Parts List .................................................................18-20
Safety
Safety is essential in the use and maintenance of
Greenlee tools and equipment. This instruction manual
and any markings on the tool provide information for
avoiding hazards and unsafe practices related to the
use of this tool. Observe all of the safety information
provided.
Purpose
This instruction manual is intended to familiarize personnel
with the safe operation and maintenance procedures for
the Gator™ UAP32GL Battery-powered Pressing Tool.
Keep this manual available to all personnel.
Replacement manuals are available upon request
at no charge.
Description
The UAP32GL Battery-powered Pressing Tool is a
hand-held, self-contained tool intended to press
compression pipe fittings.
Greenlee Textron / Subsidiary of Textron Inc.
KEEP THIS MANUAL
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
GATOR™ Battery-powered Pressing Tool
IMPORTANT SAFETY INFORMATION
SAFETY
ALERT
SYMBOL
This symbol is used to call your attention to hazards
or unsafe practices which could result in an injury
or property damage. The signal word, defined below,
indicates the severity of the hazard. The message
after the signal word provides information for preventing or avoiding the hazard.
Electrical Shock Hazard:
This tool is not insulated. When
using this unit near energized
electrical lines use proper personal
protective equipment.
Failure to observe this warning
could result in severe injury or
death.
Immediate hazards which, if not avoided, WILL result
in severe injury or death.
Hazards which, if not avoided, COULD result in
severe injury or death.
Hazards or unsafe practices which, if not avoided,
MAY result in injury or property damage.
Read and understand all of the
instructions and safety information
in this manual before operating or
servicing this tool.
Failure to observe this warning will
result in severe injury or death.
Skin Injection Hazard:
Do not use fingers or hands to
check for oil leaks. High pressure
oil easily punctures skin causing
serious injury, gangrene or death.
If injured seek medical help immediately to remove oil.
Do not use solvents or flammable
cleaners to clean the tool body.
Solvents could ignite causing
serious injury or property damage.
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
GATOR™ Battery-powered Pressing Tool
IMPORTANT SAFETY INFORMATION
Inspect tool and dies before use. Replace any
worn or damaged parts. A damaged or improperly
assembled tool can break and strike nearby
personnel with sufficient force to cause severe
injury or death.
• Keep hands and fingers away
from closing dies.
• Lock trigger when not in use.
Do not dispose of batteries in a fire. They will vent
vapors and may explode.
Failure to observe this warning may result in injury
from inhalation of vapors or burns from flying debris.
Wear eye protection when using
this tool.
Failure to wear eye protection can
result in serious eye injury from
flying debris or hydraulic oil.
• Do not operate tool without dies. Damage to the
ram or tool head may result.
• This tool is not designed for continuous use. After
30 – 40 pressing cycles, allow the tool to cool for
15 minutes.
• Do not place tool in a vise. The tool is designed
for hand-held operation.
• Keep water from inside of tool. Water inside tool
or battery may damage internal circuitry.
• Use this tool for manufacturer’s intended purpose
only. Use other than that which is described in this
manual can result in injury or property damage.
Failure to observe these precautions can result in
injury and property damage.
• Do not immerse batteries in water or any conductive liquid. If batteries are immersed, contact your
service center for proper handling.
• Never short between the battery terminals.
• Use only the manufacturer-supplied charger rated
for 12 volt nickel cadmium batteries.
• Do not disassemble or perform modifications to
the battery. (There are no user serviceable
components in the battery.) Failure to comply may
result in injury or damage to the battery from rapid
discharge of battery energy.
• Do not place battery into pocket or toolbox with
conductive objects (coins, keys, tools, etc.).
Failure to observe this precaution could result in
burn injury from rapid discharge of battery energy.
• A battery placed on its nose on damp ground or
grass may be damaged by an electrical short.
• Do not store batteries above 60°C/140°F for
extended periods. Battery damage may result.
Failure to observe these warnings may result in
personal injury or damage to the battery from rapid
discharge of battery energy.
Greenlee Textron / Subsidiary of Textron Inc.
