GENERAL INFORMATION .................................................................................................................................... 3
NUMBER ENTRY .......................................................................................................................................9-10
After satisfactory installation of the complete system, ensure that it is correctly wired in accordance with the Wiring
Diagram, which is issued with the duty chip.
Before carrying out any crane operations ensure that the crane is on firm and level ground and that the outrigger
beams are fully extended and jacks are correctly extended to level the carrier.
CAUTION: Do not exceed any
MicroGuard
TEST
W
MAX
W
VIEWSETCLEARDOWNUP
414
100%
INFORMATION
CONTRASTOPERATOR ALARMS
CRANE
SET UP
STOWED
DEDUCT
ERECTED STOWED
SELECT
WORKING
AREADEDUCT
structural or stability limits
throughout this procedure.
For cranes using executive
programs labeled
M414370,M414371 or
M414380: Attachments can
remain on as long as they are
correctly selected in the
computer.
For cranes using other
programs:
Remove all
attachments which can be
optionally stowed or erected on
the boom during normal
operation (e.g. aux.head flys or
jibs The computer must be fitted
with the appropriate program
and duty chips. They are found
on the main computer board as
shown below.
PROGRAM
CHIP
DUTY
CHIP
IC2IC3IC7
GREER COMPANY 1918 EAST GLENWOOD PLACE SANTA ANA, CALIFORNIA 92705 TEL: 714)259-9702 FAX: 259-9702
WARNING: WHEN THE SYSTEM IS IN
THE CALIBRATION MODE, THE AUDIBLE
ALARM AND FUNCTION KICK-OUTS ARE
INHIBITED AND THERE IS NO
PROTECTION FROM TWO-BLOCK OR
OVERLOAD. ALL CRANE OPERATIONS
RE AT THE SOLE DISCRETION OF THE
OPERATOR.
GREER COMPANY
GREER COMPANY
GREER COMPANYGREER COMPANY
Crane Systems
CALIBRATION PROCEDURES
CALIBRATION PROCEDURES
CALIBRATION PROCEDURESCALIBRATION PROCEDURES
The Display Unit provides the interface between the user and the calibration program. By pressing the various
keypads on the Display, the user communicates with the program and executes the calibration. Information and
data stored in the Display Unit are activated via on-screen prompts.
The six keypads are shown below with a description of their basic function.
Calibration routines are initiated by simultaneously pressing and holding the
approximately 2 seconds. The display will then request entry of the Calibration Security Code.
To enter the Calibration Security Code, press the following keys IN THE SEQUENCE SHOWN BELOW.
If the wrong sequence is used or if the entry is not completed within 5 seconds, the calibration entry will be aborted
and must be restarted.
Calibration procedures will only work with the
CAL switch in the computer set to the CAL
position. To gain access to the CAL switch it is
necessary to remove the cover from the
computer assembly. The switch is located near
the center of the computer board between and
below the ribbon cable connectors.
UP ARROW INCREASES A NUMBER
××××
ØØØØ
ÕÕÕÕ
DOWN ARROW DECREASES A NUMBER
LEFT ARROW CHANGES A CATEGORY OR SENSOR
ÖÖÖÖRIGHT ARROW CHANGES A CATEGORY AND/OR EXITS
SELECT
TEST
SELECT KEY SELECTS AND CALIBRATE
TEST KEY STARTS THE CALIBRATION
and
TEST
××××ØØØØÕÕÕÕÖÖÖÖ
SELECT
SELECT
keys for
GREER COMPANY 1918 EAST GLENWOOD PLACE SANTA ANA, CALIFORNIA 92705 TEL: 714)259-9702 FAX: 259-9702
Following correct entry of the calibration code, the System will be in the MONITOR mode and will be at
Command 00 Run. Execution of this Command will cause the System to carry out a System Self-TEST followed
by a return to the working screen.
COMMAND 01 PERSONALITY
COMMAND 01 PERSONALITY
COMMAND 01 PERSONALITYCOMMAND 01 PERSONALITY
Command 01 Personality is used to manipulate the crane calibration data.
The System has storage space for two sets of data in the EEPROM IC7.
used by the main program. Back-up Personality is used to keep a protected copy of the calibration data.
For convenience the sets of personality data are called:
"A" = the Active Personality in IC7
"B".= the Backup Personality in IC7
Command 01 provides the following functions:
Displays the status of the personality sets.
♦
Moves data between the two sets
♦
Deletes data from the active personality.
♦
Copies data to a back-up chip
♦
Retrieves data from a back-up chip.
