Greenlee T200X-0412, T200XMR-0435/K01, T200XMR-0412/K01, T200X-0412/K01, T200XMR-0435 User manual

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INSTRUCTION MANUAL
Record serial number here
_______________________
TAG-200X & TAG-200XMR
Voltage Detectors
Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.
52093091 REV 00
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© 2021 Greenlee Tools, Inc.
8/21
Table of Contents
Cover Page ..................................................................... 1
Safety Symbols Key ....................................................... 3
Tool Specic Safety Information ..................................... 4
Greenlee Contact Information ........................................ 4
Tool Description & Features ........................................... 5
Specications ................................................................. 5
Tool Identication ........................................................... 6
Decals & Locations ......................................................... 7
Training & Qualications ................................................. 8
Pre-Operation Inspection & Set-up ................................ 8
Tool Operation ................................................................ 9
Storage ......................................................................... 10
Maintenance ................................................................. 10
Service .......................................................................... 11
Disposal ........................................................................ 11
TAG Underground Probes ............................................ 11
TAG-200X & TAG-200XMR
KEEP THIS MANUAL
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52093091 REV 002
TAG-200X & TAG-200XMR
Safety Symbols Key
In this operator’s manual and on the product, safety symbols and signal words are used to communicate important safety information. This section is provided to improve understanding of these signal words and symbols.
This is the safety alert symbol. It is used to alert you to potential personal
injury hazards. Obey all safety messages that follow this symbol to
avoid possible injury or death.
indicates a hazardous situation which, if not avoided, WILL result in death or serious injury.
indicates a hazardous situation which, if not avoided, COULD result in death or serious injury.
This symbol indicates the risk of arc ash.
This symbol indicates the risk of electrical shock.
indicates hazards or unsafe practices which, if not avoided, MAY result in injury or property damage.
This symbol means read the instruction manual carefully before using the equipment. The operator’s manual contains important information on the safe and proper operation of the equipment.
This symbol means always wear safety glasses with side shields or goggles when handling or using this equipment to reduce the risk of eye injury.
This symbol means to always wear gloves when using this equipment to reduce the risk of injury.
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TAG-200X & TAG-200XMR
Tool Specific Safety Information
Safety is essential in the use and maintenance of Greenlee tools and equipment. This instruction manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool. Observe all the safety information provided in this manual.
Before operating this tool, read and understand:
• This operator’s manual
• The instructions for any other equipment or material used with this tool
• Markings on the tool
• Required worksite safety procedures
Failure to follow all instructions and warnings may result in serious injury or death.
• Only a person trained in working around and on high voltage electric systems should use this tool. The voltages these instruments operate
around are to be considered live and dangerous and are lethal. Severe injury or death can occur if improperly used.
• Always follow proper high voltage procedures, including use of personal protective equipment, when working near or around high voltage equipment or conductors.
• Always use hot sticks when using this tool.
Follow rigorous hot stick work practices to reduce the risk of injury or death from electric shock or arc ash.
• Do not touch any part of the detector while it is in contact with high voltage. The tool should be
considered as at the same voltage as the conductor under test. Maintain proper high voltage work clearances.
• Do not let familiarity gained from frequent use of these tools allow you to become complacent and ignore tool and work site safety principles.
A careless action can cause severe injury or death within a fraction of a second.
• Use this tool for the manufacturer’s intended purpose only. Use other than what is instructed in
this manual could result in a hazardous situation.
• Use the correct accessories for your application.
Use of the wrong or underrated accessories increases the risk of injury and tool damage.
• Stay alert, watch what you are doing and use common sense when using this tool. Do not
use tool while you are tired or under the inuence of drugs, alcohol or medication. A moment of inattention could result in serious injury or death.
• Do not allow another high voltage conductor, or grounded point to contact the tool housing during use. Keep the housing clear of all
conductors. Always maintain proper high voltage work clearances.
• Do not use the detector at voltages outside of its designed range. Testing outside of the
specied range will result in a false reading or no reading at all and could lead to a hazardous situation. Consult the product label for the specic ranges for the unit supplied.
• Confirm proper operation before and after each use to reduce the risk of injury due to false readings. False readings could lead to a hazardous
situation and increases the risk of severe injury or death.
• Do not overreach. Always keep proper footing and balance, this enables better control of the tool in unexpected situations.
• Keep tools clean and in good condition. A dirty or damaged tool increases the risk of false readings and increases the risk of electrical shock.
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52093091 REV 004
TAG-200X & TAG-200XMR
Tool Description & Features
The TAG-200X and TAG-200XMR Voltage Detectors are designed to detect line voltage on distribution lines within a range of operating voltages.
