Greenlee Fairmont F07 Instruction Manual

INSTRUCTION MANUAL
Portable Power Unit
999 4450.2 REV 4 © 2002 Greenlee Textron 6/02
F07
Serial Code GFN
Read and understand all of the instructions and
safety information in this manual before operating or servicing this tool.
F07 Portable Power Unit
Table of Contents
Description .....................................................................2
Purpose of this Manual .................................................. 2
Other Publications..........................................................2
Important Safety Information.......................................3-4
Identification ................................................................... 5
Specifications ................................................................. 6
Hose Connections..........................................................7
Operation ....................................................................8-9
Maintenance............................................................10-11
Troubleshooting ......................................................12-13
Service .........................................................................14
Illustrations and Parts List .......................................15-17
Description
The F07 Portable Power Unit is a compact unit providing a flow of 18.9 lpm (5 gpm) and a maximum pressure of 117 bar (1700 psi). It is a lightweight power source intended for use with open-center system hydraulic tools. HTMA couplers are provided for tool connection.
Its compact size and light weight allow use at remote work sites that might not be accessible by a larger power unit or hydraulic truck. The ability to get close to the work area allows the use of shorter hydraulic hoses, increas­ing tool efficiency.
The simple design of the hydraulic circuit and reliable Honda gasoline-powered engine ensure years of trouble-free operation, when serviced according to the recommended maintenance schedule. Other features include a large capacity oil cooler, sight level gauges, pneumatic tires, and handles for ease of transport.
Safety
Safety is essential in the use and maintenance of Fairmont tools and equipment. This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool. Observe all of the safety information provided.
Purpose
This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the Fairmont F07 Portable Power Unit (504 5894.9).
Keep this manual available to all personnel. Replacement manuals are available upon request
at no charge.
Other Publications
Tool Owners/Users
SAE Standard J1273 (Hose and Hose Assemblies):
Publication 999 3032.3
Greenlee Textron / Subsidiary of Textron Inc.
All specifications are nominal and may change as design improve­ments occur. Greenlee Textron shall not be liable for damages resulting from misapplication or misuse of its products.
KEEP THIS MANUAL
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F07 Portable Power Unit
IMPORTANT SAFETY INFORMATION
SAFETY ALERT SYMBOL
This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides information for prevent­ing or avoiding the hazard.
Immediate hazards which, if not avoided, WILL result in severe injury or death.
Hazards which, if not avoided, COULD result in severe injury or death.
Do not run power unit engine in a confined area.
Engine exhaust fumes are toxic. If inhaled, exhaust fumes can cause injury or death.
Skin injection hazard: Oil under pressure easily punctures
skin, causing serious injury, gan­grene, or death. If you are injured by escaping oil, seek medical attention immediately.
• Do not use hands to check for leaks.
• Do not hold hose or couplers while the hydraulic system is pressurized.
• Depressurize the hydraulic system before servicing or disconnecting hoses.
Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage.
Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.
Failure to observe this warning will result in severe injury or death.
Fuel is flammable and explosive.
• Stop engine before filling fuel tank.
• Do not fill fuel tank when engine is hot.
• Do not fill fuel tank near an open flame, sparks, or when smoking.
Failure to observe this warning will result in severe injury or death.
Wear eye protection when operating or servicing this tool.
Failure to wear eye protection can result in serious eye injury from flying debris or hydraulic oil.
Wear hearing protection when using this tool.
Long-term exposure to high noise levels can result in hearing loss.
Do not disconnect tool, hoses or fittings while the power source is running or if the hydraulic fluid is hot. Hot hydraulic fluid can cause serious burns.
Greenlee Textron / Subsidiary of Textron Inc.
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F07 Portable Power Unit
IMPORTANT SAFETY INFORMATION
• Do not operate power unit without safety guards in place.
• Keep all parts of the body and loose clothing away from the engine fan.
Engine, exhaust system, and other components will be hot during and after operation. Use care when working around the power unit. Hot surfaces can cause serious burns.
Do not let power unit engine run unattended. Monitor the engine so that it can be shut down immediately in case of a malfunction.
Failure to observe this warning can result in severe injury or death.
• Inspect the hydraulic hoses and couplings every operating day. Repair or replace if leakage, crack­ing, wear, or damage is evident. Damaged hoses or couplers can fail, resulting in injury or property damage.