♦
When Command 01 is first selected and after copying data, both "A" and "B" sets are checked for correct
check-sum. This is indicated by "good" or "bad" beside the respective reference in the lower display. Set "A" is
also checked against set "B". If the data is identical, this is indicated by "same;" if not the same, by "diff." Moving
data is by accomplished by means of the sub-commands selected and a special [CAL] sequence. This requires
the entry of a Code that is the same as the one used to enter the calibration routines and provides adequate
opportunity to abort the procedure. This is necessary because some of the sub-commands cause previously
entered data to be irretrievably lost.
Active Personality
is the data actually
SUB-COMMAND 0 SAVE Saves "A" into "B". (B data is lost)
SUB-COMMAND 1 XCHG Exchanges "A" with "B" (data is not lost)
SUB-COMMAND 2 INIT Initializes "A" prior to new calibration (A data is lost).
SUB-COMMAND 3 BACK Copies the active calibration to a back-up chip (data is not lost).
SUB-COMMAND 4 RETR Retrieves the calibration from a back-up chip.
WARNING
POWER TO THE SYSTEM SHOULD BE SWITCHED OFF BEFORE INSERTING OR REMOVING ANY
INTEGRATED CIRCUITS. FAILURE TO OBSERVE THIS PRECAUTION MAY CAUSE PERMANENT DAMAGE
TO THE SYSTEM OR ITS COMPONENTS AND RESULT IN THE LOSS OF CALIBRATION DATA.
GREER COMPANY 1918 EAST GLENWOOD PLACE SANTA ANA, CALIFORNIA 92705 TEL: 714)259-9702 FAX: 259-9702
If the System has been previously calibrated and the intention is only to access data or change only a portion of
the previous calibration,DO NOT perform the initialization process that follows or the entire previous calibration data will be lost.
ENTRY TO CALIBRATION ROUTINES
ENTRY TO CALIBRATION ROUTINES
ENTRY TO CALIBRATION ROUTINESENTRY TO CALIBRATION ROUTINES
OR
OR
AND
ØØØØ
ØØØØ
TEST
START THE ROUTINE BY PRESSING AND
HOLDING FOR APPROXIMATELY 2 SECONDS
FOLLOW THE CAL ENTRY SEQUENCE
CONFIRM THE CALIBRATION (or abort with Ö)
If the wrong sequence is used or if the entry is not completed within 5 seconds, the calibration entry will be aborted
and must be restarted. Before the first calibration of a new system, prepare the Personality Memory by following
the sequence below.
CAUTION
CAUTION
CAUTIONCAUTION
THIS PROCEDURE TRANSFERS PRE-CALIBRATED DATA TO THE PERSONALITY CHIP. IF THIS HAS ALREADY BEEN
CARRIED OUT AND THE INTENTION IS TO ONLY PARTIALLY CALIBRATE OR TO MODIFY CALIBRATION OR DATA IN
AN ALREADY CALIBRATED SYSTEM,
CALIBRATION.
COMMAND 01/2 INITIALIZE
COMMAND 01/2 INITIALIZE
COMMAND 01/2 INITIALIZECOMMAND 01/2 INITIALIZE
SCROLL TO 01 PERSONALITY BY PRESSING
START THE COMMAND BY PRESSING
SCROLL TO 01/2 INITIALIZE BY PRESSING
DO NOT
CARRY OUT THE INITIALIZE ROUTINE. PROCEED DIRECTLY WITH THE
SELECT
××××ØØØØÕÕÕÕÖÖÖÖ
SELECT
××××
SELECT
××××
START THE COMMAND BY PRESSING
FOLLOW THE CAL ENTRY SEQUENCE
CONTINUE THE INITIALIZATION BY PRESSING
CONFIRM THE CALIBRATION (or abort with Ö)
SEE NOTE
AFTER THE MESSAGE CALIBRATING, EXIT BY
PRESSING
NOTE: The System will return to the MONITOR MODE but will remain in the CALIBRATION ROUTINE.
This procedure completely erases all previous data from the A personality. There is an opportunity to ABORT the
procedure at this point by first pressing
GREER COMPANY 1918 EAST GLENWOOD PLACE SANTA ANA, CALIFORNIA 92705 TEL: 714)259-9702 FAX: 259-9702
Upon completion of a calibration, it is necessary to carry out Command 01/0 SAVE. Refer to at the end of this
manual. There is no reason, however, why this command should not be used at any time during the intermediate
stages of a calibration, for example at the end of a period of work or if desired after each section of a calibration
has been completed. The use of this command will ensure that a copy of the calibration, up to the point of carrying
out "save", will be contained in the back-up memory.