The TAG-200X Voltage Detector is a single range voltage detector with one range of operating voltages set within the unit.
The TAG-200XMR Voltage Detector is a multi-range voltage detector that can be set for up to three operating voltage levels.
Features
• Higher voltage levels can be set so the level is no more than three times (e.g. 4kV to 12 kV and 35kV) the previous voltage setting.
• Specic voltages are chosen by the customer before delivery for the minimum and maximum ratings of the unit. The on-product markings will show the specic voltage range settings of the unit.
• An audible alarm and red LEDs indicate voltage detection within range of the unit settings.
• The All-Check self-test feature provides a full test of the battery, the electronic circuitry and the audible and visual alarm.
• A universal spline and shotgun connection for hot sticks is built into the polycarbonate housing.
Specifications
Dimensions ............................................................................. 10 in. x 2.5 in. x 3.7 in. (25.4 cm x 6.4 cm x 9.4 cm)
Weight ............................................................................................................................................0.86 lb (0.39 kg)
Buzzer Noise Level ............................................................................................................................ 103 dB @ 2 ft.
ENVIRONMENTAL CONDITIONS
Operating Temperature................................................................................................5°F to 120°F (-15°C to 49°C)
Enclosure Material ............................................................................................................. Polycarbonate UL94V-2
Printed Circuit Board .........................................................................................................................FR-4 UL94V-0
Environmental Conditions .................................................................................................Indoor and Outdoor use
Humidity .................................................................................................................95% to 49°C (non-condensing)
ELECTRICAL SPECIFICATIONS
Minimum Voltage Setting ...............................................................................................4kV (2.4kV line-to-ground)
Maximum Voltage Setting .............................................................................................69kV (40kV line-to-ground)
Operating Frequency ..................................................................................................................................50/60Hz
Check on product markings for the specific ranges of the unit.
BATTERY
Battery ................................................................. one 9V Alkaline 1604A, IEC 6LR61 or Lithium 9V ANSI-1604LC
Battery Life (Alkaline).................................................................................... ............ 10 hrs. Continuous Operation
Battery Life (Lithium).................................................................................. .............. 16 hrs. Continuous Operation
Battery life with typical usage .................................................................................................................... 1 month
All specifications are nominal and may change as design improvements occur.
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552093091 REV 00
Tool Identification
1. Outer Housing
2. Carrier
3. Electronic Sub-Assembly
4. Probe Connection
5. Universal Spline (Hot Stick Attachment)
6. Battery Holder
7. Locking Pin
8. Buzzer
9. Test Button
10. ON / Good Battery LED (Green)
11. Voltage Indicator LEDs (Red)
12. 9V Battery (Alkaline/Lithium)
10
TAG-200X & TAG-200XMR
4
1
11
A
B
11
8
2
12
5
9
C
6
7
3
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52093091 REV 006
Decals & Locations
A. Safety and Product Information Decal B. Detector Threshold Decals C. User Panel Overlay
A.
www.Greenlee.com
Southaven, MS U.S.A.
· Do not touch detector when near high voltage
Greenlee Tools, Inc.
· Keep housing clear of conductors
· Always use a hot stick
To reduce the risk of severe injury or death from electric shock or arc flash
· Users must be properly trained for work on high voltage systems
· Read instructions
TAG-200X & TAG-200XMR
Group: 3
Outdoor Type
Production Date:
Frequency:
Part Number:
Serial Number:
50/60Hz
Climate Category: N
Calibration Date:
07/20 520XXXXX REV 0
Twist to Open
9V alkaline or lithium batteries only
B.
C.
MULTI-RANGE
4kV 12kV 35kV
SINGLE-RANGE
12kV-35kV
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752093091 REV 00
TAG-200X & TAG-200XMR
Training & Qualifications
This product is designed for use by professionals trained for working on and around high voltage electrical equipment. If you are not trained in the work methods required for safe operation, do not use this product.
It is recommended at least a second trained and qualied person is present at appropriate distance to respond if needed.
Follow all training and proper jobsite safety precautions outlined by your industry, government and employer. Make certain all other safety considerations have been identied, implemented and are in place prior to using this equipment.
Pre-Operation Inspection & Set-up
• Always use hot sticks when using this tool.
Follow rigorous hot stick work practices to reduce the risk of injury or death from electric shock or arc ash.
• Use the correct accessories for your application.
Use of the wrong or underrated accessories increases the risk of injury and tool damage.
