Greenlee GATOR CK06AT, GATOR CK06ATC, GATOR CK06AT11, GATOR CK06ATC11, GATOR CK06AT22 Instruction Manual
...
INSTRUCTION MANUAL
Serialnummer
®
GATOR
CK06AT and CK06ATC
Crimping Tools
120 Volt and 230 Volt
Read and understand all of the instructions and
safety information in this manual before operating
or servicing this tool.
999 4501.0 © 2004 Greenlee Textron Inc. IM 1510 REV 1 6/04
CK06AT and CK06ATC Crimping Tools
Table of Contents
Description .....................................................................2
Safety ............................................................................. 2
Purpose of this Manual .................................................. 2
Important Safety Information...................................... 3–5
Identification ................................................................... 6
Specifications ................................................................. 6
Operation ....................................................................... 7
Connector Selection....................................................... 8
Maintenance...................................................................9
Periodic Pressure Relief Valve Check ........................... 9
Troubleshooting ........................................................... 10
Disassembly................................................................. 11
Assembly......................................................................12
Illustrations ............................................................. 13–15
Parts List ................................................................16–18
Description
The CK06AT Hydraulic Crimping Tool is a hand-held,
self-contained, dieless crimping tool intended to crimp
aluminum and copper connectors onto electrical cable.
The CK06ATC has a rubber-covered crimping head.
Safety
Safety is essential in the use and maintenance of
Greenlee tools and equipment. This manual and any
markings on the tool provide information for avoiding
hazards and unsafe practices related to the use of this
tool. Observe all of the safety information provided.
Purpose of this Manual
This manual is intended to familiarize all personnel with
the safe operation and maintenance procedures for the
following Greenlee tools:
CK06AT11 120 Volt Crimping Tool
CK06ATC11 120 Volt Crimping Tool
with Rubber-covered Head
CK06AT22 230 Volt Crimping Tool
CK06ATC22 230 Volt Crimping Tool
with Rubber-covered Head
Keep this manual available to all personnel.
Replacement manuals are available upon request at
no charge.
Greenlee / A Textron Company 2 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
All specifications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages
resulting from misapplication or misuse of its products.
GATOR is a registered trademark of Greenlee Textron Inc.
AVIA is a registered trademark of Avia International.
Mobil is a registered trademark of Mobil Oil Corporation.
NUTO is a registered trademark of Exxon Corporation.
Tellus is a registered trademark of Shell Oil Company.
KEEP THIS MANUAL
IMPORTANT SAFETY INFORMATION
SAFETY
ALERT
SYMBOL
This symbol is used to call your attention to hazards
or unsafe practices which could result in an injury or
property damage. The signal word, defined below,
indicates the severity of the hazard. The message
after the signal word provides information for
preventing or avoiding the hazard.
Immediate hazards which, if not avoided, WILL
result in severe injury or death.
Hazards which, if not avoided, COULD result in
severe injury or death.
Hazards or unsafe practices which, if not avoided,
MAY result in injury or property damage.
Read and understand all of the
instructions and safety information
in this manual before operating or
servicing this tool.
Failure to observe this warning will
result in severe injury or death.
CK06AT and CK06ATC Crimping Tools
Electric shock hazard:
This tool is not insulated. When
using this unit on or near energized
electrical lines, use proper personal
protective equipment.
Failure to observe this warning could
result in severe injury or death.
Electric shock hazard:
• Connect the power cord to a
receptacle of proper voltage for
the tool in use on a ground faultprotected circuit only.
• Do not modify the power cord or
plug.
• Inspect the power cord before use.
Repair or replace the cord if
damaged.
• Do not pull or carry by cord, use the
cord as a handle, close a door on
the cord, run over the cord, or pull
the cord around sharp edges or
corners. Keep the cord away from
heated surfaces.
• Do not unplug by pulling on the
cord. To unplug, grasp and pull
the plug—not the cord.
• Disconnect from power before
servicing.
Failure to observe these warnings
could result in severe injury or death.
