Green Technik CIP 1300 Operation And Maintenance Handbook
AZIENDA CON SISTEMA QUALITÀ
CERTIFICATO
==UNI EN ISO 9001/2008
R
1300
PROFESSIONAL
CHIPPER
OPERATION AND
MAINTENANCE HANDBOOK
By: GREEN-PRODUZIONE s.r.l.
Via Mons. Vigolungo, 2 - 12040 VEZZA D'ALBA -
www.green-technik.com
info.green@green-technik.com
R
CAUTION !
Rev. 01/03
Befor using the machine, carefully read this Handbook!
INSTRUCTION MANUAL CONTENTS
CHAPTER PAR. DESCRIPTION PAGE
01
02
03
04
05
06
Information
1.1 Preamble 3
1.2 Main warnings 4
General information
2.1 Introduction 6
2.2 Regulatory references 6
2.3 Purpose of the document 6
2.4 Use of the manual 7
2.5 Compliance with legislation 7
2.6 Keeping the manual 7
2.7 Information for the User 8
Technical description of the machine
Basic parts of the machine and their
positions
Safety guards and protection devices
Residual risks concerning the machine
6.1 Considerations regarding safety
conditions and residual risks
3
6
9
10
11
12
12
07
08
09
10
Transporting the machine
Checks
Starting the machine
Using the machine
10.1 Positioning the discharge conveyor 17
10.2 Control bar 18
10.3 Clogging of the discharge mouth 21
14
15
16
17
CIP1300 – Use and Maintenance Manual
1
11
Ordinary maintenance
22
11.1 Adjusting the rotation speed of the rollers 22
11.2 Immobilising the flywheel for maintenance
23
operations
11.3 Adjusting the blades and the counter-
24
blade
11.4 Replacing the blades 25
11.5 Replacing the counter-blade 26
11.6 Sharpening the blades and the counter-
26
blade
11.7 Maintenance of the spark ignition engine 27
11.8 Checking and replacing the hydraulic oil 27
11.9 Replacing the hydraulic filter 27
11.10 Lubricating the flywheel supports 28
11.11 Lubricating the mobile roller running
28
guides
11.12 Lubricating the coupling collar of the
28
discharge conveyor
11.13 Checking and replacing the multiplier oil (PTO
28
version)
11.14 Checking the tension of / Replacing the
29
transmission belt (Tractor PTO version)
11.15 Checking the tension/Replacement of the
30
transmission belt (motorised version)
12
13
14
15
16
17
18
No-Stress Device
12.1 Adjustment of the No-stress device
31
31
(optional)
Malfunctions
13.1 Possible malfunctions
32
32
Causes and solutions
Pictographs and symbols
33
14.1 Pictographs and symbols 33
Electrical system
15.1 No-Stress device electrical system (on
34
34
request)
Identification plate of the machine
Demolition of the machine
Warranty
35
36
37
CIP 1300 – Use and Maintenance Manual
Warranty slip
38
2
K
Chapter 1 INFORMATION
GENERAL INFORMATION CONCERNING THE USE AND
MAINTENANCE MANUAL OF THE CIP1300 CHIPPER
1.1 Preamble
“CAUTION”: This term is used to identify eventualities that can
compromise the integrity of the machine.
These are shown in italics.
“WARNING”: This term, on the hand, is used to identify eventualities
that can compromise the safety of the operator.
These are shown in italics and in some case in bold.
N.B. In all the chapters of this Instruction Manual, the location of the
accessories and the various parts of the machine is always given as in
the diagram shown below.
BAC
RIGHT SIDE
LEFT SIDE
FRONT
CIP1300 – Use and Maintenance Manual
3
Chapter 1 INFORMATION
1.2 Main warnings
The protection guards have been put in place by the
manufacturer to protect the safety of the operator.
During operation the protection guards must not be
removed for any reason..
It is extremely important that no one passes through the
work area of the machine except the operator. The
operator must in no case climb onto the structure of the
machine.
All the maintenance, adjustment and replacement
operations described in this Manual must only be carried
out after stopping the machine.
During blade removal, adjustment and replacement
operations, the operator must wear protective gloves to
avoid possible accidents.
