GREENLINE E6CCXLX Operation Manual
OPERATION MANUAL
Serial Number
Battery-powered Tool
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
52080026 REV 2 © 2017 Greenlee Textron Inc. 3/17
E6CCXLX
GATOR®
Register this product at www.greenlee.com
E6CCXLX Battery-powered Tool
Table of Contents
Description .................................................................... 2
Safety ............................................................................ 2
Purpose of this Manual ................................................. 2
Important Safety Information .....................................3–4
Identication .................................................................. 5
Specications ................................................................ 5
Operation ..................................................................6–14
Crimping .................................................................7–8
Cutting ....................................................................... 9
Punching .............................................................10–14
Available Adapters ....................................................... 15
Die Selection ............................................................... 16
Connector Selection .................................................... 16
LCD Screen ................................................................. 17
Maintenance ................................................................ 18
Troubleshooting ........................................................... 19
Description
E6CCXLX Battery-powered, High-speed Tool is a handheld, self-contained tools intended to crimp cable,
cut cable and threaded rod, and punch holes with the
proper adapters.
The tools has a retraction stop feature which allows
the operator to stop the retraction motion of the ram to
shorten cycle time.
The tool has a Bluetooth® connectivity and an LCD
screen.
The tool is a protected by U.S. Patent No. 6,206,663,
6,276,186, 6,401,515, and 6,532,790.
Model X-E6CCXLX—FCC ID: 2AGL2X; IC ID: 20646X
This device complies with Part 15 of the FCC Rules and
with Industry Canada licence-exempt RSS standard(s).
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received,
including interference that may cause undesired
operation
Note: Change or modifications made to this equipment
not expressly approved by Greenlee may void the FCC
authorization to operate this equipment.
All specications are nominal and may change as design
improvements occur. Greenlee Textron Inc. shall not be liable for
damages resulting from misapplication or misuse of its products.
GATOR and Kwik Stepper are registered trademarks of
TextronInnovations Inc.
Bluetooth is a registered trademark of Bluetooth SIG, Inc.
Blackburn is a registered trademark of Thomas & Betts.
Safety
Safety is essential in the use and maintenance of
Greenlee tools and equipment. This manual and any
markings on the tool provide information for avoiding
hazards and unsafe practices related to the use of this
tool. Observe all of the safety information provided.
Note: For body worn operation, this device has been
tested and meets the FCC RF exposure guidelines for
an uncontrolled environment. The maximum reported
SAR value is 0.08 mW/g
Purpose of this Manual
This manual is intended to familiarize all personnel with
the safe operation and maintenance procedures for the
following Greenlee tool:
• E6CCXLX Battery-powered, High-speed Tool
Keep this manual available to all personnel.
Replacement manuals are available upon request at
no charge at www.greenlee.com.
Do not discard this product or throw away!
For recycling information, go to www.greenlee.com.
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
KEEP THIS MANUAL
2
E6CCXLX Battery-powered Tool
IMPORTANT SAFETY INFORMATION
SAFETY
ALERT
SYMBOL
This symbol is used to call your attention to hazards
or unsafe practices which could result in an injury or
property damage. The signal word, dened below,
indicates the severity of the hazard. The message
after the signal word provides information for preventing or avoiding the hazard.
Immediate hazards which, if not avoided, WILL result
in severe injury or death.
Hazards which, if not avoided, COULD result in
severe injury or death.
Hazards or unsafe practices which, if not avoided,
MAY result in injury or property damage.
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from ying
debris or hydraulic oil.
Skin injection hazard:
Do not use hands to check for oil
leaks. Oil under pressure easily punctures skin. If injured, seek medical
attention immediately to remove oil.
Failure to observe this warning could
result in serious injury, gangrene, or
death.
Do not use solvents or ammable
liquids to clean the tool body.
Solvents or ammable liquids could
ignite and cause serious injury or
property damage.
Read and understand all of the
instructions and safety information
in this manual before operating or
servicing this tool.
Failure to observe this warning could
result in severe injury or death.
Electric shock hazard:
This tool is not insulated. When using
this unit on or near energized electrical lines, use proper personal protective equipment.
Failure to observe this warning could
result in severe injury or death.
An incomplete crimp can cause a re.
• Use proper die, connector, and cable combinations.
Improper combinations can result in an incomplete
crimp.
• The relief valve sounds and the ram automatically
retracts to indicate a completed crimp. If you do not
hear the sound of the relieve valve or the ram does
not automatically retract, the crimp is not complete.
Failure to observe these warnings could result in
severe injury or death.
Pinch points:
• Remove battery before changing
dies, adapters, or jaws.
• Keep hands away from the crimping tool head when crimping.
Failure to observe these warnings
could result in severe injury or death.
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
3
E6CCXLX Battery-powered Tool
IMPORTANT SAFETY INFORMATION
Do not dispose of batteries in a re. They will vent
fumes and may explode.
Failure to observe this warning could result in severe
injury from harmful fumes or burns from ying debris.
Remove the battery before transporting the T version
of this tool by air.
Failure to observe this warning could result in severe
injury or death.
