Illustrations and Parts Lists ............................... 15–18
Description
The HRD-1 and HRD-58 Greenlee Utility Ground Rod
Drivers are heavy-duty, hydraulically powered recip-
rocating tools designed for driving ground rods of
various lengths. The high power-to-weight ratio and
low vibration reduce operator fatigue and increase
productivity. Included is a remote double-acting
operating valve that allows operation on either
open-center or closed-center hydraulic systems.
The HRD-1 can drive rods up to 25 mm (1") in
diameter. The HRD-58 accommodates rods up to
16 mm (0.625") in diameter.
Safety
Safety is essential in the use and maintenance of
Greenlee Utility tools and equipment. This manual
and any markings on the tool provide information for
avoiding hazards and unsafe practices related to the
use of this tool. Observe all of the safety information
provided.
Purpose of this Manual
This manual is intended to familiarize personnel with
the safe operation and maintenance procedures for
the following Greenlee Utility tools:
• HRD-1 1" Ground Rod Driver
• HRD-58 5/8" Ground Rod Driver
Keep this manual available to all personnel.
Replacement manuals are available upon request at
no charge at www.greenlee.com.
Other Publications
Tool Owners/Users
SAE Standard J1273 (Hose and Hose Assemblies):
Publication 99930323
All specications are nominal and may change as design improve-
ments occur. Greenlee Textron Inc. shall not be liable for damages
resulting from misapplication or misuse of its products.
Loctite and 242 are registered trademarks of Loctite Corporation.
Greenlee / A Textron Company4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
KEEP THIS MANUAL
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Page 3
HRD-1 and HRD-58 Hydraulic Ground Rod Drivers
IMPORTANT SAFETY INFORMATION
SAFETY
ALERT
SYMBOL
This symbol is used to call your attention to
hazards or unsafe practices which could result in
an injury or property damage. The signal word,
dened below, indicates the severity of the hazard.
The message after the signal word provides infor-
mation for preventing or avoiding the hazard.
Immediate hazards which, if not avoided, WILL
result in severe injury or death.
Skin injection hazard:
• Do not use hands to check for
leaks.
• Do not hold hose or couplers
while the hydraulic system is
pressurized.
• Depressurize the hydraulic
system before servicing.
Oil under pressure easily punc-
tures skin causing serious injury,
gangrene or death. If you are injured
by escaping oil, seek medical
attention immediately.
Hazards which, if not avoided, COULD result in
severe injury or death.
Hazards or unsafe practices which, if not avoided,
MAY result in injury or property damage.
Read and understand all of the
instructions and safety information
in this manual before operating or
servicing this tool.
Failure to observe this warning
could result in severe injury or
death.
Do not exceed the following hydraulic power
source maximums:
• Hydraulic ow: 30 l/min (8 gpm)
• Pressure relief: 160 bar (2300 psi)
• Back pressure: 28 bar (405 psi)
Failure to observe this warning could result in
severe injury or death.
Wear eye protection when
operating or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from
ying debris or hydraulic oil.
Wear hearing protection when
using this tool.
Long-term exposure to high noise
levels could result in hearing loss.
Greenlee / A Textron Company4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
Wear foot protection when using
this tool.
Failure to observe this warning
could result in serious injury.
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HRD-1 and HRD-58 Hydraulic Ground Rod Drivers
IMPORTANT SAFETY INFORMATION
Wear a hard hat when using this
tool.
Failure to observe this warning
could result in serious injury or
death.
Tool and accessory may be hot
during and after operation. Allow to
cool before handling, or handle with
heat-resistant gloves.
Contact with hot surfaces could
result in serious injury.
Electric shock hazard:
This tool is not insulated. When
using this unit near energized
electrical lines:
• Use only certied non- conductive
hoses and proper personal
protective equipment.
• Select and maintain the hydraulic
uid to meet the minimum dielectric standards required by your
safety department.
Failure to observe this warning
could result in severe injury or
death.
Do not disconnect tool, hoses, or ttings while the
power source is running or if the hydraulic uid is
hot. Hot hydraulic uid could cause serious burns.
Do not reverse hydraulic ow. Operation with
hydraulic ow reversed can cause tool malfunction. Connect the supply (pressure) hose and return
(tank) hose to the proper ports.
Failure to observe this warning could result in
severe injury or death.
Do not change accessories, inspect, adjust or
clean tool when it is connected to a power source.