• Use this power source for manufacturer’s intended purpose only. Use other than that which is described in this manual can result in injury or property damage.
• Make sure that all bystanders are clear of the work area when handling, starting, and operating the power unit. Nearby personnel can be injured by flying parts in the event of a tool malfunction.
Hydraulic oil can cause skin irritation.
• Handle the tool and hoses with care to prevent skin contact with hydraulic oil.
• In case of accidental skin contact with hydraulic oil, wash the affected area immediately to remove the oil.
Failure to observe these precautions can result in injury.
Greenlee Textron / Subsidiary of Textron Inc.
Procedure for connecting or disconnecting hydraulic hoses, fittings or components:
1. Rotate the flow control knob to the OFF position.
2. Switch the engine OFF.
3. Follow the sequence under “Hose Connections” to prevent pressure buildup. In case some pressure has built up, loosen hoses, fittings or components slowly.
Emergency stop procedure: Switch the engine OFF.
Note: Keep all decals clean and legible, and replace when necessary.
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Identification
F07 Portable Power Unit
6
9
12
7
3
10
11
2
10
11
1
4
5
F07 Portable Power Unit
1. Gasoline Engine, 6.5 hp 7. Hydraulic Reservoir
2. Hydraulic Pump 8. Oil Cooler
3. Handle 9. Flow ON/OFF Valve
4. Bumper 10. Tool Connection—Pressure
5. Hydraulic Oil Filter 11. Tool Connection—Return
6. Fuel Tank 12. Oil Fluid Level Gauge
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Specifications
F07 Portable Power Unit
F07 Portable Power Unit
Weight (dry)............................................. 48 kg (105 lb)
(wet) ............................................ 57 kg (125 lb)
Length ....................................................... 76 cm (30 in)
Width ......................................................... 43 cm (17 in)
Height........................................................ 64 cm (25 in)
Fuel Capacity .......................................... 3.6 l (0.95 gal)
Engine Oil Capacity................................... 0.6 l (0.63 qt)
Hydraulic Oil Capacity............................. 6.9 l (1.83 gal)
Rated Flow ........................................... 19 l/min (5 gpm)
Operating Pressure (max.)................ 117 bar (1700 psi)
Type of Hydraulic System ........................... Open-center
Pressure Port (3/8" NPT) .................HTMA male coupler
Return Port (3/8" NPT)..................HTMA female coupler
Filtration ..........................................10 micron (nominal)
Honda Air-cooled Gasoline Engine Model GX200
Horsepower (maximum)....................6.5 hp @ 3600 rpm
Torque (maximum).......13.2 Nm (9.76 ft-lb) @ 2500 rpm
Hydraulic Schematic
PRESSURE
PORT (P)
TYPICAL
POWER UNIT
TOOL
PUMP
ENGINE
PRESSURE
PORT (P)
CONTROL
VALVE
RELIEF VALVE 138 bar
(2000 psi)
RETURN
PORT (T)
OIL
COOLER
FILTER
(10 micron)
RETURN
PORT (T)
Recommended Hydraulic Fluids
Any non-detergent, petroleum-based, hydraulic fluid which meets the following specifications or HTMA specifications may be used.
S.U.S. @
38 °C (100 °F) ........................................... 140 to 225
99 °C (210 °F) .........................................40 minimum
Flash Point .............................170 °C (340 °F) minimum
Pour Point ............................... -34 °C (-30 °F) minimum
Greenlee Textron / Subsidiary of Textron Inc.
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F07 Portable Power Unit
Hose Connections
Do not disconnect tool, hoses or fittings while the power unit is running or if the hydraulic fluid is hot. Hot hydraulic fluid can cause serious burns.
Failure to observe this warning can result in severe injury.
Connecting Hoses
1. Stop the power unit hydraulic flow.
2. Connect the return (tank) hose from the power unit port to the tool return port (T).
Note: Return (tank) hose connection should always be connected before pressure (supply) hose connection to prevent pressure buildup inside the tool.
3. Connect the pressure (supply) hose from the power unit pressure port to the tool pressure port (P).
Disconnecting Hoses
1. Stop the power unit hydraulic flow.
2. Disconnect the pressure (supply) hose from the power unit pressure port to the tool pressure port (P).
Note: Pressure (supply) hose connection should always be disconnected before return (tank) hose connection to prevent pressure buildup inside the tool.
