Gregson-Clark V-50B-SA, V Series, V-100, V-100B-SA, V-50 Operator's Manual

Gregson-Clark

3213 Lehigh Street

Caledonia, NY 14423

www.GregsonClark.com

V-Series Sprayers and

Modular Systems

Operator’s Manual

Do not hesitate to call your dealer or Gregson-Clark directly with any questions or concerns.
We welcome your comments and suggestions on how we can continue to improve this product.
There are separate manuals for the hose reel, pump, and engine included with the sprayer.

Toll free: 800 . 706 . 9530 Fax: 585 . 538 . 9577
Phone: 585 . 538 . 9570 E-mail: [e-mail]

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TABLE OF CONTENTS

Safety Precautions ............................................................................................................. 2

Set-Up and Assembly ......................................................................................................... 3

Start-up and Testing ........................................................................................................... 6

Overview of Operation ........................................................................................................ 8

Component Descriptions .................................................................................................... 9

Maintenance ....................................................................................................................... 13

Specifications ..................................................................................................................... 13

Troubleshooting ................................ ................................................................ .................. 14

About Diaphragm Pumps .................................................................................................... 15

Pump Service Guide ........................................................................................................... 16

Winter Storage .................................................................................................................... 18

Accessories ........................................................................................................................ 19

Warranty ............................................................................................................................. 21

SAFETY PRECAUTIONS

Pesticides can cause personal injury and harm the environment when used improperly. Be
sure to follow label recommendations concerning safety and disposal. Observe all safety
precautions including wearing protective clothing and equipment.

 Calibrate and test using clean water.
 Check before each use for leaks or damage.
 Read and follow the label instructions of the products used.

NOTE:

V-Series skid sprayers and modular systems are available with many different component
options. The photos and information shown herein are intended to be general guidelines.
Please refer to the additional manuals provided for information regarding the specific
components of your sprayer or call us at 1-800-706-9530.

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SET-UP AND ASSEMBLY

Check for apparent signs of shipping damage and that the order is complete. Carefully
uncrate the sprayer and report any freight damage or shortages. Claims must be within
five days of delivery. The sprayer was completely assembled and tested prior to
shipping. Some disassembly may have been required for shipping. Re-attach the reel
to the frame in the desired location. Mount the reel on the end opposite the pump for
use in pick-up trucks or under the pump when used in enclosed trailers or vans. (See
photos 1 & 2)

Photo 1 Reel mounted opposite pump. Photo 2 Reel mounted under pump

In a pick-up truck, the sprayer typically is mounted in the forward-most position against the
front wall of the truck bed. Secure the frame by bolting through the truck bed or by using a
ratchet strap if suitable anchoring locations are available. (See photo 3) Note that your skid
must be secured in compliance with your local Department of Transportation regulations.

Photo 3 Sprayer mounted in truck Photo 4 Wiring Harness

Do not exceed weight limitations of vehicle. The weight should be balanced left-to-right and
positioned for-and-aft to distribute the weight in accordance with the capacities of the
vehicle’s axles.

If the sprayer is equipped with an electric hose reel, install the quick-disconnect wiring
harness provided. (See photo 4) Once installed, the shorter section will stay with the sprayer
and the longer section will remain with the truck. When removing the sprayer from the truck,
simply pull the modular connectors apart. Refer to Diagram 1 (See page 4) and connect
according to the labels on the terminals at the ends of the harness cables.

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When connecting the ground wire to the truck frame, be sure to clean the contact area down

Pushbutton

Reel Switch

30 Amp Circuit Breaker

Auto Reset

14–16 Gauge Wire

Solenoid

Reel Motor

Positive

Modular

Connectors

Truck Battery

6 Gauge Wire

Batt.

Aux.

Circuit Breaker

Modular Connectors

Ground to Reel

Ground to Frame

Vehicle Ground

6 Gauge Wire

Diagram 1 Electrical Connections

Ground to

Reel Frame

to bare metal to ensure a good contact. When a reel will not rewind, it is often due to a faulty
ground connection. Use extra care in protecting the wires from the exhaust system and any
moving parts. Avoid any sharp edges that could cut through the wire insulation.

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Set-Up and Assembly – Cont.

Oil Bowl

Engine Oil Dipstick

Pump Gearbox Side Plug

The engine oil, (SAE 10W30) gearbox oil, (SAE 80/90W) and pump oil (30W or 40W non­detergent) were added at the factory. The oil levels are as follows:

• Pump Crankcase – On the Kappa 43, 55 and Kappa 75 pump, the oil level is visible
in the oil bowl. (See photo 5) Other pump models may be slightly different.

Photo 5 Kappa 43, 55 & 75 Pumps

• Engine– The oil level should be up to the edge of the filler hole or at least to the tip
of the dipstick when inserted without screwing it into the filler neck. (See photo 6)
See the Honda Engine Owner’s Manual.

Photo 6 Engine Oil Dipstick Photo 7 Pump Gearbox Side Plug

• Pump Gearbox– The oil level should be up to the lower edge of the side-plug hole.
Do not overfill. (See photo 7)

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START-UP AND TESTING

Fuel Shut-off Valve lever

1. Re-attach the hoses to any modular tanks that were disconnected for shipping.
Note: The hoses may be longer than necessary; trim to length as required.

2. Ensure that suction strainer bowl is on tight.

3. Fill the spray tank 1/4 full of clean water.

4. Put gas in engine gas tank.

5. Turn on fuel shut-off valve lever on the carburetor. (See photo 8)

Photo 8 Fuel Shut-off

6. Recheck the engine oil level and check the oil in the pump and gearbox.

7. Put regulator lever in the Bypass position. (See photos 9 and 11)

Photo 9 Kappa 43 Pressure Regulator Bypass Position Photo 10 Kappa 43 Pressure Regulator Spray Position

Photo 11 Kappa 40/55/75 Pressure Regulator Photo 12 Kappa 40/55/75 Pressure Regulator

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Bypass Position Spray Position