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pneumatic tensioner for
cord and composite strap
up to 50 mm
LCV Stock no. 089192
Operating Instructions
and Spare Parts List
FIRST
read these
instructions
Do not destroy these operating instructions! The customer is obliged to make
these operating instructions available to
all operators and service personnel and to
ascertain that these persons understand
the contents.
Adhere to safety instructions and warnings! Erroneous operation may cause serious injuries!
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Use safety glasses with lateral guards and protective gloves
during cutting operations while working with strapping
tools for cord and composite strap.
Do not put your hand or any other parts of your body
between the strap and the piece to be packaged while
operating the strapping tool.
The strap may tear while tensioning! Do not stand within the flight of the strap.
Hold the upper part in your hand while you cut the
strap, and place yourself outside this range.
Caution:
The lower strap end will spring up; Use safety
strap shears!
Use only original central spare parts.
Field of Application for the PneumoLash
The PneumoLash central strapping tool is suitable exclusively for strapping all kinds
of goods to be packaged, for securing cargo load units respectively using conven-
tional cord and composite strap.
Warning and Safety Recommendations
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Suitable Cord and Composite Strap and Buckles
Use commercial size
textile and composite strap
0.5 to 2.4
mm thick and 50 mm (2") max. wide exclusively.
Use commercial type
locking buckles
of suitable size only.
The buckles must be used together with the proper textile or com-
posite strap as released by the strap producer.
Compressed Air Supply Requirements
However, the maximum air pressure of 700 kPa / 7.0 bar (100 psi) must not be
exceeded in any case. For trouble-free operation the compressed air supply should
deliver 700 l/
min
minimum.
Safe and reliable operation is ensured by installing an air filter and oiler into the feed
air line within a distance of 10 m ahead of the motor. We also recommend to
integrate a pressure regulator into the compressed air conditioning unit. It keeps
the desired operating pressure constant and simultaneously serves for the perform-
ance regulation so that the motor performance is exactly adjusted to the strapping
requirements.
The maximum possible tension for the respective strapping operation should be
preset via the pressure control valve. The below table quotes reference values as to
the strap tension plus required compressed air feed with regard to the respective
operating pressure.
Operating pressure of applied
compressed air feed
SI ANSI
Maximum obtainable strap tension
Compressed air
consumption (appr.)
Table 1: Strap tension in dependence of pressure, compressed air consumption
The conditioning unit and compressed air feed line should be selected so as to
ensure sufficient flow cross-sections for a minimum pressure drop to ensure that
the motor will put out its full capacity.We recommend the use of the FESTO® Type
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FRC-3/8-D-5M-MINI conditioning unit. For connecting the compressed air supply a
hose with 9 mm clear width should be used and connected to the unit using the
coupling 005-720, which comes with the set. For minimum pressure drop the air
feed hose must not be longer than 10 m.
Motor Lubrication
In order to guarantee optimal life and performance the air motor requires appr.
21
mm
3
/
min
oil. Insufficient lubrication leads to faster vane wear and reduced performance. For the required quantity of oil the mist oiler in the conditioning unit
must be set to deliver one drop of oil appr. every 45 seconds with continuous motor
operation (one drop of oil corresponds to appr. 15
mm
3
/
min
).
For long life and optimal performance with the corresponding operating tempera-
tures the oils used should fulfil the below listed requirements:
ISO VG 46 / DIN 51502 DL 46
ISO VG 150 / DIN 51502 DL 150
ISO VG 32 / DIN 51502 PGL 32
Table 2: Released oil types
Accessories for PneumoLash
Your central dealer and service partner holds the below listed accessories in store
for you to usefully complete your PneumoCord strapping tool:
• Suspender (Stock no. 040-900)
The suspender (040-900) permits to hang up your PneumoLash
strapping tool on a balancer, giving the tool a stable bal-
ance in various orthogonal positions: PneumoLash in
horizontal position (refer to illustration) turned 90°
about the fixing point of the suspender; in vertical
position with motor pointing downward permitting
free turning of the unit within a range between 0
and 90° relative to the suspender.