3. Disconnect the return (tank) hose from the power unit return port to the tool return port (T).
4. To prevent contamination, always install dust caps over the hydraulic ports of the tool, hoses, and power unit when disconnected.
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Operation
F07 Portable Power Unit
Fuel is flammable and explosive.
• Stop engine before filling fuel tank.
• Do not fill fuel tank when engine is hot.
• Do not fill fuel tank near an open flame, sparks, or when smoking.
Failure to observe this warning will result in severe injury or death.
Do not run power unit engine in a confined area.
Engine exhaust fumes are toxic. If inhaled, exhaust fumes can cause injury or death.
Skin injection hazard: Oil under pressure easily punctures
skin, causing serious injury, gan­grene, or death. If you are injured by escaping oil, seek medical attention immediately.
• Do not use hands to check for leaks.
• Do not hold hose or couplers while the hydraulic system is pressurized.
• Depressurize the hydraulic system before servicing or disconnecting hoses.
Wear hearing protection when using this tool.
Long-term exposure to high noise levels can result in hearing loss.
Do not disconnect tool, hoses or fittings while the power source is running or if the hydraulic fluid is hot. Hot hydraulic fluid can cause serious burns.
• Do not operate power unit without safety guards in place.
• Keep all parts of the body and loose clothing away from the engine fan.
Engine, exhaust system, and other components will be hot during and after operation. Use care when working around the power unit. Hot surfaces can cause serious burns.
Do not let power unit engine run unattended. Monitor the engine so that it can be shut down immediately in case of a malfunction.
Failure to observe this warning can result in severe injury or death.
Wear eye protection when operating or servicing this tool.
Failure to wear eye protection can result in serious eye injury from flying debris or hydraulic oil.
Greenlee Textron / Subsidiary of Textron Inc.
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F07 Portable Power Unit
Operation (cont’d)
Position the power unit on firm level ground.
Pre-Start
1. Check engine oil level. Running the engine with a low oil level can cause engine damage. The oil alert system will automatically stop the engine before the engine oil level falls below safe limits. However, to avoid the inconvenience of an unexpected shut­down, always check the engine oil level before startup.
Refer to the Engine Owner’s Manual for correct oil type and checking instructions.
2. Check fuel level. Refer to the Engine Owner’s Manual for fuel recommendations.
3. Check hydraulic reservoir oil level. Fill to full level as shown on hydraulic fluid level decal. Refer to “Recommended Hydraulic Fluids” for correct hydraulic fluid.
4. Check the air filter. A dirty air filter will restrict air flow to the carburetor, reducing engine performance.
5. Verify that all current maintenance has been per­formed on the power unit. Refer to the “Maintenance” section.
CHOKE LEVER
CLOSE
ON
OPEN
4. Move the throttle lever away from the SLOW posi­tion, about 1/3 of the way to the FAST position.
SLOW
N
O
THROTTLE LEVER
Starting the Power Unit
1. Move the flow ON/OFF lever to the OFF position.
2. Move the fuel valve lever to the ON position.
FUEL VALVE LEVER
ON
ON
3. To start a cold engine, move the choke lever to the CLOSED position.
To restart a warm engine, leave the choke lever in the OPEN position.
5. Turn the engine switch to the ON position.
6. Pull the recoil starter grip lightly until you feel resis­tance, then pull briskly. Return the starter grip gently.
7. If the choke lever has been moved to the CLOSED position to start the engine, gradually move it towards the OPEN position as the engine warms up.
8. Move flow ON/OFF valve to the ON position. It is recommended that the power unit be allowed to
run (idle) for a few minutes to warm the hydraulic reservoir fluid. Actuating the tool intermittently will reduce the time required to warm the hydraulic reservoir fluid to an efficient operating temperature.
Stopping the Engine
1. Move the flow ON/OFF lever to the OFF position. Idle the power unit engine for a few moments.
2. Turn the engine switch to the OFF position.
3. Turn the fuel valve lever to the OFF position.
4. Disconnect the tool hoses from the power unit. Refer to “Hose Connections.”
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F07 Portable Power Unit
Maintenance
Depressurizing Hydraulic System
Skin injection hazard: Oil under pressure easily punctures
skin, causing serious injury, gan­grene, or death. If you are injured by escaping oil, seek medical attention immediately.