Do not perform any service or maintenance other
than as described in this manual. Injury or damage
to the tool may result.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Identification
GATOR™ Battery-powered Pressing Tool
8 & 9
(under cover)
7
6
5
LOCK
UNLOCK
4
1. Housing
2. Retract Button
3. Battery
4. Hand Guard
5. Trigger Lock Switch
6. Trigger
7. Battery Load Display
8. Oil Reservoir
9. Oil Plug
1
2
3
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Specifications
Weight (with battery)................................................................... 10.8 lbs. (4.9 kg)
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Operation
GATOR™ Battery-powered Pressing Tool
Electrical Shock Hazard:
This tool is not insulated. When
using this unit near energized
electrical lines use proper personal
protective equipment.
Failure to observe this warning
could result in severe injury or
death.
• Keep hands and fingers away
from closing dies.
• Lock trigger when not in use.
Wear eye protection when using
this tool.
Failure to wear eye protection can
result in serious eye injury from
flying debris or hydraulic oil.
• Do not operate tool without dies. Damage to the
ram or tool head may result.
• This tool is not designed for continuous use. After
30 – 40 pressing cycles, allow the tool to cool for
15 minutes.
• Do not place tool in a vise. The tool is designed
for hand-held operation.
• Keep water from inside of tool. Water inside tool
or battery may damage internal circuitry.
• Use this tool for manufacturer’s intended purpose
only. Use other than that which is described in
this manual can result in injury or property
damage.
Failure to observe these precautions can result in
injury and property damage.
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
GATOR™ Battery-powered Pressing Tool
Operation (cont’d)
Charging the Battery
Read the instructions supplied with the charger for explanation of proper use.
Battery Condition
Battery Load DisplayBattery Condition
Momentary illumination at beginning of pressing cycleNormal or operating charge level
Flickering at point of maximum pressing forceNormal or operating charge level
Flickering during entire pressing cycleLow charge level
Constant when operating without a loadLow charge level
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
GATOR™ Battery-powered Pressing Tool
Operation (cont’d)
Installing Pressing Dies
1. Select the proper die according to the connector
manufacturer’s instructions.
2. Press the ram retract button.
3. Push the trigger lock to the locked position.
4. Open the pressing head and slide die into pressing
head until it “snaps” into place. Install the second
die.
Pull trigger to crimp
Dies are purchased from connector manufacturer.
Pressing Fittings
1. Prepare the pipe and fitting according to the connector manufacturer’s instructions.
2. Open jaws and place pressing dies around the
fitting.
3. Unlock trigger.
4. Squeeze trigger to advance pressing jaws.
Note: To make sure that a good pressing cycle is
completed, check to see if jaws touch before
max pressure is achieved.
5. Ram will return automatically after the pressing
cycle is completed. A “pop” sound will be heard at
the end of a cycle.
Note: The pressing cycle can be stopped at any
time by releasing trigger. The ram can be
returned by pressing the retract button.
Push trigger lock down
to release
Push to retract ram
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
GATOR™ Battery-powered Pressing Tool
Maintenance
Each Operating Day
Before Use:
1. Inspect dies for defects, such as cracks, gouges or
chips.
2. Inspect the tool for damage or leaks. If damage is
detected, return the tool to an authorized Greenlee
service center.
Monthly
1. Thoroughly clean all surfaces.
2. Check the oil level.
3. Oil the bolt joints.
Annually or After 10,000 Pressing Cycles
1. Change the hydraulic oil.
2. Return the tool to an authorized Greenlee service
center for inspection.
High Pressure Hazard:
Do not use fingers or hands to
check for oil leaks. High pressure
oil easily punctures skin causing
serious injury, gangrene or death.
If injured seek medical help immediately to remove oil.
After Use:
1. Wipe clean and dry all exposed surfaces.
Note: Use a slightly damp cloth and a mild
detergent to clean the cutter body. Solvents
can damage the cutter body and may ignite.
Do not use solvents or flammable
cleaners to clean tool body. Solvents could ignite causing serious
injury or property damage.
2. Fully retract and lock trigger. Place the tool in the
carrying case. Store in a cool, dry place.
3. Fully discharged batteries should be recharged so
that they are ready for use. (See battery charger
instructions.)
General
Store the tool in the carrying case when it is
not in use.
Checking the Oil Level
1. Remove the two screws holding the tank housing
cover.