• Always follow proper high voltage procedures, including use of personal protective equipment, when working near or around high voltage equipment or conductors.
• Confirm proper operation before and after each use to reduce the risk of injury due to false readings. False readings could lead to a hazardous
situation and increases the risk of severe injury or death.
Check for damage and any other condition that may affect the tool’s operation. Do not use this product if it is damaged or not working as expected. Remove from service and arrange for repair or replacement before use. Many accidents are caused by poorly maintained tools. A dirty or damaged detector increases the risk of false readings.
1. Check that the detector and probes are clean and dry before using.
2. Check housing and probes for damage such as cracks, distortion in the case or probe and burns.
3. Identify the correct probe for the application and make sure it is screwed rmly in place at the end of the detector. Do not over-tighten. The probe will be more difcult to remove.
For overhead applications use the Y probe:
TAG-200X Overhead Probes
CATALOG # VISUAL DESCRIPTION
TAG-42029X
OVERHEAD Y PROBE
SMALL, TAG
OH STRAIGHT
TAG-41811X
SHORT PROBE,
TAG
For underground distribution (UG) and metal-enclosed switchgear, use underground probes. Insert the probe directly into the bushing, keep probe clear of all surrounding surfaces. (See Page 11 - TAG Underground
Probes Table)
4. After assembly, test the TAG Voltage Detector by using the Self-Test function.
Do not perform the All-Check Self-Test if the TAG Detector is in contact with a voltage source.
Self-Test
i. Hold detector securely, looking at the User
Panel.
ii. Push and hold the TEST button. The red LEDs
will ash and the buzzer will sound.
iii. After releasing the TEST Button, a successful
test will show the green LED remaining ON while the red LEDs and buzzer turing OFF.
The green LED will stay ON for approximately three (3) minutes following the most recent activity and will turn Off if the device remains idle.
If holding the test button does not cause the
red and green LEDs to light and the buzzer to sound, check the battery and change if necessary. Repeat the Self-Test.
If the unit still doesn’t show the actions described above, remove the unit from service and send it for repair. Do not use the detector if it does not pass the Self-Test.
5. After conrming completion of the self-test, continue to hold the detector using the spline or hot stick to test the fully assembled TAG Voltage Detector on a known voltage source, such as the PT-DET Proof Tester Voltage Detector Tester, before using the detector on an unknown voltage source.
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52093091 REV 008
TAG-200X & TAG-200XMR
6. Securely attach the detector to the appropriate hot stick, if it is not already attached, using the built-in universal spline. Company, government and industry hot stick safety procedures must be followed at all times.
If any issues are found, do not use this tool until xed.
Tool Operation
• Do not touch any part of the tool while it is in contact with high voltage. The tool should be
considered as at the same voltage as the conductor under test.
• Do not allow another high voltage conductor, or grounded point to contact the tool housing during use. Keep the housing clear of all
conductors. Always maintain proper high voltage work clearances.
• Do not use the detector on voltages outside of its designed range. Testing outside of the
specied range will result in a false reading or no reading at all and could lead to a hazardous situation. Consult the product label for the specic ranges for the unit supplied.
• Do not overreach. Always keep proper footing and balance, this enables better control of the tool in unexpected situations.
OPPOSITE PHASE INTERFERENCE: This condition may occur if you are testing a grounded and de-energized conductor which is close to a live, ungrounded conductor. When applying the TAG Detector, attempt to approach the conductor you want to test from outside this possible eld. If you are within the eld of the energized conductor, the TAG Detector may indicate that the de-energized line is energized due to induced current.
Choose where on the conductor the detector will be used avoiding the previously mentioned situations.
2. Place the TAG Detector in direct metal-to-metal contact with the conductor being tested for voltage. The TAG Voltage Detector should be positioned as close to a 90° orientation (perpendicular) to the conductor as possible.
• If the conductor is energized within the range of
the detector, there will be both an audible sound and the red lights will turn On.
• If the conductor is not energized no red lights will
show, the green LED from the Self-Test may still be on if it is within 3 minutes from the Self-Test.
• The TAG will not give an alarm due to induced
voltage on de-energized conductors, unless the induced voltage level exceeds the threshold voltage of the detector.
3. Repeat the Self-Test. If the unit doesn’t pass the Self-Test after testing the line, remove the unit from service and send it for repair. Do not assume the test results from that TAG Voltage Detector are correct. Retest the conductor with a different TAG Voltage Detector.
1. Inspect job site and conrm you have the right tools for the job. Avoid these situations where false readings may occur.