Accidental startup could result in serious injury or
death.
Serious injury could result if the operator does not
maintain control of the tool.
• Wear slip-proof gloves when operating this tool.
• Maintain a rm grip on the tool, using both hands
at all times.
• Do not lock the trigger in the power-ON position.
Operator cannot stop tool when the trigger is
locked.
Failure to observe these warnings could result in
severe injury or death.
Accumulator is charged with nitrogen under high
pressure. This pressure must be unloaded before
dismounting.
Failure to observe this warning could result in
severe injury or death.
Greenlee / A Textron Company4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
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HRD-1 and HRD-58 Hydraulic Ground Rod Drivers
IMPORTANT SAFETY INFORMATION
Vibration hazard:
Apply just enough pressure to do the work.
Applying excess pressure to the tool can cause
operator discomfort or temporary numbness.
Failure to observe this precaution may result in
injury.
These tools can weigh more than 25 kg (55 lb)
require two persons to lift and transport.
Failure to observe this precaution may result in
injury.
Hydraulic oil can cause skin irritation.
• Handle the tool and hoses with care to prevent
skin contact with hydraulic oil.
• In case of accidental skin contact with hydraulic
oil, wash the affected area immediately to remove
the oil.
Failure to observe these precautions may result in
injury.
and
Procedure for connecting or disconnecting
hydraulic hoses, ttings or components:
1. Move the ow lever on the power source to the
OFF position.
2. Stop the hydraulic power source.
3. Follow the sequence under “Hose
Connections” to prevent pressure buildup. In
case some pressure has built up, loosen hoses,
ttings or components slowly.
Emergency stop procedure:
1. Release the trigger.
2. Shut off the hydraulic power source.
Note: Keep decals clean and legible. Replace decals
when necessary.
When disposing of any components (hydraulic hoses,
hydraulic fluid, worn parts, etc.), do so in accordance
with federal, state, and local laws or ordinances.
• Inspect the hydraulic hoses and couplings every
operating day. Repair or replace if leakage,
cracking, wear, or damage is evident. Damaged
hoses or couplings may fail, resulting in injury or
property damage.
• Use this tool for manufacturer’s intended purpose
only. Use other than that which is described
in this manual may result in injury or property
damage.
• Make sure all bystanders are clear of the work
area when handling, starting, and operating the
tool. Nearby personnel may be injured by ying
or falling debris or by ying parts in the event of a
tool malfunction.
Greenlee / A Textron Company4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
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Identification
HRD-1 and HRD-58 Hydraulic Ground Rod Drivers
1
2
8
3
4
5
6
7
Ground Rod Drivers
1. Lifting Bracket
2. Return (tank) Port
3. Serial Number
4. Driver Body
5. Operator Handles
6. Front Head
7. Remote Control Valve
8. Supply (pressure) Port
Greenlee / A Textron Company4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
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Specifications
HRD-1 and HRD-58 Hydraulic Ground Rod Drivers
HRD-1 and HRD-58
Type of
Hydraulic System ......... Open-center or closed-center
Weight
Without Hoses and
Remote Control Valve ....................... 20.5 kg (45 lb)
With Hoses and
Remote Control Valve ....................... 24.0 kg (53 lb)
Working Pressure ....105 to 125 bar (1500 to 1800 psi)
Hydraulic Oil
Working Temperature .......... 30 to 70 °C (86 to 158 °F)
Accumulator Charging
Pressure (nitrogen) ..............................50 bar (723 psi)
Hydraulic Ports at Tool .................................. 1/2" BSP
Hydraulic Ports at Remote Control Valve
Pressure ..........................9/16–18 SAE O-ring boss
Return ............................... 3/4–16 SAE O-ring boss
Hydraulic Power Source
Do not exceed the following hydraulic power
source maximums:
• Hydraulic ow: 30 l/min (8 gpm)
• Pressure relief: 160 bar (2300 psi)
• Back pressure: 28 bar (405 psi)
Failure to observe this warning could result in
severe injury or death.
• Optimal performance occurs at maximum ow.
• Maximum hydraulic uid temperature must not
exceed 70 °C (158 °F). A sufcient oil cooling
capacity is needed to limit the hydraulic uid
temperature.
• Hydraulic ow must not exceed 30 l/min (8 gpm).
Install a ow meter in the return line to measure the
rate of hydraulic ow before using the tool.