(The manufacturer of the machine supplies a pair)
While processing is being carried out the operator is
required to wear anti-noise muffs given the high noise
level of the production cycle (the sound pressure level
measured at a distance of 1 m exceeds 80 dB).
During processing the operator must wear a pair of
glasses to protect the eyes from sawdust from the
processing.
CIP 1300 – Use and Maintenance Manual
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Chapter 1 INFORMATION
Do not throw away residual hydraulic oil, but dispose of it
in accordance with regulations in force.
Do not, for any reason, interfere with the hydraulic system
of the machine, in particular with reference to regulation of
the oil pressure which is set by the Manufacturer and will
never require further action.
The manufacturer has placed on the machine various
pictographs and symbols, in conformity to current
legislation, so as to warn the operator about residual risks
5%
during operation.
While moving the machine in its travel position, there is
the risk of it overturning.
You must therefore check beforehand the slopes and
unevenness of the route to be taken before attempting to
move the machine.
The path taken must not have a gradient greater than 5%.
Do not allow persons not authorised and not assigned to
the work to have access to the controls of the machine.
It is extremely important that no one passes through the
work area. Any persons not connected with the operation
must not pass through or be in the area of the machine’s
movement.
The machine must only be used by one person at a time.
CIP1300 – Use and Maintenance Manual
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Chapter 2 INFORMATION
GENERAL INFORMATION CONCERNING THE INSTRUCTION MANUAL
2.1 Introduction
This Manual is a useful aid to knowing your machine and using it correctly: so you
need to read the Manual carefully before using it.
Every machine is sold together with its own INSTRUCTION MANUAL.
The User is responsible for looking after this Manual for the whole life of the machine
and will see to its destruction only when the machine itself is dismantled.
The Green Produzione. firm will not be answerable for any tampering with this
Manual or for any changes made to the User’s machine, after delivery, and not
provided for in this document.
The Manufacturer reserves the intellectual property rights of this Manual and forbids
its distribution, in whole or in part, in any form (print, photocopy, microfilm, or other
means) and also its elaboration, reproduction or distribution via systems, or legal or
physical persons, without its approval and recording.
2.2 Regulatory references
When putting together the Manual, indications contained in the following documents
have been used:
Directive 2006/42/CE, Appendix and modifications
UNI EN ISO 12100-1 – Safety of machinery: Terminology
UNI EN ISO 12100-2 – Safety of machinery: Technical specifications and
principles
2.3 Purpose of the document
The purpose of the Manual is to provide the User with the instructions and
information that should be scrupulously followed for correct use of the machine and
for protecting the safety of the operator called upon to interact with it.
For this reason the User is invited to:
Make this document available in the workplace and make it known and show it to
all the operators.
Pass on the Manual to later owners of the machine.
CIP 1300 – Use and Maintenance Manual
6
Chapter 2 INFORMATION
2.4 Use and conservation of the Manual
This Manual is intended for the User of the machine, those in charge of the moving,
installation, use, supervision and final dismantling of the machine.
The purpose of the Manual is to indicate the intended use for which the machine was
designed and its technical features; it provides instructions for moving it, its proper
and safe installation, its assembly, adjustment and use; it provides information for
carrying out maintenance operations, facilitates the ordering of spare parts and
provides indications concerning possible residual risks.
In particular, it must always be possible to consult it for the following information:
Intended conditions of use of the machine;
The work position occupied by the operator;
Instructions relating to:
Putting the machine into operation, its use, transportation, installation, assembly
and disassembly, adjustment, maintenance and repair work, and any training
instructions there may be.
2.5 Complying with legislation
As well as the rules of this Manual, specific legislative provisions in the field of
accidents at work must be followed.
2.6 Keeping the Manual
The Manual is considered an integral part of the machine and must be kept in good
condition until final disposal of the machine.
The Manual must be kept in a protected place, dry, and sheltered from the sun’s
rays, and must always be easy to find and available for consultation, near the
machine.
CIP1300 – Use and Maintenance Manual
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Chapter 2 INFORMATION
2.7 Information for the User
1 - This manual reflects the current technical state of the machine and cannot be
considered inadequate simply because it is later updated on the basis of new
experience.
2 - The Manufacturer reserves the right to update production and manuals, without
being obliged to update previous production and manuals.