SCROLL TO 01 PERSONALITY BY PRESSING
××××
OR
ØØØØ
START THE COMMAND BY PRESSING
SCROLL TO 01/0 SAVE BY PRESSING
SELECT
××××
START THE COMMAND BY PRESSING
FOLLOW THE CAL ENTRY SEQUENCE
SELECT
×××× ØØØØ ÕÕÕÕ ÖÖÖÖ
CONTINUE THE SAVE BY PRESSING SELECT
CONFIRM THE CALIBRATION (or abort with Ö)
SEE NOTE
AFTER THE MESSAGE "CALIBRATING," THE
DISPLAY WILL READ "A" GOOD "B" GOOD SAME
EXIT BY PRESSING
NOTE:
NOTE: This procedure completely erases all previous data from the B personality. There is an opportunity to
NOTE:NOTE:
ABORT
COMMAND 02 TEST/FAULT
COMMAND 02 TEST/FAULT
COMMAND 02 TEST/FAULTCOMMAND 02 TEST/FAULT
COMMAND 02 IS USED TO ACTIVATE A SYSTEM SELF-TEST WHICH WILL DETECT AND DISPLAY ANY ERRORS
PRESENT IN THE SYSTEM. THESE ERRORS ARE SHOWN BY MEANS OF AN ERROR CODE.
Carry out the Command using the following sequence:-
the procedure at this point by use of the right arrow
SCROLL TO 02 TEST/FAULT BY PRESSING
SELECT
ÖÖÖÖ
ÖÖÖÖ
××××
START THE COMMAND BY PRESSING
SELECT
ØØØØ
OR
Continuing with SELECT will erase the memory
ØØØØ
OR
THE SYSTEM WILL EXECUTE A SELF-TEST AND
DISPLAY FAULT CODES
EXIT FROM THE ROUTINE BY PRESSING
GREER COMPANY 1918 EAST GLENWOOD PLACE SANTA ANA, CALIFORNIA 92705 TEL: 714)259-9702 FAX: 259-9702
The MicroGuard System does not have number entry keys. A special number entry procedure is used to allow
the simple entry of numbers. W hen numerical entry of data is required, the center display will change to allow the
entry of numbers. There are 5 categories in the display, as follows.
•
SELECTS A DECIMAL POINT
0
1. W
arrows pointing to the category.
• ÖÖÖÖ0ÕÕÕÕ ß C E
2. N
SELECT key. Successive numbers up to a total of five digits may be entered this way. If a number requires a
decimal point, the number is entered by moving the highlighted selection to the decimal point by means of
The decimal point then becomes highlighted.
ÖÖÖÖ
3. T
flashing cursor returns to the digits for the completion of the number entry. If a negative value is to be entered, the
number digit(s) must be entered first followed by the change sign command (enter the number and then move the
cursor to highlight the minus sign using
ß
C
E
hen the number entry is started, the display flashes on the number entry category that is highlighted by
umbers are changed using the
••••
ÕÕÕÕ 0
he decimal point is entered using the SELECT key. After the selection of a decimal point, the highlighted
SELECTS A DIGIT 0-9. THE
ARE USED TO CHANGE A NUMBER
CHANGE SIGN +/-
CLEARS A CURRENTLY DISPLAYED NUMBER
TERMINATES THE NUMBER AND COMPLETES
THE ENTRY PROCESS
and
××××
ß
C E
ÖÖÖÖ
keys. When selected, the required number is entered using the
ØØØØ
).
AND Ø KEYS
×
ÕÕÕÕ
.
ÕÕÕÕ C E
ÖÖÖÖ
ßßßß
.
•
0 ÖÖÖÖ
4. P
highlight the C using
•
5. P
correct number. After entry of all digits, decimal point and sign changes, move the cursor to E using SELECT to terminate the sequence.
•
GREER COMPANY 1918 EAST GLENWOOD PLACE SANTA ANA, CALIFORNIA 92705 TEL: 714)259-9702 FAX: 259-9702
ress SELECT to change to a negative value. If an error is made in the entry of data, move the cursor to
0 ß ÖÖÖÖCÕÕÕÕ E
ress SELECT to delete the erroneous number, move the cursor back to the entry of digits and enter the
The Zero Command permits the calibration of the zero of most analog sensors. There are four sensors that can
be zeroed using Command 03. Each sensor is allocated a number that corresponds to the input to which it is
connected in the System.
These are as follows:
♦ Piston side pressure transducer Input Tx.0
♦ Rod side pressure transducer Input Tx.1
♦ Boom extension sensor Analog input 2
♦ Boom angle sensor Analog input 3
The swing sensor has its own routine and is calibrated using Command 05.
ZERO PRESSURE TRANSDUCERS
ZERO PRESSURE TRANSDUCERS
ZERO PRESSURE TRANSDUCERSZERO PRESSURE TRANSDUCERS
♦ Lower the boom onto its lower end stops (boom hoist cylinder fully retracted).