• Pressure relief valve setting must not exceed
160 bar (2300 psi) at your tool’s maximum ow.
Locate the pressure relief valve in the supply circuit
to limit excessive hydraulic pressure to the tool.
Hydraulic Schematic
RELIEF
VALVE
RESERVOIR
PUMP
POWER SOURCE
160 bar
(2300 psi)
CONTROL
FILTER
(10 MICRON)
VALVE
COOLER
FLOW METER
T
P
TOOL
Greenlee / A Textron Company4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
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HRD-1 and HRD-58 Hydraulic Ground Rod Drivers
Specifications (cont’d)
Recommended Hydraulic Fluid
Viscosity
Ideal ..................................................... 20 to 40 cSt
Allowable .......................................... 15 to 1000 cSt
Viscosity Index ...............................................Min. 100
Standard mineral or synthetic oil can be used.
Applicable Oil Types
When the tool works continuously, the oil temperature
will steady at a certain level called the oil working
temperature. Depending on the nature of the job and
the cooling capacity of the system, the oil working
temperature will be 20 °C to 40 °C (68 °F to 104 °F)
above the air temperature. At working temperature,
the oil viscosity must be within the ideal area. The
tool may not be operated if the oil viscosity is not
within the allowable area or if the temperature is not
within –20 °C to 70 °C (–4 °F to 158 °F).
The viscosity index expresses the dependence of the
viscosity on the temperature. Thus, a high viscosity
index is preferable so that the oil can be used within
a wide temperature interval.
TYPE OF OIL
BP Biohyd 32
BP Biohyd 46
BP Biohyd SE 46
BP Biohyd SE 68
CASTROL Biotech HTG 32
MOBIL EAL 224 H
Q8 Holbein 46
SHELL Naturelle HF
STATOIL M 32-68
SHELL Tellus oil T46
ESSO Univis N46
TEXACO Rando oil HDZ46
MOBIL DTE 15
Permitted oil temperatureRecommended oil temperature
(–4 °F)
–20 °C
(14 °F)
–10 °C
(32 °F)
0 °C
(50 °F)
10 °C
(68 °F)
20 °C
(86 °F)
30 °C
(104 °F)
40 °C
(122 °F)
50 °C
(140 °F)
60 °C
(158 °F)
70 °C
Viscosity
at 40 °C
(104 °F)
36.0 cSt
44.0 cSt
46.0 cSt
72.2 cSt
36.8 cSt
36.0 cSt
48.4 cSt
35.0 cSt
47.4 cSt
46.0 cSt
45.7 cSt
51.0 cSt
44.9 cSt
Greenlee / A Textron Company4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
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HRD-1 and HRD-58 Hydraulic Ground Rod Drivers
Hoses and Fittings
Installation and Maintenance
Refer to publication 99930323, SAE J1273
(Hose and Hose Assemblies).
Replacement
Refer to a Greenlee Utility catalog or bulletin
99910322 for a complete selection of hoses and
ttings.
Hose Connections
Do not disconnect tool, hoses, or ttings while the
power source is running or if the hydraulic uid is
hot. Hot hydraulic uid could cause serious burns.
The remote valve can be used
on both open-center and
closed-center systems by
adjusting the OC/CC selection
spool.
• For open-center pump
operation, use a at head
screwdriver to turn the spool
counterclockwise until it
backs into the snap ring.
• For closed-center operation, tighten the spool in the
clockwise direction until snug.
When connecting or disconnecting the remote
valve, always ensure that the valve is in the off
position and the system is depressurized.
Failure to observe this warning could result in
severe injury or death.
OCCC
Selection
Spool
Typical Setup
Return
Pressure
Connecting Remote Valve
When connecting the remote valve to the system,
connect lines in order as numbered in the diagram
below (1–2–3–4).
Disconnecting Remote Valve
When disconnecting the remote valve, remove lines in
reverse order of the numbering in the diagram below
(4–3–2–1).
3
4
1
Return
2
Pressure
Greenlee / A Textron Company4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
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Operation
HRD-1 and HRD-58 Hydraulic Ground Rod Drivers
Electric shock hazard:
This tool is not insulated. When
using this unit near energized
electrical lines:
• Use only certied non- conductive
hoses and proper personal
protective equipment.
• Select and maintain the hydraulic
uid to meet the minimum dielectric standards required by your
safety department.