Do not use this crimping tool in a
hazardous environment. Hazards
include flammable liquids, gases, or
other materials. Using this crimping
tool in a hazardous environment can
result in a fire or explosion.
Failure to observe this warning will
result in severe injury or death.
Greenlee / A Textron Company 3 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
• Do not expose to rain.
• Do not use in wet or damp
locations.
Failure to observe these warnings
could result in severe injury or death.
CK06AT and CK06ATC Crimping Tools
IMPORTANT SAFETY INFORMATION
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from
flying debris or hydraulic oil.
Do not operate the tool while wearing loose clothing.
Loose clothing can get caught in moving parts.
Failure to observe this warning could result in severe
injury or death.
Skin injection hazard:
Do not use hands to check for oil
leaks. Oil under pressure easily
punctures skin. If injured, seek
medical attention immediately to
remove oil.
Failure to observe this warning could
result in serious injury, gangrene, or
death.
Do not use solvents or flammable
cleaners to clean the tool body.
Solvents could ignite, causing
serious injury or property damage.
An incomplete crimp can cause a fire.
• Use proper connector and cable combinations.
Improper combinations can result in an incomplete crimp.
• The relief valve will sound to indicate a completed
crimp. If you do not hear the sound of the relief
valve, the crimp is not complete.
Failure to observe these warnings could result in
severe injury or death.
Keep hands away from the crimping
tool head when crimping.
Failure to observe this warning could
result in severe injury or death.
Greenlee / A Textron Company 4 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
CK06AT and CK06ATC Crimping Tools
IMPORTANT SAFETY INFORMATION
Inspect tool before use. Replace any worn or
damaged parts with Greenlee replacement parts.
A damaged or improperly assembled tool can
break and strike nearby personnel.
Failure to observe this warning could result in
severe injury or death.
Extension cords:
• Use only 16, 14, or 12 AWG
extension cords.
• Do not use extension cords that
are longer than 30 m (100').
• Repair or replace damaged
extension cords.
Failure to observe these warnings
could result in severe injury or death.
• Do not operate the tool without a connector in
place. Damage to the ram or crimping tool head
can result.
• This tool is not designed for continuous use.
After 30 to 40 crimping cycles, allow the crimping
tool to cool for 15 minutes.
• Do not place the tool in a vise. The crimping tool
is designed for hand-held operation.
• Ensure that all bystanders are away from the
work area when operating the tool.
• Ensure that the work area is clean, dry,
uncluttered, and well-lit.
• Use this tool for the manufacturer’s intended
purpose only.
Failure to observe these precautions may result in
injury or property damage.
Do not perform any service or maintenance other
than as described in this manual. Injury or damage
to the tool may result.
Failure to observe this precaution may result in
injury and property damage.
Note: Keep all decals clean and legible, and replace
when necessary.
Greenlee / A Textron Company 5 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
Identification
CK06AT and CK06ATC
1. Housing
2. Retract Button
3. Power Cord
4. Trigger
5. Crimping Head
CK06AT and CK06ATC Crimping Tools
1
5
2
4
Specifications
Crimping Tool
Length..................................................................................................355 mm (14")
Width........................................................................................................76 mm (3")
Height ..................................................................................................355 mm (14")
Mass/Weight ....................................................................................... 4.5 kg (9.9 lb)
Sound Level...........................................................................< 75 dB (A) at 1 meter
Vibration.................................................................................................... < 2.5 m/s
Motor Voltage
Hydraulic Oil ....................................................50 ml (0.1 pint) of Shell Tellus® T 15
Crimping Capacities
Crimping Range...................................................................... #4 AWG to 500 kcmil
Crimping Force ................................................................................55 kN (6.2 tons)
3
2
CK06AT11 and CK06ATC11 ............................................ 120 VAC, 60 Hz, 2.1 A
CK06AT22 and CK06ATC22 ............................................ 230 VAC, 50 Hz, 1.1 A
Greenlee / A Textron Company 6 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
Operation
CK06AT and CK06ATC Crimping Tools
Electric shock hazard:
This tool is not insulated. When
using this unit on or near energized
electrical lines, use proper personal
protective equipment.