3 - The characteristics of materials can be changed at any moment, in accordance
with technical developments, without prior notice.
4 - Where the machine is without an electric control and protection device (on board
electric panel) , the Manufacturer does not assume any responsibility concerning
safety problems deriving from electrical parts not conforming to what is advised
and/or laid down.
In any case compliance with all electricity related Laws and Regulations for
equipment the machine is fitted with shall be exclusively the responsibility of the
Customer, who shall install it to the required standard and fit for the purpose for
which it is to be used.
5 - The Manufacturer considers itself relieved of any responsibility where the machine
has been put to:
Q improper use;
Q use by untrained staff;
Q use contrary to what is set out in this Manual;
Q use contrary to Regulations and Legislation currently in force;
Q use with a mains power supply defect;
Q use with serious lack of specified maintenance;
Q use with modifications or work carried out not explicitly authorised by a written
note from the Manufacturer;
Q use of non-original spare parts or spare parts not specifically defined for the
model;
Q use with total or partial failure to observe the instructions contained in this
Manual.
6 - The general sales warranty is void in case of:
Q poor conservation;
Q mishaps through incorrect use;
Q use by inexperienced personnel;
Q exceeding performance limits;
Q excessive mechanical and/or electrical and hydraulic stress
Q use under the non-optimal conditions described in point 5.
Any requests for further copies of this document must be formalised with a purchase
order forwarded to Green Produzione.
CIP 1300 – Use and Maintenance Manual
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Chapter 3
TECHNICAL DESCRIPTION OF THE MACHINE
The CIP 1300 chipper has been designed for the reduction in volume of
pruning residues, branches or woody debris into small size fragments.
The material introduced into the loading mouth is pulled by two rollers against
the cutting disk.
The two pulling rollers are powered by independent speed-adjustable hydraulic
motors.
On the cutting disk, that rotates at a speed of 1500 rpm, two blades are
assembled that reduce the material to splinters of a 5-20 mm. length and a
counter-blade, fixed to the structure, that further reduces the splinters into
“chips”.
The “chips”, through the centrifugal action of the cutting disk, are projected into
a discharge conveyor.
The conveyor can be pointed in the required direction of discharge.
Technical features
• size of loading mouth
• MAX shreddable diameter
• diameter of flywheel
• thickness of flywheel
• blades
• rotation speed of flywheel (max)
• length of shredded material
• diameter of feeder rollers
• maximum width between the rollers
• power of independent motor (YANMAR / HONDA)
• hourly production
• airborne noise produced by the machine
• weight
( 1 ) The MAX noise level indicated is measured in the operator area, during work
? Greater than 85 dB: the use of muffs is compulsory
mm 960 x 670
mm 130
mm 680
mm 25
n° 2
g/min. 1500
mm 6 ÷ 12
mm 120 -120
mm 140
kW 8,2 ÷ 13.5
3
3 ÷ 5
m
( 1 )
Db (A)
Kg 420 ÷ 490
?
CIP1300 – Use and Maintenance Manual
9
Chapter 4
U
BASIC PARTS OF THE MACHINE AND THEIR POSITIONS
LAUNCH
T
DISCHARGE DEFLECTOR
BE
TOW BAR
ENGINE
LOADING
MOUTH
CONTROL
BAR
CHASSIS
CIP 1300 – Use and Maintenance Manual
10
Chapter 5 SAFETY PROTECTION DEVICES
PROTECTION GUARDS AND DEVICES ADOPTED FOR REASONS
OF SAFETY
CAUTION:
A) Fixed guards to close off the flywheel
rotation area.
B) Hydraulic motor side protection case.
C) Hydraulic pump rear protection case.
D) Transmission belt fixed guard (PTO version
– CIP 1300PTO).
E) Transmission belt fixed guard (Motorised
version – CIP 1300Y18 - 1300H24)
N.B.: the guards must in no way be
removed: when carrying out
maintenance switch off the engine
and remove the key from the control
panel or, for the P.T.O. version,
disconnect the cardan shaft
The guards have been put in place by the manufacturer to
protect the safety of the operator.
During operation the guards must not be removed for any
reason.
A
D
C B
CIP1300 – Use and Maintenance Manual
E
11
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