first prompt allows you to sele ct a Wired
Only network, a Wireless Only network, or Bridging.
Network Mode (0=Wired Only 1=Wireless Only 2=Bridging(One Host)): (0) ?
a) Enter 1 for a Wireless Only network.
Edit the following fields:
Note: Current settings are displayed in parentheses.
b) IP Address: the IP address must be set to a unique value in the network. Enter each octet and
press Enter between each section. The following example shows the IP address set to
172.20.206.120.
Note: If you leave the IP address set to 0.0.0.0, you will enable DHCP. You will need to run Device Installer or some
other utility to determine the IP address of the Wi232.
IP Address : (000) 172(Enter).000 20(Enter).000 206(Enter).000 120(Enter)
c) Set Gateway IP Address: the gateway address should be the IP address of the router connected to
the same LAN segment as the Wi232 unit. If there is no router, press Enter to accept the default.
Set Gateway IP Address (N) ? Y
Gateway IP addr (000) .(000) .(000) .(000)_
d) Netmask: a netmask defines the number of bits taken from the IP address that are assigned for the
host part.
Netmask: Number of Bits for Host Part (0=default) (8)
e) Change Telnet Configuration Password: change the Telnet configuration password to prevent
unauthorized access to the Setup Menu.
Change telnet config password (N) ?
f) Change DHCP device name.
Change DHCP device name (not set) ? (N) ?
7. To configure the WLAN settings , type 4 at the prompt and press Enter. Edit the foll owing fields:
a) Topology set to Infrastructure or Adhoc: Select 0 for Infrastructure and press Enter.
Topology 0=Infrastructure, 1=Adhoc (0) ?
b) Network Name (SSID) (LTRX_IBSS): The default setting is LTRX_IBSS. Type the name to
match your network name. This is a case-sensitive field and must match exactly. The following
example shows a new name.
Network name (SSID) (GRIDCONNECT) ?
c) Security: The default setting is 0 = none. Press the Enter key to accept the default setting. It is
highly recommended that once you have your network configured, you return to this menu and
select one of the security options.
Security suite 0=none, 1=WEP, 2=WPA 3=WPA2/802.11i(0) ? _
d) TX Data rate: The default setting is automatic data rate.
f) Power Management: The default setting allows the Wi232 to run at the fastest rate. Press the
Enter key to accept the default setting.
Enable power management (N) ? _
8. Upon completing the IP and WLAN settings configuration, type 9 at the prompt and press Enter to save the setup
parameters and exit the Wi232 Serial Mode setup.
Parameters stored ...
9. The Wi232 is ready for wireless connection.
2.2.2 Wireless Access Point (WAP) Connection
In the following example, a Wireless Access Point was assigned the network name of GRIDCONNECT.
Verify your wireless adapter is inserted correctly in the PC or laptop. Ensure the wireless adapter’s drivers
and utilities are installed.
Go to Start/Settings/Network Connections and verify your wireless adapter is enabled. Right click on the
connection and select Properties.
2-4 Wi232/WiUSB User Guide
In the following example, an Orinoco wireless adapter is used.
Select Internet Protocol (TCP/IP) from the list.
Click the Properties button.
Set the adapter to obtain an IP address automatically from the Wireless Access Point.
Wi232/WiUSB User Guide 2-5
Open the client manager for the wireless adapter to setup a configuration profile. You can generally access
the client manager icon in the tool tray.
Verify the client manager has the following settings:
• Connected to network: GRIDCONNECT (or your specific network name)
Verify that the wireless adapter is connected to the Access point and has a good signal.
At this point, you should be able to access the Wi232 through a wireless connection.
• If you assigned the Wi232 an IP address, you can use the Web-Manager in Device Installer to
configure the unit to work with your application. Before you do that, you may want to try the Quick
Test in the next section to verify the unit can send and receive data between the serial port and the
Ethernet port. Continue with Configuration Using Web-Manager on page 3-1.
• If you did NOT assign an IP address, and allowed the unit to acquire a DHCP or AutoIP address,
then you will need to locate the unit on the network and determine the IP address. The best way to
locate the unit is with the Device Installer utility included on the software CD. Please read the
Device Installer User Guide, Dev_Inst_UG_800233_x.pdf, before installing the software.
• Once you determine the IP address, try the Quick Test in the next section to verify the unit can send
and receive data between the serial port and the Ethernet port. You can continue to configure the
device by going to Configuration Using Web-Manager on page 3-1.
To configure the Wi232 with a serial port connection, see Configuration via Serial Mode or Telnet Port on
page 4-1.
2-6 Wi232/WiUSB User Guide
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