Failure to observe this warning could
result in severe injury or death.
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from
flying debris or hydraulic oil.
Skin injection hazard:
Do not use hands to check for oil
leaks. Oil under pressure easily
punctures skin. If injured, seek
medical attention immediately to
remove oil.
Failure to observe this warning
could result in serious injury,
gangrene, or death.
Keep hands away from the crimping
tool head when crimping.
Failure to observe this warning could
result in severe injury or death.
Preparation
Follow the lug manufacturer’s instructions for appropriate
cable strip length.
CRIMPING DIRECTION
1ST COMPRESSION
CRIMPING DIRECTION
1ST COMPRESSION
SIDE A
CRIMPING DIRECTION
SIDE A
SIDE B
1ST COMPRESSION
SIDE B
Crimping
1. Insert cable fully into connector. Center the connector between the nibs.
An incomplete crimp can cause a fire.
• Use proper connector and cable combinations.
Improper combinations can result in an incomplete crimp.
• The relief valve will sound to indicate a completed
crimp. If you do not hear the sound of the relief
valve, the crimp is not complete.
Failure to observe these warnings could result in
severe injury or death.
Inspect tool before use. Replace any worn or
damaged parts. A damaged or improperly assembled
tool can break and strike nearby personnel.
Failure to observe this warning could result in severe
injury or death.
Greenlee / A Textron Company 7 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
Small connectors may become
RIGHT
wedged between the nibs of the
tool. Center the connector
between the four nibs before
crimping.
Failure to observe this precaution
WRONG
may cause property damage.
2. Pull the trigger to advance the nibs. Hold the trigger
down until the pressure relief valve activates.
Note: Pressure relief occurs at approximately
690 bar (10,000 psi) and is indicated by an audible
“pop.”
3. After achieving pressure relief, the ram automatically
returns to the start position and the nibs retract.
4. Complete the number of crimps specified by the
connector manufacturer.
CK06AT and CK06ATC Crimping Tools
Connector Selection
Tool Range: Copper — #4 AWG to 500 kcmil
This tool is ULC and UL classified for use with the following connector brands:
CONNECTOR BARREL ANDERSON BLACKBURN® BURNDY ILSCO PANDUIT T&B PENN-UNION NUMBER
TYPE TYPE OF CRIMPS
COPPER SHORT VHSS CSP YS-L CT SCSS/SCS 54506–54518 BCU
SPLICES
LONG VHS CU YS CTL SCL/SCH 54806–54818 BBCU
COPPER SHORT VHCS CTL-2/CTL YA-2LN/YA-L/YA-2L CRA/CRB LCAS/LCA 54106–54118 BLU
LUGS YA/YA-L-TC/YA-L-2TC LCD 54206–54286
LONG VHCL CTL-L/LCN YA-2N CRA-L/CRB-L LCB/LCC 54906BE–54919BE BBLU
CRA-2L/CRB-2L 54854BE–54876BE
* Use the number of crimps listed below instead
of the number provided with the connector:
95R7
#4 to 4/0: 1 crimp
250 to 500: 2 crimps
*
Greenlee / A Textron Company 8 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
Maintenance
Wear eye protection when operating
or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from
flying debris or hydraulic oil.
Skin injection hazard:
Do not use hands to check for oil
leaks. Oil under pressure easily
punctures skin. If injured, seek
medical attention immediately to
remove oil.
Failure to observe this warning could
result in serious injury, gangrene, or
death.
Do not use solvents or flammable
cleaners to clean the tool body.
Solvents could ignite, causing
serious injury or property damage.
Daily
Before use:
1. Inspect nibs for wear or damage such as cracks,
gouges, or chips.
2. Inspect the crimping tool for damage or leaks.
Return a damaged or leaking crimping tool to an
authorized Greenlee service center.
CK06AT and CK06ATC Crimping Tools
Checking the Oil Level
1. Remove the two screws that retain the tank housing
cover.
2. Remove the tank housing cover.
3. Point the cutting head downward and remove the oil
plug. Add oil if necessary.