• Inspect tool and dies before use. Replace any
worn or damaged parts. A damaged or improperly assembled tool can break and strike nearby
personnel.
• Carrying strap is for carrying only, not to be used to
hang or suspend tool.
Failure to observe these warnings could result in
severe injury or death.
• Do not use this tool for continuous use. After 30 to
40 cycles, allow the tool to cool for 15 minutes.
• Do not secure this tool in a vise. This tool is
designed for hand-held operation.
• This tool may be used in damp or wet environments; however, air-drying is recommended before
use if the tool becomes soaked. Damage may result
when the tool is operated prior to thorough drying
when electrical components are soaked.
• Use this tool for the manufacturer’s intended
purpose only.
Failure to observe these precautions may result in
injury or property damage.
Do not allow anything to contact the battery
terminals.
• Do not immerse the batteries in liquid. Liquid may
create a short circuit and damage the battery. If batteries are immersed, contact your service center for
proper handling.
• Do not place the battery into a pocket, tool pouch,
or tool box with conductive objects. Conductive
objects may create a short circuit and damage the
battery.
• Do not place a battery on moist ground or grass.
Moisture may create a short circuit and damage the
battery.
Failure to observe these precautions may result in
injury or property damage.
• Do not store the battery at more than 122 °F (50°C)
or less than –4 °F (–20 °C). Damage to the battery
can result.
• Do not use another manufacturer’s charger. Other
manufacturers’ chargers may overcharge and
damage the battery.
• Do not attempt to open the battery. It contains no
user-serviceable parts.
Failure to observe these precautions may result in
injury or property damage.
Do not perform any service or maintenance other than
as described in this manual. Injury or damage to the
tool may result.
Failure to observe this precaution may result in injury
and property damage.
Note: Keep all decals clean and legible, and replace
when necessary.
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
4
Identification
1. LED Work Light (white)
2. Adapter Release Buttons
3. Head
4. Latch (for opening head)
5. Lanyard Ring
6. Housing
7. Retract Button
8. LED Indicator (red)
9. LCD Screen
10. Battery
11. Trigger
E6CCXLX Battery-powered Tool
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4
3
6
7
8
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2
11
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Specifications
Tool
Length ...............................................................................................15.3" (388 mm)
Width ................................................................................................... 3.00" (76 mm)
Height (with battery) .......................................................................... 12.9" (328 mm)
Weight ................................................................................................10.2 lb (4.6 kg)
Crimping Force ................................................................................. 6.7 tons (60 kN)
Hydraulic Oil ............................................... 52057878 biodegradable hydraulic uid
Recommended Operating Temperature Range .............. 5 °F to 122 °F (–15 °C to 50 °C)
Crimping Tool
Maximum Crimping Cable Size ................... 600 kcmil copper; 350 kcmil aluminum
Cutting Tool
Maximum Cutting ................................... 1-1/2" (40 mm) kcmil aluminum or copper
Battery Charger .............................................................Read the instructions supplied
with the battery charger
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
5
Operation
E6CCXLX Battery-powered Tool
• Inspect tool and dies before use. Replace any
worn or damaged parts. A damaged or improperly assembled tool can break and strike nearby
personnel.
• Carrying strap is for carrying only, not to be used to
hang or suspend tool.
Failure to observe these warnings could result in
severe injury or death.
Electric shock hazard:
This tool is not insulated. When using
this unit on or near energized electrical lines, use proper personal protective equipment.
Failure to observe this warning could
result in severe injury or death.
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from ying
debris or hydraulic oil.
Pinch points:
• Remove battery before changing
dies, adapters, or jaws.
• Keep hands away from the crimping tool head when crimping.
Failure to observe these warnings
could result in severe injury or death.
• Do not use this tool for continuous use. After 30 to
40 cycles, allow the tool to cool for 15 minutes.
• Do not secure this tool in a vise. This tool is
designed for hand-held operation.
• This tool may be used in damp or wet environments; however, air-drying is recommended before
use if the tool becomes soaked. Damage may result
when the tool is operated prior to thorough drying
when electrical components are soaked.
• Use this tool for the manufacturer’s intended
purpose only.
Failure to observe these precautions may result in
injury or property damage.
Charging the Battery
Read the instructions supplied with the battery charger.
LED Work Light (white)
This LED automatically turns on when the trigger is
pulled. It remains on for 10 seconds after the trigger is
released.
LED Indicator (red)
This tool is equipped with a special circuit board incorporating several important features to inform the user
about the current status of the unit. The LED signals in
the following cases:
What happens Signal What it means
Constant light for 20seconds
at end of cycle
Tool will not start, and
constant light for 20seconds
when trigger is released
Tool will stop, and constant
light for 20seconds after
trigger is released
Tool will stop, and flashing
light for 20seconds when
trigger is released
Flashing light for 20 seconds
at end of cycle
* Running the battery below 16 V can damage the battery.
Battery charge is below
17V at beginning of cycle*
Battery charge is below
16V at beginning of cycle*
Battery voltage drops
below 13V during cycle*
Motor current exceeds
20A during cycle
Circuit has become too hot
Send tool in for service
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
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