2. Remove the tank housing cover.
3. Point the head towards the ground and remove the
oil plug. Refill reservoir if necessary.
4. Replace the oil plug and the tank housing cover.
Recommended Hydraulic Oils
AVIA HVI 15
Shell Tellus T 15
MOBIL DTE 11
NUTO H 15
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Troubleshooting
GATOR™ Battery-powered Pressing Tool
BEFORE YOU BEGIN
1. Make sure that the battery is charged. Recheck the
battery after several minutes to make sure the
battery is holding its charge.
PROBLEMPROBABLE CAUSEPOSSIBLE REMEDY
Tool is inoperative.Dirt, contaminants, etc., in ram areaClean tool.
of tool.
Tool battery contacts damaged.Reform contacts.
Tool components worn orReturn tool to an authorized
damaged.Greenlee service center.
Dies stop during operation.Oil level is low.Check oil level. Refill reservoir.
Air in hydraulic system.Pull trigger and hold retract button
2. Use a NONFLAMMABLE contact cleaner or pencil
eraser to clean the electrical contacts on the battery
and tool.
3. Reinstall battery and check the tool again.
simultaneously. Hold for approximately
10 seconds.
Battery load display flashesBattery charge low.Charge or replace battery.
constantly.
Tool loses oil.Damaged internal seal.Return tool to an authorized Greenlee
service center.
Oil plug not installed properly.Refill reservoir and replace plug.
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Disassembly
GATOR™ Battery-Powered Pressing Tool
1. Remove battery.
2. Loosen two screws (106).
3. Unscrew and remove pressing head assembly.
4. Remove piston (114). Replace the piston O-ring
(115) and piston backup ring (116).
5. Unscrew two tank cover screws (207) and remove
tank cover.
6. Remove the hydraulic reservoir plug (17) and drain
hydraulic fluid.
7. Reinstall plug.
8. Remove the remaining housing screws (208, 209,
210, 202).
9. Remove left housing half.
10. Remove switch cover (205) and trigger lock (204).
11. Lift pump/motor assembly and circuit card from right
housing half. Lift LED from its bushing (206).
12. Slide a plastic bag over the circuit card and electronic subassemblies. Tape the bag shut to protect
the subassemblies from hydraulic oil and other
contamination.
13. Unscrew shoulder bolt (16) and remove release
lever (19).
14. Remove hex head cap screws (7) and separate
the gear housing/motor subassembly from pump
housing.
15. Use a hooked tool to remove the reservoir O-ring
(40). Gently tug it over the reservoir.
16. Remove the reservoir (18).
17. Remove pump piston (53). Replace the O-ring (51).
18. Remove screw plug (44), spring (46), valve stem
(47), pump piston (48) and sealing washer (45).
19. Use a marker or piece of tape to mark the side of
the relief (11) that is facing up. This mark or piece of
tape will later be used when installing the unloading
valve subassembly. Remove unloading valve
subassembly by unscrewing the plug (11).
20. Remove feeder tube subassembly by unscrewing
feeder tube (37). Replace the oil filters (36). Remove magnet (38) and clean off metal chips.
21. Remove piston (53).
Motor/Gearbox/Bearing Disassembly
22. Remove tamper-proof paper seal (56).
23. Remove two screws (58). Remove end cap (57).
24. Apply pressure evenly at three points around the
ball bearing (54) and gently pry the bearing up to
remove it.
25. Remove eccentric (55), grooved ball bearing (32),
and snap ring (31) subassembly from shaft.
26. Remove four screws (30). Remove mounting block
(8) from gear housing (29).
27. Use a snap-ring removal tool to remove the snap
ring (31).
28. Unscrew four bolts (not numbered) from the gear
housing (29). Separate gear housing from spacer
(not numbered). Unscrew two fillister head screws
(28) to separate spacer from motor (25).
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Reassembly
GATOR™ Battery-Powered Pressing Tool
Motor/Gearbox/Bearing Reassembly
1. Install two fillister head screws (28) into spacer (not
numbered) and motor (25). Tighten screws.
2. Install four screws (not numbered) into gear housing
(29). Tighten screws.