4. Replace the oil plug and the tank housing cover.
Secure with screws.
Recommended Hydraulic Oils
AVIA® HVI 15
Shell Tellus T 15
Mobil® DTE 11M
NUTO® H 15
Periodic Pressure Relief Valve Check
Test the crimping tool periodically to ensure that the
pressure relief valve activates at the proper pressure.
Testing the Crimping Tool
1. Center a test slug between the nibs.
2. Pull the trigger to advance the nibs. Hold the trigger
down until the pressure relief valve activates.
3. After achieving pressure relief, the ram automatically
returns to the start position and the nibs retract.
4. Evaluate the test slug as follows:
• If the test slug does not fit into GO slot, the pres-
sure relief valve is set too high. Send the crimping
tool to an authorized Greenlee service center.
• If the test slug fits into the GO slot, the pressure
relief valve is set correctly.
• If the test slug fits into the NO GO slot, the pres-
sure relief valve is set too low. Send the crimping
tool to an authorized Greenlee service center.
After Each Use
1. Wipe all tool surfaces clean with a damp cloth and
mild detergent.
2. Fully retract the ram. Place the crimping tool in the
carrying case. Store in a cool, dry place.
Monthly
1. Thoroughly clean all surfaces.
2. Check the oil level.
Annually or Every 10,000 Crimps
1. Change the hydraulic oil.
2. Return the tool to an authorized Greenlee service
center for inspection.
Greenlee / A Textron Company 9 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
GO
NO GO
CK06AT and CK06ATC Crimping Tools
Troubleshooting
Problem Probable Cause Probable Remedy
Tool is inoperative. Dirt, contaminants, etc., in ram area Clean tool.
of tool.
Tool components worn or damaged. Return tool to an authorized
Greenlee service center.
Ram does not advance Oil level is low. Check oil level. Refill reservoir.
completely.
Air in hydraulic system. Pull trigger and hold retract button
simultaneously. Hold for approximately
10 seconds.
Tool loses oil. Damaged internal seal. Return tool to an authorized
Greenlee service center.
Oil plug not installed properly. Refill reservoir and replace plug.
Greenlee / A Textron Company 10 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
Disassembly
CK06AT and CK06ATC Crimping Tools
Main Components
1. Remove screws (30, 35). Remove the head cover.
Remove the battery driver from the bottom head
cover.
2. Drive out the pin (23) from the cam yoke assembly
(26) and piston (22).
3. Remove the sleeve (25), spring (24), and piston
(22). Replace the piston O-ring (20) and piston
backup ring (21).
4. Unscrew two tank cover screws (52) and remove the
tank cover.
5. Remove the hydraulic reservoir plug (76) and drain
the hydraulic fluid.
6. Reinstall the plug.
7. Remove the remaining housing screws (52).
8. Remove the housing half.
9. Remove the trigger cover and spring (56).
10. Lift the pump/motor assembly and circuit card from
the housing half.
11. Slide a plastic bag over the circuit card and electronic subassemblies. Tape the bag shut to protect
the subassemblies from hydraulic oil and other
contamination.
12. Unscrew the shoulder bolt (99) and remove the
release lever (107).
13. Remove screws (108) and separate the gear
housing/motor subassembly from the pump housing.
Pump
1.
Use a hooked tool to remove the reservoir O-ring (80).
Gently tug it over the reservoir.
2. Remove the reservoir (74).
3. Remove the pump piston (152).
4. Remove the screw plug (151), washer (153), pump
piston (150), valve stem (156), and spring (155).
Replace the sealing washer (154).
5. Use a piece of tape to mark the side of the relief
that is facing up. (This is a reference point for
reassembly.) Remove the unloading valve by
unscrewing the plug (126).
6. Remove the feeder tube subassembly by unscrewing the feeder tube (78). Replace the oil filter (77).
Remove metal chips from the magnet (82).
7. Remove the threaded bushing (72) and replace the
O-ring (73).
Motor, Gearbox, and Bearing
1. Remove the tamper-proof paper seal (96).
2.