Failure to observe this warning
could result in severe injury or
death.
Skin injection hazard:
• Do not use hands to check for
leaks.
• Do not hold hose or couplers
while the hydraulic system is
pressurized.
• Depressurize the hydraulic
system before servicing.
Oil under pressure easily punc-
tures skin causing serious injury,
gangrene or death. If you are injured
by escaping oil, seek medical
attention immediately.
Wear eye protection when
operating or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from
ying debris or hydraulic oil.
Wear hearing protection when
using this tool.
Long-term exposure to high noise
levels could result in hearing loss.
Wear foot protection when using
this tool.
Failure to observe this warning
could result in serious injury.
Wear a hard hat when using this
tool.
Failure to observe this warning
could result in serious injury or
death.
Do not exceed the following hydraulic power
source maximums:
• Hydraulic ow: 30 l/min (8 gpm)
• Pressure relief: 160 bar (2300 psi)
• Back pressure: 28 bar (405 psi)
Failure to observe this warning could result in
severe injury or death.
Greenlee / A Textron Company4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
Serious injury could result if the operator does not
maintain control of the tool.
• Wear slip-proof gloves when operating this tool.
• Maintain a rm grip on the tool, using both hands
at all times.
• Do not lock the trigger in the power-ON position.
Operator cannot stop tool when the trigger is
locked.
Failure to observe these warnings could result in
severe injury or death.
Emergency stop procedure:
1. Release the trigger.
2. Shut off the hydraulic power source.
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HRD-1 and HRD-58 Hydraulic Ground Rod Drivers
Operation (cont’d)
1. Start the power source.
Note: Allow the power source to run for a few
minutes to warm the hydraulic fluid.
2. Slide the ground rod into the driver, as shown.
3. Lift the rod and driver to a vertical position, as
shown.
Notes: Rods longer than 2 m (6') may require a
second person to lift the driver and steady the rod.
When the ground rod driver is within reach, grasp
both handles firmly.
4. To start the tool, move the control spool on the
remote control valve to the ON position.
Remote
Control Valve
Greenlee / A Textron Company4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
5. To stop the tool, move the control spool on the
remote control valve to the OFF position.
6. After the rod is driven, remove the driver.
7. When the tool is not in use, stop the power source
to reduce heat and wear on tool components.
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Page 12
HRD-1 and HRD-58 Hydraulic Ground Rod Drivers
Maintenance
Do not change accessories, inspect, adjust or
clean tool when it is connected to a power source.
Accidental startup could result in serious injury or
death.
Wear eye protection when
operating or servicing this tool.
Failure to wear eye protection could
result in serious eye injury from
ying debris or hydraulic oil.
Use this maintenance schedule to maximize the tool’s
service life.
Note: Keep decals clean and legible. Replace decals
when necessary.
When disposing of any components (hydraulic hoses,
hydraulic fluid, worn parts, etc.), do so in accordance
with federal, state, and local laws or ordinances.
Daily
1. Wipe all tool surfaces clean.
2. Inspect the hydraulic hoses and ttings for signs
of leaks, cracks, wear, or damage. Replace if
necessary.
3. Install dust caps over the hydraulic ports when the
tool is disconnected.
4. Apply a light oil to all moving parts.
Monthly
Perform a thorough inspection of the hydraulic hoses
and ttings as described in publication 99930323,
SAE J1273 (Hose and Hose Assemblies).
Annually
If required by your organization, have the tool
inspected by an authorized Greenlee Utility service
center.
Storage
If the tool requires long-term storage, protect the
striking piston against corrosion. Press the striking
piston to its upper position (through the anvil bushing).
As the quick-release couplings are blocked when
disassembled, the striking piston must be pressed
upward with the hoses mounted but the power source
turned off.
Greenlee / A Textron Company4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
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HRD-1 and HRD-58 Hydraulic Ground Rod Drivers
Maintenance (cont’d)
Accumulator Recharging Procedure
Accumulator is charged with nitrogen under high
pressure. This pressure must be unloaded before
dismounting.
Failure to observe this warning could result in
severe injury or death.
1. Check that the oil inlet of the accumulator is
depressurized.
2. Remove the protective cap over the charging
screw (9) of the accumulator. The socket head
screw must be perfectly clean.
3. Loosen the charging screw on top of the accumulator (maximum of two turns). Totally neutralize the
pressure before dismounting the accumulator.