• Do not use hands to check for leaks.
• Do not hold hose or couplers while the hydraulic system is pressurized.
• Depressurize the hydraulic system before servicing or disconnecting hoses.
Hydraulic system must be depressurized when perform­ing maintenance or repair on the power unit hydraulic system. Depressurizing the hydraulic system also makes tool hose connections/disconnections easier.
1. Stop power unit engine.
2. Move flow ON/OFF lever to the ON position. System will be depressurized.
3. Before restarting power unit engine, move flow ON/OFF lever to the OFF position.
Fuel is flammable and explosive.
• Stop engine before filling fuel tank.
• Do not fill fuel tank when engine is hot.
• Do not fill fuel tank near an open flame, sparks, or when smoking.
Failure to observe this warning will result in severe injury or death.
Do not run power unit engine in a confined area.
Engine exhaust fumes are toxic. If inhaled, exhaust fumes can cause injury or death.
Do not disconnect tool, hoses or fittings while the power source is running or if the hydraulic fluid is hot. Hot hydraulic fluid can cause serious burns.
Greenlee Textron / Subsidiary of Textron Inc.
• Inspect the hydraulic hoses and couplings every operating day. Repair or replace if leakage, crack­ing, wear, or damage is evident. Damaged hoses or couplers can fail, resulting in injury or property damage.
• Use this power source for manufacturer’s intended purpose only. Use other than that which is described in this manual can result in injury or property damage.
• Make sure that all bystanders are clear of the work area when handling, starting, and operating the power unit. Nearby personnel can be injured by flying parts in the event of a tool malfunction.
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F07 Portable Power Unit
Maintenance (cont’d)
The service life of the power unit will be maximized by proper care and maintenance. The maintenance schedule below is recommended.
Note: Change engine oil after the first 5 hours of operation. Thereafter, change engine oil according to the maintenance schedule below.
Every 5 Hours
1. Check engine crankcase oil level. Fill if necessary. Refer to the Engine Owner’s Manual.
2. Check fuel tank level. Fill if necessary. Refer to the Engine Owner’s Manual.
3. Check hydraulic reservoir oil level. Fill to FULL mark on sight gauge. Do not overfill reservoir. Refer to “Recommended Hydraulic Fluids.”
Every 10 Hours
1. Wipe all power unit surfaces clean of grease, dirt, and foreign material.
2. Inspect the hydraulic system hoses and fittings for signs of leaks, cracks, wear, or damage. Replace if necessary.
Every 25 Hours
Service engine air cleaner/pre-cleaner. Refer to the Engine Owner’s Manual.
Sight Gauge Location
Sight Gauge
Every 50 Hours
Change engine crankcase oil. Refer to the Engine Owner’s Manual.
Every 100 Hours or Once Yearly
1. Drain hydraulic reservoir oil. Clean and flush reser­voir. Change hydraulic oil filter. Fill reservoir with new, clean hydraulic oil. Refer to “Recommended Hydraulic Fluids.” Operate power unit to circulate oil through the hydraulic system. Stop power unit. Recheck hydraulic oil level. Fill reservoir to the FULL mark on the sight gauge. Do not overfill reservoir.
2. Service engine air cleaner cartridge. Refer to the Engine Owner’s Manual.
3. Perform a detailed inspection of the system hoses and fittings as stated in 999 3032.3—SAE Standard J1273. Replace the hoses and/or fittings if necessary.
ADD FLUID OK FULL
FLUID LEVEL
Pneumatic Tires
Inflate power unit tires to the recommended pressure printed on the sidewalls of the tires. Do not exceed
tire manufacturer’s recommended maximum pres­sure printed on the sidewalls of the tires or rim manufacturer’s recommended maximum pressure stamped on the rim, whichever is lower.
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Troubleshooting
F07 Portable Power Unit
Before You Begin
1. Any tool used with this power unit must be an open-center system type tool.
2. Verify that the pressure and return hoses are connected properly to the power unit and tool ports.
3. Power unit reservoir must be filled to the FULL mark with hydraulic fluid.
4. Start the power unit hydraulic oil flow. All separate shut-off devices must be opened (ON/OFF valves, etc.)
5. After verifying all of the above, check the tool to see if it operates.
If the tool does not operate, it will be necessary to pinpoint the power unit, tool, or hoses and the problem area. The following steps will help to determine the problem area.