Remove two screws (92). Remove the end cap (102).
3. Apply pressure evenly at three points around the
ball bearing (91) and gently pry the bearing up to
remove it.
4. Remove the eccentric (103), grooved ball bearing
(101), and snap ring (100) subassembly from the
shaft.
5. Remove four screws (93). Remove the mounting
block (109) from the gear housing (94).
6. Use a snap-ring removal tool to remove the snap
ring (100).
7. Unscrew four bolts (not numbered) and hex nuts
(97) from the gear housing (94). Separate the gear
housing from the motor flange (110). Unscrew two
flat head screws (112) to separate the flange from
the motor (90).
Greenlee / A Textron Company 11 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
Assembly
CK06AT and CK06ATC Crimping Tools
Motor, Gearbox, and Bearing
1. Install four hex nuts (97) into the motor flange (110).
2. Install two flat head screws (112) into the motor
flange (110) and motor (90). Tighten the screws.
3. Install four screws (not numbered) and hex nuts (97)
into the gear housing (94). Tighten the screws.
4. Install four screws (93) into the mounting block (109)
and gear housing (94). Tighten the screws.
5. Replace the grooved ball bearing (101) and snap
ring (100).
6. Replace the eccentric (103). Use a fiber mallet to
tap the eccentric onto the shaft. Replace the ball
bearing (91).
7. Align the end cap (102). Use a fiber mallet to tap the
cover until it is flush on the mounting block (109).
Install two screws (92).
8. Align the gear housing/motor subassembly so that
the pump piston (152) extends through the mounting
block (109) and makes contact with the grooved
bearing (101). Locate and start the screws (108)
through the mounting block and into the pump
housing. Tighten the screws.
Pump
1. Insert the pump piston (152) into the pump housing.
2. Insert the seal (122) and unloading valve subassembly into the pump housing. Grasp the needle valve
subassembly by the plug (126) and twist it several
turns clockwise. Stop when the piece of tape is
facing up.
3. Assemble the pump piston (150), valve stem (156),
washer (153), spring (155), and screw plug (151).
Be sure to replace the sealing washer (154). Torque
the screw plug (151) to 102 Nm (75 ft-lb).
4. Install the release lever (107) so that the forked end
engages the unloading valve subassembly between
the pressure relief (126) and the support ring (127).
Install the screw (99) and washer (104).
5. Insert the threaded bushing (79) and feed tube
subassembly (77, 78, 82). Screw in until snug.
6. Install the reservoir (74). Slip the O-ring (80) over
the reservoir. Using a hooked tool, carefully slip the
O-ring over the lip of the pump housing.
7. Insert the plug (76) into the reservoir.
Main Components
1. Remove the protective plastic bag from the
electronics subassembly.
2. Lay the gear housing/motor subassembly into the
right half of the housing. Insert the circuit board into
the circuit board recess.
3. Lay the wires into the case. Be sure that the wires
will not be pinched.
4. Guide the wires for the power cord so that the cord
lays on top of the electronics box.
5. Install the trigger cover and spring (56). Press and
release the trigger to be sure that it operates freely.
6. Locate the right housing half on top of the left
housing half. Check for pinched wires.
7. Install the housing screws (52).
8. Install the piston (22).
9. Install the spring (24) and sleeve (25). Assemble the
pin (23) into the piston (22) and yoke assembly (26).
10. Set the pump block into the bottom half of the
crimping head. Lay the top half of the crimping head
onto the unit. Assemble with screws (30, 35).
11. Clamp the head assembly into a vise with the
reservoir plug facing upward. Remove the fill plug
(76) and fill the reservoir with hydraulic oil.
12. Squeeze the trigger while pressing the release lever
for 45 to 60 seconds. Fill the reservoir with hydraulic
oil. Replace the fill plug (76).
