Greenlee GATOR Battery-powered In-line Tools Service Manual

SERVICE MANUAL

(EK410L shown)

GATOR®

Battery-powered

In-line Tools

Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.

Battery-powered In-line Tools

Table of Contents

Safety ............................................................................ 2

Purpose of this Manual ................................................. 2

Other Publications ......................................................... 2

Important Safety Information ........................................ 3

Main Illustrations—All Tools .......................................4–5

Main Parts List—All Tools ...........................................6–7

Head and Ram Illustration and Parts List

EK6IDL ....................................................................... 8

EK210L ...................................................................... 9

EK410L .................................................................... 10

EK622L .................................................................... 11

EK628L ...............................................................12–14

ETS8L ...................................................................... 15

ETS12L .................................................................... 16

ES32L, ES32FL, ES20L ........................................... 17

ESG25L .................................................................... 18

LS50L ....................................................................... 19

LS100L ..................................................................... 20

Safety

Safety is essential in the use and maintenance of Greenlee tools and equipment. This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool. Observe all of the safety information provided.

Purpose of this Manual

This manual is intended to familiarize authorized Greenlee service personnel with the service parts for the Greenlee Battery-powered In-line Tools listed on this page.

Keep this manual available to all personnel.

Replacement manuals are available upon request at no charge at www.greenlee.com.

Other Publications

Operation Manuals

• EK6IDL 52066203

• EK210L 52047664

• EK410L 52047663

• EK622L 52047665

• EK628L 52047662

• ETS8L 52047672

• ETS12L 52047671

• ES32L 52047668

• ES32FL 52056590

• ES20L 52056893

• ESG25L 52056894

• LS50L 52056896

• LS100L 52068346

Do not discard this product or throw away! For recycling information, go to www.greenlee.com.

All specications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products.

GATOR is a registered trademark of Textron Innovations Inc.

KEEP THIS MANUAL

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

IMPORTANT SAFETY INFORMATION

SAFETY ALERT SYMBOL

This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, dened below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard.

Battery-powered In-line Tools

Skin injection hazard:

Do not use hands to check for oil leaks. Oil under pressure easily punctures skin. If injured, seek medical attention immediately to remove oil.

Failure to observe this warning could result in serious injury, gangrene, or death.

Immediate hazards which, if not avoided, WILL result in severe injury or death.

Hazards which, if not avoided, COULD result in severe injury or death.

Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage.

Read and understand all of the instructions and safety information in this manual before operating or servicing this tool. Refer also to the Operation Manual, which is listed under “Other Publications.”

Failure to observe this warning could result in severe injury or death.

Do not use solvents or ammable liquids to clean the tool body. Solvents or ammable liquids could ignite and cause serious injury or property damage.

Do not dispose of batteries in a re. They will vent fumes and may explode.

Failure to observe this warning could result in severe injury from harmful fumes or burns from ying debris.

Do not perform any service or maintenance other than as described in this manual. Injury or damage to the tool may result.

Failure to observe this precaution may result in injury and property damage.

Note: Keep all decals clean and legible, and replace when necessary.

Wear eye protection when operating or servicing this tool.

Failure to wear eye protection could result in serious eye injury from ying debris or hydraulic oil.

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Main Illustrations—All Tools

Battery-powered In-line Tools

Motor Assembly

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Main Illustrations—All Tools (cont’d)

Pump Housing Unit, Relief Valve Unit, and Piston Pump Assembly

All tools except ESG25L

Battery-powered In-line Tools

57 51

ESG25L

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

Battery-powered In-line Tools

Main Parts List—All Tools

Key Part No. Description Qty Key Part No. Description Qty

52055860 Relief lever kit (includes 2, 3)

2 Screw ........................................................ 1

3 Relief valve lever ....................................... 1

4 52067906 Control board (EK6IDL) ............................. 1

52055033 Control board (EK210L) ............................. 1

52055032 Control board (EK410L) ............................. 1

52056014 Control board (EK622L) ............................. 1

52056510 Control board (EK628L) ............................. 1

52055031 Control board (ETS8L, ETS12L,

ES32L, ES32FL, ES20L, ESG25L)............. 1

52056949 Control board (LS50L, LS100L) ................. 1

5* Seal ........................................................... 2

6 52049205 Sensor (EK6IDL, EK210L, EK410L,

EK622L, EK628L) ...................................... 1

50121839 Screw (ETS8L, ETS12L, ES32L,

ES32FL, ES20L, ESG25L, LS50L) ............. 1

19 50018990 Piston pump assembly

(includes 20–23) ........................................ 1

20 Piston pump .............................................. 1

21 Spring ........................................................ 1

22 50019309 Piston pump housing ................................ 1

23* Piston seal ................................................. 1

29 50018922 Relief valve unit (includes 31–39) (all except EK6IDL, EK622L, ESG25L)

ETS12L, LS50L)......................................... 1

52054799 Relief valve unit (includes 31–39) (EK6IDL, EK622L, ESG25L,

ETS12L, LS50L, LS100L) .......................... 1

31 50019554 Valve seat .................................................. 1

32 Needle valve .............................................. 1

33 Plunger ...................................................... 1

34 Spring ........................................................ 1

35 Lock washer (all except EK622L,

ESG25L, ETS12L, LS50L) ......................... 2

Lock washer (EK622L, ESG25L,

ETS12L, LS50L)......................................... 6

36* O-ring ........................................................ 1

37* O-ring ........................................................ 1

38 Pressure relief ............................................ 1

39 Screw ........................................................ 1

49 52048120 Pump housing unit (includes 50–57) (EK210L, EK628L, ETS8L,

ES32L, ES32FL, ES20L) ............................ 1

52054796 Pump housing unit (includes 50–57)

(EK410L, ETS12L) ..................................... 1

52054795 Pump housing unit (includes 50–57)

(EK622L) .................................................... 1

52057116 Pump housing unit (includes 50–63)

(EK6IDL, ESG25L) ..................................... 1

52056935 Pump housing unit (includes 50–57) (LS50L)

52068302 Pump housing unit (includes 50–57) (LS100L)

50 52055861 Clamp, 10 pack ......................................... 1

50* Clamp ........................................................ 2

51 Screw ........................................................ 1

52 50109162 Threaded bushing ..................................... 1

53 Pump block ............................................... 1

54 50109308 Threaded bushing ..................................... 1

55 50109316 Screen ....................................................... 1

56 52049296 Reservoir ................................................... 1

52069041 Reservoir kit (LS100L) ............................... 1

57* O-ring ........................................................ 1

58 Washer ...................................................... 1

59 Threaded bushing ..................................... 1

60 Valve seat .................................................. 1

61 Spring ........................................................ 1

62 Washer ...................................................... 1

63 Needle valve .............................................. 1

68 52054797 Housing unit (includes 69–79)

(all except ETS8L) ..................................... 1

52055081 Housing unit (includes 70–78) (ETS8L) ...... 1

69 Ring (ETS8L) .............................................. 1

70 Screw ........................................................ 4

71 50019767 Screw ........................................................ 2

72 Compression spring, DA5.5 x L14.0 ......... 1

73 Trigger link ................................................. 1

75 Housing half .............................................. 1

76 Housing half .............................................. 1

77 Relief valve button ..................................... 1

78 Trigger cover ............................................. 1

79 Stud (ETS8L) ............................................. 1

Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070

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