3. Install four screws (30) into mounting block (8) and
gear housing (29). Tighten screws.
4. Replace grooved ball bearing (32) and snap ring
(31).
5. Replace eccentric (55). Use a fiber mallet to tap
eccentric onto shaft. Replace ball bearing (54).
6. Align end cap (57). Use a fiber mallet to tap cover
until it is flush on mounting block (8). Install two
screws (58).
7. Align gear housing/motor subassembly so that the
pump piston (53) extends through the mounting
block (8) and makes contact with the grooved
bearing (32). Locate and start the screws (7)
through the mounting block and into the pump
housing. Tighten the screws.
8. Install release lever (19) so that the forked end
engages the needle valve subassembly between
the pressure relief (11) and the support ring (12).
Install screw (16).
Pump Subassembly
9. Insert pump piston (53) into pump housing.
10. Insert seal (4) and unloading valve subassembly
into pump housing. Grasp needle valve subassembly by the plug (11) and twist it several turns clockwise. Stop when the mark or piece of tape (see
Step 19 under Disassembly) is facing the screw
hole.
11. Assemble pump piston (48), valve stem (47), spring
(46) and screw plug (44). Be sure to replace sealing
washer (45).
12. Insert threaded bushing (36,37,38). Screw in until
snug.
13. Install reservoir (18) so that the flat side faces the
same direction as the pump piston. Slip the O-ring
(40) over the reservoir. Using a hooked tool, carefully slip the O-ring over the lip of the pump housing.
14. Insert the plug (17) into the reservoir.
Miscellaneous Components Reassembly
15. Remove the protective plastic bag from the electronics subassembly. Insert he LED into the LED
bushing (206).
16. Lay the gear housing/motor subassembly into the
right half of the housing. Insert the circuit board into
the circuit board slot, so that the wires and chip face
in the direction of the trigger.
17. Lay the wires into case. Be sure that the wires will
not be pinched.
18. Guide the wires for the battery clip so the battery
wires lay on top of the electronics box; install the
battery clip so the red wire is upward.
19. Install the switch cover (205) and trigger lock (204).
Depress and release the trigger and slide the trigger
lock to be sure that they operate freely.
20. Locate the right housing half on top of the left
housing half. Check for pinched wires.
21. Install the housing screws (202,208,209,210).
Note: Handle screw (202) must engage the nut
(203).
22. Install the piston (114) and spring assembly.
23.
Replace the front head assembly. Twist the pressing
head base (105) until it stops; back off 3/4 of a turn
and tighten the screws (106). Be sure that the tool
head assembly rotates freely approximately 350°.
24. Clamp the tool head assembly into a vise with the
reservoir plug facing upward. Remove the fill plug
(17) and fill the reservoir with hydraulic oil.
25. Install the battery.
26. Squeeze the trigger while depressing the release
lever for 45-60 seconds. Fill the reservoir with
hydraulic oil. Replace the fill plug (17). This might
require several attempts to bleed all of the air from
the system.
27. Replace the tank cover and tank cover screws
(207).
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
GATOR™ Battery-Powered Pressing Tool
Service
Should your battery-powered tool require service, return it to an authorized Greenlee service center.
Customer Center and Field Service: 800/435-0786
Fax (24 Hour) Customer Center: 800/451-2632 or 815/397-1865
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Exploded View
GATOR™ Battery-Powered Pressing Tool
207
208
215
200
208
210
209
115
116
212
214
200
208
205
204
206
203
202
200
114
113
112
111
110
109
108
213
107
106
104
102
103
101
Greenlee Textron / Subsidiary of Textron Inc.
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100
105
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Exploded View
GATOR™ Battery-Powered Pressing Tool
17
18
22
40
24
15
25
28
29
16
61
19
13
12
11
9
10
2
20
21
7
31
23
6
Torque to
75 foot-pounds
44
45
46
38
36
37
47
39
48
5
4
51
53
1
50
49
33
62
34
7
8
30
26
27
32
55
54
57
58
56
Greenlee Textron / Subsidiary of Textron Inc.
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4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Exploded View
GATOR™ Battery-Powered Pressing Tool
117
118
119
120
121
122
123
Greenlee Textron / Subsidiary of Textron Inc.
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