Determine the Problem Area
1. Stop the power unit hydraulic oil flow. Disconnect the existing tool from the hoses and power unit.
Problem Probable Cause Possible Remedy
2. Connect a known working tool to the hoses and power unit. See the tool’s operator’s manual for correct hookup procedure. Start the power unit hydraulic oil flow.
• If the known working tool operates, the problem is
in the disconnected tool. See the tool operator’s manual for troubleshooting.
• If the known working tool does not operate, the
problem is likely to be in the hoses or the power unit. Proceed to Step 3.
3. Stop the power unit hydraulic oil flow. Disconnect the existing hoses from the known working tool and power unit.
4. Connect a different set of hoses to the known working tool and power unit. Start the power unit hydraulic oil flow.
• If the known working tool operates with the
different set of hoses, the problem is in the disconnected hoses.
• If the known working tool does not operate,
the problem is in the power unit. See the troubleshooting charts in this operator’s manual.
Engine turns over, but does No fuel in tank. Fill fuel tank. not start.
Flow ON/OFF handle in the ON Move handle to the OFF position. position.
Electrical short, broken wire or loose Check wires and connections. connection. Repair or replace.
Refer to the engine operator’s manual.
Engine lacks power, runs Refer to the engine operator’s manual. rough, backfires, etc.
Tool used with power unit is Flow ON/OFF valve in the OFF position. Move flow ON/OFF valve to ON inoperative. position.
Tool is a closed-center system type. Use only open-center system tools. No hydraulic fluid in system or fluid Check fluid level. Fill to FULL mark.
level low. Check system for leaks. Incorrect hydraulic fluid viscosity. Use fluid viscosity recommended.
See “Recommended Hydraulic Fluids.” Hydraulic filter needs service. Replace hydraulic filter. Power unit components (pump, valve, Repair or replace components.
etc.) worn or damaged. Engine output insufficient. Engine Refer to the engine operator’s manual.
needs adjustment, tune-up, etc.
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F07 Portable Power Unit
Troubleshooting (cont’d)
Problem Probable Cause Possible Remedy
Tool used with power unit Hydraulic fluid cold. Viscosity of oil may be too high at operates erratically. start of tool operation. Allow oil to
warm to operating temperature. Actuating tool intermittently will reduce time required to warm oil to an efficient operating temperature.
Hydraulic fluid level low. Check fluid level. Fill to FULL mark.
Check system for leaks.
Incorrect hydraulic fluid viscosity. Use fluid viscosity recommended.
See “Recommended Hydraulic Fluids.”
Air in system. Check pump suction line for damage
or loose clamps. Tighten clamps or replace components if necessary. Fill reservoir.
Hydraulic oil flow (gpm) incorrect for Adjust engine rpm to achieve tool being used. correct flow (gpm) for tool being used.
Hydraulic filter needs service. Replace hydraulic filter. Power unit components (pump, valve, Repair or replace components.
etc.) worn or damaged. Engine output insufficient. Engine Refer to the engine operator’s manual.
needs adjustment, tune-up, etc.
Tool used with power unit Hydraulic fluid level low. Check fluid level. Fill to FULL mark. feels hot. Check system for leaks.
Hydraulic fluid viscosity too light. Use fluid viscosity recommended.
See “Recommended Hydraulic Fluids.”
Hydraulic fluid dirty. Drain reservoir, flush, and fill with
clean fluid. Change filter.
Hydraulic oil flow (gpm) incorrect Adjust engine rpm to achieve for tool being used. correct flow (gpm) for tool being used.
Tool used with power unit Hydraulic flow to tool reversed. Reverse flow to tool. Check for operates backward. valve in system that has reversed
flow. Check hoses for proper flow.
Greenlee Textron / Subsidiary of Textron Inc.
Hydraulic pressure and return lines Disconnect hoses. Reverse connected to incorrect power unit or couplers. Reconnect hoses to tool ports. proper power unit and tool ports.
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F07 Portable Power Unit
Service
Complete disassembly of the power unit is not neces­sary or recommended. Any service requirements that need to be addressed with the engine or its components will be covered in the engine manufacturer’s Owner’s Manual.