13. Replace the tank cover and tank cover screws (52).
Greenlee / A Textron Company 12 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
Illustration
CK06AT and CK06ATC Crimping Tools
1
9
50C
3
52
50A
50B
52
55
2
56
51
54
10
Greenlee / A Textron Company 13 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
20
50D
21
22
23
24
25
Illustration
CK06AT and CK06ATC Crimping Tools
30
36
35
30
27
28
36
32
26
38
39
31
27
28
29
32
34
33
Greenlee / A Textron Company 14 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
34
33
Illustration
CK06AT and CK06ATC Crimping Tools
11
12
90
95
111
74
76
71
82
75
77
78
79
80
70
122
81
123
129
121
124
120
155
97
130
125
110
126
156
112
127
128
150
153
99
104
107
105
152
94
106
109
108
93
100
101
103
91
83
Greenlee / A Textron Company 15 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
73
72
154
151
102
92
96
Parts List
CK06AT and CK06ATC Crimping Tools
Key Part No. Description Qty
1 500 1531.1 Decal, identification ........................................................................... 1
2 500 1425.0 Decal, safety, 120 volt ....................................................................... 1
500 1527.3 Decal, safety, 230 volt ....................................................................... 1
3 500 6214.0 Decal, pinch hazard........................................................................... 2
9 500 1560.5 Plate with microswitch, 120 volt ........................................................ 1
500 1689.0 Plate with microswitch, 230 volt ........................................................ 1
10 500 1561.3 Power cord, 120 volt.......................................................................... 1
500 1627.0 Power cord, 230 volt.......................................................................... 1
500 1559.1 Engine accessories kit (includes items 11–13)
11 500 1582.6 Capacitor ........................................................................................... 3
12 500 1581.8 Cable tie ............................................................................................ 1
13 500 1583.4 Tap, 4.8 x 0.5 (not shown)................................................................. 1
20* O-ring ................................................................................................ 1
21* Backup ring ....................................................................................... 1
22 500 6381.2 Piston ................................................................................................ 1
23 500 6340.5 Pin ..................................................................................................... 1
24 500 5839.8 Compression spring .......................................................................... 1
25 500 6382.0 Sleeve ............................................................................................... 1
500 1728.4 Quad point head assembly (includes items 26–39)
500 1744.6 Quad point head assembly, rubber-covered (includes items 26–39)
26 500 1729.2 Cam yoke assembly .......................................................................... 1
27 500 6089.9 Roller bearings ................................................................................ 12
28 500 6088.0 Bearing retainers ............................................................................... 2
29 500 6091.0 Compression spring .......................................................................... 2
30 500 6100.3 Screw ................................................................................................ 3
31 500 6084.8 Fixed jaw ........................................................................................... 1
32 500 6085.6 Moving jaw ........................................................................................ 2
33 500 6086.4 Pivot roller ......................................................................................... 2
34 500 6087.2 Pivot pin............................................................................................. 2
35 500 6101.1 Screw ................................................................................................ 2
36 500 6095.3 Head cover set .................................................................................. 1
500 6526.2 Head cover set, rubber-covered........................................................ 1
38 500 1727.6 Spring pin .......................................................................................... 2
39 500 1734.9 Spring pin .......................................................................................... 1
Greenlee / A Textron Company 16 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
Parts List (cont’d)
Key Part No. Description Qty
500 1563.0 Housing assembly, green (includes 50-58)
50A Housing, left side............................................................................... 1
50B Housing, right side............................................................................. 1
50C Reservoir cover ................................................................................. 1
50D Trigger guard..................................................................................... 1
51 500 1564.8 Switch cover ...................................................................................... 1
52 500 4207.6 Screw .............................................................................................. 14
54 500 1565.6 Cable clip........................................................................................... 1
55 500 1567.2 Protective cable cover ....................................................................... 1
56 500 1569.9 Compression spring .......................................................................... 1
57 500 1571.0 Film insulation (not shown)................................................................ 1
58 500 1566.4 Plug (not shown) ............................................................................... 1
500 1353.0 Pump housing, reservoir assembly (includes items 70–83)
70 501 0340.7 Ring tie .............................................................................................. 1
71 500 7177.7 Cable tie ............................................................................................ 1
72 500 4144.4 Threaded bushing ............................................................................. 1
73* O-ring ................................................................................................ 1
74 500 5873.8 Hydraulic reservoir ............................................................................ 1