4. Unscrew the accumulator cover (10), take out
the diaphragm (11), and check for leakage and
damage.
5. Clean, check, and replace damaged or worn
parts.
6. Grease the seal faces of the accumulator body
(12) and the accumulator cover (10) with silicone.
7. Spray both sides of the diaphragm with silicone.
Place the diaphragm with its bead pointing
downward so that it ts in the groove of the
accumulator body (12).
8. Unscrew the charging screw and replace the seal
ring (13).
9. Grease the thread of the accumulator cover (10)
with copper grease and tighten to approximately
200 Nm (148 ft-lb).
10. Fasten the charging screw lightly, and loosen it
two turns afterward.
11. Mount the lling device on the lling socket of
the accumulator cover and fasten it lightly while
turning the handle (2) forward and backward,
ensuring that the hexagon resiliently ts into the
charging screw.
12. Close the bleeder valve (5) by turning it clockwise.
13. Connect the hose (7) to the check valve (6).
14. Connect the free end of the hose directly to the
nitrogen bottle by using the reducing nipple.
Note: Use only pure nitrogen.
15. Read the pressure on the gauge (4). Carefully
open the valve of the nitrogen bottle (1) and
charge with nitrogen until the pressure is
approximately 20% higher than required charging
pressure. Close the valve of the nitrogen bottle.
16. If the gauge (4) shows too high a nitrogen pressure, loosen the bleeder valve (5) until the required
pressure is achieved.
17. Close the charging screw (9) of the accumulator
by turning the handle (2) clockwise.
18. Unload the nitrogen hose by opening the bleeder
valve (5).
19. Dismount the lling device and check the charging
screw (9) for leakage with drops of oil.
Greenlee / A Textron Company4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
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Page 14
Troubleshooting
HRD-1 and HRD-58 Hydraulic Ground Rod Drivers
Before troubleshooting, determine whether the
problem is in the tool, the hoses, or the power source.
Substitute a tool, hoses, or power source known to be
in good working order to eliminate the item that is not
operating.
ProblemProbable CauseProbable Remedy
Tool does not operate.Improper power source.Verify that the power source meets the
Hydraulic uid level low.Check the uid level. Check system for leaks.
Incorrect hydraulic uid viscosity.Use hydraulic uid with the correct viscosity.
Tool operates slowly or
erratically.
Hydraulic uid cold.Allow uid to warm to the operating tempera-
Power source not adjusted
correctly.
Hydraulic uid level low.Check the uid level. Check system for leaks.
If the problem is in the tool, refer to the troubleshooting table below. If the problem is in the power source,
refer to the troubleshooting section of the power
source instruction manual.
specications.
ture. Actuate the tool intermittently to reduce
the warming time.
Refer to the power source operator’s manual.
Set the ow and pressure to correspond with
the tool.
Air in the hydraulic system.Refer to the power source manufacturer’s
instructions for removing air from the system.
Incorrect hydraulic uid viscosity.Use hydraulic uid with the correct viscosity.
Tool feels hot.Hydraulic uid level low.Check the uid level. Check for leaks.
Incorrect hydraulic uid viscosity.Use hydraulic uid with the correct viscosity.
Hydraulic uid dirty.Refer to the power source owner’s manual for
procedure to replace hydraulic oil and lter.
Strike rate is normal;
blow energy is weak.
Low accumulator gas pressure.Return tool to a Greenlee Utility Authorized
Service Center.
Broken accumulator diaphragm.Return tool to a Greenlee Utility Authorized
Service Center.
Greenlee / A Textron Company4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
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HRD-1 and HRD-58 Hydraulic Ground Rod Drivers
Illustration—Main
100 Nm (74 ft-lb) 16*
1
80 Nm (59 ft-lb) 10*
18
12
40*
19
50
56
20
21
44
49
17
8
11
5
6
9* 70 Nm (52 ft-lb)
80
57
41*
2
40*
36
31
42
28
27
22
15* 100 Nm (74 ft-lb)
53
40*
54
4
55
41*
82
83
81
52
51
56
3
40*
25
58
59
®
*Loctite
Greenlee / A Textron Company4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
242
26
24
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HRD-1 and HRD-58 Hydraulic Ground Rod Drivers
Parts List—Main
Key Part No. Description Qty Key Part No. Description Qty
1 50022083 Accumulator body ........................... 1