♦ Stop the hydraulic pump and reconnect electrical power to the System.
♦ With the boom hoist cylinder fully retracted, ensure that no pressure remains in the boom hoist cylinders by
de-pressurizing the hydraulic tank and opening the hydraulic lines to the pressure transducers.
♦With the pressure transducers open to atmosphere, calibrate the zero of the piston and rod pressure
transducers using the sequence ON THE FOLLOWING PAGE.
GREER COMPANY 1918 EAST GLENWOOD PLACE SANTA ANA, CALIFORNIA 92705 TEL: 714)259-9702 FAX: 259-9702
The Extension Sensor is fitted with 130 ft. of shielded 2-wire cable. The cable cannot be shortened to
accommodate varying boom lengths. The following method of pre-tensioning is recommended.
♦ Fully retract all the boom sections.
♦ Pre-tension the reel using the following procedure:
♦ With the boom fully retracted, remove the clamp on the reel cable and allow it to slowly rewind onto the
drum until there is no pre-tension. Continue to rewind the drum until the distance between the attachment
point and the end of the cable is approximately 12 ft. At this point, because of the clutch on the reel shaft
there will be no pre-tension. Now pull out the cable toward the attachment point and continue until the end
of the cable is 3 ft. beyond the anchor point. Secure the cable to the anchor point with at least 4 wraps,
ensuring that there is sufficient cable at the boom head to connect to the A.T.B. switch.
♦ When the boom is fully retracted, manually turn the large gear on the MicroGuard
counterclockwise. Then, advance the gear clockwise three clicks (approximately ¼ turn on the gear).
♦Follow the sequence below to calibrate the zero of the sensor.
SCROLL TO 03 ZERO BY PRESSING
START THE COMMAND BY PRESSING
××××
OR
SELECT
ØØØØ
potentiometer fully
SCROLL TO SENSOR No. 2 BY PRESSING
CONFIRM SELECTION OF THE SENSOR
BY PRESSING
THE DISPLAY WILL READ
START THE CALIBRATION OF SENSOR No.2
BY PRESSING
TO CONFIRM THE CALIBRATION PRESS
(or abort with
THE DISPLAY WILL READ
EXIT THE ROUTINE BY PRESSING.
.
OR CHANGE SENSOR BY PRESSING
Ö
)
××××
OR
ØØØØ
SELECT
No.2 = XXX (actual input)
SELECT
SELECT
No.2 = 0 (zeroed input)
ÖÖÖÖ
ÕÕÕÕ
(Continue Next Page)
GREER COMPANY 1918 EAST GLENWOOD PLACE SANTA ANA, CALIFORNIA 92705 TEL: 714)259-9702 FAX: 259-9702
THE INCLINOMETER OR MEASURING DEVICE USED TO CALIBRATE THE ANGLE OF THE MAIN BOOM
MUST HAVE AN ACCURACY OF +/−−−− 0.25°. USE OF A LESS ACCURATE DEVICE MAY RESULT IN
CALIBRATION ERRORS.
USE GREAT CARE IN THE CALIBRATION OF THE BOOM ANGLE SENSOR. ALL SUBSEQUENT
CALCULATIONS ARE DEPENDENT ON THE ACCURACY OF THE CALIBRATION OF THIS SENSOR.
♦ Using an inclinometer, set the boom in a horizontal position.
♦ On all models the boom angle sensor is mounted inside the Extension sensor housing. Ensure that the
Extension Sensor is mounted perpendicular to the boom.
♦Calibrate the zero of the boom angle sensor using the following sequence:
SCROLL TO 03 ZERO BY PRESSING
START THE COMMAND BY PRESSING
××××
OR
SELECT
ØØØØ
SCROLL TO SENSOR No.3 BY PRESSING
CONFIRM SELECTION OF THE SENSOR
BY PRESSING
THE DISPLAY WILL READ
START THE CALIBRATION OF SENSOR No.3
BY PRESSING
CONFIRM THE CALIBRATION BY PRESSING
(or abort with
THE DISPLAY WILL READ
EXIT FROM THE ROUTINE BY PRESSING
OR CHANGE SENSOR BY PRESSING
Ö
)
××××
OR
ØØØØ
SELECT
No.3 = XX.X (actual input)
SELECT
SELECT
No.3 = 0 (zeroed input)
ÖÖÖÖ
ÕÕÕÕ
GREER COMPANY 1918 EAST GLENWOOD PLACE SANTA ANA, CALIFORNIA 92705 TEL: 714)259-9702 FAX: 259-9702