90° CORNER CONFIGURATIONS: Conductor
congurations, busbar and other electrical apparatus all apply. Reposition the TAG Detector to at least 3 feet (1 m) on both sides of the 90° corner conguration and attempt to retest.
SAME PHASE INTERFERENCE: When two
conductors of the same phase are close to each another, the eld generated could shield the TAG Detector, causing it not to operate. Reposition the TAG Detector to areas outside of this eld.
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952093091 REV 00
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TAG-200X & TAG-200XMR
PT-DET Proof Tester
• Do not touch the testing surface to reduce the risk of electric shock.
• Do not use this tester except as directed to reduce the risk of injury.
• Do not apply to energized circuits or equipment.
This tester could cause a short and cause injury.
• Do not operate this tester if housing is cracked or without the battery cover to reduce the risk of injury.
• Do not attempt to open the tool except to change the battery. It contains no user-serviceable parts.
The PT-DET Proof Tester Voltage Detector Tester (Fig.
1) generates a high voltage AC for testing theTAG-200X and TAG-200XMR Voltage Detectors only, up to and including 69kV.
1. Hold the Tester in one hand and the TAG Detector in the other hand by the spline or hot stick.
2. While touching the TAG Detector probe to the metal end plate on the Tester, press and hold the TEST button on the Tester. A properly operating TAG Detector will signal the presence of voltage with both a beeper and ashing lights.
If the Tester or Detector lights do not light, replace the battery with a 9V lithium or alkaline type battery of the unresponsive unit and try again.
Storage
It is recommended to store the TAG-200X and its accessories in the carrying case provided. If a prolonged period of storage is anticipated (six or more months), remove the battery. Replace with a new battery prior to using the TAG-200X again after a long time in storage.
Maintenance
• Do not perform any maintenance other than as described in this manual. Personal injury or
damage to the tool may result.
• Do not modify this tool. Modifying the tool in any manner may result in personal injury and damage to the tool.
• Do not attempt to open the tool except to change the battery. It contains no user-serviceable parts
Cleaning
Use a silicone impregnated cloth to clean housing prior to use in order to maintain the surface.
Changing the Battery
Batteries should be changed on a regular schedule, and it is recommended the battery be changed every 6 months.
1. Pull out and rotate the locking pin 90 degrees to lock it in the “out” position. (Fig. 2)
2. Withdraw the electronic sub­assembly by pulling down on the carrier.
3. Remove the existing battery and replace it with a fresh 9V battery. When inserting battery into housing, make certain that the polarity is correct. (Fig. 3)
Figure 2
Figure 3
4. Push the electronic sub-assembly back into the outer housing. Turn the locking pin until it snaps back into a “closed” position to secure the assembly.
Figure 1
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52093091 REV 0010
TAG-200X & TAG-200XMR
Service
• Tool service must be performed only by qualified repair personnel. Service or maintenance
performed by unqualied personnel could result in a risk of injury.
• When servicing a tool, use only identical replacement parts. Use of unauthorized parts or
failure to follow maintenance instructions may create a risk of electric shock or injury.
Every twelve months the TAG Voltage Detector should be sent for inspection, cleaning, and function evaluation.
If needed, the unit will be recalibrated. This should be done at a factory trained repair facility, the HDE factory, or other qualied location.
If any repairs are required before recommended service, contact Greenlee’s Customer Service.
Disposal
Parts of these tools contain valuable materials and can be recycled. There are companies that specialize in recycling that may be found locally. Dispose of the components in compliance with all applicable regulations. Contact your local waste management authority for more information.
For EU Countries: Do not dispose of electrical equipment with household waste! According to the European Guideline 2012/19/EU for Waste Electrical and Electronic Equipment and its implementation into national legislation, electrical equipment that is no longer usable must be collected separately and disposed of in an environmentally correct manner.
TAG Underground Probes
P/N CATALOG # DESCRIPTION
PROBE FOR 15KV AND 25kV
LOADBREAK BUSHINGS.
IEP-UD/C
PROBE FOR 15KV AND 25KV
LOADBREAK ELBOWS
IEP-EA/C
PROBE FOR LARGE INTERFACE
35KV LOADBREAK ELBOWS.
IEP-EA/C-35
EXTENSION PROBE FOR DIRECT
CONTACT WITH BARE LIVEFRONT
SWITCHGEAR
IEP-TAG-EXT
PROBE FOR 15KV AND 25KV
LOADBREAK BUSHINGS.
REQUIRES IEP-UDP ADDAPTER
TO USE.
ASP-15/25 with
IEP-UDP
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1152093091 REV 00
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