Greenlee 709, 710 Instruction Manual

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INSTRUCTION MANUAL
709 and 710
Stud Punches
Read and understand all of the instructions and safety information in this manual before operating of servicing this tool.
99975106 © 2007 Greenlee Textron Inc. IM 888 REV 21 3/07
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IMPORTANT SAFETY INFORMATION
SAFETY ALERT SYMBOL
This symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, dened below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard.
Immediate hazards which, if not avoided, WILL result in severe injury or death.
Hazards which, if not avoided, COULD result in severe injury or death.
Electric shock hazard:
This is not an insulated tool. Contact with live circuits could result in severe injury or death.
Wear eye protection when using this tool.
Failure to wear eye protection could result in serious eye injury from ying debris.
Do not add extensions (cheaters) to the handles. Using excessive force may result in injury or damage to the tool. If excessive force is required to complete a punch, verify that the type and thickness of material do not exceed the capacity of the tool.
Hazards or unsafe practices which, if not avoided, MAY result in injury or property damage.
Read and understand all of the instructions and safety information in this manual before operating or servicing this tool.
Failure to observe this warning could result in severe injury or death.
Inspect the tool prior to use. Replace worn,
• damaged or missing components with Greenlee replacement parts. A damaged or improperly assembled tool may break.
Use this tool for manufacturer’s intended use only.
• Use other than that which is described in this manual may result in injury or damage to the tool.
Do not use on heavier than 20 gauge mild steel.
All specications are nominal and may change as design improvements occur. Greenlee Textron Inc. shall not be liable for damages resulting from misapplication or misuse of its products.
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
KEEP THIS MANUAL
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Description
Greenlee Stud Punches are intended to punch round holes in 20 gauge steel studs. The 709 tool punches a 22.5 mm (7/8") diameter hole; the 710 tool punches a
34.1 mm (1-11/32") hole.
Safety
Safety is essential in the use and maintenance of Greenlee tools and equipment. This manual and any markings on the tool provide information for avoiding hazards and unsafe practices related to the use of this tool. Observe all of the safety information provided.
Purpose of this Manual
This manual is intended to familiarize all personnel with the safe operation and maintenance procedures for the following Greenlee tools:
709 Stud Punch 710 Stud Punch
Keep this manual available to all personnel.
Replacement manuals are available upon request at no charge at www.greenlee.com.
Operation
Position the punch on the metal stud. Squeeze the handles together. The slug will fall free when the hole is complete.
Note: This tool will punch to its rated capacity with approximately 56 pounds of handle force. If excessive force is required, stop and inspect the tool and the material.
Bushings
Bushings are available for the holes punched by the Stud Punches. Bushings protect wire insulation from the sharp edges of the metal stud.
Use Greenlee 711 Bushings for 22.5 mm (7/8") holes
• made by the 709 Stud Punch.
Use 712 Bushings for 34.1 mm (1-11/32") holes made
• by the 710.
Maintenance
Lubricate all moving parts with a lightweight oil.
To replace the punch, refer to the illustration on the next page, and follow this procedure:
Remove the locknut (A) from the pivot bolt (B),
1.
and then remove the pivot bolt from the punch holder (8).
Remove the entire punch holder shaft and sleeve
2.
from the C-frame.
Depress the sleeve and unscrew the punch from the
3.
punch holder.
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
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Illustration
1
5
6
9
7
8
12
15
14
21
17
18
13
2
20
20
4
4
A
B
25
24
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
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Parts List
Key Part No. Part No. Description Qty. 709 710
50222805 50212850 Stud punch complete
1 52027489 52027489 Lever unit ...................................................................................... 1
2 Link (see below for service parts) ................................................. 1
4 Locknuts ....................................................................................... 3
5 50213032 50213032 Washer, at .968 x 1.62 x .062 .....................................................1
6 50215574 50215574 Spring, compression ....................................................................1
7 52026024 Sleeve ...........................................................................................1
8 50222821 Holder, punch ............................................................................... 1
9 90513614 90513614 Retaining ring, .865
Truarc #5100-93-S-PP .................................................................1
12 50040065 50248235 Punch, conduit .............................................................................1
13 50222864 50212974 Die ................................................................................................1
14 52027490 52027490 Handle, green ...............................................................................1
15 C-Frame unit ................................................................................1
17 90507649 Screw, set, 1/4–20 x .375 socket w/locking patch .......................2
17 90507649 Screw, set, 1/4–20 x .375 socket w/locking patch .......................1
18 90506170 Screw, set, 1/4–20 x .250 socket w/locking patch .......................1
20 Bolts, pivot, 1/4 x 20 ....................................................................3
21 50053809 50010085 Decal, identication ...................................................................... 1
24 52024666 — Bushing, die ..................................................................................1
25 50213016 50213016 Bushing ........................................................................................ 1
Repair Kits List
Part No. Description
50060155 Pin kit (includes items 4 and 20) 50059327 Link kit (includes items 2, 4 and 20) *** 52027488 Service aluminum handle
** 52026022 Sliding mechanism service kit (includes items 7 and 8)
* 52026024 Sleeve (O.D. = 1.435") (includes item 7) * 50222848 Service sleeve (O.D. = 1.110") ** 50222821 Punch holder
* Check O.D. for correct sleeve size. ** Use one at washer (50213032), as shown in the illustration,
when replacing the punch holders.
*** Aluminum, unpainted handle for tools prior to 04/2007
709 and 710
710 Only
709 Only
Greenlee / A Textron Company 4455 Boeing Dr. • Rockford, IL 61109-2988 USA • 815-397-7070
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USA 800-435-0786 Fax: 800-451-2632 815-397-7070 Fax: 815-397-1865 Canada 800-435-0786 Fax: 800-524-2853 International +1-815-397-7070 Fax: +1-815-397-9247
4455 Boeing Drive • Rockford, IL 61109-2988 • USA • 815-397-7070
An ISO 9001 Company
•
Greenlee Textron Inc. is a subsidiary of Textron Inc.
www.greenlee.com
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