It is anticipated that only two other items could require servicing on this unit—the hydraulic pump and the relief valve. This section will cover the removal and replace­ment of these items.
The side panels (50 and 62) will need to be removed to access the hydraulic relief valve and pump. Remove button head cap screws (32) to remove side panels.
Relief Valve
If the system relief pressure settings cannot be adjusted to obtain the maximum system pressure as identified in Specifications, the relief valve (12) needs to be removed from the manifold block (65), and replaced.
Hydraulic Pump
Disassembly
Drain hydraulic fluid from reservoir or crimp hose (47) from reservoir to pump (68), to prevent leakage of hydraulic fluid once hoses are removed. Loosen clamp (26) on hose running from pump inlet to the reservoir and remove hose from pump. Disconnect hydraulic hose assembly (72) from pressure/discharge side of pump. Remove two screws (59) washers, (60), and nuts (61) holding pump onto pump bracket (63). Remove pump from power unit cavity and replace with new one.
Assembly
Install hydraulic pump shaft through pump bracket (63) into fan adapter (29), ensuring alignment of key and key slots. Secure pump to pump bracket using two screws (59), washers (60), and nuts (61).
Attach hydraulic hose assembly (72) to pressure/ discharge side of pump, ensuring hose assembly does not touch other hoses or parts of the power unit that could cause wear due to vibration. Attach hose (47) from reservoir to inlet side of pump and tighten hose clamp (26). If hose was clamped to prevent leakage after hoses were disconnected, remove crimping mechanism. Ensure hydraulic fluid is at proper level in reservoir.
Install side panels (50 and 62) and secure with screws (32.)
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Greenlee Textron / Subsidiary of Textron Inc.
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F07 Portable Power Unit
IllustrationF07
1
54
57
58
32
33
10
9
39
62
32
4
4
26
26
42
31
45
71
7
32
21
44
6
33
70
44
5
5
3
9
26
21 49
32
4
64
4
50
39
33
32
47
48
34
8
43
9
35
30
32
25
27
38
68
59
51
52
2
73
29
28
74
56
72
67
9
75
61
60
63
26
5
5
3
23
20
24
19
18
15
65
16
12
37
14
9
46 32
11
11
11
9
9
10
17
10
10
32,9
10
9
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26
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40
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33
32
36
52
52
9
32
53
(see bottom
of page)
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80 76
77 81
8586 8384878279 78
53
Parts List
F07 Portable Power Unit
Key Part No. Description Qty.
1 504 5835.3 Engine ............................................................................1
2 504 5887.6 Bumper...........................................................................1
3 F024641 Wheel .............................................................................2
4 905 0658.8 Pin, cotter, 3/16 x 1.5"....................................................4
5 F001753 Washer, 3/4" flat ............................................................4
6 504 5889.2 Weldment, base .............................................................1
7 905 5338.1 Fitting, 90°, 3/8 NPT-1/2" tubing....................................1
8 504 5842.6 Gage, fluid level .............................................................1
9 F013588 Nut, 1/4-20, lock...........................................................24
10 905 2707.0 Washer, 1/4" flat ............................................................ 8
11 F024673 Screw, 1/4-20 x 1.75 button socket head ...................... 4
12 F022687 Valve, relief ....................................................................1
13 504 5837.0 Cooler.............................................................................1
14 905 5337.3 Fitting, 90°, 1/2" NPT-1/2" tubing...................................2
15 905 5339.0 Fitting, 45°, 3/8" NPT-1/2" tubing...................................1
16 F021673 Plug, 1/8" NPT pipe .......................................................1
17 504 5888.4 Handle............................................................................1
18 F020195K Coupler, quick disconnect..............................................1
19 F020198K Coupler, quick disconnect..............................................1
20 504 9625.5 Nipple, 3/8......................................................................2
21 905 5517.1 Washer, 1/4" split lock ...................................................4
23 504 5858.2 Valve, ON/OFF ..............................................................1
24 905 5344.6 Connector, male.............................................................1
25 504 5841.8 Reservoir........................................................................1
26 905 5362.4 Clamp, hose...................................................................8
27 504 6249.0 Decal, serial no. .............................................................1
28 504 5839.6 Fan .................................................................................1
29 504 5838.8 Adapter, fan/pump .........................................................1
30 905 5333.0 Bushing, snap ................................................................1
31 905 5364.0 Tee, male branch ...........................................................1
32 905 5371.3 Screw, 1/4-20 x .62" Phillips pan head........................25
33 134718 Nut, 1/4-20 speed ........................................................13
34 504 5879.5 Cap, breather .................................................................1
35 500 4635.7 Decal, Fairmont..............................................................1
36 504 5520.6 Decal, warning ...............................................................1
37 905 5340.3 Fitting, 45°, 3/8" NPT- 9/16" JIS ....................................1
38 504 5870.1 Decal, hydraulic level.....................................................1
39 504 5896.5 Decal, identification........................................................2
40 504 8940.2 Decal, pressure..............................................................1
41 504 8941.0 Decal, return ..................................................................1
42 905 5367.5 Cap.................................................................................1
43 504 6230.0 Decal, ON/OFF ..............................................................1
44 504 6237.7 Hose, 9" hydraulic..........................................................2
45 905 5368.3 Swivel, female................................................................ 1
46 905 4905.8 Clamp, ø 7/8" cushioned................................................2
47 504 6229.6 Hose, 8" hydraulic..........................................................1
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Parts List
F07 Portable Power Unit
Key Part No. Description Qty.