75 500 4198.3 Ring ................................................................................................... 1
76 500 5878.9 Reservoir plug ................................................................................... 1
77 500 5880.0 Filter .................................................................................................. 1
78 500 5882.7 Filter adapter ..................................................................................... 1
79 500 5885.1 Threaded bushing ............................................................................. 1
80* O-ring ................................................................................................ 1
81 500 5829.0 Attachment ring ................................................................................. 1
82 500 5898.3 Magnet .............................................................................................. 1
83 500 1412.9 Pump housing ................................................................................... 1
CK06AT and CK06ATC Crimping Tools
500 1558.3 Motor assembly, 120 volt (includes items 90A and 91–112)
500 1605.9 Motor assembly, 230 volt (includes items 90B and 91–112)
90A 500 1577.0 Motor, 120 volt................................................................................... 1
90B 500 1606.7 Motor, 230 volt................................................................................... 1
91 500 4138.0 Ball bearing ....................................................................................... 1
92 500 4155.0 Screw ................................................................................................ 2
93 500 4157.6 Screw ................................................................................................ 4
94 500 1572.9 Gearbox............................................................................................. 1
95 500 1575.3 Insulating sleeve................................................................................ 1
96* Seal ................................................................................................... 1
97 500 1579.6 Hex nut .............................................................................................. 4
99 500 4163.0 Screw, socket head ........................................................................... 1
100 500 4151.7 Retaining ring .................................................................................... 1
101 500 4139.8 Grooved ball bearing ......................................................................... 1
102 500 4108.8 End cap ............................................................................................. 1
103 500 4123.1 Eccentric............................................................................................ 1
104 500 4922.4 Lock washer ...................................................................................... 1
Greenlee / A Textron Company 17 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
Parts List (cont’d)
Key Part No. Description Qty
105 500 4125.8 Spring ................................................................................................ 1
106 500 5872.0 Screw ................................................................................................ 1
107 500 5879.7 Release lever .................................................................................... 1
108 500 8403.8 Screw ................................................................................................ 2
109 500 8402.2 Eccentric case ................................................................................... 1
110 500 1573.7 Motor flange ...................................................................................... 1
111 500 1574.5 Gear .................................................................................................. 1
112 500 1580.0 Screw ................................................................................................ 2
120 500 5860.6 Washer .............................................................................................. 1
121* O-ring ................................................................................................ 1
122* Seal ................................................................................................... 1
123 500 5363.0 Valve seat.......................................................................................... 1
124 500 5864.9 Plunger .............................................................................................. 1
125* O-ring ................................................................................................ 1
126 500 5871.1 Adjusting nut...................................................................................... 1
127 500 5875.4 Support ring....................................................................................... 1
128* Retaining ring .................................................................................... 1
129 500 5877.0 Needle valve...................................................................................... 1
130 500 5894.0 Spring ................................................................................................ 1
CK06AT and CK06ATC Crimping Tools
500 1593.1 Relief valve assembly (includes items 120–130)
500 1348.3 Piston pump assembly (includes items 150–156)
150 500 5891.6 Pump piston ...................................................................................... 1
151 501 0365.2 Screw plug......................................................................................... 1
152 501 0370.9 Pump piston ...................................................................................... 1
153* Washer .............................................................................................. 1
154* Sealing washer.................................................................................. 1
155 501 0367.9 Spring ................................................................................................ 1
156 501 0368.7 Valve stem......................................................................................... 1
* 500 1411.0 Seal kit (includes items marked with an asterisk)
500 1598.2 Case with inserts
USA 800-435-0786 Fax: 800-451-2632
815-397-7070 Fax: 815-397-1865
Canada 800-435-0786 Fax: 800-524-2853
International +1-815-397-7070 Fax: +1-815-397-9247
Greenlee / A Textron Company 18 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070
An ISO 9001 Company
www.greenlee.com
•
Greenlee Textron Inc. is a subsidiary of Textron Inc.
Printed in USA
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