48 905 5336.5 Fitting, 1/2" SAE-1/2" tubing ..........................................1
49 504 6240.7 Decal, knob ....................................................................1
50 504 5883.3 Shroud, right ..................................................................1
51 905 0219.1 Screw, 5/16-18 x .50 socket head cap ..........................4
52 F001106 Washer, flat..................................................................12
53 504 5872.8 Unit, power on demand (includes 76 - 87).....................1
54 504 5886.8 Bracket, power on demand............................................ 1
55 504 5885.0 Hose assembly, power on demand ...............................1
56 F009667 Screw, 1/4-20 x 1.5 hex head cap .................................4
57 F009657 Screw, 5/16-18 x 1.5 hex head cap ............................... 4
58 905 1902.7 Nut, 5/16-18, Nylok ........................................................4
59 F001007 Screw, 3/8-16 x 1.0 hex head cap .................................2
60 905 5520.1 Washer, 3/8 flat..............................................................2
61 905 5519.8 Nut, 3/8-16, Nylok ..........................................................2
62 504 5882.5 Shroud, left.....................................................................1
63 504 5884.1 Bracket, pump................................................................1
64 905 5332.2 Damper, vibration...........................................................4
65 504 5840.0 Manifold..........................................................................1
66 504 5881.7 Shroud, front ..................................................................1
67 905 5343.8 Fitting, 45°, 3/8" SAE-9/16" JIS .....................................1
68 504 5836.1 Pump..............................................................................1
69 504 9879.7 Hose, 6" hydraulic..........................................................1
70 504 5877.9 Cartridge, filter ...............................................................1
71 504 5878.7 Adapter, filter..................................................................1
72 504 5880.9 Hose assembly, hydraulic..............................................1
73 504 6225.3 Key, engine shaft ...........................................................1
74 504 6226.1 Key, pump shaft .............................................................1
75 905 2125.0 Washer, flat....................................................................4
76 504 6227.0 Cylinder..........................................................................1
77 504 6228.8 Cap, cylinder ..................................................................1
78 504 6231.8 Rod, push.......................................................................1
79 504 6232.6 Disc ................................................................................1
80 905 5363.2 Fitting .............................................................................1
81 905 5365.9 Knob...............................................................................1
82 905 5366.7 Spring, compression ......................................................1
83 905 1046.1 O-ring .............................................................................1
84 905 0055.5 Backup ring ....................................................................2
85 905 1215.4 O-ring .............................................................................1
86 905 1493.9 Washer, flat....................................................................1
87 905 2840.9 Nut, hex #10-24 UNC.....................................................1
Greenlee Textron / Subsidiary of Textron Inc.
17
4455 Boeing Dr., Rockford, IL 61109-2988 815/397-7070
Greenlee Textron / Subsidiary of Textron Inc.
4455 Boeing Drive, Rockford, IL 61109-2988 USA
Customer Service (International): 815/397-7070 • Fax: 815/397-9247
Customer Service (North America): 800/435-0786 • USA Fax: 800/451-2632, 815/397-1865
Canada Fax: 800/524-2853
www.greenlee.textron.com Printed in the USA
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